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FRONT VIEW RIGHT SIDE VIEW

101-MB6
101-MB7
229-MB2
229-MB3
229-MB4
229-MB5
E565-MB1
X711-MB9
X713-MB13
X712-MB10
F407-MB8
TOP VIEW
E488-VF3
NOTE B
E487-VF2
NOTE B
E486-VF1
NOTE B
F409-VF4
NOTE B
DETAIL D
SCALE 1:1
SH 1 D-7
E488-VF3
E487-VF2
E486-VF1
F409-V4
E488-V3
E487-V2
E486-V1
F409-VF4
REAR EXTENSION BOX
CUSTOMER WIRING
BOX
4-PIN PLUG
6-PIN PLUG
LEFT SIDE EXTENSION BOX BOX GP-BASIC
RIGHT SIDE EXTENSION BOX
BUS ASSY AC/DC BOX
LEFT SIDE VIEW
Y910-AC54
F408-AC62
N718-AC28
N719-AC27
N720-AC26
G488-AC60
G487-AC61
N715-AC30
N713-AC21
N714-AC20
N752-AC22
N717-AC29
Y911-AC65
J904-AC23
J905-AC24
N716-AC25
Y911-JU2
229-JU1
229-SJ7
229-SJ6
229-SJ5
Y903-AC69
229-SJ5
229-SJ6
229-SJ7
A235-AC71
220-AC70
F406-AC63
F405-AC66
101-AC3
101-AC17
229-AC4
229-AC18
838-AC19
200-AC49
Y903-AC68
E565-AC57
229-JU1
101-AC16
N704-GEN9
N703-GEN6
N702-GEN5
N705-GEN7
N706-GEN8
CB1-1-SJ1
CB1-2-SJ2
CR2-12-SJ3
CR2-22-SJ4
CR2-12-SJ3
CR2-22-SJ4
CB1-1-SJ1
CB1-2-SJ2
AC-PMG-C
AC-PMG-B
AC-PMG-A
AC-F1
AC-F2
Y911-JU2
CR2
SM1
A3 - ELECTRONIC GOVERNOR
AI - ANOLOG INPUT
ALT - ALTERNATOR
ASOS - AIR SHUTOFF SYSTEM
AS1 - AIR SHUTOFF SOLENOID (RH)
AS2 - AIR SHUTOFF SOLENOID (LH)
AUX - AUXILLARY CONTACT
BATT+ - BATTERY POWER +24V
BATT- - BATTERY POWER - 24V
BDS - BATTERY DISCONNECT SWITCH
CB - CIRCUIT BREAKER
CDVR - CATERPILLAR DIGITAL VOLTAGE REGULATOR
CONN - CONNECTOR
CR2 - CONTROL RELAY 2 (SHORE POWER)
DIN RTN - DIGITAL INPUT RETURN
DI - DIGITAL INPUT
DI 2 - DISCRETE INPUT#2 (REMOTE INITIATE)
DO 2 - DISCRETE OUTPUT#2
DR SUP - DRIVER SUPPLY
EMCP 3.3 - ELECTRONIC MODULAR CONTROL PANEL 3.3
ENA - ENABLE
ES - ETHER START
ESPB - EMERGENCY STOP PUSH BUTTON
ESV1 - ETHER START VALVE 1
ESV2 - ETHER START VALVE 2
GEN - GENERATOR
KR - KEY REMOVABLE
MES - MANUAL ETHR SWITCH
MPU - MAGNETIC PICKUP
PDB - POWER DISTRIBUTION BOX
PL - PANEL LIGHT
PLS - PANEL LIGHT SWITCH
PMG - PERMENANT MAGNET GENERATOR
PP - PRELUBE PRESSURE
PPM - PRELUBE PUMP MOTOR
PPR - PRELUBE PUMP RELAY
PPS - PRELUBE PRESSURE SWITCH
PS - PINION SOLENOID
GND - GROUND
RO1 (NO) - RELAY OUTPUT #1 NORMALLY OPEN (STARTER MOTOR RELAY)
R08 (NO) - RELAY OUTPUT #8 NORMALLY OPEN (PRELUBE)
RTD/THERMO - RTD/THERMO COUPLE MODULE
SC - SERVICE CONNECTOR
SH - SPACE HEATER
SHDWN - SHUT DOWN
SMMS - STARTING MOTOR MAGNETIC SWITCH
SM - STARTER MOTOR
PF - POWER FACTOR
SMR - STARTER MOTOR RELAY
SP - SPEED POTENTIOMETER
SPA - SPARE
STC - SHUNT TRIP COIL
STR - SHUNT TRIP RELAY
ST+ - SHUNT TRIP+
V- - ADD CONTACT VOLTAGE LOWER
V+ - ADD CONTACT VOLTAGE HIGHER
VAR - VOLTAGE ADJUST REMOTE
V COM - CONTACT SENSE COMMON
- GENERATOR TERMINAL STRIP
- CONTROL PANEL TERMINAL STRIP
- RELAY COIL
- RELAY CONTACT NORMALLY OPEN
- MOTOR
- DIODE
- NORMALLY CLOSED CONTACT
- SWITCH CONTACT
- NORMALLY OPEN CONTACT
- EMERGENCY STOP PUSH BOTTON
- CIRCUIT BREAKER
- RELAY CONTACT NORMALLY CLOSED
- CONTROL PANEL WIRING/ GENERATOR WIRING
- INTERCONNECT WIRING
- OPTIONS WIRING
- NORMALLY CLOSED CONTACT
- CUSTOMER WIRING
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©2012 Caterpillar
All Rights Reserved
Printed in U.S.A.
