Archi tectural Testi ng

1140 Lincoln Avenue

Springdale, PA 15144
phone: 724-275-7100
fax: 724-275-7102
www.archtest.com
AAMA/WDMA/CSA 101/I.S.2/A440-05
TEST REPORT

Rendered to:

IDEAL WINDOW MANUFACTURING

SERIES/MODEL: Rep Professional
PerfectFit 1 & 2, Lifescapes
Majestic Unequal Lite Double Hung

PRODUCT TYPE: PVC Double Hung Window

Summary of Results
Title Test Specimen #1
700-DH-T000 / 900-DH-T000
Test Specimen #2
700-DH-T001 / 900-DH-T001
Primary Product Designator H-R35 1016 x 1600 (40 x 63) H-R50 1016 x 1600 (40 x 63)
Design Pressure 1680 Pa (35.11 psf) 2400 Pa (50.16 psf)
Operating Force (in motion) 98 N (22 lbf) N/A
Air Infiltration
0.46 L/s/m
2

(0.09 cfm/ft
2
)
N/A
Water Penetration Resistance Test Pressure 260 Pa (5.43 psf) 360 Pa (7.52 psf)
Uniform Load Structural Test Pressure 2520 Pa (52.66 psf) 3600 Pa (75.24 psf)
Forced Entry Resistance Grade 10 N/A

Test Completion Date: 04/02/08

Reference must be made to Report No. 81894.04-501-44, dated 07/27/10 for complete test
specimen description and data.

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1140 Lincoln Avenue
Springdale, PA 15144
phone: 724-275-7100
fax: 724-275-7102
www.archtest.com





AAMA/WDMA/CSA 101/I.S.2/A440-05 TEST REPORT

Rendered to:

IDEAL WINDOW MANUFACTURING
100 West 7th Street, P.O. Box 48
Bayonne, New J ersey 07002-0048

Report No.: 81894.04-501-44
Test Dates: 03/26/08
Through: 04/02/08
Report Date: 07/27/10
Expiration Date: 04/02/12

Project Summary: Architectural Testing, Inc. was contracted by Chelsea Building Products to
perform testing on two Series/Model 700 / 900, PVC double hung windows at the ATI facility
located in Springdale, Pennsylvania. The samples tested successfully met the performance
requirements for the following ratings: Test Specimen #1: H-R35 1016 x 1600 (40 x 63); Test
Specimen #2: H-R50 1016 x 1600 (40 x 63). This report is a reissue of the original Report No.
81894.01-501-44. This report is reissued in the name of Ideal Window Manufacturing through
written authorization of Chelsea Building Products. The samples were provided by the client.

Test Specification: The test specimens were evaluated in accordance with
AAMA/WDMA/CSA 101/I.S.2/A440-05, Standard/Specification for Windows, Doors, and Unit
Skylights.

Test Specimen Description:

Series/Model: Rep Professional
PerfectFit 1 & 2
Lifescapes
Majestic Unequal Lite Double Hung

Product Type: Poly Vinyl Chloride (PVC) Double Hung Window

Test Specimen #1: H-R35 1016 x 1600 (40 x 63)

Overall Size: 1016 mm (40") wide by 1600 mm (63") high

Top Sash Size: 908 mm (35-3/4") wide by 784 mm (30-7/8") high

Bottom Sash Size: 933 mm (36-3/4") wide by 784 mm (30-7/8") high

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Test Specimen Description: (Continued)

Test Specimen #1: H-R35 1016 x 1600 (40 x 63) (Continued)

Screen Size: 899 mm (35-3/8") wide by 781 mm (30-3/4") high

Overall Area: 1.6 m
2
(17.5 ft
2
)

Glazing Type: The sashes were exterior glazed with nominal 22 mm (7/8") thick
insulating glass fabricated from two sheets of 2.5 mm (3/32") clear annealed glass and a
rectangular aluminum spacer system embedded in sealant, single sealed. The glass was
set against a double-sided adhesive tape and secured with rigid vinyl glazing beads.

