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Tutorial Guide for Motor

Eun-Sil Han (sr. AE, Ph.D.)


Ansoft Korea
2005. 11
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Contents
Tutorial Guide for Motor Design
BLDC using RMxprt
PMDC using RMxprt + Maxwell EM 2D
Induction Motor using RMxprt + Simplorer
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RMxprt
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BLDC Motor Spec.
BLDC
Rated Output Power (kW) : 0.55
Rated Voltage (V) : 220
Number of Poles : 4
Slots : 12
Rated Speed (RPM) : 1500
Y Type 3Phase Connecting
Tools : RMxprt v5
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RMxprt
BLDCM
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RMxprt INPUT
(General)
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RMxprt INPUT
(Stator1 : )
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RMxprt INPUT
(Stator2 : )
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RMxprt INPUT
( Rotor Pole : )

Menu/ Run/ Analytical Design


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RMxprt Results
PostProcess
/ Design Output
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RMxprt Parametric
Parametrics
2 mm < Magnet Thickness < 5 mm
0.5 < Pole Embrace < 0.95
For Each variation, calculate Ld and Efficiency
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RMxprt Parametric
Parametrics
Input variables
1
2
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RMxprt Parametric
Parametrics
Output Parameters
1
2
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RMxprt Parametric
Parametrics
Data -> Sweep
1
2
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RMxprt Parametric
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RMxprt Parametric
Parametrics
solving
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RMxprt Parametric
Parameter Table
Pole Embrace vs. Efficiency
Magnet thickness vs. Efficiency
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RMxprt Parametric
Create composite plot
1
Efficiency vs. speed
Input DC current vs. speed
Output current vs. speed
Air-Gap Flux Density

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RMxprt Optimization
Optimization
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2
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6
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8
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RMxprt Optimization
Optimization
Optimization flow
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RMxprt Optimization
83.8
84
84.2
84.4
84.6
84.8
85
1 8 15 22 29 36 43 50 57 64 71 78 85 92 99
step
e
f
f
i
c
i
e
n
c
y


