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DEALER COMMUNICATIONS

Harley-Davidson Motor Company

Dealer Department Routing


X Dealer Principal
____ ____ General Merchandise X
____ Service
X General Manager
____ ____ Buell X
____ Warranty
____ Office Manager ____ F&I Manager ______________________
____ Vehicle Sales Manager ____ HOG Director ______________________

January 15, 2004

Dear Dealer:

Subject: 2004 Model Year Flat Rates – Electrical and EFI sections are now completed

First, we would like to apologize for the delay in the release of this information. Due to unforeseen cir-
cumstances that we could not control, this release took much longer than originally anticipated. We’d
like to thank you all for being patient and working with us, and using the "8888" labor code when
needed.
The enclosed 2004 Job Time/Code Manual provides the flat rate time allotments for service and repair of
2004 model year Harley-Davidson vehicles. Please note that we use realistic shop procedures and hand
tools in establishing the flat rates, and, accordingly, believe the allotted times are sufficient for a properly
trained technician using appropriate techniques, tools and equipment to perform each of the jobs within
the flat rate. As in the past, we encourage you to use the enclosed forms to identify any flat rate code that
you believe should be adjusted.
Labor codes for the engine management system (EFI), turn signal/security system and instrument mod-
ule portions of this document were determined using the Digital Technician system only. Warranty
claims should be filed using the same four-digit code (for both labor and condition codes) that is dis-
played on the Digital Technician system at the end of the diagnostic procedure.
The 2004 Diagnostic Service manuals will NOT provide the codes for you to use any longer with the fol-
lowing exceptions: starter systems, charging systems and ignition systems. These systems will require
the use of the diagnostic service manuals to determine the codes, (labor and condition), to use when fil-
ing your warranty claims.
Please pay attention to the EFI/Electrical sections of the models as shown in the below example:

ITEM DESCRIPTION LABOR CODE


U1016 Loss of ICM serial data at ICM [10B] terminal 12 to TSSM [30B] terminal 6718
TSSM 3 (LGN/V wire) is open
The DESCRIPTION column can be used along with the appropriate diagnostic manual for each model to
obtain a labor/condition code for your repairs. If the root cause can be found without the use of Digital
Technician, the Description column in the flat rate manual can be used to match the fault found to pro-
vide an appropriate labor code for reimbursement. If a labor code cannot be found for the repair done,
you will then need to use labor code ‘8888’ and provide a detailed description of the repairs done, and
these claims will need to be reviewed by Technical Service before payment can be considered.
We strongly suggest the use of the Digital Technician system, which will provide faster warranty claim
payment for you. Using other methods may suspend your claim and cause a delay for claim credit. Also,
remember that the condition codes in these systems must match the labor codes found while diagnosing
and repairing the problems.

If additional copies are needed, please order them under part number 99997-04 through our Parts and
Accessories Division.

Remember; accurate, timely warranty claims benefit all of us. They not only provide you with expedient
claim credit, but also provide us the information we need to continue to improve quality. Thank you for
your cooperation in this effort.

Sincerely,

Lynn Yunker Karen Hampton


Warranty Representative II Warranty Representative II
Harley-Davidson Models

JOB TIME/CODE MANUAL


2004

© 2004 H-D.
ALL RIGHTS RESERVED

Binder 99998-88
Contents 99997-04

CMI - 1.5M - 01/04 Printed in U.S.A.


2
GENERAL INFORMATION

2004 MODEL PREFIX


2004 Model prefixes are listed at the bottom of each page in each corresponding section. Use
the following list to identify each model. Please note: these flat rates apply to 2004 model year
vehicles only. They do not apply to any previous model year vehicles.

2004 Softail Models


BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

2004 Sportster Models


CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

2004 FLHT Models


DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I FGW FLHTCU-I WITH FMW FLHTP-I
SHRINE SIDECAR (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

2004 FLHR and FLT Models


FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I FSW FLTRI
(CA AND JAPAN)

2004 Dyna Models


GHV FXD GMW FXD-I GDV FXDL GNW FXDL-I GJV FXDX
GRW FXDX-I GEV FXDWG GPW FXDWG-I GKV FXDP
(POLICE)

2004 VRSC Models


HAZ VRSCA HAA VRSCA (98 HDI) HBZ VRSCB HBA VRSCB (98 HDI)

2004 CVO Models


PJE FLHTCSE PHD FXSTDSE2

2004
Orig. 01/04
NOTES

4
2004
Orig. 01/04
Date_______________________

Harley-Davidson Motor Company


P.O. Box 653
Milwaukee, Wisconsin 53201

Attention: Service Communications Dept.


Gentlemen:
Subject: Job Time/Code Manual addition or time change.
Our shop experience has prompted us to request this ❐ job change or ❐ job addition (please check one).
Our time studies were based on this procedure:

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Model & Job/Code Number


Job Description Job Time
Year (if any)

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________

City, State, Zip Code___________________________________________________________________________________

2004
Orig. 01/04
Date_______________________

Harley-Davidson Motor Company


P.O. Box 653
Milwaukee, Wisconsin 53201

Attention: Service Communications Dept.


Gentlemen:
Subject: Job Time/Code Manual addition or time change.
Our shop experience has prompted us to request this ❐ job change or ❐ job addition (please check one).
Our time studies were based on this procedure:

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Model & Job/Code Number


Job Description Job Time
Year (if any)

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________

City, State, Zip Code___________________________________________________________________________________

2004
Orig. 01/04
Date_______________________

Harley-Davidson Motor Company


P.O. Box 653
Milwaukee, Wisconsin 53201

Attention: Service Communications Dept.


Gentlemen:
Subject: Job Time/Code Manual addition or time change.
Our shop experience has prompted us to request this ❐ job change or ❐ job addition (please check one).
Our time studies were based on this procedure:

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Model & Job/Code Number


Job Description Job Time
Year (if any)

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________

City, State, Zip Code___________________________________________________________________________________

2004
Orig. 01/04
Date_______________________

Harley-Davidson Motor Company


P.O. Box 653
Milwaukee, Wisconsin 53201

Attention: Service Communications Dept.


Gentlemen:
Subject: Job Time/Code Manual addition or time change.
Our shop experience has prompted us to request this ❐ job change or ❐ job addition (please check one).
Our time studies were based on this procedure:

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Model & Job/Code Number


Job Description Job Time
Year (if any)

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________

City, State, Zip Code___________________________________________________________________________________

2004
Orig. 01/04
TABLE OF CONTENTS

2004 SOFTAIL MODELS Engine ........................................................................ 2-5


General ....................................................................... 2-5
Service ........................................................................ 1-1 Cylinder Head ............................................................. 2-5
New ............................................................................. 1-1 Cylinder and Piston ..................................................... 2-6
Regular ........................................................................ 1-1 Gearcase .................................................................... 2-6
Chassis ....................................................................... 1-1 Crankcase ................................................................... 2-7
Drive ............................................................................ 1-1 Fuel System ................................................................ 2-7
Wheels ......................................................................... 1-1 Drive and Clutch ........................................................ 2-8
Handlebars .................................................................. 1-2 Drive ............................................................................ 2-8
Frame/Swing Arm/Front Fork ...................................... 1-2 Clutch .......................................................................... 2-8
Brakes ......................................................................... 1-3 Evaporative Emissions System ................................... 2-8
Seats/Fenders/Tanks .................................................. 1-4 Transmission ............................................................. 2-9
Engine ......................................................................... 1-5 Transmission Case ..................................................... 2-9
General ........................................................................ 1-5 OEM Accessories ...................................................... 2-9
Belt Guards .................................................................. 1-5 Accessories ................................................................. 2-9
Exhaust System ........................................................... 1-5 Electrical .................................................................... 2-10
Cylinder and Piston ..................................................... 1-6 General ....................................................................... 2-10
Cam Cover .................................................................. 1-7 Charging Circuit .......................................................... 2-10
Crankcase ................................................................... 1-8 Starter Circuit .............................................................. 2-10
Balancer System ......................................................... 1-8 Wiring .......................................................................... 2-11
Fuel System ................................................................. 1-9 Switches ...................................................................... 2-11
Evaporative Emissions System ................................... 1-9 Lights .......................................................................... 2-12
Drive and Clutch ........................................................ 1-10 Battery/Horn ................................................................ 2-12
Drive ............................................................................ 1-10 Turn Signals/Security System ..................................... 2-13
Clutch .......................................................................... 1-10 Instruments ................................................................. 2-16
Transmission ............................................................. 1-11 Engine Management ................................................... 2-17
Transmission Case ...................................................... 1-11 Serial Data .................................................................. 2-21
OEM Accessories ...................................................... 1-12 Driveability/Symptoms ................................................. 2-31
Accessories ................................................................. 1-12
Electrical ..................................................................... 1-12
General ........................................................................ 1-12 2004 FLHT MODELS
Charging Circuit ........................................................... 1-13
Starter circuit ............................................................... 1-13 Service ....................................................................... 3-1
Switches ...................................................................... 1-14 New ............................................................................. 3-1
Lights ........................................................................... 1-15 Regular ....................................................................... 3-1
Battery/Horn ................................................................ 1-16 Chassis ...................................................................... 3-2
Instruments .................................................................. 1-16 Drive ............................................................................ 3-2
Turn Signals/Security System ...................................... 1-17 Wheels ........................................................................ 3-2
Engine Management ................................................... 1-22 Handlebars .................................................................. 3-2
Driveability/Symptoms ................................................. 1-58 Frame/Swing Arm/Front Fork ...................................... 3-3
Brakes ......................................................................... 3-4
Seats/Fenders/Tanks .................................................. 3-5
2004 SPORTSTER MODELS Belt Guards ................................................................. 3-5
Engine ........................................................................ 3-6
Service ........................................................................ 2-1 General ....................................................................... 3-6
General ........................................................................ 2-1 Cylinder Head ............................................................. 3-6
Regular ........................................................................ 2-1 Exhaust System .......................................................... 3-6
Chassis ....................................................................... 2-1 Cylinder and Piston ..................................................... 3-7
Drive ............................................................................ 2-1 Cam Cover .................................................................. 3-8
Wheels ......................................................................... 2-1 Crankcase ................................................................... 3-9
Handlebars .................................................................. 2-2 Fuel System ................................................................ 3-10
Frame/Swing Arm/Front Fork ...................................... 2-2 Evaporative Emissions System ................................... 3-10
Brakes ......................................................................... 2-3 Drive and Clutch ........................................................ 3-11
Seats/Fenders/Tanks .................................................. 2-4 Drive ............................................................................ 3-11
Belt Guards .................................................................. 2-4 Clutch .......................................................................... 3-11
Exhaust System ........................................................... 2-4 Transmission ............................................................. 3-12

Revised 1/15/04 Page I-1


Transmission Case ..................................................... 3-12 Battery/Horn ................................................................ 4-24
OEM Accessories ...................................................... 3-13 Engine Management ................................................... 4-24
Accessories ................................................................. 3-13 Serial Data ................................................................... 4-40
Electrical .................................................................... 3-15 Driveability/Symptoms ................................................. 4-57
General ....................................................................... 3-15
Charging Circuit .......................................................... 3-15
Starter Circuit .............................................................. 3-15 2004 DYNA MODELS
Wiring .......................................................................... 3-16
Switches ...................................................................... 3-17 Service ........................................................................ 5-1
Lights .......................................................................... 3-18 New ............................................................................. 5-1
Battery/Horn ................................................................ 3-19 Regular ........................................................................ 5-1
Instruments – Includes Diagnosis ............................... 3-19 Chassis ....................................................................... 5-1
Sound System – Diagnosis, Repair ............................ 3-19 Drive ............................................................................ 5-1
Cruise Control – Diagnosis, Repair ............................. 3-20 Wheels ......................................................................... 5-1
Turn Signals/Security System ..................................... 3-21 Handlebars .................................................................. 5-2
Instruments ................................................................. 3-26 Frame/Swing Arm/Front Fork ...................................... 5-2
Engine Management ................................................... 3-27 Brakes ......................................................................... 5-3
Serial Data .................................................................. 3-42 Seats/Fenders/Tanks .................................................. 5-4
Driveability/Symptoms ................................................. 3-61 Belt Guards .................................................................. 5-5
Exhaust System ........................................................... 5-5
Engine ......................................................................... 5-6
2004 FLHR AND FLTR MODELS General ........................................................................ 5-6
Cylinder Head .............................................................. 5-6
Service ....................................................................... 4-1 Cylinder and Piston ..................................................... 5-7
New ............................................................................. 4-1 Cam Cover .................................................................. 5-8
Regular ....................................................................... 4-1 Crankcase ................................................................... 5-9
Chassis ...................................................................... 4-2 Fuel System ................................................................. 5-9
Drive ............................................................................ 4-2 Drive and Clutch ........................................................ 5-10
Wheels ........................................................................ 4-2 Drive ............................................................................ 5-10
Handlebars .................................................................. 4-2 Evaporative Emissions System ................................... 5-10
Frame/Swing Arm/Front Fork ...................................... 4-3 Clutch .......................................................................... 5-11
Brakes ......................................................................... 4-4 Transmission ............................................................. 5-12
Seats/Fenders/Tanks .................................................. 4-5 Transmission Case ...................................................... 5-12
Engine ........................................................................ 4-6 OEM Accessories ...................................................... 5-13
General ....................................................................... 4-6 Accessories ................................................................. 5-13
Cylinder Head ............................................................. 4-6 Electrical - General .................................................... 5-14
Belt Guards ................................................................. 4-6 Instruments .................................................................. 5-14
Exhaust System .......................................................... 4-6 Wiring .......................................................................... 5-14
Cylinder and Piston ..................................................... 4-7 Switches ...................................................................... 5-14
Cam Cover .................................................................. 4-8 Lights ........................................................................... 5-15
Crankcase ................................................................... 4-9 Electrical - Diagnostics ............................................. 5-16
Fuel System ................................................................ 4-10 General ........................................................................ 5-16
Evaporative Emissions System ................................... 4-10 Charging Circuit ........................................................... 5-16
Drive and Chassis ..................................................... 4-11 Starter Circuit .............................................................. 5-16
Drive ............................................................................ 4-11 Battery/Horn ................................................................ 5-16
Clutch .......................................................................... 4-11 Turn Signals/Security System ...................................... 5-18
Transmission ............................................................. 4-12 Instruments .................................................................. 5-22
Transmission Case ..................................................... 4-12 Engine Management ................................................... 5-23
OEM Accessories ...................................................... 4-13 Driveability/Symptoms ................................................. 5-64
Accessories ................................................................. 4-13
Electrical .................................................................... 4-14
General ....................................................................... 4-14 2004 VRSC MODELS
Charging Circuit .......................................................... 4-14
Starter Circuit .............................................................. 4-15 Service ........................................................................ 6-1
Wiring .......................................................................... 4-16 New ............................................................................. 6-1
Switches ...................................................................... 4-17 Regular ........................................................................ 6-1
Lights .......................................................................... 4-17 Chassis ....................................................................... 6-1
Cruise Control – Diagnosis, Repair ............................. 4-18 Drive ............................................................................ 6-1
Instruments – Includes Diagnosis ............................... 4-19 Wheels ......................................................................... 6-1
Turn Signals/Security System ..................................... 4-21 Handlebars .................................................................. 6-2

Page I-2 Revised 1/15/04


Frame/Swing Arm/Front Fork ...................................... 6-2 2004 FLHTCSE MODELS
Brakes .......................................................................... 6-3
Seats/Cosmetic Covers/Fuel Tank .............................. 6-4 Service ....................................................................... 9-1
Belts Guards ................................................................ 6-4 New ............................................................................. 9-1
Engine ......................................................................... 6-5 Regular ........................................................................ 9-1
General ........................................................................ 6-5 Chassis ...................................................................... 9-2
Cylinder Head .............................................................. 6-5 Wheels ........................................................................ 9-2
Exhaust System ........................................................... 6-5 Handlebars .................................................................. 9-2
Cylinder and Piston ...................................................... 6-6 Frame/Swing Arm/Front Fork ...................................... 9-2
Cam Cover ................................................................... 6-6 Brakes ......................................................................... 9-2
Crankcase .................................................................... 6-6 Seats/Fenders/Tanks .................................................. 9-2
Balancer System .......................................................... 6-7 Engine ........................................................................ 9-3
Fuel System ................................................................. 6-7 Crankcase ................................................................... 9-3
Clutch .......................................................................... 6-8 Exhaust System .......................................................... 9-3
Clutch ........................................................................... 6-8 Drive and Clutch ........................................................ 9-4
Evaporative Emissions System ................................... 6-8 Clutch .......................................................................... 9-4
Transmission ............................................................. 6-9 Transmission ............................................................. 9-4
Transmission ............................................................... 6-9 Transmission ............................................................... 9-4
Cooling ....................................................................... 6-9 OEM Accessories ...................................................... 9-5
Cooling System ............................................................ 6-9 Accessories ................................................................. 9-5
OEM Accessories ...................................................... 6-10 Electrical .................................................................... 9-5
Accessories ................................................................. 6-10 Wiring .......................................................................... 9-5
Electrical - General .................................................... 6-11 Switches ...................................................................... 9-5
General ........................................................................ 6-11 Lights ........................................................................... 9-5
Instruments .................................................................. 6-11 Sound System – Diagnosis, Repair ............................ 9-6
Wiring ........................................................................... 6-11 Cruise Control – Diagnosis, Repair ............................. 9-6
Switches ...................................................................... 6-11
Lights ........................................................................... 6-11
Electrical - Diagnostics ............................................. 6-12 2004 FXSTDSE2 MODELS
Charging circuit ............................................................ 6-12
Battery/Horn ................................................................ 6-12 Chassis ...................................................................... 9-7
Starter Circuit ............................................................... 6-13 Drive and Clutch ........................................................ 9-8
Instruments .................................................................. 6-13 Electrical .................................................................... 9-8
Turn Signals/Security System ...................................... 6-14
Engine Management .................................................... 6-15
Serial Data ................................................................... 6-26
Driveability/Symptoms ................................................. 6-31

2004 PNA
Chassis ....................................................................... 7-1
Electrical ..................................................................... 7-2
Decorative .................................................................. 7-2
Functional ................................................................... 7-3
Windshields and Plastics .......................................... 7-3
Cut and Sew ............................................................... 7-3
Performance ............................................................... 7-4

2004 TLE SIDECAR MODELS


TLE Sidecars ............................................................. 8-1
Accessory Sidecar ....................................................... 8-1

Revised 1/15/04 Page I-3


NOTES

Page I-4 Revised 1/15/04


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2004 SOFTAIL MODELS

Table 1-1. Service


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
NEW
Set-up and pre-delivery --- 2.1 2.1 2.1 2.1 2.1
1,000 mile service --- 2.0 2.0 2.0 2.0 2.5
REGULAR
5,000 mile maintenance --- 2.0 2.0 2.0 2.0 2.0
10,000 mile maintenance --- 4.3 4.3 4.3 4.3 4.3

Table 1-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
DRIVE
Adjust secondary belt --- 0.3 0.3 0.3 0.3 0.2
Replace secondary belt 2011 2.6 2.6 2.6 2.6 2.6
Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8 0.8
WHEELS
Replace tire - includes balancing front 2106 0.5 0.5 0.5 0.5 0.5
rear 2111 0.6 0.6 1.1 1.1 0.6
Replace wheel assembly - includes disc and sprocket front 2113 0.8 0.8 0.8 0.8 0.8
exchange and balancing rear 2114 0.9 0.9 1.1 1.1 0.9
Replace rim, hub or spokes front 2116 2.3 2.3 --- 2.3 2.3
rear 2121 2.3 2.3 --- --- 2.3
Replace wheel bearings front 2136 0.5 0.5 0.5 0.5 0.5
rear 2141 0.6 0.6 0.6 0.6 0.6

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
True spoked wheel 2156 0.4 0.4 --- 0.4 0.4
HANDLEBARS
Replace handlebars 2206 0.5 0.5 0.5 0.5 0.5
Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2
Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.6
Replace both rubber handlebar mounts 2246 0.5 0.5 0.5 0.5 0.4
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both 2253 0.4 0.4 0.4 0.4 0.2
Replace handlebar clamp one or both 2254 0.1 0.1 0.1 0.1 0.1
FRAME/SWING ARM/FRONT FORK
Replace frame includes removal and installation of all accesso-
2306 12.4 12.4 12.4 12.4 12.4
ries and motorcycle components
Replace top fork clamp 2309 --- --- --- --- 0.3
Replace front fork assembly 2311 2.3 2.2 2.3 2.2 ---
Replace lower fork bracket and stem 2316 2.4 2.3 2.4 2.3 ---
Replace steering head cups and bearings, including
2321 1.9 1.8 1.9 1.8 ---
bearing adjustment
Replace upper fork bracket 2326 1.3 1.2 1.3 1.2 ---
Replace fork lock 2330 1.0 0.8 1.0 0.8 1.1
Replace steering bearings 2332 --- --- --- --- 1.4
Replace rigid fork 2334 --- --- --- --- 1.5
Replace shock 2335 --- --- --- --- 0.1
Replace one or more rebound spring(s) 2336 --- --- --- --- 0.3
Replace upper spring bridge 2338 --- --- --- --- 0.1
Adjust steering head bearing --- 0.4 0.4 0.4 0.4 0.4
Change front fork oil --- 0.5 0.5 0.5 0.7 ---

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
Service fork slider and/or seal – includes removal, dis- one side 2341 0.8 0.7 0.8 0.7 ---
assembly, cleaning, inspection, replacing parts, servic- both sides
ing damper tube, replacing bushings, assembly and 2342 1.2 1.1 1.2 1.1 ---
installation
Replace fork side one side 2346 0.7 0.6 0.7 0.6 ---
both sides 2351 0.8 0.8 0.8 0.8 ---
Replace lower (compression) spring or spring reaction
2348 --- --- --- --- 1.4
rod assembly (one or more) or spring fork
Replace lower rocker one 2350 --- --- --- --- 0.5
both 2353 --- --- --- --- 0.6
Replace rocker bearings (rocker removed) 2355 --- --- --- --- 0.2
Replace fork tube – includes removal, disassembly, one side 2356 0.8 0.7 0.8 0.7 ---
cleaning, inspection, replacing parts, servicing damper both sides
tube, replacing bushings, assembly and installation 2361 1.2 1.1 1.2 1.1 ---

Replace rear swing arm and/or bearings or rear fork


2366 1.2 1.2 1.2 1.2 1.2
pivot shaft
Replace rear shock absorber assembly one side 2371 0.6 0.6 0.6 0.6 0.6
both sides 2376 1.2 1.2 1.2 1.2 1.2
Replace shock bushing – includes removing shock one 2382 0.8 0.8 0.8 0.8 0.8
both 2383 1.6 1.6 1.6 1.6 1.6
Replace jiffy stand spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1
BRAKES
Replace hydraulic brake line – includes filling/bleeding front 2406 0.4 0.4 0.4 0.4 0.4
brakes rear 2411 0.4 0.4 0.4 0.4 0.4
Replace brake pads front 2416 0.1 0.1 0.1 0.1 0.1
rear 2421 0.3 0.3 0.3 0.3 0.3
Replace brake reaction rod 2423 --- --- --- --- 0.1

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
Replace brake caliper – includes filling/bleeding brakes front 2426 0.4 0.4 0.4 0.4 0.4
rear 2431 0.6 0.6 0.6 0.6 0.6
Replace brake disc front 2436 0.3 0.3 0.3 0.3 0.3
rear 2441 0.8 0.8 0.8 0.8 0.8
Bleed brake caliper front 2442 0.2 0.2 0.2 0.2 0.2
rear 2443 0.2 0.2 0.2 0.2 0.2
Overhaul brake caliper – includes filling/bleeding brakes front 2451 0.6 0.6 0.6 0.6 0.6
rear 2456 0.8 0.8 0.8 0.8 0.8
Replace master cylinder assembly – includes filling/ front 2461 0.4 0.4 0.4 0.4 0.4
bleeding brakes rear 2466 0.5 0.5 0.5 0.5 0.5
Rebuild master cylinder assembly – includes filling/ front 2471 0.6 0.6 0.6 0.6 0.6
bleeding brakes rear 2476 0.6 0.6 0.6 0.6 0.6
Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat only 2506 0.1 0.1 0.1 0.1 0.1
Replace fender front 2526 1.1 0.3 0.3 0.3 0.3
rear 2531 1.1 1.0 1.0 1.0 1.0
Replace rear fender support – one only 2536 0.3 0.3 0.3 0.3 0.3
Replace fuel tank assembly 2541 0.9 0.9 0.9 0.9 0.8
Replace fuel tank valve 2561 0.2 0.2 0.2 0.2 0.2
Replace fuel gauge 2563 0.2 0.2 0.3 0.2 0.2
Replace fuel gauge sending unit 2564 0.3 0.3 0.3 0.3 0.3
Replace oil tank and/or one or more rubber mount(s) 2566 0.9 0.9 0.9 0.9 0.9
Replace any single oil hose 2576 0.2 0.2 0.2 0.2 0.2
Replace license plate bracket 2590 --- 0.5 --- 0.4 0.5

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
BELT GUARDS
Replace clutch cover and/or O-ring 2607 0.1 0.1 0.1 0.1 0.1
Replace debris deflector (belt guard) 2616 0.2 0.2 0.2 0.2 0.2
EXHAUST SYSTEM
Replace complete exhaust system and/or gaskets/inter-
2626 0.4 0.4 0.4 0.4 0.4
connect
Replace exhaust pipe – dual exhaust system front 2631 0.3 0.3 0.3 0.3 0.3
rear 2636 0.2 0.2 0.2 0.2 0.2
Replace any muffler 2646 0.2 0.2 0.2 0.2 0.1
Replace any exhaust shield 2661 0.1 0.1 0.1 0.1 0.1
Replace muffler support 2666 0.2 0.2 0.2 0.2 0.3

Table 1-3. Engine


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
GENERAL
Remove and install engine California vehicles only 3006 4.7 4.7 4.7 4.7 4.7
Remove and install engine 3006 4.6 4.6 4.6 4.6 4.6
Remove and replace oil tank for inspection/contamina-
3009 0.9 0.9 0.9 0.9 0.9
tion
Recondition cylinder head – includes removal of head front head 3101 3.5 3.5 3.5 3.5 3.5
and gasket, remove carbon, service valve guides, grind rear head 3103 3.5 3.5 3.5 3.5 3.5
valves and seats, test springs and install head and gas-
both heads 3104 4.1 4.1 4.1 4.1 4.1
kets.
Replace cylinder head one head 3106 2.5 2.5 2.5 2.5 2.5
both heads 3108 3.4 3.4 3.4 3.4 3.4

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-5


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-3. Engine


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
Replace valve seal or spring after cylinder head one seal or spring (intake or exhaust) 3131 0.1 0.1 0.1 0.1 0.1
removal both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2 0.2
Replace cylinder head gasket/o-ring front cylinder 3140 1.6 1.6 1.6 1.6 1.6
rear cylinder 3142 1.6 1.6 1.6 1.6 1.6
both cylinders 3143 2.0 2.0 2.0 2.0 2.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.7 0.7 0.7 0.7 0.7
rear cylinder 3145 0.7 0.7 0.7 0.7 0.7
both cylinders 3148 0.8 0.8 0.8 0.8 0.8
Replace lower rocker arm cover/gasket, or rocker arms front cylinder 3147 1.1 1.1 1.1 1.1 1.1
and /or shafts/rocker arm support rear cylinder 3152 1.1 1.1 1.1 1.1 1.1
both cylinders 3153 1.3 1.3 1.3 1.3 1.3
Recondition rocker arms after heads are removed one head 3149 0.7 0.7 0.7 0.7 0.7
both heads 3150 1.4 1.4 1.4 1.4 1.4
Replace cylinder o-ring/drain o-ring one cylinder 3161 1.8 1.8 1.8 1.8 1.8
rear cylinder 3163 1.8 1.8 1.8 1.8 1.8
both cylinders 3168 2.2 2.2 2.2 2.2 2.2
Replace crankcase umbrella valve one 3172 1.0 1.0 1.0 1.0 1.0
both 3174 1.1 1.1 1.1 1.1 1.1
CYLINDER AND PISTON
Recondition TOP END - includes disassembly, replace- one piston and cylinder 3202 4.5 4.5 4.5 4.5 4.5
ment of piston and sizing cylinder (.005” pistons), both pistons and cylinders
replacing piston rings and all items listed under 3203 5.1 5.1 5.1 5.1 5.1
RECONDITION CYLINDER HEAD and assembly.
Recondition TOP END - includes disassembly, replace- one piston and cylinder 3211 4.9 4.9 4.9 4.9 4.9
ment of piston and bore and hone, resizing cylinder both pistons and cylinders
(.010” oversize or above), replacing piston rings and all
items listed under RECONDITION CYLINDER HEAD 3212 5.5 5.5 5.5 5.5 5.5
and assembly.

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-6


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-3. Engine


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
Recondition TOP END – includes disassembly, deglaz- one piston and cylinder 3207 4.3 4.3 4.3 4.3 4.3
ing cylinder and replacing rings, or replacing cylinder both pistons and cylinders
and piston, all items listed under RECONDITIONING 3208 4.9 4.9 4.9 4.9 4.9
CYLINDER HEAD and assembly.
Replace piston rings – includes deglazing cylinder one cylinder 3206 2.1 2.1 2.1 2.1 2.1
both cylinders 3216 2.7 2.7 2.7 2.7 2.7
Replace piston and piston rings – includes removal of one cylinder 3221 2.7 2.7 2.7 2.7 2.7
cylinder head and cylinder, fitting new piston with rings, both cylinders
resizing cylinder and assembly 3231 3.9 3.9 3.9 3.9 3.9

Replace cylinder and piston one cylinder 3236 2.0 2.0 2.0 2.0 2.0
both cylinders 3246 2.5 2.5 2.5 2.5 2.5
Replace upper connecting rod bushing during upper
3251 0.4 0.4 0.4 0.4 0.4
end repair
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti-rotation one or two same cylinder 3307 1.3 1.3 1.3 1.3 1.3
pin both on both cylinders 3310 1.6 1.6 1.6 1.6 1.6
Replace push rod, push rod cover and/or O-ring or one or two same cylinder 3317 1.3 1.3 1.3 1.3 1.3
quad seal one each cylinder 3318 1.5 1.5 1.5 1.5 1.5
Replace cam cover and/or gasket 3325 0.9 0.9 0.9 0.9 0.9
Replace primary cam chain, sprockets and/or fastener 3327 1.0 1.0 1.0 1.0 1.0
Replace primary cam chain tensioner 3328 1.0 1.0 1.0 1.0 1.0
Replace cam support plate O-rings 3335 2.1 2.1 2.1 2.1 2.1
Replace cam support plate 3337 2.1 2.1 2.1 2.1 2.1
Replace cam support bearing/cams/secondary cam
3338 2.3 2.3 2.3 2.3 2.3
chain/tensioner
Replace oil pump and/or O-rings 3341 1.9 1.9 1.9 1.9 1.9

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-7


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-3. Engine


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
Replace cam bearing crankcase one bearing 3342 2.1 2.1 2.1 2.1 2.1
two bearings 3343 2.2 2.2 2.2 2.2 2.2
Bypass valve inspection 3354 2.0 2.0 2.0 2.0 2.0
CRANKCASE
Replace crankcases California vehicles only – includes remove and
3406 7.6 7.6 7.6 7.6 7.6
install engine
Replace crankcases includes remove and install engine 3406 7.3 7.3 7.3 7.3 7.3
Seal crankcase only 3407 6.4 6.4 6.4 6.4 6.4
Replace flywheels includes remove and install engine 3411 6.5 6.5 6.5 6.5 6.5
Replace left or right side main bearing California vehicles only 3412 6.5 6.5 6.5 6.5 6.5
Replace left or right side main bearing 3412 6.4 6.4 6.4 6.4 6.4
Piston jet/O-ring one 3413 2.0 2.0 2.0 2.0 2.0
both 3414 2.4 2.4 2.4 2.4 2.4
Check flywheel trueness before assembly or after
3420 0.1 0.1 0.1 0.1 0.1
removal
Recondition cylinder heads – head removed (for non- One head 3425 1.0 1.0 1.0 1.0 1.0
related repairs both heads 3426 2.0 2.0 2.0 2.0 2.0
Replace piston rings cylinders removed (for non-related repairs –
3428 0.3 0.3 0.3 0.3 0.3
deglaze only)
Replace pistons cylinders removed (for non-related repairs)
3430 1.4 1.4 1.4 1.4 1.4
includes resizing cylinders
BALANCER SYSTEM
Replace balancer shaft/crankcase bearing 3450 7.6 7.6 7.6 7.6 7.6
Replace balancer bearing/support 3452 7.3 7.3 7.3 7.3 7.3
Replace balancer system chain 3454 7.2 7.2 7.3 7.2 7.2
Replace balancer crankshaft sprocket 3456 7.4 7.4 7.4 7.4 7.4
Replace balancer shaft sprocket/nut/spacer 3458 7.1 7.1 7.1 7.1 7.1

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-8


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-3. Engine


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
Replace balancer bracket assembly 3460 7.2 7.2 7.2 7.2 7.2
Replace balancer blade guide - front, rear, long 3462 6.8 6.8 6.8 6.8 6.8
Replace viton oil interconnect 3464 6.7 6.7 6.7 6.7 6.7
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1
Replace carburetor* *Valid only on BJY, BHY, BTY, BMY, BSY, and
3506 0.4 0.4 0.4 0.4 0.4
BLY models (carbureted)
Replace induction module seal* *Valid only on BWB, BVB, JAB, BXB, JBB and
3510 0.7 0.7 0.7 0.7 0.7
BZB models (fuel injected)
Replace intake manifold and/or gasket one or both* *Valid only on BJY, BHY, BTY, BMY, BSY, and
3511 0.7 0.7 0.7 0.7 0.7
BLY models (carbureted)
Replace carburetor float valve or jet, or check float level *Valid only on BJY, BHY, BTY, BMY, BSY, and
3516 0.5 0.5 0.5 0.5 0.5
or seal* BLY models (carbureted)
Replace accelerator pump* *Valid only on BJY, BHY, BTY, BMY, BSY, and
3521 0.5 0.5 0.5 0.5 0.5
BLY models (carbureted)
Replace enrichener cable* *Valid only on BJY, BHY, BTY, BMY, BSY, and
3523 0.4 0.4 0.4 0.4 0.4
BLY models (carbureted)
Replace carburetor diaphragm* *Valid only on BJY, BHY, BTY, BMY, BSY, and
3524 0.5 0.5 0.5 0.5 0.5
BLY models (carbureted)
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only - ALL models (carbu-
3527 0.2 0.2 0.2 0.2 0.2
reted & fuel injected)
Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1
Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-9


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-4. Drive and Clutch


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
DRIVE
Adjust primary chain --- 0.2 0.2 0.2 0.2 0.2
Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket seal 4005 1.2 1.1 1.1 1.1 1.1
Replace primary cover 4007 0.4 0.3 0.4 0.3 0.3
Replace primary cover gasket 4009 0.4 0.3 0.4 0.3 0.3
Replace primary inspection cover and/or O-ring 4001 0.1 0.1 0.1 0.1 0.1
Replace inner primary case and/or mainshaft bearing 4008 2.3 2.3 2.3 2.3 2.3
CLUTCH
Adjust clutch --- 0.2 0.2 0.2 0.2 0.2
Replace release cable assembly 4006 0.8 0.8 0.8 0.8 0.8
Service the clutch includes disassembly, cleaning, inspection,
4011 1.3 1.3 1.3 1.3 1.3
repair, assembly, and adjustment
Replace clutch release bearing and/or push rod end 4016 0.4 0.4 0.4 0.4 0.4
Replace clutch release mechanism (ball ramp) and/or
4018 0.6 0.6 0.6 0.6 0.6
cover