Volume 1 - EMCP 3.2 and 3.3
RENR9844-02
July 2012
3500B Generator
Electrical System
ZAB1-UP
ZAF1-UP
YAK1-UP
YAL1-UP
ZAL1-UP
ZBL1-UP
YAS1-UP
YBS1-UP
YAX1-UP
1JZ1-UP
1LZ1-UP
This schematic is for a 3500 MUI Generator with EMCP 3.2/3.3
255-8887
R
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9
8
4
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2

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1
2
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GEN
13
7 7
9 9
11 11
13
39 39
57 57
47 47
EMCP 3.2/3.3
31 31
8
9
6
4
5
7
5
9
4
2
1
10
12
11
6
CDVR
1
3
3
2
4
6
5
1
1
1
2
2
2
EMCP 3.2/3.3
(OPTIONAL)
LSM
13 11 9 31 47 57
T3
EXCITER
C
B A
PMG
-
+
T2
N
T1
F-T1
F-T2
F-T3
SP
3 2 1
LOADSHARE LINES
301 302 303
SENSING VOLTAGE PHASE A
SENSING VOLTAGE PHASE C
SENSING VOLTAGE NEUTRAL
SENSING VOLTAGE PHASE B
I AC COMMON
IC GEN IN
IB GEN IN
IA GEN IN
CONN 9 PIN
EXCITATION DISABLE
FAULT RESET
VAR/PF ENABLE
CONTACT SENSE - LOWER
CONTACT SENSE - RAISE
CONTACT SENSE - COMMON
ALARM OUTPUT DRIVER
FAULT SHUTDOWN DRIVER
DRIVER SUPPLY
PHASE B CURRENT SENSING (2)
PHASE B CURRENT SENSING (1)
GEN VOLTAGE SENSING C
GEN VOLTAGE SENSING B
GEN VOLTAGE SENSING A
+/- 10Vdc INPUT (A)
CONN 12 PIN
CONN
6 PIN
+/- 10Vdc INPUT (B)
PMG PHASE A
PMG PHASE C
PMG PHASE B
CHASSIS GND
EXCITER (+)
EXCITER (-)
J20 P20
J9 P9
J12 P12
J6 P6
GND
E486A
E488A
E487A
F453
F452
F450
F448
N717
N715
N718
N720
N716
N719
F454
N752
F455
J905
J904
N713
E488B
E487B
E486B
N714
N703
N704
N705
N706
N702
200
F453
F453
F450
F453
F452
E488
E487
E486
C
B
BUSBARS
F448
F455
A
B
F2
11
13
12
N704
N703
N705
N702
N706
F1
F454
N T1 T2 T3
H3
H2
H1 X1
X2
X3 E488
E487
E486
CHASSIS
GROUND
100 - 240 VAC 50 - 400 Hz POTENTIAL
A0
Batt +
1
F448A
F448
2 3
10W
B0 C0
4 5
CT A0
F450A
F450
7 6
CT B0
F452A
F452
8 9
CT C0
Batt -
10W 24 Vdc
+ -
15 16
488C
487C
486C
488A
487A
486A
IC GEN IN
IB GEN IN
IA GEN IN
VC GEN IN
VB GEN IN
VA GEN IN
23 24
RED
BK WH
22
BK RDSH
10 11 12
304
305
306
307
308
309
GND
T1
T2
T3
310
311
312
313
314
IA1
IB1
IC1
IN
319
318
317
316
315
321
320
T3
T2
T1
IB
IC
IA
T1
T2
T3
IA IB
IA1 IB1
IC
IC1
J20 P20
BATT LOW (-)
MPU
MPU
A B
SENSOR OIL TEMP COOLANT
SENSOR TEMP SENSOR PRESS OIL
ESV2 ESV1
(189-5746)
LOW COOLANT LEVEL
A B
(189-5746)
CONTROL GP +
-CONTROL GP +
-
T
(9X3207)
(9X3207)
4P2729
SMMS2 SMMS1
ALT
PPRS
EMCP 3.3/3.2
REMOTE INITIATE
SPARE
PPM
PPRM
SM1 SM2
PS1 PS2
-
24V
+
ASR
(3E5239)
AS1 AST AS2
SPARE
ASR STR SPARE SMR
ASR LH RH
(3E5239)
IRSS SPARE
ES
(3E5239)
SPARE
8T-9834
FCR
CONTROL PANEL
GND
CHASSIS GROUND
2
GND
GND
1
8T-9834
ENG CONN
ENG CONN
GND D-8 SEE
2 2
10 1 37 1 1
S1
L1 L2
1 1
2
9X-1339
(EMCP 3.3 ONLY)
1
CHARGING ALTERNATOR
(OPTIONAL) AIR SHUTOFF
ASR
AND CONTROL (OPTIONAL) PRELUBE PUMP
PPRS
AIR
(OPTIONAL)
START
PPRM
PRELUBE
PRESSURE SWITCH
51
65 61 70
33
41
(OPTIONAL) ETHER
200
30
87
69
200
304
32
40
35
43 55 45 28
36
#4 #5 #1 #3
DI 7
DO 1
DI 1
DI 2
DI 5
DI 8
46
