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Serial Number Range

RL4000
TML-4000

from SN RL409-979
from SN TML10-101

Part No. 116693

Rev B3
May 2012

May 2012

2

RL4000, TML-4000

Part No. 116693

May 2012
How to Read Your Serial Number

Part No. 116693

RL4000, TML-4000

3

May 2012
Table of Contents

207.1 Cabinet (to serial number RL410-999 and to
TML10-249).........................................................................46

This manual is updated frequently. If you have a
printed manual, you can keep it up to date by
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.

207.2 Cabinet (from serial number RL410-1000 and from
TML10-250).........................................................................48
208.1 Winch.........................................................................50

300 Engine and Generator Components
301.1 Kubota D1105-E3BG, View 1....................................52

How to Read Your Serial Number..........................................3

302.1 Kubota D1105-E3BG, View 2....................................54

Parts Stocking List.................................................................7

303.1 Kubota D1105-E3BG, View 3....................................56

How to Order Parts................................................................8

304.1 Kubota D1105-E3BG, View 4....................................58

Service Parts Fax Order Form...............................................9

305.1 Perkins 403D-11G, View 1.........................................60
306.1 Perkins 403D-11G, View 2.........................................62
307.1 Generators.................................................................64

Electronic Version

400 Electrical Components

Click on any page number to view the figure.

401.1 Control Box, 60HZ, View 1.........................................68
402.1 Control Box, 60HZ, View 2.........................................70

100 Decals

403.1 Control Box, 50HZ, View 1.........................................72

101.1 Decals with Words, Roadside (to serial number
RL410-1788 and TML10-289).............................................10

404.1 Control Box, 50HZ, View 2.........................................74

101.2 Decals with Words, Roadside (from serial number
RL410-1789 and TML10-290).............................................12

405.1 Electrical Wiring and Power Cables...........................76

500 Mast Components

102.1 Decals with Words, Curbside (to serial number
RL410-1788 and TML10-289).............................................14

501.1 Mast Assembly and Winch Cable Routing.................78

102.2 Decals with Words, Curbside (from serial number
RL410-1789 and TML10-290).............................................16

503.1 Upper Mast Components, RL4000............................82

103.1 Decals with Words, Lights (to serial number RL410-1788
and TML10-289)..................................................................18

505.1 Light Assembly, Round..............................................86

103.2 Decals with Words, Lights (from serial number
RL410-1789 and TML10-290).............................................20
104.1 Decals with Symbols, Roadside (to serial number
RL410-1788 and TML10-289).............................................22
104.2 Decals with Symbols, Roadside (from serial number
RL410-1789 and TML10-290).............................................24
105.1 Decals with Symbols, Curbside (to serial number
RL410-1788 and to TML10-289).........................................26
105.2 Decals with Symbols, Curbside (from serial number
RL410-1789 and TML10-290).............................................28

502.1 Mast Components.....................................................80
504.1 Upper Mast Components, TML..................................84
506.1 Light Assembly, Square.............................................88

600 Accessories
601.1 Safety and Convenience............................................90
602.1 Engine Options..........................................................92

Indices
Part Number Index...............................................................94
Part Description Index.........................................................97

Cross References

106.1 Decals with Symbols, Lights (to serial number
RL410-1788 and TML10-289).............................................30
106.2 Decals with Symbols, Lights (from serial number
RL410-1789 and TML10-290).............................................32

200 Chassis Components
201.1 Chassis......................................................................34
202.1 TML Outriggers..........................................................36
203.1 Fuel Tank and Hoses.................................................38
204.1 Axle............................................................................40
205.1 Hitches.......................................................................42
206.1 Ballast Box Assembly................................................44

4

RL4000, TML-4000

Part No. 116693

May 2012
Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 116693

RL4000, TML-4000

5

May 2012
Notes

6

RL4000, TML-4000

Part No. 116693

May 2012
Parts Stocking List

Part No. 116693

RL4000, TML-4000

7

May 2012
How To Order Parts

8

RL4000, TML-4000

Part No. 116693

May 2012
Fax Order Form

Part No. 116693

RL4000, TML-4000

9

100 Decals

May 2012

101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)

10

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)

Item

Part No.

Description

--

237627

DECAL KIT,RL4,WRD,TO SN 1788
(decal kit available soon) RL4000
models

--

237631

DEC KIT,TML4,WRD,TO SN 1788
TML-4000 models

1

28159

DECAL,LABEL,DIESEL FUEL........1

2

28161

DECAL,WARN,CRUSH HAZARD
HAND..............................................2

3

28162

DECAL,WARNING,CRUSHING......2

4

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

5

72009

DECAL,COSMETIC,GENIE
TML4000.........................................2
(TML-4000)
DECAL,NOTICE,RAISE/LWR
WINCH............................................1

6

72018

Qty.

7

72086

DECAL,LABEL,LIFTING EYE.........2

8

72871

DECAL,LABEL,POWER
OUTLET,120V.................................1

9

77172

LABEL,BLANK,4X5,CHROME
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)

10

77055

SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(this label is blank. To order, call
Genie Parts and Service Department
with the model and serial number of
the unit.)

--

77183

FILM,POLY,CLEAR,4.5 X 8.75........1

11

97602

DECAL,WARNING,EXPLOSION,ETHER.2

12

97666

DECAL,WARN,READ MANUAL......1

13

97675

DECAL,WARN,EXPLSION/BURN
HAZ.................................................1

14

114258

DECAL,DANGER,NO SMOKING.....1

15

114431

DECAL,DANGER,ELECTROCUTION
HZD.................................................2

16

114448

COSMETIC,TEREX LOGO-LG.......1
(RL4000)

17

116901

DECAL,CONTROL BOX AC
CONSOL.........................................1

18

116902

DECAL,CONTROL BOX DC
CONSOL.........................................1

19

133148

DECAL,DANGER,HAZARD
VOLTAGE.........................................2

Part No. 116693

Item

Part No.

Description

20

133455

DECAL,DANGER,GENERAL
SAFETY...........................................1

21

133457

DECAL, MAST STOW
INSTRUCTIONS..............................2

22

133458

DECAL,INSTRUCTION-SETUP......1

23

133459

DECAL,WARNING-TOW/TRANS
HAZARD..........................................1

24

133460

DECAL,OPERATING
INSTRUCTIONS..............................1

25

133461

DECAL,TIRE SPECIFICATION.......2

26

133477

DECAL,WARNING COLLISION
HAZ.................................................1

27

133482

DECAL,WARNING TIP-OVER
HAZ.................................................2

28

133483

DECAL,WARNING BURN HAZ.......2

29

133484

DECAL,WARNING TOW SPEED.....1

30

133487

DECAL,COSMETIC,RL4000...........2

31

851691

DECAL- 1 (10/CARD BRADY..........1

32

851692

DECAL- 2 (10/CARD BRADY..........1

33

851693

DECAL- 3 (10/CARD BRADY..........1

34

851694

DECAL - 4 (10/CARD BRADY.........1

RL4000, TML-4000

Qty.

11

100 Decals

May 2012

101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)

12

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)

Item

Part No.

--

Description

Qty.

Part No.

Description

Qty.

DEC KIT,RL4,WRD,FROM SN 1789
(available soon) RL4000 models

24

851691

DECAL- 1 (10/CARD BRADY..........1

25

851692

DECAL- 2 (10/CARD BRADY..........1

26

851693

DECAL- 3 (10/CARD BRADY..........1

27

851694

DECAL - 4 (10/CARD BRADY.........1

28

853289

DECAL, AL/RL CONTROL BOX
DC...................................................1

29

853294

DECAL,AL/RL,CONTROL
BOX,AC...........................................1

--

237633

DEC KIT,TML4,WRD,FROM SN 1789
TML-4000 models

1

28159

DECAL,LABEL,DIESEL FUEL........1

2

28161

DECAL,WARN,CRUSH HAZARD
HAND..............................................1

3

28162

DECAL,WARNING,CRUSHING......2

4

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

5

72086

DECAL,LABEL,LIFTING EYE.........1

6

77172

LABEL,BLANK,4X5,CHROME
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)

7

77055

SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(this label is blank. To order, call
Genie Parts and Service Department
with the model and serial number of
the unit.)

--

77183

FILM,POLY,CLEAR,4.5 X 8.75........1

8

97602

DECAL,WARNING,EXPLOSION,ETHER.2

9

97666

DECAL,WARN,READ MANUAL......1

10

97675

DECAL,WARN,EXPLSION/BURN
HAZ.................................................1

11

114258

DECAL,DANGER,NO SMOKING.....1

12

114431

DECAL,DANGER,ELECTROCUTION
HZD.................................................2

13

133148

DECAL,DANGER,HAZARD
VOLTAGE.........................................3

14

133460

DECAL,OPERATING
INSTRUCTIONS..............................1

15

133461

DECAL,TIRE SPECIFICATION.......2

16

133477

DECAL,WARNING COLLISION
HAZ.................................................1

17

133482

DECAL,WARNING TIP-OVER
HAZ.................................................1

18

133483

DECAL,WARNING BURN HAZ.......2

19

133484

DECAL,WARNING TOW SPEED.....1

20

227518

DECAL,COSMETIC TEREX,AL4L...2

21

133487

DECAL,COSMETIC,RL4000...........1

23

235490

DECAL,COSMETIC, GENIE
LOGO..............................................1

Part No. 116693

Item

RL4000, TML-4000

13

100 Decals

May 2012

102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)

14

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)

Item

Part No.

--

Description

Qty.

DECAL KIT,WORD,COMPLETE
refer to 101.1

1

28159

DECAL,LABEL,DIESEL FUEL........1

2

28161

DECAL,WARN,CRUSH HAZARD
HAND..............................................2

3

28162

DECAL,WARNING,CRUSHING......2

4

31788

DECAL,DANGER,BATTERY
SAFETY***......................................1

5

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

6

72009

DECAL,COSMETIC,GENIE
TML4000.........................................2
(TML-4000)

7

72086

DECAL,LABEL,LIFTING EYE.........2

8

97602

DECAL,WARNING,EXPLOSION,ETHER.2

9

97675

DECAL,WARN,EXPLSION/BURN
HAZ.................................................1

10

114258

DECAL,DANGER,NO SMOKING.....1

11

114431

DECAL,DANGER,ELECTROCUTION
HZD.................................................2

12

114464

LABEL,TRAVEL LOCK....................1

13

133012

DECAL,DANGER-BURN/CO
HAZARD..........................................1

14

133017

DECAL,WARNING,CRUSH
HZD,TOWER...................................1

15

133062

DECAL, LABEL, GROUNDING
LUG.................................................1

16

133148

DECAL,DANGER,HAZARD
VOLTAGE.........................................2

17

133225

DECAL,COSMETIC,TEREX,4X40-R.1

18

133457

DECAL, MAST STOW
INSTRUCTIONS..............................2

19

133461

DECAL,TIRE SPECIFICATION.......2
(TML-4000)

20

133462

DECAL,PERKINS ENGINE
SPECS............................................1

21

133463

DECAL,KUBOTA ENGINE
SPECS............................................1

22

133483

DECAL,WARNING BURN HAZ.......2

23

133487

DECAL,COSMETIC,RL4000...........2
(RL4000)

24

851691

DECAL- 1 (10/CARD BRADY..........1

25

851692

DECAL- 2 (10/CARD BRADY..........1

26

851693

DECAL- 3 (10/CARD BRADY..........1

Part No. 116693

Item
27

RL4000, TML-4000

Part No.

Description

Qty.

851694

DECAL - 4 (10/CARD BRADY.........1

15

100 Decals

May 2012

102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)

16

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)

Item

Part No.

--

Description

Qty.

DECAL KIT,WORD,COMPLETE
refer to 101.2

1

28159

DECAL,LABEL,DIESEL FUEL........1

2

28161

DECAL,WARN,CRUSH HAZARD
HAND..............................................1

3

28162

DECAL,WARNING,CRUSHING......2

4

31788

DECAL,DANGER,BATTERY
SAFETY***......................................1

5

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

6

72086

DECAL,LABEL,LIFTING EYE.........1

7

97602

DECAL,WARNING,EXPLOSION,ETHER.2

8

97675

DECAL,WARN,EXPLSION/BURN
HAZ.................................................1

9

114258

DECAL,DANGER,NO SMOKING.....1

10

114431

DECAL,DANGER,ELECTROCUTION
HZD.................................................2

11

114464

LABEL,TRAVEL LOCK....................1

12

133012

DECAL,DANGER-BURN/CO
HAZARD..........................................1

13

133017

DECAL,WARNING,CRUSH
HZD,TOWER...................................1

14

133062

DECAL, LABEL, GROUNDING
LUG.................................................1

15

133148

DECAL,DANGER,HAZARD
VOLTAGE.........................................3

16

133461

DECAL,TIRE SPECIFICATION.......2

17

133462

DECAL,PERKINS ENGINE
SPECS............................................1

18

133463

DECAL,KUBOTA ENGINE
SPECS............................................1

19

133483

DECAL,WARNING BURN HAZ.......2

20

227518

DECAL,COSMETIC TEREX,AL4L...2

21

133487

DECAL,COSMETIC,RL4000...........2

23

235490

DECAL,COSMETIC, GENIE
LOGO..............................................2

24

851691

DECAL- 1 (10/CARD BRADY..........1

25

851692

DECAL- 2 (10/CARD BRADY..........1

26

851693

DECAL- 3 (10/CARD BRADY..........1

27

851694

DECAL - 4 (10/CARD BRADY.........1

Part No. 116693

RL4000, TML-4000

17

100 Decals

May 2012

103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)

18

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals
103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)

Item

Part No.

--

Description

Qty.

DECAL KIT,WORD,COMPLETE
refer to 101.1

1

97518

DECAL,NOTICE,LAMP
DISPOSAL.......................................1

2

97635

DECAL,WARN,PROTECTIVE
BARRIER.........................................4

3

133016

DECAL,DANGER,ELEC
HAZARD,READ...............................1

4

133478

DECAL,WARNING BURN HAZ.......4

5

133488

DECAL,CAUTION TIGHTEN...........1

Part No. 116693

RL4000, TML-4000

19

100 Decals

May 2012

103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)

20

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)

Item

Part No.

--

Description

Qty.

DECAL KIT,WORD,COMPLETE
refer to 101.2

1

97518

DECAL,NOTICE,LAMP
DISPOSAL.......................................1

2

133148

DECAL,DANGER,HAZARD
VOLTAGE.........................................1

3

T108021

DECAL,DANGER,BODILY INJURY
HAZ.................................................1

4

T108022

DECAL,DANGER,BURN
HAZARD..........................................4

Part No. 116693

RL4000, TML-4000

21

100 Decals

May 2012

104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)

22

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)

Item

Part No.

Description

Qty.

--

237628

DECAL KIT,RL4,SYM,TO SN 1788
RL4000 models

--

237632

DEC KIT,TML4,SYM,TO SN 1788
TML-4000 models

1

28159

DECAL,LABEL,DIESEL FUEL........1

2

52475

3

72009

Part No.

Description

21

133031

DECAL,BURN HAZARD,SYMB.......1

22

133065

DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2

23

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................2

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

24

133487

DECAL,COSMETIC,RL4000...........2

25

851691

DECAL- 1 (10/CARD BRADY..........1

DECAL,COSMETIC,GENIE
TML4000.........................................2
(TML-4000)

26

851692

DECAL- 2 (10/CARD BRADY..........1

27

851693

DECAL- 3 (10/CARD BRADY..........1

28

851694

DECAL - 4 (10/CARD BRADY.........1

4

72077

DECAL,LABEL,ARROW..................2

5

72086

DECAL,LABEL,LIFTING EYE.........2

6

72871

DECAL,LABEL,POWER
OUTLET,120V.................................1

7

77172

LABEL,BLANK,4X5,CHROME
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)

8

82472

DECAL,WARNING,CRUSHING
HAZARD..........................................2

9

82487

DECAL,SYMBOL-READ THE
MANUAL..........................................2

10

82961

DECAL, LABEL, RAISE/LOWER
SYMB..............................................2

11

77055

SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(this label is blank. To order, call
Genie Parts and Service Department
with the model and serial number of
the unit.)

--

77183

FILM,POLY,CLEAR,4.5 X 8.75........1

12

114251

DECAL,LABEL,NO
SMOKING,SYMB............................1

13

114391

DECAL,WARNING,CRUSHING......2

14

114448

COSMETIC,TEREX LOGO-LG.......1
(RL4000)

15

116893

DECAL,TOW SPEED SYMBOL......1

16

116894

DECAL,BURN HAZARD SYMBOL...2

17

116895

DECAL,TIP HAZARD SYMBOL......2

18

116896

DECAL,COLLISION HAZARD
SYMBOL..........................................2

19

116901

DECAL,CONTROL BOX AC
CONSOL.........................................1

20

116902

DECAL,CONTROL BOX DC
CONSOL.........................................1

Part No. 116693

Item

RL4000, TML-4000

Qty.

23

100 Decals

May 2012

104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)

24

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)

Item

Part No.

--

Description

Qty.

DEC KIT,RL4,SYM,FROM SN 1789
(available soon)
RL4000 models

Item

Part No.

Description

Qty.