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-10


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-5. Transmission


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
TRANSMISSION CASE
Replace transmission case 4304 5.1 5.1 5.1 5.1 5.1
Replace transmission complete 4305 3.7 3.7 3.7 3.7 3.7
Overhaul transmission includes disassembly, cleaning,inspection,
4306 4.6 4.6 4.6 4.6 4.6
replacing parts (transmission case in frame)
Replace transmission sprocket 4309 2.2 2.2 2.2 2.2 2.2
Replace main drive gear oil seal in transmission case 4311 2.3 2.3 2.3 2.3 2.3
Replace mainshaft oil seal in main drive gear 4316 2.2 2.2 2.2 2.2 2.2
Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8
Replace shifter drum includes removal and installation 4331 2.2 2.2 2.2 2.2 2.2
Replace shifter arm assembly or springs includes adjusting gear engagement 4336 3.0 3.0 3.0 3.0 3.0
Replace transmission top cover and/or gasket includes oil tank and starter removal 4341 2.0 2.0 2.0 2.0 2.0
Replace shifter forks and/or shaft includes checking gear engagement 4343 0.9 0.9 0.9 0.9 0.9
Replace side door bearing one 4348 3.0 3.0 3.0 3.0 3.0
both 4351 3.1 3.1 3.1 3.1 3.1
Replace transmission case countershaft bearing 4361 2.9 2.9 2.9 2.9 2.9
Replace main drive gear and/or bearing 4366 3.2 3.2 3.2 3.2 3.2
Replace side cover gasket 4368 0.5 0.5 0.5 0.5 0.5
Replace shift pedal and/or lever one or both 4372 0.1 0.1 0.1 0.1 0.1
Replace transmission shifter shaft seal 4390 2.2 2.2 2.2 2.2 2.2

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-11


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-6. OEM Accessories


MODELS
LABOR
ITEM DESCRIPTION BHY, BTY,
CODE BJY, BWB BMY, BXB BSY, JBB BLY, BZB
BVB, JAB
ACCESSORIES
Replace tank trim 6507 0.1 0.1 0.1 0.1 0.1
Replace sissy bar 6511 0.8 --- --- --- ---
Replace mirror 6513 0.1 0.1 0.1 0.1 0.1
Replace backrest 6515 0.2 --- --- --- ---
Replace windshield 6517 0.3 --- --- --- ---
Replace one saddlebag 6518 0.1 --- --- --- ---
Replace one saddlebag bracket 6519 0.2 --- --- --- ---

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the
2004 Service Manual, Part No. 99482-04 and Electrical Diagnostic Manual, Part No. 99498-04.
GENERAL
Lights and accessories- exclud-
5016 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ing turn signals
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace main wiring harness 5026 2.0 2.0 2.1 2.1 2.0 2.0 2.0 2.0 2.0 2.0
Replace rear fender wiring har-
5036 --- --- 0.8 0.8 --- --- --- --- --- ---
ness
Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace electrical box 5047 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace circuit breaker or fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-12


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Replace fuse block 5196 0.3 0.3 0.4 0.4 0.3 0.3 0.3 0.3 0.3 0.3
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system open/grounded stator 5312 1.2 1.2 1.4 1.4 1.2 1.2 1.4 1.4 1.4 1.4
Diagnose system AC output 5314 1.2 1.2 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Diagnose charging system regulator failure 5315 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Diagnose charging system voltage output 5316 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Diagnose charging system replace rotor 5319 1.1 1.1 1.4 1.4 1.1 1.1 1.4 1.4 1.4 1.4
STARTER CIRCUIT
Starter inoperative open/shorted/ground motor 5817 1.5 1.5 1.6 1.6 1.5 1.5 1.5 1.5 1.5 1.5
Starter inoperative start button 5818 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Starter inoperative solenoid clicks; poor starter
5822 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
or battery connections
Starter inoperative solenoid clicks; poor relay
or solenoid connections, or 5823 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
bad relay contacts
Starter inoperative solenoid clicks; poor starter
to battery connections,
5824 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ground connections, or bad
solenoid contacts
Starter inoperative damaged motor 5825 1.5 1.5 1.6 1.6 1.5 1.5 1.5 1.5 1.5 1.5
Starter inoperative relay click; open in relay
5827 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wiring
Starter inoperative nothing clicks; poor relay
5828 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ground
Starter inoperative nothing clicks; short to volt-
5830 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
age
Starter inoperative nothing clicks; open in wir-
5831 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ing to or from starter button

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-13


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Starter inoperative starter relay 5832 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Starter spins, but does not jackshaft
5850 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
engage
Slow starter crank or starter poor starter to battery con-
stalls nections, ground connec- 5835 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tions,
Starter spins clutch 5836 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace starter solenoid, con- includes starter motor
5837 1.7 1.7 1.8 1.8 1.7 1.7 1.7 1.7 1.7 1.7
tacts removal
Starter inoperative nothing clicks, TSM / TSSM 5838 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Slow starter crank or starter binding
5845 1.7 1.7 1.8 1.8 1.7 1.7 1.7 1.7 1.7 1.7
stalls
Starter inoperative nothing clicks, TSM / TSSM 5850 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Starter binding 5860 1.7 1.7 1.8 1.8 1.7 1.7 1.7 1.7 1.7 1.7
Starter inoperative TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Starter inoperative Connector 6792 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Starter inoperative Open 6793 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starter inoperative Open 6805 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starter inoperative Open 6806 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace starter solenoid coil includes starter motor
5838 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
removal
SWITCHES
Replace ignition switch 5129 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace rear stoplight switch –
5141 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
includes filling/bleeding brakes
Replace transmission neutral
switch (includes diagnosis and 5157 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
loosening oil tank)
Replace oil pressure switch
5161 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
(includes diagnosis)
Replace passing lamp switch FLSTC 5167 --- --- 0.1 0.1 --- --- ---- ---- --- ---

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-14


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Replace left upper handlebar
5171 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
switch
Replace right upper handlebar
5173 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
switch
Replace front brake light switch 5175 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace left upper handlebar
5177 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
switch housing
Replace left lower handlebar
5178 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
switch housing
Replace right upper handlebar
5179 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
switch housing
Replace right lower handlebar
5180 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
switch housing
LIGHTS
Replace headlight bracket includes adjustment 5181 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace indicator lamp assem-
5191 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
bly
Replace taillamp bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace taillamp assembly or
5215 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.1 0.1
circuit board
Replace turn signal light assem- front 5201 0.5 0.5 1.0 1.0 0.5 0.5 0.5 0.5 0.5 0.5
bly rear 5205 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace rear turn signal bar 5207 --- --- 0.3 0.3 --- --- --- --- --- ---
Replace fender tip lamp assem- front 5225 --- --- 0.7 0.7 --- --- --- --- --- ---
bly rear 5229 --- --- 0.1 0.1 --- --- --- --- --- ---
Replace passing lamp bulb includes diagnosis, FLSTC 5227 --- --- 0.1 0.1 --- --- --- --- --- ---
Replace fender tip lamp bulb includes diagnosis 5228 --- --- 0.1 0.1 --- --- --- --- --- ---
Replace passing lamp, FLST 5230 --- --- 0.4 0.4 --- --- --- --- --- ---

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-15


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Replace passing lamp bracket FLSTC 5232 --- --- 0.6 0.6 --- --- --- --- --- ---
Replace license plate bracket 5237 --- --- --- --- --- --- --- --- 0.1 0.1
BATTERY/HORN
Replace the battery 5705 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the
2004 Service Manual, Part No. 99482-04, Electrical Diagnostic Manual, Part No. 99498-04 and Digital Technician. Labor codes not present in either manual are located in Digital Technician.
INSTRUMENTS
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace console 6012 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.1 0.1
Replace speedo reset boot 6043 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Repair/diagnose indicator lamp
5048 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
wiring
B1004 Fuel level sender low Repair speedometer [39B]
terminal 9/Fuel Sender
[141]terminal 2/ Fuel 6034 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
Gauge [117] terminal 2 (Y/
W wire)-short or open
B1004 Fuel level sender low Replace fuel gauge sender 6035 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
B1004 Fuel level sender low Repair speedometer [39B]
terminal 9/Fuel Sender
7182 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
[141]terminal 2 (Y/W wire)-
short or open
B1004 Fuel level sender low Repair fuel gauge connec-
7183 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
tor [117]
B1004 Fuel level sender low Repair fuel gauge connec-
tor [117] terminal 1 (O wire) 7184 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
and fuse
B1004 Fuel level sender low Repair fuel gauge connec-
tor [117] terminal 4 (BK 7186 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
wire) and ground is open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-16


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
B1005 Fuel level sender open/ Replace fuel gauge sender
6035 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
high
B1005 Fuel level sender open/ Repair speedometer [39B]
high terminal 9/Fuel Sender
[141]terminal 2/ Fuel 6069 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
Gauge [117] terminal 2 (Y/
W wire)-short to volts
B1006 Speedometer accessory Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line overvoltage
B1006 Speedometer accessory Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line overvoltage accompanies other codes
B1007 Speedometer ignition Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line voltage
B1007 Speedometer ignition Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line voltage accompanies other codes
B1008 Trip switch closed Replace trip switch 6001 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1008 Trip switch closed Replace trip switch boot 6002 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1008 Trip switch closed Replace speedometer 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
TURN SIGNALS/SECURITY SYSTEM
No security lamp TSM\TSSM [30B] terminal
4 to speedometer [39B] ter- 6735 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
minal 4 (BN/V wire) is open
No security lamp TSM\TSSM [30B] terminal
4 to speedometer [39B] ter-
6736 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
minal 4 (BN/V wire) is
shorted to ground
No security lamp Replace TSM\TSSM 6737 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp Replace speedometer 6738 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
No security lamp Mate connector [30] 6739 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp Replace TSM\TSSM 6740 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-17


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
No security lamp TSSM [30B] terminal 2 (GY
wire) and ignition fuse is 6741 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
open
No security lamp TSSM [30B] terminal 12
(BK wire) and ground is 6742 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
No security lamp TSSM [30B] terminal 1 (BN/
GY wire) and battery fuse is 6743 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
No security lamp Replace battery fuse 6744 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp Main fuse terminal A (R
wire) and battery fuse is 6745 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
Security lamp on continuously Replace TSM\TSSM 6750 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Security lamp on continuously TSM\TSSM [30B] terminal
4 to speedometer [39B] ter-
6751 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
minal 4 (BN/V wire) is
shorted to voltage
Security lamp on continuously Replace speedometer 6752 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Fob signal weak Replace FOB battery 6755 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Fob signal weak Replace FOB 6756 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Fob signal weak Replace TSSM 6757 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Turn signal error 1A - Won't can- Replace TSM\TSSM
6773 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
cel upon completion
Turn signal error 1A - Cancels Locate and repair intermit-
6855 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
erratically tent open
Turn signal error 1A - Cancels Locate and repair intermit-
6856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
erratically tent short to voltage
Turn signal error 1A - Cancels Locate and repair intermit-
6857 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
erratically tent short to ground

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-18


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Turn signal error 2A TSSM [30B] terminal 5/6 (V
or BN wire) shorted/ 6790 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
grounded/open
Turn signal error 2A Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Turn signal error 2A Mate connector [30] 6792 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Turn signal error 2A TSSM [30B] terminal 2 (GY
wire) and ignition fuse is 6793 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
Turn signal error 2B Replace Bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2B Repair open ground in lamp
6797 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
circuit
Turn signal error 2B TSSM [30B] terminal 5/6 (V
6798 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
or BN wire) to lamps open
Turn signal error 2B Repair open ground in lamp
6799 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
circuit
Turn signal error 2B TSSM [30B] terminal 5/6 (V
6800 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
or BN wire) to lamps open
Turn signal error 2C TSSM [30B] terminal 12
(BK wire) and ground is 6805 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
Turn signal error 2C TSSM [30B] terminal 1 (BN/
GY wire) and battery fuse is 6806 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
open
Turn signal error 2C Replace battery Fuse 6807 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 2C Main fuse terminal A (R
wire) and battery fuse is 6808 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
open
Turn signal error 2D Repair open between han-
dlebar switch connector 6810 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
[24A] and TSSM [30B]
Turn signal error 2D Replace turn signal switch 6811 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-19


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Turn signal error 2D Repair open between con-
6812 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
nector [24A] and fuseblock
Turn signal error 2D Repair open between han-
dlebar switch connector 6813 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
[22A] and TSSM [30B]
Turn signal error 2D TSSM [30B] terminal 5/6 (V
or BN wire) shorted to 6814 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
ground
Turn signal error 2D Replace turn signal switch 6815 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Turn signal error 2D Repair open between con-
6816 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
nector [22A] and fuseblock
Turn signal error 3A - Bulbs Replace bulb
6820 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
flash at double rate-all work
Turn signal error 3A - Bulbs Remove corrosion
6821 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
flash at double rate-all work
Turn signal error 3A - Bulbs Remove corrosion/replace
6822 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
flash at double rate-all work bulb
Turn signal error 3A - Bulbs Replace bulb connections/
6823 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
flash at double rate-all work lamp assembly
Turn signal error 3A - Bulbs Replace TSM\TSSM
6824 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
flash at double rate-all work
B0563 Battery voltage high - Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
TSSM
B0563 Battery voltage high - Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
TSSM accompanies other codes
B1121 Left turn output fault TSSM terminal 5 (V wire)
6790 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted/grounded/open
B1121 Left turn output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1121 Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1121 Left turn output fault Replace bulb connections/
6823 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
lamp assembly

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-20


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
B1122 Right turn output fault TSSM terminal 6 (BN wire)
6790 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted/grounded/open
B1122 Right turn output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1122 Right turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace bulb connections/
6823 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
lamp assembly
B1131 Alarm output open/low Repair alarm (terminal B)
6830 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
circuit (LGN/BN wire)-open
B1131 Alarm output open/low Repair alarm (terminal B)
circuit (LGN/BN wire)- 6831 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
grounded
B1131 Alarm output open/low Replace siren 6832 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1131 Alarm output open/low Repair alarm (terminal C)
6834 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
circuit (BK wire)-open
B1131 Alarm output open/low Repair alarm (terminal A)
6835 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
circuit (BN/GY wire)-open
B1132 Alarm output high Repair alarm (terminal B)
circuit (LGN/BN wire)- 6817 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
shorted to volts
B1132 Alarm output high Replace siren 6832 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1134 Starter output high TSSM terminal 9/starter
relay (TN/GN wire)-short to 6840 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
volts
B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1134 Starter output high Replace TSM/TSSM 6842 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1135 Accelerometer fault Replace TSM/TSSM 6845 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1141 Ignition switch low TSSM terminal 2 and igni-
6793 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
tion fuse (GY wire) open
B1141 Ignition switch low Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-21


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
B1141 Ignition switch low Repair TSSM terminal/con-
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
ENGINE MANAGEMENT
P0106 MAP Unstable ICM (BLK) terminal 3/MAP
7631 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
terminal C (R/W wire) open
P0106 MAP Unstable Repair ICM terminal/con-
7632 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
nections
P0106 MAP Unstable ICM (BLK) terminal 11/
MAP terminal B (V/W wire) 7633 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
open/grounded
P0106 MAP Unstable Replace MAP sensor 7634 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
P0106 MAP Unstable ICM [10B] terminal 4 and
MAP [80B] terminal A (BK/ 7636 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7630 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3
P0107 MAP sensor open/low ICM [10B] terminal 11 to
MAP [80B] terminal B (V/W 7633 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
wire) open/grounded
P0107 MAP sensor open/low MAP [80B] terminal A (BK/
W wire) and terminal C (R/ 7637 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
W wire) shorted
P0107 MAP sensor open/low ICM [10B] terminal 3 /MAP
[80B] terminal C (R/W wire) 7638 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
open/grounded
P0107 MAP sensor open/low Replace vehicle speed sen-
7639 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
sor
P0107 MAP sensor open/low MAP [80B] sensor terminal
C to ECM [78B] terminal 14 7640 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(R/W wire) open/grounded
P0107 MAP sensor open/low Replace ECM/ICM 7641 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP terminal C (R/W wire)
and terminal A (B/W wire) 7642 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
shorted

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-22


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0107 MAP sensor open/low MAP [80B] sensor terminal
B to ECM [78B] terminal 25 7645 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(V/W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP [80B] terminal A (BK/
W wire) and terminal B (V/ 7655 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
W wire) shorted
P0108 MAP sensor high MAP [80B] terminal C (R/W
wire) and terminal B (V/W 7618 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
wire) shorted
P0108 MAP sensor high MAP [80B] terminal A and
ICM [10B] terminal 4 (BK/W 7647 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
wire) open
P0108 MAP sensor high MAP [80B] sensor terminal
C (R/W wire) short to bat- 7635 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4
tery volts
P0108 MAP sensor high Replace ECM/ICM 7641 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0108 MAP sensor high MAP [80B] terminal C (R/W
wire) and terminal B (V/W 7643 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
wire) shorted
P0108 MAP sensor high MAP [80B] sensor terminal
B (V/W wire) short to bat- 7644 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tery volts
P0108 MAP sensor high MAP [80B] terminal A (BK/
W wire) ECM [78B] termi- 7646 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
nal 26 open
P0108 MAP sensor high Replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0112 IAT sensor voltage low Replace intake air tempera-
7725 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
ture (IAT) sensor
P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire)
7730 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
and B (BK/W wire) shorted
P0112 IAT sensor voltage low Replace ECM 7735 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-23


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y
wire) to ECM [78B] terminal 7750 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
7 short to ground
P0112 IAT sensor voltage low Replace intake air tempera-
7760 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
ture (IAT) sensor
P0113 IAT sensor open/high Replace intake air tempera-
7725 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
ture (IAT) sensor
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W
wire)/ECM [78B] terminal 7732 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
26 open
P0113 IAT sensor open/high Replace ECM 7740 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y
wire) and ECM [78B] termi- 7745 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
nal 7 short to voltage
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y
wire) ECM [78B] terminal 7 7750 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
open
P0113 IAT sensor voltage low Replace intake air tempera-
7760 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
ture (IAT) sensor
P0117 ET sensor low Replace engine tempera-
7710 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
ture (ET) sensor
P0117 ET sensor low ET sensor [90B] A and
ECM [78B] terminal 6 (PK/ 7675 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
Y wire) short to ground
P0117 ET sensor low Replace ECM 7680 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
P0117 ET sensor low ET sensor [90B] A (PK/Y
wire) and B (BK/W wire) 7731 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
shorted
P0118 ET sensor open ET sensor [90B] terminal A
and ECM [78B] terminal 6 7686 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(PK/Y wire) open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-24


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0118 ET sensor open ET sensor [90B] terminal A
and ECM [78B] terminal 6 7687 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
(PK/Y wire) short to voltage
P0118 ET sensor open ET sensor [90B] A (PK/Y
wire)and ECM [78B]
7690 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
terminal14 (R/W wire)
shorted
P0118 ET sensor open Replace engine tempera-
7710 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
ture (ET) sensor
P0118 ET sensor open Replace ECM 7685 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
P0118 ET sensor open ET sensor [90B] B and
ECM [78B] terminal 26 (B/ 7695 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
W wire) open
P0122 TP sensor open/low Replace vehicle speed sen-
6010 --- 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1
sor (VSS)
P0122 TP sensor open/low Replace ECM 7565 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
P0122 TP sensor open/low TP sensor [88B] C (GY/V
wire) and ECM [78B] termi- 7580 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal 24 open
P0122 TP sensor open/low TP sensor [88B] B (R/W
wire) and ECM [78B] termi- 7584 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
nal 14 short to ground
P0122 TP sensor open/low TP sensor [88B] C (GY/V
wire) and terminal A (BK/W 7585 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
wire) shorted
P0122 TP sensor open/low TP sensor [88B] B (R/W
wire) and terminal A (BK/W 7586 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
wire) shorted
P0122 TP sensor open/low Replace throttle position
7590 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
sensor
P0122 TP sensor open/low Replace throttle position
7595 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
sensor

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-25


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0122 TP sensor open/low TP sensor [88B] C (GY/V
wire) and ECM [78B] termi- 7605 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
nal 24 short to ground
P0122 TP sensor open/low TP sensor [88B] B (R/W
wire) and ECM [78B] termi- 7615 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
nal 14 open
P0122 TP sensor open/low Replace MAP sensor 7650 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
P0122 TP sensor open/low Replace vehicle speed sen-
7967 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
sor (VSS)
P0123 TP sensor high Replace ECM 7555 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
P0123 TP sensor high TP sensor [88B] C (GY/V
wire) and ECM [78B] termi- 7575 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal 24 short to voltage
P0123 TP sensor high TP sensor [88B] C (GY/V
wire) and terminal A (BK/W 7587 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
wire) shorted
P0123 TP sensor high Replace throttle position
7595 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
sensor (TPS)
P0123 TP sensor high TP sensor [88B] A (BK/W
wire) and ECM [78B] termi- 7610 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal 24 open
P0123 TP sensor high TP sensor [88B] B (R/W
wire) and ECM [78B] termi- 7619 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
nal 14 short to voltage
P0261 Front injector open/low Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0261 Front injector open/low injector circuit [84\85] B (W/
Y or GN/GY wire)/ECM 7805 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
[78B] terminal 19/21 open
P0261 Front injector open/low injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7808 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
ground

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-26


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0261 Front injector open/low injector circuit [84\85] A (Y/
GN wire)/system relay ter- 7825 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
minal 87 open
P0261 Front injector open/low Replace ECM 7850 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0262 Front injector high Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0262 Front injector high injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7809 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
voltage
P0262 Front injector high Replace ECM 7815 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
P0263 Rear injector open/low Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0263 Rear injector open/low Injector circuit [84\85] B (W/
Y or GN/GY wire) ECM 7805 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
[78B] terminal 19/21 open
P0263 Rear injector open/low Injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7808 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
ground
P0263 Rear injector open/low Injector circuit [84\85] A (Y/
GN wire)/system relay ter- 7825 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
minal 87 open
P0263 Rear injector open/low Replace ECM 7850 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0264 Rear injector high Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0264 Rear injector high Injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7809 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
voltage
P0264 Rear injector high Replace ECM 7815 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
P0371 CKP Open/low CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
2 (BK wire)
P0371 CKP Open/low Repair ICM\ECM connec-
7980 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
tions
P0371 CKP Open/low Replace crankshaft position
7981 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(CKP) sensor

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-27


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0371 CKP Open/low Clean or repair crankshaft
position (CKP) sensor con- 7982 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
nector
P0371 CKP Open/low Replace ICM\ECM 7983 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---
P0371 CKP Open/low CKP [79B] terminal 2 (BK
wire) to ICM [10B] terminal 7986 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
9 open\ground
P0371 CKP Open/low CKP [79B] terminal 1 (R
wire) to ICM [10B] terminal 7987 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
8 open\ground
P0372 CKP shorted high CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
2 (BK wire)
P0372 CKP shorted high Repair damaged CKP wir-
7031 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
ing
P0372 CKP shorted high Repair ICM\ECM connec-
7980 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
tions
P0372 CKP shorted high Replace crankshaft position
7981 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(CKP) sensor
P0372 CKP shorted high Clean or repair crankshaft
position (CKP) sensor con- 7982 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
nector
P0372 CKP shorted high Replace ICM\ECM 7983 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---
P0372 CKP shorted high CKP [79B] terminal 2 (BK
wire) to ICM [10B] terminal 7696 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
9 shorted to voltage
P0372 CKP shorted high CKP [79B] terminal 1 (R
wire) to ICM [10B] terminal 7697 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
8 shorted to voltage
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
2 (BK wire)
P0373 CKP sensor intermittent Repair ECM connections 7980 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-28


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0373 CKP sensor intermittent Replace crankshaft position
7981 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(CKP) sensor
P0373 CKP sensor intermittent Clean or repair crankshaft
7982 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
position (CKP) sensor
P0373 CKP sensor intermittent Replace ECM 7983 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK
wire) to ECM [78B] termi- 7986 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal 12 open\grounded
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R
wire) to ECM [78B] termi- 7987 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
nal 30 open\grounded
P0374 CKP sensor synch error CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
2 (BK wire)
P0374 CKP sensor synch error Repair ICM\ECM connec-
7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
P0374 CKP sensor synch error Replace crankshaft position
7981 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4
(CKP) sensor
P0374 CKP sensor synch error Clean or repair crankshaft
7982 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3
position (CKP) sensor
P0374 CKP sensor synch error Replace ICM\ECM 7983 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5
P0374 CKP sensor synch error CKP [79B] terminal 2 (BK
wire) to ECM [78B] termi- 7986 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
nal 12 open\ground
P0374 CKP sensor synch error CKP [79B] terminal 1 (R
wire) to ECM [78B] termi- 7987 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4
nal 30 open\ground
P0501 Vehicle speed signal low VSS terminal B (W/GN
wire) to ICM [10B] terminal 7611 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
10 open, grounded
P0501 Vehicle speed signal low Clean or repair vehicle
7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
speed sensor (VSS)

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-29


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0501 Vehicle speed signal low Repair vehicle speed sen-
7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
sor (VSS) connector
P0501 Vehicle speed signal low Repair ECM connections 7956 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
P0501 Vehicle speed signal low VSS [65B] terminal B (W/
GN wire) shorted to termi- 7966 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
nal C (BK wire)
P0501 Vehicle speed signal low Replace vehicle speed sen-
7967 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
sor (VSS)
P0501 Vehicle speed signal low Replace ICM\ECM 7968 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0502 VSS sensor high VSS [65B] terminal B (W/
GN wire) to ICM BK termi- 7612 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
nal 10 open, shorted
P0502 VSS sensor high VSS [65B] terminal A (R/W
7613 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
wire) to ICM BK 3 open
P0502 VSS sensor high VSS [65B] terminal C (BK
wire) ICM [10B] ground 7614 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
terminal open
P0502 VSS sensor high Replace vehicle speed sen-
7639 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
sor (VSS)
P0502 VSS sensor high VSS [65B] terminal A (R/W
wire) to ECM [78B] termi- 7917 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
nal 14 short to voltage
P0502 VSS sensor high VSS [65B] terminal B (W/
GN wire) to ECM [78B] ter- 7918 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
minal 33 short to voltage
P0502 VSS sensor high VSS [65B] terminal A (R/W
wire) to ECM [78B] termi- 7919 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
nal 14 open
P0502 VSS sensor high VSS [65B] terminal C (BK
wire) to ECM [78B] termi- 7921 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
nal 10 open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-30


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0502 VSS sensor high VSS [65B] terminal B (W/
GN wire) shorted to termi- 7922 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
nal A (R/W wire)
P0502 VSS sensor high VSS [65B] terminal B (W/
GN wire) to ECM [78B] ter- 7938 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
minal 33 open
P0502 VSS sensor high Clean or repair vehicle
7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
speed sensor (VSS)
P0502 VSS sensor high Repair vehicle speed sen-
7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
sor (VSS) connector
P0502 VSS sensor high Repair ECM connections 7956 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
P0502 VSS sensor high Replace vehicle speed sen-
7967 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
sor (VSS)
P0502 VSS sensor high Replace ICM\ECM 7968 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0505 Loss of idle speed con- IAC system OK, may use
7028 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
trol with other codes
P0505 Loss of idle speed con- IAC [87B] terminal C to
trol ECM [78B] terminal 18
7476 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(BK/PK wire) short to volt-
age
P0505 Loss of idle speed con- IAC [87B] terminal A to
trol ECM [78B] terminal 35(BE/ 7477 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
GN wire) short to voltage
P0505 Loss of idle speed con- IAC [87B] terminal B to
trol ECM [78B] terminal 36 7478 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(BN/R wire) short to voltage
P0505 Loss of idle speed con- IAC [87B] terminal D to
trol ECM [78B] terminal 17 7479 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(BK/O wire) short to voltage
P0505 Loss of idle speed con- IAC [87B] terminal A (BE/
trol GN wire) shorted to termi- 7483 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
nal B (BN/R wire)

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-31


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0505 Loss of idle speed con- IAC [87B] terminal C (BK/
trol PK wire) shorted to termi- 7484 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
nal D (BK/O wire)
P0505 Loss of idle speed con- IAC [87B] terminal D (BK/O
trol wire) shorted to terminal A 7488 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(BE/GN wire)
P0505 Loss of idle speed con- IAC [87B] terminal C (BK/
trol PK wire) shorted to termi- 7489 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
nal B (BN/R wire)
P0505 Loss of idle speed con- Replace idle air control
7490 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
trol (IAC)
P0505 Loss of idle speed con- IAC [87B] terminal D to
trol ECM [78B] terminal 17 7493 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(BK/O wire) open/grounded
P0505 Loss of idle speed con- ECM [78B] Fuse terminal
trol E/A and ECM [78B] termi- 7494 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
nal 31(BE/GY wire) open
P0505 Loss of idle speed con- IAC [87B] terminal C to
trol ECM [78B] terminal 18
7495 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(BK\PK wire) open/
grounded
P0505 Loss of idle speed con- IAC [87B] terminal A to
trol ECM [78B] terminal 35
7496 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(BE/GN wire) open/
grounded
P0505 Loss of idle speed con- IAC [87B] terminal B to
trol ECM [78B] terminal 36 7498 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(BN/R wire) open/grounded
P0505 Loss of idle speed con- Repair ECM connections
7515 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
trol
P0505 Loss of idle speed con- Replace ECM
7516 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
trol
P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-32


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P0562 Battery voltage low Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
accompanies other codes
P0562 Battery voltage low Repair ground circuit (BK
7775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
wire) high resistance
P0562 Battery voltage high Repair ignition circuit (W/
7776 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
BK wire) high resistance
P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0563 Battery voltage high Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
accompanies other codes
P0602 ICM flash error Replace ECM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
P0602 ICM flash error Code not present 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---
P0603 ECM/ICM EEPROM Replace ECM/ICM
7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
error
P0603 ECM/ICM EEPROM Code not present
7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
error
P0604 RAM memory error Replace ECM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
P0604 RAM memory error Code not present 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---
P0605 ECM flash Error Replace ECM 7983 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5
P0605 ECM flash Error System OK 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0607 A to D error Replace ECM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
P0607 A to D error System OK 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---
P1001 System relay coil open/ System relay terminal 85 to
low ECM [78B] terminal 4 (GN/ 7900 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
O wire) grounded
P1001 System relay coil open/ System Relay terminal 85
low to ECM [78B] terminal 4 7901 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(GN/O wire) open
P1001 System relay coil open/ System relay terminal 86 to
low right hand control [22B] ter- 7903 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
minal 4 (W/BK wire) open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-33


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P1001 System relay coil open/ Replace system relay
7904 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
low
P1001 System relay coil open/ Replace ECM
7906 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
low
P1002 System relay high/ Replace ECM
7902 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
shorted
P1002 System relay high/ System relay terminal 85/
shorted ECM [78B] terminal 4(GN/ 7908 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
O wire) short to volts
P1002 System relay contacts Replace system relay
7909 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
open
P1003 System relay contacts Fuel pump fuse to fuel
open pump [86B] (O/GY wire) 7852 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
shorted to ground
P1003 System relay contacts System relay terminal 87/
open coil/injector terminal A (Y/ 7888 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
GN wire) open/ground
P1003 System relay contacts System relay terminal 30 to
open ECM [78B] terminal 31 (BE/ 7889 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
GY wire) open\grounded
P1003 System relay contacts Replace system relay
7904 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
open
P1003 System relay contacts Replace fuel pump
7924 --- 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2
open
P1003 System relay contacts ECM [78B] terminal 29 and
open ignition coil [83B] terminal 7934 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
D (BE/O wire) grounded
P1003 System relay contacts ECM [78B] terminal 11 and
open ignition coil [83B] terminal 7936 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
C (Y/BE wire) grounded
P1003 System relay contacts Harness inspection/wiggle
open test/electrical panel 7937 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
removal/replace ECM fuse

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-34


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P1004 System relay contacts ECM [78B] terminal 11 and
closed ignition coil [83 B] terminal
7865 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
D (Y/BE wire) is shorted to
voltage
P1004 System relay contacts ECM [78B] terminal 29 and
closed ignition coil [83 B] terminal
7866 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
C (BE/O wire) is shorted to
voltage
P1004 System relay contacts Replace system relay
7911 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
closed
P1004 System relay contacts System relay terminal 87/
closed coil/injector terminal A (Y/
7912 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
GN wire) is shorted to volt-
age
P1004 System relay contacts Harness inspection/wiggle
closed test/electrical panel
7918 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
removal/replace system
relay
P1004 System relay contacts Fuel pump connector
7926 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
closed [141B] terminal D is open
P1004 System relay contacts Repair fuel pump connec-
7927 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
closed tions at connector [141]
P1004 System relay contacts System relay terminal 85 to
closed ECM [78B] terminal 4(GN/ 7929 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
O wire) grounded
P1009 Incorrect password Perform ECM/ICM/TSSM
6701 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
module replace procedure
P1009 Incorrect password Replaced TSSM, system
6702 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
now ok
P1009 Incorrect password Replace ICM/ECM & repro-
6703 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
gram

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-35


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P1010 Missing password Data link [91A] terminal 3/
ECM [78B] terminal 5(ICM
6704 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[10] BK 12)/TSSM [30] ter-
minal 3 open
P1010 Missing password Data link [91A] terminal 3/
ECM [78B] 5 (ICM [10B] BK
6705 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
12)/speedometer [39B] ter-
minal 2 short to volts
P1010 Missing password Replaced TSSM, System
6707 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
now ok
P1010 Missing password Replace ECM/ICM 6708 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P1010 Missing password Repair TSSM connections 6726 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1010 Missing password Repair ECM/ICM connec-
7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
P1351 Front ignition coil low/ ECM [78B] terminal 11 &
open ignition coil [83B] terminal 7025 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
C (Y/BE wire) open/ground
P1351 Front ignition coil low/ ECM [78B] terminal 29 &
open ignition Coil [83B] terminal 7026 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
D (BE/O wire) open/ground
P1351 Front ignition coil low/ ICM [10B] terminal 6 & igni-
open tion Coil [83B] terminal C 7032 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(BE/O wire) open/ground
P1351 Front ignition coil low/ ICM [10B] terminal 1 and
open ignition coil [83B] terminal B 7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(W/BK wire) is open
P1351 Front ignition coil low/ Repair ECM/ICM connec-
7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
open tions
P1351 Front ignition coil low/ Replace ignition coil
7856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
P1351 Front ignition coil low/ Repair coil connections
7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-36


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P1351 Front ignition coil low/ Replace ECM/ICM
7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
open
P1351 Front ignition coil low/ System relay terminal 87 to
open ignition coil [83B] terminal A 7875 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(Y/GN wire) is open
P1351 Front ignition coil low/ Harness inspection/wiggle
open test/electrical panel 7937 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
removal/replace ECM fuse
P1352 Front ignition coil high/ Replace ignition coil
7856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
shorted
P1352 Front ignition coil high/ ECM [78B] terminal 29 to
shorted ignition coil [83B] terminal
7865 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
D (BE/O wire) short to volt-
age
P1352 Front ignition coil high/ ICM [10B] terminal 6 to
shorted ignition coil [83B] terminal
7869 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
C (BE/O wire) short to volt-
age
P1352 Front ignition coil high/ Replace ECM/ICM
7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted
P1353 Front cylinder-No com- Replace fuel filter or clean
7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
bustion fuel pump screen
P1353 Front cylinder-No com- Repair/replace fuel pump/
bustion pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
P1353 Front cylinder-No com- ECM [78B] terminal 27 and
bustion ignition coil [83B] terminal B 7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(GY/BE wire) grounded
P1353 Front cylinder-No com- ECM [78B] terminal 27 and
bustion ignition Coil [83B] terminal 7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
B (GY/BE wire) open
P1353 Front cylinder-No com- Seat spark plug connec-
7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion tions

