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AG-1500

AG-1500

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Published by: the707 on Mar 17, 2008
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CONTENTS

SAFETY INFORMATION PRE-OPERATION CHECK STARTING THE ENGINE STOPPING THE ENGINE CONNECTION PERIODIC MAINTENANCE APPLICATION RANGE TROUBLESHOOTING SPECIFICATIONS CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT DETAIL DIAGRAM CYLINDER AND CYLINDER HEAD AND MUFFLER ASSEMBLY PANEL AND CARBURETOR ASSEMBLY STARTER AND IGNITION ASSEMBLY CRANK AND CONNECTING ROD AND PISTON ASSEMBLY FUEL TANK ASSEMBLY ALTERNATOR ASSEMBLY WIRING DIAGRAM LIMITED WARRANTY PRODUCT REGISTRATION CARD 19 22 24 26 28 30 31 32 33 34 35 1 3 5 7 8 10 15 16 18

1.SAFETY INFORMATION

EXHAUST FUMES ARE POISONOUS Never operate engine indoors

FUEL IS HIGHLY FLAMMABLE. Stop engine when refuelling.

No Smoking while refuelling.

Take care not to spill fuel.

Never operate in wet weather conditions.

Never place near inflammables.

Never touch with wet hands.
1

Ground (earth ) generator.

DO NOT connect to commercial power outlet.

DO NOT connect to another generator.

2

2.PRE-OPERATION CHECK
Fuel tank capacity:4L Use oil-mixed petrol

Do not make fuel reach the top of fuel filter.

How to make mixed petrol:

Petrol and oil mixing Ratio:50:1

3

Use fuel tank cap to measure as:

1.(L):0.02 (L)

2.(L):0.04 (L)

3.(L):0.06 (L)

4.(L):0.08 (L) Shake fuel tank before starting.

4

3.STARTING THE ENGINE

Before starting,DO NOT connect with any electrical appliance.

AC O U

T

1.Turn fuel lever to "ON" position.

2.Turn choke lever to "1"

"ON"

1

5

3.Turn engine switch to "ON"

"ON"

4.Pull slowy on recoil starteruntil engaged,then pull it briskly.

5. Return choke lever.

6

4.STOPPING THE ENGINE.
Before stopping, turn off all electrical appliance.

AC O U

T

1.Turn engine switch to"stop"
"STOP"

2.Turn fuel lever to "OFF" position.

"OFF"

7

5.CONNECTION.
1.WIND LEAD 2 OR 3 TURNS AROUND THE HANDLE

2.Start engine.

3.Plug into AC socket.

AC O U

T

Battery charger (if equipped) Connect red lead (provided as accessory) To positive pole (+) ,and black to negative pole (-)

8

SAFETY DEVICES

RESET OFF

Press to reset AC or DC protector. Reduce load under the top limit of rated output. If AC or DC protector (if equipped) turns off.

RESET OFF

1 2

"On" "Off"

2 1

9

6.PERIODIC MAINTENANCE ITEM
Spark plug

REMARKS
Remove carbon Adjust gap. Replace if necessary. CLEAN Replace if necessary. CLEAN Replace if necessary. CLEAN Replace the related part if necessary.

Every 50hrs Every 150hrs Or Or Every month Every 3 month

Air filter

Fuel filter

Carbon Deposits

10

SPARK PLUG

1.Remove spark plug.

2.Remove carbon deposits.

3.Check for discolouration. Standard:Tan colour.

4.Check spark plug gap. 0.7~0.8mm (0.028~0.031)

11

AIR FILTER

1. Air filter 2.Wash in solvent. 3.Motor oil (SEA#20) 4.Squeeze out.

1 3

2

4

Never run engine without the filter element.

12

FUEL FILTER

1.Stop engine. 2.Turn fuel lever to "OFF" 3.Clean with solvent.

13

1.Clean in solvent. 2.Wipe off. 3.Insert.

1

2

3

14

7.APPLICATION RANGE

Appliance AC

AG-1500

Power factor

~900W

1

~670W

0.7~0.8

~790W

0.7~0.95

If DC output is equipped DC 12V/8.3A Max chargeable batterycapacity: 40A.h

15

8.TROUBLESHOOTING

ENGINE WON'T START

"ON"

"ON"

1.Check fuel. (Fuel switch to "ON") 2.Engine switch to "ON" 3.Check spark plug

16

If engine still won't startCheck the following:

1.Fuel cock clogging 2.Air filter clogging Or consult with your dealer.