AI 1 (-)
67 66
MPU (-)
MPU (+)
839
AI 1 (+)
56
PPRM PPRM B
A
NOTE:
BREAK CONNECTION A & B FOR OPTIONAL PRELUBE PUMP
AI 2 (-)
37
AI 2 (+)
38
AI 3 (-)
29
AI 3 (+)
30
MOTOR #1
DISCONNECT
REMOVABLE KEY
SWITCH
(IF REQUIRED) STARTER MOTOR #2 STARTER
BATTERY
PS1 PS2
SMMS1 SMMS2
(40A)
RD-6
CB1
101
CB3
(25A) (30A)
104
CB4
139
(60A)
CB2
(+)
2
GOV
3 5
(-)
1
11 12 (+) (-) 8 7
SP
2
1 3
EGA
1 14
#8
24
2 25
#7
15
85
86
2301A
10 9
87
ASR
30
CB5
(20A)
CB6
(20A)
852
852
200
14
ES
11
85
86
A2
A1
MANUAL ETHER SWITCH
#6
27
26
52
6 16 20 10 19 9 15 13 3 4 17 7 25 23 2
#2
48
58
101
54
DI 3
44
DI 6
18 38 31
31 12 6 23 14 4 9 3 25 20 16 13 10 5 8 15 17 2
839
11
24 27
27 P7A/J7A
P7/J7
> > >>> > >>>>>>> >>>>>>>J20/P20
J20/P20 <<<< < <<<<<<<<<<
>
101
101H
Y918
101D
101C
101E
382
382
12 21 14
1915 20
J7
P7
1
1
220
799
A235
709
995
F411
G429
B482
220 799 A235
709 F411
G429
C527
221 708 838 838
838 807 807 807
852 852
R955
> 68
DO 2
26
26
839839839
200
F709
G490
G487
F406
7 1 7
4 1 2 5
8
A
A
B B
3 3
4 4
1
1
Y918
101D
(8C-9812)
101F
Y915
Y910
306
Y911
Y916
Y917
Y909
306
L11
L12
L21
L22
R11
R12
<
F408
> 53
DI 4
3122342728322526232443
2
11
35 33 30 2A
ACT SH
ACT +
ACT -
MPU SH
MPU +
MPU -
29
30
37
382
101E
200
807
807
807
838838
838
708
200200
C527
306
221
G429
A235
F411
709
799
220
839
839
839
200
200
E560
F405
Y905
Y903
Y914
Y913 LIGHTS
(8D2676)
103
SWITCH
(25A)
CB7
36
200 200 200
200
200
2
AUTO
MAN.
(7G-9730)
PANEL
101
38 39
Y919
G489
18 17
16
Y912
NOTE: SEE SHEET 6 FOR
INTERCONNECTION
NOTE: SEE SHEET 6 FOR
INTERCONNECTION
Y796
Y795
Y794
101
200
BATT +
BATT -
NC
CAN2 SH
CAN2 -
CAN2 +
CAN2 SH
CAN2 +
CAN2 -
BATT -
BATT +
CAN2 SH
CAN2 +
BATT -
CAN2 -
BATT +
RTD/THERMO MODULE
34
62
64
63
42
50
3
2
1
7
8
36
34
35
52
65
ANNUNCIATOR
#1
OPTIONAL DATA LINK
CONN
(155-2273)
(9W-1951)
SERVICE
CONN
(155-2264) CONN
GENERATOR
22
21
48
49
50
5
3
4
(174-0502)
B A
A B
C
C
CONN
TERMINATING
(134-2540) RESISTOR #22
OHMS
120
(174-0502)
C
B A
A B
C
CONN
TERMINATING
(134-2540) RESISTOR #21
120
OHMS
TERMINATING
(134-2540) RESISTOR #23
B
A
C
A
B
C
120
OHMS
(174-0502) CONN
>
>
>
>
>
P12
P9
64
62
63
4
3
5
42
34
50
52
65
<
<
<
<
<
<
<
<
<
<
<
P20
PRIMARY
J12
J9
J20
J7/P7 J7A/P7A
5
1
4
MODULE
RTD/THERMO
2
3
TERMINATING
(134-2540)
CONN (169-8670)
C
C
A
A
B
B
120
OHMS
RESISTOR
(155-2264) DICRETE I/O MODULE
CONN
SECONDARY
GENERATOR
(9W-1951)
SERVICE
CONN
37
46B
45B
47B
11
37
21
22
18
29
28
12
47
46
45
1
2A
47A
46A
45A
RESISTOR MUST MOVE TO
END OF LINE WHEN
REMOTE DEVICE IS INSTALLED
REMOTE DEVICE IS INSTALLED
END OF LINE WHEN
RESISTOR MUST MOVE TO
SEE SHEET 6
FOR INTERCONNECT
SEE SHEET 6 FOR
INTERCONNECTION
4
5
3
2
1
EMCP3.2/3.3
CONN
9-PIN
12-PIN
DVR II
CONN
ENG CONN
5
2
4
3
1
6 6
5
4
3
2
1
J
I
H
G
E
F
D
C
B
A
8
7
6
XX
P16
>
>
>
>
>
>
>
>
>
>
J10
J14
J16
8T-9834 9X-1339
Engine
7
8
6
5
2
3
4
1
J19
> G
> J
> I
> H
> F
> E
> D
> C
XX
> A
> B
J11
7
8
6
1
5
4
2
3
P14
4
8
7
6
5
3
2
1
P19
CAN1 -
