Westfalia Separator AG

l nst r uct i on Manual and
Parts Li st
e.
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Icdrlical Separation
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No . 2 0 4 4 - 9 0 0 1 - 2 0 1
Ed r t r on 0699
Mi n e r a l o i l s e p a r a t o r
wi t h s e l t - c l e a n i n g b o wl
Mo d e l OSC s 0 - 0 1 3 6 - 0 6 6 H
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osc 50. 0136- 566
OSC 50- 91- 066 L- . t s I ' l / {
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Westfal i a Separator AG
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Ap p l i c a t i o n :
o Separat i on of l i qui d mi xt ures
0r
o
Cl ari f i cat i on of l i qui ds
Subject to modif ication
Westfalia Separator AG
D-59302 Oel de (F. R, Germany)
Type
bui l t i n
inner O ot
bowl mm
Rpm of bowl
Permi ssi bl e densi t y of product
to be treated
heavy l i qui d
kg/dm3
sol i ds
kgi dms
I V
Westfal i a Separator AG
A
N
For your saf et y
St r i c t l y adher e t o i ns t r uc t i ons mar k ed wi t h t hi s s y mbol
Thi s avoi ds damage t o t he machi ne and ot her uni t s.
Tak e s pec i al c ar e when c ar r y i ng out oper at i ons m ar k ed wi t h
t h i s s y mb o l
-
ot herwi se danger t o l i f e,
Obs er v e ac c i dent pr ev ent i on r egul at i ons
The l ocal saf et y and acci dent prevent i on regul at i ons appl y uncondi -
tionally to the operation of the separator.
l n s t r u c t i o n ma n u a l
Fol l ow onl y t he i nst ruct i ons gi ven i n t hi s manual
Op e r a t e t h e s e p a r a t o r o n l y i n a c c o r d a n c e wi t h a g r e e d p r o -
c es s and oper at i ng par am et er s
Mai nt ai n t he s epar at or as s pec i f i ed
-
i n t hi s manual
Car r y out s al et y c h ec k s on t h e s ep ar at or
-
as descri bed i n chapt er
"Saf et y
precaut i ons" i n t hi s manual
L i a b i l i t y f o r t h e f u n c t i o n o f t h e ma c h i n e p a s s e s t o t h e o wn e r
Li abi l i t y f or t he f unct i on of t he machi ne passes uncondi t i onal l y t o t he
owner or operat or i rrespect i ve of exi st i ng warrant y peri ods i n so f ar as
t he machi ne i s i mproperl y mai nt ai ned or servi ced by oerscns ot her
t han West f al i a Separat or servi ce personnel or i f t he macnrne i s not ap-
ol i ed i n accordance wi t h t he i nt ended use.
West f al i a Separat or AG shal l not be l i abl e f or damage rf - ch occurs as
a resul t of non-observance of t he above. Warrant y anc rabrl i t y condi -
t i ons i n t he Condi t i ons of Sal e and Del i verv of West i a i a Seoarat or AG
are not extended by the above.
ttF ?:' 0699
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Westfalia Separator AG
Saf et y pr ecau t i on s
Correct usage .
Safety sti ckers on the machi ne
Basi c operat i ng pri nci pl es
Bowl speed and product
Operati ons on the separator
Assembl y
Electrical appliances
Before start-up
Operation
Shut-down and
" Emergency-Off"
1. 5. 6 Mai nt enance and reoai r
1. 6 Cor r osi on
1. 7 Er osi on
Ma c h i n e d e s c r i p t i o n . 1 7
t . I
1 . 2
1 . 4
1 . 5
1 . 5 . 1
1 . 5 . 2
1 . 5 3
1 F A
1 . 5 . 5
1
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a
4
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I J
1 A
21
22
23
24
25
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28
28
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32
32
J Z
35
J /
37
38
38
38
40
41
2, 1
2 . 1 . 1
Appl i cat i on
Centri fuge wi th wate
f uel oi l t reat ment . .
r content monitoring system (WMS) for
Techni cal i nformati on
Separati on
Notes on separati on wi th the
puri fi er
bowl (-02- operati on) . .
Make-uo water
Notes on seoaration with the clarifier bowl .
General information on bowl ejections
Before start-uo
2. 1. 2 Cent ri f uge wi t h sl udge space moni t ori ng syst em (SMS) f or
f uel oi l t reat ment
2. 1. 3 Cent ri f uge wi t h sl udge space moni t ori ng syst em (SMS) f or
l ube oi l t reat ment
Comoonents of the 0l ant and the seoarator
Techni cal Data
Operating principles of the separator
Operating principles of the bowl . . .
Operat i ng pri nci pl es of t he hydraul i cal l y cont rol l ed sl i di ng pi st on . .
Operati ng pri nci pl es of the centri petal pump
Operati ng pri nci pl es of the gear
Operati ng pri nci pl es of the centri fugal cl utch
2. 5 The regul at i ng ri ng
2. 5. 1 Det ermi ni ng t he si ze of regul at i ng ri ng by experi ment
a . a
2. 3
2. 4
2 . 4 1
2. 4. 2
2. 4. 3
2. 4. 4
2. 4. 5
Op er at i o n
J . l
3 . 1 . 1
3 . 1 2
U , I , U
3 , 1 ' 4
J . Z
3. 2. 1
3, 2, 2
3. 3
3, 4
3. 5
3 . 5 . 1
. t . o
a 7
Before initial start-up
Whenever starting .
Start-up of separator
Mon itori ng of operation
Setting the separating time
Det ermi ni ng t he separat i ng t i me by cal cul at i on
Bowl ejections
St oppi ng t he separat or
i 1
- l
42
+J
44
44
48
3. 8 Troubl e shoot i ng
3. 8 1 Seoarat or f aul t s
3 . 8 2 Bo wl f a u l t s . .
2044-900t -201 / 0699
West f al i a Separat or AG
I n s t a l l a t i o n ,
4 . 1
4 . 1 . 1
4 . 1 . 2
4. 1 . 3
4 . 1 . 4
^ 1 8
4. 2
4. 2. 1
, 6 ^
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. 2. 4
4. 2 3
4. 2. 4
4. 3
4. 3 1
4. 3. 2
4 3 3
4. 3. 4
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4. 3 6
4. 3 7
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4. 4
4. 4. 1
4. 4 2
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4. 5
4. 5. 1
4. 5. 2
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4. 6
4. 6 1
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4. 6. 3
4. 6. 4
4. 6. 5
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4. 7
4. 8
4. 8, 1
4, 8. 2
4. 8 3
4. 9
4 . 9 1
4, 9. 2
4 . 1 0
ma i n t e n a n c e a n d r e p a i r
Installation of the plant
Connect i ng t he pl ant
Fast eni ng t hesepar at or . . , . .
Mot or connect i on . .
Direction of rotation of the bowl
Speed and starting time of bowl
Mai nt enance and l ubri cat i on . . .
Lubri cat i on and mai nt enance schedul e . . . .
Lubri cat i on
Lubr i cat i onChar t . . .
We a r t o g e a r . . . . . .
Bowl .
Di smant l i ng t he bowl
Cl eani ng t he bowl
Cl eani ng t he upper sect i on of f rame
Cl eani ng t he st rai ner and t he operat i ng-wat er
f eed syst em
l mport ant hi nt s . .
Assembl i ng t he bowl
Repl aci ng t he
Pol yam
Repl aci ng t he pol yam
Verti cal gear parts
Removi ng the verti cal gear
Parts
Cl eani ng t he gear chamber , . .
Re-assembl y of verti cal gear parts
Hei ght adj ustment
Bowl hei ght
Centri petal
pumP cl earance . .
Neck beari ng
Mot or and cent ri f ugal cl ut ch
Removi ng t he mot or
Pr i o r t o f i t t i n g t h e mo t o r . . . . . . .
Fi t t i ng t he mot or ,
Removi ng t he cl ut ch shoes . . , .
Fi t t i ng t he cl ut ch shoes
Fi tti ng the cl utch dri ver
Removi ng t he gear pump and pump coupl i ng . , .
Ho r i z o n t a l g e a r p a r t s , , . .
Removi ng t he worm wheel .
Before a l ong-term shut-down of the separator ' . '
Fi tti ng the worm wheel
Removi ng the cl utch drum and worm wheel shaft '
l nstal l ati on of the worm wheel shaft and the cl utch drum
I nst al l at i on of t he seal i ng ri ngs
Fi nal checks after assembl i ng the separator
5 5
56
57
58
59
50
o i
62
62
c +
68
70
72
73
82
83
83
84
87
a7
99
1 0 0
10' 1
1 0 5
1 0 6
' 1 1 0
1 1 0
1 1 1
I J
1 1 4
' 11
5
t r o
117
1 1 8
1 1 4
t z v
121
122
123
125
126
128
t e n
1 3 0
t J l
1 3 3
135
t . J /
137
1 3 8
141
143
144
145
e.
i de gasket Ln t he annuf ar
Pi st on
rde gasket (bowl t oP)
\
Par t s l i s t . .
Gui de t o orderi ng part s .
F r a me , c o mp l e t e , . . .
Lower secti on of frame ,
Lower secti on of frame (vi ew from bel ow) .
Lower secti on of frame
Upper sect i on of f rame wi t h syphon . .
Upper sect i on of f rame wi t hout syphon
I nt er medi at ef l ange c0mpl et e . . . ,
I nspect i on port . comPl .
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21-: : $3'
. 201
/ 0699
Westfalia Separator AG
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Junct i on assembl y
Junct i on assembl y
Fl ansch vol l st .
Fasteni ng parts
1 4 6
1 4 7
148
149 of the seoarator
Gear. compl et e . 151
Spri ng assembl y
Worm spi ndl e, compl et e
Neck beari ng bri dge wi t h cover, cpl .
Cent ri f ugal cl ut ch, compl et e
Revol uti on i ndi cator, compl ete
Avai l abl e oear oarts
Bowl compl et e . . .
Cent r i pet al pump, compl . . . . .
Ho o d , c o mp l e t e . . ,
Accessori es
Water feed l i ne. compl .
Set of tool s and accessori es , .
Lubri cant (hazardous substance)
Si ngl e gear pump (wi t h part numbers f or pump connect i ons compl . )
Pump connect i on, compl .
Pump connect i on, compl .
Pre-strainer, compl. (on special order) .
Pre-strainer complete (on special order) .
os c 50- 91- 066 .
6. 1 The regul at i ng ri ng
6. 1. 1 Det ermi ni ng t he si ze 0f t he regul at i ng ri ng wi t h t he ai d of
t he di agram 187
6, 1 . 2 Det ermi ni ng t he si ze of regul at i ng ri ng by experi ment 189
6. 2 Di smant l i ng and assembl i ng t he bowl . 191
Bowl compl ete
Si ngl e cent ri pet al pump, compl .
Hood, compl et e . .
152
1 5 5
t c o
t 0 u
t o l
t o. J
1 6 5
t o /
1 6 9
t o Y
1 7 2
t / c
175
t t o
1 8 1
182
' 183
1 8 5
t o /
192
193
195
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Ap p e n d i x . . 1 9 7
Tabl e of l ubri cat i ng oi l s , . . 198
Comment s on t abl e of l ubri cat i ng oi l s . . 199
The heal t h hazards i nvol ved when handl i ng heavy oi l s and l ube oi l s . . . . 200
Speci fi cati ons for the use of separators 201
201 / 0699
-
West f al i a Separat or AG
1. 5. ' 1 Assem bl Y
.
l f t he
pl ant has severar ce^: "-Jes,
be caref ul not t o i nt ercna' : e ca' l s o. f
di f f erent bowl s si nce eac. o3Y/ 1as
been bal anced i ndi vi dua t Y
The bowl oarts are marKec w i ^ :he
seri al -number of t he macnl ne cr w t n
t he l ast t hree di gi t s c' t he
seri al -number,
Damaged
parts must be rePl aced i m-
medi atel y by new
Parts.
After i nstal l i ng certai n cri ti cal spare
bowl oarts. the bowl must be
re-bal anced.
The bowl
parts are arranged i n fi xed
oosi t i ons rel at i ve t o one anot her.
Locki ng devi ces and al i gnment
marks must be i n perf ect condi t i 0n.
The bowl must not be operated i f
t hese l ocki ng devi ces and al i gnment
marks are not i n
perfect
condi ti on.
O O
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Fi g. 4
F ig.
Fi g
2044-9001
-201
/ 0699
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' . 5. 2
El ec t r i c al appl i anc es
When assembl i ng t he bowl . be sure
to strictly adhere to the instructions
given in chapter
"bowl",
in order to
avoi d undue unbal ance.
Before starting the bowl, be sure to fit
all parts.
Ti ght en t he bowl l ock ri ng securel y:
the
"O"
marks on the bowl bottom or
bowl top and on the lock ring must be
i n l i ne wi t h each ot her.
Check i f t he machi ne i s compl et el y
assembl ed and properl y i nstal l ed.
Careful l y fasten hood 1, feed and
di scharge housi ng 2 and centri petal
pump 3.
The governi ng acci dent preventi on
regul ati ons appl y for the el ectri cal
appl i ances and i nst al l at i ons.
The frequency and vol tage of the
power suppl y must correspond to the
machi ne speci f i cat i ons.
Carry out potenti al equal i zati on.
Observe l egal regul at i ons; e. g. i n
t he EU:
-
Low-vol tage gui del i ne 73l 23l EWG
-
El ectro-magneti c compati bi l i ty
89/336/EWG
Fig
- 3
Fig. I
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a
2C44-9001
-201
/ 0699
Fig 1 0
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1. 5. 3 Bef or e st ar t ' uP
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Fi g . 1 2
Fi g. 13
.
Check t hat t he bowl i cc<
' ^
j
^as
been f i rml Y t i ght ened
. The
' O"
mar ks on bowl cc: : - cr
bowl t oP and on t he l ock ri nE
--
-s: oe
al i gned.
. The bowl must rotate i n cl ockw se dt-
rect i on (see arrow on f rarre c' sol i ds
col l ect or).
o The separator
may onl y be operateo
wi th orotecti on
devi ces conformi ng to
EN 294
Eoui p sol i d and l i qui d di scharges ac-
cordi ngt Y
. Check t hat t he l ubri cat i on and coo-
l i ng systems are servi ceabl e.
Fi 9 1 4
2a-L1,9oc1-201 / 0699
9
Separator AG
Check whether the supervi sory
equi pment i s operati onal and the cor-
rect l i mi t val ues are adj usted.
When hoods, concentrate col l ectors
and vessel s are pressuri zed
e.g. by
-
I nert gas,
-
cool i ng,
-
steam steri l i zati on etc,
the
pressures
stated on the name-
pl ate
must not be exceeded.
Check that the
product
ti nes are set
t o ooerat i on.
Regul arl y check hoses for si gns of
agei ng.
Check si ght gl asses f or mechani cal
udi l t duE.
Replaie damaged parts
by parts
which are as good
as new.
Refer to chapter " opetdti onr ,
Note namepl ate, The val ues for
-
bowl soeed
-
densi t y of t he heavy l i qui d,
-
densi ty of sol i ds (centri fugal l y
dry)
are max. val ues and must not be ex-
ceeded.
o Wear ear protection
a
a
Oper at i on
Fig
G
Fi g. 16
Namepl at e
L*fqtio s.pqrsh. AG
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-201
/ 0699
Fi9 1 8
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Westfal i a Separator AG
F i9. 20
I n case of l r equ ency con ver t er oper -
at i on:
.
Do not under any ci rcumst ances ma-
ni pul ate the frequency converter to
exceed the permi ssi bl e
bowt speed
(see maker' s namepl at e)
.
The separator may onl y be operated
wi t h an i ndependent devi ce f or speed
l i mi t i ng.
Do not feed product
which is catego-
rised as exolosive.
The separator must not be used in
areas where explosion protection
is
reourreo.
When processing products
harmful
to persons, observe the pertinent
sa-
f et y regul at i ons.
Refer to the safety data sheet of the
product.
Wear protective
clothing.
St op t he separat or i mmedi at el y i f un-
usual noi ses or vi brat i ons occur.
Fi g. 19
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F ig. 21
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Sh u t - d own an d
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Fig
max . 15mi n
Fi g. 24
Fi g. 25
Onl y i n c as e of hot oper at i on:
o
Product-contacting parts such as
-
pi pes
and hoses,
-
hood,
-
sol i ds col l ect or
reach temperatures over 80
oC.
The bowl i s not al l owed to run wi thout
l i qui d suppl y f or more t han 15 mi n-
utes. as otherwi se i t woul d resul t i n
overheati ng of the bowl materi al ,
For shut-down refer to the chaoter
"ooerat i on".
xai nt enance and r e. Unf avour abl eoper at i ngcondi t i onsmayr equi r eshor t er mai nt enancei nt er val s. The
p a i r factors l i sted bel ow are unfavourabl e because they ei ther attack the separator ma-
teri al di rectl y or i mpai r the l ubri cati on/cool i ng system:
.
aggressi ve product (chemi cal or physi cal )
. hi gh product temperature
o product wi th grease decayi ng propefti es
o
envi ronment : t emoerat ure, dust and vaoours
/t
-
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20.4-9001
-201
/ 0699
1 0
West f al i a Separat or AG
Y.
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Part i cul arl y st ressed pal s s-: - as
beari ng hub, bowl hub a^: : : -e' sowl
part s wi t h a l arge out er c a-e: e'
-rst
be checked on a regul a' cas s : : e^sJre
safe and effi ci ent ooerai o-
Bef ore mai nt enance and servi ci ng,
o
swi tch off al l el ectri cal appl i ances vi a
the mai n swi tch,
.
secure i nst al l at i on agai nst uni n-
tended re-starti ng wi th l ocki ng de-
vi ces.
Do not l oos en any par t bef or e t he
bowl has c ome t o a s t ands t i l l .
For checki ng st andst i l l r ef er t o
chaoter
"bowl
.
Fig
Ti mel y mai nt enance and repl acement of worn or damaged machrne parrs s essen-
t i al f or saf e ooerat i on of t he machi ne.
Mai nt enance and repai r work may onl y be carri ed out by t he cust omer t o 1r e ext ent
as descri bed i n t hi s i nst ruct i on manual .
Mai nt enance and repai r work not descri bed i n t hi s manual may onl y be car ed out
by t he manuf act urer or by
"repai r
shops" aut hori zed by t he manuf act urer
We therefore, recommend in your own interest to have your separator rnscected
by our servi ce engi neers at regul ar i nt erval s. Such i nspect i ons wi l l keep yo"r separ-
at or worki ng rel i abl e and
prevent undesi rabl e shut -downs,
(
Fig
F i g. 28
2044-9001-201 / 0699
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5e rator AG
Fi g. 29
=
--...-<=.--
s6o
F i9.
