ZXMW PR10 S400&S500 (V2.00) Fast Installation Guide ZTE CORPORATION
Microwave Product Support Dept. Internal Use Only
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE ZTE CORPORATION Address: NO. 55 Hi-tech Road South ShenZhen P.R.China 518057 http://dms.zte.com.cn Website: ZXMW PR10 S400&S500 (V2.00) Fast Installation Guide LEGAL INFORMATION By accepting this certain document of ZTE CORPORATIN you agree to the following terms. If you do not agree to the following terms, please notice that you are not allowed to use this document. Copyright 20 1 1 ZTE CORPORATION. Any rights not expressly granted herein are reserved. This document contains proprietary information of ZTE CORPORATION. Any reproduction, transfer, distribution, use or disclosure of this document or any portion of this document, in any form by any means, without the prior written consent of ZTE CORPORATION is prohibited. and are registered trademarks of ZTE CORPORATION. ZTEs company name, logo and product names referenced herein are either trademarks or registered trademarks of ZTE CORPORATION. Other product and company names mentioned herein may be trademarks or trade names of their respective owners. Without the prior written consent of ZTE CORPORATION or the third party owner thereof, anyones access to this document should not be construed as granting, by implication, estopped or otherwise, any license or right to use any marks appearing in the document. The design of this product complies with requirements of environmental protection and personal security. This product shall be stored, used or discarded in accordance with product manual, relevant contract or laws and regulations in relevant country (countries). This document is provided as is and as available. Information contained in this document is subject to continuous update without further notice due to improvement and update of ZTE CORPORATIONs products and technologies. http://TSM.Aftersales@zte.com.cn Email:
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Revision History Product Version Document Version Serial Number Reason for Revision V2.00 R1.0 None First published V2.00 R1.1 None Modify the reviewed problems Date Document Version Prepared by Reviewed by 2010-7-15 R1.0 Zhang Juan Wang Yi, Xue Bin, Wang Jue 2010-8-20 R1.1 Zhang Juan Alwin Joshua Author Approved by Guo Chaohong Guo Chaohong ZXMW PR10 S400&S500 (V2.00) Fast Installation Guide V2.00 R1.2 None Modify the reviewed problems 2010-8-20 R1.2 Zhang Juan Song Wei Guo Chaohong
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Applicable to: installation engineers Proposal: Before reading this document, it is recommended to understand the following knowledge and skills SEQ Knowledge and skills Reference material 1 Know engineering installation basics of communication equipment None 2 Know safety precautions during installation None Follow-up document: After read this document, you may need the following information SEQ Reference material Information 1 ZXMW PR10 S400&S500(V2.00) Microwave Project Commissioning Guide This manual specifies the commissioning regulations of ZXMW PR10 S400&S500 product, guarantee and improve installation quality, unifies the commissioning procedure, as well as regulates and guides the on-site commissioning by commissioning personnel. 2 ZXMW PR10 S400&S500(V2.00) Microwave Acceptance Test Manual This manual describes the precondition and safety points,General test conditions and instruments and Test items including test information and test procedures. ZXMW PR10 S400&S500 (V2.00) Fast Installation Guide -I- Content 1 Precautions.1 2 Tools and Auxiliary Material2 2-1 Tools 2 2-2 Equipment Modules 4 2-3 Project Auxiliary Material 5 3 Interface. 6 3-1 ODU & Hybrid Coupler Interface6 3-2 IDU Interface..7 4 Installation Modes of Outdoor Unit Equipment.. 8 4-1 Direct Installation...... 8 4-2 Remote Installation... 9 5 Changing the polarization direction of the antenna. .. 10 6 Installing 11-38GHz ODU. .. .11 6-1 1+0 Direct Installation11 6-2 1+1 Direct Installation12 6-3 1+0 Remote Installation .. .. 14 6-4 1+1 Remote Installation ..15