CAN2 +
CAN2 SH
CAN2 -
CAN1 SH
CAN1 +
CAN1 SH
CAN1 -
CAN1 +
BATT -
BATT +
BATT +
BATT -
CAN1 +
CAN1 -
BATT -
BATT +
MODBUS +
MODBUS -
MODBUS REF
CAN1 SH
M755
M757
M756
42
41
40
1
2A
101
200
M756
M755
M757
M756
M755
M757
200
101
200
101
M756
M755
M757
R951
R952
R953
Y796
Y795
Y794
101
200
Y796
Y795
Y794
Y796
200
Y795
Y794
101
Y796
Y795
Y794
CAN1 SH
BATT +
BATT -
101
200
CAN1 -
CAN1 +
M755
M757
M756
200
101
M755
M757
M756
200
101
200
101
Y796
Y794
Y795
200
101
CAN1 +
BATT -
BATT +
CAN1 -
CDL +
CDL -
CAN1 SH
Y794
Y795
Y796
200
101
2A
BATT -
-
H3
H1
H4
H4 L2
L1
GND
H2
H3
1 36
2
HEATER
WATER
JACKET
3
1L2
1
4
1L1
CR1
CR1
CR2
CR2
A
CHARGER
BATTERY
B
H2
H4
H1
H3
SPACE HEATER
P
10
AMP
CR2
A2 A1 CR1
T
9KW
240V AC SUPPLY
CUSTOMER
L2
L1
240
N
12 11
21 22
32 31
L4 T4
T3 L3
AMP
50
CR1
L2 T2
CR1
L1 T1
2
3
1L2
1
4
1L1
ALM
166 167
170 170 169
173 173 172
176 176 175
C210 C210
802
806 806
804 803 803
807
N725
N728
802
801 801 800
805 806 808 806 807
N725
N728
C987
C988
801
CUSTOMER AC CONNECTIONS
167
A1 CR2 A2
TO EMCP 3.2/3.3
TERM 69
SHEET 3, D-6
F709 101 TO SHT 3
E-6
325
324
323
322
TO DIGITAL INPUT
EMCP3
326
323
322
11
12
4
3
15
17
20
9
24
7
18
38
23
13
ENGINE COOLANT LEVEL SENSOR C
ELECTRONIC GOVERNOR ACTUATOR (+)
ENGINE OIL TEMP SENSOR C
ENGINE OIL TEMP SENSOR A
LH MPU (-)
ENGINE COOLANT TEMP SENSOR A
ELECTRONIC GOVERNOR ACTUATOR-SH
ENGINE COOLANT LEVEL SENSOR B
CRANK SIGNAL CONNECTOR
AIR SHUT OFF RELAY
POWER (-)
POWER (+)
708 (16 AWG)
306 (16 AWG)
F411 (16 AWG)
838 (16 AWG)
220 (16 AWG)
709 (16 AWG)
807 (16 AWG)
221 (16 AWG)
C527 (16 AWG)
807 (16 AWG)
G429 (16 AWG)
31
37
ENGINE OIL PRESSRE SENSOR C
POWER (-)/LO 200 (16 AWG)
382 (16 AWG)
RH MPU-A 6 839 (16 AWG)
10
ENGINE OIL PRESSURE B
ENGINE OIL PRESSURE A 799 (16 AWG)
19 ENGINE COOLANT TEMP SENSOR B A235 (16 AWG)
LH MPU (+) 838 (16 AWG)
807 (16 AWG)
839 (16 AWG) RH MPU-B
ELECTRONIC GOVERNOR ACTUATOR (+) 25
16
838 (16 AWG)
839 (16 AWG)
27
26
LH MPU-SH
RH MPU-SH
IC GEN IN
PHASE B CURRENT SENSING (1)
PHASE B CURRENT SENSING (2)
PMG PHASE C
EXCITER (-)
EXCITER (+)
CHASSIS GND
PMG PHASE B
PMG PHASE A
I AC COMMON
SENSING BOLTAGE PHASE B
SENSING VOLTAGE PHASE C
SENSING VOLTAGE PHASE A
IB GEN IN
IA GEN IN
22
21
BATT -
BATT +
M755 (18 AWG)
M756 (18 AWG)
M757 (18 AWG)
36
35
34
CAN DATA LINK -
CAN DATA LINK +
CAN DATA LINK SHIELD
101 (16 AWG)
200 (16 AWG) POWER (-)
POWER (+)
2
1
P7A J7A J7 P7
ENGINE INTERCONNECTION
WALL MOUNTED EMCP 3.2/3.3
3
4
9
11
12
13
14
15
16
20
23
25
30
31
ENGINE CONNECTOR (DC) GENERATOR CONNECTOR (AC)
5
8
10
6
17
27
26
319
GND
315
316
321
317
318
320
To CT's
To PT's
29
28
18
2
1
CR2
SM1
A3 - ELECTRONIC GOVERNOR
AI - ANOLOG INPUT
ALT - ALTERNATOR
ASOS - AIR SHUTOFF SYSTEM
AS1 - AIR SHUTOFF SOLENOID (RH)
AS2 - AIR SHUTOFF SOLENOID (LH)
AUX - AUXILLARY CONTACT
BATT+ - BATTERY POWER +24V
BATT- - BATTERY POWER - 24V
BDS - BATTERY DISCONNECT SWITCH
CB - CIRCUIT BREAKER