Reinforcement: The lock rail and exterior meeting rail contained a custom-shaped
extruded aluminum reinforcement, reference Drawing No. 746.

Test Specimen #2: H-R50 1016 x 1600 (40 x 63)

Overall Size: 1016 mm (40") wide by 1600 mm (63") high

Top Sash Size: 908 mm (35-3/4") wide by 784 mm (30-7/8") high

Bottom Sash Size: 933 mm (36-3/4") wide by 784 mm (30-7/8") high

Overall Area: 1.6 m
2
(17.5 ft
2
)

Glazing Type: The sashes were exterior glazed with nominal 22 mm (7/8") thick,
insulating glass fabricated from two sheets of 3 mm (1/8") clear annealed glass and a
rectangular aluminum spacer system embedded in sealant, single sealed. The glass was
set against a double-sided adhesive tape and secured with rigid vinyl glazing beads.

Reinforcement: The lock rail, exterior meeting rail, bottom rail, top rail, and all stiles
contained a custom-shaped extruded aluminum reinforcement, reference Drawing No.
746.


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81894.04-501-44
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Test Specimen Description: (Continued)

The following descriptions apply to all specimens.

Finish: All PVC was white.

Frame Construction: The PVC frame was of mitered and welded corner construction. A
rigid PVC sill riser was applied to the sill of Test Specimen No. 2.

Sash Construction: The PVC sashes were of mitered and welded corner construction.

Weatherstripping:

Description Quantity Location

4.7 mm (0.187") backed by 2 Rows Sash stiles
6.4 mm (0.250") high
center fin pile

4.7 mm (0.187") backed by 2 Rows Top rail
5.6 mm (0.220") high
center fin pile

4.7 mm (0.187") backed by 1 Row Sill
6.9 mm (0.270") high
center fin pile

4.7 mm (0.187") backed by 1 Row Lock rail and exterior meeting rail
8.9 mm (0.350") high
center fin pile

Drainage:

Description Quantity Location

44 mm (1-3/4") wide by 2 Sill screen track, one at each end
3.2 mm (1/8") high weep notch

6.4 mm (1/4") wide by 4 Bottom rail and exterior meeting rail
3.2 mm (1/8") deep weepslot glazing pockets, one at each end

6.4 mm (1/4") wide by 8 Bottom rail and exterior meeting rail,
3.2 mm (1/8") deep weepslot two at each end draining the hollow


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81894.04-501-44
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Test Specimen Description: (Continued)

Hardware:

Description Quantity Location

Metal cam lock 2 Lock rail, one 178 mm (7") in
from each end with corresponding
metal keepers on meeting rail

Plastic tilt latch 4 Lock rail and top rail, one at each
(Specimen #1) end

Plastic tilt latch 4 Top rail, one at each end
(Specimen #2)

Plastic tilt latch 2 Lock rail, one at each end (each
(Specimen #2) fixed with two #6 x 13 mm (1/2")
long screws)

Metal pivot bars 4 Lift and meeting rails, one at each
end

Block & tackle balance 4 Two per jamb

Tilt latch reinforcement clip 2 One per jamb at mid-span of
(Specimen #2 only) the interior track

Screen Construction: The screen was constructed with formed aluminum. The corners
were square-cut and secured using plastic corner keys. The fiberglass mesh screen cloth
was held-in-place with a flexible spline.

Installation: The units were installed in wood bucks constructed of Spruce-Pine-Fir
construction lumber and secured through each jamb with two #8 x 64 mm (2-1/2") long
screws, one 152 mm (6") from each end. A nominal 5 mm (3/16") gap was maintained at
the perimeter between the test unit and wood buck. The exterior perimeter was sealed with
a silicone sealant. (Test specimen #2 only one additional #8 x 64 mm (2-1/2") long screw
was located at midspan of each jamb through the tilt latch clip).