Do not cl i mb ont o or st and on t he ma-
chi ne or part s of t he machi ne.
Make provision for and use a sturdy
working platform.
Pl ace di smantl ed machi ne oarts on a
sui t abl e base, e. g. rubber mat .
Take steps to prevent machi ne parts
from overturni ng and rol l i ng away.
Do not heat bowl par t s wi t h t he
nak ed f l ame.
Bowl par t s m us t nev er be wel ded.
Thi s al s o appl i es f or hood and s o-
l i ds col l ect or par t s of st eam
- st er i -
l i zabl e seDar at or s.
Even duri ng cl eani ng the bowl parts
the temperature must not exceed
100
" c.
Load-carryi ng equi pment such as l i ft-
i ng devi ces f or
-
bowl or di stri butor.
-
chai ns etc,
may onl y be used for work routi nes
as descri bed i n thi s i nstructi on man-
ual .
Do not use damaged or i ncompl et e
l oad carryi ng equ i pment.
12044-9001
-201
/ 0699
I
Westfal i a Se rat or AG
Col l ect dri ppi ng oi l t o p. eve^: : a. ger
of sl i ppi ng or product r^: e: : c^
When handl i ng wast e o rs
^c: e
-
They can be i nj uri ous t c
^
ea : ^ de-
pendi ng
on t hei r chen : a l om-
oosi t i on,
-
Wast e oi l must be d soosec cf rn
accordance wi t h l ocal rec- a: crs.
'-rl
F ig. 33
201' 1,/ia' 2c1 , 0699
G
1
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al i a 5 rator AG
Cor r osi on Corrosi on can al so affect bowl parts made of stai nl ess steel . Thi s corrosi on can be
fl at-spread or pi t- or crack-shaped and meri ts speci al attenti on,
Corrosi on on stai nl ess steel bowl materi al shoul d be exami ned thoroughl y and do-
cument ed.
Fl at-spread corrosi on can usual l y be measured (reducti on of wal l thi ckness)
Pi t- or crack-shaped corrosi on cannot be measured wi thout the ri sk of damage. At
t he i ni t i al st age pi t -shaped corrosi on i s general l y caused by chl ori ne i ons.
Dependi ng on the stressi ng of the part, pi t-shaped corrosi on can resul t i n crack-
shaoed corrosi on.
Possi bl e formati on of pi t-shaped corro-
sr on.
Fig. 34
Such pi tti ngs can onl y be i nvesti gated by a materi al s expert,
In case of crack-shaped corrosi on aftack wi th or wi thout superposed fl at-spread
and
pi t -shaped
corrosi on on mai n bowl component s, t he machi ne must be shut
down i m m edi at el y.
Contact your nearest Westfal i a Separator AG representati ve for a thoroug h exami -
nat i on.
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-
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-\...
' : i - -
---t.' ;...
Fi g. 35
Pi t t i n gs
Pi tti ngs whi ch are cl ose together or
form a l i near pattern can si gni fy crack
formati on beneath the surface.
Such pi tti ngs shoul d be i nvesti gated by
a materi al s exDert.
ttr.-9001-201 /0699
r
1 A
Westfal i a Separator AG
1. 7 Er os i on Erosion is caused by solid particles in the process tiquid.
These solid particles grind marks into the surfaces with which they come i-:c con-
t au t .
The fol l owi ng factors favour the occurrence of erosi on:
.
hard sol i ds parti cl es
.
hi gh t hroughput capaci t i es
The f i rst si gns of erosi on shoul d be caref ul l y observed and document ed. Erosi on
can deepen rapi dl y, thereby weakeni ng the bowl materi al .
Contact your nearest Westfal i a Separator representati ve for a thorough examrn-
ati on Informati on on the nature of the damage can be provi ded by photos pl aster
casts or l ead mol ds
The surfaces most suscepti bl e to erosi on are
1) t he bot t om of t he di st ri but or. t he ri si ng channel s and t he ri bs
2) the centri petal pump (cavi tati on)
3) al l surfaces i n the area of the sol i ds di scharge ports,
4\ t he nozzl es.
F ig.
?C.' .,ry-' e' 0699
rator AG
r adi us < 1mm
max. 1mm
Fi g. 37
Si gns of erosi on whi ch you shoul d i m-
medi atel y report to your nearest west-
fal i a Separator representati ve:
.
The bottom of the erosi on mark has
a radi us smal l er t han 1 mm (l arge
notch effect).
o
The depth of erosi on mark exceeds
1 mm at the deepest poi nt
\G
0699
Westfal i a Separator AG
1 - 7
g.i.l
' : , , : : : : : : : : : :
M achi n. e descr i pt i on
2. 1
2 . 1 . 1
2 . 1 . 2
Appl i cat i on
Centrifuge with water content monitoring system (WMS) for
fuel oil treatment
Cent ri f uge wi t h sl udge space moni t ori ng syst em (SMS) f or
f uel oi l t reat ment
2. 1. 3 Cent ri f uge wi t h sl udge space moni t ori ng syst em (SMS) f or
z l
22
23
z+
25
z o
28
28
2. 2
2, 3
2, 4
2. 4. 1
2. 4, 2
2. 4. 3
2, 4. 4
2. 4. 5
2. 5
2. 5. 1
lube oil treatment
Components of the plant and the separator
Technical Data .
Operating principles of the separator
Operati ng pri nci pl es of the bowl
Operat i ng pri nci pl es of t he hydraul i cal l y cont rol l ed sl i di ng pi st on . .
Operat i ng pri nci pl es of t he cent ri pet al pump
Operat i ng pri nci pl es of t he gear
Operat i ng pri nci pl es of t he cent ri f ugal cl ut ch
The regul at i ng ri ng .
Determi ni ng the si ze of regul ati ng ri ng by experi ment
30
5 Z
32
32
ee
ee
l
-201
/ 0699
1 8
West f al i a Separat or AG
\
I
rbx
//-t
l ,
I
2
3
4
E
6
7
8
I
1 0
1 t
1 2
1 4
1 5
1 6
1 7
1 8
1 9
20
2'l
22
23
24
25
26
27
29
3 0
Producl feed
Shut -of f devi ce
Preslrainer
Gear pump
Pre-sel valve
Sleam-heated oil prehealer
Autom. lemperalure regulalor
Sleam inlcl
Safely valve
Leak oil lo overflow lank
Condensate outlei
Drain and venl cock
Flowmeler
Pressure gauge
Thermomeler
Centrifuge
Non-relurn valve with shul-off devicc
Producl discharge
Feed l i ne assembl y
Operaling-waler discharge
Watcr dischargc
Sludge discharge
Shul-off device (operaling waler,
Pressure gauge (operat i ng wal e' )
Water feed
Molor conlrol
Hoi sl
Pressure swi l ch f or cl ean o crsc. a' gc
Su b
j e c t
t o m o d i f i c a t i o n !
(
ilN
Fi g. 38
-
Connect pn di agr am of t he separ at or pl anl
2/Y ?:.,-- 2a1 0699
€:qi
L::€
$
sg
39
-
Sect i on ol t he sepat at or
20441 000{cc
Subi ec t t o m odi f i cat i onl
99 7;.4-9001-201 /0699
zv
West f al i a Separat or AG
I Di st ri but or
Sliding piston
Gaskel
Closing-chamber bol-
lom
Gaskel
Gaskel
Gaskel
Gasket
Annul ar pi st on
Gaskel
Gaskel
Gaskel
Gaskel
Spi ndl e screw'
[] Bowl boltom
Gaskel
Al l en screw
Gaskel
Gaskel
Lock ri ng
Cenl r i pet al pump chamber cover
Gaskel
Gasket
Scnsr ng i qur c c- - a
Gaskel
Cenl r i pcl a o- - r : a- cer cover
Cenl r i pci a o- - ;
Gasket
Thr a: dor i nr m n
Lock r i ng
-
Gaskel
Gasket
Gaskel
Gaskel
Gaskel
Separ at i ng dr sk
Di sk
Di sk sl ack
Waler chamber bottom
/
Al l en screw
n
ATTENTI ON: Af t er exchangi ng t hi s par t ,
Fi g. a0
-
Expl oded vi ew ol the bowt
the compl ete bowl must be re-bal anced
2u, . , #. ' 2a1 , ' 0699
\G
l r chi ne descr i bed i n t hi s manual i s a hi gh- speed cent r i f ugal separ at or wi t h sel f - cl eani ng bowl
cal l ed
" separ at or " .
ator AG
l gp l i c a t i on The separat ors OSC . , -0136-. and OSC . . -s6-, . . wi t h UNTTROL syst em
r
are eQui pped wi th a sel f-cl eani ng di sk-type bowt and
'
are appl i ed for cl ari fi cati on and puri fi cati on
i n fuel oi l (up to a densi ty of 1 .0' l g/ml )
and l ube oi l t reat ment ol ant s.
The centri fuges of the c
-Generati on
are equi pped wi th a
"soft-stream-i nl et
system,,
for gentl e product
treatment. Thi s resul ts i n opti mum separati ng effi ci enl y and
hi gher speci f i c capaci t i es,
The patented HydroStop system enabl es control l ed bowl ej ecti ons to be performed
at ful l operati ng speed, The centri fuges operate wi thout regul ati ng ri ngs,
The centri fuges wi th uNl rRoL system are provi ded
wi th two basi c moni tori ng sys-
t ems:
r
Water content moni tori ng system
-
WMS
.
Sl udge space moni t ori ng syst em
-
SMS
,,separati on" means the separati on of l i qui d mi xtures whi ch consi st of two l i qui ds.
wi th si mul taneous removal of the sol i ds contai ned i n the l i qui ds.
, , Cl ari f i cat i on" i s t he removal of sol i ds f rom a l i oui d.
The most i mportant component of the centri fuge i s the bowl . Dependi ng on the ap-
pl i cat i on,
t he bowl of desi gn
-0136-
can be assembl ed t o ooerat e
o
as cl ari fi er/puri fi er bowt (WMS)
or
.
as cl ari f i er bowl wi t h sel f -t hi nker cont rol syst em (SMS)
Conversi on of the cl ari fi er/puri fi er bowl i nto a cl ari fi er bowl wi th sel f-thi nker control
system and vi ce versa can be carri ed out qui ckl y and easi l y.
Prerequi si te for treatment technol ogy (separati on) i s that the components of the
product
-
can be separated mechani cal l y
-
have di fferent densi ti es and
-
do not emul si fy.
2044-9001
-201
/ 0699
Westfalia
2. 1 . 1 Cent r i f uge wi t h wat er
c ont ent m oni t or i ng
syst em ( WM S) f or
f uel oi l t r eat ment
Fi g. 41
-
W al er content moni tori ng system (W MS) fot fuel oi ! Ireatment
1 Di rty oi l feed
2 Cl ean oi l di scharge
3 Di spl acement water
4 Pressure gauge
5 Conducti vi ty sensor
6 Pressure switch
(no functi on wi th WMS)
7 Sol enoi d val ve
8 Sol enoi d val ve
I Sensi ng l i qui d fl ow
1o Sensi ng l i qui d pump
11 Cont r ol uni t
12 Cent r i pet al pump ( cl ean oi i )
13 Separati ng di sk
14 Di rty water di scharge
15 Sl udge space
16 Sl udge di scharge
17 Operati ng water di scharge
18 Operati ng water feed
20 Cont r ol hol es ( openl )
The f uel oi l i s conveyed t o t he cent ri f uge by means of a separat e pump or a pump
fl anged to the separator,
The cl ari f i ed cl ean oi l i s di scharged under pressure (2) by means of cent ri pet al
pump ( 12) .
The bowl i s opened and cl osed automai i cal l y for sol i ds ej ecti on at f ul l bowl speed
by means of a remot e-cont rol l ed sol enoi d val ve i n t he operat i ng wat er l i ne. The
openi ng t i me of t he sol enoi d val ve i s 3 seconds.
The smal l vol ume of l i qui d (9)whi ch i s branched of f vi a t he separat i ng di sk (13)
and
t he sensi ng l i qui d pump (10) i s moni t ored by a conduct i vi t y sensor
(5)
l f the sensor regi sters water the sol enoi d val ve (8) opens and the water ftows off
t hrough t he di rt y wat er di scharge (14). The cent ri f uge operat es as a puri f i er.
As soon as t he sensor det ect s a change i n conduct i vi t y brought abcut by an i n-
creased proport i on of oi l , t he sol enoi d val ve (8) cl oses and t he sol enoi d val ve (7)
opens i nt ermi t t ent l y. The sensi ng l i qui d f l ow (9) i s recycl ed rnt o t : re f eed (1). The
centri fuge operates as a cl ari fi er.
The cont rol and moni t ori ng uni t guarant ees unsupervi sed opera: i cn
2CL4 ?i.' a' 201 /0699
l f : Cen t r i f u ge wi t h
s t u d g e s p a c e m o n i -
t onng s y s t em ( SMS)
l or l uel oi l t r eat m ent
Fi g. 42
-
Sl udge space moni tori ng system (SMS) l or fuet oi l treatment
1
2
3
4
5
Di rty oi l feed
Cl ean oi l di scharge
Di spl acement water
Pressure gauge
Conducti vi ty sensor
(no functi on wi th SMS)
Pressure swi tch
Sol enoi d val ve
Sol enoi d val ve
Sensi ng l i qui d fl ow
10 Sensi ng l i qui d pump
11 Cont r ol uni t
12 Centri petal pump (cl ean oi l )
13 Separati ng di sk
14 Di rty water di scharge
15 Sl udge space
16 Sl udge di scharge
17 Operati ng water di scharge
18 Operati ng water feed
20 Control hol es (cl osed!)
7
8
o
The sM s for f uel oi l treatment
.
i s appl i ed for cl ari fi cati on i n two-stage fuel oi l treatment.
The fuel oi l i s fed to the ctari fi er by the di scharge centri petat pump
of the upstream
puri fi er.
The cl ari fi ed cl ean oi l i s di scharged under pressure (2) by means of centri petal
pump ( 12) .
The bowl i s opened and cl osed automati cal l y for sol i ds ej ecti on at ful l bowl speed
by means of a remote-control l ed
sol enoi d val ve i n the operati ng water l i ne. The
openi ng ti me of the sol enoi d val ve i s 3 seconds.
A smal l amount of ti qui d i s di verted vi a the separati ng di sk (13). tt i s conveyed by
the sensi ng l i qui d pump (i 0) to the pressure
swi tch (6) and recycted back i nto the
f eed { 1) .
l f the sensi ng l i qui d i ntake becomes bl ocked due to water or sol i ds accumul ati on
i n the sl udge space (15), the pressure
swi tch (6) sends a pul se
to the controt uni t.
The automati c sol i ds ej ecti on program i s tri ggered.
The control system thus moni tors the enti re treatment svstem.
?71-s061
-rot
, ornn
24
Westfal i a Separator AG
2. 1 . 3 Cent r i f uge wi t h
s l udge s pac e m oni -
t or i ng s y s t em ( SMS)
f or l ube oi l t r eat m ent
Fi g. 43
-
Sl udge space monnoi l ng system (SMS) for l ube oi l trcatmenl
1 Di rty oi l feed
2 Cl ean oi l di scharge
3 Di spl acement water
4 Pressure gauge
6 Pressure swi tch
9 Sensi ng l i qui d fl ow
10 Sensi ng l i qui d pump
11 Cont r ol uni t
12 Centri petal pump (cl ean oi l )
13 Separati ng di sk
' l 4
Di rty water di scharge
15 Sl udge space
15 Sl udge di scharge
17 Operati ng water di scharge
18 Operati ng water feed
19 Throttl e
20 Control hol es (open!)
The sMs f or l ube oi l t reat ment
.
i s appl i ed f or t he cl ari f i cat i on of di esel engi ne l ube oi l
The l ube oi l rs conveyed to the centri fuge by means of a separate pump or a pump
fl anged to the separator.
The f eed (1) i s t hrough a cl osed l i ne syst em.
The cl ari fi ed cl ean oi l i s di scharged under pressure (2) by means of centri petal
pump ( 12) .
The bowl i s opened and cl osed automati cal l y for sol i ds ej ecti on at f ul l bowl speed
by means of a remot e-cont rol l ed sol enoi d val ve i n t he operat i ng wat er l i ne. The
openi ng t i me of t he sol enoi d val ve i s 3 seconds
Asmal l amount of l i qui d i sdi ver t ed vi at hesepar at i ng di sk ( 13) l t i s conveyed by
t he sensi ng l i qui d pump (10) t o t he pressure swi t ch (6) and recycl ed back i nt o t he
f eed (1) vi a a t hrot t l e (19).
Bef ore separat i on begi ns, t he sl udge space (1 5) i s part i al l y f i l l ed wi t h wat er (3). The
di r t y0i l i st henf edi nt hr ought hef eed( 1) Dur i ngt hesepar at i onpr ocess sol i dsand
wat er are separat ed f rom t he 0i l and col l ect i n sl udge space (1 5) Wnen t he wat er
reaches t he cont rol hol es (20) t he bypass (9) i s i nt errupt ed. The pressure f al l s of f
and t he pressure swi t ch (6) sends a pul se t o t he cont rol uni t (l 1l
The aut omat i c sol i ds ej ect i on program i s t hen i ni t i at ed by di spl acement
The cont rol and moni t ori n0 uni t ouarant ees unsuoervi sed ooera: ror
nzA 3Ca. 201 /0699
Westfalia Separator AG
\
2. 3 Techni cal Dat a Sub
j ec t
t o m odi f i c at i on!
Cent r i pet al pump
Delivery capacity 15 000
-
23 000 l / h
Pressure head 2 - 3 b a r
St andar d oper at i ng wat er speci f i cat i on
Vol. of susoended matter max. 10 mg/ l
Part i cl e si ze max, 50 pm
Hardness:
-
up to 55
oC
separati ng temperature
-
above 55
oC
separati ng temperature
< 1 2 0 d H
< 6 0 d H
The di fferent hardness speci fi cati ons can be converted usi ng the formul a gl ven be-
l ow:
1 " d H = 1 . 7 9 " f H = 1 . 2 5 " e H = 1 7 9 p p mCa CO3
Chl ori ne i ons < 100 mg/ l
pH val ue 6. 5
-
7. 5
M ot or
Power 1 5 - 2 2 k W
Speed at 50 Hz
, 1 t r t r r nm
a J J r v t t l
Speed at 60 Hz
1
745 r pm
Desi gn B 5
Bo wl
Solids space (total)
11 dm3
Speed for densi ti es
-
of t he product up t o 1. 05 kg/ dm3
(at 15
oC)
and
-
t he separat ed sol i ds up t o 1. 4 kg/ dm3
6 440-6 550 rpm
Speed f or hi gher densi t i es consul t the factory
Starti ng ti me 6 - 1 0 mi n
?;:-1 T:' 201 /0699
I
AG
0 -
!
