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FS-8206A

July 2011

Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
CASE ......................................................................................................................................................................................................... 4
COUNTERSHAFT ASSY ....................................................................................................................................................................... 6
INPUT SHAFT ......................................................................................................................................................................................... 7
KITS & ASSEMBLIES ........................................................................................................................................................................... 8
LEVER ASSY .......................................................................................................................................................................................... 9
MAINSHAFT ASSY .............................................................................................................................................................................. 12
MISCELLANEOUS .............................................................................................................................................................................. 14
REVERSE IDLER GEAR ASSY ......................................................................................................................................................... 15
SHIFT BAR HOUSING ........................................................................................................................................................................ 16

How To Use The Illustrated Parts List


The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature
For information regarding Model Designation and Nomenclature, visit www.roadranger.com.
Kits and Assemblies (K/A's)
Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies
A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: CASE

CASE
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6

S-1878
X-12-2007
X-12-802
4305309
14575
X-8-686

CASE ASSY
PIPE PLUG
PIPE PLUG
GASKET
PTO COVER
CAPSCREW

4300572
X12 2006
X12 800
1684
4302254

1
1
1
1
1
6

Notes

Kits/Assys Where
Needed

1/2"
K-2465
3/8"-16X3/4"

Item

Current Part

Description

Replaced Part

Qty.

Notes

7
8
9
10

X-12-1207
3315679
12815
A-5634

PIPE PLUG
PLUG
BUSHING
CLUTCH HSG ASSY

X12 1202 ,X12 1206

1
1
4
1

3/4" MAGNETIC

11
12
13
14
15
16
17
18
19
20
21
22
23
26
27
28
29
30
31
31
32
32
32
32
32
33
34
35

23380
86312
X-8L-408
3315659
675250
4300888
22329
239614
X-8-725
4302809
4305310
4300301
14373
20719
X-3-1000
X-8-1011
675250
239433
4300675
4301984
3315662
3315663
3315664
3315665
4300978
239436
86D8
K-7048

COVER
NO LONGER AVAILABLE
SCREW & WASHER ASSY
GASKET
BEARING CUP
FRONT BRG COVER-PULL
OIL SEAL
SCREW
CAPSCREW
PTO COVER
GASKET
FITTING-45 DEGREE
MAGNET
DOWEL PIN
LOCKWASHER
CAPSCREW
BEARING CUP
STUD
SPEEDO ROTOR
SPEEDO ROTOR
SHIM .004
SHIM .007
SHIM .010
SHIM .020
SHIM .040
WASHER
NUT
REAR BRG COVER KIT

35

S-7043

35

23726 ,3316236
,3316237 ,A - 5632 ,A 5771
206466

86D08
4302624

1
1
2
1
1
1
1
6
8
1
1
2
2
1
4
4
1
4
1
1
1
1
1
1
1
4
4
1

REAR BRG COVER ASSY

22758 ,4302019

S-7044

REAR BRG COVER ASSY

4302352

36
37
38
39
40
41
42
43

20226
14142
7992
K-2406
12128
4301605
4300363
X-8C-830

2237

X-8C-826

1
1
1
1
1
1
1
1

44
45
46
46
46
46
47
48
53
54

X-8L-808
X-12-405
3315681
3315682
3315683
3315684
20224
4301954
K-3454
K-3455

A - 6398 ,A - 6724
A - 7046 ,A - 7518

3
1
1
1
1
1
1
1
1
1

55
56

14142
X-8C-409

PLUG-MECHANICAL
-O- RING
BUSHING
OIL SEAL KIT
NUT
REAR BEARING COVER
LIFTING EYE
HEX HEAD
SCREW/WASHER ASSY
CAPSCREW
PIPE PLUG
SHIM .004
SHIM .007
SHIM .010
SHIM .020
PLUG-MAGNETIC
SENSOR SEAL
SPEED SENSOR KIT
SPEED SENSOR KIT,
DUAL
-O- RING
CAPSCREW

X 8 724
16596 ,4300571
4302810
11H15

1C1036

20807 ,20808

1
1

Kits/Assys Where
Needed
K-2490
A-5634

#2 ALUMINUM, ABOVE CENTER


LINE PULL TYPE
A-5634

1.75" INPUT
SHAFT 2, WIDTH .375
5/16-18X.81
7/16"-14X7/8"