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE ZXMW PR10 S400&S500 (V2.00) Fast Installation Guide 7 Installing 7-8GHz ODU..20 7-2 1+0 Remote Installation .. .. 21 7-3 1+1 Remote Installation .. . 22 7-1 Installing the ODU Installation Bracket 20 -II- Content 8 Installing ODU Cables.23 8-1 Installing the ODU PGND Cable .23 8-3 Installing the IF Cable - Making Waterproof Curves.25 8-4 Grounding the IF Cable - Grounding Points ...26 8-5 Grounding the IF Cable - Installing the Grounding Clip.27 9 Installing the Indoor Unit Equipment ....28 9-1 Installation Flow of Indoor Unit Equipment ... ... ....28 9-2 Installing the Rack........ .. ...29
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Appendix.......37 A-1 Terminating the IF Cable with Connectors... .......37 A-2Waterproofing Outdoor Connectors. ..... ......... .38 9-3 Installing the IDU.....................30 9-4 Installing the I/O Board..............31 9-5 Installing the DDF Distribution Box................32 10-1 Installing Power Cables...............33 10-2 Installing IF Cables.....................34 10-3 Installing 75 E1 Cables.................35 10-4 Installing 120 E1 Cables.......................36 ZXMW PR10 S400&S500 (V2.00) Fast Installation Guide 8-2 Installing the IF Cable . 24 10 Installing the Indoor Unit Equipment Cables......33 1 Precautions Note Danger Danger Danger Hoisting Heavy Objects When heavy objects are hoisted, do not stand or walk under the boom or the objects. Caution Microwave Strong radio frequency can harm the human body. Do not stay too close to the antenna in the emitting direction of the antenna when the microwave communication equipment is working. Before installing or maintaining an antenna on the iron tower or the mast installed with more than one antenna, avoid the strong radiation from the other antennas. Caution IF Cable Before installing or removing an IF cable, turn off the ODU power switch. -1- Working at Heights When working at heights, prevent objects from falling down. Thunderstorm High voltage and AC operations, or operations on an iron tower and a mast on a thunderstorm day are prohibited. This document aims a t providing simple and distinctive guidelines for hardware installation. For details on the installation operation steps, refer to the Installation Guide delivered in the form of CD-ROM along with the equipment. 1-1 Precautions
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE -2- 2-1 Tools 2 Tools and Auxiliary Material Crowbar: to open boxes Hammer: To open boxes Flat screwdriver: to open boxes Side cutting pliers: to cut cables and cable ties Do not damage cables during operation. Cross screwdriver: to fasten bolts. Do not damage equipments during operation. Wrenches: to fix poles and antennas on the tower Adjustable wrench: to fix poles and antennas on the tower. Long nose pliers: to make feeder cable connectors. Do not damage feeder cable. Flat nose pliers: to make cables. Do not damage cables. Files: to trim the cable core when assembling cable connectors Wire stripping pliers: to strip and cut Wires. Crimping pliers: to crimp and assemble cable connectors. Pay attention to crimping force and do not damage connectors. Allen wrench: to fasten allen bolts on equipments Cutter: to make cable connectors. Do not damage the cable core during operation. Multimeter: to measure voltage and resistance and test short or open of connectors. Please pay attention to polarities. Manual winch: to lift equipments Safety belt: to be used while working on the tower. Make sure the locking ring is firm and stable. Safety helmet: to be used in outdoor operation and while working on the tower