I
naoo
rator AG
F e e d p u mp
Fl anged gear pump or al t ernat i vel y pump uni t
(gear or screw pump)
Pump out put
(rating according to plant possible)
4 500
-
25 000
yh
Suct i on hei ght 4 mWC
Pressure head. adi ustabl e 1 0 - 2 0 mWC
Wei ght s
separat or (wi t hout mot or, wi t hout pump) 1 220 kg
Bowl 365 kg
3-phase AC motor 140 kg
DC mot or 243 kg
Gear pump ( dependi ng on si ze) 1 1
- 46
Kg
Pre-strai ner (dependi ng on pump output) 8 - 2 6 k g
C ap aci t y
The capaci ty of the separator depends on the
.
vi scosi ty
.
temperature
.
densi ty
.
i mpuri t y l oadi ng
. water content and
.
requi red degree 0f puri ty of the product
z6 Westfalia Separator AG
2. 4 Oper at i ng pr i nc i pl es of
t he s eoar at or
2. 4. 1 Oper at i ng pr i nci pl es
of t he bowl
G en er al
A separator is characterized by the bowl for a specific applicati0n. Before coming
to the particulars of the bowl the general operating principles of the separator are
exolained first
Liouid mixtures or liouid-solids mixtures can be seoarated
-
in the gravitational field of the settling tank or
-
in the centrifugal field of the separator,
orovided the constituents of the
products
have different densities.
As the centrif ugal field of the separator is extremely more effective than the gravita-
tionalfield of the settling tank. centrifugal separation in the separator is much faster
than separation in the settling tank.
d l s c h a r g i n g c l a r i f l e d l l q u i d
sed i m en t
f
ttny
R-
(D,
I n c o m i n g d l r t y l i q u i d
Fi g. 44
Pur i f i er bowl
A l i qui d mi xt ure of l i ght and heavy phases, e. g. oi l
-
wat er, i S separat ed i nt o i t s c0n-
sti tuents i n the di sc stack of the puri fi er bowl .
The di sc st ack consi st s of a l arge number of coni cal di scs pl aced one above t he
other. Each di sc i s provi ded wi th Spacers whi ch ensure preci sel y determi ned nar-
row di sc i nterspaces.
The enti re separati on chamber therefore consi sts of many paral l el l y arranged i nter-
spaces of l ow hei ght , t hus reduci ng t he radi al set t l i ng di st ance f or t he sol t ds.
The sol i ds
o
settl e on the undersi de of the di sc above and
.
sl i de down i nt o t he sol i ds hol di ng space.
The smoot h di sc surf aces f avour sl i d i ng down of t he sol i ds and
^en
ce sel f -cl ean-
i ng of t he di scs.
M n: 1, 201 / 0699
The consti tuents of the l i qui d mi xture (l i ght and heavy phases)
are separated i n the
separati on chamber.
Cl ar i f i er bowl
The cl ari fi er bowl i s used i f sol i ds are to be separated out of a l i qui d.
The operati ng pri nci pl e
of the cl ari fi er bowl onl y di ffers from the puri fi er bowl i n that
.
the di scharge of the heavy l i qui d phase i s ctosed.
Onl y sol i d-l i qui d separat i on t akes pt ace.
2044-9001
-201
/ 0699
rator AG
2. 4. 2 Oper at i ng pr i nc i Pl es
of t he hy dr au l i c al l y
c ont r ol l ed s l i di ng
pi s t on
5
7
2 +
1 +
i
11
Separ at i on
Bowl c l os ed
E
i ect i on
Bowl open
Fi g. 45
-
The sel f-cl eani ng bowl
1 Li ght component di scharge
(centri petal pumP)
z Product feed
3 Feed for make-uP water
4 Sl udge space
5 sol i ds di scharge (bowl )
s Sl i di ng pi ston
7 Annul ar pi ston
a Cl osi ng l i qui d di scharge
s Openi ng l i qui d di scharge
1o Heavy component di scharge
11 Sol i ds di scharge
12 Operati ng l i qui d feed
13 Inj ecti on chamber
14 Operati ng l i qui d di scharge
1i
,li
{ l
l l l
lrl
The operati ng l i qui d (usual l y water) fed i nto the rotati ng bowl produces a hi gh cen-
t ri f ugal
pressure. Thi s pressure i s ut i l i zed t o act uat e t he annul ar
pi st on and sl i di ng
pi st on
whi ch open and cl ose t he bowl .
The sl i di ng
pi st on and annul ar
pi st on
are. as shown i n the fi gure. i nsi de the bowl bottom
rotate wi th the same angul ar vel oci ty as the other bowl parts
are axi al l v movabl e.
a
a
a
n4 na', 201 / 0699
\ G
I ng
ator AG
Cl osi ng t he bowl
After starti ng the separator, the shut-off devi ce for operati ng l i qui d i s actuated by
means of t he cont rol uni t .
The operat i ng l i qui d
r fl ows i nto the i nj ecti on chamber of the bowl bottom and
. f rom t here t hrough i nl et hol es i nt o t he cl osi ng chamber.
By thi s means cl osi ng of the bowl i s i ni ti ated.
The annul ar pi st on
.
moves i nto cl osed
posi ti on.
The l i qui d
pressure i n t he cl osi ng chamber
. ri ses t he sl i di ng pi st on,
r presses the sl i di ng
pi ston agai nst the gasket of the bowl bottom, thus
.
cl osi ng t he bowl .
Openi ng t he bowl ( ej ect i on)
The shut-off devi ce for operati ng l i qui d i s opened by means of the control uni t
The operat i ng l i qui d
. fl ows fi rst i nto the ej ecti on chamber and
.
t hen i nt o t he openi ng chamber.
The annul ar
pi st on
o
ri ses thus causi ng
.
emptyi ng of the cl osi ng chamber.
The sl i di ng pi st on
.
moves downwards and
.
opens the ej ecti on
pofi s i n the bowl bottom for di schargi ng the separated sol i ds
2044-9001
-201
/ 0699
sz
Westfal i a Separator AG
2. 4. 3 operat i ng pri nci pl es The cent ri pet al pump di scharges t he separat ed l i qui d under pressure.
of t he cent ri pet al The operat i ng pri nci pl es of t he cent ri pet al pump can be compared wi t h t hat of a
pump
cent r i f ugal pump.
In case of the centri fugal pump
r
the i mpel l er fi tted wi th i ncl i ned vanes rotates i n a stati onary casi ng;
.
t hel i qui dt obepumpedf l owsf r omt hei nsi det ot heout si det hr oughi mpel l er vane
cnannel s.
r/
I
Fig-
The reverse i s the case wi th the cen-
t ri pet al pump:
o i t i s fi xed to the hood of the separator;
r
i ts di sc, whi ch i s
provi ded
wi th chan-
nel s, i s i mmersed i n the l i qui d rotat-
i ng wi t h t he bowl .
2. 4. 4 Oper at i ng pr i nc i pl es
of t he gear
2. 4. 5 Oper at i ng pr i nc i pl es
of t he c ent r i f ugal
c l u t c h
The l i qui d i s peel ed off by the centri petal pump and fl ows i nto i ts spi rat channets
from outsi de, i ts ki neti c energy bei ng converted i nto pressure energy whi ch i s ca-
pabl e of di schargi ng t he l i qui d under pressure.
At a l ow backpressure t he dept h of i mmersi on of t he cent ri pet al pump i s smal l , l t
can, however, be i ncreased by throttl i ng the val ve i n the di scharge ti ne. By thi s
means i t i s oossi bl e to obtai n
-
a good l i qui d seal ,
-
an ai r- and foamfree product,
-
a hi gher backpressure.
The separator i s dri ven by a standard motor, type 85.
Power transmi ssi on to the bowl spi ndl e i s effected vi a a centri fugal cl utch to the
worm wheel shaft and from there vi a a worm gear where the worm wheel i s the dri v-
i ng member and t he worm t he dri ven member. Si mul t aneousl y t he mount ed gear
pump i s dri ven by the worm wheel shaft vi a a safety cl utch
The centri fugal cl utch
r gradual l y bri ngs t he bowl t o i t s rat ed speed
.
el i mi nati ng premature wear on gear parts and on the motor,
The st art i ng current and t he accel erat i on t i me can be regul at ed by t he number of
cl ut ch shoes i nsert ed.
For further detai l s refer to sect. 4.6
-
Centri fugal cl utch.
2044-9001
-201
/ 0699
Westfalia Separator AG J J
2. 5 The r egul at i ng r i ng
(usi ng oi l puri fi cati on
as an exampte)
2. 5. 1 Det er mi ni ng t he s i z e
of r egul at i ng r i ng by
exp er i m en t
(usi ng oi l puri fi cati on as
an exampl e)
Onl y f or
- 02-
oper at i on
Funct i on of t he r egul at i ng r i ng
Opti mum dewateri ng of oi l s contai ni ng water i s onl y possi bl e i f the bowl i s correctl y
adj usted to the di fference i n densi ty between the oi l and the water.
The regul at i ng ri ng wi t h t he correct i nner di amet er, i . e. wi t h t he di amet er t hat corre-
sponds to the densi ty di fference between the oi l and water, shoul d therefore be se-
l ected from the set of regul ati ng ri ngs (wi th di fferent i nner di ameters) suppl i ed wi th
the separator and fi tted i n the bowl .
The i nner di ameter of the regul ati ng ri ng to be sel ected can be determi ned by ex-
oeri ment . The rul e of t humb i s:
r
smal l r egul at i ng r i ng f or heavy oi l ,
r
l ar ge r egul at i ng r i ng f or l i ght oi l .
To avoi d emul si fi cati on, begi n the test by i nserti ng a l arge di ameter regul ati ng ri ng
and then swi tch t0 the next smal l est.
l f t he regul at i ng ri ng i s t oo l arge,
-
the water di schargi ng through the water outl et wi l l contai n oi l .
l f t he regul at i ng ri ng i s t oo sm al l ,
-
sl i ght emul si f i cat i on wi l l occur or
-
the 0i l di schargi ng through the cl ean oi l outl et wi l l contai n water,
The mi l ky or di rty appearance of the water i s qui te normal : i t i s caused by the oi l
wasnrng process.
A separati ng zone between the l i ght and heavy l i qui d forms i n the bowl ; the centre
of t hi s zone i s t he separat i ng l i ne.
l f the correct regul ati ng ri ng has been sel ected, the separati ng l i ne wi l l be posi ti oned
at the outer ri m of the di scs.
After openi ng the bowl , the separati ng l i ne between water and oi l . whi ch i s normal l y
found on the undersi de of the separati ng di sc, wi l l i ndi cate the posi ti on of the separ-
at i ng zone.
Cor r ect l y sel ect ed r egul at i ng r i ng
.
The separati ng l i ne between water
and oi l i s at the outer edge of the
0l scs,
E ffec t:
-
The di schargi ng cl ean oi l i s f ree f rom
waIer.
-
The di schargi ng water i s free from oi l ,
214-900t-201 / 0699
t oo wi de
u
t oo nar r ow
I nner di am et er of r egul at i ng r i ng t oo
wi de
r The separati ng l i ne between water
and oi l
-
i s l ocated far outsi de 0f the di scs
and
-
i s too cl ose to the outer ri m of the
separat i ng di sc.
E ffec t:
-
The di schargi ng cl ean oi l i s f ree f rom
waIer.
-
The di schargi ng wat er cont ai ns oi l or
-
oi l breaks the water seal .
I nner di am et er of r egul al i ng r i ng t oo
n ar r ow
o The separat i ng l i ne bet ween t he
l i qui d components i s l ocated towards
t he smal l di amet er of t he di scs i n-
stead of bei ng at the outer ri m of the
0rscs.
E ffec t:
-
The di schargi ng cl ean oi l cont ai ns
water.
-
The di schargi ng wat er i s f ree f rom oi l .
2044-9001-201 / 0699
festfalia Se rator AG
' : .
: : : . : . : : r r ' : . . . . . .
3
.
Opet at i on
e l l
3 . 1 . 2
e t e
3 . 1 . 4
e l t r
J . Z
3. 2. 1
3. 2. 2
3. 4
a t r
" R l
38
38
38
40
41
41
+z
Techni cal i nformati on
Seoarati on
Notes on separati on wi th the puri fi er bowl (-02- operati on) . . . . .
Make-uo water ,
Notes on separati on wi th the cl ari fi er bowl
General i nf ormat i on on bowl ei ect i ons . . .
Before start-uo
Before initial start-up
Whenever starting
Start-up of separator .
Moni t ori ng of operat i on
Setting the separating ti
Det ermi ni ng t he separa
Bo wl e i e c t i o n s . . . . . .
3. 7 St oppi ng t he separat or
3. 8 Troubl e shoot i ng
3, 8. 1 Separat or f aul t s .
3. 8. 2 Bowl f aul t s
; " , . . . . :
t i ng t i me by cal cul at i on . . , .
5 l
37
Z+J
44
44
48
2044-9001-201 / 0699
Westfalia Separator AG
Tec hni c al i nf or mat i on
SeDar at i on
3. 1 . 2 Not es on separ at i on
wi t h t he pur i f i er bowl
( - 02- oper at i on)
3. 1 . 3 M ake- u p wat er
Take note of the fol l owi ng secti ons:
The best separati on effi ci ency i s achi eved wi th l owest vi scosi ty of the product to
be seoarated.
I n t he case of non-conf ormi ng product s,
-
refer to the sal es documents or
-
consul t the manufacturer.
In the case of emul si fi ed oi l the separati ng temperature must be i ncreased.
l f an oi l pre-heater i s used, a temperature control l er (thermostat) must befi tted. The
temperature of the feed product must be di spl ayed on a screwed-i n thermometer.
The cent ri f uge
-
can be converted i nto a puri fi er wi thout sel f-thi nker control system wi th the ai d
of a conversi on ki t
(see
sect. 2.5)
-
and can then be appl i ed i n the fi rst separati on stage.
The operati ng mode of the control uni t must be swi tched to
"Separati on"
so that the
bowl i s suppl i ed wi th the seal i ng water necessary for puri fi ers. The water seal whi ch
prevents the oi l from di schargi ng through the water outl et must be mai ntai ned dur-
i ng separat ron.
(
Lube oi l seoarati on Make-up water. i .e. i or i nstance the dropwi se
addi ti on of water throughput the enti re separat-
i ng t i me.
Thi s practi ce was commonpl ace i n the past;
however wi t h t oday' s hi gh det ergent oi l s (HD =
H eavy D uty) i t i s now the excepti on and shoul d
onl y be carri ed out af t er consul t i ng t he oi l manu-
facturer.
Heavy fuel oi l separati on Make-up wat er, i . e. f or i nst ance t he cont i nuous
addi t i on of wash wat er up t o 10 % by vol .
Thi s i s accepted
practi ce i n fuel treatment for
onshore
power pl ants wi th gas turbi nes.
2044-9001
-201
/ 0699
I ot es on s ePar at i on
r r t h t he cl ar i l i er bowl
Gc ner al i nf or mat i on
on bowl ei ect i ons
The centri fugal cl ari fi er i s equi pped wi th the sel f-thi nker control System as a stan-
dard feature.
The cl ari fi er bowl may not be suppl i ed wrth water (excepti on: checki ng the sel f-
t hi nker f unct i on and duri ng di spl acement ),
The operati ng mode
"Cl ari fyi ng"
must therefore be swi tched on the control uni t. Thi s
aut omat i cal l y suppresses t he f i l l i ng process.
The cl ari fi er bowl wi th sel f-thi nker control system serves to pol i sh the
products i n
the second separati on stage whi l e at the same ti me executi ng a moni tori ng f uncti on
and sol i ds-dependent sol i ds ej ecti on control of the enti re system.
The centri fuge therefore carri es out a qual i ty check of the di fferent
products.
The bowl i s ej ected at ful l bowl speed by automati c actuati on of the sol enoi d val ves
for operati ng water.
In the cl ari fi er operati ng mode wi th sel f-thi nker control system the ej ecti on ti me i S
determi ned by the l evel of sol i ds i n the bowl
l f the centri fuge i s operated as a conventi onal
puri fi er, the ej ecti on ti me must be
determi ned by cal cul ati on or graphi cal l y (see 3.5). The determi ned separati ng ti me
parameter must be set on the control uni t.
Di spl acem ent
When separati ng, the l oss of feed l i qui d unavoi dabl e duri ng ej ecti on. can be re-
duced to a mi ni mum by di spl aci ng the feed l i qui d wi th water before sl udge ej ec-
ti on takes
pl ace Thi s i s of speci al i mportance when processi ng val uabl e feed
l i qui d.
The durati on of the di spl acement l i qui d suppl y has to be determi ned by experi -
ment .
. l f t he t t me of di spl acement i s t oo l ong, di spl acement l i qui d wi l l di scharge f rom
t he l i ght l i qui d out l et
o l f t he t i me of di spl acement i s t oo short , part of t he val uabl e f eed l i qui d wi l l re-
mai n i n the bowl and then be ej ected duri ng ej ecti on.
r Di sptacement of the l i ght l i qui d can al so be accompl i shed by throttl i ng the val ve
i n t he di scharge l i ne f or heavy l i qui d.
F l u sh e
j ect i on
l f the sol i ds are fi rml y stuck to the wal l and cannot be ej ected
-
due to an excessi vel y l ong dwel l ti me or
-
due to the sol i ds
Properti es,
ei ther the separati ng ti me must be shortened or a f l ush ej ecti on must be carri ed out
after a total ej ecti on by fi l l i ng the bowl wi th water or product, and emptyi ng i t agai n
Pr ogr am cont r ol
. Di spl acement, ej ecti on and fl ush ej ecti ons at preci sel y defi ned i nterval s are best
carri ed out wi th the automati c control uni t.
o The cl ean oi l di scharge and water di scharge can be moni tored'
o Faul ts can be si gnal l ed opti cal l y or acousti cal l y.