16

116902

DECAL,CONTROL BOX DC
CONSOL.........................................1

17

116902

--

237634

DEC KIT,TML4,SYM,FROM SN 1789
TML-4000 models

DECAL,CONTROL BOX DC
CONSOL.........................................1

17

133031

DECAL,BURN HAZARD,SYMB.......1

1

28159

DECAL,LABEL,DIESEL FUEL........1

18

133031

DECAL,BURN HAZARD,SYMB.......1

2

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

18

133065

DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2

3

72077

DECAL,LABEL,ARROW..................2

19

133065

4

72086

DECAL,LABEL,LIFTING EYE.........2

DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2

5

77172

LABEL,BLANK,4X5,CHROME
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)

19

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3

20

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3

20

227518

DECAL,COSMETIC TEREX,AL4L...2

21

133487

DECAL,COSMETIC,RL4000...........2

6

82472

DECAL,WARNING,CRUSHING
HAZARD..........................................2

7

82487

DECAL,SYMBOL-READ THE
MANUAL..........................................2

23

235490

DECAL,COSMETIC, GENIE
LOGO..............................................2

8

77055

SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(this label is blank. To order, call
Genie Parts and Service Department
with the model and serial number of
the unit.)

24

851691

DECAL- 1 (10/CARD BRADY..........1

25

851692

DECAL- 2 (10/CARD BRADY..........1

26

851693

DECAL- 3 (10/CARD BRADY..........1

27

851694

DECAL - 4 (10/CARD BRADY.........1

--

77183

FILM,POLY,CLEAR,4.5 X 8.75........1

9

114251

DECAL,LABEL,NO
SMOKING,SYMB............................1

10

114391

DECAL,WARNING,CRUSHING......2

11

114448

COSMETIC,TEREX LOGO-LG.......2

11

116893

DECAL,TOW SPEED SYMBOL......1

12

116893

DECAL,TOW SPEED SYMBOL......1

12

116894

DECAL,BURN HAZARD SYMBOL...2

13

116894

DECAL,BURN HAZARD SYMBOL...2

13

116895

DECAL,TIP HAZARD SYMBOL......2

14

116895

DECAL,TIP HAZARD SYMBOL......2

14

116896

DECAL,COLLISION HAZARD
SYMBOL..........................................2

15

116896

DECAL,COLLISION HAZARD
SYMBOL..........................................2

15

116901

DECAL,CONTROL BOX AC
CONSOL.........................................1

16

116901

DECAL,CONTROL BOX AC
CONSOL.........................................1

Part No. 116693

RL4000, TML-4000

25

100 Decals

May 2012

105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)

26

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)

Item

Part No.

--

Description

Qty.

DECAL KIT,SYMBOL,COMPLETE
refer to 104.1

1

28159

DECAL,LABEL,DIESEL FUEL........1

2

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

3

72009

DECAL,COSMETIC,GENIE
TML4000.........................................2

4

72077

DECAL,LABEL,ARROW..................2

5

72086

DECAL,LABEL,LIFTING EYE.........2

6

82472

DECAL,WARNING,CRUSHING
HAZARD..........................................2

7

82481

DECAL,SYMBOL-BATTERY
SAFETY...........................................1

8

82487

DECAL,SYMBOL-READ THE
MANUAL..........................................2

9

82961

DECAL, LABEL, RAISE/LOWER
SYMB..............................................2

10

114251

DECAL,LABEL,NO
SMOKING,SYMB............................1

11

114391

DECAL,WARNING,CRUSHING......2

12

116894

DECAL,BURN HAZARD SYMBOL...2

13

116896

DECAL,COLLISION HAZARD
SYMBOL..........................................2

14

133031

DECAL,BURN HAZARD,SYMB.......1

15

133055

DECAL,LABEL,BURN/CO2
HAZARD..........................................1

16

133062

DECAL, LABEL, GROUNDING
LUG.................................................1

17

133065

DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2

18

133066

DECAL,LABEL-CRUSH
HAZ,TOWER...................................1

19

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................2

20

133225

DECAL,COSMETIC,TEREX,4X40-R.1

21

133487

DECAL,COSMETIC,RL4000...........2

22

851691

DECAL- 1 (10/CARD BRADY..........1

23

851692

DECAL- 2 (10/CARD BRADY..........1

24

851693

DECAL- 3 (10/CARD BRADY..........1

25

851694

DECAL - 4 (10/CARD BRADY.........1

Part No. 116693

RL4000, TML-4000

27

100 Decals

May 2012

105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)

28

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)

Item

Part No.

--

Description

Qty.

DECAL KIT,SYMBOL,COMPLETE
refer to 104.2

1

28159

DECAL,LABEL,DIESEL FUEL........2

2

52475

DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4

3

72077

DECAL,LABEL,ARROW..................2

4

72086

DECAL,LABEL,LIFTING EYE.........2

5

82472

DECAL,WARNING,CRUSHING
HAZARD..........................................2

6

82481

DECAL,SYMBOL-BATTERY
SAFETY...........................................1

7

82487

DECAL,SYMBOL-READ THE
MANUAL..........................................2

8

114251

DECAL,LABEL,NO
SMOKING,SYMB............................1

9

114391

DECAL,WARNING,CRUSHING......2

10

116894

DECAL,BURN HAZARD SYMBOL...2

11

133031

DECAL,BURN HAZARD,SYMB.......1

12

133055

DECAL,LABEL,BURN/CO2
HAZARD..........................................1

13

133062

DECAL, LABEL, GROUNDING
LUG.................................................1

14

133065

DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2

15

133066

DECAL,LABEL-CRUSH
HAZ,TOWER...................................1

16

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3

17

227518

DECAL,COSMETIC TEREX,AL4L...2

18

133487

DECAL,COSMETIC,RL4000...........2

20

235490

DECAL,COSMETIC, GENIE
LOGO..............................................2

21

851691

DECAL- 1 (10/CARD BRADY..........1

22

851692

DECAL- 2 (10/CARD BRADY..........1

23

851693

DECAL- 3 (10/CARD BRADY..........1

24

851694

DECAL - 4 (10/CARD BRADY.........1

Part No. 116693

RL4000, TML-4000

29

100 Decals

May 2012

106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)

30

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)

Item

Part No.

--

Description

Qty.

DECAL KIT,SYMBOL,COMPLETE
refer to 104.1

1

116897

DECAL,BODILY INJURY
SYMBOL..........................................4

2

116898

DECAL,BURN HAZARD SYMBOL...4

3

116899

DECAL,TIGHTEN FIXTURES
SYMBOL..........................................2

4

133064

DECAL,LABEL-ELEC HAZ
VOLTAGE.........................................1

Part No. 116693

RL4000, TML-4000

31

100 Decals

May 2012

106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)

32

RL4000, TML-4000

Part No. 116693

May 2012

100 Decals

106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)

Item

Part No.

--

Description

Qty.

DECAL KIT,SYMBOL,COMPLETE
refer to 104.2

1

133149

DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3

2

T108023

DECAL,WARNING,BODILY INJ
HAZ.................................................1

3

T108024

DECAL,WARNING,BURN
HAZARD..........................................2

Part No. 116693

RL4000, TML-4000

33

200 Chassis Components

May 2012

201.1 Chassis

34

RL4000, TML-4000

Part No. 116693

May 2012

200 Chassis Components
201.1 Chassis

Item

Part No.

Description

Qty.

Item
19A

Part No.

Description

236977

KIT,U-BOLT,PLATE,&NUTS,116949.2

1

Ref., FUEL TANK
refer to 203.1

20

2

Ref., FUEL TANK SUPPORT BKT
refer to 203.1

Ref., AXLE
refer to 204.1

Qty.

21

3A

182330

FP-BATTERY HOLD-DOWN ROD...2
10.25 inches

Ref., HITCH.....................................1
refer to 205.1

22

C61400100 PULLEY,STEEL,3"...........................1

--

990150

NUT,NYLOCK,1/4-20 GR2

23

990200

NUT,NYLOCK,1/2-13 GR2..............1

3B

182331

BATTERY HOLD DOWN ROD
11.25 inches

24

990820

SCREW,HHC,1/2-13 X 2 G.............1

25

C54201300 SCREW FLANGE 1/2 -13X.............1

26

CS63C080

27

C61300500 YOKE & BASE PIN ASSEMBLY......1

Ref., BATTERY CABLES.................1
refer to 405.1

--

C61300402 SLEEVE,CABLE,1/16".....................4
for C61300500

--

C61300405 CABLE,3/64"X1/16",BOOM PIN......2
for C61300500

--

C61300501 PIN,0.75 X 7' ZINC..........................1
for C61300500

--

C61300502 CLIP,HITCH PIN..............................1
for C61300500

--

990150

NUT,NYLOCK,1/4-20 GR2..............2

4

174170

FP-BATTERY HOLDOWN
ANGLE............................................1

5

BASE,BOOM/TOWER RL4.............1

5A

112300

BATTERY,12V,500CCA....................1

5B

161085

BATTERY,12V,700CCA

6

851820

DECAL- SYMBOL FOR GROUND...1

7

C51600600 NUT,CLIP,3/8-16X.75.......................9

8

840222

SNAP RING,JACK (841430)...........4

9

841430

JACK,MECHANICAL,3000LB..........4

28

C54100200 NUT,NYLOCK,7/8-9 Z.....................1

9A

840221

JACK BRACKET,WELD ON SWIVEL

29

C54300400 WASHER,FLAT,7/8 Z.......................1

10

CR82C000

BASE,TRAILER RL4.......................1

30

C54300200 WASHER FLAT 1/2ZP.....................1

11

840394

BOLT,AXLE, 9/16-18 X 3"................6

31A

22111936

12

840395

NUT,AXLE SPRING 2000NO..........6

13

841473

SHACKLE,AXLE,4-5/8" LONG........4

CHAIN,SAFETY,3000#,3/8 X 30
IN.....................................................2
30" safety chain with S-hook

14

C51600200 LATCH HEAVY DUTYSPRING........2
RL models

31B

22111935

MA-CHAIN SAFETY 3000LB 3/8X30"
30" safety chain with snap hook

15

CS62C012

31C

112225

MA-CHAIN SAFETY 3000LB
42" safety chain with snap hook

16
16

OUTRIGGER LEG GALV.OL...........2
RL models
Ref., OUTRIGGERS
TML models; refer to 202.1

32
32

990160

32

C51601462 NUT FLANGE 3/8 -16......................3

CS62A011

HOUSING,OUTRIGGER RL4.........1
RL models

16A

990200

NUT,NYLOCK,1/2-13 GR2..............2
RL models

32A

16A

993860

WASHER,FLAT,1/2 SS 18-8 BIN.....2
RL models

CS82A020

TONGUE W/JACKBRKT B-O-H......1

116021

WHEEL/TIRE ASSY,13",175/80
LRB..................................................2

17
18A
18B
19

Part No. 116693

SCREW,HHC,3/8-16 X 3.75............1

CU63B054

CABLE,TOWER TILT,.25 IN RL4.....3

33

993180

NUT,NYLOCK,3/4-10 ZP.................1

34

C54200800 BOLT 3/4 -10X 5 Z G5.....................1

35

930950

WTHRSRIP, 1/4" X 1/2"W..............96
inches

36

851310

DECAL- WARNING ALLJAC...........3

37

CR51A102

DECAL,WARNING,ALL
OUTRIGGER...................................1

Ref., LUG NUT
refer to 204.1
834211

Ref., WINCH
refer to 208.1

SPRING,LEAF FOR AXLE, 4 PLY....2

RL4000, TML-4000

35

200 Chassis Components

May 2012

202.1 TML Outriggers

36

RL4000, TML-4000

Part No. 116693

May 2012

200 Chassis Components
202.1 TML Outriggers

Item

Part No.

Description

1

116667

WELDMENT,OUTRIGGER CS........1
right front

1A

116668

WELDMENT,OUTRIGGER RS........1
left front

2

116563

AS-BRACKET,RS,OUTRIGGER
MNT.................................................1

--

116564

AS-BRACKET,CS,OUTRIGGER
MNT.................................................1

3

116674

FP-STRIKER PLATE,TML RS.........1

--

116686

FP-STRIKER PLATE,TML CS.........1

4

69814

SPRING, TORSION,.875 ID X .50....2

5

69800

WELDMENT, OUTRIGGER
HANDLE..........................................2

6

80003

STRUT BAR, OUTRIGGER.............2

7

80000

WELDMENT, STRUT GUIDE***......2

8

51131

SCREW,HHC,5/8-11 X 2.5..............2

9

42191

WASHER,FLAT,.640X1.160X.09.....2

10

69815

SPACER, SLEEVE,.63 X .75 X
.50....................................................2

11

38028

NUT,LP NYLOCK,5/8-11.................2

12

840222

SNAP RING,JACK (841430)...........2

13

841430

JACK,MECHANICAL,3000LB..........2

14

990650

COTTER PIN 1/8X1 SSBIN
STOCK............................................2

15

990660

ROLL PIN 1/4 X1-5/8.......................2

16

120222

CLEVIS,CYLINDER END................2

17

790710

SPRING,COIL,1/2 X 2.25................2

18

981660

SCREW 1/2-13 X 1.5 IN..................2

19

991650

WASHER LOCK 1/2ZP....................2

20

990210

WASHER FLAT 1/2ZP.....................5

21

995320

SCREW 1/2-13NCX4-1/2H..............2

22

33373

WASHER,SHIM,1.50 X .890 X .09...1

23

80203

BUSHING, OUTRIGGER, MAIN.....1

24

6198

NUT,NYLOCK,1/2-13.......................2

25

69813

BUSHING, .875 X.507 X 2.04.........1

26

80323

SPACER, STRUT............................1

27

995810

SCREW 1/4-20NCX5/8 HW............2

28

32499

E CLIP,.875 IN.SL LEG....................1

Part No. 116693

Qty.

RL4000, TML-4000

37

200 Chassis Components

May 2012

203.1 Fuel Tank and Hoses

38

RL4000, TML-4000

Part No. 116693

May 2012

200 Chassis Components
203.1 Fuel Tank and Hoses

Item

Part No.

Description

Qty.

1

CR21A000

FUEL TANK
ASSY,PLASTIC,30G,RL4................1

--

14262

PLUG,HEX SOCKET,3/8 MPT
tank drain

2

CR59B035

FUEL TANK SUPPORTBRKT.
RL4-B..............................................1

--

996380

NUTSERT 5/16-18 UNCP/..............2

3

C42200220 CAP,FUEL,RL4000..........................1

4

891550

FITTING,STRAIGHT ADAPTER......1

5

891520

PIPE FITTING STR ELBO...............1

6

891560

HOSE FITTING PIPE/BAR..............1

7

890785

HOSE,FUEL,1/8"ID............63-inches
fuel return from engine injector pipe
to tank

8

792750

CLAMP 7/16 TO 25/32.....................2

9

C90200400 FITTING,PICKUP & RETURN.........1

10

898590

HOSE FITTING PIPE/BAR..............1

11

792750

CLAMP 7/16 TO 25/32.....................5

12

890795

HOSE,FUEL,5/16"ID..........17-inches
fuel supply from tank to inline filter

13

740620

FILTER,IN-LINE,FUEL,5/16"...........1
Kubota models

14

890795

HOSE,FUEL,5/16"ID..........27-inches
fuel supply from inline filter to pump

15

995810

SCREW 1/4-20NCX5/8 HW............2
for 660320

16

660320

PUMP,FUEL, 12VDC.......................1
Kubota models (mounted on chassis)

R890065

HOSE FITTING PIPE/BARB
1/8MX..............................................2
for 660320

17

890795

HOSE,FUEL,5/16"ID..........19-inches
fuel supply from pump to engine fuel
filter

18

890795

HOSE,FUEL,5/16"ID..........45-inches
fuel supply from tank to primer pump

19

85155

PUMP,PRIMER,PERKINS***...........1
Perkins models

20

890795

HOSE,FUEL,5/16"ID..........30-inches
fuel supply from primer pump to
engine fuel filter

16A

21

Part No. 116693

Ref., CHASSIS
refer to 201.1

RL4000, TML-4000

39

200 Chassis Components

May 2012

204.1 Axle

40

RL4000, TML-4000

Part No. 116693

May 2012

200 Chassis Components
204.1 Axle

Item

Part No.

Description

--

116949

AXLE ASSY,2200#,STRAIGHT
Complete (includes items 1-10)

1

840376

NUT,WHEEL, 1/2 X 20..................10

2

236978

KIT,HUBS,BRINGS&SEALS,116949.1
includes items 3-5, 7 and 9

3

Qty.

RACE, INNER.................................1
for reference only - not available
separately

4

230561

BEARING,ALXL,840377,841050.....2

5

C82100102 AXLE SEAL,2000# AXLE,DL220.....1

6

RACE, OUTER................................1
for reference only - not available
separately

7

230578

WASHER,ALXL,840377,841050

8

834228

GREASE CAP, AXLE, 3000LB........1

9

834250

HAMMERBLOW SPINDLE
NUT,AXLE.......................................1

7604

PINCOTTER 0.125 1.750

10

Part No. 116693

RL4000, TML-4000

41

200 Chassis Components

May 2012

205.1 Hitches

42

RL4000, TML-4000

Part No. 116693

May 2012

200 Chassis Components
205.1 Hitches

Item

Part No.