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE -3- 2-1 Tools 2 Tools and Auxiliary Material Pulley and ropes (lifting rope and pilot rope): to lift equipments including pole, antenna, hybrid, ODU and IF cable. Wrench: to lift equipments. Confirm the spindle is not loose to prevent accidents during lifting. Interphone: to be used during antenna alignment. Check the performance and battery before alignment. Compass: to measure azimuth during antenna installation. Please keep away from magnetic filed such as tower. Soldering iron and soldering tin: to solder cable connectors. Preheat the iron for 2~3 minutes before soldering. Impact dill: to drill holes. Decide hole position before drilling Spirit level: to check vertical and horizontal error such as in rack installation and antenna polarization adjustment. Antistatic gloves and antistatic wrist strap: to be used during indoor installation. Cleaner: to clear the sites after installation
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Pole ZXMW PR10 S400 IDU
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 1+0 only 16E1+Ethernet IDU 1+0 only 16E1 IDU 1+0 Expandable 16E1 IDU 1+0 Expandable 16E1+Ethernet IDU 1+0 Expandable 32E1 IDU 1+1 Protected 16E1 IDU 1+1 Protected 16E1+Ethernet IDU 1+1 Protected 32E1 IDU -5- 2-3 Project Auxiliary Material 2 Tools and Auxiliary Material Ground Cable IF Cable DB44 Connector
Power Supply Cable Waterproof insulation tape PVC tape Tie N Type Connector L Type Connector
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 75 E1 Cable 75 E1 Cable Connector 120 E1 Cable -6- 3 Interface 3-1 ODU & Hybrid Coupler Interface
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 7GHz ~ 8GHz ODU Interface 11GHz ~ 38GHz ODU Interface 11GHz~38GHz Hybrid Coupler Interface Functions of ODU Interface Interface Type BNC Connector Function AGC level monitoring Grounding cable interface System grounding Coaxial type-N Connector Connected to IDU 11GHz~38GHz Hybrid Coupler Interface BNC Connector Coaxial type-N Connector Grounding Cable Interface Grounding Cable Interface Coaxial type-N Connector BNC Connector Antenna Interface Main Spur Track Interface Auxiliary Spur Track Interface Antenna Interface Waveguide Interface -7- 3 Interface 3-2 IDU Interface ZXMW PR10 S400 IDU Interface ZXMW PR10 S500 IDU Interface All Rights reserved, No Spreading abroad without Permission of ZTE
Microwave Product Support Dept. Internal Use Only EOW Call Button System Status LED Modem Status LED EOW Interface DSC Interface NMS LA Interface NMS LAN Interface System Reset Button ODU Status LED IF Interface EDI Interface Traffic Interface Power Connector Interface Power On/Off Fuse Ethernet Interface IF Interface ODU Status LED MU Status LED Ground Fuse Power On/Off Power Connector Interface Traffic Interface Ethernet Interface EOW Interface DSC Interface NMS LA Interface NMS LAN Interface System Reset Button Alarm/Maint Status LED EDI Interface EOW Call Button -8- 4-1 Direct Installation 4 Installation Modes of Outdoor Unit Equipment 1+0 Unprotected only for 11 to 38GHz ODU 1+1 Protected only for 11 to 38GHz ODU
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE -9- 4-2 Remote Installation
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 4 Installation Modes of Outdoor Unit Equipment 1+0 Unprotected Remote Installation (for 11 38GHz ODU) 1+0 Unprotected Remote Installation (for 7 8GHz ODU) 1+1 Protected Remote Installation (for 11 38GHz ODU) 1+1 Protected Remote Installation (for 78GHz ODU) -10- 5-1 Changing the polarization direction of the antenna 5 Changing the polarization direction of the antenna The antennas are available in multiple types. This procedure for changing the antenna polarization direction is provided for reference only. In actual installation, follow the instructions packed with the antenna. Changing the polarization direction of the antenna Single-polarized antenna-vertically polarized Single-polarized antenna-horizontally polarized CAUTION 1 Loosen the fastening screws to allow the feeder boom to rotate freely. 2 3 Rotate the feeder boom 90 degrees to the left or right. Tighten the fixing screws and apply glue around the screws.