K-2465
K-2490
K-2490

K-2465
S-1878
S-1878
5/8"
5/8"-11X2-1/4"
1.75" INPUT
1/2"-20X2-5/16"
16 TEETH
6 TEETH
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED

K-2490

K-2183
K-2183
K-2183
K-2183

1/2"
1/2"-20
USE 20807 OIL SEAL NOTE: PUSHIN TYPE SPEEDO SENSOR
USE 20807 OIL SEAL NOTE: SENSOR
SEAL REQUIRED
USE 20807 OIL SEAL NOTE: SENSOR
SEAL REQUIRED
S-7043
K-7048,S-7043
S-7043

S-1878
.500-13 X 1.490
1/2"-13X1-1/4"
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED
QUANTITY AS REQUIRED

K-2183
K-2183
K-2183
K-2183
S-7043
S-7043,S-7044

SINGLE PICK-UP (2 PIN)


DUAL PICK-UP (4 PIN)
K-7048,S-7043
1/4"-20X5/8" (RETAINER FOR
SENSOR)

Group: COUNTERSHAFT ASSY

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3
5
6

3315686
3315687
K-3795
17399
23378

7
8

22328
22304

23375

10
11

22360
23373

12
13
14
15

X-6-E
23371
658981
660181

SNAP RING
WASHER
COUNTERSHAFT BRG KIT
SNAP RING
DRIVE GEARCOUNTERSHAFT
SNAP RING
5TH GEARCOUNTERSHAFT
4TH GEARCOUNTERSHAFT
SNAP RING
3RD GEARCOUNTERSHAFT
KEY
COUNTERSHAFT
BEARING CONE
BEARING CUP

Replaced Part

Qty.

1313645, 791943

1
1
1
1
1

23047

1
1
22306

23049

1
1

23051

4
1
1
1

Notes

Kits/Assys Where
Needed
K-2467,K-2490
K-2467
K-2467,K-2490

K-2467,K-2490

K-2467,K-2490

K-2490
K-2490

Group: INPUT SHAFT

INPUT SHAFT
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
2

742259
23376
23377

BEARING CONE
INPUT SHAFT
INPUT SHAFT

23046
23043

1
1
1

1.75" INPUT
1.75" PUSH/PULL, .9837 PILOT
1.75" PUSH/PULL, 1.1805 PILOT

Kits/Assys Where
Needed
K-2490

KITS & ASSEMBLIES


Item

Current Part

Description

K-2003
K-2183
K-2406
K-2465
K-2467
K-2470
K-2471
K-2490
K-3795
K-7048
S-1576
S-1878
S-2528
S-7043
S-7044

PIN & BUSHING KIT


SHIM KIT
OIL SEAL KIT
GASKET KIT
SMALL PARTS KIT
SYNCHRONIZER KIT
SYNCHRONIZER KIT
BASIC REBUILD KIT
COUNTERSHAFT BRG KIT
REAR BRG COVER KIT
SHIFT BAR HOUSING
CASE ASSY
SHIFT BAR HSG ASSY
REAR BRG COVER ASSY
REAR BRG COVER ASSY

Replaced Part

20807 ,20808

1313645, 791943
4302624
21956
4300572
21956
22758 ,4302019
4302352

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-2490
K-2490

3RD-4TH
5TH-6TH

HOUSING ONLY
COMPLETE

Group: LEVER ASSY

LEVER ASSY
Item

Current Part

Description

Replaced Part

Qty.

Notes

K-7062

SHIFT LEVER HSG KIT

233080 ,4302711 ,A 6440

2
2

201054
23180

PIN
PIN

ALUMINUM HOUSING HIGH LEVER HEIGHT 3-1/2"


FOR HSGS WITHOUT PIN SLEEVES
FOR HSGS WITH PIN SLEEVES

4300690

SPRING

2
2

229337

Kits/Assys Where
Needed

K-7056,K-7061,K7062,K-7065,S-1578,S1697,S-1821,S-1827,S7015,S-7045,S-7063,S7064,S-7065,S-7090
S-1578,S-1697,S1821,S-1827,S-7015,S7045,S-7063,S-7064,S7065,S-7090

Item

Current Part

Description

4301936

Qty.