.
Optimization Step
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RMxprt + Maxwell EM 2D
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PMDC Motor Spec.
PMDC
Rated Output Power (kW) : 0.075
Rated Voltage (V) : 12
Number of Poles : 2
Slots : 12
Rated Speed (RPM) : 2400
Tools
RMxprt v5 + Maxwell EM 2D v10
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1
2
RMxprt
-- Select Machine Type
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2
PMDC Motor Design Spec General
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2
3
PMDC Motor Design Spec Rotor 1
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3
2
PMDC Motor Design Spec Rotor 2
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5
6
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PMDC Motor Design Spec Stator
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2 3
PMDC Motor Design Spec Commutator / Brush
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Shape of PMDC Motor
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Result - Performance Curve
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Automatically Model Extraction : RMxprt Maxwell EM 2D
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Material Properties: m36_29G-rotor
1
2
3
B-H Nonlinear Material Check~!
Material Setup : Rotor
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1
Material Properties:
M36_29G_Stator
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3
Material Setup : Stator
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2
Mag. Coercivity(Hc): -318300
Mag. Retentivity (Br) : 0.4
1
3
Material Setup : Permanent Magnet
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Magnet0
1
TEM
Assign Click~!
2
3
PM
N
N
N
S
S
S
S
S
N
N
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4
5
IN=PHI-180
6
1
2
Angle: IN
3
Function Check~!
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Material Setup : Air
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Material Setup : Shaft
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Background
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2
Material Setup : Background
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Boundary Condition : master boundary
Edit Select Trace
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Slave = -Master Check~!
2
Boundary Condition : slave boundary
Edit Select Trace
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Name: zero_flux
Value=0
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2
Boundary Condition : value boundary
Edit Select Edge
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Voltage Check~!
Strand Check~!
Winding
Name: Armature
Voltage Source
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Total turns as seen from terminal: 120
Number of Parallel Branches: 2
Resistance: 0.11
Inductance: 6e-5
1
2
3
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Name: PhA1_CD
2
1
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Name: PhReA0_CD
2
1
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PhA0_PI = pwlx(P, periodic, PhA0_CD)
1
2
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Add
PhA1_PI = pwlx(P, periodic, PhA1_CD)
PhA2_PI = pwlx(P, periodic, PhA2_CD)
PhA3_PI = pwlx(P, periodic, PhA3_CD)
PhA4_PI = pwlx(P, periodic, PhA4_CD)
PhA5_PI = pwlx(P, periodic, PhA5_CD)
PhReA0_PI = pwlx(P, periodic, PhReA0_CD)
PhReA7_PI = pwlx(P, periodic, PhReA7_CD)
PhReA8_PI = pwlx(P, periodic, PhReA8_CD)
PhReA9_PI = pwlx(P, periodic, PhReA9_CD)
PhReA10_PI = pwlx(P, periodic, PhReA10_CD)
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1
2
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PhA0
Function Check~!
PhA0_PI
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* , Assign
PhReA9_PI PhReA9
PhReA8_PI PhReA8
PhA3_PI PhA3
PhA2_PI PhA2
PhA1_PI PhA1
PhReA11_PI PhReA11
PhReA10_PI PhReA10
PhReA7_PI PhReA7
PhReA0_PI PhReA0
PhA5_PI PhA5
PhA4_PI PhA4
Function Name Object List
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Value; 10.5 V
2
1
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Manual Mesh
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Starting Mesh: Current
Solver Choice: Direct
Starting From time zero
Check~!
Time Step: 0.0002
Stop Time: 0.15
Save Fields Time Step:
Setup ~!
Model Depth: 40 mm
Symetry multiplier: 2
8
7
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Type of Motion: Rotation Check~!
Set position (0,0)
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2
3
Mechanical Setup : Motion Type
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Consider Mechanical
Transient Check~!
Initial Angular Velocity: 0
Moment of Intertia:
280e-6(0.00028)
Damping: 3.17e-5
Load Torque: -0.3
1
2
Mechanical Setup
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Results : Transient Analsys
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Results : Transient Analsys
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Results : Transient Analsys
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Results : Transient Analsys
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RMxprt + Simplorer
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3Phase Induction Motor Spec.
Induction
Rated Output Power (kW) : 7.5
Rated Voltage (V) : 380
Number of Poles : 4
Frequency : 50 Hz
Slots : 12
Rated Speed (RPM) : 1360
Y Type 3Phase Connecting
Tools
RMxprt v5 + Simplorer v7
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RMxprt Select Machine Type
1
2
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Induction Motor Design Spec.
General Parameter
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Stator Core Parameter
Induction Motor Design Spec.
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Stator winding Parameter
Induction Motor Design Spec.
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Rotor Core Parameter
Induction Motor Design Spec.
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Rotor endring Parameter
Induction Motor Design Spec.
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Analysis Results
Characteristic Graph Characteristic Data
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Rmxprt to Simplorer Component
.SML
Simplorer
component

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Simplorer Interfaces
RMX
A
B
C
N
ROT1
ROT2
1
2
3
4
5
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Co-Simulation Results
RMX
A
B
C
N
ROT1
ROT2
RMxprtLink1
E1
E2
E3
-312.50
312.50
0
0 790.00m
2DGraphSel1
E1.V [V]
E2.V [V]
E3.V [V]
-144.00
150.00
0
0 790.00m
2DGraphSel1
E1.I [A]
E2.I [A]
E3.I [A]
MASS_ROT1
T
F_ROT1
-1.75
175.00
100.00
0 790.00m
2DGraphSel1
F_ROT1.TO...
F ROT1.OM...
RMxprt Link
J :=0.09 kg m%
50 Nm
FREQ :=60 Hz
PHASE :=0 deg
AMPL :=311.126983722081 V
PHASE :=120 deg
PHASE :=240 deg
1. voltage source*3
2. Physical domain>
mechanical>
Rotational_V>
Mass*1
Torque source*1
Phase Voltage Phase Current
Torque
Omega
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