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Test Results: The temperature during testing was 19C (66F). The results are tabulated as
follows:

Paragraph Title of Test - Test Method Results Allowed

Test Specimen #1: H-R35 1016 x 1600 (40 x 63)

5.3.1 Operating Force per ASTM E 2068
Initiate motion 62 N (14 lbf) Report Only
Maintain motion 98 N (22 lbf) 135 N (30 lbf)
Latches 9 N (2 lbf) 100 N (22.5 lbf)
Locks 22 N (5 lbf) 100 N (22.5 lbf)

5.3.2.1 Air Leakage Resistance per ASTM E 283
75 Pa (1.6 psf) 0.46 L/s/m
2
1.5 L/s/m
2

(0.09 cfm/ft
2
) (0.3 cfm/ft
2
) max.

Note #1: The tested specimen meets (or exceeds) the performance levels specified in
AAMA/WDMA/CSA 101/I.S.2/A440-05 for air leakage resistance.

5.3.3.2 Water Penetration Resistance per ASTM E 547 See Note #2

Note #2: The client opted to start at a pressure higher than the minimum required. Those
results are listed under "Optional Performance".

5.3.4.2 Uniform Load Deflection per ASTM E 330
(Deflections were taken on the exterior meeting rail)
(Loads were held for 10 seconds)
720 Pa (15.05 psf) (positive) 2.0 mm (0.08") See Note #3
720 Pa (15.05 psf) (negative) 3.0 mm (0.12") See Note #3

(Deflections were taken on the top sash right stile)
(Loads were held for 10 seconds)
720 Pa (15.05 psf) (positive) 2.8 mm (0.11") See Note #3
720 Pa (15.05 psf) (negative) 0.8 mm (0.03") See Note #3

(Deflections were taken on the bottom rail)
(Loads were held for 10 seconds)
720 Pa (15.05 psf) (positive) 1.5 mm (0.06") See Note #3
720 Pa (15.05 psf) (negative) 9.1 mm (0.36") See Note #3

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81894.04-501-44
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Test Results: (Continued)

Paragraph Title of Test - Test Method Results Allowed

Test Specimen #1: H-R35 1016 x 1600 (40 x 63) (continued)

Note #3: The deflections reported are not limited by AAMA/WDMA/CSA 101/I.S.2/A440-05
for this product designation. The deflection data is recorded in this report for special code
compliance and information only.

5.3.4.3 Uniform Load Structural per ASTM E 330
(Permanent sets were taken on the exterior meeting rail)
(Loads were held for 10 seconds)
1080 Pa (22.57 psf) (positive) <0.3 mm (<0.01") 3.6 mm (0.143") max.
1080 Pa (22.57 psf) (negative) 0.3 mm (0.01") 3.6 mm (0.143") max.

(Permanent sets were taken on the top sash right stile)
(Loads were held for 10 seconds)
1080 Pa (22.57 psf) (positive) <0.3 mm (<0.01") 3.1 mm (0.123") max.
1080 Pa (22.57 psf) (negative) 0.3 mm (0.01") 3.1 mm (0.123") max.

(Permanent sets were taken on the bottom rail)
(Loads were held for 10 seconds)
1080 Pa (22.57 psf) (positive) 0.3 mm (0.01") 3.7 mm (0.147") max.
1080 Pa (22.57 psf) (negative) 2.0 mm (0.08") 3.7 mm (0.147") max.