2044-9001
-201
/ 0699
sa
Westfal i a Separator AG
3. 2 Bef or e st ar t - up
\
3. 2. 1 Bef or e i ni t i alst ar t - u
P
.
a
N ot e:
-
Safety precauti ons i n secti on 1 .
-
Instructi on manual of the resoecti ve control uni t
Check hoses and hose pi pes (3. 4).
Fi l l gear chamber wi t h oi l t hrough oi l f i l l hol e unt i l oi l l evet i s up t o upper t hi rd of
si ght gl ass (4 2. 2).
Fi l l some oi l i nt o oi l suct i on pi pe of gear pump (i f avai l abl e) t o prevent
t he pump
f rom sei zi ng.
Check hei ght of bowl and cent ri pet al pump: see sect i on 4. 5.
Rel ease brake by turni ng handl e cl ockwi se.
Check i f bowl can be turned by hand.
Cl ose the hood and fasten wi th hex head screws.
Appl y a thi n fi l m to gui de surfaces and threads of handte connecti on pi ece (see
l ubri cati on chart)
.
I nt roduce handl e connect i on oi ece
i nto hood and screw i t down to fasten
t he cent ri pet al pump (t ef t -hand
t h read
).
To do t hi s, use wrench 2.
.
Connect wat er suppl y l i ne.
Loosen brake by t urni ng t he handl e cl ockwi se.
Check i f bowl can be turned by hand.
Cl ose the hood and fasten wi th hex head screws,
Appl y a t hi n f i l m t o gui de surf aces and t hreads of handl e connect i on pi ece (see
l ubri cat i on chart ).
.
I nt roduce handl e connect i on pi ece
i nto hood and screw i t down to fasten
cent ri pet al pump (l ef t -h an d t h read
).
To do t hi s, use wrench 2.
o
Connect i on wat er suppl y l i ne.
.
Check i f gear chamber i s f i l l ed wi t h oi l
up t o upper t hi rd of si ght gl ass.
a
a
3. 2. 2 Wh en ever st ar t i n g
2044-9001
-201
/ 0699
Westfalia Separator AG 39
! . 3 St ar t - up of separ at or
I
a
See sect i on 3. 2. 2.
On separ at or wi t h f l anged gear pump:
-
Open shut-off devi ce i n the di rty oi l l i ne.
Swi tch on the motor.
Compare current and st art i ng t i me wi t h t he di agram (sect . 4. 1. 3) unt i l t he bowl
has reached the speed speci fi ed on the separator namepl ate (revol uti on i ndi ca-
tor) after approx. 6
-
10 mi nutes.
On pur i f i er :
-
Start the oi l pre-heater after swi tchi ng on the motor!
Hydraul i cal l y cl ose the bowl :
-
Bri efl y open the shut-off devi ce for operati ng l i qui d several ti mes,
Open the shut-off val ve i n the cl ean oi l di scharge.
Swi t ch on t he cont rol uni t .
Start the program.
After the feed val ves have automati cal l y opened
-
set the cl ean oi l backpressure to approx. 2.0 bar' ,
-
adj ust t he desi red t hroughput ;
-
correct the backpressure i n the cl ean oi l di scharge i f necessary.
Check di scharges f or sl udge and di rt y wat er; t here must be no oi l f l ow!
Check backpressure i n sel f-thi nk-er system. Thi s shoul d be 1.6
-
1 .9 bar.
a
a
a
a
a
a
2044-9001-201 /0699
40 Westfal i a Separator AG
al t er f ol l owi ng oper at i ng hour s
O P E R A T I O N S
at t h e l at est ever y
7 5 0 1 5 0 0 4 0 0 0 8 0 0 0 1 6 0 0 0
3
m on t hs
6
monl ns
,|
yaat
2
yr a r s
L U B R I C A T I O N
o Fi rst oi l change after i ni ti al start-up.
r!
o
week l y Check oi l l evel weekl y
o
When usi ng m i ner al oi l :
f l
Oi l change and t horough cl eani ng of gear chamber.
t r
o
o
When usi ng sy nt het i c oi l :
@
Oi l change and t horough cl eani ng of gear chamber.
t r
o
wh e n e v e r d l s ma n t l l n g Grease sl i di ng and gui de surfaces of mai n bowl parts.
E
o
o
Remove. cl ean and greasetr the bowl l ock ri ng, and re-i n-
stal l i t.
o
On your dai l y round
-
especi al l y duri ng t he f i rst ' 1500 operat i ng hours
-
pay at t ent i on t o t he f ol l owi ng:
.
Oi l l evel
.
Temperatures
o Pressures
r Leakages
o
Vi brati ons
o Power consumpti on
.
St art i ng t i me
,l
3. 4 M oni t or i n g of oper at i on
Hos es and hos e pi pes
Servi ce l i fe
i ncl udi ng sl orage l i me i f appl i cabl e
6 years
St orage l i f e 2 years
Repl ace t he hose pi pes i f any of t he f ol l owi ng cri t eri a are est abl i shed duri ng i nspect i on:
.
Damage t o t he out er l ayer ext endi ng t hrough t o t he t ext i l e l ayer (e. 9. rub marks, cut s or cracks)
.
LeaKS.
.
Damaged or def ormed hose f i t t i ng (i mpai red seal i ng f unct i on).
(S i ght surf ace damage i s no reason f or repl acement
)
o The hose becomes di sl odged f rom i t s f i t t i ng.
.
Corrosi on of t he f i t t i ng whi ch i mpai rs f unct i on and st rengt h,
Whenever changi ng oi l , cl ean gear chamber t horoughl y.
see secl i on 4. 2. 2
-
oi l qual i t y
scc sccl i on 4. 2. 3
-
l ubri cat i on chart
We recommend t he synt hel i c grease Mobi l i t h SHC 100 or SHC 460 f or greasi ng t hi s part ; i i has gi ven gocd rcsul i s t n pract i ce.
K e y :
m *
r -
2044-9001-201 / 0699
al i a S rator AG
Sct t i ng t he separ at i ng
Dme
Det er mi ni ng t he s ep-
ar at i ng t i m e by c al -
c u l a t i o n
When usi ng ti me-dependent automati c programmi ng, accurate se.tti ng of the sep-
arat i ng t i me (runni ng t i me bet ween ej ect i on phases) i s onl y possi bl e i f t he t hrough-
put rate of the centri fuge and the sol i ds content of the medi um fed to the centri f uge
remai n constant. l f thi s i s not the case. i t may be necessary to correct the setti ng
whi l e operat i ng.
The separat i ng t i me depends
.
on the sol i ds content of the materi al fed i n, as,wel l as
.
on t he sl udge space of t he bowl and
o
on the throughput capaci ty of the centri fuge.
The separati ng ti me can be determi ned by cal cul ati on.
Exam pl e f or t heor et i cal det er m i nat i on of t he separ at i ng t i m e:
G i ven: Sol i ds proport i on
Sl udge space
Sludge space 75 % utilized
Throughput capaci t y
Regui r ed: Separ at i ngt i me
The separating time to be set is calculated as follows:
p =
V =
V ' =
V o =
t =
0. 05 %
1 1 |
8 l
8 000 l / h
? mi n
I v:
t =
. 5 0 . 1 0 0
=
- - - - - J - - - - - r $ 0 0 0 = 1 2 0 mi n = 2 h
V "
. p 8 0 0 0
. 0 , 0 5
2044-9001-201 / 0699
+z
Westfalia Separator AG
3. 6 Bowl ej ec t i ons Bowl ejections should not be deferred until the solids hotding space is completely
filled, since it would lead to poor separating efficiency.
Au t om at i c oDer at i on
.
Start ejection program by pressing key for
"Program
start":
-
Product feed is closed via 312-way valve.
-
Di spl acement
-
Bowl ej ect i on
-
Speed recovery
.
Open product f eed.
Manual oper at i on
.
Stop product suppl y to separator:
-
Cl ose product val ve manual l y.
e
Bowl ei ect i on:
-
Open operat i ng-l i qui d f eed manual l y approx. 2
-
3 sec.
.
Speed recovery
-
Wait approx. 20
-
30 sec.
.
Separation
-
Open product valve manually.
2044-9001
-201
/ 0699
. E &gpr ng t he
rator AG
separator
.
Switch off the preheater.
-
Continue to feed product for a few minutes, since the preheater continues to
heat for a short time.
Au t om at i c oper a t i o n
.
Di spl acement
.
Start ejection program by operating key for
"Program
start":
-
the ejection program runs down.
o
After ej ecti on stop the separati ng program by operati ng key for
"Program
st oD",
Manual oper at i on
Cl ose the oroduct feed:
-
Cl ose product val ve manual l y.
Perf orm sol i ds ei ect i on: s. sect i on 3. 6
Cl ose di scharge of l i ght l i qui d (oi l ).
Cl ose feed for operati ng water. fi l l i ng and di spl acement water.
Swi tch off the motor.
Swi tch off the feed pump
Cl ose shut-off devi ce i n sucti on si de of feed pump.
Brake the seoarator.
Appl y brake by t urni ng handl e ant i -cl ockwi se,
Wai t unti l the bowl has come to rest!
Do not l oosen any par t bel or e t he bowl i s at a st andst i l l .
Onl y when the revol uti on i ndi cator di sc has stopped rotati ng i s the bowl at rest!
-J
a
a
a
2044-9001
-201
/ 0699
44
Westfalia Separator AG
3. 8 Tr oubl e s hoot i ng The f ol l owi ng t abl es are an ai d f or l ocat i ng and el i mi nat i ng f aul t s.
l f assembl y operati ons have to be carri ed out refer to the secti on
"Mai ntenance
and
Reoai r".
3. 8. 1 Separ at or f aul t s
F a u l t Pos s i bl e c au s es Re m e d i e s
The bowl does not come uo
to rated speed or takes too
l ong t o do so
Brake i s aool i ed. Rel ease brake by turni ng handl e
cl ockwi se.
Motor i s i ncorrectl y connected Check connecti on.
Fri cti on surfaces of cl utch shoes are
orl y.
Wi pe dry fri cti on surfaces.
Do not use benzi ne, nor t r i chl or e-
l hyl ene nor any ot her sol vent !
Cl ut ch shoe l i ni ngs are worn. Reol ace the cl utch shoes.
Insuffi ci ent number of cl utch shoes
are i nserted.
Add cl utch shoes.
Bowl i s t oo hi gh or t oo l ow and t hus
rubs agai nst centri petal pump.
Adj ust to proper bowl hei ght.
Li qui d or di rt has accumul at ed i n t he
upper section of frame. resulting in
braki ng of t he bowl .
Check operati ng-water outl et:
l i qui d must fl ow out freel y.
Cl ean i nsi de of upper sect i on o{
frame.
Cl amp pl at e i s not t i ght enough; worm
wheel slios on worm wheel shaft.
Ti ghten l ong hex head screws on
worm wheel evenl y and fi rm ty.
Bowl speed drops duri ng op-
erat ron.
Fri cti on surfaces of cl utch shoes are
orl y.
Wipe dry friction surfaces.
Do not us e benz i ne, nor t r i c hl or e-
t hyl ene, nor any ot her sol vent !
Mot or speed drops duri ng operat i on, Check l i ne vol tage and motor.
Cl amp pl at e i s not t i ght enough; worm
wheel sl i os on worm wheel shaft,
Ti ghten l ong hex head screws on
worm wheel evenl y and f i rm l y.
The bowl comes up to rated
speed too fast (i n l ess than 5
mi nut es) Mot or pul l s t oo
hi gh a st art i ng current .
Too manv cl utch shoes are i nserted, Reduce number of cl utch shoes to 4 or
Ensure uni f orm di st ri but i on of shoes
2044-9001
-201
/ 0699
Pos s i bl e c aus es
R em edi es
,^even run of seoarator. Bowl i s out of bal ance due to fol l owi no
uct u5u5.
1. The separated sol i ds have deoos-
i ted unevenl y i n the bowl .
2. The bowl i s i ncorrecfl y assembl ed
0r parts
of di fferent bowl s (i f ptant
has several separators) have been
i nterchanged.
3. The pressure
i n the di sc stack has
sl ackened.
4, Bowl parts
are damaged.
Pos . 1
-
4:
.
Stop separator.
.
Appl y brake.
.
Cl ose di rty oi l feed and cl ean oi l
di scharge.
o
Bo wl e j e c t i o n mu s t b e a v o i d e d ,
si nce otherwi se the vi brati ons oc-
curi ng duri ng sl owi ng down woul d
Increase.
l f the bowl l eaks,
.
open water suppl y al l the way.
Assembl e bowl correctrv
Check i f bowl l ock
ri ng i s screwed on
ti ghtl y.
An i nsuf f i ci ent l y t i ght ened l ock
r i ng can m ean danger t o l i f e!
Check number of di scs.
Send bowl to factory for repai r.
Do not attempt to make your own re-
pai rs!
Never wel d or sol der si nce i t woul d
i mpai r the strength of the bowi l
Neck beari ng spri ngs are f at i gued or
broken.
Repl ace al l neck beari ng spri ngs.
Cup springs or cylindrical pressure
spring in bottom bearing are broken.
I nsert new cup spri ngs or cyl i ndri cal
pressure
spflng.
Bowl i s too l ow i n the frame.
Readj ust bowl hei ght.
Bal l beari ngs are worn,
Replace worn bearings.
ATTENTI ON!
As spi ndl e beari ngs use onl y hi gh p re
ci si on bal l beari ngs (see l i st of pa' : s
2044-9001
-201
/ 0699
46 Westfal i a Separator AG
F a u l t Pos s i bl e c au s es R em edi es
uneven
(cont ' d. )
run of separator Gear
parts
are i n bad condi ti on due to
1. normal wear.
z . premature wear caused by:
a) l ack of oi l
E
b) oi l of too l ow a vi scosi ty
tr
c) metal abrasi ves i n the l ube oi l
because
-
vi scosi t y of oi l t oo l ow
-
oi l has not been changed i n
t t me,
-
gear chamber has not been
cl eaned.
d) gear parts have not been
changed at t he same t i me.
e) Water infiltration. because
operat i ng-l i qui d shut -of f de-
vi ce was open for a l onger pe-
ri od duri ng standsti l l of sepa-
rator.
Cl ean gear chamber t horoughl y.
Repl ace ent i reworm wheel and, at t he
same time, worm spindle (never re-
pl ace onl y one gear part ).
Be sure to refer to sect.
"Fitting
the
worm wheel and worm wheel shaf t "!
Fi l l i n f resh oi l .
Change oi l more of t en.
I n case of wat er i nf i l t r at i on:
Operati ng-water data:
-
Pr essur e2- 5bar
-
Vol ume mi n. 3 000 l / h (gauge ca-
paci t y by l i t res)
+
1. 6 | i n 2 sec
Shut-off devi ce must al ways remai n
cl osed duri ng standsti l l of separator,
l f necessary, secure i t wi th a second
shut-off devi ce.
I normal l y recogni zabl e by bl ue l emperi ng
col our of gear parl s.
2044-9001-201 /0699
F a u l t
Pos s i bl e c aus es
Rem edi es
Feec pump
does not sucK tn
{ f avar l abl e) .
Feed pump
does not function cor-
rectly.
Check seal i ng ri ng i n pump.
Check excess pressure
valve
lf necessary, readjust it.
Sucti on l i nes are bl ocked or l eakv.
Cl ean or seal suct i on l i nes,
Check foot val vel
Prestrai ner i s bl ocked or l eakv,
Clean prestrainer.
Replace gasket in housing cover.
2044-9001
-201
/ 0699
48 Westfalia Separator AG
3. 8. 2 B owl f au l t s
Fi g. 52
-
Bowl and operat i ng-wat er f eed
t Operati ng-water feed
2 Inj ecti on chamber
3 Feed hol e
+ Feed hol e
5 Gaskets (bowl bottom)
5 Bowl bot t om
7 Di scharge hol es
8 Annul ar pi st on
s Cl osi ng-chamberbot t om
1 o Si i di ng pi st on
11 Gasket (bowl bot t om)
12 Gasket (bowl t op)
r3
1 4
1 5
t 6
7
6
5
3
2
I
13 Gasket (bowl t op)
14 Gasket (sl i di ng pi st on)
1s Gasket (annul ar pi st on)
16 Gasket (cl osi ng-chamberbot t om)
17 Gasket s (annul ar pi st on)
18 Gaskets (cl osi ng-chamber bottom)
19 Gasket (cl osi ng-chamber bottom)
20 Gaskets (water chamber bottom)
21 Sol enoi d val ve
22 Strai ner
23 Shut-otf val ve
1 7
1 8
1 9
20
2044-9001-201 /0699
,
ator AG
49
bt t Pos s i bl e c aus es
Rem edi es
Hol es 3 or 4 or 7 i n bowl bottom are
bl ocked or
the i nj ecti on chamber i s di rty,
Cl ean hol es and i nj ecti on chamber
A ri m of di rt has deposi ted beneath the
sl i di ng pi st on.
Di smant l e t he bowl and cl ean i t .
Gaskets are damaged or thei r edges
have been frayed due to the up and
down movement of the annul ar oi ston
and sl i di ng pi st on.
Replace gaskets.
ooes not close Gasket 12 i n bowt t op i s damaged. Repl ace gaskets.
The seal i ng edge of t he sl i di ng pi st on
i s damaged.
Li ght l y f ace seal i ng edge of sl i di ng pi s-
I On Or
send pi ston
to factory for repai r.
cces not open at al l
compl etel y.
The operati ng-water
feed rate i s too
l ow.
Check water pressure.
lf necessary, increase pressure,
Operating-water
data:
-
Pr essur e2- 5bar
-
Vol umeof f l owmi n. 3 000 t / h (gauge
the capaci ty by l i tres) =
1 ,6 | i n 2 sec
Strai ner i n operati ng-water l i ne i s di rty, Cl ean strai ner
Gasket i n operati ng-water l i ne i s dam-
aged. Part of the operati ng water gets
l ost.
Repl ace gasket
i n operati ng-water
l i ne.
Passage secti on of operati ng-water
l i ne has become too narrow due to di rt
accumul at i on
or damage. The amount
of operati ng water fl owi ng i nto the i n_
j ecti on
chamber i s i nsuffi ci ent.
Cl ean or repl ace operati ng-water
l i ne.