Notes

SPRING

USE W/CAST IRON SHIFT LEVER


HOUSING

23181

WASHER

21722

SHIFT LEVER 27-1/2"

22138

SHIFT LEVER 33"

22139

SHIFT LEVER 31-1/2"

241076

SHIFT LEVER 27-1/2"

4302823

SHIFT LEVER 33"

202484

DUST COVER

4301958

GASKET

8
9
10

X-8C-604
201401
K-7061

CAPSCREW
SHIFT KNOB
SHIFT LEVER HSG KIT

4
1
1

11

K-7056

SHIFT LEVER HSG KIT

11

K-7065

SHIFT LEVER HSG KIT

12
12
12
13
14
15
16

22383
22384
4301937
K-2003
X-9-503
X-8-560
21246

STUB, SHIFT LEVER 3-1/8"


STUB, SHIFT LEVER 3-1/2"
STUB, SHIFT LEVER 2-7/8"
PIN & BUSHING KIT
NUT
SCREW
BUSHING

1
1
1
1
1
1
2

17

K-7057

SERVICE LEVER KIT 31/2"

17

K-7058

SERVICE LEVER KIT 31/8"

17

K-7059

SERVICE LEVER KIT 27/8"

18

S-1697

18

S-1821

MEDIUM - LEVER HEIGHT 3-1/8"

18

S-7015

LOW - LEVER HEIGHT 2-7/8"

19

S-7063

ISOLATOR LVR ASSY 31/2"


ISOLATOR LVR ASSY 31/8"
ISOLATOR LVR ASSY 27/8"
SERVICE LVR ASSY 3-1/8"

HIGH - LEVER HEIGHT 3-1/2" NOTE:


REQUIRES EXISTING LEVER TO BE
CUT
AND WELDED
(INSTRUCTIONS INCLUDED)
MEDIUM - LEVER HEIGHT 3-1/8"
NOTE: REQUIRES EXISTING LEVER
TO BE CUT
AND WELDED
(INSTRUCTIONS INCLUDED)
LOW - LEVER HEIGHT 2-7/8" NOTE:
REQUIRES EXISTING LEVER TO BE
CUT
AND WELDED
(INSTRUCTIONS INCLUDED)
HIGH - LEVER HEIGHT 3-1/2"

19

S-7064

SERVICE LVR ASSY 2-7/8"

MEDIUM - LEVER HEIGHT 3-1/8"


NOTE: REQUIRES EXISTING LEVER
TO BE CUT
AND WELDED
(INSTRUCTIONS INCLUDED)
LOW - LEVER HEIGHT 2-7/8" NOTE:
REQUIRES EXISTING LEVER TO BE

10

Replaced Part

241075 ,4302711 ,A 6439


4302654
4302704 ,4302711 ,A 6448

1
1

USE WITH HIGH TOWER 27-1/2"


STRAIGHT LEVER - "BEND TO
SUIT" 3/8" X 24 THREAD
USE WITH HIGH TOWER 33"
STRAIGHT LEVER - "BEND TO
SUIT" 3/8" X 24 THREAD
USE WITH MEDIUM TOWER 31-1/2"
STRAIGHT LEVER - "BEND TO
SUIT" 3/8" X 24 THREAD
USE WITH MEDIUM TOWER 27-1/2"
STRAIGHT LEVER - "BEND TO
SUIT" 3/8" X 24 THREAD
USE WITH LOW TOWER 33"
STRAIGHT LEVER - "BEND TO
SUIT" 3/8" X 24 THREAD

Kits/Assys Where
Needed

S-1578,S-1697,S1821,S-1827,S-7015,S7045,S-7063,S-7064,S7065,S-7090
S-1578

S-7090

S-1827

S-7045

S-1578,S-1697,S1821,S-1827,S-7015,S7045,S-7063,S-7064,S7065,S-7090
K-2465,K-7056,K7057,K-7058,K7059,K-7061,K7062,K-7065,S-1578,S1697,S-1821,S-1827,S7015,S-7045,S-7063,S7064,S-7065,S-7090
3/8"-16X1-1/4"
3/8"X24 THREAD
ALUMINUM HOUSING MEDIUM LEVER HEIGHT 3-1/8"
CAST IRON HOUSING LOW - LEVER
HEIGHT 2-7/8"
ALUMINUM HOUSING LOW LEVER HEIGHT 2-7/8"
MEDIUM - LEVER HEIGHT 3-1/8"
HIGH - LEVER HEIGHT 3-1/2"
LOW - LEVER HEIGHT 2-7/8"

S-1578,S-7045,S-7090

K-7058,S-1821,S-7063
K-7057,S-1697,S-7065
K-7059,S-7015,S-7064

K-2003,K-7057,K7058,K-7059,S-7063,S7064,S-7065

Item

Current Part

Description

Replaced Part

Qty.