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-37


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P1353 Front cylinder-No com- Repair spark plug connec-
7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion tions
P1353 Front cylinder-No com- Replace ECM
7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
bustion
P1353 Front cylinder-No com- Repair coil primary connec-
7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
bustion tions or replace coil
P1353 Front cylinder-No com- Replace spark plug
7548 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion
P1353 Front cylinder-No com- Replace spark plug Wire
7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion
P1354 Rear ignition coil low/ ICM [10B] terminal 7 & igni-
open tion coil [83B] terminal A (Y/ 7024 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
BE wire) open/ground
P1354 Rear ignition coil low/ ECM [78B] terminal 11 &
open ignition coil [83B] terminal 7025 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
C (Y/BE wire) open/ground
P1354 Rear ignition coil low/ ICM [10B] terminal 1 and
open ignition coil [83B] terminal B 7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(W/BK wire) is open
P1354 Rear ignition coil low/ Repair ECM/ICM connec-
7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
open tions
P1354 Rear ignition coil low/ Replace ignition coil
7856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
P1354 Rear ignition coil low/ Repair coil connections
7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
P1354 Rear ignition coil low/ Replace ECM/ICM
7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
open
P1354 Rear ignition coil low/ System relay terminal 87 to
open ignition coil [83B] terminal A 7875 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(Y/GN wire) is open
P1354 Rear ignition coil low/ Harness inspection/wiggle
open test/electrical panel 7937 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
removal/replace ECM fuse

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-38


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P1355 Rear ignition coil high/ Replace ignition coil
7856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
shorted
P1355 Rear ignition coil high/ ECM [78B] terminal 11 to
shorted ignition coil [83B] terminal
7867 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
C (Y/BE wire) short to volt-
age
P1355 Rear ignition coil high/ ICM [10B] terminal 7 to
shorted ignition coil [83B] terminal A 7868 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
(Y/BE wire) short to voltage
P1355 Rear ignition coil high/ Replace ECM/ICM
7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted
P1356 Rear Cylinder-No com- Replace fuel filter or clean
7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
bustion fuel pump screen
P1356 Rear Cylinder-No com- Repair/replace fuel pump/
bustion pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
P1356 Rear Cylinder-No com- ECM [78B] terminal 27 and
bustion ignition Coil [83B] terminal 7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
B (GY/BE wire) grounded
P1356 Rear Cylinder-No com- ECM [78B] terminal 27 and
bustion ignition Coil [83B] terminal 7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
B (GY/BE wire) open
P1356 Rear Cylinder-No com- Seat spark plug connec-
7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion tions
P1356 Rear Cylinder-No com- Repair spark plug connec-
7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion tions
P1356 Rear Cylinder-No com- Replace ECM
7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
bustion
P1356 Rear Cylinder-No com- Repair coil primary connec-
7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
bustion tions or replace coil
P1356 Rear Cylinder-No com- Replace spark plug
7548 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-39


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P1356 Rear Cylinder-No com- Replace spark plug wire
7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion
P1357 Intermittent secondary Replace fuel filter or clean
7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
front fuel pump screen
P1357 Intermittent secondary Repair/replace fuel pump/
front pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
P1357 Intermittent secondary ECM [78B] terminal 27 and
front ignition coil [83B] terminal B 7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(GY/BE wire) grounded
P1357 Intermittent secondary ECM [78B] terminal 27 and
front ignition coil [83B] terminal B 7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(GY/BE wire) open
P1357 Intermittent secondary Seat spark plug connec-
7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
front tions
P1357 Intermittent secondary Repair spark plug connec-
7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
front tions
P1357 Intermittent secondary Replace ECM
7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
front
P1357 Intermittent secondary Repair coil primary connec-
7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
front tions or replace coil
P1357 Intermittent secondary Replace spark plug
7548 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
front
P1357 Intermittent secondary Replace spark plug wire
7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
front
P1358 Intermittent secondary Replace fuel filter or clean
7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
rear fuel pump screen
P1358 Intermittent secondary Repair/replace fuel pump/
rear pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
P1358 Intermittent secondary ECM [78B] terminal 27 and
rear ignition Coil [83B] terminal 7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
B (GY/BE wire) grounded

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-40


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
P1358 Intermittent secondary ECM [78B] terminal 27 and
rear ignition Coil [83B] terminal 7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
B (GY/BE wire) open
P1358 Intermittent secondary Seat spark plug connec-
7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
rear tions
P1358 Intermittent secondary Repair spark plug connec-
7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
rear tions
P1358 Intermittent secondary Replace ECM
7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
rear
P1358 Intermittent secondary Repair coil primary connec-
7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
rear tions or replace coil
P1358 Intermittent secondary Replace spark plug
7548 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
rear
P1358 Intermittent secondary Replace spark plug wire
7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
rear
U1016 Loss of ECM/ICM serial Repair TSSM connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
data at TSSM
U1016 Loss of ECM/ICM serial Replace TSM/TSSM
6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
data at TSSM
U1016 Loss of ECM/ICM serial ECM [78B] terminal 5 (ICM
data at TSSM [10B] terminal 12) to TSSM
6718 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B] terminal 3 (LGN/V
wire) is open
U1016 Loss of ECM/ICM serial Ground and ECM [78B] ter-
data at TSSM minal 10 and 28 (ICM [10B] 6746 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
terminal 5) are open
U1016 Loss of ECM/ICM serial Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
data at TSSM tions
U1016 Loss of ECM/ICM serial Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at speedometer
U1016 Loss of ECM/ICM serial Repair TSSM connections
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
data at speedometer

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-41


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1016 Loss of ECM/ICM serial ECM [78B] terminal 5 (ICM
data at speedometer [10B] terminal 12) to TSSM
6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
[30B] terminal 3 (LGN/V
wire) is open
U1016 Loss of ECM/ICM serial Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at speedometer nections/terminals
U1016 Loss of ECM/ICM serial ECM [78B] terminal 5 (ICM
data at speedometer [10B] terminal 12) to speed-
6748 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ometer [39B] terminal 2
(LGN/V wire) is open
U1016 Loss of ECM/ICM serial Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
data at speedometer tions
U1064 Loss of TSM/TSSM Repair TSSM connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
serial data at speedometer
U1064 Loss of TSM/TSSM TSSM [30B] terminal 12
6710 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at speedometer (BK wire) is open
U1064 Loss of TSM/TSSM TSSM [30B] terminal 3 and
serial data at speedometer speedometer [39B] terminal 6712 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM Replace 15AMP battery
6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at speedometer fuse
U1064 Loss of TSM/TSSM Replace TSM/TSSM
6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
serial data at speedometer
U1064 Loss of TSM/TSSM Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at speedometer nections/terminals
U1064 Loss of TSM/TSSM TSSM [30B] terminal 1 and
serial data at speedometer ignition fuse open/short to 6749 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ground
U1064 Loss of TSM/TSSM data Repair TSSM connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
at ECM/ICM
U1064 Loss of TSM/TSSM data TSSM [30B] terminal 12
6710 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
at ECM/ICM (BK wire) is open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-42


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1064 Loss of TSM/TSSM data Replace 15AMP battery
6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
at ECM/ICM fuse
U1064 Loss of TSM/TSSM data Replace ECM/ICM
6716 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
at ECM/ICM
U1064 Loss of TSM/TSSM data Replace TSM/TSSM
6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
at ECM/ICM
U1064 Loss of TSM/TSSM data ECM [78B] terminal 5 (ICM
at ECM/ICM [10B] terminal 12) to TSSM
6718 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B] terminal 3 (LGN/V
wire) is open
U1064 Loss of TSM/TSSM data Battery ground and ECM
at ECM/ICM [78B] terminal 10 and 28 6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
are open
U1064 Loss of TSM/TSSM data TSSM [30B] terminal 1 and
at ECM/ICM ignition fuse open/short to 6749 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ground
U1064 Loss of TSM/TSSM data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
at ECM/ICM tions
U1097 Loss of speedometer Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at TSM/TSSM
U1097 Loss of speedometer Repair TSSM connections
6726 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
serial data at TSM/TSSM
U1097 Loss of speedometer Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at TSM/TSSM nections/terminals
U1097 Loss of speedometer ECM [78B] terminal 5 to
serial data at TSM/TSSM speedometer [39B] terminal 6748 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 1 and ignition switch open/ 6867 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
short to ground
U1097 Loss of speedometer TSSM [30B] terminal 3 and
serial data at TSM/TSSM speedometer [39B] terminal 6753 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-43


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 5 and battery fuse (BN/GY 6758 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
wire) is open
U1097 Loss of speedometer speedometer [39B] terminal
6759 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
serial data at TSM/TSSM 2 (LGN/V wire) grounded
U1097 Loss of speedometer Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
serial data at TSM/TSSM
U1097 Loss of speedometer Access instruments\wiggle
6766 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at TSM/TSSM test\replace instrument fuse
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 1/instrument fuse/fuel
6770 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
gauge terminal 1(O wire)
grounded
U1097 Loss of speedometer Replace fuel gauge
6775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
serial data at TSM/TSSM
U1097 Loss of speedometer Speedometer [39B] termi-
serial data at TSM/TSSM nal 7 and chassis ground 6776 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6
(BLK wire) is open
U1097 Loss of speedometer Access instruments\wiggle
6781 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at TSM/TSSM test\replace accessory fuse
U1097 Loss of speedometer Replace ignition switch
6782 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
serial data at TSM/TSSM
U1097 Loss of speedometer Rear lighting harness\tail-
serial data at TSM/TSSM lamp assembly (O/W wire) 6783 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
is shorted to ground
U1097 Loss of speedometer Replace rear stop light
6787 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
serial data at TSM/TSSM switch
U1097 Loss of speedometer Headlamp [38] terminal 1
serial data at TSM/TSSM (O/W wire) is shorted to 6788 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ground
U1097 Loss of speedometer Right hand switch con-
serial data at TSM/TSSM trols\harness assembly is 6789 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
shorted to ground

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-44


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1097 Loss of speedometer Left hand switch controls
serial data at TSM/TSSM assembly\harness is 6794 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
shorted to ground
U1097 Loss of speedometer Speedometer [39B] termi-
serial data at TSM/TSSM nal 6 and accessory fuse 6801 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(O/W wire) open
U1097 Loss of speedometer Accessory fuse terminal R
serial data at TSM/TSSM and ignition switch (R/GY 6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) open
U1097 Loss of speedometer Indicator lamp [20A]\[21A]
serial data at TSM/TSSM terminal 6 (O wire) to indi-
6849 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
cator lamp is shorted to
ground
U1097 Loss of speedometer Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at TSM/TSSM tions
U1097 Loss of speedometer Locate and repair (O/W
serial data at TSM/TSSM wire) short to ground in 7617 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---
accessory circuit
U1097 Loss of speedometer Repair TSSM connections
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
serial data at ECM/ICM
U1097 Loss of speedometer ECM [78B] terminal 5 (ICM
serial data at ECM/ICM [10B] terminal 12) to TSSM
6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
[30B] terminal 3 (LGN/V
wire) is open
U1097 Loss of speedometer Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at ECM/ICM nections/terminals
U1097 Loss of speedometer speedometer [39B] terminal
serial data at ECM/ICM 5 and battery fuse (BN/GY 6758 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
wire) is open
U1097 Loss of speedometer Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
serial data at ECM/ICM
U1097 Loss of speedometer Access instruments\wiggle
6766 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at ECM/ICM test\replace instrument fuse

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-45


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1097 Loss of speedometer speedometer [39B] terminal
serial data at ECM/ICM 1/instrument fuse/fuel
6770 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
gauge terminal 1(O wire)
grounded
U1097 Loss of speedometer Speedometer [39B] termi-
serial data at ECM/ICM nal 7 and chassis ground 6776 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6
(BLK wire) is open
U1097 Loss of speedometer Access instruments\wiggle
6781 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at ECM/ICM test\replace accessory fuse
U1097 Loss of speedometer Replace ignition switch
6782 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
serial data at ECM/ICM
U1097 Loss of speedometer Replace fuel gauge
6775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
serial data at ECM/ICM
U1097 Loss of speedometer Speedometer [39B] termi-
serial data at ECM/ICM nal 6/L R Controls/ignition
6795 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
Switch (O/W wire) is
shorted to ground
U1097 Loss of speedometer Speedometer [39B] termi-
serial data at ECM/ICM nal 6 and accessory fuse 6801 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(O/W wire) open
U1097 Loss of speedometer Accessory fuse terminal R
serial data at ECM/ICM and ignition switch (R/GY 6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) open
U1097 Loss of speedometer Replace TSM/TSSM
6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
serial data at ICM
U1097 Loss of speedometer Indicator lamp [20A]\[21A]
serial data at ECM/ICM terminal 6 (O wire) to indi-
6849 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
cator lamp is shorted to
ground
U1097 Loss of speedometer Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at ECM/ICM tions
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 1 and ignition switch open/ 6867 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
short to ground

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-46


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1097 Loss of speedometer Replace ECM/ICM
7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
serial data at ECM/ICM
U1097 Loss of speedometer Replace ECM/ICM
7870 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
serial data at ICM
U1255 Missing response at ICM Repair TSSM connections 6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
U1255 Missing response at ICM ICM [10B] terminal 12 to
TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1255 Missing response at ICM Repair ICM connections 6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
U1255 Missing response at Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM\TSSM
U1255 Missing response at Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM\TSSM nections/terminals
U1255 Missing response at TSSM [30B] terminal 3 and
TSM\TSSM Speedometer terminal 2 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 5 and battery fuse (BN/ 6758 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
GY wire) is open
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 2 (LGN/V wire) 6759 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
grounded
U1255 Missing response at Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSM\TSSM
U1255 Missing response at Access instruments\wiggle
6766 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
TSM\TSSM test\replace instrument fuse
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 1/instrument fuse/fuel
6770 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
gauge terminal 1(O wire)
grounded
U1255 Missing response at Replace fuel gauge
6775 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
TSM\TSSM

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-47


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 7 and chassis ground 6776 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6
(BLK wire) is open
U1255 Missing response at Access instruments\wiggle
6781 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
TSM\TSSM test\replace accessory fuse
U1255 Missing response at Replace ignition switch
6782 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
TSM\TSSM
U1255 Missing response at Rear lighting harness\tail-
TSM\TSSM lamp assembly (O/W wire) 6783 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
is shorted to ground
U1255 Missing response at Replace rear stop light
6787 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
TSM\TSSM switch
U1255 Missing response at Headlamp [38] terminal 1
TSM\TSSM (O/W wire) is shorted to 6788 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
ground
U1255 Missing response at Right hand switch con-
TSM\TSSM trols\harness assembly is 6789 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
shorted to ground
U1255 Missing response at Left hand switch controls
TSM\TSSM assembly\harness is 6794 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
shorted to ground
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 6/L R Controls/ignition
6795 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
Switch (O/W wire) is
shorted to ground
U1255 Missing response at speedometer [39B] terminal
TSM\TSSM 6 and Accessory Fuse (O/ 6801 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
W wire) open
U1255 Missing response at Accessory Fuse terminal R
TSM\TSSM and ignition Switch (R/GY 6802 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
wire) open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-48


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1255 Missing response at Indicator lamp [20A]\[21A]
TSM\TSSM terminal 6 (O wire) to Indi-
6849 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
cator lamp is shorted to
ground
U1255 Missing response at Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
TSM\TSSM tions
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 1 and ignition switch 6867 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open/short to ground
U1255 Missing response at TSSM [30B] terminal 2 and
6071 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
Speedometer ignition fuse is open
U1255 Missing response at Repair TSSM connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Speedometer
U1255 Missing response at TSSM [30B] terminal 12
6710 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Speedometer (BK wire) is open
U1255 Missing response at Replace TSM/TSSM
6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Speedometer
U1255 Missing response at Repair speedometer con-
6747 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
Speedometer nections/terminals
U1255 Missing response at TSSM [30B] terminal 1 and
Speedometer ignition fuse open/short to 6749 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ground
U1255 Missing response at TSSM [30B] terminal 3 and
Speedometer speedometer [78B] terminal 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
2 (LGN/V wire) is open
U1255 Missing response at Inspect/access electrical
Speedometer panel/main wiring harness/
7159 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
replace 15 amp battery
fuse
U1300 Speedometer serial data ECM [78B] terminal 5 to
low speedometer terminal 2 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(LGN/V wire) is open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-49


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1300 Speedometer serial data Repair TSM/TSSM connec-
6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
low tions
U1300 Speedometer serial data ICM [10B] terminal 12 to
low TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1300 Speedometer serial data Repair speedometer con-
6747 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
low nections/terminals
U1300 Speedometer serial data Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
low
U1300 Speedometer serial data ICM [10B] terminal 12 to
low speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1300 Speedometer serial data Repair ICM/ECM connec-
6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
low tions
U1300 Speedometer serial data Replace ICM/ECM and
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
low reprogram
U1300 Speedometer serial data ECM [78B] terminal 5(ICM
low [10B] terminal 12)/TSSM
[30] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
U1300 Speedometer serial data Replace TSM/TSSM
7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
low
U1300 Speedometer serial data ECM [78B] terminal 5 to
low TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open
U1300 TSM\TSSM serial data ECM [78B] terminal 5 to
low speedometer [39B] terminal 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1300 TSM\TSSM serial data Repair TSM/TSSM connec-
6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
low tions

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-50


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1300 TSM\TSSM serial data ICM [10B] terminal 12 to
low TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1300 TSM\TSSM serial data Repair speedometer con-
6747 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
low nections/terminals
U1300 TSM\TSSM serial data Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
low
U1300 TSM\TSSM serial data ICM [10B] terminal 12 to
low speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1300 TSM\TSSM serial data Repair ICM/ECM connec-
6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
low tions
U1300 TSM\TSSM serial data Replace ICM/ECM & repro-
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
low gram
U1300 TSM\TSSM serial data ECM [78B] terminal 5 (ICM
low [10B] terminal 12)/TSSM
[30B] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
U1300 TSM\TSSM serial data Replace TSM/TSSM
7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
low
U1300 TSM\TSSM serial data ECM [78B] terminal 5 to
low TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to
speedometer [39B] terminal 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Repair TSM/TSSM connec-
6709 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
tions
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to
TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-51


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1300 ECM/ICM serial data low Repair speedometer con-
6747 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
nections/terminals
U1300 ECM/ICM serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to
speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Repair ICM/ECM connec-
6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
tions
U1300 ECM/ICM serial data low Replace ICM/ECM & repro-
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
gram
U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
[30] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B]terminal 2 (LGN/V
wire) grounded
U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to
TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open
U1301 ECM/ICM serial data ECM [78B] terminal 5 to
high speedometer [39B] terminal 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1301 ECM/ICM serial data Repair TSM/TSSM connec-
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
high tions
U1301 ECM/ICM serial data ICM [10B] terminal 12 to
high TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1301 ECM/ICM serial data Ground and ECM [78B] ter-
high minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
terminal 5) are open
U1301 ECM/ICM serial data Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
high nections/terminals

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-52


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1301 ECM/ICM serial data Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
high
U1301 ECM/ICM serial data ICM [10B] terminal 12 to
high speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1301 ECM/ICM serial data ICM [10B] terminal 5 and
high chassis ground (BK wire) is 6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
open
U1301 ECM/ICM serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 ECM/ICM serial data Data link [91A] terminal 3/
high ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
6865 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
[30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) shorted to voltage
U1301 ECM/ICM serial data Replace ICM/ECM & repro-
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
high gram
U1301 ECM/ICM serial data ECM [78B] terminal 5 (ICM
high [10B] terminal 12)/TSSM
[30B] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
U1301 ECM/ICM serial data Replace TSM/TSSM
7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
high
U1301 ECM/ICM serial data ECM [78B] terminal 5 to
high TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open
U1301 TSM\TSSM serial data ECM [78B] terminal 5 to
high speedometer [39B] terminal 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1301 TSM\TSSM serial data Repair TSM/TSSM connec-
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
high tions

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-53


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1301 TSM\TSSM serial data ICM [10B] terminal 12 to
high TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1301 TSM\TSSM serial data Ground and ECM [78B] ter-
high minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
terminal 5) are open
U1301 TSM\TSSM serial data Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
high nections/terminals
U1301 TSM\TSSM serial data Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
high
U1301 TSM\TSSM serial data ICM [10B] terminal 12 to
high speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1301 TSM\TSSM serial data ICM [10B] terminal 5 and
high chassis ground (BK wire) is 6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
open
U1301 TSM\TSSM serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 TSM\TSSM serial data Data link [91A] terminal 3/
high ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
6865 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
[30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) shorted to voltage
U1301 TSM\TSSM serial data Replace ICM/ECM & repro-
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
high gram
U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
[30B] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
U1301 TSM\TSSM serial data Replace TSM/TSSM
7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
low

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-54


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1301 TSM\TSSM serial data ECM [78B] terminal 5 to
high TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open
U1301 Speedometer serial data ECM [78B] terminal 5 to
high speedometer [39B] terminal 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1301 Speedometer serial data Repair TSM/TSSM connec-
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
high tions
U1301 Speedometer serial data ICM [10B] terminal 12 to
high TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1301 Speedometer serial data Ground and ECM [78B] ter-
high minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
terminal 5) are open
U1301 Speedometer serial data Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
high nections/terminals
U1301 Speedometer serial data Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
high
U1301 Speedometer serial data ICM [10B] terminal 12 to
high speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1301 Speedometer serial data ICM [10B] terminal 5 and
high chassis ground (BK wire) is 6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
open
U1301 Speedometer serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 Speedometer serial data Data link [91A] terminal 3/
high ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
6865 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
[30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) shorted to voltage
U1300 Speedometer serial data Replace ICM/ECM and
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
low reprogram

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-55


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
U1300 Speedometer serial data Replace TSM/TSSM
7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
low
U1301 Speedometer serial data ECM [78B] terminal 5 to
high TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open
Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Serial data missing Engine stop switch [22A]
terminal 4/system relay ter-
minal 86 (coil terminal B)/
6723 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM [78B] terminal 13
(ICM [10B] terminal 1) (W/
BK wire) shorted to ground
Serial data missing Replace voltage regulator 6724 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing Inspect/access main wire
harness and electrical
6729 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
panel/wiggle test/replace
15 amp ignition fuse
Serial data missing Replace engine stop switch 6730 0.6 0.9 0.6 0.9 0.6 0.9 0.6 0.9 0.6 0.9
Serial data missing Data link [91A] terminal 4
and ignition fuse (GY wire) 6804 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
is open
Serial data missing Data Link [91A] terminal 3/
ECM [78B] terminal 5(ICM
[10B] terminal 12)/TSSM
6818 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B]terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) short to voltage
Serial data missing Data link [91A] terminal 2
and chassis ground (BK 6819 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
wire) is open
Serial data missing ECM [78B] terminal 5 (ICM
[10B] terminal 12) and data
6838 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
link [91A] terminal 3 (LGN/
V wire) open/grounded

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-56


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Serial data missing Engine stop switch connec-
tor [22] terminal 3 , data link
[91A] terminal 4 and TSSM 6839 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B] terminal 2 (GY wire)
shorted to ground
Serial data missing Ignition switch [33B] temi-
nal B and circuit breaker sil-
6843 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ver post (R wire) short to
ground
Serial data missing Replace circuit breaker or
6844 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
connections
Serial data missing Replace ignition switch 7287 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Serial data missing Repair ICM/ECM terminals 7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Serial data missing Ignition switch [33A] termi-
nal A and circuit breaker sil- 7312 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ver post (R wire) is open
Serial data missing Circuit breaker copper post
and battery positive termi- 7557 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
nal (BK wire) is open
Serial data missing Replace system relay 7904 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
Serial data missing Replace ECM/ICM 7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Serial data missing Replace ECM/ICM 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing ECM [78B] terminal 5(ICM
[10B] terminal 12)/TSSM
[30B] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
Serial data missing Replace ICM/ECM and
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
reprogram
Serial data missing Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
DRIVEABILITY/SYMPTOMS
Hesitates, poor driveability Repair intake Leak 7486 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-57


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Hesitates, poor driveability Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Hesitates, poor driveability Replace spark plug con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Hesitates, poor driveability Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Hesitates, poor driveability Replace ignition coil 7139 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
Hesitates, poor driveability Replace fuel injector 7144 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
Hesitates, poor driveability Replace ECM 7149 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Hesitates, poor driveability Replace MAP sensor 7152 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Hesitates, poor driveability ECM [78B] terminal 28 and
battery negative has high 7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
resistance to ground
Hesitates, poor driveability Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Hesitates, poor driveability Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Hesitates, poor driveability Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Hesitates, poor driveability Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Hesitates, poor driveability Replace carburetor 7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
Hesitates, poor driveability Replace ignition coil 7856 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
Emits black smoke Replace fuel injector 7596 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Emits black smoke Replace MAP sensor 7597 --- 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1
Emits black smoke Replace engine tempera-
7598 --- 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2
ture sensor
Emits black smoke Replace fuel pressure regu-
7480 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
lator
Emits black smoke Replace ECM and repro-
7601 --- 1.6 --- 1.6 --- 1.6 --- 1.6 --- 1.6
gram
Emits black smoke Replace carburetor 7518 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---
No check engine lamp Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp Replace ECM/ICM 7913 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-58


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
No check engine lamp Repair ECM/ICM connec-
7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
No check engine lamp Speedometer [39B] termi-
nal 5 and battery fuse (BN/ 7154 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
GY wire) is open
No check engine lamp Inspect/access electrical
panel/main wiring harness/
7159 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
replace 15 Amp battery
fuse
No check engine lamp Replace security siren 7161 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp TSM/TSSM [30B] terminal
1/speedometer [39B] termi-
nal 5/siren [142B] terminal 7162 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
A (BN/GY), is shorted to
ground
No check engine lamp Ignition switch [33B] termi-
nal I and battery fuse termi- 7288 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
nal J (R wire) is open
No check engine lamp ECM [78B] terminal 13
(ICM terminal 1) and right
7290 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
hand control [22A] terminal
4 (W/BK wire) open
No check engine lamp Replace engine stop switch 7295 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
No check engine lamp Engine stop switch [22A]
terminal 3 and ignition fuse 7303 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(GY wire) is open
No check engine lamp Replace ECM/ICM 7305 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp Replace TSM/TSSM 7306 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
No check engine lamp Battery ground and ECM
[78B] terminal 10 and 28 7310 0.3 0.5 0.3 0.5 0.3 0.5 0.3 0.5 0.3 0.5
(ICM [10B] terminal 5) open
No check engine lamp Replace speedometer 7311 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-59


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
No check engine lamp ECM [78B] terminal 5 (ICM
[10B] terminal 12)/data link
[91A] terminal 3/speedome- 7314 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ter [39B] 2 (LGN/V wire)
open
Misfire at idle or under load Repair intake leak 7486 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---
Misfire at idle or under load Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Misfire at idle or under load Repair spark plug wire con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Misfire at idle or under load Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Misfire at idle or under load Replace ignition coil 7139 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
Misfire at idle or under load Replace fuel injector 7144 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
Misfire at idle or under load Replace ECM 7149 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Misfire at idle or under load Replace MAP sensor 7152 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Misfire at idle or under load ECM [78B] terminal 28 and
battery negative has high 7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
resistance to ground
Misfire at idle or under load Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Misfire at idle or under load Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Misfire at idle or under load Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Misfire at idle or under load Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Misfire at idle or under load Replace carburetor 7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
Misfire at idle or under load Replace ignition coil 7856 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
Rough or rolling idle Repair intake leak 7486 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---
Rough or rolling idle Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Rough or rolling idle Repair spark plug wire con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Rough or rolling idle Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-60


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Rough or rolling idle Replace ignition coil 7139 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
Rough or rolling idle Replace fuel injector 7144 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
Rough or rolling idle Replace ECM 7149 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Rough or rolling idle Replace MAP sensor 7152 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Rough or rolling idle ECM [78B] terminal 28 and
battery negative has high 7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
resistance to ground
Rough or rolling idle Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Rough or rolling idle Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Rough or rolling idle Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Rough or rolling idle Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Rough or rolling idle Replace carburetor 7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
Rough or rolling idle Replace ignition coil 7856 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
Engine cranks but will not start Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start Repair spark plug wire con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Engine cranks but will not start Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start Clean or replace fuel filter
7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
screen
Engine cranks but will not start Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Engine cranks but will not start Repair starting system; use
in conjunction with addi- 7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tional code(s)
Engine cranks but will not start Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-61


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Engine cranks but will not start Repair/replace vacuum
operated fuel valve vac- 7168 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
uum hose
Engine cranks but will not start Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Engine cranks but will not start Repair fuel pump connec-
tions or connections in fuel 7171 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
pump connector [141]
Engine cranks but will not start ICM [10B] terminal 7 and
ignition coil [83B] terminal A
7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
(Y/BE wire) is open/
grounded
Engine cranks but will not start Fuel pump fuse terminal G
to fuel pump [141B] termi- 7173 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal A (O/GY) is open
Engine cranks but will not start ICM [10B] terminal 8 and
crankshaft position sensor
7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 1(R wire) is
open/grounded
Engine cranks but will not start ICM [10B] terminal 9 and
crankshaft position sensor
7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 2 (BK wire)
is open
Engine cranks but will not start Replace crankshaft position
7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor
Engine cranks but will not start ICM [10B] terminal 8/crank-
shaft position sensor [79B]
terminal 1(R wire) short to
7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
ICM terminal 9/crankshaft
position sensor terminal 2
(BK wire)
Engine cranks but will not start Repair crankshaft position
7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor connections
Engine cranks but will not start Replace 15 amp fuse 7181 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
Engine cranks but will not start Replace battery 7185 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-62


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Engine cranks but will not start ICM [10B] terminal 1 and
ignition coil [83B] terminal B 7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(W/BK wire) is open
Engine cranks but will not start Repair engine compres-
sion; use in conjunction 7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Engine cranks but will not start Repair ignition coil connec-
7226 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
tions or replace ignition coil
Engine cranks but will not start Fuel pump [141B] terminal
D [141] and chassis ground 7340 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
1 (BK wire) is open
Engine cranks but will not start Fuel pump fuse terminal G
to fuel pump [141B] termi-
nal A (O/GY) is shorted to 7380 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
ground-replace 15 amp
pump fuse
Engine cranks but will not start Replace fuel pump or repair
fuel pump connections in 7415 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
tank
Engine cranks but will not start Fuel pump fuse terminal H
to system relay terminal 87 7441 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(Y/GN) is open
Engine cranks but will not start Replace ECM\ICM 7450 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Engine cranks but will not start Replace throttle position
7595 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
sensor
Engine cranks but will not start Repair or replace carbure-
7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
tor
Engine cranks but will not start Replace injector 7992 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
Starts, then stalls Replace fuel filter or clean
7013 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
fuel pump screen
Starts, then stalls Repair/replace fuel pump/
pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-63


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Starts, then stalls Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starts, then stalls Repair spark plug wire con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Starts, then stalls Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starts, then stalls Repair starting system; use
in conjunction with addi- 7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tional code(s)
Starts, then stalls Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Starts, then stalls Repair/replace vacuum
operated fuel valve vac- 7168 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
uum hose
Starts, then stalls Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Starts, then stalls ICM [10B] terminal 7 and
ignition coil [83B] terminal A
7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
(Y/BE wire) is open/
grounded
Starts, then stalls ICM [10B] terminal 8 and
crankshaft position sensor
7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 1(R wire) is
open/grounded
Starts, then stalls ICM [10B] terminal 9 and
crankshaft position sensor
7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 2 (BK wire)
is open
Starts, then stalls Replace crankshaft position
7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor
Starts, then stalls ICM [10B] terminal 8/crank-
shaft position sensor [79B]
terminal 1(R wire) short to
7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
ICM [10B] terminal 9/crank-
shaft position sensor [79B]
terminal 2 (BK wire)

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-64


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Starts, then stalls Repair crankshaft position
7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor connections
Starts, then stalls Replace battery 7185 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Starts, then stalls ICM [10B] terminal 1 and
ignition coil [83B] terminal B 7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(W/BK wire) is open
Starts, then stalls Repair engine compres-
sion; use in conjunction 7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Starts, then stalls Repair ignition coil connec-
7226 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
tions or replace ignition coil
Starts, then stalls Replace ECM\ICM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Starts, then stalls Repair or replace carbure-
7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
tor
Starts hard Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starts hard Repair spark plug wire con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Starts hard Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starts hard Clean or replace fuel filter
7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
screen
Starts hard Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Starts hard Repair starting system; use
in conjunction with addi- 7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tional code(s)
Starts hard Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Starts hard Repair/replace vacuum
operated fuel valve vac- 7168 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
uum hose
Starts hard Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-65


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Starts hard Repair fuel pump connec-
tions or connections in fuel 7171 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
pump connector [141]
Starts hard ICM [10B] terminal 7 and
ignition coil [83B] terminal A
7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
(Y/BE wire) is open/
grounded
Starts hard Fuel pump fuse terminal G
to fuel pump [141B] termi- 7173 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal A (O/GY) is open
Starts hard ICM [10B] terminal 8 and
crankshaft position sensor
7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 1(R wire) is
open/grounded
Starts hard ICM [10B] terminal 9 and
crankshaft position sensor
7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 2 (BK wire)
is open
Starts hard Replace crankshaft position
7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor
Starts hard ICM [10B] terminal 8/crank-
shaft position sensor [79B]
terminal 1(R wire) short to
7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
ICM terminal 9/crankshaft
position sensor terminal 2
(BK wire)
Starts hard Repair crankshaft position
7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor connections
Starts hard Replace 15 amp fuse 7181 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
Starts hard Replace battery 7185 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Starts hard ICM [10B] terminal 1 and
ignition coil [83B] terminal B 7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(W/BK wire) is open

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-66


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE BHY/BTY BVB/JAB BJY BWB BLY BZB BMY BXB BSY JBB
Starts hard Repair engine compres-
sion; use in conjunction 7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Starts hard Repair ignition coil connec-
7226 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
tions or replace ignition coil
Starts hard Fuel pump [141B] terminal
D [141] and chassis ground 7340 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
1 (BK wire) is open
Starts hard Fuel pump fuse terminal G
to fuel pump [141B] termi-
nal A (O/GY) is shorted to 7380 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
ground-replace 15 amp
pump fuse
Starts hard Replace fuel pump or repair
fuel pump connections in 7415 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
tank
Starts hard Fuel pump fuse terminal H
to system relay terminal 87 7441 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(Y/GN) is open
Starts hard Replace ECM/ICM 7450 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Starts hard Replace throttle position
7595 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
sensor
Starts hard Repair or replace carbure-
7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
tor
Starts hard Replace injector 7992 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9

BJY FLSTC BWB FLSTC-I BHY FXST BTY FXSTB BVB FXST-I
JAB FXSTB-I BMY FLSTF BXB FLSTF-I BSY FXSTD JBB FXSTD-I
BLY FXSTS BZB FXSTS-I

Revised 1/13/04 2004 SOFTAIL MODELS Page 1-67


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2004 SPORTSTER MODELS

Table 2-1. Service


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
GENERAL
Set-up and pre-delivery --- 1.4 1.4 1.4 1.6
1,000 mile service --- 2.1 2.1 2.1 2.1
REGULAR
5,000 mile maintenance --- 2.6 2.6 2.6 2.6
10,000 mile maintenance --- 3.8 3.8 3.8 4.2