5.3.5 Forced Entry Resistance per ASTM F 588

Type: A Grade: 10

Disassembly Test No entry No entry
Tests A1 through A7 No entry No entry
Sash Manipulation Test No entry No entry
Lock Hardware Manipulation Test No entry No entry

5.3.6.2 Thermoplastic Corner Weld Test Meets as stated Meets as stated

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81894.04-501-44
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Test Results: (Continued)

Paragraph Title of Test - Test Method Results Allowed

Test Specimen #1: H-R35 1016 x 1600 (40 x 63) (Continued)

5.3.6.3 Deglazing Test
In operating direction - 320 N (70 lbf)

Bottom rail 7.1 mm (0.28") 11.4 mm (0.45")
Lock rail 5.8 mm (0.23") 11.4 mm (0.45")
Meeting rail 6.4 mm (0.24") 11.4 mm (0.45")
Top rail 6.6 mm (0.26") 11.4 mm (0.45")

In remaining direction - 230 N (50 lbf)

Top sash right stile 4.8 mm (0.19") 11.4 mm (0.45")
Top sash left stile 5.1 mm (0.20") 11.4 mm (0.45")
Bottom sash right stile 4.5 mm (0.18") 11.4 mm (0.45")
Bottom sash left stile 5.1 mm (0.20") 11.4 mm (0.45")

Optional Performance

4.4.2.6 Water Penetration Resistance per ASTM E 547
(with and without insect screen)
260 Pa (5.43 psf) No leakage No leakage

4.4.2.6 Uniform Load Deflection per ASTM E 330
(Deflections were taken on the exterior meeting rail)
(Loads were held for 10 seconds)
1680 Pa (35.11 psf) (positive) 4.1 mm (0.16") See Note #3
1680 Pa (35.11 psf) (negative) 4.6 mm (0.18") See Note #3

(Deflections were taken on the top sash right stile)
(Loads were held for 10 seconds)
1680 Pa (35.11 psf) (positive) 7.4 mm (0.29") See Note #3
1680 Pa (35.11 psf) (negative) 0.3 mm (0.01") See Note #3

(Deflections were taken on the bottom rail)
(Loads were held for 10 seconds)
1680 Pa (35.11 psf) (positive) 1.5 mm (0.06") See Note #3
1680 Pa (35.11 psf) (negative) 13.7 mm (0.54") See Note #3

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81894.04-501-44
Page 8 of 11


Test Results: (Continued)

Paragraph Title of Test - Test Method Results Allowed

Test Specimen #1: H-R35 1016 x 1600 (40 x 63) (Continued)

Optional Performance (Continued)

4.4.2.6 Uniform Load Structural per ASTM E 330
(Permanent sets were taken on the meeting rail)
(Loads were held for 10 seconds)
2520 Pa (52.66 psf) (positive) 0.3 mm (0.01") 3.6 mm (0.14") max.
2520 Pa (52.66 psf) (negative) 0.3 mm (0.01") 3.6 mm (0.14") max.

(Permanent sets were taken on the top sash right stile)
(Loads were held for 10 seconds)
2520 Pa (52.66 psf) (positive) 0.5 mm (0.02") 3.1 mm (0.12") max.
2520 Pa (52.66 psf) (negative) 0.3 mm (0.01") 3.1 mm (0.12") max.

(Permanent sets were taken on the bottom rail)
(Loads were held for 10 seconds)
2520 Pa (52.66 psf) (positive) 0.3 mm (0.01") 3.7 mm (0.15") max.
2520 Pa (52.66 psf) (negative) 3.0 mm (0.12") 3.7 mm (0.15") max.

Test Specimen #2: H-R50 1016 x 1600 (40 x 63)

Optional Performance

4.4.2.6 Water Penetration Resistance per ASTM E 547
(with and without insect screen)
3600 Pa (7.52 psf) No leakage No leakage

4.4.2.6 Uniform Load Deflection per ASTM E 330
(Deflections were taken on the exterior meeting rail)
(Loads were held for 10 seconds)
2400 Pa (50.16 psf) (positive) 6.9 mm (0.27") See Note #3
2400 Pa (50.16 psf) (negative) 7.1 mm (0.28") See Note #3