CDVR - CATERPILLAR DIGITAL VOLTAGE REGULATOR
CONN - CONNECTOR
CR2 - CONTROL RELAY 2 (SHORE POWER)
DIN RTN - DIGITAL INPUT RETURN
DI - DIGITAL INPUT
DI 2 - DISCRETE INPUT#2 (REMOTE INITIATE)
DO 2 - DISCRETE OUTPUT#2
DR SUP - DRIVER SUPPLY
EMCP 3.3 - ELECTRONIC MODULAR CONTROL PANEL 3.3
ENA - ENABLE
ES - ETHER START
ESPB - EMERGENCY STOP PUSH BUTTON
ESV1 - ETHER START VALVE 1
ESV2 - ETHER START VALVE 2
GEN - GENERATOR
KR - KEY REMOVABLE
MES - MANUAL ETHR SWITCH
MPU - MAGNETIC PICKUP
PDB - POWER DISTRIBUTION BOX
PL - PANEL LIGHT
PLS - PANEL LIGHT SWITCH
PMG - PERMENANT MAGNET GENERATOR
PP - PRELUBE PRESSURE
PPM - PRELUBE PUMP MOTOR
PPR - PRELUBE PUMP RELAY
PPS - PRELUBE PRESSURE SWITCH
PS - PINION SOLENOID
GND - GROUND
RO1 (NO) - RELAY OUTPUT #1 NORMALLY OPEN (STARTER MOTOR RELAY)
R08 (NO) - RELAY OUTPUT #8 NORMALLY OPEN (PRELUBE)
RTD/THERMO - RTD/THERMO COUPLE MODULE
SC - SERVICE CONNECTOR
SH - SPACE HEATER
SHDWN - SHUT DOWN
SMMS - STARTING MOTOR MAGNETIC SWITCH
SM - STARTER MOTOR
PF - POWER FACTOR
SMR - STARTER MOTOR RELAY
SP - SPEED POTENTIOMETER
SPA - SPARE
STC - SHUNT TRIP COIL
STR - SHUNT TRIP RELAY
ST+ - SHUNT TRIP+
V- - ADD CONTACT VOLTAGE LOWER
V+ - ADD CONTACT VOLTAGE HIGHER
VAR - VOLTAGE ADJUST REMOTE
V COM - CONTACT SENSE COMMON
- GENERATOR TERMINAL STRIP
- CONTROL PANEL TERMINAL STRIP
- RELAY COIL
- RELAY CONTACT NORMALLY OPEN
- MOTOR
- DIODE
- NORMALLY CLOSED CONTACT
- SWITCH CONTACT
- NORMALLY OPEN CONTACT
- EMERGENCY STOP PUSH BOTTON
- CIRCUIT BREAKER
- RELAY CONTACT NORMALLY CLOSED
- CONTROL PANEL WIRING/ GENERATOR WIRING
- INTERCONNECT WIRING
- OPTIONS WIRING
- NORMALLY CLOSED CONTACT
- CUSTOMER WIRING
SHEET 1
SHEET 3
SHEET 3
SHEET 4
SHEET 5
SHEET 6
EMCP3
CONNECTOR
(L-C36)
FRONT VIEW
DETAIL B
SCALE 2:1 E487-MV2
E486-MV1
E488-MV3
200-MV4
SH1 C-5
E486-V1_REF E487-V2_REF E488-V3_REF
200-MV4
E488-MV3 E487-MV2 E486-MV1
E486-V4_REF
Y910-AC54
Y911-AC53
Y915-AC52
Y916-AC50
Y917-AC40
F408-AC62
G487-AC61
G488-AC60
G490-AC55
R955-AC64
N713-AC21
N714-AC20
N752-AC22
J904-AC23
J905-AC24
N716-AC25
N720-AC26
N719-AC27
N717-AC29
N715-AC30
N718-AC28
Y912-AC59
Y913-AC72
Y914-AC56
DETAIL A
SCALE 2:1
SH2 D-5
101-AC17
101-AC3
229-AC18
200-AC49
838-AC19
Y903-AC69
E565-AC57
F407-AC58
F405-AC66
F406-AC63
G429-AC1
F411-AC2
R951-AC48
R952-AC46
R953-AC47
Y794-RE30
Y795-RE32
Y796-RE34
220-AC70
A235-AC71
229-AC4
Y903-AC68
229-SJ6
229-SJ7
229-SJ7
229-SJ6
229-SJ5
Y794-AC33
Y795-AC39
Y796-AC36
229-SJ5
CB1-1-SJ1
CB1-2-SJ2
CR2-12-SJ3
CR2-22-SJ4
CR2-12-SJ3
CR2-22-SJ4
CB1-1-SJ1
CB1-2-SJ2
101-AC16
F709-AC65
N704-GEN9
N703-GEN6
N702-GEN5
N705-GEN7
N706-GEN8
AC-PMG-C
AC-PMG-B
AC-PMG-A
AC-F1
AC-F2
DETAIL C
SCALE 2:1
SH2 D-8
R
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N
R
9
8
4
4
-
0
2

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2
2
0

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©2012 Caterpillar
All Rights Reserved
Printed in U.S.A.