Table 2-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
DRIVE
Adjust secondary belt --- 0.2 0.2 0.2 0.2
Replace secondary belt 2011 0.7 0.7 0.7 0.7
Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8
Replace transmission sprocket cover 2044 0.6 0.6 0.6 0.6
WHEELS
Replace rim, hub or spokes front 2116 2.2 2.2 2.2 2.2
rear 2121 2.3 --- 2.3 2.3
Replace wheel bearings front 2136 0.5 0.5 0.5 0.5
rear 2141 0.6 0.6 0.6 0.6
Replace tire - includes balancing front 2106 0.5 0.5 0.5 0.5
rear 2111 0.6 0.6 0.6 0.6
Replace wheel assembly - includes disc and sprocket front 2113 0.8 0.8 0.8 0.8
exchange and balancing rear 2114 0.9 0.9 0.9 0.9

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
HANDLEBARS
Replace handlebars 2206 0.5 0.5 0.5 0.5
Replace clutch hand lever 2221 0.1 0.1 0.1 0.1
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2
Replace throttle control 2231 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2
Replace handlebar riser one or both 2253 0.4 0.6 0.6 0.4
Replace handlebar clamp one or both 2254 0.1 0.1 0.1 0.1
Replace handlebar riser cover rear 2258 --- 0.2 0.2 ---
FRAME/SWING ARM/FRONT FORK
Replace frame includes removal and installation of all accessories
2306 12.2 12.2 12.2 12.2
and motorcycle components
Replace footpegs 2307 0.1 0.1 0.1 0.1
Replace right side footpeg mount 2310 0.4 0.2 0.2 0.4
Replace left side footpeg mount 2312 0.2 0.2 0.2 0.2
Replace front fork assembly 2311 2.2 2.2 2.2 2.2
Replace lower fork bracket and stem 2316 2.3 2.3 2.3 2.3
Replace upper fork bracket 2318 0.6 0.6 0.6 0.6
Replace steering head cups and bearings, including bearing
2321 2.2 2.3 2.2 2.2
adjustment
Replace fork lock 2330 0.6 0.6 0.6 0.6
Adjust steering head bearings --- 0.4 0.4 0.4 0.4
Change front fork oil --- 0.5 0.5 0.5 0.5
Service or replace fork slider and/or seal – includes removal, one side 2341 0.7 0.7 0.7 0.7
disassembly, cleaning, inspection, replacing parts, servicing both sides
damper tube, replacing bushings, assembly and installation 2342 1.1 1.1 1.1 1.1

Replace fork side one side 2346 0.5 0.5 0.5 0.5
both sides 2351 0.8 0.8 0.8 0.8

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
Replace fork tube one side 2356 0.6 0.6 0.6 1.0
both sides 2361 0.9 0.9 0.9 0.9
Replace rear swing arm and/or bearings 2366 2.0 2.0 2.0 2.0
Replace rear shock absorber assembly one side 2371 0.2 0.2 0.2 0.2
both sides 2376 0.4 0.4 0.4 0.4
Replace rear shock absorber component(s) one side 2381 0.3 0.3 0.3 0.3
both sides 2386 0.6 0.6 0.6 0.6
Replace jiffy stand spring and/or stand 2396 0.2 0.2 0.2 0.2
rubber bumper 2399 0.1 0.1 0.1 0.1
BRAKES
Replace hydraulic brake line – includes filling/bleeding front 2404 0.6 0.6 0.6 0.7
brakes rear 2411 0.6 0.6 0.6 0.6
Replace brake pads front - each caliper 2416 0.1 0.1 0.1 0.1
rear 2421 0.3 0.3 0.3 0.3
Replace brake caliper – includes filling/bleeding brakes front - each caliper 2426 0.4 0.4 0.4 0.4
rear 2431 0.6 0.6 0.6 0.6
Replace brake disc front 2436 0.3 0.3 0.3 0.3
both - CLP only 2437 --- --- --- 0.4
rear 2441 0.8 0.8 0.8 0.8
Bleed brake caliper – front or rear caliper 2446 0.2 0.2 0.2 0.2
Overhaul brake caliper – includes filling/bleeding brakes front - each caliper 2451 0.6 0.6 0.6 0.6
rear 2456 0.8 0.8 0.8 0.8
Replace master cylinder assembly – includes filling/bleeding front 2461 0.4 0.4 0.4 0.4
brakes rear 2466 0.5 0.5 0.5 0.5
Rebuild master cylinder assembly – includes filling/bleeding front 2471 0.6 0.6 0.6 0.6
brakes rear 2476 0.7 0.7 0.7 0.7
Replace rear brake pedal 2492 0.5 0.5 0.5 0.5
Replace front brake lever 2494 0.1 0.1 0.1 0.1

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
SEATS/FENDERS/TANKS
Replace seat 2506 0.1 0.1 0.1 0.1
Replace fender front 2526 0.3 0.3 0.3 0.3
rear 2531 1.3 1.3 1.3 1.3
Replace rear fender support one 2536 0.3 0.3 0.3 0.3
both 2539 0.6 0.6 0.6 0.6
Replace fuel tank assembly 2541 0.3 0.3 0.3 0.3
Replace fuel tank valve assembly 2561 0.2 0.2 0.2 0.2
Replace oil tank 2566 1.2 1.2 1.2 1.2
Replace oil tank lines feed line-oil tank to pump 2571 0.7 0.7 0.7 0.7
feed line oil pump to filter 2577 0.2 0.2 0.2 0.2
return line oil pump to tank 2578 0.7 0.7 0.7 0.7
vent line 2581 0.9 0.9 0.9 0.9
Replace oil filter (other than normal maintenance) 2582 0.1 0.1 0.1 0.1
Replace passenger seat strap 2588 --- 0.1 0.1 0.1
BELT GUARDS
Replace rear belt guard 2616 0.1 0.1 0.1 0.1
Replace debris deflector 2617 0.1 0.1 0.1 0.1
EXHAUST SYSTEM
Replace complete exhaust system 2621 0.7 0.7 0.7 0.7
Replace exhaust interconnect 2625 0.6 0.6 0.6 0.6
Replace any exhaust pipe cover 2661 0.1 0.1 0.1 0.1
Replace one muffler 2665 0.2 0.2 0.2 0.2

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
GENERAL
Remove and install engine 3006 4.1 4.1 4.1 4.1
Remove and install engine California vehicles only 3004 4.2 4.2 4.2 4.2
Replace stabilizer and/or bracket (one) 3013 0.2 0.2 0.2 0.2
Replace engine mount (one) 3014 4.1 4.1 4.1 4.1
Replace mount (each additional) 3015 0.1 0.1 0.1 0.1
CYLINDER HEAD
Recondition cylinder head – includes removal of head and front cylinder head 3101 3.8 3.8 3.8 3.8
gasket, remove carbon, service valve guides, grind valves rear cylinder head 3103 3.8 3.8 3.8 3.8
and seats, test springs and install head and gaskets.
both cylinder heads 3104 5.7 5.7 5.7 5.7
Replace cylinder head – includes push rod gauging one cylinder head 3106 2.8 2.8 2.8 2.8
both cylinder heads 3108 3.9 3.9 3.9 3.9
Replace valve seal or spring after head removal one seal or spring (intake or exhaust ) 3131 0.1 0.1 0.1 0.1
both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2
Replace cylinder head gasket front cylinder 3140 2.0 2.0 2.0 2.0
rear cylinder 3142 2.0 2.0 2.0 2.0
both cylinders 3143 2.5 2.5 2.5 2.5
Replace rocker arm covers and/or gaskets front cylinder 3144 0.9 0.9 0.9 0.9
rear cylinder 3145 0.9 0.9 0.9 0.9
both cylinders 3148 1.1 1.1 1.1 1.1
Replace lower rocker cover/gasket, or rocker arms and/or front cylinder 3147 1.0 1.0 1.0 1.0
shafts rear cylinder 3152 1.0 1.0 1.0 1.0
both cylinders 3153 1.6 1.6 1.6 1.6
Recondition rocker arms after heads are removed one head 3149 0.5 0.5 0.5 0.5
both heads 3150 1.0 1.0 1.0 1.0

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-5


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
Replace cylinder base gasket front cylinder 3161 2.6 2.6 2.6 2.6
rear cylinder 3163 2.6 2.6 2.6 2.6
both cylinders 3168 3.5 3.5 3.5 3.5
Replace crankcase umbrella valve one 3172 1.0 1.0 1.0 1.0
both 3174 1.2 1.2 1.2 1.2
CYLINDER AND PISTON
Replace piston and resize cylinder – includes disassembly, one piston and cylinder 3202 5.2 5.2 5.2 5.2
replacing piston, and sizing cylinder, all items listed under both pistons and cylinders
RECONDITION CYLINDER HEAD and assembly – includes 3203 7.9 7.9 7.9 7.9
gauging pushrods.
Recondition cylinder and piston – includes disassembly, one piston and cylinder 3207 4.5 4.5 4.5 4.5
deglazing cylinder and replacing rings, or replacing cylinder both pistons and cylinders
and piston, all items listed under RECONDITION CYLIN- 3208 7.1 7.1 7.1 7.1
DER HEAD and assembly – includes pushrod gauging.
Replace piston rings – includes deglazing cylinder one cylinder 3206 3.2 3.2 3.2 3.2
both cylinders 3216 4.1 4.1 4.1 4.1
Replace piston and piston rings – includes removal of cylin- one cylinder 3221 3.4 3.4 3.4 3.4
der head and cylinder, fitting new piston with rings, resizing both cylinders
cylinder and assembly 3231 5.3 5.3 5.3 5.3

Replace cylinder and piston assembly one cylinder 3236 2.4 2.4 2.4 2.4
both cylinders 3246 3.1 3.1 3.1 3.1
Replace upper connecting rod bushing during upper end
3251 0.4 0.4 0.4 0.4
repair
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1
GEARCASE
Replace tappet one 3306 2.7 2.7 2.7 2.7
two – same cylinder 3311 2.8 2.8 2.8 2.8
two – one each cylinder 3313 3.7 3.7 3.7 3.7
Replace push rod cover and/or O-ring one 3316 2.7 2.7 2.7 2.7

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-6


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
Replace push rod one 3301 1.1 1.1 1.1 1.1
two – same cylinder 3302 1.2 1.2 1.2 1.2
two – one each cylinder 3303 1.9 1.9 1.9 1.9
two – same cylinder 3317 1.2 1.2 1.2 1.2
two – one each cylinder 3318 1.8 1.8 1.8 1.8
Replace gearcase cover and/or gasket 3326 2.3 2.3 2.3 2.3
Replace all cam gears 3336 2.5 2.5 2.5 2.5
Replace oil pump 3341 0.7 0.7 0.7 0.7
Replace oil pump check valve 3366 0.1 0.1 0.1 0.1
Replace lifter pin O-ring 3370 0.1 0.1 0.1 0.1
CRANKCASE
Replace crankcases 3406 13.7 13.7 13.7 13.7
Seal crankcase only 3407 9.4 9.4 9.4 9.4
Replace left main bearing 3410 9.7 9.7 9.7 9.7
Replace flywheels – includes remove and install engine 3411 12.7 12.7 12.7 12.7
Check flywheel trueness after removal 3420 0.1 0.1 0.1 0.1
Check flywheels after removal includes checking trueness piston removal and rein-
3421 0.5 0.5 0.5 0.5
stallation, if required
Recondition cylinder heads – head removed (for non-related one head 3425 1.8 1.8 1.8 1.8
repairs ) both heads 3426 3.3 3.3 3.3 3.3
Replace piston rings both cylinders removed (for non-related repairs) 3428 0.7 0.7 0.7 0.7
Replace piston and rings – includes oversizing both cylinders removed (for non-related repairs) 3430 1.4 1.4 1.4 1.4
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1
Replace carburetor 3506 0.3 0.3 0.3 0.3
Replace manifold, inserts or clamps 3511 0.4 0.4 0.4 0.4
Replace carburetor float valve or jet, or check float level or
3516 0.3 0.3 0.3 0.3
seal

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-7


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
Replace enrichment cable or plunger 3523 0.2 0.2 0.2 0.2
Replace carburetor diaphragm 3524 0.5 0.5 0.5 0.5
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only 3527 0.1 0.1 0.1 0.1
Replace vapor valve 3528 0.2 0.2 0.2 0.2
Replace any one hose 3529 0.7 0.7 0.7 0.7

Table 2-4. Drive and Clutch


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
DRIVE
Adjust primary chain --- 0.1 0.1 0.1 0.1
Replace primary inspection cover and/or O-ring 4001 0.1 0.1 0.1 0.1
Replace primary chain 4002 0.8 0.8 0.8 0.8
Replace engine sprocket 4003 0.8 0.8 0.8 0.8
Replace engine sprocket oil seal 4005 0.9 0.9 0.9 0.9
Replace primary cover 4007 0.7 0.7 0.7 0.7
Replace primary gasket 4009 0.5 0.5 0.5 0.5
CLUTCH
Adjust clutch --- 0.1 0.1 0.1 0.1
Replace clutch release mechanism 4006 0.1 0.1 0.1 0.1
Service the clutch includes disassembly, cleaning, inspection, repair,
4011 1.5 1.5 1.5 1.5
assembly and adjustment
Replace shift lever 4012 0.1 0.1 0.1 0.1
Replace clutch cable 4013 0.2 0.2 0.2 0.2
Replace shifter seal 4015 0.1 0.1 0.1 0.1

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-8


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-5. Transmission


LABOR MODELS
ITEM DESCRIPTION
CODE CAM CJM CGP CLP
TRANSMISSION CASE
Overhaul transmission includes disassembly, removal, cleaning, inspection,
4306 13.5 13.5 13.5 13.5
replacing parts, assembly and installation
Replace shifter drum 4329 11.3 11.3 11.3 11.3
Replace shift linkage and/or spring includes pawl adjustment 4332 11.3 11.3 11.3 11.3
Replace shifter fork (one) 4343 11.3 11.3 11.3 11.3
Replace shifter fork (ea. additional) 4345 0.1 0.1 0.1 0.1
Replace transmission case countershaft bearing 4361 11.4 11.4 11.4 11.4
Replace main drive gear and/or bearing 4366 11.8 11.8 11.8 11.8
Replace detent arm and/or spring 4368 11.3 11.3 11.3 11.3
Replace main drive gear quad seal 4369 0.8 0.8 0.8 0.8
Replace main drive gear belt sprocket 4309 0.8 0.8 0.8 0.8
Replace main drive gear seal (in crankcase) 4311 0.9 0.9 0.9 0.9

Table 2-6. OEM Accessories


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
ACCESSORIES
Replace mirror 6513 0.1 0.1 0.1 0.1

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-9


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
NOTE: All codes include diagnostic time and replacement
time if required. The codes must be used in conjunction with
the diagnostic/repair procedures listed in the Sportster Ser-
vice Manual, Part No. 99484-04 and Electrical Diagnostic
Manual, Part No. 99495-04
GENERAL
Lights and accessories – excluding turn signals 5016 0.3 0.3 0.3 0.3
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1
Diagnose charging system regulator bleed test 5307 0.4 0.4 0.4 0.4
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2
Diagnose charging system open/grounded stator 5312 1.5 1.5 1.5 1.5
Diagnose system AC output 5314 1.5 1.5 1.5 1.5
Diagnose charging system regulator failure 5315 0.4 0.4 0.4 0.4
Diagnose charging system voltage output 5316 0.4 0.4 0.4 0.4
Diagnose charging system replace rotor 5319 1.4 1.4 1.4 1.4
STARTER CIRCUIT
Starter inoperative open/shorted/ground motor 5817 1.0 1.0 1.0 1.0
Starter inoperative start button 5818 0.9 0.9 0.9 0.9
Starter inoperative solenoid clicks; poor starter or battery connections 5822 0.1 0.1 0.1 0.1
Starter inoperative solenoid clicks; poor relay or solenoid connections,
5823 0.2 0.2 0.2 0.1
or bad relay contacts
Starter inoperative solenoid clicks; poor starter to battery connections,
5824 0.2 0.2 0.2 0.2
ground connections, or bad solenoid contacts
Starter inoperative damaged motor 5825 0.9 0.9 0.9 0.9
Starter inoperative relay click; open in relay wiring 5827 0.2 0.2 0.2 0.2
Starter inoperative TSSM [30B] pin 9 to starter relay terminal 2 shorted
5830 0.5 0.5 0.5 0.5
to voltage

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-10


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
Starter inoperative nothing clicks; open in wiring to or from starter but-
5831 0.4 0.4 0.4 0.4
ton
Starter inoperative starter relay 5832 0.3 0.3 0.3 0.3
Slow starter crank or starter stalls poor starter to battery connections, ground connec-
5835 0.2 0.2 0.2 0.2
tions, or bad solenoid contacts
Slow starter crank or starter stalls defective starter motor 5836 0.3 0.3 0.3 0.3
Starter spins starter clutch 5837 1.0 1.0 1.0 1.0
Starter inoperative Replace TSM\TSSM 5838 0.7 0.7 0.7 0.7
Replace starter solenoid contacts; includes starter motor removal 5845 1.1 1.1 1.1 1.1
Replace starter solenoid coil; includes starter motor removal 5860 1.1 1.1 1.1 1.1
Starter inoperative Replace TSM\TSSM 6791 0.7 0.7 0.7 0.7
Starter inoperative Mate connector 6792 0.3 0.3 0.3 0.3
Starter inoperative TSSM [30B] terminal 2 (GY wire) and ignition fuse is
6793 0.4 0.4 0.4 0.4
open
Starter inoperative TSSM [30B] terminal 12 (BK wire) is open 6805 0.5 0.5 0.5 0.5
Starter inoperative TSSM [30B] terminal 1 and Ignition fuse open/short
6806 0.8 0.8 0.8 0.8
to ground
WIRING
Replace battery cable one (negative or positive) 5024 0.3 0.3 0.3 0.3
Replace main wiring harness 5026 2.6 2.6 2.6 2.6
Replace rear fender wiring harness 5036 0.5 0.5 0.5 0.5
Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2
Replace any single wire accessory circuit 5043 0.2 0.2 0.2 0.2
Replace speedometer housing 5046 0.7 0.7 0.7 0.7
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3
Replace circuit breaker or fuse 5145 0.1 0.1 0.1 0.1
SWITCHES
Replace ignition switch 5129 0.5 0.5 0.5 0.5
Replace left upper handlebar switch 5171 0.5 0.5 0.5 0.5

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-11


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
Replace right upper handlebar switch 5173 0.7 0.7 0.7 0.7
Replace front brake light switch 5176 0.6 0.6 0.6 0.6
Replace left upper handlebar switch housing 5177 0.2 0.2 0.2 0.2
Replace left lower handlebar switch housing 5178 0.2 0.2 0.2 0.2
Replace right upper handlebar switch housing 5179 0.2 0.2 0.2 0.2
Replace right lower handlebar switch housing 5180 0.4 0.4 0.4 0.4
Replace rear stoplight switch includes filling/bleeding brakes 5141 0.3 0.3 0.3 0.3
Replace oil pressure switch 5161 0.1 0.1 0.1 0.1
Replace neutral switch 5165 0.8 0.8 0.8 0.8
LIGHTS
Replace electrical bracket 5175 0.4 0.4 0.4 0.4
Replace headlight bracket includes adjustment 5181 0.2 0.2 0.2 0.2
Replace headlight include diagnosis 5185 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.7 0.4 0.7 0.7
Replace indicator bulb or lens include diagnosis 5190 0.1 0.2 0.1 0.1
Replace indicator lamp socket assembly 5191 0.5 0.5 0.5 0.5
Replace single light bulb/lens include diagnosis 5197 0.1 0.1 0.1 0.1
Replace turn signal light assembly front 5201 0.2 0.4 0.4 0.2
rear 5205 0.3 0.3 0.3 0.3
Replace taillight assembly or circuit board 5215 0.2 0.2 0.2 0.2
BATTERY/HORN
Replace the battery 5705 0.3 0.3 0.3 0.3
Replace battery tray 5767 0.6 0.6 0.6 0.6
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-12


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
NOTE: All codes include diagnostic time and replacement
time if required. The codes must be used in conjunction with
the diagnostic/repair procedures listed in the Sportster Ser-
vice Manual, Part No. 99484-04, Electrical Diagnostic Man-
ual, Part No. 99495-04, and Digital Technician. Labor codes
not present in either manual are located in Digital Techni-
cian.
TURN SIGNALS/SECURITY SYSTEM
No security lamp TSM\TSSM [30B] terminal 4 to speedometer [39B]
6735 0.4 0.4 0.4 0.4
terminal 4 (BN/V wire) is open
No security lamp TSM\TSSM [30B] terminal 4 to speedometer [39B]
6736 0.4 0.4 0.4 0.4
terminal 4 (BN/V wire) is shorted to ground
No security lamp Replace TSM\TSSM 6737 0.7 0.7 0.7 0.7
No security lamp Replace speedometer 6738 0.4 0.4 0.4 0.4
No security lamp Mate connector [30] 6739 0.3 0.3 0.3 0.3
No security lamp Replace TSM\TSSM 6740 0.7 0.7 0.7 0.7
No security lamp TSSM [30B] terminal 2 (GY wire) and Ignition fuse is
6741 0.4 0.4 0.4 0.4
open
No security lamp TSSM [30B] terminal 12 (BK wire) and ground is
6742 0.5 0.5 0.5 0.5
open
No security lamp TSSM [30B] terminal 1 (BN/GY wire) and Battery
6743 0.8 0.8 0.8 0.8
fuse is open
No security lamp Replace Battery Fuse 6744 0.3 0.3 0.3 0.3
No security lamp Main fuse terminal A (R wire) and Battery fuse is
6745 0.4 0.4 0.4 0.4
open
Security lamp on continuously Replace TSM\TSSM 6750 0.7 0.7 0.7 0.7
Security lamp on continuously TSM\TSSM [30B] terminal 4 to speedometer [39B]
6751 0.4 0.4 0.4 0.4
terminal 4 (BN/V wire) is shorted to voltage
Security lamp on continuously Replace speedometer 6752 0.4 0.4 0.4 0.4
Fob signal weak Replace FOB Battery 6755 0.1 0.1 0.1 0.1
Fob signal weak Replace FOB 6756 0.1 0.1 0.1 0.1

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-13


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
Fob signal weak Replace TSSM 6757 0.7 0.7 0.7 0.7
Turn signal error 1A - Won't cancel upon completion Replace TSM\TSSM 6773 0.7 0.7 0.7 0.7
Turn signal error 1A - Cancels erratically Locate and repair intermittent open 6855 0.5 0.5 0.5 0.5
Turn signal error 1A - Cancels erratically Locate and repair intermittent short to voltage 6856 0.5 0.5 0.5 0.5
Turn signal error 1A - Cancels erratically Locate and repair intermittent short to ground 6857 0.5 0.5 0.5 0.5
Turn signal error 2A TSSM [30B] terminal 5/6 (V or BN wire) shorted/
6790 0.4 0.4 0.4 0.4
grounded/open
Turn signal error 2A Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7
Turn signal error 2A Mate connctor [30] 6792 0.3 0.3 0.3 0.3
Turn signal error 2A TSSM [30B] terminal 2 (GY wire) and ignition fuse is
6793 0.4 0.4 0.4 0.4
open
Turn signal error 2B Replace bulb 6796 0.2 0.2 0.2 0.2
Turn signal error 2B Repair open ground in lamp circuit 6797 0.4 0.4 0.4 0.4
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire) to lamps
6798 0.4 0.4 0.4 0.4
open
Turn signal error 2B Repair open ground in lamp circuit 6799 0.4 0.4 0.4 0.4
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire) to lamps
6800 0.4 0.4 0.4 0.4
open
Turn signal error 2C TSSM [30B] terminal 12 (BK wire) and ground is
6805 0.5 0.5 0.5 0.5
open
Turn signal error 2C TSSM [30B] terminal 1 (BN/GY wire) and Battery
6806 0.8 0.8 0.8 0.8
fuse is open
Turn signal error 2C Replace Battery Fuse 6807 0.3 0.3 0.3 0.3
Turn signal error 2C Main fuse terminal A (R wire) and Battery fuse is
6808 0.4 0.4 0.4 0.4
open
Turn signal error 2D Repair open between Handlebar Switch connector
6810 0.6 0.6 0.6 0.6
[24A] and TSSM [30B]
Turn signal error 2D Replace Turn signal switch 6811 0.7 0.7 0.7 0.7
Turn signal error 2D Repair open between connector [24A] and fuseblock 6812 0.6 0.6 0.6 0.6
Turn signal error 2D Repair open between handlebar switch connector
6813 0.6 0.6 0.6 0.6
[22A] and TSSM [30B]

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-14


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
Turn signal error 2D TSSM [30B] terminal 5/6 (V or BN wire) shorted to
6814 0.4 0.4 0.4 0.4
ground
Turn signal error 2D Replace turn signal switch 6815 0.7 0.7 0.7 0.7
Turn signal error 2D Repair open between connector [22A] and fuseblock 6816 0.6 0.6 0.6 0.6
Turn signal error 3A - bulbs flash at double rate-all work Replace bulb 6820 0.2 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work Remove corrosion 6821 0.2 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work Remove corrosion/Replace bulb 6822 0.2 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work Repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3
Turn signal error 3A - bulbs flash at double rate-all work Replace TSM\TSSM 6824 0.7 0.7 0.7 0.7
B0563 Battery voltage high - TSSM Code not present 7770 0.2 0.2 0.2 0.2
B0563 Battery voltage high - TSSM Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2
B1121Left turn output fault TSSM terminal 5/6 (V or BN wire) shorted/
6790 0.4 0.4 0.4 0.4
grounded/open
B1121Left turn output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7
B1121Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2
B1121Left turn output fault Repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3
B1122 Right Turn Output fault TSSM terminal 5/6 (V or BN wire) shorted/
6790 0.4 0.4 0.4 0.4
grounded/open
B1122 Right Turn Output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7
B1122 Right Turn Output fault Replace bulb 6796 0.2 0.2 0.2 0.2
B1122 Right Turn Output fault Repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3
B1131 alarm output open/low Repair alarm (terminal B) circuit (LGN/BN wire)-
6830 0.4 0.4 0.4 0.4
open
B1131 alarm output open/low Repair alarm (terminal B) circuit (LGN/BN wire)-
6831 0.4 0.4 0.4 0.4
grounded
B1131 alarm output open/low Replace Siren 6832 0.4 0.4 0.4 0.4
B1131 alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7
B1131 alarm output open/low Repair alarm (terminal C) circuit (BK wire)-open 6834 0.3 0.3 0.3 0.3
B1131 alarm output open/low Repair alarm (terminal A) circuit (BN/GY wire)-open 6835 0.3 0.3 0.3 0.3

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-15


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
B1132 alarm output high Repair alarm (terminal B) circuit (LGN/BN wire)-
6817 0.3 0.3 0.3 0.3
Shorted to volts
B1132 alarm output high Replace Siren 6832 0.4 0.4 0.4 0.4
B1132 alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7
B1134 Starter output high TSSM terminal 9/starter relay (TN/GN wire)-Short to
6840 0.3 0.3 0.3 0.3
volts
B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2
B1134 Starter output high Replace TSM/TSSM 6842 0.7 0.7 0.7 0.7
B1135 Accelerometer fault Replace TSM/TSSM 6845 0.6 0.6 0.6 0.6
B1141 Ignition switch low TSSM terminal 2 and Ign. Fuse (GY wire) open 6793 0.4 0.4 0.4 0.4
B1141 Ignition switch low Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7
B1141 Ignition switch low Repair TSSM terminal/connections 6709 0.5 0.5 0.5 0.5
INSTRUMENTS
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3
Replace tachometer 6009 --- --- --- 0.3
Replace speedo reset boot 6043 0.1 0.1 0.1 0.1
B1006 speedometer accessory line overvoltage Code not present 7770 0.2 0.2 0.2 0.2
B1006 speedometer accessory line overvoltage Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2
B1006 Tachometer accessory line overvoltage Code not present 7770 --- --- --- 0.2
B1006 Tachometer Accessory line overvoltage Repair chargingsystem/accompanies other codes 7771 --- --- --- 0.2
B1007 Speedometer Ignition Line Voltage Code not present 7770 0.2 0.2 0.2 0.2
B1007 Speedometer Ignition Line Voltage Repair chargingsystem/accompanies other codes 7771 0.2 0.2 0.2 0.2
B1007 Tachometer Ignition Line Voltage Code not present 7770 --- --- --- 0.2
B1007 Tachometer Ignition Line Voltage Repair chargingsystem/accompanies other codes 7771 --- --- --- 0.2
B1008 Trip switch closed Replace trip switch 6001 0.3 0.4 0.4 0.3
B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1
B1008 Trip switch closed Replace speedometer 6003 0.3 0.4 0.4 0.3

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-16


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
ENGINE MANAGEMENT
P0106 MAP Unstable ICM BLK terminal 3 /MAP terminal C (R/W wire)
7631 0.3 0.3 0.3 0.3
open
P0106 MAP Unstable Repair ICM terminal/connections 7632 0.3 0.3 0.3 0.3
P0106 MAP Unstable ICM BLK terminal 11 /MAP terminal B (V/W wire)
7633 0.5 0.5 0.5 0.5
open/grounded
P0106 MAP Unstable Replace MAP Sensor 7634 0.5 0.5 0.5 0.5
P0106 MAP Unstable ICM [10B] terminal 4 and MAP [80B] terminal A (BK/
7636 0.5 0.5 0.5 0.5
W wire) open
P0107 MAP Sensor open/low Replace MAP Sensor 7630 0.3 0.3 0.3 0.3
P0107 MAP Sensor open/low ICM [10B] terminal 11 to MAP [80B] terminal B (V/W
7633 0.5 0.5 0.5 0.5
wire) open/grounded
P0107 MAP Sensor open/low MAP [80B] terminal A (BK/W wire) and terminal C
7637 0.4 0.4 0.4 0.4
(R/W wire) shorted
P0107 MAP Sensor open/low ICM [10B] terminal 3 / MAP [80B] terminal C (R/W
7638 0.4 0.4 0.4 0.4
wire) open/grounded
P0107 MAP Sensor open/low Replace Vehicle Speed Sensor 7639 0.4 0.4 0.4 0.4
P0107 MAP Sensor open/low Replace ICM 7641 0.6 0.6 0.6 0.6
P0107 MAP Sensor open/low Replace MAP Sensor 7650 0.6 0.6 0.6 0.6
P0107 MAP Sensor open/low MAP [80B] terminal A (BK/W wire) and terminal B
7655 0.6 0.6 0.6 0.6
(V/W wire) shorted
P0108 MAP Sensor high MAP [80B] terminal C (R/W wire) and terminal B (V/
7618 0.3 0.3 0.3 0.3
W wire) shorted
P0108 MAP Sensor high MAP [80B] terminal A and ICM [10B] terminal 4 (BK/
7619 0.4 0.4 0.4 0.4
W wire) open
P0108 MAP Sensor high MAP [80B] sensorterminal C (R/W wire) short to
7635 0.3 0.3 0.3 0.3
Battery Volts
P0108 MAP Sensor high Replace ICM 7641 0.6 0.6 0.6 0.6
P0108 MAP Sensor high MAP [80B] sensorterminal B (V/W wire) short to
7644 0.4 0.4 0.4 0.4
Battery Volts

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-17


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
P0108 MAP sensor high MAP [80B] terminal A and ICM [10B] terminal 4 (BK/
7647 0.4 0.4 0.4 0.4
W wire) open
P0108 MAPSensor high Replace MAP Sensor 7650 0.6 0.6 0.6 0.6
P0371 CKP Open/low CKP [79B] terminal 1 (R wire) short to CKP terminal
7030 0.4 0.4 0.4 0.4
2 (BK wire)
P0371 CKP Open/low Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3
P0371 CKP Open/low Replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5
P0371 CKP Open/low Clean or repair crankshaft position (CKP) sensor
7982 0.4 0.4 0.4 0.4
connector
P0371 CKP Open/low Replace ICM\ECM 7983 0.9 0.9 0.9 0.9
P0371 CKP Open/low CKP [79B] terminal 2 (BK wire) to ICM [10B] termi-
7986 0.5 0.5 0.5 0.5
nal 9 open\ground
P0371 CKP Open/low CKP [79B] terminal 1 (R wire) to ICM [10B] terminal
7987 0.4 0.4 0.4 0.4
8 open\ground
P0372 CKP shorted high CKP [79B] terminal 1 (R wire) short to CKP terminal
7030 0.4 0.4 0.4 0.4
2 (BK wire)
P0372 CKP shorted high Repair damaged CKP wiring 7031 0.3 0.3 0.3 0.3
P0372 CKP shorted high Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3
P0372 CKP shorted high Replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5
P0372 CKP shorted high Clean or repair crankshaft position (CKP) sensor
7982 0.4 0.4 0.4 0.4
connector
P0372 CKP shorted high Replace ICM\ECM 7983 0.9 0.9 0.9 0.9
P0372 CKP shorted high CKP [79B] terminal 2 (BK wire) to ICM [10B] termi-
7696 0.4 0.4 0.4 0.4
nal 9 shorted to voltage
P0372 CKP shorted high CKP [79B] terminal 1 (R wire) to ICM [10B] terminal
7697 0.5 0.5 0.5 0.5
8 shorted to voltage
P0374 CKP Sensor synch error CKP [79B] terminal 2 (BK wire) shorted to CKP
7030 0.4 0.4 0.4 0.4
[79B] terminal 1 (R wire)
P0374 CKP Sensor synch error Repair damaged CKP wiring 7031 0.3 0.3 0.3 0.3
P0374 CKP Sensor synch error Repair ICM\ICM connections 7980 0.3 0.3 0.3 0.3
P0374 CKP Sensor synch error Replace Crankshaft Position (CKP) Sensor 7981 0.5 0.5 0.5 0.5

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-18


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
P0374 CKP Sensor synch error Clean or Repair CKP Sensor 7982 0.4 0.4 0.4 0.4
P0374 CKP Sensor synch error Replace ICM 7983 0.9 0.9 0.9 0.9
P0374 CKP Sensor synch error CKP [79B] terminal 2 (BK wire) to ICM terminal 12
7986 0.5 0.5 0.5 0.5
open\ground
P0374 CKP Sensor synch error CKP [79B] terminal 1 (R wire) to ICM terminal 30
7987 0.4 0.4 0.4 0.4
open\ground
P0501 Vehicle speed signal low VSS terminal B (W/GN wire) to ICM BK terminal 10
7611 0.3 0.3 0.3 0.3
open, grounded
P0501 Vehicle speed signal low Clean or Repair VSS 7939 0.7 0.7 0.7 0.7
P0501 Vehicle speed signal low Repair Vehicle Speed sensor(VSS) Connector 7953 0.3 0.3 0.3 0.3
P0501 Vehicle speed signal low Replace Vehicle Speed sensor(VSS) 7967 0.7 0.7 0.7 0.7
P0501 Vehicle speed signal low Replace ICM\ICM 7968 0.6 0.6 0.6 0.6
P0502 VSS high VSS [65] terminal B (W/GN wire) to ICM terminal 10
7612 0.5 0.5 0.5 0.5
open, shorted
P0502 VSS high VSS [65] terminal A (R/W wire) to ICM BK 3 open 7613 0.5 0.5 0.5 0.5
P0502 VSS high VSS [65] terminal C (BK wire) ICM ground terminal
7614 0.5 0.5 0.5 0.5
open
P0502 VSS high VSS [65] terminal B (W/GN wire) shorted to terminal
7922 0.5 0.5 0.5 0.5
A (R/W wire)
P0502 VSS high Clean or repair VSS 7939 0.7 0.7 0.7 0.7
P0502 VSS high Repair Vehicle Speed sensor(VSS) Connector 7953 0.3 0.3 0.3 0.3
P0502 VSS high Replace Vehicle Speed sensor(VSS) 7967 0.7 0.7 0.7 0.7
P0502 VSS high Replace ICM\ICM 7968 0.6 0.6 0.6 0.6
P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2
P0562 Battery voltage low Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2
P0562 Battery voltage low Repair ground circuit (BK wire) high resistance 7775 0.4 0.4 0.4 0.4
P0562 Battery voltage high Repair Ign circuit (W/BK wite) high resistance 7776 0.4 0.4 0.4 0.4
P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2
P0563 Battery voltage high Repair chargingsystem/accompanies other codes 7771 0.2 0.2 0.2 0.2
P0602 ICM Flash error Replace ICM 7913 0.7 0.7 0.7 0.7