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9.SPECIFICATIONS

AC Output Rated Voltage Frequency AC Current Rated Output Maximum Output Operation hours

Unit
V Hz A VA VA Hr

AG-1500
120 60 8.3 1000 1200 3

18

CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EPA), together with AMICO INTERNATIONAL CORP, are pleased to explain the Emission Control System Warranty on your new small off-road engine. New small off-road engines must be designed, built and equipped to meet stringent anti-smog standards for the state of California and the federal government. AMICO INTERNATIONAL CORP. warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect, unapproved modification or improper maintenance of your engine. Your emission control system may include parts such as the carburetor, ignition, intake and exhaust systems. AMICO INTERNATIONAL CORP. will repair your engine at no cost to you for diagnosis, replacement parts and labor, should a warrantable condition occur. MANUFACTURER'S EMISSION CONTROL SYSTEM WARRANTY COVERAGE: Emission control systems on 1997 and later model year engines are warranted for two years as hereinafter noted. If, during such warranty period, any emission-related component or system on your engine is found to be defective in materials or workmanship, repairs or replacement will be performed by your dealer. PURCHASER'S/OWNER'S WARRANTY RESPONSIBILITIES: As the small off-road engine purchaser/owner, you are responsible for the completion of all required maintenance as listed in your factory supplied Owner's Manual. For warranty purposes, AMICO INTERNATIONAL CORP. recommends that you retain all receipts covering maintenance on your engine. However, AMICO INTERNATIONAL CORP. cannot deny warranty solely because of the lack of receipts or for your failure to ensure the completion of all scheduled maintenance. As the small off-road engine purchaser/owner, you should, however, be aware that AMICO INTERNATIONAL CORP. may deny any and/or all warranty coverage or responsibility if your engine, or a part/component thereof, has failed due to abuse, neglect, improper maintenance or unapproved modifications, or the use of counterfeit and/or "grey market" parts not made, supplied or approved by AMICO INTERNATIONAL CORP. You are responsible for presenting your engine to your dealer as soon as a problem occurs. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. Warranty service can be arranged by contacting your dealer. IMPORTANT NOTE: This warranty statement explains your rights and obligations under the Emission Control System Warranty (ECS Warranty), which is provided to you by AMICO INTERNATIONAL CORP. pursuant to California and federal law. See also the " AMICO INTERNATIONAL CORP. Limited Warranties," which is enclosed herewith on a separate sheet, also provided to you by AMICO INTERNATIONAL CORP. The ECS Warranty applies only to the emission control system of your new engine. If there is any conflict in terms between the ECS Warranty and the AMICO INTERNATIONAL CORP.

19

Warranty, the ECS Warranty shall apply except in circumstances where the AMICO INTERNATIONAL CORP. Warranty may provide a longer warranty period. Both the ECS Warranty and the AMICO INTERNATIONAL CORP.Warranty describe important rights and obligations with respect to your new engine. Warranty service can be performed only by your dealer. When requesting warranty service, evidence must be presented showing the date of the sale to the original purchaser/owner. The purchaser/owner shall be responsible for any expenses or other charges incurred for service calls and/or transportation of the product to/from the inspection or repair facilities. The purchaser/owner shall also be responsible for any and/or all damages or losses incurred while the engine is being transported/shipped for inspection or warranty repairs. IF YOU HAVE ANY QUESTIONS REGARDING YOUR WARRANTY RIGHTS AND RESPONSIBILITIES, YOU SHOULD CONTACT YOUR DEALER. EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS Warranty) for 1997 and later model engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines. The ECS Warranty Period shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter. (b) General Emissions Warranty Coverage: AMICO INTERNATIONAL CORP. warrants to the original, end-use purchaser/owner of the new engine or equipment and to each subsequent purchaser/owner that each of its engines is: (1) Designed, built and equipped so as to conform with all applicable regulations adopted by the EPA and CARB pursuant to their respective authority, and (2) Free from defects in materials and workmanship which, at any time during the ECS Warranty Period, may cause a warranted emissions-related part to fail to be identical in all material respects to the part as described in the engine manufacturer's application for certification. (c)The ECS Warranty only pertains to emissions-related parts on your engine, as follows: (1) Any warranted, emissions-related parts that are not scheduled for replacement as required maintenance in the Owner's Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by your dealer according to Subsection (4) below. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. (2) Any warranted, emissions-related part that is scheduled only for regular inspection as specified in the Owner's Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of "repair or replace as necessary" shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. (3) Any warranted, emissions-related part that is scheduled for replacement as required maintenance in the Owner's Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by your dealer according to Subsection (4) below. Any such emissions-related part repaired