Volume 2 - EMCP 3.1
RENR9844-02
July 2012
3500B Generator
Electrical System
ZAB1-UP
ZAF1-UP
YAK1-UP
YAL1-UP
ZAL1-UP
ZBL1-UP
YAS1-UP
YBS1-UP
YAX1-UP
1JZ1-UP
1LZ1-UP
This schematic is for a 3500 MUI Generator with EMCP 3.1
270-9008
R
E
N
R
9
8
4
4
-
0
2

V
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L

2
2
0

P
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e
,

B
l
a
c
k

&

W
h
i
t
e
CUSTOMER AC CONNECTIONS
ENGINE INTERCONNECTION
J20 P20
J20 P20
J9 P9
J12 P12
J6 P6
GND
SMMS2 SMMS1
ALT
PPRS
EMCP 3.1
REMOTE INITIATE
SPARE
PPM
PPRM
SM1 SM2
PS1 PS2
-
24V
+
ASR
(3E5239)
AS1 AST AS2
ASR STR SMR
ASR LH RH
(3E5239)
IRSS
ES
(3E5239)
SHR
8T-9834
FCR
CONTROL PANEL
GND
CHASSIS GROUND
2
GND
GND
1
8T-9834
ENG CONN
ENG CONN
GND D-8 SEE
2 2
10 1 37 1 1
S1
L1 L2
1 1
2
9X-1339
1
H3
H1
H4
H4 L2
L1
GND
H2
H3
1 36
P7A J7A J7 P7
CR2
CONTROL GP +
-CONTROL GP +
-
T
(9X3207)
(9X3207)
4P2729
GEN
13
7 7
9 9
11 11
13
39 39
57 57
47 47
EMCP 3.1
31 31
8
9
6
4
5
7
5
9
4
2
1
10
12
11
6
CDVR
1
3
3
2
4
6
5
1
1
1
2
2
2
EMCP 3.1
(OPTIONAL)
LSM
13 11 9 31 47 57
EMCP3.1
CONN
9-PIN
12-PIN
DVR II
CONN
ENG CONN
5
2
4
3
1
6 6
5
4
3
2
1
J
I
H
G
E
F
D
C
B
A
XX
P16
>
>
>
>
>
>
>
>
>
>
J10
J16
8T-9834 9X-1339
Engine
11
12
4
3
15
17
20
9
24
7
18
38
23
13
ENGINE COOLANT LEVEL SENSOR C
ELECTRONIC GOVERNOR ACTUATOR (+)
ENGINE OIL TEMP SENSOR C
ENGINE OIL TEMP SENSOR A
LH MPU (-)
ENGINE COOLANT TEMP SENSOR A
ELECTRONIC GOVERNOR ACTUATOR-SH
ENGINE COOLANT LEVEL SENSOR B
CRANK SIGNAL CONNECTOR
AIR SHUT OFF RELAY
POWER (-)
POWER (+)
708 (16 AWG)
306 (16 AWG)
F411 (16 AWG)
838 (16 AWG)
220 (16 AWG)
709 (16 AWG)
807 (16 AWG)
221 (16 AWG)
C527 (16 AWG)
807 (16 AWG)
G429 (16 AWG)
31
37
ENGINE OIL PRESSRE SENSOR C
POWER (-)/LO 200 (16 AWG)
382 (16 AWG)
RH MPU-A 6 839 (16 AWG)
10
ENGINE OIL PRESSURE B
ENGINE OIL PRESSURE A 799 (16 AWG)
19 ENGINE COOLANT TEMP SENSOR B A235 (16 AWG)
LH MPU (+) 838 (16 AWG)
807 (16 AWG)
839 (16 AWG) RH MPU-B
ELECTRONIC GOVERNOR ACTUATOR (+) 25
16
838 (16 AWG)
839 (16 AWG)
27
26
LH MPU-SH
RH MPU-SH
IC GEN IN
PHASE B CURRENT SENSING (1)
PHASE B CURRENT SENSING (2)
PMG PHASE C
EXCITER (-)
EXCITER (+)
CHASSIS GND
PMG PHASE B
PMG PHASE A
I AC COMMON
SENSING BOLTAGE PHASE B
SENSING VOLTAGE PHASE C
SENSING VOLTAGE PHASE A
IB GEN IN
IA GEN IN
22
21
BATT -
BATT +
M755 (18 AWG)
M756 (18 AWG)
M757 (18 AWG)
36
35
34
CAN DATA LINK -
CAN DATA LINK +
CAN DATA LINK SHIELD
101 (16 AWG)
200 (16 AWG) POWER (-)
POWER (+)
2
1
T3
EXCITER
C
B A
PMG
-
+
T2
N
T1
BATT LOW (-)
F-T1
F-T2
F-T3
2 SP
3 2 1
LOADSHARE LINES
301 302 303
SENSING VOLTAGE PHASE A
SENSING VOLTAGE PHASE C
SENSING VOLTAGE NEUTRAL
SENSING VOLTAGE PHASE B
I AC COMMON
IC GEN IN
IB GEN IN
IA GEN IN
CONN 9 PIN
EXCITATION DISABLE
FAULT RESET
VAR/PF ENABLE
CONTACT SENSE - LOWER
CONTACT SENSE - RAISE
CONTACT SENSE - COMMON
ALARM OUTPUT DRIVER