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-19


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
P0602 ICM Flash error Code not present 7931 0.4 0.4 0.4 0.4
P0603 ICM EEPROM error Replace ICM 7913 0.7 0.7 0.7 0.7
P0603 ICM EEPROM error Code not present 7931 0.4 0.4 0.4 0.4
P0604 RAM Memory error Replace ICM 7913 0.7 0.7 0.7 0.7
P0604 RAM Memory error Code not present 7931 0.4 0.4 0.4 0.4
P0605 ECM Flash Error Replace ICM 7913 0.7 0.7 0.7 0.7
P0605 ECM Flash Error System OK 7931 0.4 0.4 0.4 0.4
P0607 A to D error Replace ICM 7913 0.7 0.7 0.7 0.7
P0607 A to D error System OK 7931 0.4 0.4 0.4 0.4
P1009 Incorrect Password Perform ICM/TSSM Module Replace procedure 6701 0.4 0.4 0.4 0.4
P1009 Incorrect Password Replaced TSSM,system now OK 6702 0.5 0.5 0.5 0.5
P1009 Incorrect Password Replace ICM 6703 0.9 0.9 0.9 0.9
P1010 Missing Password Data Link terminal [91] 3/ICM [78] terminal 5(ICM
6704 0.4 0.4 0.4 0.4
[10] BK 12)/TSSM [30] terminal 3 open
P1010 Missing Password Data terminal [91] 3/ICM [78] 5 (ICM [10] BK 12)/
6705 0.4 0.4 0.4 0.4
speedometer [39] terminal 2 short to volts
P1010 Missing Password Replaced TSSM,system now OK 6707 0.4 0.4 0.4 0.4
P1010 Missing Password Replace ICM 6708 0.8 0.8 0.8 0.8
P1010 Missing Password Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
P1010 Missing Password Repair ICM connections 7980 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open ICM [10B] terminal 1 and coil [83B] terminal B (W/
7187 0.4 0.4 0.4 0.4
BK wire) is open
P1351 Front ignition coil low/open ICM [10] terminal 6 and ignition coil [83] terminal C
7032 0.5 0.5 0.5 0.5
(BE/O wire) open/ground
P1351 Front ignition coil low/open Repair ICM connections 7301 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open Replace ignition coil 7856 0.5 0.5 0.5 0.5
P1351 Front ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open Replace ICM 7870 0.7 0.7 0.7 0.7
P1352 Front ignition coil high/shorted Replace ignition coil 7856 0.5 0.5 0.5 0.5

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-20


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
P1352 Front ignition coil high/shorted ICM [10B] terminal 6 to ignition coil [83B] terminal C
7869 0.3 0.3 0.3 0.3
(BE/O wire) short to voltage
P1352 Front ignition coil high/shorted Replace ICM 7870 0.7 0.7 0.7 0.7
P1354 Rear ignition coil low/open ICM [10] terminal 7 & ignition coil [83] terminal A (Y/
7024 0.5 0.5 0.5 0.5
BE wire) open/ground
P1354 Rear ignition coil low/open ICM [10B] terminal 1 and coil [83B] terminal B (W/
7187 0.4 0.4 0.4 0.4
BK wire) is open
P1354 Rear ignition coil low/open Repair ICM connections 7301 0.3 0.3 0.3 0.3
P1354 Rear ignition coil low/open Replace ignition coil 7856 0.5 0.5 0.5 0.5
P1354 Rear ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4
P1354 Rear ignition coil low/open Replace ICM 7870 0.7 0.7 0.7 0.7
P1355 Rear ignition coil high/shorted Replace ignition coil 7856 0.5 0.5 0.5 0.5
P1355 Rear ignition coil high/shorted ICM [10B] terminal 7 to ignition coil [83B] terminal A
7868 0.3 0.3 0.3 0.3
(Y/BE wire) short to voltage
P1355 Rear ignition coil high/shorted Replace ICM 7870 0.7 0.7 0.7 0.7
SERIAL DATA
U1016 Loss of ICM serial data at TSSM Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1016 Loss of ICM serial data at TSSM ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1016 Loss of ICM serial data at TSSM ICM [10B] terminal 5 and chasis ground (BK wire)
6746 0.4 0.4 0.4 0.4
are open
U1016 Loss of ICM serial data at TSSM Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1016 Loss of ICM serial data at TSSM Replace TSM/TSSM 6717 1.0 1.0 1.0 1.0
U1016 Loss of ICM Serial Data at Speedometer Replace speedometer 6072 0.8 0.9 0.9 0.8
U1016 Loss of ICM Serial Data at Speedometer Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1016 Loss of ICM Serial Data at Speedometer ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1016 Loss of ICM Serial Data at Speedometer Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1016 Loss of ICM Serial Data at Speedometer Repair ICM connections 6854 0.3 0.3 0.3 0.3

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-21


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
U1016 Loss of ICM Serial Data at Speedometer ICM [10B] terminal 12 to speedometer [39B] termi-
6748 0.8 0.9 0.9 0.8
nal 2 (LGN/V wire) is open
U1016 Loss of ICM Serial Data at Tachometer Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1016 Loss of ICM Serial Data at Tachometer Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5
U1016 Loss of ICM Serial Data at Tachometer ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 --- --- --- 0.6
(LGN/V wire) is open
U1016 Loss of ICM Serial Data at Tachometer Replace Tachometer 6772 --- --- --- 0.5
U1016 Loss of ICM Serial Data at Tachometer Repair ICM connections 6854 --- --- --- 0.3
U1016 Loss of ICM Serial Data at Tachometer ICM [10B] terminal 12 to tachometer [39B] terminal
7017 --- --- --- 0.8
2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM Data at ICM Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM Data at ICM Replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM Data at ICM Replace TSM/TSSM 6717 1.0 1.0 1.0 1.0
U1064 Loss of TSM/TSSM Data at ICM ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1064 Loss of TSM/TSSM Data at ICM TSSM [30B] terminal 1 and Ignition fuse open/short
6749 0.8 0.8 0.8 0.8
to ground
U1064 Loss of TSM/TSSM Data at ICM Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM Data at ICM TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM Serial Data at Speedometer Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM Serial Data at Speedometer TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM Serial Data at Speedometer TSSM [30B] terminal 3 and speedometer [39B] ter-
6712 0.6 0.6 0.6 0.6
minal 2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM Serial Data at Speedometer Replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM Serial Data at Speedometer Replace TSM/TSSM 6717 1.0 1.0 1.0 1.0
U1064 Loss of TSM/TSSM Serial Data at Speedometer Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1064 Loss of TSM/TSSM Serial Data at Speedometer TSSM [30B] terminal 1 and Ignition fuse open/short
6749 0.8 0.8 0.8 0.8
to ground
U1064 Loss of TSM/TSSM Serial Data at Tachometer Repair TSM/TSSM connections 6709 --- --- --- 0.5
U1064 Loss of TSM/TSSM Serial Data at Tachometer TSSM [30B] terminal 12 (BK wire) is open 6710 --- --- --- 0.5

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-22


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
U1064 Loss of TSM/TSSM Serial Data at Tachometer Repair tachometer connections/terminals/terminal 6711 --- --- --- 0.5
U1064 Loss of TSM/TSSM Serial Data at Tachometer TSSM [30B] terminal 3 and Tachometer [108B] ter-
6866 --- --- --- 0.5
minal 2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM Serial Data at Tachometer Replace 15AMP battery fuse 6713 --- --- --- 0.3
U1064 Loss of TSM/TSSM Serial Data at Tachometer Replace TSM/TSSM 6717 --- --- --- 1.0
U1064 Loss of TSM/TSSM Serial Data at Tachometer TSSM [30B] terminal 1 and Ignition fuse open/short
6749 --- --- --- 0.8
to ground
U1097 Loss of Speedometer Serial Data at TSM/TSSM Replace speedometer 6072 0.8 0.9 0.9 0.8
U1097 Loss of Speedometer Serial Data at TSM/TSSM Repair TSM/TSSM connections 6726 0.8 0.8 0.8 0.8
U1097 Loss of Speedometer Serial Data at TSM/TSSM Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1097 Loss of Speedometer Serial Data at TSM/TSSM TSSM [30B] terminal 3 and speedometer [39B] ter-
6753 0.8 0.9 0.9 0.8
minal 2 (LGN/V wire) is open
U1097 Loss of Speedometer Serial Data at TSM/TSSM Access instruments\Wiggle test\Replace Instrument
6766 0.5 0.5 0.5 0.5
Fuse
U1097 Loss of Speedometer Serial Data at TSM/TSSM speedometer [39B] terminal 1/Instrument fuse/Fuel
6770 0.6 0.7 0.7 0.6
Gage terminal 1(O wire) grounded
U1097 Loss of Speedometer Serial Data at TSM/TSSM Replace Tachometer 6772 --- --- --- 0.5
U1097 Loss of Speedometer Serial Data at TSM/TSSM speedometer [39B] terminal 7 and Chassis ground
6776 0.5 0.6 0.6 0.5
(BLK wire) is open
U1097 Loss of Speedometer Serial Data at TSM/TSSM Access instruments\Wiggle test\Replace Accessory
6781 0.7 0.7 0.7 0.7
Fuse
U1097 Loss of Speedometer Serial Data at TSM/TSSM Speedometer [39B] terminal 6/L R controls/ignition
6795 0.6 0.7 0.7 0.6
switch (O/W wire) is shorted to ground
U1097 Loss of Speedometer Serial Data at TSM/TSSM Speedo terminal 6 and Accessory Fuse (O/W wire)
6801 0.7 0.8 0.8 0.7
open
U1097 Loss of Speedometer Serial Data at TSM/TSSM Accessory Fuse terminal R and Ignition Switch (R/
6802 0.8 0.8 0.8 0.8
GY wire) open
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 1 and ignition switch
6867 0.7 0.7 0.7 0.7
open/short to ground
U1097 Lost Speedometer Communications at ICM Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1097 Lost Speedometer Communications at ICM Replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-23


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
U1097 Lost Speedometer Communications at ICM ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1097 Lost Speedometer Communications at ICM Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7
U1097 Lost Speedometer Communications at ICM ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.7 --- --- 0.7
nal 2 (LGN/V wire) is open
U1097 Lost Speedometer Communications at ICM TSSM [30B] terminal 1 and Ignition fuse open/short
6749 0.8 0.8 0.8 0.8
to ground
U1097 Lost Speedometer Communications at ICM Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1097 Lost Tachometer Communication Repair TSM/TSSM connections 6709 --- --- --- 0.5
U1097 Lost Tachometer Communication Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5
U1097 Lost Tachometer Communication ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 --- --- --- 0.6
(LGN/V wire) is open
U1097 Lost Tachometer Communication Replace Tachometer 6803 --- --- --- 0.8
U1097 Lost Tachometer Communication Repair ICM connections 6854 --- --- --- 0.3
U1097 Lost Tachometer Communication Replace ICM 7913 0.7 0.7 0.7 0.7
U1097 Lost Tachometer Communication ICM [10B] terminal 12 to tachometer [39B] terminal
7017 --- --- --- 0.8
2 (LGN/V wire) is open
U1255 Missing response at TSM\TSSM Replace speedometer 6765 0.8 0.9 0.9 0.8
U1255 Missing response at TSM\TSSM TSSM [30B] terminal 3 and speedometer [39B] ter-
6753 0.8 0.9 0.9 0.8
minal 2 (LGN/V wire) is open
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 5 and battery fuse (BN/
6758 0.3 0.3 0.3 0.3
GY wire) is open
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 7 and Chassis ground
6776 0.5 0.6 0.6 0.5
(BLK wire) is open
U1255 Missing response at ICM Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1255 Missing response at ICM ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1255 Missing response at ICM Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1255 Missing response at ICM Replace ICM 7913 0.7 0.7 0.7 0.7
U1255 Missing response at Speedometer TSSM [30B] terminal 2 and Ignition fuse is open 6071 0.5 0.5 0.5 0.5
U1255 Missing response at Speedometer Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-24


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
U1255 Missing response at Speedometer TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5
U1255 Missing response at Speedometer Replace TSM/TSSM 6717 1.0 1.0 1.0 1.0
U1255 Missing response at Speedometer TSSM [30B] terminal 1 and Ignition fuse open/short
6749 0.8 0.8 0.8 0.8
to ground
U1255 Missing response at Speedometer TSSM [30B] terminal 3 and speedometer [39B] ter-
6753 0.8 0.9 0.9 0.8
minal 2 (LGN/V wire) is open
U1255 Missing response at Tachometer Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1255 Missing response at Tachometer ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 --- --- --- 0.6
(LGN/V wire) is open
U1255 Missing response at Tachometer Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5
U1255 Missing response at Tachometer ICM [10B] terminal 12 to tachometer [39B] terminal
7017 --- --- --- 0.8
2 (LGN/V wire) is open
U1255 Missing response at Tachometer Replace ICM 7913 0.7 0.7 0.7 0.7
U1255 Missing response at Tachometer Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1300 ICM serial data low Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5
U1300 ICM serial data low Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1
U1300 ICM serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 --- --- 0.6
(LGN/V wire) is open
U1300 ICM serial data low Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1300 ICM serial data low Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1300 ICM serial data low Replace speedometer 6765 0.8 0.9 0.9 0.8
U1300 ICM serial data low Replace Tachometer 6803 0.8 --- --- 0.8
U1300 ICM serial data low ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM
[30] terminal 3/speedometer [39B] terminal 2 (LGN/ 7994 0.5 0.5 0.5 0.5
V wire) grounded
U1300 ICM serial data low ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.7 0.9 0.9 0.7
nal 2 (LGN/V wire) is open
U1300 ICM serial data low Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1300 ICM serial data low ICM [10B] terminal 12 to Tachometer [108B] termi-
7017 0.8 0.8 0.8 0.8
nal 2 (LGN/V wire) is open
U1300 ICM serial data low Replace ICM 7993 0.9 0.9 0.9 0.9

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-25


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
U1300 TSSM serial data low Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1300 TSSM Serial Data low Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5
U1300 TSSM serial data low Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1
U1300 TSSM Serial Data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 --- --- 0.6
(LGN/V wire) is open
U1300 TSSM Serial Data low Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1300 TSSM Serial Data low Replace speedometer 6765 0.8 0.9 0.9 0.8
U1300 TSSM Serial Data low Replace Tachometer 6803 0.8 --- --- 0.8
U1300 TSSM Serial Data low ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.7 0.9 0.9 0.7
nal 2 (LGN/V wire) is open
U1300 TSSM Serial Data low Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1300 TSSM Serial Data low ICM [10B] terminal 12 to Tachometer [108B] termi-
7017 0.8 0.8 0.8 0.8
nal 2 (LGN/V wire) is open
U1300 TSSM Serial Data low ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM
[30] terminal 3/speedometer [39B] terminal 2 (LGN/ 7994 0.5 0.5 0.5 0.5
V wire) grounded
U1300 TSSM Serial Data low Replace ICM 7993 0.9 0.9 0.9 0.9
U1300 Speedometer Serial Data low Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1300 Speedometer Serial Data low Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5
U1300 Speedometer Serial Data low Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1
U1300 Speedometer Serial Data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 --- --- 0.6
(LGN/V wire) is open
U1300 Speedometer Serial Data low Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1300 Speedometer Serial Data low Replace speedometer 6765 0.8 0.9 0.9 0.8
U1300 Speedometer Serial Data low Replace Tachometer 6803 0.8 --- --- 0.8
U1300 Speedometer Serial Data low ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.7 0.9 0.9 0.7
nal 2 (LGN/V wire) is open
U1300 Speedometer Serial Data low Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1300 Speedometer Serial Data low ICM [10B] terminal 12 to Tachometer [108B] termi-
7017 0.8 0.8 0.8 0.8
nal 2 (LGN/V wire) is open

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-26


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
U1300 Speedometer Serial Data low ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM
[30] terminal 3/speedometer [39B] terminal 2 (LGN/ 7994 0.5 0.5 0.5 0.5
V wire) grounded
U1300 Speedometer Serial Data low Replace ICM 7993 0.9 0.9 0.9 0.9
U1300 Tachometer Serial Data low Repair tachometer connections/terminals/terminals 6711 --- --- --- 0.5
U1300 Tachometer Serial Data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 --- --- --- 0.6
(LGN/V wire) is open
U1300 Tachometer Serial Data low Repair speedometer connections/terminals 6747 --- --- --- 0.5
U1300 Tachometer Serial Data low Replace speedometer 6765 --- --- --- 0.8
U1300 Tachometer Serial Data low Replace Tachometer 6803 --- --- --- 0.8
U1300 Tachometer Serial Data low Repair TSM/TSSM connections 6709 --- --- --- 0.5
U1300 Tachometer Serial Data low ICM [10B] terminal 12 to speedometer [39B] termi-
6836 --- --- --- 0.7
nal 2 (LGN/V wire) is open
U1300 Tachometer Serial Data low Repair ICM connections 6854 --- --- --- 0.3
U1300 Tachometer Serial Data low ICM [10B] terminal 12 to Tachometer [108B] termi-
7017 --- --- --- 0.8
nal 2 (LGN/V wire) is open
U1300 Tachometer Serial Data low Replace ICM 7993 0.9 0.9 0.9 0.9
U1300 Tachometer Serial Data low ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM
[30] terminal 3/speedometer [39B] terminal 2 (LGN/ 7994 0.5 0.5 0.5 0.5
V wire) grounded
U1300 Tachometer Serial Data low Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1
U1301 ICM Serial Data High Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1301 ICM Serial Data High Repair tachometer connections/terminals 6711 0.5 --- --- 0.5
U1301 ICM Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1301 ICM Serial Data High Replace speedometer 6765 0.8 0.9 0.9 0.8
U1301 ICM Serial Data High Replace Tachometer 6803 0.8 --- --- 0.8
U1301 ICM Serial Data High ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.7 0.9 0.9 0.7
nal 2 (LGN/V wire) is open
U1301 ICM Serial Data High ICM [10B] terminal 5 and chassis ground (BK wire)
6837 0.4 0.4 0.4 0.4
is open

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-27


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
U1301 ICM Serial Data High Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1301 ICM Serial Data High Data link [91] terminal 3/ICM terminal 12/TSSM [30]
terminal 3/speedometer [39] terminal 2 (LGN/V wire) 6865 0.4 0.4 0.4 0.4
shorted to voltage
U1301 ICM Serial Data High ICM [10B] terminal 12 to Tachometer [108B] termi-
7017 0.8 0.8 0.8 0.8
nal 2 (LGN/V wire) is open
U1301 ICM Serial Data High Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1301 ICM Serial Data High Replace ICM 7993 0.9 0.9 0.9 0.9
U1301 ICM Serial Data High Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1
U1301 TSM\TSSM Serial Data High Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1301 TSM\TSSM Serial Data High Repair tachometer connections/terminals 6711 0.5 --- --- 0.5
U1301 TSM\TSSM Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1301 TSM\TSSM Serial Data High Replace speedometer 6765 0.8 0.9 0.9 0.8
U1301 TSM\TSSM Serial Data High Replace Tachometer 6803 0.8 0.9 0.9 0.8
U1301 TSM\TSSM Serial Data High ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.7 0.9 0.9 0.7
nal 2 (LGN/V wire) is open
U1301 TSM\TSSM Serial Data High ICM [10B] terminal 5 and chassis ground (BK wire)
6837 0.4 0.4 0.4 0.4
is open
U1301 TSM\TSSM Serial Data High Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1301 TSM\TSSM Serial Data High Data link [91] terminal 3/ICM terminal 12/TSSM [30]
terminal 3/speedometer [39] terminal 2 (LGN/V wire) 6859 0.8 0.8 0.8 0.8
shorted to voltage
U1301 TSM\TSSM Serial Data High Data link [91] terminal 3/ICM terminal 12/TSSM [30]
terminal 3/speedometer [39] terminal 2 (LGN/V wire) 6865 0.4 0.4 0.4 0.4
shorted to voltage
U1301 TSM\TSSM Serial Data High ICM [10B] terminal 12 to Tachometer [108B] termi-
7017 0.8 --- --- 0.8
nal 2 (LGN/V wire) is open
U1301 TSM\TSSM Serial Data High Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1301 TSM\TSSM Serial Data High Replace ICM 7993 0.9 0.9 0.9 0.9
U1301 TSM\TSSM Serial Data High Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-28


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
U1301 Speedometer Serial Data High Repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5
U1301 Speedometer Serial Data High Repair tachometer connections/terminals 6711 0.5 --- --- 0.5
U1301 Speedometer Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1301 Speedometer Serial Data High Replace speedometer 6765 0.8 0.9 0.9 0.8
U1301 Speedometer Serial Data High Replace Tachometer 6803 0.8 --- --- 0.8
U1301 Speedometer Serial Data High ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.7 0.9 0.9 0.7
nal 2 (LGN/V wire) is open
U1301 Speedometer Serial Data High ICM [10B] terminal 5 and chassis ground (BK wire)
6837 0.4 0.4 0.4 0.4
is open
U1301 Speedometer Serial Data High Repair ICM connections 6854 0.3 0.3 0.3 0.3
U1301 Speedometer Serial Data High Data link [91] terminal 3/ICM terminal 12/TSSM [30]
terminal 3/speedometer [39] terminal 2 (LGN/V wire) 6865 0.4 0.4 0.4 0.4
shorted to voltage
U1301 Speedometer Serial Data High ICM [10B] terminal 12 to Tachometer [108B] termi-
7017 0.8 --- --- 0.8
nal 2 (LGN/V wire) is open
U1301 Speedometer Serial Data High Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1301 Speedometer Serial Data High Repair speedometer connections/terminals 7028 0.8 0.9 0.9 0.8
U1301 Speedometer Serial Data High Replace ICM 7993 0.9 0.9 0.9 0.9
U1301 Speedometer Serial Data High Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1
U1301 Tachometer Serial Data High Repair TSM/TSSM connections 6709 --- --- --- 0.5
U1301 Tachometer Serial Data High Repair tachometer connections/terminals 6711 --- --- --- 0.5
U1301 Tachometer Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 --- --- --- 0.6
(LGN/V wire) is open
U1301 Tachometer Serial Data High Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1301 Tachometer Serial Data High Replace Tachometer 6803 --- --- --- 0.8
U1301 Tachometer Serial Data High ICM [10B] terminal 12 to speedometer [39B] termi-
6836 --- --- --- 0.7
nal 2 (LGN/V wire) is open
U1301 Tachometer Serial Data High ICM [10B] terminal 5 and chassis ground (BK wire)
6837 --- --- --- 0.4
is open
U1301 Tachometer Serial Data High Repair ICM connections 6854 --- --- --- 0.3

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-29


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
U1301 Tachometer Serial Data High Data link [91] terminal 3/ICM terminal 12/TSSM [30]
terminal 3/speedometer [39] terminal 2 (LGN/V wire) 6865 --- --- --- 0.4
shorted to voltage
U1301 Tachometer Serial Data High ICM [10B] terminal 12 to Tachometer [108B] termi-
7017 --- --- --- 0.8
nal 2 (LGN/V wire) is open
U1301 Tachometer Serial Data High Repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5
U1301 Tachometer Serial Data High Replace ICM 7993 0.9 0.9 0.9 0.9
U1301 Tachometer Serial Data High Replace TSM/TSSM 7998 --- --- --- 1.1
Serial Data missing Replace speedometer 6072 0.8 0.9 0.9 0.8
Serial Data missing Engine Stop Switch [22A] terminal 4/coil terminal B/
6723 0.4 0.4 0.4 0.4
ICM [10]terminal 1) (W/BK wire) shorted to ground
Serial Data missing Replace Voltage Regulator 6724 0.4 0.4 0.4 0.4
Serial Data missing Inspect/Access Main wire Harness and Electrical
6729 0.3 0.3 0.3 0.3
Panel/Wiggle Test/Replace 15 Amp Ignition Fuse
Serial Data missing Replace Engine Stop Switch 6730 0.7 0.7 0.7 0.7
Serial Data missing Maxifuse [5B] terminal B and Battery Positive termi-
6731 0.4 0.4 0.4 0.4
nal (R wire) is open
Serial Data missing Inspect/Access Electrical Panel/Wiggle Test/
6733 0.4 0.4 0.4 0.4
Replace Maxi Fuse
Serial Data missing Replace Tachometer 6772 --- --- --- 0.5
Serial Data missing Data Link [91A] terminal 4 and Ignition Fuse (GY
6804 0.2 0.2 0.2 0.2
wire) is open
Serial Data missing Data Link [91A] terminal 3/ICM [10]terminal 12/
TSSM [30]terminal 3/speedometer [39] terminal 2 6818 0.6 0.6 0.6 0.6
(LGN/V wire) short to voltage
Serial Data missing Data Link [91A] terminal 2 and Chassis ground (BK
6819 0.3 0.3 0.3 0.3
wire) is open
Serial Data missing ICM [10] terminal 12 and Data Link [91A] terminal 3
6838 0.4 0.4 0.4 0.4
(LGN/V wire) open/grounded
Serial Data missing Engine Stop Switch Connector [22] terminal 3 , Data
link [91] terminal 4 and TSSM [30] terminal 2 (GY 6839 0.5 0.5 0.5 0.5
wire) shorted to ground

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-30


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
Serial Data missing Replace Ignition Switch 7287 1.0 1.0 1.0 1.0
Serial Data missing Replace ICM 7913 0.7 0.7 0.7 0.7
Serial Data missing Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3
Serial Data missing Replace ICM 7993 0.9 0.9 0.9 0.9
Serial Data missing Replace TSM/TSSM 7998 1.1 1.3 1.3 1.1
DRIVEABILITY/SYMPTOMS
Misfire at idle or under load Repair Intake Leak 7486 1.2 1.2 1.2 1.2
Misfire at idle or under load Replace spark plugs 7134 0.3 0.3 0.3 0.3
Misfire at idle or under load Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2
Misfire at idle or under load Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Misfire at idle or under load Replace ignition coil 7139 0.5 0.5 0.5 0.5
Misfire at idle or under load Replace MAP Sensor 7152 0.5 0.5 0.5 0.5
Misfire at idle or under load Repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6
Misfire at idle or under load Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6
Misfire at idle or under load Replace Carburetor 7609 1.0 1.0 1.0 1.0
Misfire at idle or under load System OK 7542 0.6 0.6 0.6 0.6
Rough or rolling idle Repair Intake Leak 7486 1.2 1.2 1.2 1.2
Rough or rolling idle Replace spark plugs 7134 0.3 0.3 0.3 0.3
Rough or rolling idle Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2
Rough or rolling idle Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Rough or rolling idle Replace ignition coil 7139 0.5 0.5 0.5 0.5
Rough or rolling idle Replace MAP Sensor 7152 0.5 0.5 0.5 0.5
Rough or rolling idle Repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6
Rough or rolling idle Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6
Rough or rolling idle Replace Carburetor 7609 1.0 1.0 1.0 1.0
Misfire at idle or under load System OK 7542 0.6 0.6 0.6 0.6
Hesitates, poor driveability Repair Intake Leak 7486 1.2 1.2 1.2 1.2
Hesitates, poor driveability Replace spark plugs 7134 0.3 0.3 0.3 0.3

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-31


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
Hesitates, poor driveability Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2
Hesitates, poor driveability Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Hesitates, poor driveability Replace ignition coil 7139 0.5 0.5 0.5 0.5
Hesitates, poor driveability Replace MAP Sensor 7152 0.5 0.5 0.5 0.5
Hesitates, poor driveability Repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6
Hesitates, poor driveability Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6
Hesitates, poor driveability Replace Carburetor 7609 1.0 1.0 1.0 1.0
Misfire at idle or under load System OK 7542 0.6 0.6 0.6 0.6
Emits black smoke Replace Carburetor 7609 1.0 1.0 1.0 1.0
No check engine lamp Replace speedometer 6072 0.8 0.9 0.9 0.8
No check engine lamp Replace Tachometer 6772 --- --- --- 0.5
No check engine lamp ICM [10B] terminal 5 and chassis ground (BK wire)
6837 0.4 0.4 0.4 0.4
is open
No check engine lamp Replace ICM 7130 0.9 0.9 0.9 0.9
No check engine lamp Repair ICM connections 7141 0.3 0.3 0.3 0.3
No check engine lamp Speedo [39B] terminal 5 and battery fuse (BN/GY
7154 0.6 0.6 0.6 0.6
wire) is open
No check engine lamp Speedo [39B] terminal 5 and battery fuse (BN/GY
7158 0.6 0.6 0.6 0.6
wire) is grounded
No check engine lamp Inspect/Access Electrical Panel/Main Wiring Har-
7159 0.2 0.2 0.2 0.2
ness/Replace 15 Amp Battery Fuse
No check engine lamp Replace Security Siren 7161 0.6 0.6 0.6 0.6
No check engine lamp TSM/TSSM [30B] terminal 1/speedometer [39B] ter-
minal 5/Siren [142B] terminal A (BN/GY), is shorted 7162 0.3 0.3 0.3 0.3
to ground
No check engine lamp Main fuse terminal A to Battery fuse terminal J (R
7288 0.3 0.3 0.3 0.3
wire) open
No check engine lamp ICM [78B] terminal 13 and Right Hand Control [22A]
7290 1.0 1.0 1.0 1.0
terminal 4 (W/BK wire) open
No check engine lamp Replace Engine Stop Switch 7295 1.3 1.3 1.3 1.3

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-32


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
No check engine lamp Engine Stop Switch [22A] terminal 3 and Ignition
7303 0.4 0.4 0.4 0.4
Fuse (GY wire) is open
No check engine lamp Replace TSSM 7306 0.6 0.6 0.6 0.6
No check engine lamp Replace ICM 7641 0.6 0.6 0.6 0.6
No check engine lamp ICM [10B] terminal 12 to speedometer [39B] termi-
7871 0.3 0.3 0.3 0.3
nal 2 (LGN/V wire) is open
Engine cranks but will not start Replace spark plugs 7134 0.3 0.3 0.3 0.3
Engine cranks but will not start Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2
Engine cranks but will not start Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Engine cranks but will not start Repair Starting system; use in conjunction with
7166 0.2 0.2 0.2 0.2
additional code(s)
Engine cranks but will not start Repair/Replace Vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6
Engine cranks but will not start Repair/Replace Vacuum operated fuel valve vacuum
7168 0.5 0.5 0.5 0.5
hose
Engine cranks but will not start Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6
Engine cranks but will not start ICM [10B] terminal 7 and coil [83B] terminal A (Y/BE
7172 0.6 0.6 0.6 0.6
wire) is open/grounded
Engine cranks but will not start ICM [10B] terminal 8 and Crankshaft Position sen-
7174 0.6 0.6 0.6 0.6
sor[79B] terminal 1(R wire) is open/grounded
Engine cranks but will not start ICM [10B] terminal 9 and Crankshaft Position sen-
7176 0.7 0.7 0.7 0.7
sor[79B] terminal 2 (B wire) is open
Engine cranks but will not start Replace Crankshaft Position Sensor 7177 0.7 0.7 0.7 0.7
Engine cranks but will not start ICM [10B] terminal 8/Crankshaft Position sen-
sor[79B] terminal 1(R wire) short to ICM terminal 9/ 7178 0.6 0.6 0.6 0.6
Crankshaft Position sensorterminal 2 (BK wire)
Engine cranks but will not start Repair Crankshaft Position sensor connections 7179 0.6 0.6 0.6 0.6
Engine cranks but will not start Replace ICM 7130 0.9 0.9 0.9 0.9
Engine cranks but will not start Replace Battery 7185 0.5 0.5 0.5 0.5
Engine cranks but will not start ICM [10B] terminal 1 and coil [83B] terminal B (W/
7187 0.4 0.4 0.4 0.4
BK wire) is open

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-33


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
Engine cranks but will not start Repair Engine Compression; use in conjunction with
7210 0.5 0.5 0.5 0.5
additional code(s)
Engine cranks but will not start Repair ignition coil connections or replace ignition
7226 0.6 0.6 0.6 0.6
coil
Engine cranks but will not start Repair or Replace Carburetor 7609 1.0 1.0 1.0 1.0
Starts, then stalls Replace spark plugs 7134 0.3 0.3 0.3 0.3
Starts, then stalls Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2
Starts, then stalls Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Starts, then stalls Repair Starting system; use in conjunction with
7166 0.2 0.2 0.2 0.2
additional code(s)
Starts, then stalls Repair/Replace Vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6
Starts, then stalls Repair/Replace Vacuum operated fuel valve vacuum
7168 0.5 0.5 0.5 0.5
hose
Starts, then stalls Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6
Starts, then stalls ICM [10B] terminal 7 and coil [83B] terminal A (Y/BE
7172 0.6 0.6 0.6 0.6
wire) is open/grounded
Starts, then stalls ICM [10B] terminal 8 and Crankshaft Position sen-
7174 0.6 0.6 0.6 0.6
sor[79B] terminal 1(R wire) is open/grounded
Starts, then stalls ICM [10B] terminal 9 and Crankshaft Position sen-
7176 0.7 0.7 0.7 0.7
sor[79B] terminal 2 (B wire) is open
Starts, then stalls Replace Crankshaft Position Sensor 7177 0.7 0.7 0.7 0.7
Starts, then stalls ICM [10B] terminal 8/Crankshaft Position sen-
sor[79B] terminal 1(R wire) short to ICM terminal 9/ 7178 0.6 0.6 0.6 0.6
Crankshaft Position sensorterminal 2 (BK wire)
Starts, then stalls Repair Crankshaft Position sensor connections 7179 0.6 0.6 0.6 0.6
Starts, then stalls Replace ICM 7130 0.9 0.9 0.9 0.9
Starts, then stalls Replace Battery 7185 0.5 0.5 0.5 0.5
Starts, then stalls ICM [10B] terminal 1 and coil [83B] terminal B (W/
7187 0.4 0.4 0.4 0.4
BK wire) is open
Starts, then stalls Repair Engine Compression; use in conjunction with
7210 0.5 0.5 0.5 0.5
additional code(s)

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-34


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
Starts, then stalls Repair ignition coil connections or replace ignition
7226 0.6 0.6 0.6 0.6
coil
Starts, then stalls Repair or Replace Carburetor 7609 1.0 1.0 1.0 1.0
Starts hard Replace spark plugs 7134 0.3 0.3 0.3 0.3
Starts hard Repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2
Starts hard Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Starts hard Repair Starting system; use in conjunction with
7166 0.2 0.2 0.2 0.2
additional code(s)
Starts hard Repair/Replace Vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6
Starts hard Repair/Replace Vacuum operated fuel valve vacuum
7168 0.5 0.5 0.5 0.5
hose
Starts hard Replace or clean fuel filter 7169 0.6 0.6 0.6 0.6
Starts hard ICM [10B] terminal 7 and coil [83B] terminal A (Y/BE
7172 0.6 0.6 0.6 0.6
wire) is open/grounded
Starts hard ICM [10B] terminal 8 and Crankshaft Position sen-
7174 0.6 0.6 0.6 0.6
sor[79B] terminal 1(R wire) is open/grounded
Starts hard ICM [10B] terminal 9 and Crankshaft Position sen-
7176 0.7 0.7 0.7 0.7
sor[79B] terminal 2 (B wire) is open
Starts hard Replace Crankshaft Position Sensor 7177 0.7 0.7 0.7 0.7
Starts hard ICM [10B] terminal 8/Crankshaft Position sen-
sor[79B] terminal 1(R wire) short to ICM terminal 9/ 7178 0.6 0.6 0.6 0.6
Crankshaft Position sensor terminal 2 (BK wire)
Starts hard Repair Crankshaft Position sensor connections 7179 0.6 0.6 0.6 0.6