The operati ng-ti qui d
shut-off devi ce
ooes not open properl y
Repl ace shut-off devi ce,
w
"
('/-{
|
i (rr) I
t . - . I
Westfalia Separator AG
Bowl and operat i ng-wat er f eed Fi g. 53
-
Eowl and oPer at ng- wat er
t Operati ng-water feed
2 Inj ecti on chamber
3 Feed hol e
c Feed hol e
s Gaskets (bowl bottom)
o Bowl bot t om
7 Di scharge hol es
B Annul ar pi st on
s Cl osi ng-chamberbot t om
1o Sl i di ng pi st on
' 11
Gasket (bowl bot t om)
12 Gasket ( bowl t op)
13 Gasket
(bowl t op)
14 Gasket (sl i di ng pi st on)
15 Gasket
(annul ar pi st on)
16 Gasket
(cl osi ng-chamber bottom)
17 Gasket s (annul ar
Pi st on)
18 Gaskets (cl osi ng-chamber bottom)
19 Gasket (cl osi ng-chamberbot t om)
20 Gaskets (water chamber bottom)
21 Sol enoi d val ve
22 St rai ner
23 Shut-off val ve
2044-9001
-201
/ 0699
Westfalia
F a u l t
Pos s i bl e c au s es
-he
bowl does not open at al l
c' not comptetety. (cont' d.)
Dry di rt or rubber parti cl es
have setf
led
-
between centri fugati on chamber
bottom and annul ar pi ston
or
-
between annul ar pi ston
and bowl
bottom or
-
between sl i di ng pi ston and bowl
bottom.
Cl ean bowl parts
Repl ace damaged gaskets.
Grease gui de
surfaces (see
l ubri ca-
t i on pl an) .
The cl osi ng chamber i s di rty. Di smant l e t he bowl .
Cl ean t he cl osi ng chamber.
Gasket 12 of polyamide
fits loosety in
t he groove
of bowl t op.
Process liquid seeps into the gasket
groove
and presses
the gasket
out of
the groove
white the stiding piston
moves downwards, so that there is no
gap f or sl udge ej ect i on.
Repl ace pol yami de gasket.
ncompl ete
sol i ds ej ecti on of
i he bowl . Sl udge remai ns i n
rhe bowl .
Feed rate of operati ng water i s too
low.
Check line oressure.
lf necessary, increase pressure.
Operating-water data:
-
Pr essur e2- Sbar
-
Volume of flow min. 3 000 l/h (gauge
the capaci ty by l i tres) =
1 .6 | i n 2 sec
The bowl has cl osed too soon. Sol i d
parti cl es
whi ch coul d not be ej ected
have gradual l y
accumul ated i n the
bowl and hardened through the l ong
ti me of centri fugati on.
Cl ean t he bowl .
Leave operati ng-water val ve open for
about 10 seconds.
l f necessary, carry out fl ush de-sl udg-
i ngs af t er de-sl udgi ng
The pressure
i n the di sc stack has
sl ackened or i s too l ow due to an i nsuf-
fi ci ent number of i nserted di scs. As a
resul t the di scs have deformed.
Add spare disc or compensating disc.
Re-shape deformed discs. lf neces-
sary. replace them.
2044-9001-201 /0699
sz
Westfalia Separator AG
s2044001
Fi g. 54
-
Bowl and oper ct i ng- wat er f eed
1 3
1 4
1 5
1 6
t Operati ng-water feed
2 Inj ecti on chamber
3 Feed hol e
4 Feed hol e
s Gaskets (bowl bottom)
6 Bowl bottom
7 Di scharge hol es
8 Annul ar pi st on
s Cl osi ng-chamberbot t om
10 Sl i di ng pi st on
11 Gasket (bowl bot t om)
12 Gasket ( bowl t op)
13 Gasket (bowl t op)
14 Gasket (sl i di ng pi st on)
15 Gasket (annul ar pi st on)
16 Gasket (cl osi ng-chamber bot t om)
17 Gasket s (annul ar pi st on)
18 Gasket s (cl osi ng-chamber bot t om)
19 Gasket (cl osi ng-chamber bot t om)
20 Gaskets (water chamber bottom)
21 Sol enoi d val ve
22 St rai ner
23 Shut-ofl val ve
1 7
1 8
1 9
20
2044-9001-201 /0699
F a u l t
Pos s i bl e c aus es
Rem edi es
Gasket in bowl top becomes
worn too rapidly.
Bowl has closed too soon,
Solids have been oressed into the
gasket by the rising piston.
Leave shut-off devi ce for operati ng
water open for about 1 0 sec.
The process l i qui d contai ns abrasi ve
sol i ds.
Prestrai n process I i qui d.
The bowl opens after a l ong
separat i ng t i me.
The operat i ng-l i qui d vot ume i n t he
cl osi ng chamber has decreased dur-
i ng a l ong separat i ng t i me (due t o
evaporat i on, et c. ).
Check operati ng-water val ve and con-
t rol uni t .
The bowl does not cl ose or
open properl y
af t er a l ong-
term shut-down of the seoa-
rator,
The bowl has not been cl eaned thor-
oughl y before a l ong-term shut-down
of the separator. Scal e has seti l ed and
dri ed up:
-
between centri fugati on chamber
bottom and annul ar pi ston or
-
between annul ar pi ston
and bowl
bottom or
-
between sl i di ng pi ston
and bowl
bottom
Before removi ng
-
the centri fugati on chamber bottom
-
t he sl i di ng pi st on
ano
-
t he annul ar pi st on
di sl odge t he dri ed-up scal e usi ng ci t ri c
aci d i n t he gaps
-
between centri fugati on chamber
bot t om, sl i di ng pi st on
and annul ar
pi ston
or
-
between sl i di ng pi ston
and bowl
bottom.
Then di smant l e t he bowl and cl ean i t
t horoughl y.
i he di schargi ng cl ean oi l i s
Crrty due to overfl ow of bowl ,
l mpuri t i es of hi gh densi t y (e. 9. rust
from tanks and pi pe l i nes) have col -
l ected i n the di stri butor neck. The feed
to bowl i s hi ndered, resul ti ng i n over-
fl ow,
Cl ean di stri butor neck,
I
I
Eaa-s661
-26'
' OUnn
West f al i a Separat or AG
4. 1
4 . 1 . 1
4 . 1 . 2
4 . 1 . 3
4 . 1 . 4
4 . 1 . 5
4. 2
4. 2. 1
4. 2. 2
4. 2. 3
4. 2. 4
4. 3
4. 3. 1
4, 3. 2
1+.
J. J
4. 3. 4
4. 3. 5
4 . J , O
4. 3. 7
4. 3. 8
4. 4
4. 4. 1
4. 4. 2
4. 4. 3
4. 5
4. 5. 1
4, 5. 2
4. 5. 3
4. 6
4. 6. 1
4. 6. 2
4. 6. 3
4. 6. 4
4. 6. 5
4. 6. 6
4. 7
4, 8
4. 8. 1
4. 8. 2
4. 8. 3
4. 9
4. 9. ' 1
4. 9. 2
4 . 1 0
Instal l ati on of the pl ant
Connect i ng t he pl ant .
Fasteni ng the separator
Motor connecti on
Di recti on of rotati on of the bowl
Speed and starti ng ti me of bowl .
Mai ntenance and l ubri cati on . . .
Lubri cati on and mai ntenance schedul e . . . .
Lubri cat i on
Lubri cat i on Chart
Wear to gear .
Bowl
Di smant l i ng t he bowl
Cl eani ng t he bowl . .
Cl eani ng the upper secti on of frame
Cl eani ng the strai ner and the operati ng-water feed system
l mport ant hl nt s
Assembl i ng t he bowl .
Repl aci ng t he pol yami de gasket in the annular piston
Repl aci ng the pol yami de gasket (bowt top)
Vertical gear parts
1
Removi ng the verti cal gear parts
101
Cl eani ng t he gear chamber
. 105
Re-assembl y of verti cal gear parts
ruo
Hei ght adj ust ment
1. 10
Bowl hei ght
110
Cent r i pet al pumpcl ear ance. , .
111
Neck bear i ng
113
Motor and centri fugal cl utch
114
6 A
57
OU
o l
oz
oz
64
70
t z
73
82
a e
RR
84
87
97
00
Removing the motor .
Prior to fiiting the motoi
Fi tti ng the motor
Removi ng t he cl ut ch shoes .
Fitting the clutch shoes
Fi t t i ng t he cl ut ch dri ver
Removi ng t he gear pump and pump coupl i ng . .
Horizontal gear parts
Removi ng the worm wheel
Before a l ong-term shut-down of the separator
Fi tti ng the worm wheel
Removi ng the cl utch drum and worm wheel shaft
Instal l ati on of the worm wheel shaft and the cl utch drum . . . .
I nst al l at i on of t he seal i ng ri ngs
1 1 5
t t o
117
1 1 8
1 1 9
120
121
122
123
125
t z o
128
1 3 0
1 3 0
l \ ]
2044-9001-201 /0699
Fi nal checks after assembl i ng the separator
Westfal i a
a - l . 1 Co n n e c t i n g t h e p l a n l
1 4 1 5
Fi g. 55
-
Connecti on di agram of the separctor pl anl
I
12
'//->
/ ,
1
2
3
4
5
6
7
I
9
1 0
1 1
1 2
1 4
1 5
1 5
1 7
1 8
1 9
20
2 1
22
23
24
25
26
27
29
3 0
Producl feed
Shul -off devi ce
Presl rai ner
Gear pump
Pre-sel val ve
Sl eam-heated oi l preheal er
Autom. l emperal ure regul al or
Sl eam i nl et
Safely valve
Leak oi l to overfl ow l ank
Condensal e oul l el
Drai n and venl cock
Fl owmel er
Pressure gauge
Thermomel er
Cenl ri fuge
Non-rel urn val vc wi th shut-off devi cc
Producl di scharge
Feed l i ne assembl y
Operati ng-wal er di scharge
Wal er di scharge
Sl udge di scharge
Shul -off devi ce (operal i ng water)
Pressure gauge (operal i ng water)
Waler feed
Motor conl rol
Hoi st
Pressure swi l ch for cl ean oi l di scharge
P2044m3
Su b j e c t
t o m o d i f i c a t i o n !
\\',6<S
2044-9001-201 / 0699
5d
Westfalia Separator AG
4. 1 . 2 Fas t eni ng t he
separ at or
1
z
4
E
o
Securi ng the separator
on metal foundati on
Shi pboar d oper at i on
Securi ng the separator
on stone foundati on
c2042m3
Ons hor e oper at i on
Fi g. 56
1 Hexagon nut
z Cup spri ngs
s Stud
4 Upper cap
s Rubber cushi on
6 Lower cap
7 Anchor bol t
Ti ght en l ower hexagon nut
.
by hand,
.
by a further ful l rotati on usi ng a
si ngl e-ended wrench.
.
Secure i t usi ng a second hexagon
nut ,
{
I
For f urt her det ai l s, ref er t o t he i nst al l at i on hi nt s
2044-9001-201 /0699
al i a S rator AG
I ot or c onnec t i on
r 00%
90
80
70
60
50
rto
30
20
10
2s 5075 100%
Fig,58
-
Start-up diagram (current and speed charactetistics)
r pm mt n s
Separ at or
wl t h / wl l h ou t
p u mp
KW
De-
si gn
Pr o
t ec
t i o n
at
50 Hz
r pm
at
6 0 Hz
r pm
5 440-6 550 6 - 1 0 15- 22
l P 55
t so
c l ass
F r
| 4C3 1 745
.
WS standard
The separator i s dri ven by a three-phase AC motor vi a a centri fugal cl utch.
The speci fi ed motor rati ngs are mi ni mum val ues whi ch have been speci fi ed under
consi derati on of the starti ng current. Si nce the current consumpti on of the motor
drops after start-up, overtoadi ng of the motor duri ng operati on i s not possi bl e.
The st art i ng t i me depends on t he
-
moment of i nerti a of the bowl ,
-
number of cl utch shoes used,
-
condi ti on of the cl utch shoes,
The starti ng current can reach 1.9
-
zti mes the val ue of the rated currenr (see
st art -up di agram). Thi s i s t o be consi dered when di mensi oni ng swi t ches, t ead-i n
wi res and fuses.
2044-9001-201 / 0699
4. 1 . 4 Di r ect i on of r ot at i on
of t he bowl
The motor
-
can be started across the l i ne,
-
has to be
protected agai nst undue temperature ri se ei ther by thermal rel eases
or by means of a devi ce whi ch ensures f ul l motor protecti on
Protecti on of the motor by means of thermal rel eases has to be ensured as fol l ows:
-
duri ng operati on, by a rel ease adj usted to the rated current and
-
duri ng start-up by means of a rel ease adj usted to 1 .8 ti mes the val ue of the
rated current
The rel ease adj usted to the rated current must be bri dged duri ng the starti ng
i l me.
Ful l motor protecti on can onl y be ensured when PTC resi stor type temperature
feel ers are i ncorporated i n the wi ndi ng of the motor.
N ot e:
r The temperature feel ers must be connected to a commerci al l y avai l abl e tri ppi ng
devi ce,
r Ext ernal vol t age hi gher t han 2. 5 vol t s must not be appl i ed t o t he t ermi nal s of t he
temperature feel ers.
. When testi ng for conti nui ty do not use a test l amp but onl y an ohmmeter.
The motor must not be swi tched on be-
fore the gear chamber i s fi l l ed wi th oi l
Oi l l evel must be up to upper thi rd of
si ght gl ass.
The bowl must r ot at e i n cl ockwi se di r ect i on when l ooked at f r om above.
The di recti on of rotati on i s correct when revol uti on i ndi cator di sc rotates cl ockwi se
It can be reversed by i nterchangi ng two l ead-i n wi res
F i g.
2044-9001
-201
/ 0693
Westfal i a Separator AG
4. 1 . 5 Speed and st ar t i ng
t i m e of bowl
The bowl speed has been rated so as to ensure the operati ng safety of the separ-
ator,
l f the densi ti es exceed those speci fi ed above, check wi th the factory
R svol u t i o n
i n d i c a t o r d i s c
A214600 r
F i g . 6 0
.
Check speed of spi ndl e (= speed of
bowl ) wi th a hand tachometer:
-
before i ni ti al start-up,
-
after changi ng gear parts.
.
Check bef ore i nst al l i ng t he bowl .
The r ot at i ng r evol u t i on i ndi cat or
di sc shows that the bowl i s rotati ng and
i n whi ch di rect i on.
The bowl has reached i ts ful l speed.
when the revol uti on i ndi cator di sc
makes the fol l owi ng revol uti ons:
Motor soeed
65 rpm
-)
n = 1 455 rpm
78 rpm
->
n
=
1 745 rpm
Speed vari ati ons up to 5 % are permi ss-
i bl e.
Speed f or densi t i es
-
of heavy l i qui d up t o max. 1. 05 kg/ dm3
and
-
of centri fugal l y dry sol i ds up to max.
1. 4 kg/ dm3
6 440-€ 550 rpm
St ar t i ng t i m e 6 - 1 0 mi n
2044-9001
-201
/ 0699
62 Westfalia Separator AG
4. 2 Mai nt enanc e
4. 2. 1 Lu br i c at i on
and l ubr i c at i on
and m ai nt enanc e s c hedul e
{
K o y :
E
= Whenever changi ng oi l . cl ean gear chamber l hor oughl y.
E
= see sect i on 4 2 2
-
oi l qual t t y
B
= see secl i on 4. 2 3
-
l ubr i cat r on char l
E
= Wc rccommcnd thc synthcl rc grcasc Mobi l i th SHC 100 or SHC 460 for grcasi ng thi s part; i l has gi vcn good rasul ts i n pracl i ce
I
af t er f ol l owi ng oper at i ng hour s
O P E R A T I O N S
at t he l at es t ev er y
750 1 5 0 0 4 0 0 0 8 0 0 0 1 5 0 0 0
3
m on t hs
6
m ont h!
1
yarr
2
yaar s
L U B R I C A T I O N
o Fi rst oi l change after i ni ti al start-up.
o
o
week l y Check oi l l evel weekl y
o
When usi ng mi ner al oi l :
B
Oi l change and t horough cl eani ng of gear chamber.
t r
o
o
When usi ng s ynt het i c oi l :
E
Oi l change and t horough cl eani ng of gear chamber.
E
o
wh e n e v e r d l s ma n t l i n g Grease sl i di ng and gui de surfaces of mai n bowl parts.
tr
o
o
Remove. cl ean and greaseur t he bowl l ock ri ng. and re-i n-
st al l i t .
o
M A I N T E N A N C E
Cl e a n i n g
wh en r eq u l r ed
-
p r o d u c t - d e p e n d e n t
Cl ean fi l ter i n sucti on l i ne of product pump.
o
when r equi r ed
Cl ean strai ner i n operati ng-l i qui d l i ne and on water-pres-
sure reducer.
o
o
When usi ng mi ner al oi l :
B
Cl ean gear chamber (oi l change)
o
o
When usi ng s ynt het i c oi l :
t r
Cl ean gear chamber ( oi l change) .
o
O
Remove bottom beari ng, and check and cl ean al l parts tho-
roughl y.
o
o
Remove bowl and cl ean i nsi de of upper secti on of frame.
o
o
Di smantl e the bowl .
Cl ean al l bores. nozzl es and chambers of hydraul i c system.
When f i tti ng, the cones of the spi ndl e and bowl must be dry
ano cl ean.
o
l n sD ect i on
o
Remove and repl ace bowl gaskets (see 4.3.5).
Check gasket grooves for corrosi on after cl eani ng.
o
o
Check starti ng i i me.
Check thi ckness of cl utch l i ni nqs
o
o Check thi ckness of brake l i ni nos
o
o Check bal l beari ngs of spi ndl e. o
o
Check cyl i ndri cal pressure spri ngs i n neck beari ng.
o
o
Check geari ng of worm gear through i nspecti on hol e after
removi no the revol uti on i ndi cator housi no.
o
2044-9001
-201
1069':
af t er f ol l owi ng oper at i ng hour s
O P E R A T I O N S
at t he l at est ever y
750 1 5 0 0 4 0 0 0 I 0 0 0 1 6 0 0 0
3
n o n t h g
6
mo n l h s
I
y c a f
2
y. ar s
I n spect i on
o Check i f moni tori ng system functi ons correctl y
o
o
Check spi ndl e speed ( bowl ) : i n case of r ot ar y cur r ent
(onl y af t er changi ng t he gear). o
o
Check spi ndl e speed ( bowl ) : i n case ot di r ect cur r ent
(onl y after changi ng motor and gear).
o
R epl acem en t
o Cl utch shoes
o
o Bal l beari ngs on spi ndl e
o
o Bal l beari ngs on worm wheel shaft
o
af t er 40 000 oper at i ng hour s
Equi p the machi nes wi th new vi brati on absorbers.