FAULT SHUTDOWN DRIVER
DRIVER SUPPLY
PHASE B CURRENT SENSING (2)
PHASE B CURRENT SENSING (1)
GEN VOLTAGE SENSING C
GEN VOLTAGE SENSING B
GEN VOLTAGE SENSING A
+/- 10Vdc INPUT (A)
CONN 12 PIN
CONN
6 PIN
+/- 10Vdc INPUT (B)
PMG PHASE A
PMG PHASE C
PMG PHASE B
CHASSIS GND
EXCITER (+)
EXCITER (-)
CAN1 -
CAN1 SH
CAN1 +
CAN1 SH
CAN1 -
CAN1 +
BATT -
BATT +
BATT +
BATT -
CAN1 +
CAN1 -
BATT -
BATT +
CAN1 SH
M755
M757
M756
42
41
40
1
2A
101
200
M756
M755
M757
M756
M755
M757
200
101
200
101
M756
M755
M757
101
200
CAN1 SH
BATT +
BATT -
101
200
CAN1 -
CAN1 +
M755
M757
M756
200
101
M755
M757
M756
200
101
200
101
2A
BATT -
-
M757
M755
M756
200
MPU
MPU
A B
COOLANT
SENSOR TEMP SENSOR PRESS OIL
ESV2 ESV1
(189-5746)
LOW COOLANT LEVEL
A B
(189-5746)
BATT +
BATT -
NC
CAN1 SH
CAN1 -
CAN1 +
E486A
E488A
E487A
F453
F452
F450
F448
N717
N715
N718
N720
N716
N719
F454
N752
F455
J905
J904
N713
E488B
E487B
E486B
N714
N703
N704
N705
N706
N702
200
F453
F453
F450
F453
F452
E488
E487
E486
C
B
BUSBARS
F448
F455
A
B
F2
11
13
12
N704
N703
N705
N702
N706
F1
F454
N T1 T2 T3
H3
H2
H1 X1
X2
X3 E488
E487
E486
CHASSIS
GROUND
100 - 240 VAC 50 - 400 Hz POTENTIAL
A0
Batt +
1
F448A
F448
2 3
10W
B0 C0
4 5
CT A0
F450A
F450
7 6
CT B0
F452A
F452
8 9
CT C0
Batt -
10W 24 Vdc
+ -
15 16
488C
487C
486C
488A
487A
486A
IC GEN IN
IB GEN IN
IA GEN IN
VC GEN IN
VB GEN IN
VA GEN IN
23 24
RED
BK WH
22
BK RDSH
10 11 12
CHARGING ALTERNATOR
(OPTIONAL) AIR SHUTOFF
ASR
AND CONTROL (OPTIONAL) PRELUBE PUMP
PPRS
AIR
(OPTIONAL)
START
PPRM
PRELUBE
PRESSURE SWITCH
51
65 61 70
33
41
(OPTIONAL) ETHER
200
30
87
200
304
32
40
35
43 55 45
#4 #5 #1 #3
DI 1
DI 2
DI 5
46
AI 1 (-)
67 66
MPU (-)
MPU (+)
839
AI 1 (+)
56
PPRM PPRM B
A
NOTE:
BREAK CONNECTION A & B FOR OPTIONAL PRELUBE PUMP
AI 2 (-)
37
AI 2 (+)
38
MOTOR #1
DISCONNECT
REMOVABLE KEY
SWITCH
(IF REQUIRED) STARTER MOTOR #2 STARTER
BATTERY
PS1 PS2
SMMS1 SMMS2
(40A)
RD-6
CB1
101
CB3
(25A) (30A)
104
CB4
139
(60A)
CB2
(+)
2
GOV
3 5
(-)
1
11 12 (+) (-) 8 7
SP
2
1 3
EGA
85
86
2301A
10 9
87
ASR
30
CB5
(20A)
CB6
(20A)
852
852
200
14
ES
11
85
86
A2
A1
MANUAL ETHER SWITCH
#6
27
26
52
6 16 20 10 19 9 3 4 17 7 25 23 2
#2
48
58
101
54
DI 3
44
DI 6
18 38 31
31 12 6 23 14 4 9 3 25 13 10 5 8 15 17 2
839
11
24 27
27 P7A/J7A
P7/J7
> >> >>>> >>>>>>>J20/P20
J20/P20 <<<< <<<<<<<
101
101H
Y918
101D
101C
101E
382
382
12 2
15
J7
P7
1
1
220
799
A235
709
995
B482
220 799 A235
709 C527
221 708 838 838
838 807 807 807
852 852
>
26
26
839839839
G487
F406
7 1 7
4 1 2 5
8
A
A
B B
3 3
4 4
1
1
Y918
101D
(8C-9812)
101F
Y910
306
Y911
Y909
306
L11
L12
L21
L22
R11
R12
<
F408
> 53
DI 4
3134322526232443
2
11
33 30 2A
ACT SH
ACT +
ACT -
MPU SH
MPU +
MPU -
29
30
37
382
101E
200
807
807
807
838838
838
708
200200
C527
306
221
A235
709
799
220
839
839
839
200
200
E560
F405
Y905
Y903 LIGHTS
(8D2676)
103
SWITCH
(25A)
CB7
200 200 200
200
200
2
AUTO
MAN.