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-35


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
CAM CJM CGP CLP
Starts hard Replace ICM 7130 0.9 0.9 0.9 0.9
Starts hard Replace Battery 7185 0.5 0.5 0.5 0.5
Starts hard ICM [10B] terminal 1 and coil [83B] terminal B (W/
7187 0.4 0.4 0.4 0.4
BK wire) is open
Starts hard Repair Engine Compression; use in conjunction with
7210 0.5 0.5 0.5 0.5
additional code(s)
Starts hard Repair ignition coil connections or replace ignition
7226 0.6 0.6 0.6 0.6
coil
Starts hard Repair or Replace Carburetor 7609 1.0 1.0 1.0 1.0

CAM XL 883 CJM XL 883C CUSTOM CGP XL 1200C CUSTOM CLP XL 1200R ROADSTER

Revised 1/13/04 2004 SPORTSTER MODELS Page 2-36


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2004 FLHT MODELS

Table 3-1. Service


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
NEW
Set-up and pre-delivery includes setting SWR --- 2.5 2.5 2.5 2.5 2.5 6.9 2.5
1,000 mile service --- 2.7 2.7 2.7 2.7 2.7 3.2 2.7
REGULAR
5,000 mile maintenance --- 2.0 2.0 2.0 2.0 2.0 2.5 2.0
10,000 mile maintenance --- 2.6 2.6 2.6 2.6 2.6 3.1 2.6
15,000 mile maintenance --- 1.8 1.8 1.8 1.8 1.8 2.3 1.8
20,000 mile maintenance --- 2.2 2.2 2.2 2.2 2.2 2.9 2.2
25,000 mile maintenance --- 2.8 3.1 2.8 3.1 3.1 3.6 3.1
30,000 mile maintenance --- 2.6 2.6 2.6 2.6 2.6 3.3 2.6
35,000 mile maintenance --- 2.0 2.0 2.0 2.0 2.0 2.5 2.0
40,000 mile maintenance --- 2.6 2.6 2.6 2.6 2.6 3.3 2.6
45,000 mile maintenance --- 1.8 1.8 1.8 1.8 1.8 2.3 1.8
50,000 mile maintenance --- 7.4 7.7 7.4 7.7 7.7 8.4 7.7

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
DRIVE
Adjust secondary belt --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace secondary belt 2011 3.7 3.7 3.7 3.7 3.7 3.7 3.7
Replace rear wheel sprocket 2021 0.9 0.9 0.9 0.9 0.9 0.9 0.9
WHEELS
Replace tire and/or wheel assembly - front 2106 0.6 0.6 0.6 0.6 0.6 0.6 0.6
includes balancing rear 2111 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace wheel assembly - includes disc front 2113 0.8 0.8 0.8 0.8 0.8 0.8 0.8
and sprocket exchange and balancing rear 2114 1.3 1.3 1.3 1.3 1.3 1.3 1.3
Replace rim, hub or spokes front 2116 2.2 2.2 2.2 2.2 2.2 2.2 ---
rear 2121 2.4 2.4 2.4 2.4 2.4 2.4 ---
Replace wheel bearings front 2136 0.6 0.6 0.6 0.6 0.6 0.6 0.6
rear 2141 0.8 0.8 0.8 0.8 0.8 0.8 0.8
True laced wheel (wheel on vehicle) 2156 0.4 0.4 0.4 0.4 0.4 0.4 ---
True laced wheel - includes r/r wheel & tire front 2157 1.0 1.0 1.0 1.0 1.0 1.0 ---
and time to rebalance rear 2158 1.2 1.2 1.2 1.2 1.2 1.2 ---
HANDLEBARS
Replace handlebars 2176 1.2 1.2 --- --- --- --- 1.2
Replace handlebars includes removing radio 2206 --- --- 1.3 1.3 1.3 1.3 ---
Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace throttle control 2231 0.4 0.4 0.4 0.4 0.5 0.5 0.4
Replace throttle control cable one or more - includes all diagnos-
2241 0.6 0.6 0.6 0.6 0.8 0.8 0.6
tics and adjustments
Replace both rubber handlebar mounts includes removing radio, if applicable 2246 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both - includes loosening
2253 1.0 1.0 1.0 1.0 1.0 1.0 1.0
radio, if applicable

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Replace handlebar clamp one or both - includes removing
2254 0.8 0.8 0.8 0.8 0.8 0.8 0.8
radio, if applicable
FRAME/SWING ARM/FRONT FORK
Adjust steering head bearings --- 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Change front fork oil both sides --- 2.9 2.9 2.9 2.9 2.9 2.9 2.9
Replace frame includes removal and installation of
all accessories and motorcycle com- 2306 17.0 17.0 17.2 17.2 17.5 17.5 17.0
ponents
Replace rear frame section and tag bracket 2308 --- --- --- --- --- --- 1.0
Replace front fork assembly includes removal and installation of
2311 3.0 3.0 3.0 3.0 3.0 3.0 3.0
upper and lower fork brackets
Replace lower fork bracket and stem 2316 3.2 3.2 3.2 3.2 3.2 3.2 3.2
Replace steering head cups and bearings including bearing adjustment 2321 3.2 3.2 3.2 3.2 3.2 3.2 3.2
Replace upper fork bracket 2326 2.7 2.7 2.7 2.7 2.7 2.7 2.7
Service or replace fork slider and/or seal – both sides 2342 2.9 2.9 2.9 2.9 2.9 2.9 2.9
includes removal, disassembly, cleaning, right side 2343 2.4 2.4 2.4 2.4 2.4 2.4 2.4
inspection, replacing parts, servicing
left side
damper tube, replacing bushings, assem- 2344 2.7 2.7 2.7 2.7 2.7 2.7 2.7
bly and installation
Replace fork side one side 2346 1.2 1.2 1.2 1.2 1.2 1.2 1.2
both sides 2351 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Replace fork tube right side 2357 1.9 1.9 1.9 1.9 1.9 1.9 1.9
left side 2358 2.7 2.7 2.7 2.7 2.7 2.7 2.7
both sides 2361 2.9 2.9 2.9 2.9 2.9 2.9 2.9
Replace rear swing arm and/or bearings 2366 1.9 1.9 1.9 1.9 1.9 1.9 1.9
Replace rear fork pivot shaft 2368 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace rear shock air line 2369 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace rear shock absorber assembly one side 2371 0.3 0.3 0.3 0.3 0.3 0.3 0.3
both sides 2376 0.6 0.6 0.6 0.6 0.6 0.6 0.6

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Replace rear shock absorber compo- one side 2381 0.5 0.5 0.5 0.5 0.5 0.5 0.5
nent(s) both sides 2386 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace jiffy stand complete 2391 0.3 0.3 0.3 0.3 0.3 0.3 0.3
spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2 0.2 0.2
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace footboard 2394 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace motor rubber mount rear right 2395 0.5 0.5 0.5 0.5 0.5 0.5 0.5
rear left 2397 0.3 0.3 0.3 0.3 0.3 0.3 0.3
front 2398 0.4 0.4 0.4 0.4 0.4 0.4 0.4
BRAKES
Replace hydraulic brake line – includes fill- front 2406 1.0 1.0 1.0 1.0 1.0 1.0 1.0
ing/bleeding brakes rear 2411 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace rear master cylinder reservoir
2414 0.2 0.2 0.2 0.2 0.2 0.2 0.2
and/or hose
Replace brake pads front – each caliper 2416 0.1 0.1 0.1 0.1 0.1 0.1 0.1
rear 2421 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace brake caliper – includes filling/ front – each caliper 2426 0.4 0.4 0.4 0.4 0.4 0.4 0.4
bleeding brakes rear 2431 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace brake disc front – one side 2436 0.3 0.3 0.3 0.3 0.3 0.3 0.3
front – both sides 2437 0.4 0.4 0.4 0.4 0.4 0.4 0.4
rear 2441 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Bleed brake caliper – one or two front cali-
2446 0.2 0.2 0.2 0.2 0.2 0.2 0.2
pers or rear caliper
Overhaul brake caliper – includes filling/ front – each caliper 2451 0.6 0.6 0.6 0.6 0.6 0.6 0.6
bleeding brakes rear 2456 1.3 1.3 1.3 1.3 1.3 1.3 1.3
Replace master cylinder assembly – front 2461 0.4 0.4 0.4 0.4 0.4 0.4 0.4
includes filling/bleeding brakes rear 2466 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Rebuild master cylinder assembly – front 2471 0.6 0.6 0.6 0.6 0.6 0.6 0.6
includes filling/bleeding brakes rear 2476 0.7 0.7 0.7 0.7 0.7 0.7 0.7

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat and /or spring(s) or hinge
2506 0.1 0.1 0.1 0.1 0.1 0.1 0.2
bracket
Replace seat handrail 2508 0.2 0.2 0.2 0.2 0.2 0.2 ---
Replace top frame cover (solo seat) 2510 --- --- --- --- --- --- 0.3
Replace seat air spring 2514 --- --- --- --- --- --- 0.4
Replace air tank 2516 --- --- --- --- --- --- 0.8
Replace air line 2518 --- --- --- --- --- --- 0.5
Replace fender front 2526 1.0 1.0 1.0 1.0 1.0 1.0 1.0
rear 2531 1.2 1.2 1.4 1.4 1.4 1.4 1.3
Replace rear fender support 2536 0.1 0.1 0.1 0.2 0.2 0.2 0.1
Replace fuel tank assembly 2541 0.8 1.2 0.8 1.2 1.2 1.2 1.2
Replace fuel tank console/instrument panel 2553 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuel tank console rubber mounting
2557 0.2 0.2 0.2 0.2 0.2 0.2 0.2
strip
Replace fuel tank valve 2561 0.2 --- 0.2 --- --- --- ---
Replace gasoline level sending unit 2564 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuel tank check valve assembly 2567 --- 0.6 --- 0.6 0.6 0.6 0.6
Replace canopy gasket 2570 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace fuel filter 2575 --- 0.5 --- 0.5 0.5 0.5 0.5
Replace any hose 2576 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuel hose inside tank 2579 --- 0.5 --- 0.5 0.5 0.5 0.5
Replace oil filter 2582 0.1 0.1 0.1 0.1 0.1 0.1 0.1
BELT GUARDS
Replace rear belt guard – debris deflector 2616 0.1 0.1 0.1 0.1 0.1 0.1 0.1

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-5


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
EXHAUST SYSTEM
Replace complete exhaust system and/or
2626 1.0 1.0 1.0 1.0 1.0 1.0 1.0
gaskets
Replace exhaust pipe right side 2631 0.9 0.9 0.9 0.9 0.9 0.9 0.9
left side 2636 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace one muffler 2646 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace any one exhaust shield 2661 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace one muffler support 2666 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
GENERAL
Remove and install engine California vehicles only 3006 4.3 4.6 4.3 4.6 4.9 --- ---
Remove and install engine 3006 4.2 4.5 4.2 4.5 4.8 4.8 4.5
Replace and adjust stabilizer top 3005 0.7 0.7 0.7 0.7 0.8 0.8 0.7
front 3007 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Remove and replace oil pan for inspection/ with engine removed
3009 0.3 0.3 0.3 0.3 0.3 0.3 0.3
contamination
CYLINDER HEAD
Recondition cylinder head – includes front head 3101 4.2 4.5 4.2 4.5 4.9 4.9 4.5
removal of head and gasket, remove car- rear head 3103 4.2 4.5 4.2 4.5 4.9 4.9 4.5
bon, service valve guides, grind valves and
both heads
seats, test springs and install head and 3104 4.8 5.1 4.8 5.1 5.5 5.5 5.1
gaskets.
Replace cylinder head one head 3106 3.2 3.5 3.2 3.5 3.9 3.9 3.5
both heads 3108 4.1 4.4 4.1 4.4 4.8 4.8 4.4

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-6


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Replace valve seal or spring after cylinder one seal or spring (intake or exhaust
3131 0.1 0.1 0.1 0.1 0.1 0.1 0.1
head removal )
both seals or springs (intake or
3132 0.2 0.2 0.2 0.2 0.2 0.2 0.2
exhaust)
Replace cylinder head gasket/o-ring front cylinder 3140 2.3 2.6 2.3 2.6 3.0 3.0 2.6
rear cylinder 3142 2.3 2.6 2.3 2.6 3.0 3.0 2.6
both cylinders 3143 2.7 3.0 2.7 3.0 3.4 3.4 3.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.8 0.8 0.8 0.8 0.8 0.8 0.8
rear cylinder 3145 0.8 0.8 0.8 0.8 0.8 0.8 0.8
both cylinders 3148 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Recondition rocker arms after heads are one head 3149 0.7 0.7 0.7 0.7 0.7 0.7 0.7
removed both heads 3150 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Replace lower rocker arm cover/gasket, or front cylinder 3147 1.2 1.2 1.2 1.2 1.6 1.6 1.2
rocker arms and /or shafts/rocker arm sup- rear cylinder 3152 1.2 1.2 1.2 1.2 1.6 1.6 1.2
port
both cylinders 3153 1.4 1.4 1.4 1.4 1.8 1.8 1.4
Replace cylinder o-ring/drain o-ring front cylinder 3161 2.5 2.8 2.5 2.8 3.2 3.2 2.8
rear cylinder 3163 2.5 2.8 2.5 2.8 3.2 3.2 2.8
both cylinders 3168 2.9 3.2 2.9 3.2 3.6 3.6 3.2
Replace crankcase umbrella valve one 3172 1.1 1.1 1.1 1.1 1.1 1.1 1.1
both 3174 1.2 1.2 1.2 1.2 1.2 1.2 1.2
CYLINDER AND PISTON
Recondition TOP END - includes disas- one piston and cylinder 3202 5.2 5.5 5.2 5.5 5.9 5.9 5.5
sembly, replacement of piston and sizing both pistons and cylinders
cylinder (.005” pistons), replacing piston
rings and all items listed under RECONDI- 3203 5.8 6.1 5.8 6.1 6.5 6.5 6.1
TION CYLINDER HEAD and assembly.
Replace piston rings – includes deglazing one cylinder 3206 2.8 3.1 2.8 3.1 3.5 3.5 3.1
cylinder both cylinders 3216 3.4 3.7 3.4 3.7 4.1 4.1 3.7

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-7


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Recondition TOP END – includes disas- one piston and cylinder 3207 5.0 5.3 5.0 5.3 5.7 5.7 5.3
sembly, deglazing cylinder and replacing both pistons and cylinders
rings, or replacing cylinder and piston, all
items listed under RECONDITIONING 3208 5.6 5.9 5.6 5.9 6.3 6.3 5.9
CYLINDER HEAD and assembly.
Recondition TOP END - includes disas- one piston and cylinder 3211 5.6 5.9 5.6 5.9 6.3 6.3 5.9
sembly, replacement of piston and bore both pistons and cylinders
and hone, resizing cylinder (.010” oversize
or above), replacing piston rings and all 3212 6.2 6.5 6.2 6.5 6.9 6.9 6.5
items listed under RECONDITION CYLIN-
DER HEAD and assembly.
Replace piston and piston rings – includes one cylinder 3221 3.4 3.7 3.4 3.7 4.1 4.1 3.7
removal of cylinder head and cylinder, fit- both cylinders
ting new piston with rings, resizing cylinder 3231 4.6 4.9 4.6 4.9 5.3 5.3 4.9
and assembly
Replace cylinder and piston one cylinder 3236 2.7 3.0 2.7 3.0 3.4 3.4 3.0
both cylinders 3246 3.2 3.5 3.2 3.5 3.9 3.9 3.5
Replace upper connecting rod bushing dur-
3251 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ing upper end repair
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5 0.5 0.5
CAM COVER
Replace lifter cover/gasket or lifter/and, or one or two same cylinder 3307 1.4 1.4 1.4 1.4 1.8 1.8 1.4
anti-rotation pin on both cylinders 3310 1.7 1.7 1.7 1.7 2.1 2.1 1.7
Replace push rod, push rod cover and/or one or two same cylinder 3317 1.4 1.4 1.4 1.4 1.8 1.8 1.4
O-ring or quad seal one each cylinder 3318 1.6 1.6 1.6 1.6 2.0 2.0 1.6
Replace cam cover and/or gasket 3325 1.6 1.6 1.6 1.6 2.0 2.0 1.6
Replace primary cam chain, sprockets
3327 1.7 1.7 1.7 1.7 2.1 2.1 1.7
and/or fastener
Replace primary cam chain tensioner 3328 1.7 1.7 1.7 1.7 2.1 2.1 1.7
Replace cam support plate/O-rings 3335 2.8 2.8 2.8 2.8 3.2 3.2 2.8
Replace cam support plate 3337 2.8 2.8 2.8 2.8 3.2 3.2 2.8

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-8


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Replace cam support bearing/cams/sec-
3338 3.0 3.0 3.0 3.0 3.4 3.4 3.0
ondary cam chain/tensioner
Replace oil pump and/or O-rings 3341 2.6 2.6 2.6 2.6 3.0 3.0 2.6
Replace cam bearing crankcase one bearing 3342 2.8 2.8 2.8 2.8 3.2 3.2 2.8
two bearings 3343 2.9 2.9 2.9 2.9 3.3 3.3 2.9
By pass valve inspection 3354 2.7 2.7 2.7 2.7 3.1 3.1 2.7
CRANKCASE
Replace crankcases California vehicles only –includes
3406 7.7 8.0 7.7 8.0 8.4 --- ---
remove and install engine
Replace crankcases includes remove and install engine 3406 7.6 7.9 7.6 7.9 8.3 8.3 7.8
Seal crankcase only 3407 6.5 6.8 6.5 6.8 7.1 7.1 6.7
Replace flywheels includes remove and install engine 3411 7.2 7.5 7.2 7.5 7.9 7.9 7.4
Replace right side main bearing California vehicles only 3412 7.2 7.5 7.2 7.5 7.9 --- ---
Replace right side main bearing 3412 7.1 7.4 7.1 7.4 7.8 7.8 7.3
Replace left side main bearing California vehicles only 3410 6.7 7.0 6.7 6.8 7.1 --- ---
Replace left side main bearing 3410 6.6 6.9 6.6 6.9 7.0 7.0 6.8
Piston jet/O-ring one 3413 2.7 3.0 2.7 3.0 3.4 3.4 2.9
both 3414 3.1 3.4 3.1 3.4 3.8 3.8 3.3
Filter housing and or O-rings 3415 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace crankcase vent hose and/or fit-
3417 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tings
Replace crankcase oil hose and/or fittings Feed 3418 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Return 3419 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Check flywheel trueness before assembly
3420 0.1 0.1 0.1 0.1 0.1 0.1 0.1
or after removal
Recondition cylinder heads - head one head 3425 1.0 1.0 1.0 1.0 1.0 1.0 1.0
removed (for non-related repairs ) both heads 3426 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Replace piston rings cylinders removed (for non-related
3428 0.3 0.3 0.3 0.3 0.3 0.3 0.3
repairs – deglaze only)

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-9


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Replace pistons cylinders removed (for non-related
3430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
repairs) - includes resizing cylinders
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace carburetor 3506 0.4 --- 0.4 --- --- --- ---
Replace induction module includes making cruise control
3508 --- 1.2 --- 1.2 1.2 1.2 1.2
adjustment
Replace induction module seal 3510 --- 1.2 --- 1.2 1.2 1.2 1.2
Replace intake manifold and/or gasket 3511 0.6 --- 0.6 --- --- --- ---
Replace external fuel supply hose 3514 --- 0.2 --- 0.2 0.2 0.2 0.2
Replace carburetor float valve or jet, or
3516 0.5 --- 0.5 --- --- --- ---
check float level or seal
Replace accelerator pump 3521 0.5 --- 0.5 --- --- --- ---
Replace enrichener cable 3523 0.4 --- 0.4 --- --- --- ---
Replace carburetor diaphragm 3524 0.5 --- 0.5 --- --- --- ---
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only 3527 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1 0.1 0.1

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-10


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-4. Drive and Clutch


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
DRIVE
Adjust primary chain --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace primary inspection cover and/or
4001 0.1 0.1 0.1 0.1 0.1 0.1 0.1
O-ring
Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket seal 4005 1.3 1.3 1.3 1.3 1.3 1.3 1.3
Replace primary cover 4007 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace inner primary case and/or seals or
4008 2.1 2.1 2.1 2.1 2.1 2.1 2.1
mainshaft bearing
Replace primary cover gasket 4009 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace shift lever heel or toe shifter 4012 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace shift lever shaft and/or inner lever includes removal of heel and toe shift
4017 0.3 0.3 0.3 0.3 0.3 0.3 0.3
levers
CLUTCH
Adjust clutch --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace release cable assembly 4006 1.2 1.2 1.2 1.2 1.4 1.4 1.2
Service the clutch includes disassembly, cleaning,
inspection repair, assembly ,and 4011 1.3 1.3 1.3 1.3 1.3 1.3 1.3
adjustment
Replace clutch release bearing and/or
4016 0.4 0.4 0.4 0.4 0.4 0.4 0.4
push rod
Replace clutch release (ball ramp) and/or
4018 1.6 1.6 1.6 1.6 1.7 1.7 1.6
side cover

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-11


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-5. Transmission


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
TRANSMISSION CASE
Replace transmission case 4304 5.3 5.3 5.3 5.3 5.6 5.6 5.3
Replace transmission complete 4305 4.9 4.9 4.9 4.9 5.2 5.2 4.9
Overhaul transmission includes disassembly, cleaning,
inspection, replacing parts (trans- 4306 4.6 4.6 4.6 4.6 4.6 4.6 4.6
mission case in frame)
Replace transmission sprocket 4309 2.2 2.2 2.2 2.2 2.2 2.2 2.2
Replace main drive gear oil seal in transmission case 4311 2.3 2.3 2.3 2.3 2.3 2.3 2.3
Replace mainshaft oil seal in main drive gear 4316 2.2 2.2 2.2 2.2 2.2 2.2 2.2
Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8 2.8 2.8
Replace shifter drum 4331 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Replace shifter arm assembly or springs 4336 3.0 3.0 3.0 3.0 3.0 3.0 3.0
Replace transmission top cover and/or
4341 0.6 0.6 0.6 0.6 0.6 0.6 0.6
gasket
Replace shifter forks and/or shaft 4343 1.8 1.8 1.8 1.8 1.8 1.8 1.8
Replace side door bearing one 4348 3.0 3.0 3.0 3.0 3.0 3.0 3.0
both 4351 3.1 3.1 3.1 3.1 3.1 3.1 3.1
Replace transmission case countershaft
4361 2.9 2.9 2.9 2.9 2.9 2.9 2.9
bearing
Replace main drive gear and/or bearing 4366 3.2 3.2 3.2 3.2 3.2 3.2 3.2
Replace transmission side cover gasket 4368 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Replace oil pan and/or gasket or baffle Note: Removal of rear wheel may be
4378 0.9 0.9 0.9 0.9 0.9 0.9 0.9
necessary
Replace oil fill tube and/or cover, and/or
4379 0.4 0.4 0.4 0.4 0.4 0.4 0.4
gasket
Replace transmission shift shaft seal 4390 2.2 2.2 2.2 2.2 2.2 2.2 2.2

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-12


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-6. OEM Accessories


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
ACCESSORIES
Replace windshield 6203 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace one wind deflector 6205 --- --- --- --- 0.1 0.1 ---
Replace instrument panel support housing
6209 1.7 1.7 1.8 1.8 1.9 1.9 1.7
or inner fairing
Replace saddlebag mounting bracket 6253 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace saddlebag guard complete 6254 --- --- 0.3 0.3 0.3 0.3 0.3
Replace outer fairing or support brace 6255 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace a single saddlebag guard rail 6256 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace a saddlebag 6257 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace saddlebag lock 6259 0.2 0.2 0.2 0.2 0.2 0.2 0.3
Replace saddlebag cover one 6260 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace Tour-Pak lock or latch 6261 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace one saddlebag tether strap 6262 0.1 0.1 0.1 0.1 0.1 0.1 ---
Replace one frame sidecover 6263 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace Tour-Pak hinge 6264 --- --- 0.3 0.3 0.3 0.3 ---
Replace inner fairing bracket 6265 0.7 0.7 0.8 0.8 0.9 0.9 0.7
Replace Nameplate Tour-Pak 6266 --- --- 0.2 0.2 0.2 0.2 ---
Replace Tour-Pak cover 6270 --- --- 0.7 0.7 0.7 0.7 ---
Replace fairing cap 6271 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace one fairing lower and/or glove
6272 --- --- --- --- 0.2 0.2 ---
compartment
Replace chrome fairing skirt 6273 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Change Lock-set 6276 0.3 0.3 0.5 0.5 0.5 0.5 ---
Replace bumper front 6303 --- --- 0.3 0.3 0.3 0.3 0.3
rear 6305 0.2 0.2 0.2 0.2 0.2 0.2 0.2

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-13


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-6. OEM Accessories


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Replace highway bar front 6353 0.3 0.3 0.3 0.3 0.6 0.7 0.4
rear – left 6355 0.3 0.3 0.3 0.3 0.3 0.3 0.3
rear – right 6357 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace Tour-Pak mount/luggage rack 6453 0.6 0.6 0.7 0.7 0.8 0.8 0.7
Replace Tour-Pak includes lights and brackets, antenna
assembly, backrest, and rear speak- 6509 --- --- 0.9 0.9 2.6 2.6 ---
ers
Replace mirror 6513 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace backrest 6515 --- --- 0.2 0.2 0.2 0.2 ---
Replace amplifier 6521 --- --- --- --- --- --- 0.2
Replace speaker 6523 --- --- --- --- --- --- 0.1
Replace strobe lamp 6526 --- --- --- --- --- --- 0.6
Repair or replace rear mount 6529 --- --- --- --- --- --- 0.3

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-14


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
NOTE: All codes include diagnostic time
and replacement time if required. The
codes must be used in conjunction with the
diagnostic/repair procedures listed in the
2004 Service Manual, Part No. 99483-04
and Electrical Diagnostic Manual, Part No.
99497-04.
GENERAL
Check and diagnose the electrical system excluding turn signals
5016 0.3 0.3 0.3 0.3 0.3 0.3 0.3
lights and accessories
Replace connector housing 5022 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1 0.1
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Diagnose charging system regulator bleed 5307 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace regulator/stator AC connector 5311 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace regulator DC connector 5318 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system open grounded stator 5312 1.8 1.8 1.8 1.8 1.8 1.8 1.8
Diagnose system AC output 5314 1.8 1.8 1.8 1.8 1.8 1.8 1.8
Diagnose charging system regulator failure 5315 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Diagnose charging system voltage output 5316 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Diagnose charging system replace rotor 5319 1.3 1.3 1.3 1.3 1.3 1.3 1.3
STARTER CIRCUIT
Starter inoperative open/shorted/grounded motor 5817 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Starter inoperative start button 5818 1.0 1.0 1.0 0.2 1.0 1.0 1.0
Starter inoperative solenoid clicks; poor starter or bat-
5822 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tery connections

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-15


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Starter inoperative solenoid clicks; poor relay or solenoid
5823 0.3 0.3 0.3 0.3 0.3 0.3 0.3
connections, or bad relay contacts
Starter inoperative solenoid clicks; poor starter to bat-
tery connections, ground connec- 5824 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tions, or bad solenoid contacts
Starter inoperative damaged motor 5825 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Starter inoperative relay click; open in relay wiring 5827 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starter inoperative nothing clicks; poor relay ground 5828 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starter inoperative nothing clicks; short to voltage 5830 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starter inoperative nothing clicks; open in wiring to or
5831 0.5 0.5 0.5 0.5 0.5 0.5 0.5
from starter button
Starter inoperative starter relay 5832 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Slow starter crank or starter stalls poor starter to battery connections,
ground connections, or bad solenoid 5835 0.2 0.2 0.2 0.2 0.2 0.2 0.2
contacts
Slow starter crank or starter stalls jackshaft binding or defective starter
5836 0.3 0.3 0.3 0.3 0.3 0.3 0.3
motor
Starter spins clutch 5837 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Starter inoperative nothing clicks; TSM/TSSM 5838 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace starter solenoid contacts includes starter motor removal 5845 1.6 1.6 1.6 1.6 1.6 1.6 1.6
Starter binding 5850 1.6 1.6 1.6 1.6 1.6 1.6 1.6
Replace starter solenoid coil includes starter motor removal 5860 1.6 1.6 1.6 1.6 1.6 1.6 1.6
Starter Inoperative – nothing clicks TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Starter Inoperative – nothing clicks connector 6792 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Starter Inoperative – nothing clicks open 6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starter Inoperative – nothing clicks open 6805 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starter Inoperative – nothing clicks open 6806 0.3 0.3 0.3 0.3 0.3 0.3 0.3
WIRING
Replace main wiring harness 5026 3.6 3.6 3.6 3.6 3.6 3.6 3.6
Replace audio harness 5027 --- --- --- --- 1.8 1.8 ---

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-16


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Main harness locate and repair open/short 5028 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace EFI harness 5033 --- 1.7 --- 1.7 1.7 1.7 1.7
Replace rear fender wiring harness 5036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace any single wire ground wire 5038 0.4 0.4 0.4 0.4 0.4 0.4 0.4
light circuit 5039 0.2 0.2 0.2 0.4 0.4 0.4 0.2
accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace front fender wiring harness 5049 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Replace ignition wiring harness 5050 1.1 --- 1.1 --- --- --- ---
Replace inter connect harness 5052 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Interconnect harness repair short 6531 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Interconnect harness repair open 6532 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Handlebar harness repair short 6551 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Handlebar harness repair open 6552 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Audio harness repair short 6560 --- --- --- --- 0.5 0.5 ---
Audio harness repair open 6561 --- --- --- --- 0.5 0.5 ---
Replace front headset harness 6616 --- --- --- --- 0.5 0.5 ---
SWITCHES
Replace ignition switch 5129 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace rear stoplight switch 5141 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace main circuit breaker 5147 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace fuse block one 5148 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuse block two 5151 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace transmission neutral switch includes diagnosis 5157 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace oil pressure switch includes diagnosis 5161 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace clutch lockout switch 5168 --- --- --- --- --- --- 0.5
Replace rear stoplight relay 5169 0.2 0.2 0.2 0.2 0.2 0.2 0.2

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-17


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Replace left handlebar switch 5171 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace right handlebar switch 5173 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Replace front brake light switch 5176 0.7 0.7 0.7 0.7 0.7 0.7 0.6
Replace left upper handlebar switch hous-
5177 0.2 0.2 0.2 0.2 0.2 0.2 0.2
ing
Replace left lower handlebar switch hous-
5178 0.3 0.3 0.3 0.2 0.2 0.2 0.4
ing
Replace right upper handlebar switch
5179 0.2 0.2 0.2 0.2 0.2 0.2 0.2
housing
Replace right lower handlebar switch hous-
5180 0.7 0.7 0.7 0.7 0.7 0.7 0.7
ing
Replace handlebar (cruise set) switch 5182 --- --- --- --- 1.2 1.2 ---
Replace handlebar mode switch 5183 1.0 1.0 1.1 1.1 1.1 1.1 ---
Replace handlebar (PTT) switch 5184 --- --- --- --- 0.8 0.8 ---
Replace handlebar audio switch 5186 1.0 1.0 1.0 1.0 1.0 1.0 ---
Replace pursuit/aux. switch 5187 --- --- --- --- --- --- 0.8
Replace horn/yelp siren switch 5188 --- --- --- --- --- --- 0.8
Replace any fairing switch 5192 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace passenger switch volume/PTT switch 6627 --- --- --- --- 0.6 0.6 ---
LIGHTS
Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace indicator lamp assembly 5191 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace instrument panel bulb includes diagnosis 5193 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace taillight bulb or single light bulb or includes diagnosis
5197 0.1 0.1 0.1 0.1 0.1 0.1 0.1
lens
Replace turn signal light assembly front 5201 0.4 0.4 0.4 0.4 0.4 0.4 0.4
rear 5205 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace rear turn signal bar 5207 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace taillight assembly or circuit board 5215 0.2 0.2 0.2 0.2 0.2 0.2 0.2

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-18


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Replace fender tip light bulb or lens front 5217 0.1 0.1 0.1 0.1 0.1 0.1 0.1
rear 5221 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace fender tip lamp assembly front 5225 0.2 0.2 0.2 0.2 0.2 0.2 0.2
rear 5229 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace passing lamp bulb 5227 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace passing lamp assembly 5230 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace passing lamp bracket 5232 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Replace King Tour-Pak light bulb or lens includes diagnosis 5233 --- --- 0.2 0.2 0.2 0.2 ---
Replace King Tour-Pak lower light assem-
5234 --- --- 0.5 0.5 0.5 0.5 ---
bly
Replace King Tour-Pak wrap-around light
5235 --- --- --- --- 0.8 0.8 ---
assembly
BATTERY/HORN
Replace the battery includes diagnosis 5705 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace battery tray 5767 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace battery cable 5769 0.2 0.2 0.2 0.2 0.2 0.2 ---
INSTRUMENTS – INCLUDES DIAGNOSIS
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace tachometer cosmetics only 6009 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace indicator panel lens 6018 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace voltmeter or fuel gauge 6021 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace oil pressure or air temperature
6026 0.3 0.3 0.3 0.3 0.3 0.3 ---
gauge
Replace ambient temperature sensor 6028 --- --- 0.3 0.3 0.3 0.3 ---
Replace speedo reset boot 6043 0.1 0.1 0.1 0.1 0.1 0.1 0.1
SOUND SYSTEM – DIAGNOSIS, REPAIR
Replace radio chassis includes SWR check 6601 --- --- 0.4 0.4 0.4 0.4 ---
Complete CB antenna inspection includes checking SWR 6602 --- --- --- --- 0.2 0.2 ---

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-19


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Replace one front speaker 6605 --- --- 0.3 0.3 0.3 0.3 ---
Replace one rear speaker 6606 --- --- --- --- 0.2 0.2 ---
Replace one speaker grill front 6607 --- --- 0.2 0.2 0.2 0.2 ---
rear 6612 --- --- --- --- 0.1 0.1 ---
Replace rear speaker housing right side 6608 --- --- --- --- 0.3 0.3 ---
left side 6610 --- --- --- --- 0.3 0.3 ---
Replace front antenna lead includes checking SWR 6609 --- --- 0.8 0.8 0.9 0.9 ---
Replace antenna mast mount 6611 --- --- 0.2 0.2 0.2 0.2 ---
Replace CB antenna mast includes checking SWR 6613 --- --- --- --- 0.3 0.3 ---
Complete stereo antenna inspection 6615 --- --- 0.2 --- --- --- ---
Replace stereo antenna mast 6617 --- --- 0.3 0.3 0.3 0.3 ---
Replace CB loading coil includes checking SWR 6618 --- --- --- --- 0.3 0.3 ---
Replace front headset DIN cover 6619 --- --- --- --- 0.3 0.3 ---
Replace console housing 6623 --- --- --- --- 0.3 0.3 ---
Replace rear headset DIN cover 6628 --- --- --- --- 0.1 0.1 ---
Repair/Replace audio harness 6940 --- --- --- --- 1.0 1.0 ---
CRUISE CONTROL – DIAGNOSIS, REPAIR
Replace throttle control cable one or more - includes all diagnos-
2241 --- --- --- --- 0.8 0.8 ---
tics and adjustments
Main harness locate and repair open/short 5028 --- --- --- --- 0.5 0.5 ---
Replace any single wire ground wire 5038 --- --- --- --- 0.4 0.4 ---
Replace rear stoplight switch 5141 --- --- --- --- 0.5 0.5 ---
Replace fuse 5145 --- --- --- --- 0.2 0.2 ---
Replace rear stoplight relay 5169 --- --- --- --- 0.2 0.2 ---
Replace front brake light switch 5176 --- --- --- --- 0.7 0.7 ---
Replace handlebar (cruise set) switch 5182 --- --- --- --- 1.2 1.2 ---
Replace any fairing switch 5192 --- --- --- --- 0.4 0.4 ---
Replace tachometer 6009 --- --- --- --- 0.3 0.3 ---
Interconnect harness repair short 6531 --- --- --- --- 0.5 0.5 ---