Description

Qty.

1

994200

NUT,NYLOCK,1/2-13 GR2

2

991650

WASHER LOCK 1/2ZP

3

6095

WASHER,FLAT,USS,1/2",Y

4

990200

NUT,NYLOCK,1/2-13 GR2

5

995310

SCREW,HHC,1/2-13 X 4 G

6

57332

COUPLER,BALL,2" CLASS II.........1

7

T109127

HITCH
RING,COMBO,16"LENGTH............1

8

89163

BALL, 2" ZINC.................................1

9

122079

WASHER,FLAT,1.000,HARDENED

9

33265

NUT,HEX,1-8

10

996030

SCREW,HHC,1/2-13 X 6 GR5 ZP

11

183731

SCREW,HHC,1/2-13 X 6

12

78390

PIN,LYNCH......................................1

13

T109129

SPACER,SIDE,COMBO,HTCH,BOLT-ON.2

14

176335

PLATE,SIDE,COMBO
HITCH,BOLT-ON.............................2

15

213770

HITCH,RING,BOLT-ON 2.5" ID........1

16

13854

SCREW,HHC,1/2-13 X 4.5,GRD.8

17

990210

WASHER FLAT 1/2ZP

18

116936

AS-RING HITCH MOUNT...............1

19

6-5208-44

SCREW,HHC,1/2-13 X 5.5,GRD.8

20

123461

SCREW,HHC,5/8-11X4.50,GR8,Y

21

6035

WASHER,FLAT,USS,5/8",Y

22

6024

NUT,NYLOCK,5/8-11

23A

116937

HITCH,2.5"RING,6 TON..................1
2.5 inch ring

23B

T110632

HITCH,3"RING,6TON......................1
3 inch ring

24

51131

SCREW,HHC,5/8-11 X 2.5

25

993835

WASHER FLAT 5/8

26

993890

WASHER LOCK 5/8 ZP

27

994630

NUT HEX 5/8-11NCGRADE2 ZP

28

211410

AS-RING HITCH FOR ADJ HT
2.5 inch ring

29

841200

HITCH PINTLE RING 3 I.................1
3 inch ring

30

221580

HITCH, ADJ HEIGHT BOLT ON......1

31

124450

HITCH 24 HEIGHT..........................1

Part No. 116693

RL4000, TML-4000

43

200 Chassis Components

May 2012

206.1 Ballast Box Assembly

44

RL4000, TML-4000

Part No. 116693

May 2012

200 Chassis Components
206.1 Ballast Box Assembly

Item

Part No.

Description

1A

114355

BALLAST
ASSY,60HZ,MH,1KW,120V.............1
60 Hz Ballast Assembly without decals
(refer to Section 1)

1B

115366

BALLAST
ASSY,50HZ,MH,1000W...................1
50 Hz Ballast Assembly without decals
(refer to Section 1)

2

161184

FP-BALLAST BOX REAR................1

3

995490

SCREW,HH SLOT,1/4 X 0.75

4

161181

FP-BALLAST BOX TOP...................1

5A

160030

BALLAST/CAP MH60Hz120...........1
60 Hz; includes item 6

5B

160490

BALLAST MH 50HZ 120V/..............1
50 Hz; includes item 6

6A

160032

CAPACITOR 24uF MH 60H.............1
60 Hz

6B

160033

CAPACITOR,50HZ
MH,26MF(BALLAST........................1
50 Hz

7

663860

CONNECTOR 5P MALE
RECEPTACLE.................................1

8

161185

FP-BALLAST BOX FRONT.............1

9

161180

FP-BALLAST BOX BOTTOM...........1

10

189346

SPACER,BALLAST,STACKED.........2

Part No. 116693

Qty.

RL4000, TML-4000

45

200 Chassis Components

May 2012

207.1 Cabinet (to serial number RL410-999 and to TML10-249)

46

RL4000, TML-4000

Part No. 116693

May 2012

200 Chassis Components
207.1 Cabinet (to serial number RL410-999 and to TML10-249)

Item

Part No.

Description

Qty.

Item

Part No.

Description

Qty.

1

C51601450 SCREW FLANGE 5/16 -18X1

32

C51601520 SCREW ,10X1.5X35MM GR8.8

2

C51601451 NUT,FLANGE,5/16-18 Z

33

CR54B050

CABINET UNDERDOORPANE.......1

3

C83400100 FENDER,STEEL,RL4......................2

34

CR59C010

PANEL TOP-AL HINGERL...............1

4

CR56C040

CABINET UNDERDOORPANE.......1

35

CR54B040

CABINET UNDERDOORPANE.......1

5

995810

SCREW 1/4-20NCX5/8 HW

6

75144

WASHER,FLAT,SAE 1/4",ZINC

7

Ref., COIL CORD............................1
refer to 405.1

8

680250

LOCKNUT, CONDUIT 3/4CSA
APPVD............................................1

9

CR58C012

COIL CORD BULKHEADPLA.........1

10

682740

NIPPLE CHASE 3/4CSA APPVD.....1

--

682750

NIPPLE CHASE 1/2CSA APPVD.....1

11

C51601442 SCREW FLANGE 1/4 -20X

12

C51601441 NUT,FLANGE,1/4-20

13

990670

14

C61300501 PIN,0.75 X 7' ZINC..........................1

--

RIVET,POP,SS,3/16"X1/2" BLIND

C61300502 CLIP,HITCH PIN

15

C54200400 SCREW ALLENHEX 1/2 -13X 1.5

16

991650

WASHER LOCK 1/2ZP

17

CU63A040

SUPPORT,PLASTIC,1 X 2.5 X
3.5"..................................................2

18

CR63A040

AS-WELDMENT, CRADLE..............1

19

C51600800 NUT CLIP 1/4 -20X3/4.....................1

20

116215

REAR PANEL WELDMENT
RL4000............................................1

21

796610

HINGE,PIANO,1.5"W X 51.75"L......1

22

24514

BOX,INSTRUCTION STORAGE.....1

23

C54201200 SCREW CARRIAGE 1/4 -20X 3/4 Z

24

993850

25

C51100300 HANDLE,T-TYPE,BLACK W/KEY.....2
cam required; order separately

--

C42200203 KEYS FOR CH751 LOCK...............2

--

C51100200 CAM,DOOR HANDLE,RL4000........2

WASHER FLAT 1/45/8 SBIN

26

CR56C050

27

C51500200 PROP,DOOR,TELESCOPIC,10".....2

28

930950

WTHRSRIP, 1/4" X 1/2"W
(sold by the foot)

29

CR58C011

CABINET FRONT PANELRL...........1

30

C51400301 CUSHION,TWR
SP,1.25"X0.75"RL4..........................2

31

Part No. 116693

CABINET UNDERDOORPANE.......1

Ref. TOWER BASE
(refer to 201.1)

RL4000, TML-4000

47

200 Chassis Components

May 2012

207.2 Cabinet (from serial number RL410-1000 and from TML10-250)

48

RL4000, TML-4000

Part No. 116693

May 2012

200 Chassis Components
207.2 Cabinet (from serial number RL410-1000 and from TML10-250)

Item

Part No.

Description

1

995810

SCREW 1/4-20NCX5/8 HW

2

993850

WASHER FLAT 1/45/8 SBIN

3

C51601450 SCREW FLANGE 5/16 -18X1

4

992330

5

C51601451 NUT,FLANGE,5/16-18 Z

6

C83400100 FENDER,STEEL,RL4......................2

7

116911

PANEL, UNDERDOOR,
CURBSIDE......................................1

8

116918

HOLDER, LITERATURE..................1

9

Qty.

Item
35

Part No.

Qty.

C51400301 CUSHION,TWR
SP,1.25"X0.75"RL4..........................2

36

WASHER FLAT 5/16YZP

Description

Ref. TOWER BASE
(refer to 201.1)

37

C51601530 SCREW FLANGE 3/8 X1.5ZP***.....2

38

116923

SPACER, TOWER, RL4...................1

Ref., COIL CORD............................1

10

680250

LOCKNUT, CONDUIT 3/4CSA
APPVD............................................1

11

CR58C012

COIL CORD BULKHEADPLA.........1

12

682740

NIPPLE CHASE 3/4CSA APPVD.....1

--

682750

NIPPLE CHASE 1/2CSA APPVD.....1

13

75144

WASHER,FLAT,SAE 1/4",ZINC

14

995050

SCREW #10-32NFX3/4 LO

15

995420

NUT LOCK NYLON INSERT

16

C21353

BOLT,CARRIAGE 3/8-16X.75 Z KEG

17

981120

WASHER FLAT 3/8 ZP SAE BIN

18

990170

NUT LOCK NYLON INSERT 3/8

19

990670

RIVET,POP,SS,3/16"X1/2" BLIND

20

116909

PANEL, TOP, CABINET, RL4...........1

21

C61300501 PIN,0.75 X 7' ZINC..........................1

--

C61300502 CLIP,HITCH PIN..............................1

22

C54200400 SCREW ALLENHEX 1/2 -13X 1.5

23

991650

WASHER LOCK 1/2ZP

24

CU63A040

SUPPORT,PLASTIC,1 X 2.5 X
3.5"..................................................2

25

116928

PANEL, REAR, CABINET, RL4.......1

26

794890

HINGE,STAINLESS
STEEL,BLACK................................4

27

790940

HANDLE,CHROME,5.75"................2

28

189796

HASP CABINET DOOR5584AL4/5

29

116912

PANEL, UNDERDOOR,
ROADSIDE......................................1

30

116927

BUMPER, DOOR, RUBBER............4

31

796432

BRACKET W/BALL,GAS SPRING...8

32

796436

SPRING,GAS,16",60LBS................4

33

116910

PANEL, DOOR, RL4........................2

34

116908

PANEL, FRONT, CABINET, RL4......1

Part No. 116693

RL4000, TML-4000

49

200 Chassis Components

May 2012

208.1 Winch

50

RL4000, TML-4000

Part No. 116693

May 2012

200 Chassis Components
208.1 Winch

Item

Part No.

Description

Qty.

--

C61100200 WINCH,HAND,5.1:1,1500LBS.........1

1

6199

BUSHING, SMALL PINION,
FULTON...........................................2

2

32891

SHAFT,PINION................................1

3

7591

WINCH PINION PLATE, K-1550.....1

4

7571

BRAKE DISK,.5 BORE,K-1550.......2

5

6777

RATCHET GEAR,K-1550 1/2" I.D.....1

6

7590

PINION GEAR AND DISC K-1550...1

7

PINION SHAFT...............................1
(not available separately)

8

6200

RETAINING RING...........................1

9

6291

RATCHET KIT (K-1500,K-1550)**....1

10

7584

FRAME SPACER,K-1550................1

11

12012

NUT,LOCK,3/8-16

12

31946

WINCH BRACKET, DRUM BOLT
LOCK...............................................1

13

22832

SCREW,HHC,3/8-16 X 6

14

6184

SPACER, DRUM BOLT, K-1550.......1

15

6190

CABLE KEEP.KIT (BRACKET
TYPE)*.............................................1
includes fasteners

16

6198

NUT,NYLOCK,1/2-13.......................2

17

69209

SCREW,HHC,3/8-16 X 5.5 GRD 8

18

C61100201 HANDLE FOR 1500# WINC............1

19

6034

Part No. 116693

NUT,HEX,JAM,1/2-13

RL4000, TML-4000

51

300 Engine and Generator Components

May 2012

301.1 Kubota D1105-E3BG, View 1

52

RL4000, TML-4000

Part No. 116693

May 2012

300 Engine and Generator Components
301.1 Kubota D1105-E3BG, View 1

Item

Part No.

Description

1

866113

GUARD,FAN,KUBOTA.....................1

2

866110

3A

116638

Qty.

Item

Part No.

Description

Qty.

24

866394

KUBOTA WATER PIPE....................1

RADIATOR, KUBOTA, D905 &
D1105..............................................1

25

32185

CLAMP,HOSE..................................6

26

116523

KUBOTA HOSE,D905......................1

CAP,RADIATOR,KUBOTA A65
KIT...................................................1
aluminum radiator

27

990200

NUT,NYLOCK,1/2-13 GR2..............2

28

990210

WASHER FLAT 1/2ZP.....................2

22124016

ENGINE FOOT/RAD
SUPPORT,CURBSD........................1

3B

866120

CAP,RADIATOR,KUBOTA D905
copper radiator

29

4

865307

TANK,RECOVERY,COOLANT,KUBOTA.1

30

116733

MUFFLER BRACE..........................1

5

C51601442 SCREW FLANGE 1/4 -20X.............2

31

839109

WATER PIPE,KUBOTA....................1

6

C51600800 NUT CLIP 1/4 -20X3/4.....................2

32

732205PP

ENGINE,KUBOTA,D1105 PAK........1

7

839157

KUBOTA OVERFLOW PIPE............7

8

865263

KUBOTA 15111-72200 WASHER.....4

9

865260

KUBOTA CUSHION.........................2

10A

995380

SCREW,HHC,1/2-13 X 6.5..............2
Kubota models with 6kW generator

10B

116252

SCREW,HHC,1/2-13X7 GR5 YEL
Kubota models with 7.5kW and 8kW
generators

11

991650

WASHER LOCK 1/2ZP....................2

12

990415

WASHER,FLAT,SNUB 1/2X2-3/4
ZN....................................................2

13A

80379

ISOLATOR, ENGINE MOUNT.........2
Kubota models with 6kW and 8kW
generators

13B

740920

ISOLATOR,ENGINE,390LB
Kubota models with 7.5kW generator

14

865261

KUBOTA CUSHION.........................2

15

865086

KUBOTA 15263-12370BOLT...........2

16

865085

KUBOTA 15263-12370SNAP PIN....2

17A

22124025

ENGINE RISER,2/75"H,FOR
1/2BLT.............................................2
used with 6kW generator

17B

116249

AS:ENGINE RISER 3.25 HIGH
used with 7.5kW and 8kW generator

18

995110

SCREW,HHC,M10X1.25 X 35MM GR
8.......................................................2

19

994830

WASHER,LOCK,M10 ZP.................2

20

995110

SCREW,HHC,M10X1.25 X 35MM GR
8.....................................................10

21

994830

WASHER,LOCK,M10 ZP...............10

22

22124015

ENG FOOT/RAD SUPPORT,
ROADSIDE......................................1

23

839110

HOSE,RADIATOR,LOWER,KUBOTA.1

Part No. 116693

RL4000, TML-4000

53

300 Engine and Generator Components

May 2012

302.1 Kubota D1105-E3BG, View 2

54

RL4000, TML-4000

Part No. 116693

May 2012

300 Engine and Generator Components
302.1 Kubota D1105-E3BG, View 2

Item

Part No.

Description

Qty.

1

839154

DIPSTICK,OIL,KUBOTA

2

839244

3

839151

4

839034

KUBOTA O-RING

5

44191

VALVE COVER, D905

6

866101

STARTER,KUBOTA,D1105/905

7

101208

STUD,EXHAUST MANIFOLD

8

101209

NUT,EXHAUST MANIFOLD

9

32191

GASKET,EXHAUST MANIFOLD,D905

10

839246

KUBOTA EXHAUST MANIFOLD

11

832128

GASKET,MUFFLER,KUBOTA
D905/11

12

839103

KUBOTA 01123-50820 BOLT

13

865055

KUBOTA NUT

14A

865276

MUFFLER,KUBOTA

--

866825

KUBOTA 66711-54520COV
(muffler cover)

15

866800

TAIL PIPE, KUBOTA

16

116833

KUBOTA DYNAMO STAY

17

866090

ALTERNATOR,KUBOTA*

18

866081

KUBOTA BELT COVER

19

30973

BUMPER,RUBBER-1 X 1.25

20

116503

BUSHING, 630DX.328ID .375T

21

6782

NUT,NYLOCK,5/16-18

22

839190

SWITCH,LOW OIL PRESS,KUBOTA

23

52948

PLUG,OIL DRAIN Z482-E***

--

52533

GASKET (52532) OIL DRAIN, D905

Part No.

Description

36

139278

THERMOSTAT

KUBOTA HEAD COVER GASKET

37

139279

THERMOSTAT COVER

KUBOTA OIL FILLER PLUG,V1305

38

62296

SCREW,M8 X 35MM

--

897110

HOSE,OIL,3/8 0250PS1

24

116523

KUBOTA HOSE,D905, D1105

25

32185

CLAMP,HOSE

26

866394

KUBOTA WATER PIPE

27

839209

V-BELT,KUBOTA

28

839134

FAN,PUSHER,KUBOTA 15263-12370

29

839027

KUBOTA FLANGE BOLT

30

52531

PULLEY,FAN,KUBOTA, D-905,GS68

31

101201

WATER PUMP ASSY,KUBOTA

32

865079

KUBOTA 16259-73430

33

32069

CLAMP,HOSE,KUBOTA WG750

34

839011

KUBOTA WATER PIPE 16241-73350

35

865435

KUBOTA 16221-73270GASKET

Part No. 116693

Item

RL4000, TML-4000

Qty.

55

300 Engine and Generator Components

May 2012

303.1 Kubota D1105-E3BG, View 3

56

RL4000, TML-4000

Part No. 116693

May 2012

300 Engine and Generator Components
303.1 Kubota D1105-E3BG, View 3

Item

Part No.