(7G-9730)
PANEL
101
38
Y919
34
42
50
3
2
1
7
8
36
34
35
52
65
ANNUNCIATOR
#1
CONN
(155-2273)
(9W-1951)
SERVICE
CONN
GENERATOR
22
21
(174-0502)
C
B A
A B
C
CONN
TERMINATING
(134-2540) RESISTOR #21
120
OHMS
>
>
>
>
>
P12
P9
42
34
50
52
65
<
<
<
<
<
P20
PRIMARY
J12
J9
J20
J7/P7 J7A/P7A
5
1
4
MODULE
RTD/THERMO
2
3
TERMINATING
(134-2540)
CONN (169-8670)
C
C
A
A
B
B
120
OHMS
RESISTOR
37
11
37
21
22
18
29
28
12
SEE SHEET 6 FOR
INTERCONNECTION
2
HEATER
WATER
JACKET
3
1L2
1
4
1L1
CR1
CR1
CR2
CR2
A
CHARGER
BATTERY
B
H2
H4
H1
H3
SPACE HEATER
P
10
AMP
CR2
A2 A1 CR1
T
9KW
240V AC SUPPLY
CUSTOMER
L2
L1
240
N
12 11
21 22
32 31
L4 T4
T3 L3
AMP
50
CR1
L2 T2
CR1
L1 T1
2
3
1L2
1
4
1L1
ALM
166 167
170 170 169
173 173 172
176 176 175
C210 C210
802
806 806
804 803 803
807
N725
N728
802
801 801 800
805 806 808 806 807
N725
N728
C987
C988
801
167
A1 CR2 A2
TO EMCP 3.1
TERM 15
SHEET 3, D-4
F709 101 TO SHT 3
E-6
325
324
323
322
TO DIGITAL INPUT
EMCP3
326
323
322
- RELAY COIL
- RELAY CONTACT NORMALLY OPEN
- MOTOR
- DIODE
- NORMALLY CLOSED CONTACT
- SWITCH CONTACT
- NORMALLY OPEN CONTACT
- EMERGENCY STOP PUSH BOTTON
- CIRCUIT BREAKER
- RELAY CONTACT NORMALLY CLOSED
- CONTROL PANEL WIRING/ GENERATOR WIRING
- INTERCONNECT WIRING
- OPTIONS WIRING
- NORMALLY CLOSED CONTACT
- CUSTOMER WIRING
304
305
306
307
308
309
GND
T1
T2
T3
310
311
312
313
314
IA1
IB1
IC1
IN
319
318
317
316
315
321
320
T3
T2
T1
IB
IC
IA
T1
T2
T3
IA IB
IA1 IB1
IC
IC1
NOTE: SEE SHEET 6 FOR
INTERCONNECTION
NOTE: SEE SHEET 6 FOR
INTERCONNECTION
WALL MOUNTED EMCP 3.1
3
4
9
11
12
13
14
15
16
20
23
25
30
31
ENGINE CONNECTOR (DC) GENERATOR CONNECTOR (AC)
5
8
10
6
17
27
26
319
GND
315
316
321
317
318
320
To CT's
To PT's
29
28
18
2
1
SM1
A3 - ELECTRONIC GOVERNOR
AI - ANOLOG INPUT
ALT - ALTERNATOR
ASOS - AIR SHUTOFF SYSTEM
AS1 - AIR SHUTOFF SOLENOID (RH)
AS2 - AIR SHUTOFF SOLENOID (LH)
AUX - AUXILLARY CONTACT
BATT+ - BATTERY POWER +24V
BATT- - BATTERY POWER - 24V
BDS - BATTERY DISCONNECT SWITCH
CB - CIRCUIT BREAKER
CDVR - CATERPILLAR DIGITAL VOLTAGE REGULATOR
CONN - CONNECTOR
CR2 - CONTROL RELAY 2 (SHORE POWER)
DIN RTN - DIGITAL INPUT RETURN
DI - DIGITAL INPUT
DI 2 - DISCRETE INPUT#2 (REMOTE INITIATE)
DO 2 - DISCRETE OUTPUT#2
DR SUP - DRIVER SUPPLY
EMCP 3.3 - ELECTRONIC MODULAR CONTROL PANEL 3.3
ENA - ENABLE
ES - ETHER START
ESPB - EMERGENCY STOP PUSH BUTTON
ESV1 - ETHER START VALVE 1
ESV2 - ETHER START VALVE 2
GEN - GENERATOR
KR - KEY REMOVABLE
MES - MANUAL ETHR SWITCH
MPU - MAGNETIC PICKUP
PDB - POWER DISTRIBUTION BOX
PL - PANEL LIGHT
PLS - PANEL LIGHT SWITCH
PMG - PERMENANT MAGNET GENERATOR
PP - PRELUBE PRESSURE
PPM - PRELUBE PUMP MOTOR
PPR - PRELUBE PUMP RELAY
PPS - PRELUBE PRESSURE SWITCH
PS - PINION SOLENOID
GND - GROUND
RO1 (NO) - RELAY OUTPUT #1 NORMALLY OPEN (STARTER MOTOR RELAY)
R08 (NO) - RELAY OUTPUT #8 NORMALLY OPEN (PRELUBE)
RTD/THERMO - RTD/THERMO COUPLE MODULE
SC - SERVICE CONNECTOR
SH - SPACE HEATER
SHO- SHORE POWER
SMMS - STARTING MOTOR MAGNETIC SWITCH
SM - STARTER MOTOR
PF - POWER FACTOR
SMR - STARTER MOTOR RELAY
SP - SPEED POTENTIOMETER
SPA - SPARE
STC - SHUNT TRIP COIL
STR - SHUNT TRIP RELAY
ST+ - SHUNT TRIP+
V- - ADD CONTACT VOLTAGE LOWER
V+ - ADD CONTACT VOLTAGE HIGHER
VAR - VOLTAGE ADJUST REMOTE
V COM - CONTACT SENSE COMMON
SHDWN - SHUT DOWN
- GENERATOR TERMINAL STRIP
- CONTROL PANEL TERMINAL STRIP
SHEET 2
SHEET 1
SHEET 3
SHEET 4
SHEET 5
SHEET 6