(Deflections were taken on the top sash right stile)
(Loads were held for 10 seconds)
2400 Pa (50.16 psf) (positive) 3.3 mm (0.13") See Note #3
2400 Pa (50.16 psf) (negative) 1.5 mm (0.06") See Note #3

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81894.04-501-44
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Test Results: (Continued)

Paragraph Title of Test - Test Method Results Allowed

Test Specimen #2: H-R50 1016 x 1600 (40 x 63) (Continued)

Optional Performance

4.4.2.6 Uniform Load Deflection per ASTM E 330
(Deflections were taken on the bottom rail)
(Loads were held for 10 seconds)
2400 Pa (50.16 psf) (positive) 1.0 mm (0.04") See Note #3
2400 Pa (50.16 psf) (negative) 5.1 mm (0.20") See Note #3

5.3.4.3 Uniform Load Structural per ASTM E 330
(Permanent sets were taken on the exterior meeting rail)
(Loads were held for 10 seconds)
3600 Pa (75.24 psf) (positive) 0.5 mm (0.02") 3.6 mm (0.14") max.
3600 Pa (75.24 psf) (negative) <0.3 mm (<0.01") 3.6 mm (0.14") max.

(Permanent sets were taken on the top sash right stile)
(Loads were held for 10 seconds)
3600 Pa (75.24 psf) (positive) 0.3 mm (0.01") 3.1 mm (0.12") max.
3600 Pa (75.24 psf) (negative) 0.3 mm (0.01") 3.1 mm (0.12") max.

(Permanent sets were taken on the bottom rail)
(Loads were held for 10 seconds)
3600 Pa (75.25 psf) (positive) 0.3 mm (0.01") 3.7 mm (0.15") max.
3600 Pa (75.24 psf) (negative) <0.3 mm (<0.01") 3.7 mm (0.15") max.

Tape and film were used to seal against air leakage during structural testing. In our opinion, the
tape and film did not influence the results of the test.

Drawing Reference: The test specimen drawings have been reviewed by Architectural Testing
and are representative of the test specimen reported herein.

List of Official Observers:

Name Company

Corey Eisenhuth Architectural Testing, Inc.
Mike Clay Architectural Testing, Inc.

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81894.04-501-44
Page 10 of 11


This report is reissued in the name of Ideal Window Manufacturing through written
authorization of Chelsea Building Products to whom the original report was rendered. The
original Chelsea Building Products Report No. is 81894.01-501-44.

Detailed drawings, data sheets, representative samples of test specimens, a copy of this report, or
other pertinent project documentation will be retained by Architectural Testing, Inc. for a period
of four years from the original test date. At the end of this retention period, such materials shall
be discarded without notice and the service life of this report will expire.

Results obtained are tested values and were secured by using the designated test methods. No
conclusions of any kind regarding the adequacy or inadequacy of the glass in the test specimen
can be made. This report does not constitute certification of this product nor an opinion or
endorsement by this laboratory. It is the exclusive property of the client so named herein and
relates only to the specimen(s) tested. This report may not be reproduced, except in full, without
the written approval of Architectural Testing, Inc.

For ARCHITECTURAL TESTING, INC.




_________________________________________________ ____________________________________________________
Corey A Eisenhuth Lynn George
Senior Technician Director Regional Operations

CAE:sld

Attachments (pages): This report is complete only when all attachments listed are included.
Appendix-A: Alteration Addendum (1)
Appendix-B: Drawings: Complete drawings packet on file with Architectural Testing, Inc.


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81894.04-501-44
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Revision Log


Rev. # Date Page(s) Revision(s)
0 07/27/10 N/A Original report issue Reissued Report No.
81894.01-501-44 in the name of Ideal
Window Manufacturing.


























This report produced from controlled document template ATI 00156, revised 12/01/07.


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81894.04-501-47





Appendix A

Alteration Addendum


Note: No alterations were required.


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81894.04-501-47




Appendix B

Drawings

Note: Complete drawings packet on file with Architectural Testing, Inc.