Description

Qty.

1

839157

KUBOTA OVERFLOW PIPE............1
(to tank)

2

839149

3

741140

Part No.

Description

22

839171

KUBOTA NOZZLE HOLDER
ASSY...............................................3

KUBOTA INJECTOR PUMP,
V1105..............................................1

23

865100

KUBOTA OVER FLOW PIPE...........1

24

44196

PIPE,INJECTOR 1,D905,D1105.....1

ENGINE ACCESSORY TEMP
SENDER..........................................1

25

44197

PIPE,INJECTOR 2,D905,D1105.....1

26

44198

PIPE,INJECTOR 3,D905,D1105.....1

4

32103

GASKET,INJECTION PUMP
(quantities vary)

5

890795

HOSE,FUEL,5/16"ID..........16-inches

6

898590

HOSE FITTING PIPE/BAR..............3

7

866050

FILTER,OIL,KUBOTA.......................1

8

Ref., SCREW
refer to 203.1

9

Ref., FUEL HOSE
refer to 203.1

10

Ref., IN-LINE FILTER
refer to 203.1

11

Ref., HOSE CLAMP
refer to 203.1

12

Ref., FUEL HOSE
refer to 203.1

13

Ref., FUEL PUMP
refer to 203.1

14

Ref., FUEL HOSE
refer to 203.1

15

839103

KUBOTA 01123-50820 BOLT..........2

16

839107

FILTER,FUEL,KUBOTA...................1
filter head and element

--

839200

ELEMENT,FUEL FILTER,KUBOTA
for 839107

16A

116611

KUBOTA FUEL FILTER HOLDER....1
filter mount bracket

17

866040

GASKET,SOLENOID,KUBOTA........1
for 866030, 866044

18

866030

SOLENOID,FUEL,3 WIRE,KUBOTA
3-wire solenoid

18

866044

SOLENOID,FUEL,2-WIRE
KUBOTA..........................................1
2-wire solenoid

18A

Item

Qty.

Ref., SOLENOID WIRE HARNESS
refer to 405.1

19

Ref., FUEL HOSE
refer to 203.1

20

839119

KUBOTA GLOW PLUG....................3

21

62118

JUMPER-GLOW PLUG...................1

Part No. 116693

RL4000, TML-4000

57

300 Engine and Generator Components

May 2012

304.1 Kubota D1105-E3BG, View 4

58

RL4000, TML-4000

Part No. 116693

May 2012

300 Engine and Generator Components
304.1 Kubota D1105-E3BG, View 4

Item

Part No.

Description

Qty.

1

866127

ELEMENT,AIR
CLEANER,KUBOTA........................1

2

866129

VALVE,AIR CLEANER,KUBOTA.....1

3

866126

BODY,AIR CLEANER,KUBOTA.......1

3

866128

COVER,AIR CLEANER,KUBOTA.....1

4

839049

KUBOTA 15263-12370BAND
PIPE................................................2

5

231332

HOSE, AIR CLEANER, KUBOTA
D1105..............................................1

6

Ref, GENERATOR FASTENERS
refer to 307.1

7

Ref, GENERATOR
refer to 307.1

8

231333

Part No. 116693

AIR CLEANER BRACKET,
D-1105.............................................1

RL4000, TML-4000

59

300 Engine and Generator Components

May 2012

305.1 Perkins 403D-11G, View 1

60

RL4000, TML-4000

Part No. 116693

May 2012

300 Engine and Generator Components
305.1 Perkins 403D-11G, View 1

Item

Part No.

Description

1

84812

PIPE,INJECTOR 1, 403C-11

2

84813

PIPE,INJECTOR 2, 403C-11

3

84814

PIPE,INJECTOR 3, 403C-11

4

84860

VALVE COVER BREATHER

5

65636

CAP, OIL FILLER

5

65638

SEAL, OIL FILLER CAP

6

139272

FUEL INJECTOR

7

84815

GLOW PLUG, 403C-11

8

237707

HOSE,FUEL LEAK-OFF,403D-11G

9

89764

HOSE, WATER PUMP (PERKINS
404)

10

101341

FAN

11

101319

FAN PULLEY

12

101322

PUMP,WATER

12

89764

HOSE, WATER PUMP (PERKINS
404)

12

97483

GASKET,WATER PUMP, 403C-11

13

85071

BELT-FAN, PERKINS (103.10)

14

97427

PULLEY,CRANK, 403C-11

15

116519

FP-ENG MNT RT FOOT CS PERK T4

16

85140

GASKET-OIL PAN,PERKINS 103.10

17

237774

PLUG,OIL DRAIN,PERKINS
403D-11G

17

85124

GASKET,SOLENOID,PERKINS 72350

18

116729

ISOLATOR,ENGINE,70D

19

116518

FP-ENG MNT RT FOOT RS PERK T4

20

990415

WASHER,FLAT,SNUB 1/2X2-3/4 ZN

21

991650

WASHER LOCK 1/2ZP

22

990270

SCREW,HHC,1/2-13 X 3.5 GR8

23

R981095

SCREW,HHC,M12X1.25X30MM,GR8.8

24

237776

SWITCH,OIL PRES,PERK 403D-11G

25

85069

FILTER, OIL-PERKINS (103-10)**

26

101320

DIPSTICK,STRAIGHT SHORT

27

97461

DIPSTICK TUBE,PERKINS(403C-11)

28

106663

SOLENOID,SHUT DOWN
PERKIN40422

29

72348

PUMP,LIFT(FUEL) PERKINS(54555)

29

89761

O-RING, LIFT PUMP,(PERKINS 404

30

236046

HOSE, FUEL FILTER -INJ., 403D

31

94889

FUEL FILTER ASSEMBLY

--

62421

FILTER,FUEL,PERKINS

Part No. 116693

Qty.

Item
32

RL4000, TML-4000

Part No.

Description

Qty.

Ref., FUEL HOSE
refer to 203.1

61

300 Engine and Generator Components

May 2012

306.1 Perkins 403D-11G, View 2

62

RL4000, TML-4000

Part No. 116693

May 2012

300 Engine and Generator Components
306.1 Perkins 403D-11G, View 2

Item

Part No.

Description

1

58291

RADIATOR,PERKINS,TML..............1

--

85130

CAP-RADIATOR,PERKINS (103.10)

2

Qty.

Ref., FAN
refer to 305.1

3

139265

WATER OUTLET, VERTICAL..........1

--

237708

THERMOSTAT,PERKINS 403D-11G

4

58427

AIR FILTER,ASSEMBLY..................1

--

237775

BKT,FILTER MNT,PERKINS
403D-11G

--

866068

PERKINS 135326205AIR
filter element

5

97426

HOUSING,FLYWHEEL,403C-11.....1

6

228458

STARTER, PERKINS, 403D............1

7

Ref., OIL DRAIN PLUG
refer to 305.1

8

85089

ALTERNATOR,15A,PERKINS
103.10..............................................1

--

85127

REGULATOR,12V-PERKINS
103.10..............................................1

9

85087

MANIFOLD,EXHAUST....................1

--

101326

STUDS,EXHAUST

--

101327

NUTS,EXHAUST

--

85143

GASKET-EXHAUST
MANIFOLD/PERKIN........................1

10

97473

SENSOR,WATER
TEMPERATURE..............................1

11

72343

GASKET,EXH
FLANGE-PERKINS54555...............1

12

58292

HOSE,RADIATOR,PERKINS,TML

--

30348

CLAMP,HOSE,1.00

13

112291

MUFFLER,CATALYTIC,PERKINS
403C................................................1

14

97428

HOSE,RADIATOR,UPPER
PRKNS,TML

--

30348

CLAMP,HOSE,1.00

Part No. 116693

RL4000, TML-4000

63

300 Engine and Generator Components

May 2012

307.1 Generators

64

RL4000, TML-4000

Part No. 116693

May 2012

300 Engine and Generator Components
307.1 Generators

Item

Part No.

--

Description

Qty.

Item

Part No.

Description

Qty.

Ref., WIRE HARNESS
refer to 405.1

8

116187

TERMINAL BLOCK
(for 201CSA5420)

8

229457

CAPACITOR, 8KW
GENERATOR,5420
(for 201CSA5420)

9

189347

BRACKET,GENERATOR MOUNT....1

1

991761

SCREW,HHC,3/8-16 X 1.25............8

2

990470

WASHER LOCK 3/8ZP....................8

3

85206

GENERATOR,6KVA,240VAC,60HZ..1
6 kW, 60 Hz (Marathon 201CSA5411)

--

116168

BEARING, ODE
(opposite engine end)

10

6198

NUT,NYLOCK,1/2-13.......................2

11

80379

ISOLATOR, ENGINE MOUNT.........2

--

116172

O-RING
(opposite engine end)

12

990415

WASHER,FLAT,SNUB 1/2X2-3/4
ZN....................................................2

--

116177

DRIVE DISC(C-107)
(engine end)

13

990210

WASHER FLAT 1/2ZP.....................2

14

6-5208-32

SCREW,HHC,1/2-13X4,GR8...........2

--

116178

HUB SPACER
(engine end)

15A

991761

SCREW,HHC,3/8-16 X 1.25............4
models with Kubota engine

--

836853

DIODE,MARATHON
(opposite engine end)

15B

991761

SCREW,HHC,3/8-16 X 1.25............2
models with Perkins engine

--

836856

MARATHON
SUPPRESSOR/VARISTOR
(opposite engine end)

16A

990470

WASHER LOCK 3/8ZP....................4
models with Kubota engine

16B

990470

WASHER LOCK 3/8ZP....................2
models with Perkins engine

17A

981120

WASHER FLAT 3/8 ZP SAE BIN.....4
models with Kubota engine

17B

981120

WASHER FLAT 3/8 ZP SAE BIN.....2
models with Perkins engine

18A

189347

BRACKET,GENERATOR MOUNT....1
models with Kubota engine (shown)

18B

116517

FP-GEN MOUNT BAR RL PERK
T4....................................................1
models with Perkins engine

4

Ref., WIRE HARNESS
refer to 405.1

4

116184

CLAMP,CAPACITOR
(for 201CSA5411)

4

116187

TERMINAL BLOCK
(for 201CSA5411)

4

58356

CAPACITOR-ROUND
(for 201CSA5411)

5

123840

SCREW,HHC,5/16-18X.75,GR8,Y...6

6

990460

WASHER LOCK 5/16 ZP BIN..........6

7

116253

GENERATOR,8KW,240V,60HZ,MAR.1
8 kW, 60 Hz (Marathon 201CSA5420)

19

991650

WASHER LOCK 1/2ZP....................2

20

990270

SCREW,HHC,1/2-13 X 3.5 GR8......2

--

116168

BEARING, ODE
(opposite engine end)

21

116244

FP-GEN MNT BAR,MAR SM
HOLES............................................1

--

116172

O-RING
(opposite engine end)

22

981450

SCREW,HHC,3/8-16 X 1.5..............4

--

116177

DRIVE DISC(C-107)
(engine end)

23

116254

GENERATOR,6.5KW,220V,50HZ,MAR
7.5 kW, 50 Hz (Marathon
332CSA5213)

--

116178

HUB SPACER
(engine end)

--

116177

DRIVE DISC(C-107)
(engine end)

--

836853

DIODE,MARATHON
(opposite engine end)

--

836853

DIODE,MARATHON
(opposite engine end)

--

836856

MARATHON
SUPPRESSOR/VARISTOR
(opposite engine end)

--

836856

MARATHON
SUPPRESSOR/VARISTOR
(opposite engine end)

8

116184

CLAMP,CAPACITOR
(for 201CSA5420)

--

T111700

BEARING, MARATHON 20K GEN
(opposite engine end)

Part No. 116693

RL4000, TML-4000

65

300 Engine and Generator Components

May 2012

307.1 Generators
(continued)

Item

Part No.

24

66

Description

Qty.

Ref., WIRE HARNESS
refer to 405.1

24

116184

CLAMP,CAPACITOR
(for 332CSA5213)

24

85207

CAPACITOR,45 MF***OVAL
(for 332CSA5213)

RL4000, TML-4000

Part No. 116693

May 2012

300 Engine and Generator Components
307.1 Generators
(continued)
This Page Intentionally Left Blank

Part No. 116693

RL4000, TML-4000

67

400 Electrical Components

May 2012

401.1 Control Box, 60HZ, View 1

68

RL4000, TML-4000

Part No. 116693

May 2012

400 Electrical Components
401.1 Control Box, 60HZ, View 1

Item

Part No.

Description

1

996340

SCREW,PHM,10-16 X 3/4
(tek screw)

2

186543

FP-CONTROL BOX,TOP.................1

3

990670

RIVET,POP,SS,3/16"X1/2" BLIND

4

186542

PANEL,REAR,CTRL BOX
(186540)..........................................1

5

186540

BASE,CONTROL BOX,AL4
CONS..............................................1

6

116121

BRKT,E-BOX HANGER,SHORT......2

7

C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH

8

993310

NUTSERT,1/4-20

9

T109757

PANEL,CNTL BOX FACE,CSA........1

186544

PANEL,FRONT,CTRL BOX
(186540)..........................................1

10

Part No. 116693

Qty.

RL4000, TML-4000

69

400 Electrical Components

May 2012

402.1 Control Box, 60HZ, View 2

70

RL4000, TML-4000

Part No. 116693

May 2012

400 Electrical Components
402.1 Control Box, 60HZ, View 2

Item

Part No.

Description

Qty.

1

686220

CONNECTOR 2 SCREW 1.25T-B....1

2

800006

CONNECTOR,PIGTAIL,DEUTSCH..1
includes pigtail

3

680030

CONNECTOR 2 SCREW 3/4..........1

4

T113641

BREAKER,15A,120VAC 1P,CSA.....4

5

684640

RECEPTACLE 20A 120V DUPLEX
GFI...................................................1

6

T113642

BREAKER,20A MINI,120VAC
1P,CSA............................................1

7

684450

RECEP 30A 20V 3POLE.................1

8

684380

IGNITION SWITCH,LEVER OPR.....1

9

682715

LIGHT INDICATOR 12VRED...........1

10

R660010

SWITCH PUSH-BUTTON
W/BOOT..........................................1

11

T106193

HOURMETER,DIGITAL,RECTANGULAR.1

12

995300

SCREW,PHM,6-32 X .25.................2

13

55906

SCREW,PHILLIPS,PHM,8-32 X .5...2

14

T113644

BREAKER,30A 250VAC 2P,CSA.....2

15

684167

CONNECTOR 12P FEMALE...........1

16

R661490

RELAY 12V DC 30A NO OR...........4

Part No. 116693

RL4000, TML-4000

71

400 Electrical Components

May 2012

403.1 Control Box, 50HZ, View 1

72

RL4000, TML-4000

Part No. 116693

May 2012

400 Electrical Components
403.1 Control Box, 50HZ, View 1

Item

Part No.

Description

1

186543

FP-CONTROL BOX,TOP.................1

2

996340

SCREW,PHM,10-16 X 3/4

3

990670

RIVET,POP,SS,3/16"X1/2" BLIND

4

116802

FP-CONTROL BOX,REAR 50HZ.....1

5

116801

FP-CONTROL BOX,BODY 50HZ.....1

6

116874

FP-BRACKET,E-BOX HANGER......1

7

C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH

8

993310

NUTSERT,1/4-20

9

116919

FP-CONTROL BOX REC
BOTTOM.........................................1

10

996920

FP-CONTROL BOX REC FRONT....1

11

116921

FP-CONTROL BOX REC BACK......1

12

116803

FP-CONTROL BOX,FRONT
50HZ................................................1

Part No. 116693

Qty.

RL4000, TML-4000

73

400 Electrical Components

May 2012

404.1 Control Box, 50HZ, View 2

74

RL4000, TML-4000

Part No. 116693

May 2012

400 Electrical Components
404.1 Control Box, 50HZ, View 2

Item

Part No.

Description

1

683870

BREAKER 1P 15A 277VA...............1

2

R661490

RELAY 12V DC 30A NO OR...........1

3

686220

CONNECTOR 2 SCREW 1.25T-B....1

4

800006

CONNECTOR,PIGTAIL,DEUTSCH..1
includes pigtail

5

680030

CONNECTOR 2 SCREW 3/4..........1

6

Qty.

Ref. FP-CONTROL BOX REC BACK
(refer to 403.1)

7

684167

CONNECTOR 12P FEMALE...........1

8

684380

IGNITION SWITCH,LEVER OPR.....1

9

Ref. FP-CONTROL BOX REC FRONT
(refer to 403.1)

10

T106193

HOURMETER,DIGITAL,RECTANGULAR.1

11

R660010

SWITCH PUSH-BUTTON
W/BOOT..........................................1

12

Ref. ELEC BOX
(refer to 403.1)

13

683970

BREAKER MINI 1P 20AW/..............1

14

682715

LIGHT INDICATOR 12VRED...........1

15

995300

SCREW,PHM,6-32 X .25...............12

16

994420

WASHER,LOCK,#6 SS.................12

17

T113644

BREAKER,30A 250VAC 2P,CSA.....2

Part No. 116693

RL4000, TML-4000

75

400 Electrical Components

May 2012

405.1 Electrical Wiring and Power Cables

76

RL4000, TML-4000

Part No. 116693

May 2012

400 Electrical Components
405.1 Electrical Wiring and Power Cables

Item

Part No.