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 1 2 Fastening Screw Feeder Boom -11- 6-1 1+0 Direct Installation 6 Installing 11-38GHz ODU The following describes the procedure for installing the ODU on the antenna. The procedure for installing the ODU on the ODU adapter is similar. Applying the appropriate lubricant Installing the ODU on the antenna
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Vertical polarization Horizontal polarization UP Plate marked with V UP Plate marked with H ODU Hole for guide PIN O Ring Fasten the four M6 screws to fix ODU on the antenna bracket 4 3 Align the flange of ODU with that of the antenna 1 Keep the polarization indicator on the ODU pointing to the polarization direction of the antenna. 2 Insert guide pin on the hole of the bracket to set the position of screws ODU Antenna ODU Flange Antenna Flange Note Note Screws Screws Guide PIN Remove the protective caps. Apply the appropriate quantity of lubricant on the gasket of the feed boom and the surface of the waveguide near the gasket. -12- 6-2 1+1 Direct Installation 6 Installing 11-38GHz ODU Note The following describes the procedure for installing the hybrid coupler on the antenna. CAUTION The hybrid couplers are available in multiple types. This procedure for installing the hybrid coupler is provided for reference only. In actual installation, follow the instructions packed with the hybrid coupler. By default, the hybrid coupler applies vertical polarization. If horizontal polarization is required, change the polarization direction of the hybrid coupler. According to the request change Hybrid Coupler polarization to Horizontal polarization
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Vertical polarization Horizontal polarization Guide Pin Hybrid Coupler Screw Antenna Connection Unit 1 Loosen the two screws on the polarization chip, and rotate the antenna connection unit 2 Adjust the polarization direction, and then fasten the screws Install Hybrid Coupler on the Antenan 1 Use M5 screws to install the bracket and the handle on the hybrid coupler. 2 Check the polarization direction, and use M6 screws to install the Hybrid coupler on the antenna. M6 Screw Hybrid Coupler Short Plate Antenna Guide PIN O Ring Flat Washer Bracket Hybrid Coupler Bracket Handle M5 Head Cap Screw M5x12(10ea) -13- 6-2 1+1 Direct Installation (continued) 6 Installing 11-38GHz ODU Installing the ODU on the hybrid coupler 2
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 1 ODU Port Move the short plate O Ring Insert the O-Ring into the two ODU ports on the Hybrid coupler and move the short plate Install the two ODUs on the combiner respectively, and fix each ODU with four screws O Ring ODU O Ring ODU -14- 6-3 1+0 Remote Installation 6 Installing 11-38GHz ODU
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 1 2 3 Install the ODU adapter at an appropriate position on the antenna pole Mounting Plate Assembly Assemblys jaws Rods(4) Take out the flexible waveguide Use the flexible waveguide to connect the waveguide interface at the antenna with that at the ODU adapter Remove tap and connect waveguide here Twistable Flexible Waveguide Note By default, ODU is vertically polarized. The polarization direction of ODU must be consistent with that of the antenna, otherwise, the polarization direction should be adjusted. For operation details refer to 1 1+0 Direct Installation Before installation, The antenna is installed. Installing the flexible waveguide Frequency band Maximum twist degree Minimum E-bend radius Minimum H-bend radius 7/8 GHz 249 76 mm 152 mm 11 GHz 280 64 mm 127 mm 13 GHz 330 64 mm 115 mm 15 GHz 405 52 mm 102 mm 18/23/26/32/38 GHz 465 38 mm 76 mm The flexible waveguide can be bent only within its maximum twist angle and at the larger area side. The E-bend radius and H-bend radius cannot be smaller than the minimum bending radius. In the case of separate installation, the antenna must provide the standard flange interface. If the existing interface is not a flange interface, convert the interface type according to the antenna instruction. CAUTION Keep the direction of the waveguide cavity of the flexible waveguide consistent with that of the adapter, and fix the flexible waveguide in a proper position. -15- 6-4 1+1 Remote Installation 6 Installing 11-38GHz ODU
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 1 Assemble the bracket and handle to the hybrid coupler 2 Assemble parts of pole mounting bracket used to mount the hybrid coupler M5 Head Cap Screw Mount Arm Truss Mount Holder M12x200 Screw 3 Screw the Mount Arm and the Truss with the M6 25 Screw, Flat Washer (2), Spring Washer (1), Nut, at four positions. Mount Arm Truss Truss Mount Arm M6x25 Screw, Nut,Flat Washer x 2Spring Washer -16- 6-4 1+1 Remote Installation (continued) 6 Installing 11-38GHz ODU
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 4 Determine centre off set 5 Fit the guide pin of the hybrid coupler to the Guide Pin Hole of the Mount Arm, Install the HYB onto the bracket with the M6 35 Screw, Flat Washer (2), Nut (2), at four positions, Note When either Main or Standby ODU is removed, attach the short plate over the ODU port. Tightening torque is 3.0 Nm 10%.
