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PLUS the new SureLok
Torch!
New SureLok Torch
Technology
New SureLok
Electrode
Design
Ergonomic Torch Handle
PakMaster
50XL PLUS
GENUINE CUT
1
2 (12.7mm)
SEVERANCE CUT
3
4 (19.1mm)
PakMaster
100XL PLUS
GENUINE CUT 1 (25.4mm)
SEVERANCE CUT 1
1
4 (31.8mm)
PakMaster
75XL PLUS
GENUINE CUT
3
4 (19.1mm)
SEVERANCE CUT 1 (25.4mm)
PAK
MASTER XL PLUS
3
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Air Plasma Cutting
Systems
Over 40 Years of Plasma Cutting Innovation
PLASMA CUTTING SERIES
PAK
MASTER XL PLUS
2 THERMAL DYNAMICS w w w . t h e r m a l - d y n a m i c s . c o m T h e r m a l D y n a m i c s C o r p . , 2 0 0 0
SURELOK TORCH
SureLoktorch technology is an innovation in plasma torch
design. Our patented electrode locking mechanism results in
precise tip and electrode positioning and more efficient oper-
ation, resulting in improved consumable life. The electrode is
also easier to install, with no tools required.
SMART LOGIC
This circuit prevents damage to the unit should it be connect-
ed to high line voltage while it is linked for low voltage.
SMART START AUTO PILOT RESTART
Instantly reignites the pilot arc when the cutting arc is inter-
rupted, such as when cutting expanded metal. This feature
keeps the arc on when cutting over holes or moving from
one cut to another without having to restart the torch, an
important feature for maintaining productivity.
TIP SAVER CURRENT FOLD BACK CIRCUIT
Accidental contact between tip and material while cutting
or gouging at higher output levels can be expensive with
some competitive systems. Our Tip Saver
circuit protects consumable parts and
eliminates down time by reducing the
cutting current while the tip is in contact
with the material, saving time and money.
TRIGGER LATCH
Prevents hand fatigue during long cuts by
allowing the torch switch to be released
after the cutting arc is established. The arc
will remain on until the cutting arc is bro-
ken at the edge of the metal or if the torch
is lifted away from the work piece. This feature can be de-
selected by the front panel switch for automated applications
or hand applications where the operator needs to be able to
stop the arc by release of the torch switch.
UNIVERSAL INPUT POWER
By a simple change over procedure and use of the appropriate
input cable/plug, the units can accept input power from 208 to
460 VAC 10%, single or three phase, 50 or 60 hertz. An
optional transformer is available for use on 575 VAC.
IP-23C PROTECTION CERTIFIED
Thermal Dynamics
Advantage
Thermal Dynamics
PLUS IN
PERFORMANCE
PLASMA CUTTING SERIES
5
c a l l 1-603-298-5711 f o r m o r e i n f o r m a t i o n
PakMaster 50XL PLUS PCH/M-62
Spare Parts Kits
Standard VIP
Cat. Number Part Description #5-6203 #5-6205
9-8407 Electrode, Maximum Life 3 25
9-8402 Electrode, General Purpose 0 0
9-8411 Tip, 40 Amp, Drag 2 20
9-8412 Tip, 40 Amp, Stand-off 5 30
9-8416 Tip, 40 Amp, Gouging 0 0
9-8401 Gas Distributor, 40 Amp 0 1
9-8400 Shield Cup, 40 Amp 0 1
8-0532 O-Ring 1 0
9-7501 Coil Spring 1 2
9-8415 Stand-off Cutting Guide 1 1
PAK
MASTER XL PLUS
PakMaster 75XL PLUS PCH/M-102 (60 Amp)
Spare Parts Kits
Standard VIP Gouging
Cat. Number Description #5-7509 #5-7510 #5-0011
9-8407 Electrode, Maximum Life 5 20 10
9-8402 Electrode, General Purpose 0 0 0
8-7503 Tip, 40 Amp, Cutting 2 10 0
9-7726 Tip, 60 Amp, Cutting 5 40 0
8-7506 Tip, Gouging 0 0 15
8-7501 Gas Distributor, Cutting 0 2 0
8-7508 Gas Distributor, Gouging 0 0 2
8-7500 Shield Cup, Cutting 0 1 2
8-0532 O-Ring 1 5 5
9-7501 Coil Spring 1 3 3
8-7575 Stand-off Cutting Guide 1 1 0
8-7507 Shield Cup, Crown 0 1 0
PakMaster 100XL PLUS PCH/M-102 (80 Amp)
Spare Parts Kits
Standard VIP Gouging
Cat. Number Description #5-0009 #5-0010 #5-0011
9-8407 Electrode, Maximum Life 5 20 10
9-8402 Electrode, General Purpose 0 0 0
8-7503 Tip, 40 Amp, Cutting 2 10 0
9-7726 Tip, 60 Amp, Cutting 0 0 0
9-7728 Tip, 80 Amp, Cutting 5 40 0
8-7506 Tip, Gouging 0 0 15
8-7501 Gas Distributor, Cutting 0 2 0
8-7508 Gas Distributor, Gouging 0 0 2