1

Description

Qty.

Part No.

Description

Qty.

Ref., LAMP PIGTAIL
refer to 505.1 or 506.1

6

237658

CABLE, POWER, 10/4 48"..............1

6

709133

TERM RING,#10 NYL INS 12/1

7

160276

CABLE SET,BATTERY,24"
RED&BLK........................................1

2

22112575

COIL CORD,DEUTSCH
Coil Cord without Junction Box

2

22112580

COIL CORD W/JUNC BOX,DEUTSCH
Coil Cord with Junction Box

--

663870

CONNECTOR 3P FEMALE
RECEPTACLE.................................4
for C48300108

--

680080

GRIP,HUBBLE 07401010
for C48300108

--

680190

COVER,JUNC BOX W/GSKT, 2
GANG
for C48300108

--

994380

SCREW,RH,6-32 X 5/8
for 680190

--

C48300108 BOX,JUNC,LIGHT TWR,4 CONN
Junction Box

3

T109325

SVC KIT,TAILLIGHTS,AL

3A

663400

CONNECTOR,7-POLE,TLITE,RND
PIN
7-pole connector (round); 663405
required, order separately

3A

663401

CONNECTOR,BLADE,POS,TAILT,
7P
7-pole connector (blade)

3A

663405

CABLE GUARD FOR 7P
CONN(663400
for 663400

3A

663420

CONNECTOR,TAIL LIGHT,6 POLE
6-pole connector

3A

663430

CONNECTOR,TAILLIGHT,4 PIN
4-pole connector

4

116815

WIRE HARN,DC,IN CTRL
BOX,2006........................................1
engine

--

116770

WIRE
HARN,AC,60HZ,1-240V&1-GFI.......1
switches

5A

116820

WIRE
HARN,ENG,KUBOTA,DC,2006.......1
engine

5B

116822

EA-WIRE HARNESS,PERKINS,DC
engine

--

800004

PIGTAIL,FUEL
SOLENOID,KUBOTA.......................1
engine

Part No. 116693

Item

RL4000, TML-4000

77

500 Mast Components

May 2012

501.1 Mast Assembly and Winch Cable Routing

78

RL4000, TML-4000

Part No. 116693

May 2012

500 Mast Components
501.1 Mast Assembly and Winch Cable Routing

Item
1

Part No.

Description

C116810

MA-TOWER ASSY
W/CABLES,RL4..............................1
Mast Assembly, Complete (includes
items 2-8)

--

Ref., 4-INCH MAST SECTION
refer to 502.1

2

Ref., WINCH
refer to 208.1

Qty.

3

CU61A025

CABLE,EXT,UPPER, 3/16 X 228
IN.....................................................1
lifts the 3-inch mast section

4

CU61A035

CABLE,EXT,LOWER, 3/16 X 132
IN.....................................................1
lifts the 2-inch mast section

5

990650

COTTER PIN 1/8X1 SSBIN STOCK
for 992760

5

992760

CLEVIS PIN 1/2X1.5 SS

6

Ref., MAST RAISE/LOWER CABLE
refer to 201.1

7

Ref., CABLE PULLEY
refer to 201.1

8

Ref., CABLE FASTENERS
refer to 502.1

Part No. 116693

RL4000, TML-4000

79

500 Mast Components

May 2012

502.1 Mast Components

80

RL4000, TML-4000

Part No. 116693

May 2012

500 Mast Components
502.1 Mast Components

Item

Part No.

Description

Qty.

1

CR61C010

BOOM,4" SECTION........................1

2

992670

CLEVIS PIN 1/2X1.5 SS..................4

3

990650

COTTER PIN 1/8X1 SSBIN
STOCK............................................4

4

CS61A053

SLIDE BLOCK,TOWER GD
1147086...........................................3
4-inch mast

4A

CS61A053

SLIDE BLOCK,TOWER GD
1147086...........................................2
3-inch mast

5

C41135000 RIVET POP 1/4 X1/2.....................12
4-inch mast

5A

C41135000 RIVET POP 1/4 X1/2.......................8
3-inch mast

6

C54200700 SCREW 1/2-13X 1 Z G5..................1

7

991650

WASHER LOCK 1/2ZP....................2

8

990210

WASHER FLAT 1/2ZP.....................1

9

CR61C020

BOOM,3" SECTION........................1

10

CR61C030

BOOM,2" SECTION........................1

11

CR61C018

COVER,COIL CORD.......................1

12

C51601442 SCREW FLANGE 1/4 -20X.............4

13

C51600800 NUT CLIP 1/4 -20X3/4.....................4

14

C51601570 SCREW FLANGE 3/8X 3/4.............3

15

48425

16
17

NUT,LOCKING-LRG.FLANGE,3/8-16.3
Ref., WINCH
refer to 208.1

C51601570 SCREW FLANGE 3/8X 3/4.............2

18

Ref., PIVOT FASTENERS
refer to 201.1

19

CU61A090

SPRING,KICKOUT,BOOM/TOWER
RL....................................................1

20

990610

BOLT,TEE 1/2-20 X 4.5...................1

21

CS61C060

SWIVEL,BOOM RL4.......................1

22

6198

NUT,NYLOCK,1/2-13.......................1

23

C54200200 SCREW 1/2 -13 X 2.........................1

24

87722

NUT,NYLOCK,7/8-9.........................1

25

69819

WASHER,FLAT,USS,7/8",Y.............3

Part No. 116693

RL4000, TML-4000

81

500 Mast Components

May 2012

503.1 Upper Mast Components, RL4000

82

RL4000, TML-4000

Part No. 116693

May 2012

500 Mast Components
503.1 Upper Mast Components, RL4000

Item

Part No.

1

Description

Qty.

Ref., 2" BOOM SECTION
refer to 502.1

2

CR64C010

CROSSHEAD,RL4...........................1

3

990270

SCREW,HHC,1/2-13 X 3.5 GR8......2

4

990200

NUT,NYLOCK,1/2-13 GR2..............2

5

Ref., JUNCTION BOX
refer to 405.1

6

6888

SCREW,HHC,1/4-20 X 1.................2

7

6638

WASHER,FLAT,USS,1/4"Y..............2

8

6091

NUT,NYLOCK,1/4-20.......................2

9

Ref., ROUND LIGHT FIXTURE
refer to 505.1

10

116073

CROSSARM, RECT FIXTURE
TOWER...........................................1

11

22123080

WING NUT,
FIXTURE,RL4,AL4,AL5...................4

12

990880

WASHER,LOCK,STAR 3/4 E...........4

13

Ref., SQUARE LIGHT FIXTURE
refer to 506.1

14

993180

NUT,NYLOCK,3/4-10 ZP.................4

15

990230

WASHER,FLAT,3/4 ZP....................4

Part No. 116693

RL4000, TML-4000

83

500 Mast Components

May 2012

504.1 Upper Mast Components, TML

84

RL4000, TML-4000

Part No. 116693

May 2012

500 Mast Components
504.1 Upper Mast Components, TML

Item

Part No.

1

Description

Qty.

Ref., 2" BOOM SECTION
refer to 502.1

2

990200

NUT,NYLOCK,1/2-13 GR2..............2

3

990270

SCREW,HHC,1/2-13 X 3.5 GR8......2

4

CR64C010

CROSSHEAD,RL4...........................1

5

Ref., JUNCTION BOX
refer to 405.1

6

6888

SCREW,HHC,1/4-20 X 1.................2

7

6638

WASHER,FLAT,USS,1/4"Y..............2

8

6091

NUT,NYLOCK,1/4-20.......................2

9

116591

AS-HALF CROSSARM....................2

10

124461

BRACKET GENIE FXTRYA.............4

11

981200

SCREW,HHC,5/16-18 X 6...............4

12

80466

TUBE, SPACER...............................4

13

991945

NUT LOCK NYLON INSERT...........4

14

993180

NUT,NYLOCK,3/4-10 ZP.................4

15

990230

WASHER,FLAT,3/4 ZP....................4

16

720495

WASHER,UHMW,13/16 IDX3
ODX1/8............................................4

17

80409

FORMING, LIGHT PITCH ADJ........4

18

Ref., SQUARE LIGHT FIXTURE
refer to 506.1

19

134415

SCREW 3/8-16X3/4 S/S HEX.......12

20

6021

WASHER,LOCK,.375....................12

21

6097

WASHER,FLAT,USS,3/8",Y...........12

Part No. 116693

RL4000, TML-4000

85

500 Mast Components

May 2012

505.1 Light Assembly, Round

86

RL4000, TML-4000

Part No. 116693

May 2012

500 Mast Components
505.1 Light Assembly, Round

Item

Part No.

Description

Qty.

--

C41100720 LIGHT FIXTURE,MH,AL4,RL4,AL5
Light Fixture, Complete (silver)

--

161281

FIXTURE LIGHT MH BLACK
COATED
Light Fixture, Complete (black)

1

680020

LOCKNUT,CONDUIT,1/2 CSA
APPVD............................................1

1

682470

CONN,STRAIN RELIEF,1/2 NPT.....1

1

683950

GASKET,STRAIN RELIEF,1/2.........1

2

663850

CORD SET MALE 5FT. 3P..............1

3

709034

TERMINAL STRIP,CE.....................1

4

833567

CASTING,FIXTURE QUICK
CONNECT.......................................1
silver

5

990810

SCREW,HHC,1/2-13 X 1.5..............1

6

991650

WASHER LOCK 1/2ZP....................2

7

995970

WASHER LOCK STAR 1/2E............2

8

981640

SCREW,HHC,1/2-13 X 1.25............1

9

833566

BRKT,TRUNION..............................1
silver

10

833573

T-HANDLE.......................................1
silver

11

833569

GASKET, HOUSING REFLECTOR
BASE...............................................1

12

833547

REFLECTOR & LENS ASSY STD
FIX...................................................1
silver; includes items 17-18

--

833568

REFLECTOR (C41100720)

13

833570

RING,REINFORCING (C41100720)

14

833571

SCREW,PHM,10-24 X 5/8

15

990675

RIVET POP 1/8X.390 GR

16

22120102

SPIDER, MH/HPS

17

833524

LENS W/GASKET (C41100720)

C2450108

LENS GASKET FOR LIGHT FIXTURE

18

833543

CLAMP,LENS (C41100720)
includes fasteners

--

833574

SCREW,HH SLOT,8-32X1

--

833578

NUTSERT,8-32 (833543)

--

833581

WASHER,CLAMP,RUBBER(833543)

19

160071

LAMP MH 1000W M1000/U SYL.....1

20

833565

SCREW,PHM,8-32X3/8...................2

21

833563

BRKT,SOCKET MOGUL FO...........1

22

833564

SOCKET BASE-MOGUL.................1

--

Part No. 116693

Item

Part No.

Description

23

833577

SCREW,RHM,6-32X5/8...................2

24

833582

SLEEVE,WIRE,FIBERGLASS.........1

RL4000, TML-4000

Qty.

87

500 Mast Components

May 2012

506.1 Light Assembly, Square

88

RL4000, TML-4000

Part No. 116693

May 2012

500 Mast Components
506.1 Light Assembly, Square

Item

Part No.

Description

--

161090

FIXTURE ASSEMBLY 1000W RECT
TML models with hard-wired pigtail
(does not include items 14 and 17)

--

161095

FIXTURE ASSEMBLY 1000W RECT
RL models (includes items 14 and 17)

--

232508

FIXTURE RECT TML 1000W
TML models with plug-in pigtail
connector (does not include items 14
and 17)

1

116054

TOP FRAME,HOUSING BASE.......1

2

116049

GASKET,RECTANGULAR
GLASS/LENS..................................1

3

116048

GLASS/LENS,RECTANGULAR
PSI...................................................1
(14.14 x 10.83 inches)

3A

80103

LENS,LIGHT (57449)
(15.38 x 12.13 inches)

3B

116010

GLASS LENS
(17.5 x 9.75 inches)

4

116051

RETAINER CLIP,GLASS/LENS.......4

4

116052

COVER,GLASS/LENS RETAINER
CLIP.................................................4

5

160077

LAMP MH 1000W BT37HOR..........1

6

116046

REFLECTOR SIDE..........................1

7

116047

REFLECTOR LAMP SIDE...............1

8

116045

REFLECTOR BASE........................1

9

116057

LIGHT SOCKET,PSI RECT 5 KV.....1
includes pigtail

10

116056

GASKET,LIGHT SOCKET...............1

11

116044

BRACKET, SOCKET MOUNT.........1

12

116053

GASKET,HOUSING BASE,
TOPFRAME.....................................1

13

116108

FIXTURE HOUSING BASE, 1KW
RECT...............................................1

14

116064

HANDLE, ADJUSTMENT................2
RL models

14

991650

WASHER LOCK 1/2ZP....................2
RL models

14

995970

WASHER LOCK STAR 1/2E............2
RL models

15

116043

CLEVIS PIN,4.6X60MM..................2

16

663850

CORD SET MALE 5FT. 3P..............1

17

116055

YOKE,PSI RECT.LIGHT
FIXTURE.........................................1
RL models

Part No. 116693

Qty.

Item

Part No.

Description

18

116059

FIBERGLASS PAD,RECT LAMP
FIXT.................................................1

19

116109

GROMMET ASSEMBLY..................1

20

116058

LAMP BRACE, RECT HOUSING.....1

21

116061

SPRING, LAMP RETAINER............1

RL4000, TML-4000

Qty.

89

600 Accessories

May 2012

601.1 Safety and Convenience

90

RL4000, TML-4000

Part No. 116693

May 2012

600 Accessories
601.1 Safety and Convenience

Item

Part No.

Description

1

CR82A150

BRACKET TIRE MOUNT SPARE.....1

2

994600

SCREW 1/2-13NCX1-1/2H..............2

3

6095

WASHER,FLAT,USS,1/2",Y.............8

4

6198

NUT,NYLOCK,1/2-13.......................8

5

116021

WHEEL/TIRE ASSY,13",175/80
LRB..................................................1

6

994200

SCREW 1/2-13NCX5-1/2H..............2

7

CR82A160

MOUNT FRONT TIRE-SPAR..........1

8

682311

HOLDER SPRING ACTION5..........2

9

993711

SCREW #10-24NCX1/2RD.............4

10

R980300

WASHER FLAT #10 STAINLESS.....4

11

R980245

NUT, LOCK, NYL 10-24NC 18-8
SS....................................................4

12

113392

MA-GROUND ROD LT.TWR............1

--

682660

GROUND CLAMP 3/4 MW 2

--

684310

WIRE 8 AWM-MTW GREEN

--

709146

TERMINAL RING NYL INS

13

Qty.

C41101100 LIGHT DOME 12V W/SWITCRL4....1

Part No. 116693

RL4000, TML-4000

91

600 Accessories

May 2012

602.1 Engine Options

92

RL4000, TML-4000

Part No. 116693

May 2012

600 Accessories
602.1 Engine Options

Item

Part No.

Description

1

116154

AY,DSL FUEL/WATER
SEPARATOR...................................1

--

116148

GASKET,FUEL FILTER
for 116151

--

116151

FILTER,30 MICRON FUEL-WATER

--

116152

GASKET,WATER COLLECTOR
for 116153

--

116153

WATER COLLECTOR AY

--

116211

WASHER,RUBBER SEAL
for 116212

--

116212

VALVE,PLASTIC DRAIN

1A

981120

WASHER FLAT 3/8 ZP SAE BIN.....4

1A

990170

NUT LOCK NYLON INSERT 3/8.....2

1A

990470

WASHER LOCK 3/8ZP....................2

1A

991761

SCREW,HHC,3/8-16 X 1.25............2

2

898590

HOSE FITTING PIPE/BAR..............2

3

116144

HEATER, TOPLOAD FUEL,
100W/12V........................................1

3

116145

GASKET, FUEL HEATER

3

116587

FUSE,ATC BLADE,10A

3

116588

FUSE HOLDER,ATC BLADE,#16

4

894230

PIPE PLUG 1/4 GALV.....................2

5

740455

AIR BREATHER PRE-CLEA

6

Part No. 116693

Qty.