We recommend havi ng the machi nes checked by a WS
servtce enqtneer.
af t er 5 year s
on your dai l y round
-
especi al l y duri ng t he f i rst 1500 operat i ng hours
.
Oi l l evel
.
Temperatures
r
Pressures
.
Leakages
.
Vibrations
.
Power consumpt i on
.
Starting time
-
pay attenti on to the fol l owi ng:
I r y :
Whenever changi ng oi l , cl ean gear chamber l horoughl y.
see secl i on 4.2.2
-
oi l qual i ty
see secti on 4.2.3
-
l ubri cal i on chart
we recommend l he synl hel i c grease Mobi l i th SHc 100 or sHC 460 for greasi ng l hi s parl ; i l has gi ven good resul l s In pracl i ce
2C.4-9001
-201
/ 0699
64 Westfal i a Separator AG
4. 2, 2 Lu br i cat i on Al l beari ngs and gear parts are spl ash l ubri cated from a central oi l bath.
The toothed ri m of the worm wheel
.
i s i mmersed i n the oi l bath and
.
spl ashes the beari ngs wi th oi l due to centri fugal force.
OI L OUALI TY ( mi ner al oi l )
The gear oi l desi gnated
"Separator
l ube oi l CLP 220" tested by Westfal i a Separator
AG meets the requi rements and shoul d preferabl y be used (see attached tabl e of
l ubri cant s).
The vi scosi ty cl ass SAE 40, 50, 90 covers a l arger vi scosi ty range than that stated
above. However, the oi l s used for the l ubri cati on of the separator may onl y have
the vi scosi ty speci fi ed above.
EP oi l s (oi l s wi th hi gh pressure addi ti ves) may onl y be used, i f they have no corros-
i ve effect on copper base al l oys (see attached tabl e 0f l ubri cants)
For re-greasi ng the motor beari ngs, refer t0 the i nstructi 0ns 0f the motor manufac-
IUrer.
Desi gnat i on
accordi ng t o DI N 51502
tr
Viscositv class sAE 40, 50, 90
Viscosity
(at 40
oC)
220 + 22 mmz/s
(cst)
Part-number 001 5-001 4-080
2044-9001-201 i 0699
Westfal i a Separator AG
65
Desi gnat i on
accordi ng t o I SO
Mo b i l SHC OJU
Vi scosi ty cl ass tso-vc 220
Vi scosi ty
-
at 400c
-
at 100
oC
218 mm2/ s
25.9 mm2/s
Vi skosi ty i ndex (Vl ) 152
Densi t y (at 15
oC)
0 868
based on Pol yal phaol ef i n
Part -Number 001 5-001 8-200
Di sposal as per i nstructi ons of the oj l company.
OI L QUALI TY ( synt het i c oi l )
As synthol ub the syntheti c gear oi t tested by westfal i a separator AG shoutd be
used I
Do not use synt het i c mot or vehi cl e gear or engi ne oi l s.
Pr e- condi t i ons f or usi ng synt het i c l ube oi l :
.
The gear
-
must be run i n wi t h mi neral l ube oi l (approx. 1 500 operat i ng hours)
-
must di spl ay cl earl y vi si bl e runni ng-i n marks.
b = m i n . 2 - 3 m m
Fig
2044-9001
-201
/ 0699
Westfal i a Separator AG
l n t er va I
Ru n n i n g
t i m e wi t h
o i l
( h )
St at us I Oper at i on
L u b r i c a n t
Symbol Descr i o t i on
Before firsl
start-up or
atter gear
change
0 . Fi l l i n oi l . Mi neral oi l
according to
ot N sr 5t z E
Every week
. Check oi l l evel .
Afier 750
operating hours
o Firsl running-in phase
completed.
. Carry out lirsl oil change,
Mi ner al oi l
accordi ng 1o
ottrt stsl ztr
Every week
.
Check oi l l evel .
After 2 500
operaling hours
al lhe latesl
750 l o I 750
(depends on
the depl h of
t he r un-
ni ng- i n
marks)
When the running-in marks
correspond io the previous
olagram:
. Second runni ng-i n phase
is compleled.
. Carry oul second oil
cnange.
CLP HC Synl hel i c oi l
Every week
. Check oi l l evel .
After 4 000
operaling hours
al lhe latesl
1 500 a Fl ush phase compl eted.
Carry out l hi rd oi l change.
CLP HC
220
Synl het i c oi l
Evcry 4 000
operaling hours
or
every 1. 25
years
4 000
.
Normal opcration
o Oil change
CLP HC
220
Synt hct i c oi l
[| Refer to lhe lable of lubricants supplied with the separator.
I
I
Sc hedul e f or s wi t c hi ng t o s y nt het i c l ube oi l
Sy nt het i c l ube oi l s
t so
v l s c o s l t y
c l a Bg
Vi sc o s i t y
( m m
2/ s)
Vl scosl t y
l n d e x
VI
Dsn sl t y
a t 1 5 o C
{ g/ cm
3)
Ba s e
40
0c
1 0 0
0 c
Mobi l SHC 630
(WS part-no.:
001 5-001 8-200)
lso-vG 220 218 152 0. 868 Pol yal phaol ef i n
Shel l
Del i ma HT 220
tso-vG 220 24.1
l e q
0. 879 Pol yal phaol cf i n
Caslrol
Alphasyn T 220
tso-vG 220 220 zo 152 0. 867 Pol yal phaol efi n
BP
Enersyn HfX220
tso-vG 220 155 0. 869 Pol yal phaol efi n
Esso
Teresso SHP 220
rso-vG 220 211 24. 7 t + o 0. 845 Pol yal phaol efi n
Lub Mari ne (ELF)
EPONA SA 220
tso-vG 220 220 zo 150 0. 86 Pol yal phaol efi n
2044-9001
-201
/ 0699
OI L LEVEL
Before starti ng the separator for the
fi rst ti me,
o
f i l l t he gear
chamber wi t h oi t t hrough
t he f i l l i ng hol e on t he revot ut i on i ndi _
cator.
Fi l l i ng: appr ox. 7 |
Mi ni mum oi l l evel :
sl i ght l y above mi ddt e of si ght gt ass
Maxi mum oi l l evel :
up t o upper t hi rd of si ght gt ass
F ig.
Duri ng operat i on t he oi r rever must never drop berow t he mi ni mum rever; be sure t o
ref i l l i n good
t i mel
OI L CHECK
.
Check the oi l l evel weekl yl
'
After l ooseni ng
the oi l drai n screw, check from to ti me whether the oi t contai ns
wat er. l f t he oi l shows a mi l ky col ouri ng (emul si f i cat i on),
change t he oi l i mmedi _
atel y.
OI L CHANGE
.
Carry out the fi rst oi l change after 750 operati ng hours
.
Subsequentl y
change the oi l after every
-
1 500 operati ng hours or 6 months at the l atest (mi neral
oi l ),
-
4 000 0perati ng hours or 15 months at the ratest (syntheti c
oi r)
r
whenever changi ng t he oi l , t horoughl y cl ean t he gear
chamber wi t h t hi n-bodi ed
ot l .
.
Careful l y remove metal parti cl es
from the wal l and corners.
o
Do not use fl uffy cl eani ng rags (no cotton waste)l
.
Cl ean t he si ght gl ass.
(After
some ti me a ri m forms on the i nsi de of the si ght gl ass whi ch can be easi l y
mi staken for the oi l l evel .)
2044-9001
-201
/ 0699
Westfal i a Separator AG
4. 2. 3 Lubr i c at i on Char t
Fi g. 63
-
Lubri cat i on di agram
2044-9001
-201
/ 0699
Xo . i n
F i g .
L u b r i c a n t
Fr equ en cy of l ubr i cai l on
Am o u n t o f
l u b r i can t
Lubr i cat i on poi nt
Desi gn at i on
Lab el
af t er oper a-
t i n g h o u r s
Per
year
'I
Gear and
ci rcul ati on oi l
CLP 220.
Dt N 51517
(mi neral )
Dt N 51502
1 500
2 x
(f. si ngl e-shi fl
operati on)
7 000 cm3
| Gear chamber
Gear and
ci rcul ati on oi l
Dt N 5 1 5 1 9
(syntheti c)
Mobi l SHC 630
rso vc 220
4 000
'1
x 7 000 cm3 Gear chamber
2
n
,K
F, LIJ
/ z g \
Dt N 51502
wnen
requtred
0. 1 cm3
Pressure suriace of clutch
shoe (see sect. 4.6.S)
3
Rol l er beari ng
grease
DI N 51825
/\
/ 3 k \
Dt N s1502
20 o0o
E
(i f regreas-
i ng pos-
si bl e)
60 cm3 Motor beari ngs
+
n
, K F
0
/ 2 s \
DI N 51502
wnen
required
3 x
(f . si ngl e-shi f t
operalion)
150 cm3
Threads and sl i di ng sur-
faces of bowl
F
n
/K-F\
Ul
/ 2 s \
Dt N 51502
wnen
requi red
'1
0 cm3 Threads of fittings
Gear and
ci rcul ati on oi l
CLP 220
-
DI N 5 1 5 1 7
(mi neral ) Dr N 51502
when
required
2 x
(f. si ngl e-shi fl
operati on)
10 cm3
Manually-operated parts
such as lock screws
o
Gear and
ci rcul ati on oi l
Dt N 5 1 5 1 9
(synthetic)
Mobi l SHC 630
tso vc 220
when
required
'1
x 20 cm3
Manual l y-operated parts
such as lock screws
n
,K
F, {.LJ
/ 2 s \
Dt N 51502
wnen
required
20 cm3
Neck beari ngs spri ngs
and spri ng pi stons
,A
/ z g \
Mi xture of rol l er beari ng grease
and
mol ybdenum di sul fi de paste (rati o of 4 : 1).
Check oi l l evel regul arl y through si ght gl ass
The l ubri cati on chart corresponds to DIN
g659
Manual l ubri catl on
Note attached table of lubricantsl
I
a
!
a
See motor manufacturer' s i nstructi ons
2044-9001-201 /0699
Westfal i a Separator AG
4. 2. 4 Wear t o gear
Normal contact surfaces on the tooth
profi l es
of the worm wheel
Condi t i on af t er r unni ng i n gear
Wi dth on ti p of tooth h wi th even, regu-
l ar contact surface i n the toothi no
Max. permi ssi bl e
1 t 2 h
wear t0 ti p of tooth:
I nadm i ssi bl e wear
When the base of the tooth shows si ons
of wear,
.
repl ace gear parts,
Fig
Fi g. 66
I
Fig
2044-9001
-201
/ 0699
Westfalia Separator AG
71
observe the fol l owi ng to attai n max. possi bl e
servi ce l i fe of the gear:
o
Fol l ow the standard mai ntenance i nstructi ons.
o
Use approved syntheti c l ube oi l s as speci fi ed i n chapter 4.2.2
.
Regul arl y check t he l ube oi l l evel .
'
Check the bowl starti ng ti me (i f necessary, reduce the number of ctutch shoes).
.
Avoi d external vi i brati ons.
'
Assembl e and mai ntai n the foundati on components as di rected.
'
Remove the bowr when the separator i s shut down for a rong peri od.
I nf or mat i on on gear wear
In the case of short gear
servi ce l i ves caused by
.
uneven wear t o gear (unbal ance),
r
Pi tti ngs on the contact surfaces of the teeth.
consul t Westfal i a Separator AG,
I
I
j
I
I
I
I
I
I
2C44-9001-201 /0699
72
Westfalia Separator AG
4. 3 Bowl
I
Distributor
Sl i di ng pi sl on
Gaskel
Cl osi ng-chamber bol -
1om
Gaskel
Gasket
Gaskel
Gaskcl
Annul ar pi st on
Gaskel
Gaskel
Gasket
Gaskel
Spindle screw
E Bowl boltom
Gaskel
Lock ring
Centripetal pump chamber cover
Gasket
Gasket
Scnsi ng l i qui d pump
Gasket
Centripelal pump chamber cover
Cenlripetal pump
Gasket
Threaded piece
Lock ring
fl
Bowl lop
I
Gaskel
Gaskel
Gaskel
Separaling disk
Di sk
Disk slack
.T2044005
Al l en scr ew
Gaskel
Gasket
Wai er chamber bol l om
Al l cn scr ew
E
ATTENTION: After exchangi ng thi s part, the compl ete bowl must be re-bal anced
Fi g. 68
-
Exol oded vr ew of t he bowl
2044-9001
-201
/ 0699
4. 3. 1 Di sm ant l i ng t he bowl
N
At t en t i on !
To avoi d acci dent s do not l oosen any par t bef or e t he bowl i s at a st andst i l l !
The standsti l l of the bowl i s i ndi cated
-
by the standsti l l of the revotuti on i ndi cator di sc.
o
Swi tch off the mai n swi tch and secure i t,
o
Handl e bowl
parts
wi th care.
e
For tool s refer to sect. 5
-
Li st of oarts,
{
Fi g. 69
Fi g. 70
o
Di sconnect water feed l i ne.
Unscrew handle connection piece
( l et t - hand t hr ead) .
Hol d cent ri pet al pump wi t h t he
wrencn.
.
Unscrew fastening screws.
1
2044-9001-201 /0699
Fi g
74
I
Westfalia Separator AG
I
I
o
a
.
Unscrew t he smal l l ock ri ng wi t h t he
annul ar wrench (l ef t -hand t hread).
Remove t he l ock ri ng.
Force off the centri petal pump
chamber cover wi th a screwdri ver.
Screw the handl e connecti on oi ece
i nt o t he cent ri pet al pump (l et r-hand
t h r ead) .
Li ft off centri petal pump and centri pe-
tal pump chamber cover.
Screw the centri petal pump chamber
l ock ri ng ont o t he bowl .
Fig.
F ig. 73
F ig.
2044-9001-201 /0699
/ c Fig
.,,,.\,
I
":-
\\-1
\.
Fi g. 76
Place centripetal pump
and centripe_
tal pump
chamber cover on lock ring.
Place a hard-wood
block on the
handle connection piece.
Separat e t he sensi ng l i qui d pump
from the centripetal pump
by tight
taps with a hammer.
Unscrew spindle screw with wrench
( l ef t - hand
t hr ead)
and
remove i t.
Force bowl off the spi ndl e cone usl no
t he pul l i ng
devi ce and
l i ft i t out of the frame.
Yr' ' y'
Tl 1,
!,t
T2044018
7J449001-201 t0699
Fig 78
76
Westfalia Separator AG
.
Screw on compressi ng devi ce
.
Screw bol t i nto the di stri butor
.
Comoress the di sk stack
.
Tightly screw on the pin spanner.
St ri ke open t he bowl l ock ri ng
l t et t -
h an d t h r ead
) .
i
2044-9001
-201
/ Ofi
Westfalia Separator
AG
o
Li ft off the bowt l ock ri ng usi ng the pi n
s0anner.
.
Unscrew the bol t from the di stri butor.
.
Li ft off the bowt top wi th the ai d of the
compressi ng
devi ce.
.
Remove the separati ng di sk
.
Check gaskets
A and B,
o
replace them if damaged
l l
r l
I
I
20c.1-s061
-ro1
, ornn
Fig.
r
ze
Westfalia Separator AG
F ig. 87
.
Screw the di sc stack compressi ng
devi ce i nto the di stri butor neck
Take out the di stri butor and di sk
stack by means of the compressi ng
devi ce.
o
Insert pressure piece.
Screw the mounting
sl i di ng pi st on.
tool onto the
2044-9001
-201
/ 0699
Westfalia Separator AG
79
r
Force off the sl i di ng pi ston
Take out the sl i di ng pi ston wi th the
mount i ng t ool .
Turn the bowl bottom onto i ts si de
wi t h t he ai d of t he pul l i ng devi ce
Secure i t agai nst rol l i ng away and
toppl i ng over.
.
Undo Al l en screws
a
a
-\c
-=\\
:==\-
2044-9001-201 / 0699
80
Westfalia Separator AG
a
a
Pl ace pl at e 2 on mount i ng t ool
' 1.
Insert the mounti ng tool i n the bowl
bottom.
Bol t t he mount i ng t ool t o t he cl osi ng
chamber bottom.
I nsert angl e pi ece 1 .
Force off closing chamber bottom 2
by t urni ng t he spi ndl e.
Lift out closing chamber bottom 2.
Take out angle piece 1 .
Screw components 2-8 to mounti ng
pl ate 1 and
sl i de t hem i n t he sl ot s t owards t he
centre of the bowl .
I nsert t he mount i ng t ool i n t he bowl
a
a
a
a
i
F i g . 9 5
F ig.
2044-9001
-201
/ 0693
Westfalia Separator AG R1
.
Displace device 1 in the slots of the
mountrng plate towards the
peri-
phery.
(Di sk 2 cat ches under t he annul ar
pi st on. )
.
Ti ght en wi ng nut 3.
Force of f t he annul ar pi st on
by t urn-
i ng spi ndl e 1.
Li f t out t he annul ar oi st on.
When exchangi ng t he gasket s i n t he
wat er - chamber bot t om:
.
Turn bowl t hrough 180. , .
o
Unscrew the Al l en screws from the
water-chamber bottom.
.
Screw two Al l en screws
-
i nt o opposi t et aphol es of t hewat er-
chamber bottom.
-
By doi ng so force off the water-
chamber bottom.
.
Remove water-chamber bottom.
Fig 1 0 0
I
I
1 0 1 Fig.
p.4.9001 -201
/ 0699
oz Westfalia Separator AG
t
4. 3. 2 Cl eani ng t he bowl Normal l y sel f-cl eani ng bowl s need not be di smantl ed for cl eani ng at the end of a
run, unl ess t he
-
nature of the process l i qui d makes bowl di smantl i ng necessary or
-
the seoarator i s to be shut down for an extended oeri od,
. Dependi ng on t he operat i ng condi t i ons t he bowl shoul d be di smant l ed f or i nspec-
t i on and cl eani ng f rom t i me t o t i me. See sect i on 4. 2. 1
-
Ti met abl e f or mai nt e-
nance.
.
For cl eani ng t he i ndi vi dual di scs and bowl
part s
Do NOT use met al scr aper s and met al br ushes!
Take gaskets out of the bowl parts.