20

or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part. (4) Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at your dealer. (5) When the engine is inspected by your dealer, the owner shall not be held responsible for diagnostic costs if the repair is deemed warrantable. (6) AMICO INTERNATIONAL CORP. shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of any emission-related part covered by the ECS Warranty. (7) Throughout the ECS Warranty Period,AMICO INTERNATIONAL CORP. shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emissionrelated parts. (8) AnyAMICO INTERNATIONAL CORP. authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repairs and will be provided without charge to the purchaser/owner. Such use shall not reduceAMICO INTERNATIONAL CORP.'s ECS Warranty obligations. (9) Unapproved, add-on, modified, counterfeit and/or "grey market" parts may not be used to modify or repair a AMICO INTERNATIONAL CORP. engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. AMICO INTERNATIONAL CORP. shall not be held liable hereunder for failures of any warranted parts of a AMICO INTERNATIONAL CORP. engine caused by the use of such an unapproved, add-on, modified, counterfeit and/or "grey market" part. EMISSION RELATED PARTS INCLUDE THE FOLLOWING: 1) Fuel Metering System: a) Gasoline carburetor assembly and its internal components (if so equipped). b) Fuel filter (if so equipped) c) Carburetor gaskets d) Fuel pump (if so equipped) 2) Air Induction System including: a) Intake pipe/manifold b) Air cleaner 3) Ignition System including: a) Spark plug b) Ignition module/coil 4) Catalytic Muffler Assembly (if so equipped) including: a) Muffler gasket b) Exhaust manifold 5) Crankcase Breather Assembly including: a) Breather connection tube

21

10.DETAIL DIAGRAM

22

23

11.CYLINDER AND CYLINDER HEAD AND MUFFLER ASSEMBLY

24

CODE

DESCRIPTION
AG-1500 bolt Fan cover cylinder head nut nut cylinder head spark plug High voltage set screw,hexagon gasket,cylinder head clinder head screw,pan head muffler assy gasket,exhaust pipe gasket,cylinder head bolt anti-vibration crankcase,front magnetor clamp/locating sheet screw,pan head oil seal bolt,flange pin,dowel bearing circlip oil seal crankcase,back

QUANTITIES
AG-1500 2 1 2 2 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 2 2 6 2 2 1 1 1

Number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

AG-1500 LSB06012 AG-1500062011 LMD06 LMB06 AG-150001201 AG-150001100 AG-150001101 LSB06016 AG-150001202 AG-150001203 LSB06020 AG-150001301 AG-150001302 AG-150001204 LZA06110 AG-150001102 AG-150001409 AG-150001103 AG-150001104 LSB06020 AG-150001405 LSB06050 AG-150001406 AG-150001407 AG-150001408 AG-150001402 AG-150001401

25

12.PANEL AND CARBURETOR ASSEMBLY

26

CODE

DESCRIPTION
AG-1500 screw,pan head Panel Pad screw air cleaner case assem. Pane Pad cover unit screw set air cleaner element screw carburetor iron gasket bolt,flange air cleaner cover switch cover unit switch ignitor capacitor Panel Pad set stay front carburetor gasket carburetor assembly back carburetoe gasket screw manifold, intake reed valve assy rod, link spring,tension arm,governor nut , flange spring,governor supporting plate spring, compression screw,governor shaft,governor fork,governor washer,plate screw, pan head

QUANTITIES
AG-1500 10 1 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2

Number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

AG-1500 LSA06065 AG-1500062011 LSA06065 AG-150002300 AG-150002303 AG-150002304 AG-150002301 LSA06065 AG-150002201 LSB06015 AG-150002302 AG-150002305 AG-150002306 AG-150002307 AG-150002308 AG-150002309 AG-150002202 AG-150002200 AG-150002002 LSA06020 AG-150002003 AG-150002004 AG-150002102 AG-150002103 AG-150002101 LMB06 AG-150002104 AG-150002105 AG-150002106 LDA06040 AG-150002005 AG-150002006 PDA06 LDA06012

27

13.STARTER AND IGNITION ASSEMBLY

28

CODE

DESCRIPTION
AG-1500 bolt,flange rope,starter handle,starter fan cover spiral spring sheave drum driver pawl spring, drive plate driver platebolt bolt flywheel

QUANTITIES
AG-1500 4 1 1 1 1 1 2 2 2 1 1

Number
1 2 3 4 5 6 7 8 9 10 11

AG-1500 LSB06012 AG-150003607 AG-150003606 AG-150003600 AG-150003601 AG-150003602 AG-150003603 AG-150003604 AG-150003605 LSA06010 AG-150003300