Ref., ENGINE AIR CLEANER
refer to 304.1 or 306.1

RL4000, TML-4000

93

May 2012
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number
101201
101208
101209
101319
101320
101322
101326
101327
101341
106663
112225
112291
112300
113392
114251
114258
114355
114391
114431
114448
114464
115366
116010
116021
116043
116044
116045
116046
116047
116048
116049
116051
116052
116053
116054
116055
116056
116057
116058
116059
116061
116064
116073
116108
116109
116121
116144
116145
116148
116151
116152
116153
116154
116168
116172
116177
116178
116184
116187
116211
116212
116215
116244
116249
116252
116253
116254
116503
116517
116518
116519
116523
116563
116564
116587

94

Page

......................55
......................55
......................55
......................61
......................61
......................61
......................63
......................63
......................61
......................61
......................35
......................63
......................35
......................91
......................23, 25, 27, 29
......................11, 13, 15, 17
......................45
......................23, 25, 27, 29
......................11, 13, 15, 17
......................11, 23, 25
......................15, 17
......................45
......................89
......................35, 91
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................89
......................83
......................89
......................89
......................69
......................93
......................93
......................93
......................93
......................93
......................93
......................93
......................65–66
......................65–66
......................65–66
......................65–66
......................65–66
......................65–66
......................93
......................93
......................47
......................65–66
......................53
......................53
......................65–66
......................65–66
......................55
......................65–66
......................61
......................61
......................53, 55
......................37
......................37
......................93

Part Number

Page

Part Number

116588 ......................93
116591 ......................85
116611 ......................57
116638 ......................53
116667 ......................37
116668 ......................37
116674 ......................37
116686 ......................37
116729 ......................61
116733 ......................53
116770 ......................77
116801 ......................73
116802 ......................73
116803 ......................73
116815 ......................77
116820 ......................77
116822 ......................77
116833 ......................55
116874 ......................73
116893 ......................23, 25
116894 ......................23, 25, 27, 29
116895 ......................23, 25
116896 ......................23, 25, 27
116897 ......................31
116898 ......................31
116899 ......................31
116901 ......................11, 23, 25
116902 ......................11, 23, 25
116908 ......................49
116909 ......................49
116910 ......................49
116911 ......................49
116912 ......................49
116918 ......................49
116919 ......................73
116921 ......................73
116923 ......................49
116927 ......................49
116928 ......................49
116936 ......................43
116937 ......................43
116949 ......................41
12012 ........................51
120222 ......................37
122079 ......................43
123461 ......................43
123840 ......................65–66
124450 ......................43
124461 ......................85
133012 ......................15, 17
133016 ......................19
133017 ......................15, 17
133031 ......................23, 25, 27, 29
133055 ......................27, 29
133062 ......................15, 17, 27, 29
133064 ......................31
133065 ......................23, 25, 27, 29
133066 ......................27, 29
133148 ......................11, 13, 15, 17, 21
133149 ......................23, 25, 27, 29, 33
133225 ......................15, 27
133455 ......................11
133457 ......................11, 15
133458 ......................11
133459 ......................11
133460 ......................11, 13
133461 ......................11, 13, 15, 17
133462 ......................15, 17
133463 ......................15, 17
133477 ......................11, 13
133478 ......................19
133482 ......................11, 13
133483 ......................11, 13, 15, 17
133484 ......................11, 13

Page

133487 ......................11, 13, 15, 17,
23, 25, 27, 29
133488 ......................19
134415 ......................85
13854 ........................43
139265 ......................63
139272 ......................61
139278 ......................55
139279 ......................55
14262 ........................39
160030 ......................45
160032 ......................45
160033 ......................45
160071 ......................87
160077 ......................89
160276 ......................77
160490 ......................45
161085 ......................35
161090 ......................89
161095 ......................89
161180 ......................45
161181 ......................45
161184 ......................45
161185 ......................45
161281 ......................87
174170 ......................35
176335 ......................43
182330 ......................35
182331 ......................35
183731 ......................43
186540 ......................69
186542 ......................69
186543 ......................69, 73
186544 ......................69
189346 ......................45
189347 ......................65–66
189796 ......................49
211410 ......................43
213770 ......................43
22111935 ..................35
22111936 ..................35
22112575 ..................77
22112580 ..................77
22120102 ..................87
22123080 ..................83
22124015 ..................53
22124016 ..................53
22124025 ..................53
221580 ......................43
227518 ......................13, 17, 25, 29
22832 ........................51
228458 ......................63
229457 ......................65–66
230561 ......................41
230578 ......................41
231332 ......................59
231333 ......................59
232508 ......................89
235490 ......................13, 17, 25, 29
236046 ......................61
236977 ......................35
236978 ......................41
237627 ......................11
237628 ......................23
237631 ......................11
237632 ......................23
237633 ......................13
237634 ......................25
237658 ......................77
237707 ......................61
237708 ......................63
237774 ......................61
237775 ......................63
237776 ......................61
24514 ........................47

RL4000, TML-4000

Part Number

Page

28159 ........................11, 13, 15, 17,
23, 25, 27, 29
28161 ........................11, 13, 15, 17
28162 ........................11, 13, 15, 17
30348 ........................63
30973 ........................55
31788 ........................15, 17
31946 ........................51
32069 ........................55
32103 ........................57
32185 ........................53, 55
32191 ........................55
32499 ........................37
32891 ........................51
33265 ........................43
33373 ........................37
38028 ........................37
42191 ........................37
44191 ........................55
44196 ........................57
44197 ........................57
44198 ........................57
48425 ........................81
51131 ........................37, 43
52475 ........................11, 13, 15, 17,
23, 25, 27, 29
52531 ........................55
52533 ........................55
52948 ........................55
55906 ........................71
57332 ........................43
58291 ........................63
58292 ........................63
58356 ........................65–66
58427 ........................63
6-5208-32 ..................65–66
6-5208-44 ..................43
6021 ..........................85
6024 ..........................43
6034 ..........................51
6035 ..........................43
6091 ..........................83, 85
6095 ..........................43, 91
6097 ..........................85
6184 ..........................51
6190 ..........................51
6198 ..........................37, 51, 65–66,
81, 91
6199 ..........................51
6200 ..........................51
62118 ........................57
62296 ........................55
62421 ........................61
6291 ..........................51
65636 ........................61
65638 ........................61
660320 ......................39
663400 ......................77
663401 ......................77
663405 ......................77
663420 ......................77
663430 ......................77
6638 ..........................83, 85
663850 ......................87, 89
663860 ......................45
663870 ......................77
6777 ..........................51
6782 ..........................55
680020 ......................87
680030 ......................71, 75
680080 ......................77
680190 ......................77
680250 ......................47, 49
682311 ......................91
682470 ......................87

Part No. 116693

May 2012
Part Number Index (continued)
Part Number

Page

682660 ......................91
682715 ......................71, 75
682740 ......................47, 49
682750 ......................47, 49
683870 ......................75
683950 ......................87
683970 ......................75
684167 ......................71, 75
684310 ......................91
684380 ......................71, 75
684450 ......................71
684640 ......................71
686220 ......................71, 75
6888 ..........................83, 85
69209 ........................51
69800 ........................37
69813 ........................37
69814 ........................37
69815 ........................37
69819 ........................81
709034 ......................87
709133 ......................77
709146 ......................91
72009 ........................11, 15, 23, 27
72018 ........................11
720495 ......................85
72077 ........................23, 25, 27, 29
72086 ........................11, 13, 15, 17,
23, 25, 27, 29
72343 ........................63
72348 ........................61
72871 ........................11, 23
732205PP ..................53
740455 ......................93
740620 ......................39
740920 ......................53
741140 ......................57
75144 ........................47, 49
7571 ..........................51
7584 ..........................51
7590 ..........................51
7591 ..........................51
7604 ..........................41
77055 ........................11, 13, 23, 25
77172 ........................11, 13, 23, 25
77183 ........................11, 13, 23, 25
78390 ........................43
790710 ......................37
790940 ......................49
792750 ......................39
794890 ......................49
796432 ......................49
796436 ......................49
796610 ......................47
80000 ........................37
800004 ......................77
800006 ......................71, 75
80003 ........................37
80103 ........................89
80203 ........................37
80323 ........................37
80379 ........................53, 65–66
80409 ........................85
80466 ........................85
82472 ........................23, 25, 27, 29
82481 ........................27, 29
82487 ........................23, 25, 27, 29
82961 ........................23, 27
832128 ......................55
833524 ......................87
833543 ......................87
833547 ......................87
833563 ......................87
833564 ......................87
833565 ......................87
833566 ......................87

Part No. 116693

Part Number

Page

Part Number

833567 ......................87
833568 ......................87
833569 ......................87
833570 ......................87
833571 ......................87
833573 ......................87
833574 ......................87
833577 ......................87
833578 ......................87
833581 ......................87
833582 ......................87
834211 ......................35
834228 ......................41
834250 ......................41
836853 ......................65–66
836856 ......................65–66
839011 ......................55
839027 ......................55
839034 ......................55
839049 ......................59
839103 ......................55, 57
839107 ......................57
839109 ......................53
839110 ......................53
839119 ......................57
839134 ......................55
839149 ......................57
839151 ......................55
839154 ......................55
839157 ......................53, 57
839171 ......................57
839190 ......................55
839200 ......................57
839209 ......................55
839244 ......................55
839246 ......................55
840221 ......................35
840222 ......................35, 37
840376 ......................41
840394 ......................35
840395 ......................35
841200 ......................43
841430 ......................35, 37
841473 ......................35
84812 ........................61
84813 ........................61
84814 ........................61
84815 ........................61
84860 ........................61
85069 ........................61
85071 ........................61
85087 ........................63
85089 ........................63
85124 ........................61
85127 ........................63
85130 ........................63
851310 ......................35
85140 ........................61
85143 ........................63
85155 ........................39
851691 ......................11, 13, 15, 17,
23, 25, 27, 29
851692 ......................11, 13, 15, 17,
23, 25, 27, 29
851693 ......................11, 13, 15, 17,
23, 25, 27, 29
851694 ......................11, 13, 15, 17,
23, 25, 27, 29
851820 ......................35
85206 ........................65–66
85207 ........................66
853289 ......................13
853294 ......................13
865055 ......................55
865079 ......................55
865085 ......................53

Page

865086 ......................53
865100 ......................57
865260 ......................53
865261 ......................53
865263 ......................53
865276 ......................55
865307 ......................53
865435 ......................55
866030 ......................57
866040 ......................57
866044 ......................57
866050 ......................57
866068 ......................63
866081 ......................55
866090 ......................55
866101 ......................55
866110 ......................53
866113 ......................53
866120 ......................53
866126 ......................59
866127 ......................59
866128 ......................59
866129 ......................59
866394 ......................53, 55
866800 ......................55
866825 ......................55
87722 ........................81
890785 ......................39
890795 ......................39, 57
891520 ......................39
891550 ......................39
891560 ......................39
89163 ........................43
894230 ......................93
897110 ......................55
89761 ........................61
89764 ........................61
898590 ......................39, 57, 93
930950 ......................35, 47
94889 ........................61
97426 ........................63
97427 ........................61
97428 ........................63
97461 ........................61
97473 ........................63
97483 ........................61
97518 ........................19, 21
97602 ........................11, 13, 15, 17
97635 ........................19
97666 ........................11, 13
97675 ........................11, 13, 15, 17
981120 ......................49, 65–66, 93
981200 ......................85
981450 ......................65–66
981640 ......................87
981660 ......................37
990150 ......................35
990160 ......................35
990170 ......................49, 93
990200 ......................35, 43, 53, 83, 85
990210 ......................37, 43, 53, 65–
66, 81
990230 ......................83, 85
990270 ......................61, 65–66, 83, 85
990415 ......................53, 61, 65–66
990460 ......................65–66
990470 ......................65–66, 93
990610 ......................81
990650 ......................37, 79, 81
990660 ......................37
990670 ......................47, 49, 69, 73
990675 ......................87
990810 ......................87
990820 ......................35
990880 ......................83

RL4000, TML-4000

Part Number

Page

991650 ......................37, 43, 47, 49,
53, 61, 65–66,
81, 87, 89
991761 ......................65–66, 93
991945 ......................85
992330 ......................49
992670 ......................81
992760 ......................79
993180 ......................35, 83, 85
993310 ......................69, 73
993711 ......................91
993835 ......................43
993850 ......................47, 49
993860 ......................35
993890 ......................43
994200 ......................43, 91
994380 ......................77
994420 ......................75
994600 ......................91
994630 ......................43
994830 ......................53
995050 ......................49
995110 ......................53
995300 ......................71, 75
995310 ......................43
995320 ......................37
995380 ......................53
995420 ......................49
995490 ......................45
995810 ......................37, 39, 47, 49
995970 ......................87, 89
996030 ......................43
996340 ......................69, 73
996380 ......................39
996920 ......................73
C116810 ....................79
C21353 ......................49
C2450108 ..................87
C41100720 ................87
C41101100 ................91
C41135000 ................81
C42200203 ................47
C42200220 ................39
C48300108 ................77
C51100200 ................47
C51100300 ................47
C51400301 ................47, 49
C51500200 ................47
C51600200 ................35
C51600600 ................35
C51600800 ................47, 53, 81
C51601441 ................47
C51601442 ................47, 53, 81
C51601444 ................69, 73
C51601450 ................47, 49
C51601451 ................47, 49
C51601462 ................35
C51601520 ................47
C51601530 ................49
C51601570 ................81
C54100200 ................35
C54200200 ................81
C54200400 ................47, 49
C54200700 ................81
C54200800 ................35
C54201200 ................47
C54201300 ................35
C54300200 ................35
C54300400 ................35
C61100200 ................51
C61100201 ................51
C61300402 ................35
C61300405 ................35
C61300500 ................35
C61300501 ................35, 47, 49
C61300502 ................35, 47, 49

95

May 2012
Part Number Index (continued)
Part Number

Page

C61400100 ................35
C82100102 ................41
C83400100 ................47, 49
C90200400 ................39
CR21A000 .................39
CR51A102 .................35
CR54B040 .................47
CR54B050 .................47
CR56C040 .................47
CR56C050 .................47
CR58C011 .................47
CR58C012 .................47, 49
CR59B035 .................39
CR59C010 .................47
CR61C010 .................81
CR61C018 .................81
CR61C020 .................81
CR61C030 .................81
CR63A040 .................47
CR64C010 .................83, 85
CR82A150 .................91
CR82A160 .................91
CR82C000 .................35
CS61A053 .................81
CS61C060 .................81
CS62A011 .................35
CS62C012 .................35
CS63C080 .................35
CS82A020 .................35
CU61A025 .................79
CU61A035 .................79
CU61A090 .................81
CU63A040 .................47, 49
CU63B054 .................35
R660010 ....................71, 75
R661490 ....................71, 75
R890065 ....................39
R980245 ....................91
R980300 ....................91
R981095 ....................61
T106193 ....................71, 75
T108021 ....................21
T108022 ....................21
T108023 ....................33
T108024 ....................33
T109127 ....................43
T109129 ....................43
T109325 ....................77
T109757 ....................69
T110632 ....................43
T111700 ....................65–66
T113641 ....................71
T113642 ....................71
T113644 ....................71, 75

96

RL4000, TML-4000

Part No. 116693

May 2012
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.

A
AIR BREATHER PRE-CLEA.....93
AIR CLEANER BRACKET, D-1105.....59
AIR FILTER,ASSEMBLY.....63
ALTERNATOR,15A,PERKINS 103.10.....63
ALTERNATOR,KUBOTA*.....55
AS-BRACKET,CS,OUTRIGGER MNT.....37
AS-BRACKET,RS,OUTRIGGER MNT.....37
AS-HALF CROSSARM.....85
AS-RING HITCH FOR ADJ HT.....43
AS-RING HITCH MOUNT.....43
AS-WELDMENT, CRADLE.....47
AS:ENGINE RISER 3.25 HIGH.....53
AXLE ASSY,2200#,STRAIGHT.....41
AXLE SEAL,2000# AXLE,DL220.....41
AY,DSL FUEL/WATER SEPARATOR.....93

B
BALL, 2" ZINC.....43
BALLAST ASSY,50HZ,MH,1000W.....45
BALLAST ASSY,60HZ,MH,1KW,120V.....45
BALLAST MH 50HZ 120V/.....45
BALLAST/CAP MH60Hz120.....45
BASE,BOOM/TOWER RL4.....35
BASE,CONTROL BOX,AL4 CONS.....69
BASE,TRAILER RL4.....35
BATTERY HOLD DOWN ROD.....35
BATTERY,12V,500CCA.....35
BATTERY,12V,700CCA.....35
BEARING, MARATHON 20K GEN.....65–66
BEARING, ODE.....65–66
BEARING,ALXL,840377,841050.....41
BELT-FAN, PERKINS (103.10).....61
BKT,FILTER MNT,PERKINS 403D-11G.....63
BODY,AIR CLEANER,KUBOTA.....59
BOLT 3/4 -10X 5 Z G5.....35
BOLT,AXLE, 9/16-18 X 3".....35
BOLT,CARRIAGE 3/8-16X.75 Z KEG.....49
BOLT,TEE 1/2-20 X 4.5.....81
BOOM,2" SECTION.....81
BOOM,3" SECTION.....81
BOOM,4" SECTION.....81
BOX,INSTRUCTION STORAGE.....47
BOX,JUNC,LIGHT TWR,4 CONN.....77
BRACKET GENIE FXTRYA.....85
BRACKET TIRE MOUNT SPARE.....91
BRACKET W/BALL,GAS SPRING.....49
BRACKET, SOCKET MOUNT.....89
BRACKET,GENERATOR MOUNT.....65–66
BRAKE DISK,.5 BORE,K-1550.....51
BREAKER 1P 15A 277VA.....75
BREAKER MINI 1P 20AW/.....75
BREAKER,15A,120VAC 1P,CSA.....71
BREAKER,20A MINI,120VAC 1P,CSA.....71
BREAKER,30A 250VAC 2P,CSA.....71, 75
BRKT,E-BOX HANGER,SHORT.....69
BRKT,SOCKET MOGUL FO.....87
BRKT,TRUNION.....87
BUMPER, DOOR, RUBBER.....49
BUMPER,RUBBER-1 X 1.25.....55
BUSHING, .875 X.507 X 2.04.....37
BUSHING, 630DX.328ID .375T.....55
BUSHING, OUTRIGGER, MAIN.....37
BUSHING, SMALL PINION, FULTON.....51