Cl ean grooves and gaskets to pre-
vent grooves from corrodi ng.
Repl ace damaged, swol l en. har-
dened or bri ttl e gaskets i mmedi atel y.
Gaskets i n bowl bottom and cl osi ng-chamber bottom whi ch are frayed can be
re-used after gri ndi ng them off wi th an emery wheel and turni ng them through
' 1800.
NOTE: Ensu r e not t o dam age t he seal i ng sur f aces!
Speci al care shoul d be taken i n cl eani ng the smal l ori fi ces for the feed and di s-
charge of the operati ng l i qui d to ensure troubl e-f ree performance of the ej ecti on
0rocess.
j
a
o
1 0 2 F ig.
I
T2126040
Fi g. 103
.
Clean the distributor between the ribs
-
i nsi de and out si de
-
usi ng a brush,
Dirt accumulation in the distributor
neck wi l l hi nder t he f eed. whi ch mav
result in overflow.
Atter dryi ng appl y a thi n fi l m of grease t0 the gui de surfaces and threads of the
bowl
parts (see l ubri cati on chart).
Re-assembl e the bowl i mmedi atel y after cl eani ng.
--4'z
- ' - : - ' - - 1 T 2 1 4 6 0 0 3
2044-9001
-201
/ 0e9-:
Westfalia Separator AG
Bs
Cl eani ng bef or e a l ong- t er m shut - down of t he separ at or
Inadequate or negl i gent mai ntenance may l ead to corrosi on of the bowt oarts soon
after shutti ng down the separator.
.
Cl ean separator thoroughl y.
.
Wi Fe dry and grease the cl eaned and unvarni shed machi ne parts
to avoi d cor-
rosi on.
o
l t i s recommended that the cl ean, greased
bowl be kept i n a dry pl ace.
.
Check water shut-off devi ces for l eakage.
l f necessary, di sconnect water suppl y l i nes to avoi d damage whi ch may be
caused by dri p water
4. 3. 3 Cl eani ng t he upper
sect i on of f r am e
4. 3. 4 Cl eani ng t he s t r ai ner
and t he oper at i ng-
wat er f eed syst em
The i nsi de of t he upper sect i on of t he f rame must be cl eaned f rom t i me t o t i me.
For thi s purpose
remove the bowl .
Ensure t hat no cl eani ng l i qui d seeps i nt o t he gear
si nce i t woul d render t he gear
oi l unservi ceabl e.
Dependi ng on the water and operati ng condi ti ons, the strai ner and the smai l di s-
charge hol es i n the operati ng-water feed system must be cl eaned every 3
-
6
mont hs.
In case of cal ci fi cati on use a chemi cal cl eansi ng agent.
Thoroughl y ri nse the cl eaned parts
wi th water
2144-9001-201 /0699
84 Westfalia Separator AG
4. 3. 5 l m por t ant hi nt s The bowl rotates at a very high speed. Hence, forces are produced which can en-
danger the operating safety of the separator in case of
-
incorrect assembly of the bowl or
-
inadequate cleaning of the bowl
The instructions for assembly must therefore be followed exactly.
The f ol l owi ng poi nt s s houl d al s o be obs er v ed:
.
Before assembling the bowl, check to be sure that the guide and contact sur-
faces of the bowl oarts are clean.
.
Grease guide surfaces in accordance with the lubrication chart.
.
When fi tti ng the bowl parts. make
sure that the O marks on al l parts are
i n l i ne wi th each other.
(Onl y then wi l l the parts fi t correctl y
over arrest i ng pi ns and gui de ri bs. )
Fi g. 104
lf the plant has several separators.
be sure not to interchange parts of
di f f er ent bowl s ( danger of unbal -
an ce) .
The oarts are marked
-
with the serial-number of the ma-
cnrne or
-
the last three digits of the serial-
number.
Fi g. 105
Thoroughl y grease the gasKet
grooves of the bowl parts and appl y
a t hi n f i l m of grease,
Check that the gaskets are not
twi sted.
1 0 6
(
I
I
Fi g
2044-9001
-201
/ 0693
Westfalia Separator AG
85
Repl aci ng t he gasket s
o
Check the gasket.
ATTEN TI ON:
l f both seal i ng surfaces show si gns of wear, or i f they have hardened and are
bri ttl e,
-
repl ace the gasket.
l f onl y one seal i ng surf ace i s worn,
-
the gasket can be turned through
' 180"
.
Before fi tti ng the new gasket 1,
st ret ch t he gasket and l i ghrl y oi l i t
wi t h l ube oi l .
1 0 7 F ig.
Repl ac i ng t he gas k et c ombi nat i on
R em oval
Gasket 3 can be removed undamaged by
r
sl i ghtl y l i fti ng the gasket out of i ts groove usi ng a smal l screwdri ver,
.
sl i di ng a pl asti c
stri p 2 behi nd the gasket 3 and then
. pul l i ng the gasket out of the groove wi th the ai d of the
pl asti c
stri p 2
1 0 8 Fig
\
2c/,4-9001-201 / 0699
Westfalia Separator AG
2
3
Fig. 1 09
Fi t t i ng
.
Grease t he out si de of t he annul ar pi st on.
e
Insert gasket 1 into the groove.
o
Press gasket 1 into the upper edge of the groove with a screwdriver.
o
Pull gasket 3 into the gasket with plastic strip 2.
o
Ch e c k :
-
The gasket 3 must be seated evenl y i n the groove.
-
Gasket 3 may not prot rude f rom t he groove i n mount i ng di rect i on.
2044-9001, 201 / 0693
4. 3. 6 As s em bl i ng t he bowl
For repl aci ng t he pol yami de ri ng see
sect i on 4 3. 7.
Insert gaskets 1 in the annular
piston.
Grease the guide surfaces as speci-
fied in the lubrication chart.
Insert gaskets 1 and 2 i n the ctosi ng
chamber bottom.
Do not yet i nsert a gasket i n gasket
groove
3.
Grease the gui de
surfaces as speci -
fi ed i n the l ubri cati on chart.
Pl ace cl osi ng chamber bot t om 2 i n
annul ar oi st on 1 .
Insert gasket
3
chamber bottom.
i n t he cl osi ng
a
a
Fi g. 11 0
Fi g. 112
Fig
2044-9001
-201
/ 0699
Fi g. 11 3
t';
88
Westfalia Separator AG
.
Grease the bowl bottom.
.
Insert the
pressure pi ece
Bol t t he mount i ng t ool t o t he cl osi ng
chamber bottom.
Instal l the cl osi ng chamber bottom
and annul ar pi st on i n t he bowl bot -
t om.
The
"O'
marks must be al i gned.
Lower the closing chamber bottom
by t urni ng t he spi ndl e ant i cl ockwi se
Watch ior correct positioningl
F i g . 1 1 4
Fi g. 11 5
a
a
Fi g . 1 1 7
2044-9001-201 |
Westfalia
.
Unscrew and l i ft out the tool
Turn the bowl bottom on to i ts si de
wi th the ai d of the pui l i ng
devi ce.
Secure i t agai nst rol l i ng away and
t oppl i ng over.
.
Screw i n Al l en screws by hand
.
Ti ght en t he Al l en screws t o 1s0 N m.
Fi g. 11 I
a
I
1 2 0 Fig
tI
l
i l /
Fig.
204+9001
-201
/ 0699
t*,
Fi g. 122
I
Westfalia SeParator AG
90
.
Cl ean the bowl hub wi th a cl oth.
o The cone must be cl ean and dry.
I nst al l t he sl i di ng pi st on usi ng t he
mount i ng t ool .
o Take out the
pressure pi ece.
Fi g. 124
2044-9001
-201
/ 0699
Westfalia Separator AG
9 1
.
Stack the di scs on the di stri butor
neck
-
i n numeri cal order
-
begi nni ng wi t h no. 1.
Fig. 1 25
Instal l the di stri butor and di sk stack
wi th the compressi ng devi ce.
r
Pl ace the separati ng di sk over the
di stri butor neck.
1 2 6 F ig.
Fi g. 127
2044-9001
-201
/ 0699
YZ Westfalia Separator AG
Fi g . 1 2 8
\ --/tt
'12012047
o
a
Thoroughl y cl ean grooves for
gaskets A and B i n the bowl top.
l nsert gaskets.
For repl aci ng the pol yami de gasket
ref er t o sect i on 4. 3. 8.
Pl ace on the bowl top wi th the ai d ol
the compressi n g devi ce.
.
Screw the bolt into the distributor,
. Ti ght en t he compressi ng devi ce
a
a
I J U Fi g
Fi g
1 4 1
2044-9001-201 / 0693
Westfal i a Separator AG
s3
Fi g . 1 3 2
.
To prevent
sei zi ng of the threads
careful l y cl ean wi pe dry and grease
i n accordance wi th the l ubri cati on
chart
-
threads and gui de
surfaces of bowl
bot t om and l ock ri ng,
-
contact surfaces of bowl too and
l ock r i ng.
.
Screw l ock ri ng i nto bowl bottom by
hand (l ef t . h an d t h read
).
Screw i n the bowl l ock ri ng.
Screw on t he pi n
spanner and
stri ke i t wi th a mal l et unti t the
,,O,,
mark i s reached.
Cl ean and wi pe dr y t he spi ndl e
cone wi th a cl oth.
Do not gr ease t he cone par t s,
I nst al l t he bowl i n t he f rame by means
of t he pul l i ng
devi ce.
a
a
a
1 4 2
F ig.
I
Fig. 1 3 4
\ . _
* 9
&44-9001-201 / 0699
Fig 1 3 5
g+
Westfalia Separator AG
.
Screw i n t he spi ndl e screw usi ng t he
wrencn.
1 3 6 Fig
Fi g . 1 3 7
fi ghtl y screw hex head screw.
To r q u e : 7 5 Nm
Insert gaskets 1 and 2 i nto the
grooves i n the bowl top.
Insert gasket i nto groove of centri pe-
t al
pump.
Li ght l y grease t hreads and gui de
surfaces of centri petal pump.
Instal l the centri petal pump
(
I
F ig. 1 3 8
Fi g. l 39
ix
t:
. ?
' i
2044-9001
-201
/ 0699
Westfal i a
Separator
AG
Fi g. l 40
Fi g. 1 4l
Fi g. l 42
r
Mount cent ri pet al pump
chamber
cover.
.
Watch for proper
locationl
.
Insert gasket
i nto groove
of centri oe-
tal pump
chamber cover.
.
Insert gaskets
into grooves
of sens_
i ng-l i qui d pump.
.
Grease guide
surfaces.
.
I nst al l sensi ng-t i qui d
pump
.
Fi t upper cent ri pet al pumg
chamber
cover.
:
2044-9001-201
/ 0699
Fi g. 1 43
Westfalia Separator AG
Fi g. 144
Grease threads on bowl top and l ock
ri ng i n accordance wi th the l ubri ca-
t i on ol an,
Screw on l ock ri ng and ti ghten i t by
st ri ki ng (l ef r. h and rh read
).
2044-9001
-201
/ 0693
Westfalia Separator AG
4. 3. 7 Repl ac i ng t he pol y -
am i de gas k et i n t he
a n n u l a r o i s t o n
A
Repl ace onl y t he dam ased pol yami de gasket l
R em oval
o Remove t he ol d pol yami de ri ng.
o Heat the ri ng wi th a hot-ai r bl ower;
thi s faci l i tates removal .
Fi t t i n g
.
Thoroughl y cl ean and wi pe dry the
groove.
r Heat the pol yami de ri ng for fi ve mi n-
utes i n a water bath of approx. 80
"C.
.
Wi pe dry the gasket and
o press i t l i ghtl y i nto the groove.
r Press t he pol yami de ri ng at f our di a-
metri cal l y opposi te poi nts i nto the
groove usi ng a vi ce.
Then
o press i t i n al l t he way round.
Use sm oot h copper
i aws.
Fig
I
Ir{,li
lli'
lDr.l,,so61
-ro'
,ornn
Westfalia Separator AG
oa
(
j
l f the devi ati on 0f the pressed-i n pol y-
ami de ri ng i s m ore t han 0. 5 m m
,
.
the pol yami de ri ng must be pressed
i n agai n i n t he vi ce.
Car r y out sever al measur ement s
around t he whol e ci rcumf erence of
t he annul ar pi st on t o see i f t he pol y-
ami de ri ng i s seat ed evenl y i n t he
groove.
Fi g. 1 48
Fi g. 1 49
2044-9001
-201
/ 0699
4. 3. 8 Repl ac i ng t he pol y .
am i de gas k et ( bowl
t op
)
Fig. 1 50
Fi g. l 51
T204805s
Fi g. 1 52
Rem oval
o
Dri ve the gasket
out of the groove
usi ng a cyl i ndri cal pi n.
o
To do t hi s, i nsert t he cyl i ndri cal pi n
al -
ternatel y i nto the hol es provi ded
Fi t t i n g
r
Heat the gasket i n approx.
gO oC
water for about 5 mi nutes.
.
Wi pe dry t he gasket .
r
Fi t the gasket i nto the cl ean g roove of
the bowl top (wi th
the narrow si de
f aci ng t he bowl t op).
o
Pl ace on a wooden bl ock and
.
hammer the gasket
evenl y i nto the
groove.
o
Press t he pol yami de
ri ng at f our di a-
metrically opposite points into the
groove
usi ng a vi ce.
Then
o press it in all the way round.
Use smoot h copper j aws.
'
The seal i ng surface of the gasket
must not protrude
by more than o.s
m m from the surface
, A,, of the bowl
t oo.
, I
E
E
ul
o
x
o
E
2044-9001-201 / 0699
Fig 1 5 3
1 0 0
Westfal i a Separator AG
l
{
I
.:
,.'l:
4. 4 Ver t i cal gear par t s
Fi g. 154
1 Beari ng housi ng
2 Gasket
s Spheri cal pl ai n beari ng
4 Ret ai ni ng ri ng
6 Hex head screw
7 Lock washer
8 Sori no assembl v
, eottor o"arffiihr.eaded piece
10 Gasket
11 Bottom bearing cap
12 Wor m spi ndl e, compl .
14 Neck beari ng bri dge wi t h cover, compl .
2
8 _
7
----@
EI
F
0
----d4
g ' - '
1 0 -
2044-9001-201 /0699
4. 4. 1 Remov i ng t he
ver t i cal gear par t s
After having removed the bowl
r
loosen oil drain screw and
.
l et oi l drai n i nt o oi t pan (approx.
7 l )
Unscrew hex head screws.
Remove operati ng-water feedi ng de-
vrce.
e
Remove spi ndl e cap
Bend back tab washers,
Unscrew the hex head screws from
t he neck beari ng bri dge.
Fig
1 E E
a
a
1 EA
Fig
Fig.
1 E 7
a
a
F ig-
9Zx
I
2044-9001-201 /0699
t 5 8
-Z
-.
t v z
Westfalia Separator AG
Remove the neck beari ng protecti on
Uq U,
Take fl at gasket 1 out of the neck
beari ng bri dge.
Remove the cyl i ndri cal pressure
spr i ng.
Press the neck bearing assembly ofl
t he f rame usi ng t he t hree f ast eni ng
screws.
Detach the neck beari ng bri dge frorr
t he bal l beari ng by l i ght l y hammeri ng
on t he spi ndl e, and
remove i t.
a
a
1 5 9 Fig
Fig 1 6 0
Fi g. 161
F ig.
I
1 6 2
2044-9001
-201
,' 099,
Westfal i a
2044-9001-201 /0699
F ig-
.
Pul l out t he worm spi ndl e
Removet he ret ai ni ng ri ng at t he base
of t he spi ndl e.
Pul l t he beari ng sl eeve and beari ng
off the soi ndl e wi th a two-armed
pul l er.
Dri ve t he angul ar cont act bal l beari ng
out of t he sl eeve wi t h a mandrel .
1 6 3
1 6 4 Fig.
' 104
Westfalia Separator AG
t
1 6 9 F ig.
.
Pul l of f bal l beari ng prot ect i on ri ng,
grooved bal l beari ng and spacer ri ng.
.
Unscrew the bottom beari ng cap.
Take off the bottom beari ng cap wi th
gasket.
Unscrew the bottom beari nc
threaded pi ece and
remove i t together wi th the spri ng as-
sembl v.
o
a
Fi g. 167
r
2044-9001
-201
/ 0.-
Undo the hex head screws.
Force t he beari ng housi ng wi t h t he
spheri cal pl ai n
beari ng out of i ts seat
and
remove i t from bel ow.
Fi g. 171
whenever changi ng t he oi l , t horought y cl ean t he gear chamber wi t h t hi n-bodi ed
oi l ,
Careful l y remove metal parti cl es from the wal l s and corners.
Do not use f l uf f y cl eani ng r ags ( no cot t on wast e) !
t
a
4. 4. 2 Cl eani ng t he gear
c h am ber
a
a
2044-9001
-201
/ 0699
t u o
Westfalia Separator AG
4. 4. 3 Re-assembl y of vert i - For re-assembl y proceed i n reverse order of removal
cal gear par t s
The f ol l owi ng poi nt s s houl d al s o be obs er v ed:
r
Before assembl i ng the verti cal gear parts,
-
cl ean t he gear chamber t horoughl y.
-
check bal l beari ngs of worm spi ndl e
Use onl y the bal l beari ngs speci fi ed i n the parts l i st:
.
Hi gh-t ol erance grooved bal l beari ngs, qual i t y grade P 6.
.
Angul ar cont act bal l beari ngs f or f i t t i ng i n pai rs.
.
The two angul ar contact bal l beari ngs must al ways be repl aced together
Not e!
.
The two angul ar contact bal l bear-
i ngs may be l oaded axi al l y i n one
di rect i on onl y.
.
They must be f i tted so that the sm al l
ri m of t he out er ri ng of each beari ng
i s on t op.
.
Faul t y mount i ng wi l l i nevi t abl y resul t
i n damage t o beari ng.
Heat grooved bal l beari ng 1 and bal l
beari ng protecti on ri ng 2 i n oi l to
80
oC,
and
sl i de t hem ont o t he soi ndl e.
Heat bal l beari ng protecti on ri ng
:
and angul ar contact bal l beari ng 2 r'
oi l t o 80
oC
and
sl i de t hem ont o t he end of t he
spi ndl e.
When fi tti ng the angul ar contact ba
beari ngs 2 on t he spi ndl e, make sure
t hat t he nar r ow r i ms of t he bear i r g
i nner ri ngs f ace downwards t o t f ' e
spi ndl e end.