Hybrid Coupler Hybrid Coupler top M6x35 Screw, Nut x 2,Flat Washer x 2 -17- 6-4 1+1 Remote Installation (continued) 6 Installing 11-38GHz ODU
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 6 Install the hybrid coupler to the mounting pole using the M12x 200 Screw, Flat Washer, Nut 7 Adjust direction of the Bracket for Waveguide Port of the hybrid coupler orientation.
Pole Diameter: 50 to 115mm Mount Holder M12x200 Screw, Nut x 2, Flat Washer x 2 Pole Mount Holder M12x200 Screw, Nut x 2, Flat Washer x 2 Waveguide Port Double Nut tightening Determination of the attachment direction. After the installing direction of the waveguide has been decided, tighten double nuts. Hybrid Coupler -18- 6-4 1+1 Remote Installation (continued) 6 Installing 11-38GHz ODU
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 8 Confirm the ODU Type, which is Master or Slave. 9 Install the ODU onto the hybrid coupler. Note The ODU should be attached by turning the plate marked V up position for both Main ODU and Standby ODU. CAUTION The same type must be installed onto the hybrid coupler -19- 6-4 1+1 Remote Installation (continued) 6 Installing 11-38GHz ODU
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 10 Connect the flexible waveguide (WG) to the ODU and fix the waveguide to the ODU with four (4) bolts. Before connecting the WG to the antenna, confirm which polarization is applied to the Master and Slave ODU. Note Waveguide Port Waveguide Hybrid Coupler O Ring -20- 7-1 Installing the ODU Installation Bracket 7 Installing 7-8GHz ODU Note This operation is required only when the radio site needs to be configured with the lightning arrester.
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 1 Confirm there is no part missing. 2 Put the ODU installation bracket on the pole. 3 Tighten the fixing screws 4 The fixed ODU Installation Bracket as shown in the following figure. -21- 7-2 1+0 Remote Installation 7 Installing 7-8GHz ODU Note Before Installing the ODU, you must conform the following is ok: The antenna is installed The ODU is hoisted to the installation platform, and is in good condition. The ODU's type is consistent with that in the plan.
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 1 2 Put the ODU on the bracket as shown in the following figure. Tighten the four screws Note Put the sign V of ODU on the vertical position, and H on the horizontal position 3 Use the flexible waveguide to connect the waveguide interface at the antenna with that at the ODU adapter ODU Bracket Coaxial Cable Tighten Bolts(M5) -22- 7-3 1+1 Remote Installation 7 Installing 7-8GHz ODU Note Before Installing the ODU, you must conform the following is ok: The antenna is installed The ODU is hoisted to the installation platform, and is in good condition. The ODU's type is consistent with that in the plan.
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE 1 2 Put the ODU on the bracket as shown in the following figure. Tighten the four screws Note Put the sign V of ODU on the vertical position, and H on the horizontal position 3 Use the flexible waveguide to connect the waveguide interface at the antenna with that at the ODU adapter Bolt Hybrid Coupler N Type Antenan ODU1 ODU2 Coaxial Cable Pole Bracket Coaxial Cable Tighten Bolts(M5) ODU -23- 8-1 Installing the ODU PGND Cable 8 Installing ODU Cables ODU PGND Cable
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Remove the antirust coating and oxide layer before connecting ODU grounding cable to the tower grounding point. Make waterproof and antirust treatment to the grounding point after connecting. Connect the grounding cable to the nearest grounding point to ODU of tower or grounding copper busbar. Tower grounding point -24- 8-2 Installing the IF Cable 8 Installing ODU Cables CAUTION Bind the IF cable first to prevent its type-N connector from being pulled. Take waterproof measures (waterproof curves) for the part of the IF cable below the ODU and the part of the IF cable outside the IDU room.
The feeder must have a waterproof arch before entering an equipment room.