Part No. 116693

DEC KIT,RL4,WRD,FROM SN 1789.....13
DEC KIT,TML4,SYM,FROM SN 1789.....25
DEC KIT,TML4,SYM,TO SN 1788.....23
CABINET FRONT PANELRL.....47
DEC KIT,TML4,WRD,FROM SN 1789.....13
CABINET UNDERDOORPANE.....47
DEC KIT,TML4,WRD,TO SN 1788.....11
CABLE GUARD FOR 7P CONN(663400.....77
DECAL - 4 (10/CARD BRADY...11, 13, 15, 17,
CABLE KEEP.KIT (BRACKET TYPE)*.....51
23, 25, 27, 29
CABLE SET,BATTERY,24" RED&BLK.....77
DECAL KIT,RL4,SYM,TO SN 1788.....23
CABLE, POWER, 10/4 48".....77
DECAL KIT,RL4,WRD,TO SN 1788.....11
CABLE,3/64"X1/16",BOOM PIN.....35
DECAL KIT,SYMBOL,COMPLETE.......27, 29,
CABLE,EXT,LOWER, 3/16 X 132 IN.....79
31, 33
CABLE,EXT,UPPER, 3/16 X 228 IN.....79
DECAL KIT,WORD,COMPLETE.....15, 17, 19,
CABLE,TOWER TILT,.25 IN RL4.....35
21
CAM,DOOR HANDLE,RL4000.....47
DECAL, AL/RL CONTROL BOX DC.....13
CAP, OIL FILLER.....61
DECAL, LABEL, GROUNDING LUG.....15, 17,
CAP,FUEL,RL4000.....39
27, 29
CAP,RADIATOR,KUBOTA A65 KIT.....53
DECAL, LABEL, RAISE/LOWER SYMB.....23,
CAP,RADIATOR,KUBOTA D905.....53
27
CAP-RADIATOR,PERKINS (103.10).....63
DECAL, MAST STOW INSTRUCTIONS.....11,
CAPACITOR 24uF MH 60H.....45
15
CAPACITOR, 8KW GENERATOR,5420......65–
DECAL,AL/RL,CONTROL BOX,AC.....13
66
DECAL,BODILY INJURY SYMBOL.....31
CAPACITOR,45 MF***OVAL.....66
DECAL,BURN HAZARD SYMBOL.......23, 25,
CAPACITOR,50HZ MH,26MF(BALLAST.....45
27, 29, 31
CAPACITOR-ROUND.....65–66
DECAL,BURN HAZARD,SYMB......23, 25, 27,
CASTING,FIXTURE QUICK CONNECT.....87
29
CHAIN,SAFETY,3000#,3/8 X 30 IN.....35
DECAL,CAUTION TIGHTEN.....19
CLAMP 7/16 TO 25/32.....39
DECAL,COLLISION HAZARD SYMBOL.....23,
CLAMP,CAPACITOR.....65–66
25, 27
CLAMP,HOSE.....53, 55
DECAL,CONTROL BOX AC CONSOL.......11,
CLAMP,HOSE,1.00.....63
23, 25
CLAMP,HOSE,KUBOTA WG750.....55
DECAL,CONTROL BOX DC CONSOL.......11,
CLAMP,LENS (C41100720).....87
23, 25
CLEVIS PIN 1/2X1.5 SS.....79, 81
DECAL,COSMETIC TEREX,AL4L........13, 17,
CLEVIS PIN,4.6X60MM.....89
25, 29
CLEVIS,CYLINDER END.....37
DECAL,COSMETIC, GENIE LOGO.....13, 17,
CLIP,HITCH PIN.....35, 47, 49
25, 29
COIL CORD BULKHEADPLA.....47, 49
DECAL,COSMETIC,GENIE TML4000........11,
COIL CORD W/JUNC BOX,DEUTSCH.....77
15, 23, 27
COIL CORD,DEUTSCH.....77
DECAL,COSMETIC,RL4000.....11, 13, 15, 17,
CONN,STRAIN RELIEF,1/2 NPT.....87
23, 25, 27, 29
CONNECTOR 12P FEMALE.....71, 75
DECAL,COSMETIC,TEREX,4X40-R.....15, 27
CONNECTOR 2 SCREW 1.25T-B.....71, 75
DECAL,DANGER,BATTERY SAFETY***....15,
CONNECTOR 2 SCREW 3/4.....71, 75
17
CONNECTOR 3P FEMALE RECEPTACLE...77
DECAL,DANGER,BODILY INJURY HAZ.....21
CONNECTOR 5P MALE RECEPTACLE.....45
DECAL,DANGER,BURN HAZARD.....21
CONNECTOR,7-POLE,TLITE,RND PIN.....77
DECAL,DANGER,ELEC HAZARD,READ.....19
CONNECTOR,BLADE,POS,TAILT, 7P.....77
D E C A L , DA N G E R , E L E C T RO C U T I O N
CONNECTOR,PIGTAIL,DEUTSCH.....71, 75
HZD.....11, 13, 15, 17
CONNECTOR,TAIL LIGHT,6 POLE.....77
DECAL,DANGER,GENERAL SAFETY.....11
CONNECTOR,TAILLIGHT,4 PIN.....77
DECAL,DANGER,HAZARD VOLTAGE.......11,
CORD SET MALE 5FT. 3P.....87, 89
13, 15, 17, 21
COSMETIC,TEREX LOGO-LG.....11, 23, 25
DECAL,DANGER,NO SMOKING....11, 13, 15,
COTTER PIN 1/8X1 SSBIN STOCK.....37, 79,
17
81
DECAL,DANGER-BURN/CO HAZARD......15,
COUPLER,BALL,2" CLASS II.....43
17
COVER,AIR CLEANER,KUBOTA.....59
DECAL,INSTRUCTION-SETUP.....11
COVER,COIL CORD.....81
DECAL,KUBOTA ENGINE SPECS.....15, 17
COVER,GLASS/LENS RETAINER CLIP.....89
DECAL,LABEL,ARROW.....23, 25, 27, 29
COVER,JUNC BOX W/GSKT, 2 GANG.....77
DECAL,LABEL,BURN/CO2 HAZARD.....27, 29
CROSSARM, RECT FIXTURE TOWER.....83
DECAL,LABEL,DIESEL FUEL...11, 13, 15, 17,
CROSSHEAD,RL4.....83, 85
23, 25, 27, 29
CUSHION,TWR SP,1.25"X0.75"RL4.....47, 49
DECAL,LABEL,LIFTING EYE....11, 13, 15, 17,
23, 25, 27, 29
D
DECAL,LABEL,NO SMOKING,SYMB...23, 25,
DEC KIT,RL4,SYM,FROM SN 1789 (available 27, 29
soon).....25

C

RL4000, TML-4000

97

May 2012
Part Description Index (continued)
DECAL,LABEL,POWER OUTLET,120V.....11,
23
DECAL,LABEL,TRANSPORT TIEDOWN*..11,
13, 15, 17, 23, 25, 27, 29
DECAL,LABEL-CRUSH HAZ,TOWER....27, 29
DECAL,LABEL-ELEC HAZ VOLTAGE.....31
DECAL,LABEL-ELEC HAZ,DISTANCE......23,
25, 27, 29
DECAL,LABEL-ELEC HAZ,SERV MAN.....23,
25, 27, 29, 33
DECAL,NOTICE,LAMP DISPOSAL.....19, 21
DECAL,NOTICE,RAISE/LWR WINCH.....11
DECAL,OPERATING INSTRUCTIONS......11,
13
DECAL,PERKINS ENGINE SPECS.....15, 17
DECAL,SYMBOL-BATTERY SAFETY.....27, 29
DECAL,SYMBOL-READ THE MANUAL.....23,
25, 27, 29
DECAL,TIGHTEN FIXTURES SYMBOL.....31
DECAL,TIP HAZARD SYMBOL.....23, 25
DECAL,TIRE SPECIFICATION.......11, 13, 15,
17
DECAL,TOW SPEED SYMBOL.....23, 25
DECAL,WARN,CRUSH HAZARD HAND....11,
13, 15, 17
DECAL,WARN,EXPLSION/BURN HAZ......11,
13, 15, 17
DECAL,WARN,PROTECTIVE BARRIER.....19
DECAL,WARN,READ MANUAL.....11, 13
DECAL,WARNING BURN HAZ......11, 13, 15,
17, 19
DECAL,WARNING COLLISION HAZ.....11, 13
DECAL,WARNING TIP-OVER HAZ.....11, 13
DECAL,WARNING TOW SPEED.....11, 13
DECAL,WARNING,ALL OUTRIGGER.....35
DECAL,WARNING,BODILY INJ HAZ.....33
DECAL,WARNING,BURN HAZARD.....33
DECAL,WARNING,CRUSH HZD,TOWER...15,
17
DECAL,WARNING,CRUSHING......11, 13, 15,
17, 23, 25, 27, 29
DECAL,WARNING,CRUSHING HAZARD...23,
25, 27, 29
DECAL,WARNING,EXPLOSION,ETHER....11,
13, 15, 17
DECAL,WARNING-TOW/TRANS HAZARD..11
DECAL- 1 (10/CARD BRADY....11, 13, 15, 17,
23, 25, 27, 29
DECAL- 2 (10/CARD BRADY....11, 13, 15, 17,
23, 25, 27, 29
DECAL- 3 (10/CARD BRADY....11, 13, 15, 17,
23, 25, 27, 29
DECAL- SYMBOL FOR GROUND.....35
DECAL- WARNING ALLJAC.....35
DIODE,MARATHON.....65–66
DIPSTICK TUBE,PERKINS(403C-11).....61
DIPSTICK,OIL,KUBOTA.....55
DIPSTICK,STRAIGHT SHORT.....61
DRIVE DISC(C-107).....65–66

ENGINE,KUBOTA,D1105 PAK.....53

GASKET-OIL PAN,PERKINS 103.10.....61
GENERATOR,6.5KW,220V,50HZ,MAR......65–
66
F
GENERATOR,6KVA,240VAC,60HZ.....65–66
FAN.....61
GENERATOR,8KW,240V,60HZ,MAR.....65–66
FAN PULLEY.....61
GLASS LENS.....89
FAN,PUSHER,KUBOTA 15263-12370.....55
GLASS/LENS,RECTANGULAR PSI.....89
FENDER,STEEL,RL4.....47, 49
GLOW PLUG, 403C-11.....61
FIBERGLASS PAD,RECT LAMP FIXT.....89
GREASE CAP, AXLE, 3000LB.....41
FILM,POLY,CLEAR,4.5 X 8.75.....11, 13, 23, 25
GRIP,HUBBLE 07401010.....77
FILTER, OIL-PERKINS (103-10)**.....61
GROMMET ASSEMBLY.....89
FILTER,30 MICRON FUEL-WATER.....93
GROUND CLAMP 3/4 MW 2.....91
FILTER,FUEL,KUBOTA.....57
GUARD,FAN,KUBOTA.....53
FILTER,FUEL,PERKINS.....61
FILTER,IN-LINE,FUEL,5/16".....39
H
FILTER,OIL,KUBOTA.....57
FITTING,PICKUP & RETURN.....39
HAMMERBLOW SPINDLE NUT,AXLE.....41
FITTING,STRAIGHT ADAPTER.....39
HANDLE FOR 1500# WINC.....51
FIXTURE ASSEMBLY 1000W RECT.....89
HANDLE, ADJUSTMENT.....89
FIXTURE HOUSING BASE, 1KW RECT.....89 HANDLE,CHROME,5.75".....49
FIXTURE LIGHT MH BLACK COATED.....87
HANDLE,T-TYPE,BLACK W/KEY.....47
FIXTURE RECT TML 1000W.....89
HASP CABINET DOOR5584AL4/5.....49
FORMING, LIGHT PITCH ADJ......85
HEATER, TOPLOAD FUEL, 100W/12V.....93
FP-BALLAST BOX BOTTOM.....45
HINGE,PIANO,1.5"W X 51.75"L.....47
FP-BALLAST BOX FRONT.....45
HINGE,STAINLESS STEEL,BLACK.....49
FP-BALLAST BOX REAR.....45
HITCH 24 HEIGHT.....43
FP-BALLAST BOX TOP.....45
HITCH PINTLE RING 3 I.....43
FP-BATTERY HOLD-DOWN ROD.....35
HITCH RING,COMBO,16"LENGTH.....43
FP-BATTERY HOLDOWN ANGLE.....35
HITCH, ADJ HEIGHT BOLT ON.....43
FP-BRACKET,E-BOX HANGER.....73
HITCH,2.5"RING,6 TON.....43
FP-CONTROL BOX REC BACK.....73
HITCH,3"RING,6TON.....43
FP-CONTROL BOX REC BOTTOM.....73
HITCH,RING,BOLT-ON 2.5" ID.....43
FP-CONTROL BOX REC FRONT.....73
HOLDER SPRING ACTION5.....91
FP-CONTROL BOX,BODY 50HZ.....73
HOLDER, LITERATURE.....49
FP-CONTROL BOX,FRONT 50HZ.....73
HOSE FITTING PIPE/BAR.....39, 57, 93
FP-CONTROL BOX,REAR 50HZ.....73
HOSE FITTING PIPE/BARB 1/8MX.....39
FP-CONTROL BOX,TOP.....69, 73
HOSE, AIR CLEANER, KUBOTA D1105.....59
FP-ENG MNT RT FOOT CS PERK T4.....61
HOSE, FUEL FILTER -INJ., 403D.....61
FP-ENG MNT RT FOOT RS PERK T4.....61
HOSE, WATER PUMP (PERKINS 404).....61
FP-GEN MNT BAR,MAR SM HOLES.....65–66 HOSE,FUEL LEAK-OFF,403D-11G.....61
FP-GEN MOUNT BAR RL PERK T4.....65–66 HOSE,FUEL,1/8"ID.....39
FP-STRIKER PLATE,TML CS.....37
HOSE,FUEL,5/16"ID.....39, 57
FP-STRIKER PLATE,TML RS.....37
HOSE,OIL,3/8 0250PS1.....55
FRAME SPACER,K-1550.....51
HOSE,RADIATOR,LOWER,KUBOTA.....53
FUEL FILTER ASSEMBLY.....61
HOSE,RADIATOR,PERKINS,TML.....63
FUEL INJECTOR.....61
HOSE,RADIATOR,UPPER PRKNS,TML.....63
FUEL TANK ASSY,PLASTIC,30G,RL4.....39
HOURMETER,DIGITAL,RECTANGULAR...71,
FUEL TANK SUPPORTBRKT. RL4-B.....39
75
FUSE HOLDER,ATC BLADE,#16.....93
HOUSING,FLYWHEEL,403C-11.....63
FUSE,ATC BLADE,10A.....93
HOUSING,OUTRIGGER RL4.....35
HUB SPACER.....65–66

G

GASKET (52532) OIL DRAIN, D905.....55
GASKET, FUEL HEATER.....93
GASKET, HOUSING REFLECTOR BASE.....87
GASKET,EXH FLANGE-PERKINS54555.....63
GASKET,EXHAUST MANIFOLD,D905.....55
GASKET,FUEL FILTER.....93
GASKET,HOUSING BASE, TOPFRAME.....89
GASKET,INJECTION PUMP.....57
GASKET,LIGHT SOCKET.....89
E
GASKET,MUFFLER,KUBOTA D905/11.....55
E CLIP,.875 IN.SL LEG.....37
GASKET,RECTANGULAR GLASS/LENS.....89
EA-WIRE HARNESS,PERKINS,DC.....77
GASKET,SOLENOID,KUBOTA.....57
ELEMENT,AIR CLEANER,KUBOTA.....59
GASKET,SOLENOID,PERKINS 72350.....61
ELEMENT,FUEL FILTER,KUBOTA.....57
GASKET,STRAIN RELIEF,1/2.....87
ENG FOOT/RAD SUPPORT, ROADSIDE.....53
GASKET,WATER COLLECTOR.....93
ENGINE ACCESSORY TEMP SENDER.....57
GASKET,WATER PUMP, 403C-11.....61
ENGINE FOOT/RAD SUPPORT,CURBSD....53
GASKET-EXHAUST MANIFOLD/PERKIN.....63
ENGINE RISER,2/75"H,FOR 1/2BLT.....53

98

RL4000, TML-4000

I
IGNITION SWITCH,LEVER OPR.....71, 75
ISOLATOR, ENGINE MOUNT.....53, 65–66
ISOLATOR,ENGINE,390LB.....53
ISOLATOR,ENGINE,70D.....61

J
JACK BRACKET,WELD ON SWIVEL.....35
JACK,MECHANICAL,3000LB.....35, 37
JUMPER-GLOW PLUG.....57

K
KEYS FOR CH751 LOCK.....47
KIT,HUBS,BRINGS&SEALS,116949.....41
KIT,U-BOLT,PLATE,&NUTS,116949.....35
KUBOTA 01123-50820 BOLT.....55, 57