29

14.CRANK AND CONNECTING ROD AND PISTON ASSEMBLY

CODE

DESCRIPTION
AG-1500 nut crank, flywheel pin, crank bearing,conrod connecting rod crank, PTO key,woodruff screw weight stay bearing,piston circlip piston piston ring set pin,piston

QUANTITIES
AG-1500 1 1 1 1 1 1 1 2 1 1 2 1 2 1

Number
1 2 3 4 5 6 7 8 9 10 11 12 13 14

AG-1500 AG-150004001 AG-150004101 AG-150004102 AG-150004103 AG-150004200 AG-150004104 AG-150004105 LSA06025 AG-150004106 AG-150004304 AG-150004301 AG-150004303 AG-150004300 AG-150004302

30

15.FUEL TANK ASSEMBLY

CODE

DESCRIPTION
AG-1500 cap assy seal ring fuel cup strainer Fuel Meter handle assy washer,seal washer,spring screw,pan head fuel tank screw clip element oil level switch hose

QUANTITIES
AG-1500 1 1 1 1 1 1 2 2 2 1 4 2 1 1 1

Number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

AG-1500 AG-150005100 AG-150005101 AG-150005001 AG-150005002 AG-150005005 AG-150005004 PDA06 TDA06 LSA06030 AG-150005006 lsa06012 AG-150005201 AG-150005003 AG-150006300 AG-150005202

31

16.ALTERNATOR ASSEMBLY

CODE

DESCRIPTION
AG-1500
stator assy rotor assy rectifier assy fan,generator bearing washer,plate washer,spring bolt rear cover insulator screw,pan head screw,pan head

QUANTITIES
AG-1500 1 1 1 1 1 1 1 1 1 2 3 1

Number
1 2 3 4 5 6 7 8 9 10 11 12

AG-1500 AG-150006100 AG-150006200 AG-150006400 AG-150006300 AG-150006001 PDA06 TDA06 LSB06152 AG-150006002 AG-150006500 LSB06080 LSB06012

32

17.WIRING DIAGRAM

33

Limited Warranty
AMICO provides a one-year limited warranty for AMICO generators. All products covered by this limited warranty which are used in commercial applications are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase. AMICO warrants to the original purchaser that the alternator and engine for its portable generator will be free from the defects in materials or workmanship for the items and period set forth below from the date of original purchase. During warranty period, AMICO will repair or replace any part that, upon examination by AMICO, is found to be defective under normal use and service. Starting batteries are not warranted by AMICO. All transportation cost under warranty including return to the factory if necessary, are to be prepaid by the purchaser. All decisions of AMICO with regard to this limited warranty shall be final. This warranty does not cover: 1.Merchandise sold as reconditioned, used as rental equipment, or floor or display models. 2.Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, over loading, over speeding, improper maintenance, the use of accessories or attachments not recommended by AMICO, or unauthorized repair or alterations. 3.Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use. 4.Any incidental, indirect or consequential loss, damage, or expense thatmay result from any defects, failure or malfunction of the products is not covered by this warranty. For service, please e-mail to or fax to 562-908-1899, Warranty service can be performed only by AMICO authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date must be presented.

34

PRODUCT REGISTRATION CARD
For more efficient customer service, please fill out the information below and mail to our produce Warranty and Registration Division: Amico International Corp. 4825 Gregg Road, Pico Rivera, CA 90660, U.S.A Tel: 562-908-0088 Fax: 562-908-1899 Website: www.amicousa.com Model No. Engine Serial No. Purchase Date. [ ] Other / /

[ ] Retail location Purchased from: Name Address Telephone w/area code Purchased: [ ] NEW or [ ] USED Consumer information : Name Address City State Country Are you a: [ ] Business Product Usage Information : How often will you use this product? [ ] Everyday [ ] Emergency use only

[ ] Private Consumer

Purchase Price

Telephone w/area code Suite or Apt No. Zip Code or [ ] Residence

[ ] Periodically [ ]Other

What type of application will you use this produce in ? [ ]Heavy Commercial [ ]Moderate Commercial [ ]Light Commercial [ ] Tradeshows [ ] Heavy residential [ ] Moderate Residential [ ]Light Residential [ ]Camping, backpacking [ ]Other IMPORTANT I NFORIJAT I ON It is critical to your warranty that the original point of sales receipt be retained by current consumer, and in order to comply with our product Warranty Statement you must return this registration card within 15 days of original purchase. Product warranty is valid from original date of purchase.

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