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Reserve IF cable of proper length (5m~10m recommended) at the ODU end. Make it into a circle and fix on tower. Tie the cable every 1.0m~1.5m. IF cables shall be lined and tied closely together. Distance between ties should be constant. Do waterproof treatment to the ODU IF cable connector. When winding tape, the upper layer should cover 2/3 of the layer under it. -25- 8-3 Installing the IF Cable - Making Waterproof Curves 8 Installing ODU Cables
IDU IF Cable Waterproof arch ODU Waterproof arch Note Coil the IF cable into a circle with a diameter of 0.6 m and bind it onto the mast after the IF cable passes the waterproof curve under the ODU for future adjustment of the antenna position.
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE -26- 8-4 Grounding the IF Cable - Grounding Points 8 Installing ODU Cables 1. The place about one meter away from the IF interface of the ODU 2. The place about 0.5 to 1 meter away from the cable entry of equipment room or outdoor cabinet 3. The place on the roof edge about one meter away from the turning point of the wiring ladder 4. The middle point of the cable (when the cable is longer than 60 meters) 5. The place on the roof edge about one meter away from the turning point of the wiring ladder (when the horizontal portion of the cable on the roof-top is longer than 30 meters) 6. The middle point of the horizontal portion of the cable (when the horizontal portion on the roof-top is longer than 60 meters) CAUTION The grounding point depends on the installation mode and the length of the IF cable. Generally, the IF cable should be grounded to a minimum of three points. When the IF cable is longer than 60 meters, add a grounding point for every extra 30 meters. Antenna should be located in protective area of lightning arrester, and the area is a 45 arc area from the top of lightning arrester. (This area may be 30 from the top according to technical agreement or project design requirements). Lightening protection angle should meet the below requirements: For plain area: 45 For mountain or lightening area: 30
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE
ODU IDU 1 6 5 2 IDU ODU 1 2 3 4 45 45 -27- 8-5 Grounding the IF Cable - Installing the Grounding Clip 8 Installing ODU Cables Selecting the installation position of the grounding clip and stripping off the cable sheath Fixing the grounding clip and waterproofing it The angle resulting from the grounding wire of the clip and the IF cable should not be larger than 15 degrees. When the IF cable is vertically routed, the grounding wire of the clip should be led downwards.
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE -28- 9-1 Installation Flow of Indoor Unit Equipment 9 Installing the Indoor Unit Equipment
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Installing the Rack Start Referring to P29 Installing the IDU Referring to P30 Installing the I/O Board End Installing the DDF Distribution Box Installing the Cables Referring to P31 Referring to P32 Referring to P33~P36 -29- 9-2 Installing the Rack 9 Installing the Indoor Unit Equipment Step 1: Confirm the rack installation position
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE
0.8m 1.2m 1.0m Confirm the rack position according to the plan view of the equipment room. Installation procedure Picture Inspection Step 2: Fix the rack Fix the rack according to the installation requirements. Step 3: Check the stability of the rack. None Vertical error of racks (cable racks, power cabinets) should not exceed 1 of the racks height. Step 4: Install rack grounding cable. Ground the rack to the indoor grounding busbar. Grounding cable shall be larger than 16mm 2 . Grounding Bar Grounding in Rack -30- 9-3 Installing the IDU 9 Installing the Indoor Unit Equipment Step 1: Take out IDU from the antistatic bag.