Part No. 116693

May 2012
Part Description Index (continued)
KUBOTA 15111-72200 WASHER.....53
KUBOTA 15263-12370BAND PIPE.....59
KUBOTA 15263-12370BOLT.....53
KUBOTA 15263-12370SNAP PIN.....53
KUBOTA 16221-73270GASKET.....55
KUBOTA 16259-73430.....55
KUBOTA 66711-54520COV.....55
KUBOTA BELT COVER.....55
KUBOTA CUSHION.....53
KUBOTA DYNAMO STAY.....55
KUBOTA EXHAUST MANIFOLD.....55
KUBOTA FLANGE BOLT.....55
KUBOTA FUEL FILTER HOLDER.....57
KUBOTA GLOW PLUG.....57
KUBOTA HEAD COVER GASKET.....55
KUBOTA HOSE,D905.....53
KUBOTA HOSE,D905, D1105.....55
KUBOTA INJECTOR PUMP, V1105.....57
KUBOTA NOZZLE HOLDER ASSY......57
KUBOTA NUT.....55
KUBOTA O-RING.....55
KUBOTA OIL FILLER PLUG,V1305.....55
KUBOTA OVER FLOW PIPE.....57
KUBOTA OVERFLOW PIPE.....53, 57
KUBOTA WATER PIPE.....53, 55
KUBOTA WATER PIPE 16241-73350.....55

L
LABEL,BLANK,4X5,CHROME POLY***.....11,
13, 23, 25
LABEL,TRAVEL LOCK.....15, 17
LAMP BRACE, RECT HOUSING.....89
LAMP MH 1000W BT37HOR.....89
LAMP MH 1000W M1000/U SYL.....87
LATCH HEAVY DUTYSPRING.....35
LENS GASKET FOR LIGHT FIXTURE.....87
LENS W/GASKET (C41100720).....87
LENS,LIGHT (57449).....89
LIGHT DOME 12V W/SWITCRL4.....91
LIGHT FIXTURE,MH,AL4,RL4,AL5.....87
LIGHT INDICATOR 12VRED.....71, 75
LIGHT SOCKET,PSI RECT 5 KV.....89
LOCKNUT, CONDUIT 3/4CSA APPVD......47,
49
LOCKNUT,CONDUIT,1/2 CSA APPVD.....87

NUT,AXLE SPRING 2000NO.....35
NUT,CLIP,3/8-16X.75.....35
NUT,EXHAUST MANIFOLD.....55
NUT,FLANGE,1/4-20.....47
NUT,FLANGE,5/16-18 Z.....47, 49
NUT,HEX,1-8.....43
NUT,HEX,JAM,1/2-13.....51
NUT,LOCK,3/8-16.....51
NUT,LOCKING-LRG.FLANGE,3/8-16.....81
NUT,LP NYLOCK,5/8-11.....37
NUT,NYLOCK,1/2-13.....37, 51, 65–66, 81, 91
NUT,NYLOCK,1/2-13 GR2....35, 43, 53, 83, 85
NUT,NYLOCK,1/4-20.....83, 85
NUT,NYLOCK,1/4-20 GR2.....35
NUT,NYLOCK,3/4-10 ZP.....35, 83, 85
NUT,NYLOCK,5/16-18.....55
NUT,NYLOCK,5/8-11.....43
NUT,NYLOCK,7/8-9.....81
NUT,NYLOCK,7/8-9 Z.....35
NUT,WHEEL, 1/2 X 20.....41
NUTS,EXHAUST.....63
NUTSERT 5/16-18 UNCP/.....39
NUTSERT,1/4-20.....69, 73
NUTSERT,8-32 (833543).....87

O
O-RING.....65–66
O-RING, LIFT PUMP,(PERKINS 404.....61
OUTRIGGER LEG GALV.OL.....35

P

PANEL TOP-AL HINGERL.....47
PANEL, DOOR, RL4.....49
PANEL, FRONT, CABINET, RL4.....49
PANEL, REAR, CABINET, RL4.....49
PANEL, TOP, CABINET, RL4.....49
PANEL, UNDERDOOR, CURBSIDE.....49
PANEL, UNDERDOOR, ROADSIDE.....49
PANEL,CNTL BOX FACE,CSA.....69
PANEL,FRONT,CTRL BOX (186540).....69
PANEL,REAR,CTRL BOX (186540).....69
PERKINS 135326205AIR.....63
PIGTAIL,FUEL SOLENOID,KUBOTA.....77
PIN,0.75 X 7' ZINC.....35, 47, 49
PIN,LYNCH.....43
PINCOTTER 0.125 1.750.....41
M
PINION GEAR AND DISC K-1550.....51
MA-CHAIN SAFETY 3000LB.....35
PINION SHAFT.....51
MA-CHAIN SAFETY 3000LB 3/8X30".....35
PIPE FITTING STR ELBO.....39
MA-GROUND ROD LT.TWR.....91
PIPE PLUG 1/4 GALV.....93
MA-TOWER ASSY W/CABLES,RL4.....79
PIPE,INJECTOR 1, 403C-11.....61
MANIFOLD,EXHAUST.....63
PIPE,INJECTOR 1,D905,D1105.....57
MARATHON SUPPRESSOR/VARISTOR....65– PIPE,INJECTOR 2, 403C-11.....61
66
PIPE,INJECTOR 2,D905,D1105.....57
MOUNT FRONT TIRE-SPAR.....91
PIPE,INJECTOR 3, 403C-11.....61
MUFFLER BRACE.....53
PIPE,INJECTOR 3,D905,D1105.....57
MUFFLER,CATALYTIC,PERKINS 403C.....63 PLATE,SIDE,COMBO HITCH,BOLT-ON.....43
MUFFLER,KUBOTA.....55
PLUG,HEX SOCKET,3/8 MPT.....39
PLUG,OIL DRAIN Z482-E***.....55
PLUG,OIL DRAIN,PERKINS 403D-11G.....61
N
PROP,DOOR,TELESCOPIC,10".....47
NIPPLE CHASE 1/2CSA APPVD.....47, 49
PULLEY,CRANK, 403C-11.....61
NIPPLE CHASE 3/4CSA APPVD.....47, 49
PULLEY,FAN,KUBOTA, D-905,GS68.....55
NUT FLANGE 3/8 -16.....35
PULLEY,STEEL,3".....35
NUT CLIP 1/4 -20X3/4.....47, 53, 81
PUMP,FUEL, 12VDC.....39
NUT HEX 5/8-11NCGRADE2 ZP.....43
PUMP,LIFT(FUEL) PERKINS(54555).....61
NUT LOCK NYLON INSERT.....49, 85
PUMP,PRIMER,PERKINS***.....39
NUT LOCK NYLON INSERT 3/8.....49, 93
PUMP,WATER.....61
NUT, LOCK, NYL 10-24NC 18-8 SS.....91

Part No. 116693

RL4000, TML-4000

R
RACE, INNER.....41
RACE, OUTER.....41
RADIATOR, KUBOTA, D905 & D1105.....53
RADIATOR,PERKINS,TML.....63
RATCHET GEAR,K-1550 1/2" I.D......51
RATCHET KIT (K-1500,K-1550)**.....51
REAR PANEL WELDMENT RL4000.....47
RECEP 30A 20V 3POLE.....71
RECEPTACLE 20A 120V DUPLEX GFI.....71
Ref, GENERATOR.....59
Ref, GENERATOR FASTENERS.....59
REFLECTOR & LENS ASSY STD FIX.....87
REFLECTOR (C41100720).....87
REFLECTOR BASE.....89
REFLECTOR LAMP SIDE.....89
REFLECTOR SIDE.....89
REGULATOR,12V-PERKINS 103.10.....63
RELAY 12V DC 30A NO OR.....71, 75
RETAINER CLIP,GLASS/LENS.....89
RETAINING RING.....51
RING,REINFORCING (C41100720).....87
RIVET POP 1/4 X1/2.....81
RIVET POP 1/8X.390 GR.....87
RIVET,POP,SS,3/16"X1/2" BLIND........47, 49,
69, 73
ROLL PIN 1/4 X1-5/8.....37

S
SCREW 1/2 -13 X 2.....81
SCREW #10-24NCX1/2RD.....91
SCREW #10-32NFX3/4 LO.....49
SCREW ,10X1.5X35MM GR8.8.....47
SCREW 1/2-13 X 1.5 IN.....37
SCREW 1/2-13NCX1-1/2H.....91
SCREW 1/2-13NCX4-1/2H.....37
SCREW 1/2-13NCX5-1/2H.....91
SCREW 1/2-13X 1 Z G5.....81
SCREW 1/4-20NCX5/8 HW.....37, 39, 47, 49
SCREW 3/8-16X3/4 S/S HEX.....85
SCREW ALLENHEX 1/2 -13X 1.5.....47, 49
SCREW CARRIAGE 1/4 -20X 3/4 Z.....47
SCREW FLANGE 1/2 -13X.....35
SCREW FLANGE 1/4 -20X.....47, 53, 81
SCREW FLANGE 3/8 X1.5ZP***.....49
SCREW FLANGE 3/8X 3/4.....81
SCREW FLANGE 5/16 -18X1.....47, 49
SCREW,FLANGE,1/4-20X1/2" PATCH.......69,
73
SCREW,HH SLOT,1/4 X 0.75.....45
SCREW,HH SLOT,8-32X1.....87
SCREW,HHC,1/2-13 X 1.25.....87
SCREW,HHC,1/2-13 X 1.5.....87
SCREW,HHC,1/2-13 X 2 G.....35
SCREW,HHC,1/2-13 X 3.5 GR8.....61, 65–66,
83, 85
SCREW,HHC,1/2-13 X 4 G.....43
SCREW,HHC,1/2-13 X 4.5,GRD.8.....43
SCREW,HHC,1/2-13 X 5.5,GRD.8.....43
SCREW,HHC,1/2-13 X 6.....43
SCREW,HHC,1/2-13 X 6 GR5 ZP.....43
SCREW,HHC,1/2-13 X 6.5.....53
SCREW,HHC,1/2-13X4,GR8.....65–66
SCREW,HHC,1/2-13X7 GR5 YEL.....53
SCREW,HHC,1/4-20 X 1.....83, 85
SCREW,HHC,3/8-16 X 1.25.....65–66, 93
SCREW,HHC,3/8-16 X 1.5.....65–66
SCREW,HHC,3/8-16 X 3.75.....35

99

May 2012
Part Description Index (continued)
SCREW,HHC,3/8-16 X 5.5 GRD 8.....51
SCREW,HHC,3/8-16 X 6.....51
SCREW,HHC,5/16-18 X 6.....85
SCREW,HHC,5/16-18X.75,GR8,Y.....65–66
SCREW,HHC,5/8-11 X 2.5.....37, 43
SCREW,HHC,5/8-11X4.50,GR8,Y.....43
SCREW,HHC,M10X1.25 X 35MM GR 8.....53
SCREW,HHC,M12X1.25X30MM,GR8.8.....61
SCREW,M8 X 35MM.....55
SCREW,PHILLIPS,PHM,8-32 X .5.....71
SCREW,PHM,10-16 X 3/4.....69, 73
SCREW,PHM,10-24 X 5/8.....87
SCREW,PHM,6-32 X .25.....71, 75
SCREW,PHM,8-32X3/8.....87
SCREW,RH,6-32 X 5/8.....77
SCREW,RHM,6-32X5/8.....87
SEAL, OIL FILLER CAP.....61
SENSOR,WATER TEMPERATURE.....63
SERIAL LABEL,BLANK,4X8,CHROME*.....11,
13, 23, 25
SHACKLE,AXLE,4-5/8" LONG.....35
SHAFT,PINION.....51
SLEEVE,CABLE,1/16".....35
SLEEVE,WIRE,FIBERGLASS.....87
SLIDE BLOCK,TOWER GD 1147086.....81
SNAP RING,JACK (841430).....35, 37
SOCKET BASE-MOGUL.....87
SOLENOID,FUEL,2-WIRE KUBOTA.....57
SOLENOID,FUEL,3 WIRE,KUBOTA.....57
SOLENOID,SHUT DOWN PERKIN40422.....61
SPACER, DRUM BOLT, K-1550.....51
SPACER, SLEEVE,.63 X .75 X .50.....37
SPACER, STRUT.....37
SPACER, TOWER, RL4.....49
SPACER,BALLAST,STACKED.....45
SPACER,SIDE,COMBO,HTCH,BOLT-ON.....43
SPIDER, MH/HPS.....87
SPRING, TORSION,.875 ID X .50.....37
SPRING, LAMP RETAINER.....89
SPRING,COIL,1/2 X 2.25.....37
SPRING,GAS,16",60LBS.....49
SPRING,KICKOUT,BOOM/TOWER RL.....81
SPRING,LEAF FOR AXLE, 4 PLY.....35
STARTER, PERKINS, 403D.....63
STARTER,KUBOTA,D1105/905.....55
STRUT BAR, OUTRIGGER.....37
STUD,EXHAUST MANIFOLD.....55
STUDS,EXHAUST.....63
SUPPORT,PLASTIC,1 X 2.5 X 3.5".....47, 49
SVC KIT,TAILLIGHTS,AL.....77
SWITCH PUSH-BUTTON W/BOOT.....71, 75
SWITCH,LOW OIL PRESS,KUBOTA.....55
SWITCH,OIL PRES,PERK 403D-11G.....61
SWIVEL,BOOM RL4.....81

T
T-HANDLE.....87
TAIL PIPE, KUBOTA.....55
TANK,RECOVERY,COOLANT,KUBOTA.....53
TERM RING,#10 NYL INS 12/1.....77
TERMINAL BLOCK.....65–66
TERMINAL RING NYL INS.....91
TERMINAL STRIP,CE.....87
THERMOSTAT.....55
THERMOSTAT COVER.....55
THERMOSTAT,PERKINS 403D-11G.....63
TONGUE W/JACKBRKT B-O-H.....35
TOP FRAME,HOUSING BASE.....89
TUBE, SPACER.....85

100

V
V-BELT,KUBOTA.....55
VALVE COVER BREATHER.....61
VALVE COVER, D905.....55
VALVE,AIR CLEANER,KUBOTA.....59
VALVE,PLASTIC DRAIN.....93

W
WASHER FLAT #10 STAINLESS.....91
WASHER FLAT 1/2ZP...35, 37, 43, 53, 65–66,
81
WASHER FLAT 1/45/8 SBIN.....47, 49
WASHER FLAT 3/8 ZP SAE BIN.....49, 65–66,
93
WASHER FLAT 5/16YZP.....49
WASHER FLAT 5/8.....43
WASHER LOCK 1/2ZP.......37, 43, 47, 49, 53,
61, 65–66, 81, 87, 89
WASHER LOCK 3/8ZP.....65–66, 93
WASHER LOCK 5/16 ZP BIN.....65–66
WASHER LOCK 5/8 ZP.....43
WASHER LOCK STAR 1/2E.....87, 89
WASHER,ALXL,840377,841050.....41
WASHER,CLAMP,RUBBER(833543).....87
WASHER,FLAT,.640X1.160X.09.....37
WASHER,FLAT,1.000,HARDENED.....43
WASHER,FLAT,1/2 SS 18-8 BIN.....35
WASHER,FLAT,3/4 ZP.....83, 85
WASHER,FLAT,7/8 Z.....35
WASHER,FLAT,SAE 1/4",ZINC.....47, 49
WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....53, 61,
65–66
WASHER,FLAT,USS,1/2",Y.....43, 91
WASHER,FLAT,USS,1/4"Y.....83, 85
WASHER,FLAT,USS,3/8",Y.....85
WASHER,FLAT,USS,5/8",Y.....43
WASHER,FLAT,USS,7/8",Y.....81
WASHER,LOCK,#6 SS.....75
WASHER,LOCK,.375.....85
WASHER,LOCK,M10 ZP.....53
WASHER,LOCK,STAR 3/4 E.....83
WASHER,RUBBER SEAL.....93
WASHER,SHIM,1.50 X .890 X .09.....37
WASHER,UHMW,13/16 IDX3 ODX1/8.....85
WATER COLLECTOR AY.....93
WATER OUTLET, VERTICAL.....63
WATER PIPE,KUBOTA.....53
WATER PUMP ASSY,KUBOTA.....55
WELDMENT, OUTRIGGER HANDLE.....37
WELDMENT, STRUT GUIDE***.....37
WELDMENT,OUTRIGGER CS.....37
WELDMENT,OUTRIGGER RS.....37
WHEEL/TIRE ASSY,13",175/80 LRB.....35, 91
WINCH BRACKET, DRUM BOLT LOCK.....51
WINCH PINION PLATE, K-1550.....51
WINCH,HAND,5.1:1,1500LBS.....51
WING NUT, FIXTURE,RL4,AL4,AL5.....83
WIRE 8 AWM-MTW GREEN.....91
WIRE HARN,AC,60HZ,1-240V&1-GFI.....77
WIRE HARN,DC,IN CTRL BOX,2006.....77
WIRE HARN,ENG,KUBOTA,DC,2006.....77
WTHRSRIP, 1/4" X 1/2"W.....35, 47

Y
YOKE & BASE PIN ASSEMBLY.....35
YOKE,PSI RECT.LIGHT FIXTURE.....89

RL4000, TML-4000

Part No. 116693

Parts Manual
RL4000
TML-4000

from SN RL409-979
from SN TML10-101

Part No.
116693

Rev B3