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-20


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Interconnect harness repair open 6532 --- --- --- --- 0.5 0.5 ---
Handlebar harness repair open 6552 --- --- --- --- 0.4 0.4 ---
Replace cruise cable 6630 --- --- --- --- 0.4 0.5 ---
Replace cruise module includes diagnosis 6635 --- --- --- --- 0.7 0.7 ---
Replace speedometer 6769 --- --- --- --- 0.4 0.4 ---
NOTE: All codes include diagnostic time
and replacement time if required. The
codes must be used in conjunction with the
diagnostic/repair procedures listed in the
2004 Service Manual, Part No. 99483-04,
Electrical Diagnostic Manual, Part No.
99497-04 and Digital Technician. Labor
codes not present in either manual are
located in Digital Technician.
TURN SIGNALS/SECURITY SYSTEM
No security lamp 6735 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6736 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6737 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6738 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6739 0.1 0.1 0.1 0.1 0.1 0.1 0.1
No security lamp 6740 0.2 0.2 0.2 0.2 0.2 0.2 0.2
No security lamp 6741 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp 6742 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp 6743 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp 6744 0.2 0.2 0.2 0.2 0.2 0.2 0.2
No security lamp 6745 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Security lamp on continuously 6750 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Security lamp on continuously 6751 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Security lamp on continuously 6752 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Fob signal weak 6755 0.1 0.1 0.1 0.1 0.1 0.1 0.1

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-21


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Fob signal weak 6756 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Fob signal weak 6757 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 1A - Won't cancel upon Replace TSM\TSSM
6773 0.9 0.9 0.9 0.9 0.9 0.9 0.9
completion
Turn signal error 1A - Cancels erratically Locate and repair intermittent open 6855 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 1A - Cancels erratically Locate and repair intermittent short
6856 0.4 0.4 0.4 0.4 0.4 0.4 0.4
to voltage
Turn signal error 1A - Cancels erratically Locate and repair intermittent short
6857 0.4 0.4 0.4 0.4 0.4 0.4 0.4
to ground
Turn signal error 2A TSSM [30B] terminal 5/6 (V or BN
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4
wire) shorted/grounded/open
Turn signal error 2A Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Turn signal error 2A Mate connector [30] 6792 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2A TSSM [30B] terminal 2 (GY wire) and
6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ignition fuse is open
Turn signal error 2B Replace Bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2B Repair open ground in lamp circuit 6797 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN
6798 0.3 0.3 0.3 0.3 0.3 0.3 0.3
wire) to lamps open
Turn signal error 2B Repair open ground in lamp circuit 6799 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN
6800 0.3 0.3 0.3 0.3 0.3 0.3 0.3
wire) to lamps open
Turn signal error 2C TSSM [30B] terminal 12 (BK wire)
6805 0.3 0.3 0.3 0.3 0.3 0.3 0.3
and ground is open
Turn signal error 2C TSSM [30B] terminal 1 (BN/GY wire)
6806 0.3 0.3 0.3 0.3 0.3 0.3 0.3
and battery fuse is open
Turn signal error 2C Replace battery Fuse 6807 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2C Main fuse terminal A (R wire) and
6808 0.3 0.3 0.3 0.3 0.3 0.3 0.3
battery fuse is open

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-22


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Turn signal error 2D Repair open between handlebar
switch connector [24A] and TSSM 6810 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B]
Turn signal error 2D Replace turn signal switch 6811 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Turn signal error 2D Repair open between connector
6812 0.5 0.5 0.5 0.5 0.5 0.5 0.5
[24A] and fuseblock
Turn signal error 2D Repair open between handlebar
switch connector [22A] and TSSM 6813 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B]
Turn signal error 2D TSSM [30B] terminal 5/6 (V or BN
6814 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) shorted to ground
Turn signal error 2D Replace turn signal switch 6815 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Turn signal error 2D Repair open between connector
6816 0.5 0.5 0.5 0.5 0.5 0.5 0.5
[22A] and fuseblock
Turn signal error 3A - Bulbs flash at double Replace bulb
6820 0.2 0.2 0.2 0.2 0.2 0.2 0.2
rate-all work
Turn signal error 3A - Bulbs flash at double Remove corrosion
6821 0.2 0.2 0.2 0.2 0.2 0.2 0.2
rate-all work
Turn signal error 3A - Bulbs flash at double Remove corrosion/replace bulb
6822 0.4 0.4 0.4 0.4 0.4 0.4 0.4
rate-all work
Turn signal error 3A - Bulbs flash at double Replace lamp assembly
6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4
rate-all work
Turn signal error 3A - Bulbs flash at double Replace TSM\TSSM
6824 0.5 0.5 0.5 0.5 0.5 0.5 0.5
rate-all work
B0563 Battery voltage high - TSSM Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B0563 Battery voltage high - TSSM Repair charging system/accompa-
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
nies other codes
B1121 Left turn output fault TSSM terminal 5 (V wire) shorted/
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4
grounded/open
B1121 Left turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1121 Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1121 Left turn output fault Replace bulb connection 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-23


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
B1122 Right turn output fault TSSM terminal 6 (BN wire) shorted/
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4
grounded/open
B1122 Right turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1122 Right turn output ault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1122 Right turn output fault Replace bulb connections 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1131 Alarm output open/low Repair alarm (terminal B) circuit
6830 0.3 0.3 0.3 0.3 0.3 0.3 0.3
(LGN/BN wire)-open
B1131 Alarm output open/low Repair alarm (terminal B) circuit
6831 0.3 0.3 0.3 0.3 0.3 0.3 0.3
(LGN/BN wire)-grounded
B1131 Alarm output open/low Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1131 Alarm output open/low Repair alarm (terminal C) circuit (BK
6834 0.3 0.3 0.3 0.3 0.3 0.3 0.3
wire)-open
B1131 Alarm output open/low Repair alarm (terminal A) circuit (BN/
6835 0.3 0.3 0.3 0.3 0.3 0.3 0.3
GY wire)-open
B1132 Alarm output high Repair alarm (terminal B) circuit
6817 0.3 0.3 0.3 0.3 0.3 0.3 0.3
(LGN/BN wire)-shorted to volts
B1132 Alarm output high Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1134 Starter output high TSSM terminal 9/starter relay (TN/
6840 0.3 0.3 0.3 0.3 0.3 0.3 0.3
GN wire)-short to volts
B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1134 Starter output high Replace TSM/TSSM 6842 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1135 Accelerometer fault Replace TSM/TSSM 6845 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1141 Ignition switch low Repair TSSM terminal/connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1141 Ignition switch low Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1141 Ignition switch low TSSM terminal 2 and ignition fuse
6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3
(GY wire) open
B 1151 Sidecar Bank angle sensor low Replace sidecar bank angle sensor 6968 --- --- --- --- --- 0.2 ---
B 1151 Sidecar Bank angle sensor low Replace security siren 6969 --- --- --- --- --- 0.3 ---

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-24


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
B 1151 Sidecar Bank angle sensor low Sidecar bank angle sensor [134B]
terminal A to TSSM [30B] terminal
6970 --- --- --- --- --- 0.4 ---
11to siren [142B] (Lt. GN/BN wire)
grounded
B 1152 Sidecar Bank angle sensor short to Repair sidecar bank angle sensor
6961 --- --- --- --- --- 0.4 ---
battery connections
B 1152 Sidecar Bank angle sensor short to Sidecar bank angle sensor [134B]
battery terminal A to TSSM [30B] terminal 6962 --- --- --- --- --- 0.4 ---
11open
B 1152 Sidecar Bank angle sensor short to Replace TSM/TSSM
6963 --- --- --- --- --- 0.6 ---
battery
B 1152 Sidecar Bank angle sensor short to Sidecar bank angle sensor [134B]
battery terminal B to TSSM [30B] terminal 9 6964 --- --- --- --- --- 0.4 ---
grounded
B 1152 Sidecar Bank angle sensor short to Sidecar bank angle sensor [134B]
battery terminal B to TSSM [30B] terminal 9 6965 --- --- --- --- --- 0.4 ---
open
B 1152 Sidecar Bank angle sensor short to Sidecar bank angle sensor [134B]
6966 --- --- --- --- --- 0.5 ---
battery terminal C to ignition fuse open
B 1152 Sidecar Bank angle sensor short to Replace sidecar bank angle sensor
6967 --- --- --- --- --- 0.4 ---
battery
B 1153 Sidecar Bank angle sensor high Repair sidecar bank angle sensor
6961 --- --- --- --- --- 0.4 ---
connections
B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B]
terminal A to TSSM [30B] terminal 6962 --- --- --- --- --- 0.4 ---
11open
B 1153 Sidecar Bank angle sensor high Replace TSM/TSSM 6963 --- --- --- --- --- 0.6 ---
B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B]
terminal B to TSSM [30B] terminal 9 6964 --- --- --- --- --- 0.4 ---
grounded
B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B]
terminal B to TSSM [30B] terminal 9 6965 --- --- --- --- --- 0.4 ---
open

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-25


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B]
6966 --- --- --- --- --- 0.5 ---
terminal C to ignition fuse open
B 1153 Sidecar Bank angle sensor high Replace sidecar bank angle sensor 6967 --- --- --- --- --- 0.4 ---
INSTRUMENTS
B1004 Fuel level sender low Repair speedometer [39B] terminal
9/Fuel Sender [141]terminal 2/ Fuel
6034 --- 0.5 --- 0.5 0.5 0.5 0.5
Gauge [117] terminal 3 (Y/W wire)-
short or open
B1004 Fuel level sender low Replace fuel gauge sender 6035 --- 0.9 --- 0.9 0.9 0.9 0.9
B1004 Fuel level sender low Repair speedometer [39B] terminal
9/Fuel Sender [141] terminal 2 (Y/W 7182 --- 0.6 --- 0.6 0.6 0.6 0.6
wire)-short or open
B1004 Fuel level sender low Repair fuel gauge connector [117] 7183 --- 0.5 --- 0.5 0.5 0.5 0.5
B1004 Fuel level sender low Repair fuel gauge connector [117]
7184 --- 0.6 --- 0.6 0.6 0.6 0.6
terminal 1 and fuse (O wire)
B1005 Fuel level sender open/high Replace fuel gauge sender 6035 --- 0.9 --- 0.9 0.9 0.9 0.9
B1005 Fuel level sender open/high Fuel Sender [141] terminal 3 to
6045 --- 0.4 --- 0.4 0.4 0.4 0.4
ground is open
B1005 Fuel level sender open/high Replace fuel gauge 6047 --- 0.4 --- 0.4 0.4 0.4 0.4
B1005 Fuel level sender open/high Repair speedometer [39B] terminal
9/Fuel Sender [141]terminal 2/ Fuel
6069 --- 0.4 --- 0.4 0.4 0.4 0.4
Gauge [117] terminal 2 (Y/W wire)-
short to volts
B1005 Fuel level sender open/high Repair speedometer [39B] terminal
9/Fuel Sender [141] terminal 2 (Y/W 7182 --- 0.6 --- 0.6 0.6 0.6 0.6
wire)-short or open
B1006 Speedometer accessory line over- Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
voltage
B1006 Speedometer accessory line over- Repair charging system/accompa-
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
voltage nies other codes
B1006 Tachometer accessory line overvolt- Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
age

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-26


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
B1006 Tachometer accessory line overvolt- Repair charging system/accompa-
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
age nies other codes
B1007 Speedometer ignition line voltage Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1007 Speedometer ignition line voltage Repair charging system/accompa-
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
nies other codes
B1007 Tachometer ignition line voltage Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1007 Tachometer ignition Line Voltage Repair charging system/accompa-
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
nies other codes
B1008 Trip switch closed Replace trip switch 6001 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1 0.1 0.1
B1008 Trip switch closed Replace speedometer 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ENGINE MANAGEMENT
P0106 MAP Unstable ICM (BLK) terminal 3/MAP terminal
7631 0.4 --- 0.4 --- --- --- ---
C (R/W wire) open
P0106 MAP Unstable Repair ICM terminal/connections 7632 0.4 --- 0.4 --- --- --- ---
P0106 MAP Unstable ICM (BLK) terminal 11/MAP terminal
7633 0.6 --- 0.6 --- --- --- ---
B (V/W wire) open/grounded
P0106 MAP Unstable Replace MAP sensor 7634 0.6 --- 0.6 --- --- --- ---
P0106 MAP Unstable ICM [10B] terminal 4 and MAP [80B]
7636 0.6 --- 0.6 --- --- --- ---
terminal A (BK/W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7630 0.4 0.3 0.4 0.3 0.3 0.3 0.3
P0107 MAP sensor open/low ICM [10B] terminal 11 to MAP [80B]
7633 0.6 --- 0.6 --- --- --- ---
terminal B (V/W wire) open/grounded
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire)
7637 0.4 --- 0.4 --- --- --- ---
and terminal C (R/W wire) shorted
P0107 MAP sensor open/low ICM [10B] terminal 3 /MAP [80B] ter-
7638 0.6 --- 0.6 --- --- --- ---
minal C (R/W wire) open/grounded
P0107 MAP sensor open/low Replace vehicle speed sensor 7639 0.4 --- 0.4 --- --- --- ---
P0107 MAP sensor open/low MAP [80B] sensor terminal C to ECM
[78B] terminal 14 (R/W wire) open/ 7640 --- 0.6 --- 0.6 0.6 0.6 0.6
grounded

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-27


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P0107 MAP sensor open/low Replace ECM/ICM 7641 0.7 0.6 0.7 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP terminal C (R/W wire) and ter-
7642 --- 0.5 --- 0.5 0.5 0.5 0.5
minal A (B/W wire) shorted
P0107 MAP sensor open/low MAP [80B] sensor terminal B to ECM
7645 --- 0.6 --- 0.6 0.6 0.6 0.6
[78B] terminal 25 (V/W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7650 0.7 0.6 0.7 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire)
7655 0.6 0.7 0.6 0.7 0.7 0.7 0.7
and terminal B (V/W wire) shorted
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and
7618 0.4 --- 0.4 --- --- --- ---
terminal B (V/W wire) shorted
P0108 MAP sensor high MAP [80B] terminal A and ICM [10B]
7619 0.4 --- 0.4 --- --- --- ---
terminal 4 (BK/W wire) open
P0108 MAP sensor high MAP [80B] sensor terminal C (R/W
7635 0.4 0.6 0.4 0.6 0.6 0.6 0.6
wire) short to battery volts
P0108 MAP sensor high Replace ECM/ICM 7641 0.7 0.6 0.7 0.6 0.6 0.6 0.6
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and
7643 --- 0.6 --- 0.6 0.6 0.6 0.6
terminal B (V/W wire) shorted
P0108 MAP sensor high MAP [80B] sensor terminal B (V/W
7644 0.4 0.6 0.4 0.6 0.6 0.6 0.6
wire) short to battery volts
P0108 MAP sensor high MAP [80B] terminal A (BK/W wire)
7646 --- 0.6 --- 0.6 0.6 0.6 0.6
ECM [78B] terminal 26 open
P0108 MAP sensor high MAP [80B] terminal A and ICM [10B]
7647 0.4 --- 0.4 --- --- --- ---
terminal 4 (BK/W wire) open
P0108 MAP sensor high Replace MAP sensor 7650 0.7 0.6 0.7 0.6 0.6 0.6 0.6
P0112 IAT sensor voltage low Replace intake air temperature (IAT)
7725 --- 0.4 --- 0.4 0.4 0.4 0.4
sensor
P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire) and B (BK/
7730 --- 0.4 --- 0.4 0.4 0.4 0.4
W wire) shorted
P0112 IAT sensor voltage low Replace ECM 7735 --- 0.9 --- 0.9 0.9 0.9 0.9
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to
7750 --- 0.3 --- 0.3 0.3 0.3 0.3
ECM [78B] terminal 7 short to ground

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-28


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P0112 IAT sensor voltage low Replace intake air temperature (IAT)
7760 --- 0.4 --- 0.4 0.4 0.4 0.4
sensor
P0113 IAT sensor open/high Replace intake air temperature (IAT)
7725 --- 0.4 --- 0.4 0.4 0.4 0.4
sensor
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire)/ECM
7732 --- 0.3 --- 0.3 0.3 0.3 0.3
[78B] terminal 26 open
P0113 IAT sensor open/high Replace ECM 7740 --- 0.9 --- 0.9 0.9 0.9 0.9
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and
ECM [78B] terminal 7 short to volt- 7745 --- 0.4 --- 0.4 0.4 0.4 0.4
age
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) ECM
7750 --- 0.3 --- 0.3 0.3 0.3 0.3
[78B] terminal 7 open
P0113 IAT sensor voltage low Replace intake air temperature (IAT)
7760 --- 0.4 --- 0.4 0.4 0.4 0.4
sensor
P0117 ET sensor low Replace engine temperature (ET)
7710 --- 0.4 --- 0.4 0.4 0.4 0.4
sensor
P0117 ET sensor low ET sensor [90B] A and ECM [78B]
terminal 6 (PK/Y wire) short to 7675 --- 0.4 --- 0.4 0.4 0.4 0.4
ground
P0117 ET sensor low Replace ECM 7680 --- 0.6 --- 0.6 0.6 0.6 0.6
P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B
7731 --- 0.4 --- 0.4 0.4 0.4 0.4
(BK/W wire) shorted
P0118 ET sensor open ET sensor [90B] terminal A and ECM
7686 --- 0.4 --- 0.4 0.4 0.4 0.4
[78B] terminal 6 (PK/Y wire) open
P0118 ET sensor open ET sensor [90B] terminal A and ECM
[78B] terminal 6 (PK/Y wire) short to 7687 --- 0.3 --- 0.3 0.3 0.3 0.3
voltage
P0118 ET sensor open ET sensor [90B] A (PK/Y wire)and
ECM [78B] terminal14 (R/W wire) 7690 --- 0.4 --- 0.4 0.4 0.4 0.4
shorted
P0118 ET sensor open Replace engine temperature (ET)
7710 --- 0.4 --- 0.4 0.4 0.4 0.4
sensor

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-29


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P0118 ET sensor open Replace ECM 7685 --- 0.6 --- 0.6 0.6 0.6 0.6
P0118 ET sensor open ET sensor [90B] B and ECM [78B]
7695 --- 0.5 --- 0.5 0.5 0.5 0.5
terminal 26 (B/W wire) open
P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 6010 --- 1.1 --- 1.1 1.1 1.1 1.1
P0122 TP sensor open/low Replace ECM 7565 --- 0.6 --- 0.6 0.6 0.6 0.6
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and
7580 --- 0.5 --- 0.5 0.5 0.5 0.5
ECM [78B] terminal 24 open
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and
ECM [78B] terminal 14 short to 7584 --- 0.7 --- 0.7 0.7 0.7 0.7
ground
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and
7585 --- 0.5 --- 0.5 0.5 0.5 0.5
terminal A (BK/W wire) shorted
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and
7586 --- 0.8 --- 0.8 0.8 0.8 0.8
terminal A (BK/W wire) shorted
P0122 TP sensor open/low Replace throttle position sensor 7590 --- 0.7 --- 0.7 0.7 0.7 0.7
P0122 TP sensor open/low Replace throttle position sensor 7595 --- 0.5 --- 0.5 0.5 0.5 0.5
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and
ECM [78B] terminal 24 short to 7605 --- 0.7 --- 0.7 0.7 0.7 0.7
ground
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and
ECM [78B] terminal 14 short to volt- 7615 --- 0.8 --- 0.8 0.8 0.8 0.8
age/open
P0122 TP sensor open/low Replace MAP sensor 7650 --- 0.6 --- 0.6 0.6 0.6 0.6
P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 7967 --- 0.7 --- 0.7 0.7 0.7 0.7
P0123 TP sensor high Replace ECM 7555 --- 0.5 --- 0.5 0.5 0.5 0.5
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and
ECM [78B] terminal 24 short to volt- 7575 --- 0.5 --- 0.5 0.5 0.5 0.5
age
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and
7587 --- 0.5 --- 0.5 0.5 0.5 0.5
terminal A (BK/W wire) shorted
P0123 TP sensor high Replace throttle position sensor 7590 --- 0.7 --- 0.7 0.7 0.7 0.7

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-30


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P0123 TP sensor high Replace throttle position sensor 7595 --- 0.5 --- 0.5 0.5 0.5 0.5
P0123 TP sensor high TP sensor [88B] A (BK/W wire) and
7610 --- 0.5 --- 0.5 0.5 0.5 0.5
ECM [78B] terminal 24 open
P0123 TP sensor high TP sensor [88B] B (R/W wire) and
ECM [78B] terminal 14 short to volt- 7619 --- 0.8 --- 0.8 0.8 0.8 0.8
age
P0261 Front injector open/low Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/
GY wire)/ECM [78B] terminal 19/21 7805 --- 0.6 --- 0.6 0.6 0.6 0.6
open
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/
7808 --- 0.6 --- 0.6 0.6 0.6 0.6
GY wire) short to ground
P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/
7825 --- 0.7 --- 0.7 0.7 0.7 0.7
system relay terminal 87 open
P0261 Front injector open/low Replace ECM 7850 --- 0.7 --- 0.7 0.7 0.7 0.7
P0262 Front injector high Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7
P0262 Front injector high Injector circuit [84\85] B (W/Y or GN/
7809 --- 0.6 --- 0.6 0.6 0.6 0.6
GY wire) short to voltage
P0262 Front injector high Replace ECM 7815 --- 0.6 --- 0.6 0.6 0.6 0.6
P0263 Rear injector open/low Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/
GY wire) ECM [78B] terminal 19/21 7805 --- 0.6 --- 0.6 0.6 0.6 0.6
open
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/
7808 --- 0.6 --- 0.6 0.6 0.6 0.6
GY wire) short to ground
P0263 Rear injector open/low Injector circuit [84\85] A (Y/GN wire)/
7825 --- 0.7 --- 0.7 0.7 0.7 0.7
system relay terminal 87 open
P0263 Rear injector open/low Replace ECM 7850 --- 0.7 --- 0.7 0.7 0.7 0.7
P0264 Rear injector high Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7
P0264 Rear injector high Injector circuit [84\85] B (W/Y or GN/
7809 --- 0.6 --- 0.6 0.6 0.6 0.6
GY wire) short to voltage

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-31


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P0264 Rear injector high Replace ECM 7815 --- 0.6 --- 0.6 0.6 0.6 0.6
P0371 CKP Open/low CKP [79B] terminal 1 (R wire) short
7030 0.4 --- 0.4 --- --- --- ---
to CKP terminal 2 (BK wire)
P0371 CKP Open/low Repair ICM\ECM connections 7980 0.3 --- 0.3 --- --- --- ---
P0371 CKP Open/low Replace crankshaft position (CKP)
7981 0.4 --- 0.4 --- --- --- ---
sensor
P0371 CKP Open/low Clean or repair crankshaft position
7982 0.4 --- 0.4 --- --- --- ---
(CKP) sensor connector
P0371 CKP Open/low Replace ICM\ECM 7983 0.7 --- 0.7 --- --- --- ---
P0371 CKP Open/low CKP [79B] terminal 2 (BK wire) to
7986 0.4 --- 0.4 --- --- --- ---
ICM [10B] terminal 9 open\ground
P0371 CKP Open/low CKP [79B] terminal 1 (R wire) to ICM
7987 0.5 --- 0.5 --- --- --- ---
[10B] terminal 8 open\ground
P0372 CKP shorted high CKP [79B] terminal 1 (R wire) short
7030 0.4 --- 0.4 --- --- --- ---
to CKP terminal 2 (BK wire)
P0372 CKP shorted high Repair damaged CKP wiring 7031 0.4 --- 0.4 --- --- --- ---
P0372 CKP shorted high Repair ICM\ECM connections 7980 0.3 --- 0.3 --- --- --- ---
P0372 CKP shorted high Replace crankshaft position (CKP)
7981 0.4 --- 0.4 --- --- --- ---
sensor
P0372 CKP shorted high Clean or repair crankshaft position
7982 0.4 --- 0.4 --- --- --- ---
(CKP) sensor connector
P0372 CKP shorted high Replace ICM\ECM 7983 0.7 --- 0.7 --- --- --- ---
P0372 CKP shorted high CKP [79B] terminal 2 (BK wire) to
ICM [10B] terminal 9 shorted to volt- 7696 0.4 --- 0.4 --- --- --- ---
age
P0372 CKP shorted high CKP [79B] terminal 1 (R wire) to ICM
7697 0.5 --- 0.5 --- --- --- ---
[10B] terminal 8 shorted to voltage
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short
7030 --- 0.5 --- 0.5 0.5 0.5 0.5
to CKP terminal 2 (BK wire)
P0373 CKP sensor intermittent Repair ECM connections 7980 --- 0.3 --- 0.3 0.3 0.3 0.3

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-32


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P0373 CKP sensor intermittent Replace crankshaft position (CKP)
7981 --- 0.4 --- 0.4 0.4 0.4 0.4
sensor
P0373 CKP sensor intermittent Clean or repair crankshaft position
7982 --- 0.3 --- 0.3 0.3 0.3 0.3
(CKP) sensor
P0373 CKP sensor intermittent Replace ECM 7983 --- 0.6 --- 0.6 0.6 0.6 0.6
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to
ECM [78B] terminal 12 7986 --- 0.5 --- 0.5 0.5 0.5 0.5
open\grounded
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to
ECM [78B] terminal 30 7987 --- 0.5 --- 0.5 0.5 0.5 0.5
open\grounded
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) short
7030 0.4 0.5 0.4 0.5 0.5 0.5 0.5
to CKP terminal 2 (BK wire)
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) short
7031 0.4 0.4 0.4 0.4 0.4 0.4 0.4
to CKP terminal 2 (BK wire)
P0374 CKP sensor synch error Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P0374 CKP sensor synch error Replace crankshaft position (CKP)
7981 0.4 0.4 0.4 0.4 0.4 0.4 0.4
sensor
P0374 CKP sensor synch error Clean or repair crankshaft position
7982 0.4 0.3 0.4 0.3 0.3 0.3 0.3
(CKP) sensor
P0374 CKP sensor synch error Replace ICM\ECM 7983 0.7 0.6 0.7 0.6 0.6 0.6 0.6
P0374 CKP sensor synch error CKP [79B] terminal 2 (BK wire) to
7986 0.4 0.5 0.4 0.5 0.5 0.5 0.5
ECM [78B] terminal 12 open\ground
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) to
7987 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM [78B] terminal 30 open\ground
P0501 Vehicle speed signal low VSS terminal B (W/GN wire) to ICM
7611 0.4 --- 0.4 --- --- --- ---
[10B] terminal 10 open, grounded
P0501 Vehicle speed signal low Clean or repair vehicle speed sensor
7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(VSS)
P0501 Vehicle speed signal low Repair vehicle speed sensor (VSS)
7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3
connector
P0501 Vehicle speed signal low Repair ECM connections 7956 --- 0.4 --- 0.4 0.4 0.4 0.4

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-33


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire)
shorted to terminal C (BK wire) or 7966 --- 0.4 --- 0.4 0.4 0.4 0.4
grounded
P0501 Vehicle speed signal low Replace vehicle speed sensor (VSS) 7967 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0501 Vehicle speed signal low Replace ICM\ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to
7612 0.5 --- 0.5 --- --- --- ---
ICM BK terminal 10 open, shorted
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to
7613 0.4 --- 0.4 --- --- --- ---
ICM BK 3 open
P0502 VSS sensor high VSS [65B] terminal C (BK wire) ICM
7614 0.5 --- 0.5 --- --- --- ---
[10B] ground terminal open
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to
ECM [78B] terminal 14 short to volt- 7917 --- 0.3 --- 0.3 0.3 0.3 0.3
age
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to
ECM [78B] terminal 33 short to volt- 7918 --- 0.5 --- 0.5 0.5 0.5 0.5
age
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to
7919 --- 0.4 --- 0.4 0.4 0.4 0.4
ECM [78B] terminal 14 open
P0502 VSS sensor high VSS [65B] terminal C (BK wire) to
7921 --- 0.4 --- 0.4 0.4 0.4 0.4
ECM [78B] terminal 10 open
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire)
7922 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted to terminal A (R/W wire)
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to
7938 --- 0.5 --- 0.5 0.5 0.5 0.5
ECM [78B] terminal 33 open
P0502 VSS sensor high Clean or repair vehicle speed sensor
7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(VSS)
P0502 VSS sensor high Repair vehicle speed sensor (VSS)
7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3
connector
P0502 VSS sensor high Repair ECM connections 7956 --- 0.4 --- 0.4 0.4 0.4 0.4
P0502 VSS sensor high Replace vehicle speed sensor (VSS) 7967 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0502 VSS sensor high Replace ICM\ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7 0.7

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-34


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P0505 Loss of idle speed control IAC system OK, may use with other
7028 --- 0.4 --- 0.4 0.4 0.4 0.4
codes
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B]
terminal 18 (BK/PK wire) short to 7476 --- 0.6 --- 0.6 0.6 0.6 0.6
voltage
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B]
terminal 35(BE/GN wire) short to 7477 --- 0.6 --- 0.6 0.6 0.6 0.6
voltage
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B]
terminal 36 (BN/R wire) short to volt- 7478 --- 0.6 --- 0.6 0.6 0.6 0.6
age
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B]
terminal 17 (BK/O wire) short to volt- 7479 --- 0.6 --- 0.6 0.6 0.6 0.6
age
P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN wire)
7483 --- 0.6 --- 0.6 0.6 0.6 0.6
shorted to terminal B (BN/R wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire)
7484 --- 0.6 --- 0.6 0.6 0.6 0.6
shorted to terminal D (BK/O wire)
P0505 Loss of idle speed control IAC [87B] terminal D (BK/O wire)
7488 --- 0.6 --- 0.6 0.6 0.6 0.6
shorted to terminal A (BE/GN wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire)
7489 --- 0.6 --- 0.6 0.6 0.6 0.6
shorted to terminal B (BN/R wire)
P0505 Loss of idle speed control Replace idle air control (IAC) 7490 --- 0.5 --- 0.5 0.5 0.5 0.5
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B]
terminal 17 (BK/O wire) open/ 7493 --- 0.5 --- 0.5 0.5 0.5 0.5
grounded
P0505 Loss of idle speed control ECM [78B] Fuse terminal A and
ECM [78B] terminal 31(BE/GY wire) 7494 --- 0.4 --- 0.4 0.4 0.4 0.4
open
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B]
terminal 18 (BK\PK wire) open/ 7495 --- 0.5 --- 0.5 0.5 0.5 0.5
grounded

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-35


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B]
terminal 35 (BE/GN wire) open/ 7496 --- 0.5 --- 0.5 0.5 0.5 0.5
grounded
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B]
terminal 36 (BN/R wire) open/ 7498 --- 0.5 --- 0.5 0.5 0.5 0.5
grounded
P0505 Loss of idle speed control Repair ECM connections 7515 --- 0.4 --- 0.4 0.4 0.4 0.4
P0505 Loss of idle speed control Replace ECM 7516 --- 0.6 --- 0.6 0.6 0.6 0.6
P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0562 Battery voltage low Repair charging system/accompa-
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
nies other codes
P0562 Battery voltage low Repair ground circuit (BK wire) high
7775 0.4 0.5 0.4 0.5 0.5 0.5 0.5
resistance
P0562 Battery voltage high Repair ignition circuit (W/BK wire)
7776 0.4 0.9 0.4 0.9 0.9 0.9 0.9
high resistance
P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0563 Battery voltage high Repair charging system/accompa-
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
nies other codes
P0602 ICM flash error Replace ECM 7913 0.6 --- 0.6 --- --- --- ---
P0602 ICM flash error Code not present 7931 0.2 --- 0.2 --- --- --- ---
P0603 ECM/ICM EEPROM error Replace ECM 7913 0.6 0.7 0.6 0.7 0.7 0.7 0.7
P0603 ECM/ICM EEPROM error Code not present 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0604 RAM memory error Replace ECM 7913 0.6 --- 0.6 --- --- --- ---
P0604 RAM memory error Code not present 7931 0.2 --- 0.2 --- --- --- ---
P0605 ECM flash Error Replace ECM 7913 0.6 0.7 0.6 0.7 0.7 0.7 0.7
P0605 ECM flash Error System OK 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0607 A to D error Replace ICM 7913 0.6 0.6 --- --- --- ---
P0607 A to D error System OK 7931 0.2 0.2 --- --- --- ---
P1001 System relay coil open/low System relay terminal 85 to ECM
[78B] terminal 4 (GN/O wire) 7900 --- 0.4 --- 0.4 0.4 0.4 0.4
grounded

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-36


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P1001 System relay coil open/low System Relay terminal 85 to ECM
7901 --- 0.4 --- 0.4 0.4 0.4 0.4
[78B] terminal 4 (GN/O wire) open
P1001 System relay coil open/low System relay terminal 86 to right
hand control [22B] terminal 4 (W/BK 7903 --- 0.4 --- 0.4 0.4 0.4 0.4
wire) open
P1001 System relay coil open/low Replace system relay 7904 --- 0.4 --- 0.4 0.4 0.4 0.4
P1001 System relay coil open/low Replace ECM 7906 --- 0.7 --- 0.7 0.7 0.7 0.7
P1002 System relay high/shorted Replace ECM 7902 --- 0.6 --- 0.6 0.6 0.6 0.6
P1002 System relay high/shorted System relay terminal 85/ECM [78B]
7908 --- 0.3 --- 0.3 0.3 0.3 0.3
terminal 4(GN/O wire) short to volts
P1002 System relay contacts open Replace system relay 7909 --- 0.2 --- 0.2 0.2 0.2 0.2
P1003 System relay contacts open Fuel pump fuse to fuel pump [86B]
7852 --- 0.6 --- 0.6 0.6 0.6 0.6
(O/GY wire) shorted to ground
P1003 System relay contacts open System relay terminal 87/coil/injec-
tor terminal A (Y/GN wire) open/ 7888 --- 0.6 --- 0.6 0.6 0.6 0.6
ground
P1003 System relay contacts open System relay terminal 30 to ECM
[78B] terminal 31 (BE/GY wire) 7889 --- 0.6 --- 0.6 0.6 0.6 0.6
open\grounded
P1003 System relay contacts open Replace system relay 7904 --- 0.4 --- 0.4 0.4 0.4 0.4
P1003 System relay contacts open Replace fuel pump 7924 --- 1.3 --- 1.3 1.3 1.3 1.3
P1003 System relay contacts open ECM [78B] terminal 29 and ignition
coil [83B] terminal D (BE/O wire) 7934 --- 0.8 --- 0.8 0.8 0.8 0.8
grounded
P1003 System relay contacts open ECM [78B] terminal 11 and ignition
coil [83B] terminal C (Y/BE wire) 7936 --- 0.8 --- 0.8 0.8 0.8 0.8
grounded
P1003 System relay contacts open Harness inspection/wiggle test/
7937 --- 0.7 --- 0.7 0.7 0.7 0.7
replace ECM fuse
P1004 System relay contacts closed ECM [78B] terminal 11 and ignition
coil [83 B] terminal D (Y/BE wire) is 7865 --- 0.4 --- 0.4 0.4 0.4 0.4
shorted to voltage