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Check if there is any damage in appearance and if there is any missing part. Installation procedure Picture Inspection Step 2: Confirm the installation position of IDU on the rack. Install floating nuts to the corresponding holes on the rack. 2 floating nuts are needed at each side. Corresponding nuts of each side shall be horizontal. Step 3: Install IDU There must be 1U space between 2 equipments (IDU and IDU, IDU and I/O board). Step 4: Install IDU grounding cable Connect the cable properly to the nearest grounding point. 2. Floating nuts 1. Installation holes -31- 9-4 Installing the I/O Board 9 Installing the Indoor Unit Equipment
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Installation procedure Picture Inspection Step 1: Confirm the installation position of IDU on the rack. Install floating nuts to the corresponding holes on the rack. 2 floating nuts are needed at each side. Corresponding nuts of each side shall be horizontal. Step 2: Fix the I/O board to the rack and tighten the bolts. There must be 1U space between 2 equipments (IDU and IDU, IDU and I/O board). Step 3: Install protective grounding cable None Connect properly to the grounding point nearest to the I/ O board. 2. Floating nuts 1. Installation holes -32- 9-5 Installing the DDF Distribution Box 9 Installing the Indoor Unit Equipment
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Installation procedure Picture Inspection Step 1: Install the DDF distribution box to the rack. None None. Step 2: Install grounding cable for DDF distribution box. Connect the grounding cable properly to the grounding point nearest to the box. -33- 10-1 Installing Power Cables 10 Installing the Indoor Unit Equipment Cables
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Installation procedure Picture Inspection Step 1: Strip the power cable for 5mm~7mm at the end without connecter. Do not damage wire core when stripping. Step 2: Connect the stripped wire into the power distribution box and fasten the bolts. Test the power supply polarity with a multimeter before installation to avoid reverse. Shut down power before installing or taking off IDU power cable,connect to fuse of 7A~10A. If there is no such fuse in power cabinet, connect to the smallest one on the cabinet. When connecting the power cable, connect -48V and GND wire separately at 2 ends of the connector bar. Step 3: Check the power supply voltage None Nominal voltage for ZXMW PR10 is -48V. Acceptable voltage range is -58V~-40V Step 4: Line cables along the rack to IDU. None Line power cables straightly along the inner side of the rack. Line power cables, signal cables and grounding cables separately. Step 5: Plug the connector into the IDU power port and fasten the bolts. Fix the connector tight. -34- 10-2 Installing IF Cables 10 Installing the Indoor Unit Equipment Cables
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Installation procedure Picture Inspection Step 1: Line indoor IF cables Line IF cables to the designed position according to the requirements. Step 2: Fix IF cables Check the IF cable connectors when installing IF cables indoor. The cable should go down straightly first and bend smoothly after 50mm. -35- 10-3 Installing 75 E1 Cables 10 Installing the Indoor Unit Equipment Cables
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Installation procedure Picture Inspection Step 1: Plug the DB44 connector to E1 port on IDU panel. Equipment default resistance is 120. If the connection is 75 mode, switch the resistance in the IDU. Step 2: Lay the cables Lay the power supply cable, signal cable and grounding cable separately according to the specifications. Step 3: Make E1 cable connectors Measure the distance between DDF and I/O board and cut proper length of cable. After E1 connectors are made, test with a multimeter. Step 4: Fix E1 cables Fix the cables with ties after laying the cables. Cut the redundant part of ties flat and neat. Stick labels according to Microwave Equipments Label Specifications. -36- 10-4 Installing 120 E1 Cables 10 Installing the Indoor Unit Equipment Cables
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE Installation procedure Picture Inspection Step 1:Plug DB44 connector to the E1 port of IDU. Lay the cables along the rack to the DDF distribution box. Lay the power supply cable, signal cable and grounding cable separately according to the specifications. Step 2: Plug the cable into DDF distribution box according to the wire sequence. Plug the wire into the DDF distribution box only with a clamping pincer. Stick labels according to Microwave Equipments Label Specifications. -37- A-1 Terminating the IF Cable with Connectors Appendix Stripping off the cable sheath 16mm Gliding the lock nut and clamp 1 over the cable Folding back the braided shield to cover clamp 1, and binding the braided shield by using clamp 2 Lock nut Clamp 1 Clamp 2 Cutting the redundant part of the shielding layer Stripping off the dielectric insulating layer Stripping off the dielectric insulating layer 6mm Filing the core wire head into an arc shape Installing the body of the connector
Body of the connector Fixing the connector Rotating to tighten the lock nut
15Nm
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE -38- A-2 Waterproofing Outdoor Connectors Appendix Wrapping a layer of PVC tape PVC tape Wrapping three layers of waterproof insulation tape Waterproof insulation tape Wrapping three layers of PVC tape over the waterproof insulation tape Using the outdoor bundling strap to bind the PVC tape tight at both ends
Microwave Product Support Dept. Internal Use Only All Rights reserved, No Spreading abroad without Permission of ZTE