8-7500 Shield Cup, Cutting 0 1 2
8-0532 O-Ring 1 5 5
9-7501 Coil Spring 1 3 3
8-7575 Stand-off Cutting Guide 1 1 0
8-7507 Shield Cup, Crown 0 1 0
SureLok
Plasma Torches
PLASMA CUTTING SERIES
ACCESSORIES
PAKMASTER XL PLUS PRODUCT SPECIFICATIONS
PAKMASTER 50 XL PLUS PAKMASTER 75 XL PLUS PAKMASTER 100 XL PLUS
Cutting System Specification Cutting System Specification Cutting System Specification
Power Supply
Capacity:
1
2 (12.7mm) Genuine
3
4 (19.1mm) Genuine 1 (25.4mm) Genuine
3
4 (19.1mm) Severance 1 (25.4mm) Severance 1
1
4 (31.8mm) Severance
Output: 15-40 Amps - Continuously variable 15-60 Amps - Continuously variable 15-80 Amps - Continuously variable
Input Power: 208-460 VAC (+/-10%) 208-460 VAC (+/-10%) 208-460 VAC (+/-10%)
1/3 Phase, 50/60Hz 1/3 Phase, 50/60Hz 1/3 Phase, 50/60Hz
40/22 Amps 1 Phase 60/30 Amps 1 Phase 91/46 Amps 1 Phase
20/11 Amps 3 Phase 31/16 Amps 3 Phase 48/26 Amps 3 Phase
Duty cycle: 100% @ 40 Amps 65% @ 60 Amps / 100% @ 55 Amps 40% @ 80 Amps / 100% @ 60 Amps
Panel Controls: On/Off Switch On/Off Switch On/Off Switch
RUN/SET/LATCH Switch RUN/SET/LATCH Switch RUN/SET/LATCH Switch
Output Current Potentiometer Output Current Potentiometer Output Current Potentiometer
Panel Indicators: AC Power AC Power AC Power
Temperature Temperature Temperature
Gas Pressure Gas Pressure Gas Pressure
DC Output DC Output DC Output
Dimensions: Height: 16 (406mm) Height: 16 (406mm) Height: 16 (406mm)
Width: 13 (330mm) Width: 13 (330mm) Width: 13 (330mm)
Length: 24.8 (630mm) Length: 24.8 (630mm) Length: 24.8 (630mm)
Weight: 66 lbs. (29.9 Kg) 71 lbs. (32.2 Kg) 75 lbs. (34 Kg)
Work Cable Length: 20 ft (6.1m) 20 ft (6.1m) 20 ft (6.1m)
Torch
Model PCH/M-62 PCH/M-102 PCH/M-102
Gas: Air, Nitrogen Air, Nitrogen Air, Nitrogen
Gas Pressure: 70 PSI ( 4.8 Bar) 60 PSI ( 4.1 Bar) 70 PSI ( 4.8 Bar)
Gas Flow: 200 SCFH / 3.3CFM (95 lpm) 300 SCFH / 5CFM (142 lpm) 400 SCFH / 6.6CFM (190 lpm)
Pilot: CD Start/ Pulsed DC CD Start/ Pulsed DC CD Start/ Pulsed DC
Control: Hand switch Hand switch Hand switch
Remote Pendant Remote Pendant Remote Pendant
CNC Interface Cable CNC Interface Cable CNC Interface Cable
Torch Lead length:
Hand 20 ft (6.1m) 20 ft (6.1m) 20 ft (6.1m)
50 ft (15.2m) 50 ft (15.2m) 50 ft (15.2m)
Machine 25 ft (7.6m) 25 ft (7.6m) 25 ft (7.6m)
50 ft (15.2m) 50 ft (15.2m) 50 ft (15.2m)
575 Volt Power Transformer Cat. No. 9-7500
For use with XL PLUS systems that require 575 Volt 3 ph input power
Air Filter Kit
Cat. No. 7-7507
All Systems
.85 Micron
Particulate
Filter for use on
compressed shop
air systems
Cutting
Guide Kit
Cat. No. 7-8910
All Systems
Easy add-on
attachments to allow
for straight line,circle
cutting and beveling
for all XL PLUS
Systems
Cutting
Guide
Cat. No. 7-7501
All Systems
Manual circle
cutting guide,
2" to 16" circles
Smart Cart
Cat. No. 7-7777
All Systems
Rugged steel cart with
large rubber wheels
to maximize system
portability
International Customer Service Thermadyne Canada Thermadyne UK Thermadyne Asia Sdn. Bhd. Cigweld Australia
Oakville, Ontario, Canada Oakville, Ontario Canada Chorley, England Kuala Lumpur, Malaysia Melbourne, Australia
Ph: (1) 905-827-9777 Ph: (1) 905-827-1111 Ph: (44) 1257-261755 Ph: (603) 6092-2988 Ph: (61) 3-9474-7400
Fax: (1) 905-827-9797 Fax: (1) 905-827-3648 Fax: (44) 1257-224800 Fax: (603) 6092-1085 Fax: (61) 3-9474-7510
Thermadyne do Brasil Thermadyne Middle East Thermadyne de Mexico Thermadyne Japan Thermadyne Europe
Rio de Janeiro, Brazil Dubai, United Arab Emirates Mexico City, Mexico Osaka, Japan Milan, Italy
Ph: (55) 21-485-8859 Ph: (971) 4-332-9060 Ph: (52) 5696-7407 Ph: (81) 6-4809-8411 Ph: (39) 039-204-991
Fax: (55) 21-485-8735 Fax: (971) 4-332-5484 Fax: (52) 5696-7757 Fax: (81) 6-4809-8412 Fax: (39) 039-204-9922
U.S. CUSTOMER SERVICE: Industrial Park #2 West Lebanon, NH 03784
(1) 603-298-5711 FAX (1) 603-298-5720
International Offices
Form No. 63-9901 (1/01) Thermal Dynamics Corp., 2001 www.thermal-dynamics.com Printed in U.S.A.
WORLD HEADQUARTERS: 101 S. Hanley Road St. Louis, MO 63105 314-721-5573 FAX 314-746-2161