Professional Documents
Culture Documents
NO
VALVE RECLAMATION
PROCEDURE
Maintenance Department
PREPARED BY:
MP-37
REV. NO.
ISSUE NO.
EFFECTIVE DATE
PAGE NO.
ORIG. PREPARED BY
REVISED BY
: 01
: 00
: JULY 01,1999
: 1 OF 5
: MIA
: UE
AREAS : ALL
___________________________________________________
FSE (UE)
REVIEWED BY:
DATE
_____________________________________________________
(AMn)
APPROVED BY:
DATE
___________________________________________________
MM (AAKn)
DATE
CHANGE RECORD
S. NO
REV. NO.
01
01
DATE
PAGE NO.
July
30,
02
DISTRIBUTION
DAHARKI LAN
DISTRIBUTION AS PER LIST (MP-01)
SECTIO
N
8
DESCRIPTION OF CHANGE
Added new section on
chemical cleaning work peices
DOC. NO
VALVE RECLAMATION
PROCEDURE
MP-37
REV. NO.
ISSUE NO.
EFFECTIVE DATE
PAGE NO.
ORIG. PREPARED BY
REVISED BY
: 01
: 00
: JULY 01, 1999
: 2 OF 5
: MIA
: UE
AREAS : ALL
TYPES OF VALVES:
Warehouse Material Catalogue, Volume.1, and Class 022 gives a complete list of valves
and their spares available in the plant as stock. Also valve packings, gaskets, and ORings are available in the same catalogue under Class 023 and 024 items. Apart from
this valves for Reciprocating Compressors are available under Class 030 and 130. Control
valve spares are grouped under Class 082 and 182. Pressure Safety Valves (PSV) are
listed under Class 009 and 109. Any spare not stocked under the classification can be
locally manufactured at Shop Facility with a review from Shop Facility Section Head or Incharge as per the Shops Standard Operating Procedures.
4.2
DOC. NO
VALVE RECLAMATION
PROCEDURE
MP-37
REV. NO.
ISSUE NO.
EFFECTIVE DATE
PAGE NO.
ORIG. PREPARED BY
REVISED BY
: 01
: 00
: JULY 01, 1999
: 3 OF 5
: MIA
: UE
AREAS : ALL
4.3
If any welding has to be carried out on the valve, relevant Functional Review or
review with Inspection Section is required on the electrode to be used, in case of
general-purpose electrodes not found suitable.
4.4
Hydro test pressure shall be as per standards; once complete tests are done, Valve
shop shall place a tag specifying hydro test pressure and date. Only Valve Shop is
authorized to perform Valve Hydrotest.
4.5
Valve Shop shall follow their SOPs on valve repairs fully. Also SOPs require
continuous reviews at least once a year by Fabrication Shop supervisor, for
updating.
4.6
All welding procedures and welder are qualified in accordance with ASTM A 488 or
the ASME Boiler and Pressure vessel Code Section IX and certified by Inspection
Section.
RESPONSIBILITIES
5.1
Any repair that can be handled at Field shall be carried out by Field Maintenance
either with or without dismantling valves from the location. For example, gland
packing lubrication or reinforcement or replacement. If it is possible to isolate the
valve from operation, Flange or Bonnet gasket replacement can be carried out by
Field Maintenance. In case where valves are repaired (bonnet gasket, plug, spindle
replacement etc.) in situ pressure test upto operating pressure has to be carried
out. Also Field Maintenance shall install any type of valve including transport, and
rigging at their respective area. Field Maintenance is the owner of the valve under
its location. If any temporary repair has to be carried out, like Box-up, complete
responsibility lies with the respective Field in following Temporary Repair
Maintenance procedure including restoration to permanent status.
5.2
Any machining required on the valve shall be carried out by Shop Facilities at their
Valve repair Shop under their (Shops) Standard Operating Procedure.
Documentation is maintained at Shop Facilities on nature of repair done and
spares used. All spare valves are reclaimed by Shop Facilities including transport
and rigging from and to Salvage yard. Valve Shops arrange spares. Ownership of
the Line valves and their standby in salvage yard lies with the Field Maintenance.
5.3
5.4
All PSV are serviced, overhauled and calibrated by Shop Facilities at their PSV Test
bench under a separate Maintenance procedure. Field Maintenance carries out
transport, rigging, dismantling, and final installation. The Calibration Tag attached
at PSV Shop upon its calibration is filled completely by Field Maintenance once the
PSV is fully installed. Field Maintenance will arrange to send the Tag to Inspection
DOC. NO
VALVE RECLAMATION
PROCEDURE
MP-37
REV. NO.
ISSUE NO.
EFFECTIVE DATE
PAGE NO.
ORIG. PREPARED BY
REVISED BY
: 01
: 00
: JULY 01, 1999
: 4 OF 5
: MIA
: UE
AREAS : ALL
Section for their record of stewarding calibrated PSV installation. Spares for PSVs
are arranged by Shops through Warehouse. Ownership of PSV, including its
standby lies with its location area.
5.5
All Orbit, Plug valves and Emergency Governor Valves are maintained by Field
Machinists of respective Field Maintenance. They do greasing or lubrication.
However, if the valve has to be disassembled and repairs to be done, Shop
Facilities support can be taken.
5.6
All Reciprocating Equipment Suction & Discharge Valves are repaired and
reclaimed and serviced at Shop Facilities as per their Standard Operating
Procedure. However, final acceptance, and inspection of these valves lies with
Field Machinists of the Field Maintenance. Spares for these valves are arranged by
Shop Facilities.
5.7
TESTING OF VALVES
Facility for Hydro- testing of valves is available at Valve Shop and is carried out to meet
API 598, which in turn, refers to ASME / ANSI B 16-34: 1996, Section 7. Testing is done
under the supervision by Valve Shops itself unless and otherwise requested. The copy of
the standard shall be available with Valve Shop or Fabrication Shop Engineer. PSVs are
counterchecked by Inspection Section as per the relevant Maintenance Procedure based
on relevant standard or vendor instructions. Machine Shop and Field Maintenance check
compressor valves upon completion of repairs or reclamation as per vendor instructions.
7.2
7.3
Material, and other parameters as per specification to meet the intended use and
as per Purchase Requisition.
7.4
7.5
New valve shall be sealed at either ends, and their body and other parts new.
7.6
Only Valve Shop is authorized to verify for testing; once tested it is tagged; and
owner is informed.
DOC. NO
8
S.#
1
VALVE RECLAMATION
PROCEDURE
MP-37
REV. NO.
ISSUE NO.
EFFECTIVE DATE
PAGE NO.
ORIG. PREPARED BY
REVISED BY
: 01
: 00
: JULY 01, 1999
: 5 OF 5
: MIA
: UE
AREAS : ALL
DOC. NO
VALVE RECLAMATION
PROCEDURE
Station)
MP-37
REV. NO.
ISSUE NO.
EFFECTIVE DATE
PAGE NO.
ORIG. PREPARED BY
REVISED BY
: 01
: 00
: JULY 01, 1999
: 6 OF 5
: MIA
: UE
AREAS : ALL