19

S-7065

SERVICE LVR ASSY 3-1/2"

20

K-7067

21
22

17560
A-6905

ISOLATED SHIFT LEVER


KIT
LEVER GRIP
SHIFT KNOB ASSY

1
1

22

S-2537

SHIFT KNOB ASSY

23
24

X-9-802
S-1578

NUT
SHIFT LEVER ASSY 3-1/2"

1
1

24

S-1827

SHIFT LEVER ASSY 3-1/8"

24

S-7045

SHIFT LEVER ASSY 2-7/8"

24

S-7090

SHIFT LEVER ASSY 3-1/2"

S-7079

Notes
CUT
AND WELDED
(INSTRUCTIONS INCLUDED)
HIGH - LEVER HEIGHT 3-1/2" NOTE:
REQUIRES EXISTING LEVER TO BE
CUT
AND WELDED
(INSTRUCTIONS INCLUDED)
29-3/4" STRAIGHT LEVER - "BEND
TO SUIT" 1/2" X 13 THREAD
1/2"X13 THREAD
W/FULLER LOGO, 1/2" X 13
THREAD
W/6 SPEED EMBLEM, 1/2" X 13
THREAD
1/2"X13 THREAD
COMPLETE ASSY - ALUMINUM
HOUSING HIGH - LEVER HEIGHT 31/2" 27-1/2" STRAIGHT LEVER "BEND TO SUIT" 3/8" X 24 THREAD
COMPLETE ASSY - ALUMINUM
HOUSING MEDIUM - LEVER
HEIGHT 3-1/8" 27-1/2" STRAIGHT
LEVER - "BEND TO SUIT" 3/8" X 24
THREAD
COMPLETE ASSY - ALUMINUM
HOUSING LOW - LEVER HEIGHT 27/8" 33" STRAIGHT LEVER - "BEND
TO SUIT" 3/8" X 24 THREAD
COMPLETE ASSY - ALUMINUM
HOUSING HIGH - LEVER HEIGHT 31/2" 33" STRAIGHT LEVER - "BEND
TO SUIT" 3/8" X 24 THREAD

Kits/Assys Where
Needed

K-7067

11

Group: MAINSHAFT ASSY

MAINSHAFT ASSY
Item

Current Part

Description

1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

3313798
710787
22315
A-5726
4300569
22303
20704
20711
20710
23374
20705
22317
A-5724
20712
4300792
23372
20706
4300793
20713
23370
22756
A-5723
23369
23520

26

22318

SNAP RING
BEARING CONE
SYNCHRONIZER CUP
5TH-6TH SYNCHRO ASSY
CLUTCH HUB
5TH GEAR-MAINSHAFT
BEARING
RETAINER
WASHER SEGMENT
4TH GEAR-MAINSHAFT
BEARING
SYNCHRONIZER CUP
3RD-4TH SYNCHRO ASSY
SNAP RING
CLUTCH HUB
3RD GEAR-MAINSHAFT
BEARING
RETAINER WASHER
WASHER SEGMENT
2ND GEAR-MAINSHAFT
MAINSHAFT
1ST-2ND SYNCHRO ASSY
1ST GEAR-MAINSHAFT
REVERSE GEARMAINSHAFT
SLIDING CLUTCH

12

Replaced Part

22314

22305

22316
23048
20714
23050

22311

Qty.
1
1
2
1
1
1
1
1
2
1
1
2
1
1
1
1
4
2
4
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-2467
K-2490
K-2471
K-2471

K-2490
K-2467
K-2467
K-2490
K-2470
K-2470
K-2467,K-2490

K-2490
K-2467
K-2467

Item

Current Part

Description

27
28

22757
731334

CLUTCH HUB
BEARING CONE

Replaced Part

Qty.
1
1

Notes

Kits/Assys Where
Needed
K-2490

13

MISCELLANEOUS
Item

14

Current Part

Description

71203
71204
71205
71206
71231
71232

SILICONE LUBE
ADHESIVE SEALANT
SEALANT
SILICONE LUBE
GASKET SEALANT
THREAD ADHESIVE

Replaced Part

Qty.