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-37


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P1004 System relay contacts closed ECM [78B] terminal 29 and ignition
coil [83 B] terminal C (BE/O wire) is 7866 --- 0.4 --- 0.4 0.4 0.4 0.4
shorted to voltage
P1004 System relay contacts closed Replace system relay 7911 --- 0.2 --- 0.2 0.2 0.2 0.2
P1004 System relay contacts closed System relay terminal 87/coil/injec-
tor terminal A (Y/GN wire) is shorted 7912 --- 0.5 --- 0.5 0.5 0.5 0.5
to voltage
P1004 System relay contacts closed Harness inspection/wiggle test/elec-
trical panel removal/replace system 7918 --- 0.5 --- 0.5 0.5 0.5 0.5
relay
P1004 System relay contacts closed Fuel pump connector [141B] terminal
7926 --- 0.6 --- 0.6 0.6 0.6 0.6
D is open
P1004 System relay contacts closed Repair fuel pump connections at con-
7927 --- 0.6 --- 0.6 0.6 0.6 0.6
nector [141]
P1004 System relay contacts closed System relay terminal 85 to ECM
[78B] terminal 4(GN/O wire) 7929 --- 0.3 --- 0.3 0.3 0.3 0.3
grounded
P1009 Incorrect password Perform ECM/ICM/TSSM module
6701 0.4 0.4 0.4 0.4 0.4 0.4 0.4
replace procedure
P1009 Incorrect password Replaced TSSM, system now ok 6702 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1009 Incorrect password Replace ICM\ECM, remove TSSM 6703 0.8 0.7 0.8 0.7 0.7 0.7 0.7
P1010 Missing password Data link [91A] terminal 3/ECM [78B]
terminal 5(ICM [10] BK 12)/TSSM 6704 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30] terminal 3 open
P1010 Missing password Data link [91A] terminal 3/ECM [78B]
5 (ICM [10B] BK 12)/speedometer 6705 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[39B] terminal 2 short to volts
P1010 Missing password Replaced TSSM, System now ok 6707 0.4 1.1 0.4 1.1 1.1 1.1 1.1
P1010 Missing password Replace ECM/ICM 6708 0.8 0.7 0.8 0.7 0.7 0.7 0.7
P1010 Missing password Repair TSSM connections 6726 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P1010 Missing password Repair ECM/ICM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-38


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil
[83B] terminal C (Y/BE wire) open/ 7025 --- 0.5 --- 0.5 0.5 0.5 0.5
ground
P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil
[83B] terminal D (BE/O wire) open/ 7026 --- 0.5 --- 0.5 0.5 0.5 0.5
ground
P1351 Front ignition coil low/open ICM [10B] terminal 6 & ignition Coil
[83B] terminal C (BE/O wire) open/ 7032 0.5 --- 0.5 --- --- --- ---
ground
P1351 Front ignition coil low/open ICM [10B] terminal 1 and ignition coil
7187 0.6 --- 0.6 --- --- --- ---
[83B] terminal B (W/BK wire) is open
P1351 Front ignition Coil low/open Repair ECM/ICM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open Replace ignition coil 7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open Replace ECM/ICM 7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6
P1351 Front ignition coil low/open System relay terminal 87 to ignition
coil [83B] terminal A (Y/GN wire) is 7875 --- 0.4 --- 0.4 0.4 0.4 0.4
open
P1351 Front ignition coil low/open Harness inspection/wiggle test/
7937 --- 0.7 --- 0.7 0.7 0.7 0.7
replace ECM fuse
P1352 Front ignition coil high/shorted Replace ignition coil 7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4
P1352 Front ignition coil high/shorted ECM [78B] terminal 29 to ignition coil
[83B] terminal D (BE/O wire) short to 7865 --- 0.4 --- 0.4 0.4 0.4 0.4
voltage
P1352 Front ignition coil high/shorted ICM [10B] terminal 6 to ignition coil
[83B] terminal C (BE/O wire) short to 7869 0.4 --- 0.4 --- --- --- ---
voltage
P1352 Front ignition coil high/shorted Replace ECM/ICM 7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6
P1353 Front cylinder-No combustion Replace fuel filter or clean fuel pump
7013 --- 0.8 --- 0.8 0.8 0.8 0.8
screen
P1353 Front cylinder-No combustion Repair/replace fuel pump/pressure
7014 --- 1.0 --- 1.0 1.0 1.0 1.0
regulator/fuel line/fuel filter

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-39


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition
coil [83B] terminal B (GY/BE wire) 7015 --- 0.5 --- 0.5 0.5 0.5 0.5
grounded
P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition
Coil [83B] terminal B (GY/BE wire) 7016 --- 0.4 --- 0.4 0.4 0.4 0.4
open
P1353 Front cylinder-No combustion Seat spark plug connections 7537 --- 0.2 --- 0.2 0.2 0.2 0.2
P1353 Front cylinder-No combustion Repair spark plug connections 7538 --- 0.2 --- 0.2 0.2 0.2 0.2
P1353 Front cylinder-No combustion Replace ECM 7544 --- 0.6 --- 0.6 0.6 0.6 0.6
P1353 Front cylinder-No combustion Repair coil primary connections or
7547 --- 0.4 --- 0.4 0.4 0.4 0.4
replace coil
P1353 Front cylinder-No combustion Replace spark plug 7548 --- 0.2 --- 0.2 0.2 0.2 0.2
P1353 Front cylinder-No combustion Replace spark plug Wire 7549 --- 0.2 --- 0.2 0.2 0.2 0.2
P1354 Rear ignition coil low/open ICM [10B] terminal 7 & ignition coil
[83B] terminal A (Y/BE wire) open/ 7024 0.7 --- 0.7 --- --- --- ---
ground
P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil
[83B] terminal C (Y/BE wire) open/ 7025 --- 0.5 --- 0.5 0.5 0.5 0.5
ground
P1354 Rear ignition coil low/open ICM [10B] terminal 1 and ignition coil
7187 0.6 --- 0.6 --- --- --- ---
[83B] terminal B (W/BK wire) is open
P1354 Rear ignition coil low/open Repair ECM/ICM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P1354 Rear ignition coil low/open Replace ignition coil 7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4
P1354 Rear ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1354 Rear ignition coil low/open Replace ECM/ICM 7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6
P1354 Rear ignition coil low/open System relay terminal 87 to ignition
coil [83B] terminal A (Y/GN wire) is 7875 --- 0.4 --- 0.4 0.4 0.4 0.4
open
P1354 Rear ignition coil low/open Harness inspection/wiggle test/
7937 --- 0.7 --- 0.7 0.7 0.7 0.7
replace ECM fuse
P1355 Rear ignition coil high/shorted Replace ignition coil 7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-40


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 to ignition coil
[83B] terminal C (Y/BE wire) short to 7867 --- 0.3 --- 0.3 0.3 0.3 0.3
voltage
P1355 Rear ignition coil high/shorted ICM [10B] terminal 7 to ignition coil
[83B] terminal A (Y/BE wire) short to 7868 0.4 --- 0.4 --- --- --- ---
voltage
P1355 Rear ignition coil high/shorted Replace ECM/ICM 7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6
P1356 Rear Cylinder-No combustion Replace fuel filter or clean fuel pump
7013 --- 0.8 --- 0.8 0.8 0.8 0.8
screen
P1356 Rear Cylinder-No combustion Repair/replace fuel pump/pressure
7014 --- 1.0 --- 1.0 1.0 1.0 1.0
regulator/fuel line/fuel filter
P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition
Coil [83B] terminal B (GY/BE wire) 7015 --- 0.5 --- 0.5 0.5 0.5 0.5
grounded
P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition
Coil [83B] terminal B (GY/BE wire) 7016 --- 0.4 --- 0.4 0.4 0.4 0.4
open
P1356 Rear Cylinder-No combustion Seat spark plug connections 7537 --- 0.2 --- 0.2 0.2 0.2 0.2
P1356 Rear Cylinder-No combustion Repair spark plug connections 7538 --- 0.2 --- 0.2 0.2 0.2 0.2
P1356 Rear Cylinder-No combustion Replace ECM 7544 --- 0.6 --- 0.6 0.6 0.6 0.6
P1356 Rear Cylinder-No combustion Repair coil primary connections or
7547 --- 0.4 --- 0.4 0.4 0.4 0.4
replace coil
P1356 Rear Cylinder-No combustion Replace spark plug 7548 --- 0.2 --- 0.2 0.2 0.2 0.2
P1356 Rear Cylinder-No combustion Replace spark plug wire 7549 --- 0.2 --- 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front Replace fuel filter or clean fuel pump
7013 --- 0.8 --- 0.8 0.8 0.8 0.8
screen
P1357 Intermittent secondary front Repair/replace fuel pump/pressure
7014 --- 1.0 --- 1.0 1.0 1.0 1.0
regulator/fuel line/fuel filter
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition
coil [83B] terminal B (GY/BE wire) 7015 --- 0.5 --- 0.5 0.5 0.5 0.5
grounded

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-41


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition
coil [83B] terminal B (GY/BE wire) 7016 --- 0.4 --- 0.4 0.4 0.4 0.4
open
P1357 Intermittent secondary front Seat spark plug connections 7537 --- 0.2 --- 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front Repair spark plug connections 7538 --- 0.2 --- 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front Replace ECM 7544 --- 0.6 --- 0.6 0.6 0.6 0.6
P1357 Intermittent secondary front Repair coil primary connections or
7547 --- 0.4 --- 0.4 0.4 0.4 0.4
replace coil
P1357 Intermittent secondary front Replace spark plug 7548 --- 0.2 --- 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front Replace spark plug wire 7549 --- 0.2 --- 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear Replace fuel filter or clean fuel pump
7013 --- 0.8 --- 0.8 0.8 0.8 0.8
screen
P1358 Intermittent secondary rear Repair/replace fuel pump/pressure
7014 --- 1.0 --- 1.0 1.0 1.0 1.0
regulator/fuel line/fuel filter
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition
Coil [83B] terminal B (GY/BE wire) 7015 --- 0.5 --- 0.5 0.5 0.5 0.5
grounded
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition
Coil [83B] terminal B (GY/BE wire) 7016 --- 0.4 --- 0.4 0.4 0.4 0.4
open
P1358 Intermittent secondary rear Seat spark plug connections 7537 --- 0.2 --- 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear Repair spark plug connections 7538 --- 0.2 --- 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear Replace ECM 7544 --- 0.6 --- 0.6 0.6 0.6 0.6
P1358 Intermittent secondary rear Repair coil primary connections or
7547 --- 0.4 --- 0.4 0.4 0.4 0.4
replace coil
P1358 Intermittent secondary rear Replace spark plug 7548 --- 0.2 --- 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear Replace spark plug wire 7549 --- 0.2 --- 0.2 0.2 0.2 0.2
SERIAL DATA
Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-42


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Serial data missing Engine stop switch [22A] terminal 4/
system relay terminal 86 (coil termi-
nal B)/ECM [78B] terminal 13 (ICM 6723 0.4 0.5 0.4 0.5 0.5 0.5 0.5
[10B] terminal 1) (W/BK wire)
shorted to ground
Serial data missing Replace voltage regulator 6724 0.3 0.4 0.3 0.4 0.4 0.4 0.4
Serial data missing Inspect/access main wire harness/
wiggle test/replace 15 amp ignition 6729 0.2 0.3 0.2 0.3 0.3 0.3 0.3
fuse
Serial data missing Replace engine stop switch 6730 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Serial data missing maxifuse [5B] terminal B and battery
6731 0.5 0.5 0.5 0.5 0.5 0.5 0.5
positive terminal (R wire) is open
Serial data missing Inspect harness/wiggle test/replace
6733 0.3 0.3 0.3 0.3 0.3 0.3 0.3
40 Amp Maxi Fuse
Serial data missing Replace tachometer 6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Serial data missing Data link [91A] terminal 4 and ignition
6804 0.3 0.3 0.3 0.3 0.3 0.3 0.3
fuse (GY wire) is open
Serial data missing Data Link [91A] terminal 3/ECM
[78B] terminal 5(ICM [10B] terminal
12)/TSSM [30B]terminal 3/speedom- 6818 0.4 0.4 0.4 0.4 0.4 0.4 0.4
eter [39B] terminal 2 (LGN/V wire)
short to voltage
Serial data missing Data link [91A] terminal 2 and chas-
6819 0.3 0.3 0.3 0.3 0.3 0.3 0.3
sis ground (BK wire) is open
Serial data missing ECM [78B] terminal 5 (ICM [10B] ter-
minal 12) and data link [91A] terminal 6838 0.4 0.4 0.4 0.4 0.4 0.4 0.4
3 (LGN/V wire) open/grounded
Serial data missing Engine stop switch connector [22]
terminal 3 , data link [91A] terminal 4
6839 0.4 0.5 0.4 0.5 0.5 0.5 0.5
and TSSM [30B] terminal 2 (GY wire)
shorted to ground
Serial data missing Replace ignition switch 7287 0.7 0.8 0.7 0.8 0.8 0.8 0.8
Serial data missing Repair ICM/ECM terminals 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-43


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
Serial data missing Ignition switch [33A] terminal A and
7312 0.4 0.4 0.4 0.4 0.4 0.4 0.4
maxifuse terminal A (R wire) is open
Serial data missing Ignition switch terminal C and ignition
fuse terminal (R/BK wire) is open/ 7317 0.4 0.4 0.4 0.4 0.4 0.4 0.4
short to ground
Serial data missing Wire from fuseblock to maxifuse [5B]
7318 0.4 0.4 0.4 0.4 0.4 0.4 0.4
terminal A (R wire) is grounded
Serial data missing Replace system relay 7904 --- 0.4 --- 0.4 0.4 0.4 0.4
Serial data missing Replace ECM/ICM 7913 0.6 0.7 0.6 0.7 0.7 0.7 0.7
Serial data missing Repair ICM/ECM terminals 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1
Serial data missing Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1016 Loss of ECM/ICM serial data at Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
TSSM
U1016 Loss of ECM/ICM serial data at Replace TSM/TSSM
6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8
TSSM
U1016 Loss of ECM/ICM serial data at ECM [78B] terminal 5 (ICM [10B] ter-
TSSM minal 12) to TSSM [30B] terminal 3 6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
U1016 Loss of ECM/ICM serial data at Ground and ECM [78B] terminal 10
TSSM and 28 (ICM [10B] terminal 5) are 6746 0.3 --- 0.3 --- --- --- ---
open
U1016 Loss of ECM/ICM serial data at Repair ICM/ECM connections
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
TSSM
U1016 Loss of ECM/ICM serial data at Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5
speedometer
U1016 Loss of ECM/ICM serial data at Repair TSSM connections
6709 0.3 --- 0.3 --- --- --- ---
speedometer
U1016 Loss of ECM/ICM serial data at ECM [78B] terminal 5 (ICM [10B] ter-
speedometer minal 12) to TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- ---
(LGN/V wire) is open

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-44


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
U1016 Loss of ECM/ICM serial data at Repair speedometer connections/ter-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4
speedometer minals
U1016 Loss of ECM/ICM serial data at ECM [78B] terminal 5 (ICM [10B] ter-
speedometer minal 12) to speedometer [39B] ter- 6748 0.6 0.5 0.6 0.5 0.5 0.5 0.5
minal 2 (LGN/V wire) is open
U1016 Loss of ECM/ICM serial data at Repair ICM/ECM connections
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
speedometer
U1016 Loss of ECM/ICM serial data at Repair TSSM connections
6709 0.3 --- 0.3 --- --- --- ---
tachometer
U1016 Loss of ECM/ICM serial data at Repair tachometer connections/ter-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
tachometer minals
U1016 Loss of ECM/ICM serial data at ICM [10B] terminal 12 to TSSM [30B]
6718 0.5 --- 0.5 --- --- --- ---
tachometer terminal 3 (LGN/V wire) is open
U1016 Loss of ECM/ICM serial data at ECM [78B] terminal 5 and tachome-
6720 --- 0.8 --- 0.8 0.8 0.8 0.8
tachometer ter [108B] terminal 2 is open
U1016 Loss of ECM/ICM serial data at Replace tachometer
6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5
tachometer
U1016 Loss of ECM/ICM serial data at Repair ICM/ECM connections
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tachometer
U1016 Loss of ECM/ICM serial data at ICM [10B] terminal 12 to tachometer
tachometer [108B] terminal 2 (LGN/V wire) is 7017 0.6 --- 0.6 --- --- --- ---
open
U1064 Loss of TSM/TSSM data at ECM/ Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ICM
U1064 Loss of TSM/TSSM data at ECM/ TSSM [30B] terminal 12 (BK wire) is
6710 --- 0.7 --- 0.7 0.7 0.7 0.7
ICM open
U1064 Loss of TSM/TSSM data at ECM/ Replace ECM/ICM
6716 0.6 0.7 0.6 0.7 0.7 0.7 0.7
ICM
U1064 Loss of TSM/TSSM data at ECM/ ECM [78B] terminal 5 (ICM [10B] ter-
ICM minal 12) to TSSM [30B] terminal 3 6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
U1064 Loss of TSM/TSSM data at ECM/ Battery ground and ECM [78B] termi-
6746 --- 0.5 --- 0.5 0.5 0.5 0.5
ICM nal 10 and 28 are open

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-45


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
U1064 Loss of TSM/TSSM data at ECM/ Repair ICM/ECM connections
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ICM
U1064 Loss of TSM/TSSM serial data at Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
speedometer
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 12 (BK wire) is
6710 0.5 0.7 0.5 0.7 0.7 0.7 0.7
speedometer open
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 3 and speed-
speedometer ometer [39B] terminal 2 (LGN/V wire) 6712 0.5 0.5 0.5 0.5 0.5 0.5 0.5
is open
U1064 Loss of TSM/TSSM serial data at Harness inspection/wiggle test/
6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5
speedometer replace 15 AMP battery fuse
U1064 Loss of TSM/TSSM serial data at Replace TSM/TSSM
6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8
speedometer
U1064 Loss of TSM/TSSM serial data at Repair speedometer connections/ter-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4
speedometer minals
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 1 and ignition
6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6
speedometer fuse open/short to ground
U1064 Loss of TSM/TSSM serial data at Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tachometer
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 12 (BK wire) is
6710 0.5 0.7 0.5 0.7 0.7 0.7 0.7
tachometer open
U1064 Loss of TSM/TSSM serial data at Repair tachometer connections/ter-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
tachometer minal
U1064 Loss of TSM/TSSM serial data at Harness inspection/wiggle test/
6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5
tachometer replace 15 AMP battery fuse
U1064 Loss of TSM/TSSM serial data at Replace TSM/TSSM
6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8
tachometer
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 1 and ignition
6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6
tachometer fuse open/short to ground
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 3 and speed-
tachometer ometer [39B] terminal 2 (LGN/V wire) 6866 0.5 0.5 0.5 0.5 0.5 0.5 0.5
is open

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-46


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
U1097 Loss of speedometer serial data at Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM
U1097 Loss of speedometer serial data at Replace volt meter
6074 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM
U1097 Loss of speedometer serial data at Replace air temp gauge
6075 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM
U1097 Loss of speedometer serial data at Replace oil pressure gauge
6076 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM
U1097 Loss of speedometer serial data at Replace cigar lighter
6077 0.4 0.4 0.4 0.4 0.4 0.4 0.4
TSM/TSSM
U1097 Loss of speedometer serial data at Repair short to ground on O/W wire
6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2
TSM/TSSM in rear lighting harness
U1097 Loss of speedometer serial data at Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
TSM/TSSM
U1097 Loss of speedometer serial data at Repair speedometer connections/ter-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4
TSM/TSSM minals
U1097 Loss of speedometer serial data at speedometer [39B] terminal 1 and
6867 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM ignition switch open/short to ground
U1097 Loss of speedometer serial data at TSSM [30B] terminal 3 and speed-
TSM/TSSM ometer [39B] terminal 2 (LGN/V wire) 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6
is open
U1097 Loss of speedometer serial data at speedometer [39B] terminal 5 and
6758 --- 0.4 --- 0.4 0.4 0.4 0.4
TSM/TSSM battery fuse (BN/GY wire) is open
U1097 Loss of speedometer serial data at Access instruments\wiggle
6766 0.5 0.4 0.5 0.4 0.4 0.4 0.4
TSM/TSSM test\replace instrument fuse
U1097 Loss of speedometer serial data at speedometer [39B] terminal 1/instru-
TSM/TSSM ment fuse/fuel gauge terminal 1(O 6770 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) grounded
U1097 Loss of speedometer serial data at Replace tachometer
6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM
U1097 Loss of speedometer serial data at Replace fuel gauge
6775 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-47


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
U1097 Loss of speedometer serial data at Speedometer [39B] terminal 7 and
6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM chassis ground (BLK wire) is open
U1097 Loss of speedometer serial data at Access instruments\wiggle
6781 0.4 0.4 0.4 0.4 0.4 0.4 0.4
TSM/TSSM test\replace accessory fuse
U1097 Loss of speedometer serial data at Replace ignition switch
6782 0.8 0.9 0.8 0.9 0.9 0.9 0.9
TSM/TSSM
U1097 Loss of speedometer serial data at Rear lighting harness\taillamp
TSM/TSSM assembly (O/W wire) is shorted to 6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ground
U1097 Loss of speedometer serial data at Replace rear stop light switch
6787 0.9 0.9 0.9 0.9 0.9 0.9 0.9
TSM/TSSM
U1097 Loss of speedometer serial data at Right hand switch controls\harness
6789 1.1 1.1 1.1 1.1 1.1 1.1 1.1
TSM/TSSM assembly is shorted to ground
U1097 Loss of speedometer serial data at Left hand switch controls assem-
6794 1.1 1.1 1.1 1.1 1.1 1.1 1.1
TSM/TSSM bly\harness is shorted to ground
U1097 Loss of speedometer serial data at Speedometer [39B] terminal 6/L R
TSM/TSSM controls/ignition switch (O/W wire) is 6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6
shorted to ground
U1097 Loss of speedometer serial data at Speedometer [39B] terminal 6 and
6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM accessory fuse (O/W wire) open
U1097 Loss of speedometer serial data at Accessory fuse terminal R and igni-
6802 0.6 0.5 0.6 0.5 0.5 0.5 0.5
TSM/TSSM tion switch (R/GY wire) open
U1097 Loss of speedometer serial data at Indicator lamp [20A]\[21A] terminal 6
TSM/TSSM (O wire) to indicator lamp is shorted 6849 0.6 0.6 0.6 0.6 0.6 0.6 0.6
to ground
U1097 Loss of speedometer serial data at Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
U1097 Loss of speedometer serial data at Replace volt meter
6074 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
U1097 Loss of speedometer serial data at Replace air temp gauge
6075 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
U1097 Loss of speedometer serial data at Replace oil pressure gauge
6076 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-48


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
U1097 Loss of speedometer serial data at Replace cigar lighter
6077 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM
U1097 Loss of speedometer serial data at Repair short to ground on O/W wire
6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2
ECM in rear lighting harness
U1097 Loss of speedometer serial data at Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ECM
U1097 Loss of speedometer serial data at Repair speedometer connections/ter-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4
ECM minals
U1097 Loss of speedometer serial data at speedometer [39B] terminal 1 and
6867 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM ignition switch open/short to ground
U1097 Loss of speedometer serial data at TSSM [30B] terminal 3 and speed-
ECM ometer [39B] terminal 2 (LGN/V wire) 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6
is open
U1097 Loss of speedometer serial data at speedometer [39B] terminal 5 and
6758 --- 0.4 --- 0.4 0.4 0.4 0.4
ECM battery fuse (BN/GY wire) is open
U1097 Loss of speedometer serial data at Access instruments\wiggle
6766 0.5 0.4 0.5 0.4 0.4 0.4 0.4
ECM test\replace instrument fuse
U1097 Loss of speedometer serial data at speedometer [39B] terminal 1/instru-
ECM ment fuse/fuel gauge terminal 1(O 6770 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) grounded
U1097 Loss of speedometer serial data at Replace tachometer
6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
U1097 Loss of speedometer serial data at Replace fuel gauge
6775 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
U1097 Loss of speedometer serial data at Speedometer [39B] terminal 7 and
6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM chassis ground (BLK wire) is open
U1097 Loss of speedometer serial data at Access instruments\wiggle
6781 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM test\replace accessory fuse
U1097 Loss of speedometer serial data at Replace ignition switch
6782 0.8 0.9 0.8 0.9 0.9 0.9 0.9
ECM
U1097 Loss of speedometer serial data at Rear lighting harness\taillamp
ECM assembly (O/W wire) is shorted to 6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ground

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-49


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
U1097 Loss of speedometer serial data at Replace rear stop light switch
6787 0.9 0.9 0.9 0.9 0.9 0.9 0.9
ECM
U1097 Loss of speedometer serial data at Right hand switch controls\harness
6789 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ECM assembly is shorted to ground
U1097 Loss of speedometer serial data at Left hand switch controls assem-
6794 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ECM bly\harness is shorted to ground
U1097 Loss of speedometer serial data at Speedometer [39B] terminal 6/L R
ECM controls/ignition switch (O/W wire) is 6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6
shorted to ground
U1097 Loss of speedometer serial data at Speedometer [39B] terminal 6 and
6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM accessory fuse (O/W wire) open
U1097 Loss of speedometer serial data at Accessory fuse terminal R and igni-
6802 0.6 0.5 0.6 0.5 0.5 0.5 0.5
ECM tion switch (R/GY wire) open
U1097 Loss of speedometer serial data at Indicator lamp [20A]\[21A] terminal 6
ECM (O wire) to indicator lamp is shorted 6849 0.6 0.6 0.6 0.6 0.6 0.6 0.6
to ground
U1097 Loss of speedometer serial data at Repair TSSM connections
6709 0.3 --- 0.3 --- --- --- ---
tachometer
U1097 Loss of speedometer serial data at Repair tachometer connections/ter-
6711 0.5 --- 0.5 --- --- --- ---
tachometer minals
U1097 Loss of speedometer serial data at ICM [10B] terminal 12 to TSSM [30B]
6718 0.5 --- 0.5 --- --- --- ---
tachometer terminal 3 (LGN/V wire) is open
U1097 Loss of speedometer serial data at ECM [78B] terminal 5 and tachome-
6720 --- 0.8 --- 0.8 0.8 0.8 0.8
tachometer ter [108B] terminal 2 is open
U1097 Loss of speedometer serial data at Replace tachometer
6772 0.5 --- 0.5 --- --- --- ---
tachometer
U1097 Loss of speedometer serial data at Repair ICM/ECM connections
6854 0.3 --- 0.3 --- --- --- ---
tachometer
U1097 Loss of speedometer serial data at ICM [10B] terminal 12 to tachometer
tachometer [108B] terminal 2 (LGN/V wire) is 7017 0.6 --- 0.6 --- --- --- ---
open
U1097 Loss of speedometer serial data at Repair TSSM connections
6709 0.3 --- 0.3 --- --- --- ---
ICM

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-50


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
U1097 Loss of speedometer serial data at Repair ICM/ECM connections
6854 0.3 --- 0.3 --- --- --- ---
ICM
U1097 Loss of speedometer serial data at Harness inspection/wiggle test/
6713 0.5 --- 0.5 --- --- --- ---
ICM replace 15 AMP battery fuse
U1097 Loss of speedometer serial data at ICM [10B] terminal 12 to TSSM [30B]
6718 0.5 --- 0.5 --- --- --- ---
ICM terminal 3 (LGN/V wire) is open
U1097 Loss of speedometer serial data at Replace TSM/TSSM
6833 0.7 --- 0.7 --- --- --- ---
ICM
U1097 Loss of speedometer serial data at Replace ECM/ICM
7870 0.9 --- 0.9 --- --- --- ---
ICM
U1255 Missing response at TSM\TSSM Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM Replace volt meter 6074 --- 0.5 --- 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM Replace air temp gauge 6075 --- 0.5 --- 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM Replace oil pressure gauge 6076 --- 0.5 --- 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM Replace cigar lighter 6077 --- 0.4 --- 0.4 0.4 0.4 0.4
U1255 Missing response at TSM\TSSM Repair short to ground on O/W wire
6078 --- 1.2 --- 1.2 1.2 1.2 1.2
in rear lighting harness
U1255 Missing response at TSM\TSSM Repair TSSM connections 6709 --- 0.3 --- 0.3 0.3 0.3 0.3
U1255 Missing response at TSM\TSSM Repair speedometer connections/ter-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4
minals
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 1 and
6867 --- 0.5 --- 0.5 0.5 0.5 0.5
ignition switch open/short to ground
U1255 Missing response at TSM\TSSM TSSM [30B] terminal 3 and speed-
ometer [39B] terminal 2 (LGN/V wire) 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6
is open
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 5 and
6758 0.4 0.4 0.4 0.4 0.4 0.4 0.4
battery fuse (BN/GY wire) is open
U1255 Missing response at TSM\TSSM Access instruments\wiggle
6766 --- 0.4 --- 0.4 0.4 0.4 0.4
test\replace instrument fuse
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 1/instru-
ment fuse/fuel gauge terminal 1(O 6770 --- 0.5 --- 0.5 0.5 0.5 0.5
wire) grounded

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-51


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
U1255 Missing response at TSM\TSSM Replace tachometer 6772 --- 0.5 --- 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM Replace fuel gauge 6775 --- 0.5 --- 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 7 and
6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5
chassis ground (BLK wire) is open
U1255 Missing response at TSM\TSSM Access instruments\wiggle
6781 --- 0.4 --- 0.4 0.4 0.4 0.4
test\replace accessory fuse
U1255 Missing response at TSM\TSSM Replace ignition switch 6782 --- 0.9 --- 0.9 0.9 0.9 0.9
U1255 Missing response at TSM\TSSM Rear lighting harness\taillamp
assembly (O/W wire) is shorted to 6783 --- 1.1 --- 1.1 1.1 1.1 1.1
ground
U1255 Missing response at TSM\TSSM Replace rear stop light switch 6787 --- 0.9 --- 0.9 0.9 0.9 0.9
U1255 Missing response at TSM\TSSM Right hand switch controls\harness
6789 --- 1.1 --- 1.1 1.1 1.1 1.1
assembly is shorted to ground
U1255 Missing response at TSM\TSSM Left hand switch controls assem-
6794 --- 1.1 --- 1.1 1.1 1.1 1.1
bly\harness is shorted to ground
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 6/L R
controls/ignition switch (O/W wire) is 6795 --- 0.6 --- 0.6 0.6 0.6 0.6
shorted to ground
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 6 and
6801 --- 0.5 --- 0.5 0.5 0.5 0.5
accessory fuse (O/W wire) open
U1255 Missing response at TSM\TSSM Accessory fuse terminal R and igni-
6802 --- 0.5 --- 0.5 0.5 0.5 0.5
tion switch (R/GY wire) open
U1255 Missing response at TSM\TSSM Indicator lamp [20A]\[21A] terminal 6
(O wire) to indicator lamp is shorted 6849 --- 0.6 --- 0.6 0.6 0.6 0.6
to ground
U1255 Missing response at ICM Repair TSSM connections 6709 0.3 --- 0.3 --- --- --- ---
U1255 Missing response at ICM ICM [10B] terminal 12 to TSSM [30B]
6718 0.5 --- 0.5 --- --- --- ---
terminal 3 (LGN/V wire) is open
U1255 Missing response at ICM Repair ICM connections 6854 0.3 --- 0.3 --- --- --- ---
U1255 Missing response at ICM Replace ICM 7913 0.6 --- 0.6 --- --- --- ---
U1255 Missing response at Speedometer Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-52


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
U1255 Missing response at Speedometer TSSM [30B] terminal 12 (BK wire) is
6710 0.5 0.7 0.5 0.7 0.7 0.7 0.7
open
U1255 Missing response at Speedometer Replace TSM/TSSM 6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at Speedometer Repair speedometer connections/ter-
6747 --- 0.4 --- 0.4 0.4 0.4 0.4
minals
U1255 Missing response at Speedometer TSSM [30B] terminal 1 and ignition
6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6
fuse open/short to ground
U1255 Missing response at Speedometer TSSM [30B] terminal 3 and speed-
ometer [78B] terminal 2 (LGN/V wire) 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6
is open
U1255 Missing response at Speedometer Inspect/main wiring harness/replace
7159 --- 0.4 --- 0.4 0.4 0.4 0.4
15 amp battery fuse
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to speedome-
ter [39B] terminal 2 (LGN/V wire) is 6036 --- 0.8 --- 0.8 0.8 0.8 0.8
open
U1300 ECM/ICM serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1300 ECM/ICM serial data low Repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to TSSM [30B]
6718 0.5 --- 0.5 --- --- --- ---
terminal 3 (LGN/V wire) is open
U1300 ECM/ICM serial data low ECM [78B] terminal 5 and tachome-
6720 --- 0.8 --- 0.8 0.8 0.8 0.8
ter [108B] terminal 2 is open
U1300 ECM/ICM serial data low Repair speedometer connections/ter-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4
minals
U1300 ECM/ICM serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 ECM/ICM serial data low Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to speedome-
ter [39B] terminal 2 (LGN/V wire) is 6836 0.7 --- 0.7 --- --- --- ---
open
U1300 ECM/ICM serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to tachometer
[108B] terminal 2 (LGN/V wire) is 7017 0.6 --- 0.6 --- --- --- ---
open

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-53


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW DJV FFW/FKW FCW/FLW FGW FMW
U1300 ECM/ICM serial data low Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1
U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] ter-
minal 12)/TSSM [30] terminal 3/
7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4
speedometer [39B]terminal 2 (LGN/V
wire) grounded
U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to TSSM [30B]
7999 --- 0.5 --- 0.5 0.5 0.5 0.5
terminal 3 (LGN/V wire) is open
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to speedome-
ter [39B] terminal 2 (LGN/V wire) is 6036 --- 0.8 --- 0.8 0.8 0.8 0.8
open
U1300 TSM\TSSM serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1300 TSM\TSSM serial data low Repair tachometer connections 6711 0.5 --- 0.5 --- --- --- ---
U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to TSSM [30B]
6718 0.5 --- 0.5 --- --- --- ---
terminal 3 (LGN/V wire) is open
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 and tachome-
6720 --- 0.8 --- 0.8 0.8 0.8 0.8
ter [108B] terminal 2 is open
U1300 TSM\TSSM serial data low Repair speedometer connections/ter-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4
minals
U1300 TSM\TSSM serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 TSM\TSSM serial data low Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to speedome-
ter [39B] terminal 2 (LGN/V wire) is 6836 0.7 --- 0.7 --- --- --- ---
open
U1300 TSM\TSSM serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to tachometer
[108B] terminal 2 (LGN/V wire) is 7017 0.6 --- 0.6 --- --- --- ---
open
U1300 TSM\TSSM serial data low Replace ICM/ECM & reprogram 7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1

DDV FLHT FVW FLHT-I DJV FLHTC FFW FLHTC-I FKW FLHTC-I SHRINE
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
(JAPAN ONLY) WITH FAIRING)

Revised 1/13/04 2004 FLHT MODELS Page 3-54