Notes

1
1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE


0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)
4 CC (SINGLE APPLICATION SIZE)
8 MILLILITER SIZE
10 MILLILITER SIZE

Kits/Assys Where
Needed

K-2183
K-2490

Group: REVERSE IDLER GEAR ASSY

REVERSE IDLER GEAR ASSY


Item

Current Part

Description

1
2
3
4

20671
20707
22324
20674

REVERSE IDLER GEAR


BEARING
IDLER SHAFT
-O- RING

Replaced Part

Qty.
1
2
1
1

Notes

Kits/Assys Where
Needed
K-2490

15

Group: SHIFT BAR HOUSING

SHIFT BAR HOUSING


Item

Current Part

Description

Replaced Part

Qty.

Notes

S-1576

SHIFT BAR HOUSING

21956

HOUSING ONLY

16

Kits/Assys Where
Needed

Item

Current Part

Description

2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
17
18
19
20
21
22
23
23
23
24
24
25
26
27
28
29
30
31
32
33
34
35
36

4300853
22752
17179
21970
22941
20815
X-8L-602
X-8C-604
22940
4303656
15900
4304602
X-12-405
X-8L-600
10838
10839
15918
15919
X-14-800
22997
233043
21965
21964
21723
21724
22155
22156
22834
21963
21966
4301163
22322
62516
X-14-600
4300628
4300627
1634
4301165
A-5344
21199

GASKET
PLUG
GASKET
PIN
NEUTRAL LIGHT SWITCH
LIFTING EYE
CAPSCREW
CAPSCREW
REVERSE LIGHT SWITCH
PLUG
GASKET
BREATHER
PIPE PLUG
CAPSCREW
SPRING COVER
GASKET
SPRING
SPRING
STEEL BALL
OIL TROUGH
CAPSCREW
SNAP RING
WASHER
SPRING
SPRING
SPRING
SPRING
SPRING
WASHER
PLUNGER
SHIFT BLOCK
SHIFT YOKE
ROLL PIN
STEEL BALL
YOKE BAR
YOKE BAR
INTERLOCK PIN
SHIFT BLOCK
SHIFT YOKE ASSY
INSERT

37
38
39
45
999

22335
A-5343
A-5670
1064
S-2528

RETAINER
SHIFT YOKE ASSY
SHIFT YOKE ASSY
SPRING
SHIFT BAR HSG ASSY

Replaced Part

12639
17105

16830
15917
23605

62521

21958
22330

21959 22331
4300039
21956

Qty.
1
1
1
2
1
3
3
13
1
1
1
1
1
2
1
1
1
1
4
1
9
1
1
1
1
1
1
1
1
1
1
1
6
6
1
3
3
1
1
6
3
1
1
3
1

Notes

Kits/Assys Where
Needed
K-2465,S-2528
S-1576,S-2528
K-2465,S-1576,S-2528
S-2528

SWITCH NORMALLY CLOSED


3/8"-16X1-1/2"
3/8"-16X1-1/4"
SWITCH NORMALLY OPEN
9/16 - 18, THREADED
1/4" NPT

S-1576,S-2528
K-2465,S-1576,S-2528
S-2528

3/8"-16X1"
S-2528
K-2465,S-2528
RELAXED LENGTH 1.46" (ORANGE)
RELAXED LENGTH 1.5" (GREEN)
1/2"

S-2528

3/8"-16X1"

S-2528
S-2528
K-2467

RELAXED LENGTH 1.36"


RELAXED LENGTH 3.46"
RELAXED LENGTH 2.79" (ORANGE)
RELAXED LENGTH 2.25" (YELLOW)
RELAXED LENGTH 1.56" (ORANGE)

REVERSE
REVERSE
3/8"
REVERSE
1ST-2ND/3RD-4TH/5TH-6TH
1ST-2ND
1ST-2ND

3RD-4TH
5TH-6TH

S-2528
S-2528
S-2528
S-2528
S-2528
S-2528
S-2528
A-5343,A-5344,A5670,K-2467
S-2528
S-2528
S-2528
K-2467,K-2490,S-2528

COMPLETE

17

18