I nsert ret ai ni ng ri ng 3.
Fi g. 173
: i r
I t v l
I t ( - ) l
I
l l - r -
t
Fi g. 172
Fi g. 174
2044-9001-201 / 06! A
w
g
a
t_J-' o,*oo,
Fi g . 1 7 5
.
Heat sl eeve 1 i n oi l to 80
oC
and
o
sl i de i t over t he angul ar cont act bal l
oeai l ng.
The worm spi ndl e wi t h mount ed bal l
beari ng prot ect i on ri ng. angul ar con-
tact bal l beari ngs and fi tted beari ng
sl eeve must
-
be abl e to be fi tted i nto the spheri -
cal pl ai n beari ng 1 wi t hout st ri ki ng
t he upper spi ndl e end,
-
be abl e to be moved axi al l y by
hand.
Watch for correct posi ti oni ng.
o
Assembl e the spri ng assembl y:
-
Fi t cup spri ngs 3 on gui de bol t 1 as
shown i n the adj acent di agram.
-
Pl ace cyl i ndri cal pressure
spri ngs
2 on gui de
bol t 1 and
-
compress t hem wi t h di sk 4.
-
Fi t support i ng di sk 5 on t he gurde
bol t 1 and
-
secure by means of retai ni ng ri ng
6.
Fi g. 177
when f i t t i ng a new worm spi ndl e, t he worm wheel shoul d be repl aced at t he
same t i me, si nce t hi s part i s no l onger i n perf ect
condi t i on ei i her and coul d t hus
cause premature
wear to the new worm spi ndl e.
Before i nstal l i ng the neck beari ng bri dge, check to be sure that
-
gaskets
are i n good
condi ti on.
-
the neck beari ng bri dge on the grooved
bal l beari ng can be moved axi al l y
l f not, smooth the parts wi th a very fi ne emery cl oth.
Fig 1 7 6
I
2
3
4
5
6
2044-9001
-201
/ 0699
1 0 8 Westfalia Separatbr AG
I
't
2
2
i ! s
ddc
Fi g. 178
. Mgunt t he neck bear i ng br i dge:
The upper bal l beari ng of worm spi ndl e i s
contai ned i n pressure ri ng 1 whi ch i s hel d
by si x radi al l y arranged, uni forml y di stri b-
uted spri ngs 4.
-
Insert pressure ring into neck bear.-
i ng bri dge 2.
The si x recesses of the pressure ri ng
face the si x hol es of the neck beari no
bri dge.
-
Thoroughl y grease spri ng pi st ons
I nsert neck beari ng spri ngs 4 i n t he spri ng pi st ons.
Pl ace on t hreaded pl ugs 5.
Screw i n the si x threaded pl ugs together wi th the neck beari ng spri ngs and
spri ng pi st ons i nt o t he si x t hreaded hol es of t he. neck beari ng bri dge and
t i ght en.
Bef or e f i t t i ng t he oper at i ng- wat er
f eedi ng syst em
o Chec k :
-
Gasket 1 must be seated i n the
groove of t he spi ndl e.
-
The spri ng must have suffi ci ent
ptay.
i
I
I
Fi g. 179
2044-9001
-201
I 0691
{ n a
Westfalia Separa1or AG
_
,"
-
r
Ch eck; '
-
Spi ndl e ni ust be spri ng-t ensi oned
Whenever fitting the vertical gear parts
r
check the height of the fitted bowt and
.
re-adjust it if necessary.
1
Sp l n d l c mu s t b e
s p r i n g . t e n s l o n e d .
Fi g. l 80
2044-9001"201 / 0699
1 1 0
Westfalia Separator AG
4. 5 Hei ght adj us t ment
4. 5. 1 Bowl hei ght The bowl hei ght i s correctl y adj usted i n the factory before the machi ne i s di s-
patched.
Gh ec ki n g
Check the bowl hei ght and re-adj ust i f necessary:
.
whenever repl aci ng the verti cal gear parts
.
after fi tti ng a di fferent bowl or
reworki ng the bowl cone,
.
when t he cent ri pet al pump exhi bi t s gri ndi ng marks.
1 8 1 Fig.
.
Fi rml y t i ght en t he bowl l ock ri ng: t he
"O"
marks on the bowl bottom or bowl
top and on the l ock ri ng must be
al i gned.
The bowl height is correctly adjustec
when the distance between the
-
upper edge of the outer frame wa
and
upper edge of t he bowl l ock ri ng
a mo u n t s t 0 4 3 - 4 5 mm.
/
For r easons of wor ki ng saf et y, speci al
ad j u st i ng
.
t he bowl hei ght
o
t he cent r i pet al pump cl ear ance
r
t he neck bear i ng hei ght .
c ar e mus t be t ak en when
Fi g 1 8 2
204/ -9001-201
Westfalia Separator AG
1 1 1
1 8 3 Fig
Fi nal l y
Ad
j u
st m en t
.
Unscrew bottom beari ng cap 3.
.
Remove gasket 1.
.
Adj ust t he bowl hei ght by t urni ng
bottom beari ng threaded pi ece 2
( 1 t u r n = 2 mm) .
Bowl i s too l ow:
-
Turn the bottom beari ng threaded
pi ece cl ockwi se.
Bowl i s t oo hi gh:
-
Turn the bottom beari ng threaded
ot ece ant i cl ockwi se.
Move the centri petal pump axi al l y to
and f ro i n the centri petal pump
chamber,
Measure the total cl earance A (ap-
prox.
' 10
mm).
Cl ose t he hood,
Ch eck:
-
l s the hood correctl y seated on the
f rame ri m?
-
Are the hood screws ti oht?
Li ghtl y grease the threads of the cen-
t ri pet al pump as speci f i ed i n t he l u-
bri cat i on chart .
Fi t handl e connect i on oi ece 1 i n t he
cent ri pet al pump.
Hol d t he cent ri pet al pump wi t h
wrench 2.
Screw t he handl e connect i on ot ece
i nto the centri petal pi ece as far as i t
wi l l go ( l ef t - hand t hr ead) .
Screw ti ght bottom beari ng cap 3 wi th fi tted gasket 1.
Ensure that the bottom beari ng threaded pi ece
2 does not turn wi th i t
4. 5. 2 Cent r i pet al
cl ear an ce
p u m p
,
a
F ig- 1 8 4
7 A 1
Fig
1
2
3
2M4-9001-201 / 0699
Westfal i a Separator AG
Loosen the centri petal pump unti l i t
rests on the ri bs of the bowl top.
Hol d t he handl e connect i on oi ece.
Turn t he wrench.
a
a
1 8 6 Fig
Gh eck:
-
The col l ar of t he handl e connect i on
pi ece and the upper edge of the
hood must st i l l be f l ush.
Rai se the handl e connecti on oi ece as
f ar as i t wi l l go.
Measure t he axi al pl ay'
Nz =4 - 6
mm
Fi g
1 8 8
Ch eck :
r
Axi al pl ay too l arge:
-
Rai se bowl , see secti on 4.5.1
-
Adj ustment.
.
Axi al pl ay too smal l :
-
Lower the bowl , see secti on 4.5 1
-
Adj ustment
Fig
2044-9001-201 ,' 0:3t
4. 5. 3 Nec k bear i ng
o
Ch e c k ,
i f the bowl hei ght has been re-ad-
j usted.
I
I
1
Th e s p i n d l s mu a t b e
spr i ng- t enel oned.
1 8 9 F ig.
2044-9001-201 / 0699
114 Westfalia Separator AG
4. 6 M ot or an d cen t r i f u gal
cl u t ch
G ener al
The centri fugal cl utch
-
serves for power transmi ssi on between motor and gear,
-
gradual l y bri ngs t he bowl up t 0 i t s rat ed speed,
-
el i mi nates
premature wear on gear parts and motor.
The starti ng ti me can be regul ated by the number of cl utch shoes.
The sm al l er t he number of cl ut ch shoes used,
-
the l ower the fri cti on moment,
-
t he l onger t he st art i ng t i me,
-
the l ess the wear on gear parts and motor.
Onl y 2,3. 4 or 6 cl utch shoes may be evenl y di stri buted i n the cl utch dri ver. The
number of cl utch shoes to be used depends on whether the motor power has to be
l ower or hi gher.
Note that the dri vi ng effect wi l l i mprove after several starts.
Smoki ng of the cl utch duri ng the fi rst few starts i s normal and wi l l di sappear after
a short ti me of ooeratron.
lf the bowl comes up t0 rated speed in
l ess t han 5 mi nut es (see name-pl at e).
t he mot orwi l l pul l t oo hi gh ast art i ng cur-
rent (1. . * > 1 , 8 x l p). Thi s condi t i on can
be easily overcome
.
by reduci ng t he number of cl ut ch
shoes to 4 or 3.
o
Ensure equal di st ri but i on of t hq
cl ut ch shoes.
I
i
1 9 0 F ig.
Wear to the cl utch shoes depends on the
-
number of start-ups,
-
ej ecti on frequency.
Check condi ti on of cl utch Shoes from ti me to ti me (See
"Lubri cati on
and mai nte--
ance schedul e")
The cl ut ch shoes must be repl aced i n good t i me (bef ore t he l i ni ngs are w0. '
down to the base materi al ), to avoi d damage to the contact surf ace ol cl utch ri n;
such damage woul d resul t i n premature wear of the cl utch shoe l i ni ngs.
Repl ace al ways al l the cl utch Shoes at the Same ti me, to avoi d unbal ance,
Never r epl ace an i ndi vi dual cl ut ch shoe!
2044-9001
-201
/ Oetr
Westfalia Separator AG
1 1 5
4. 6. 1 Remov i ng t he mot or
Di sconnect t he mot or and suspend i t
i n a sui t abl e hoi st .
Unscrew t he hexagon nut s on t he i n-
termediate flange.
Remove the lock washers,
Remove the motor together wi th the
cl utch dri ver.
Remove the cl utch shoes
(see
4. 6. 4) .
Unscrew the hex head screw on the
cl utch dri ver.
Pul l the cl utch dri ver off the shaft end
usi ng t he pul l i ng devi ce.
1 9 1 Fig
Fi g. 192
Fi g. 193
//
t r
I
i
A2043021
2044-9001
-201
/ 0699
t r o
Westfalia Separator AG
4. 6. 2 Pr i or t o f i t t i ng t he
m ol or
Speci f i cat i ons accor di ng t o DI N 42 955
- l EC
72- 1
lf the motor was not supplied by Westfalia Separator,
r
c hec k r
-
concentricity of the shaft end,
-
concentricity of the fastening flange,
-
plane tolerance of the fastening flange.
42042015
Fi g. 194
Concent r i ci t y of t he shaf t end
.
Posi ti on the measuri ng i nstrument al
ri ght angl es to the shaft end at a di s-
tance 172.
r
Read off the change i n the readi ng
duri ng one revol ut i on of t he shaf t .
Concent r i ci t y of t he f ast eni ng f l ange
.
Fasten the arm with measuring instru-
ment at a di st ance of 10 * 1 mm f rom
t he f l ange surf ace.
.
Pl ace t he measuri ng bol t at ri ght
angl es t o t he cent eri ng ri m.
o
Read off the change in the reading dur-
i ng one revol ut i on of t he shaf t .
(
1 9 5 Fig
Di amet er of t he cy l . shaf t end
d
( mm)
Concen t r i ci t y t ol er anc e
( n or m al )
( mm)
over 10 t o 18 0.035
over 18 t o 30 0. 04
over 30 to 50 0. 05
over 50 to B0 0. 06
2044-9001
-201
/ 0699
Westfalia
Separator AG
117
1 9 6
Pl ane t ol er ance of t he f ast eni ng
f l an ge
.
Fasten the arm wi th measuri ng i nstru-
ment at a di stance of 10 + 1 mm from
the fl ange surface.
.
Pl ace t he measuri ng bol t at ri ght
angl es on the fl ange surface.
.
Read off the change i n the readi ng dur-
i ng one revol uti on of the shaft.
.
Di spl ace t he measuri ng i nst rument
t hr ough 1 80' .
.
Repeat the measurement.
.
Determi ne the mean val ue of both
measurements.
in the reverse order of removal and according 6 tne
4. 6. 3 Fi t t i ng t he mot or For fitting the motor proceed
i nst ruct i ons i n 4. 6. 6.
I
Fas t eni ng f l ange
Cent er i n g di am et er
D
( mm)
Conc ent r i ci t y and pl ane
t ol er anc e
( n or m al )
( mm)
over 1 00 to 230
0 . 1
over 230 to 450
0. 125
2044-9001-201 / 0699
Westfalia Separator AG
1 1 8
t
4. 6. 4 Rem ov i ng t he c l ut c h
s h oes
a
o
Unscrew hex head screws 1.
Remove t he brake housi no
Unscrew the hex head screw out of
the cl utch dri ver usi ng a socket
wrench and
sl i de the ri ng towards the dri ve si de.
Pul l cl ut ch
drive side.
shoes out towards the
Fi g. 197
1 9 8 F ig-
-ur'
\ --0
\ffiffi
Fi g. 199
2044-9001
-201
/ 0t39
o
4. 6. 5 Fi t t i ng t he cl u t ch
sh oes
o
Fit the clutch shoes
-
equally distrib-
uted
-
(3 or 4 or 6), into the slits of the
clutch driver so that they will be
pushed
by t he dri ver and not
pul l ed.
N ot e:
r
Ensure that the cl utch shoes fi t
l oosel y i n the sl i ts of the cl utch dri ver.
Sl i de ri ng 1 onto the cl utch dri ver as
f ar as i t wi l l go
and
secure i t wi th hex head screw 2.
Screw on t he brake housl nq.
I n t he event of unusual noi ses occurri ng
i n the centri fugal cl utch duri ng start-up,
.
Appl y a wat er. t hi n l ayer of past e
t o
pressure
surfaces a (see
4.2.3
-
Lu_
bri cati on chart).
l f the Iubri cant l ayer i s too thi ck, some
of the paste
can get
onto the fri cti on sur-
face and cause cl utch sl i ppage.
Fig.
A20rt4009
A2044010
a
a
Fig.
F ig.
2044-9001-201 / 0699
t z v
Westfal i a Separator AG
I
I
4. 6. 6 Fi t t i ng t he cl ut ch
d r i ver
The motor power is transmitted to the worm wheel shaft of the separator via a cen-
trifugal clutch
To ensure proper functioning of the centrifugal clutch, the clutch driver must be
fitted and fastened so on the motor shaft end, that after mounting the motor the
cl ut ch shoes abut wi t h t hei r whol e surf ace on t he cl ut ch drum.
: 1
Di stance of cl utch dri ver to cl utch drum
Ch ec k :
L 2 > L l
L 2 = L l + a p p r o x . 5 mm
Fig
To fasten the cl utch drrver on the motor
shaft
r
fi rm l y ti ghten the screw head of the
hex head screw wi th truni on aoai nst
the contact surface.
E = M 1 0
d
= 7 mm
Fi g . 2 0 4
\
.
Fi t t i ng t he cl ut ch shoes: see 4. 6. 5.
r For connecti ng the motor proceed accordi ng to the i nstructi ons i n 4.6.3.
.
Check di recti on of rotati on. speed and starti ng ti me of the bov11l (see 4.1 .4 ar:
4 . 1 . 5 )
2044-9001
-201
/ 0439
S
4. 7 Remov i ng t he gear
p u mp
a n d p u mp c o u p l .
i n g
o
Unscrew the venti l ati on gri d
on the
pump
si de of the seoarator.
.
Loosen the threaded
oi n.
Sl i de coupl i ng hat f 1 on t he shaf t end
towards the pump
si de and
take out pl asti c
stri p 2.
.
Loosen the flange connections
o
Unscrew the fastening
screws.
.
Remove the
pumo
Fig.
I
I
i l
' l
I
2044-9001-201 /0699
t z z Westfalia Separator AG
4. 8 Hor i zont al gear par t s
l')
(\.1
c\l
C\I
(o
N
- $
C\I
C\J
(.)
AI
Fi g. 209
West f al i a Separat or AG i ^^
4. 8. 1 R em ovi n g t h e wor m
wh eel
Fig. 21 0
Fi g. 21 3
Remove t he gear pump
and pump
coupl i ng (see 4. 7).
Loosen oil drain screw
Let oil drain into oil oan
Unscrew hex head screws from rev-
ol ut i on i ndi cat or housi no.
a
Remove revolution Indicator hous-
I ng.
Unscrew the hex
washer.
neao screw and
a
a
2 1 1 Fig
I
l ,
Fig 21 2
ti
2044-9001-201 / 0699
124
Westfalia Separator AG
(
Fi g. 21 4
o
Pul l t he coupl i ng hat f wi t h f l anged f an
paddl e off the shaft end of the worm
wheel shaf t .
Tool : Pul l er
.
Take the fan paddl e
out of the frame
r
Unscrew t he col l ar nut wi t h
tsocket
wrench; whi l e doi ng so
o
hol d the worm wheel to prevent
worm wheel shaf t f rom t urni no.
Unscrew the hex head screws on the
beari ng cover.
Force the beari ng cover off the
centeri ng ri m usi ng three screws
( Dl N 933
-
M 10x50) and
take i t out together wi th the bai l bear-
i ng and gasket.
,
I
Fig 21 5
t ne
t he
21 6 Fig
Fi g. 21 7
2044-9001
-201
/ 0699
Pul l t he bal l beari ng prot ect i on ri ng 1
off the shaft.
Unscrew the hex head screws from
t he worm wheel ; whi l e doi ng so
hold the clutch drum to prevent
the
worm wheel shaf t f rom t urni ng.
Force the worm wheel off the cone of
t he worm wheel shaf t and
remove it,
21 I Fig
4. 8. 2 Bef or e a l ong- t er m
sh u t - down of t h e
sep ar a t o r
Drai n t he l ubri cat i ng oi , .
Fi l l gear
chamber wi t h corrosi on-prevent i ng
oi l , e. g, sHELL Ensi s oi l 30.
Oi l l evel must be up t o mi ddt e of si ght gt ass.
Let t he separat or run f or approx. 1 0 mi nut es wi t h ou t b o wl t o ensure t hat al l gear
parts
are splashed with corrosion-preventing
oil
Drain protective
oil.
special measures for removing the corrosion-preventing
oil need not be taken
Before re-starting the machine, fill the gear
chamber with the specified lube oil
(see lube oil table) up to the upper third of the sight gtass
Store the greased
bowl in a dry place.
2044-9001-201
/ 0699
t z o Westfalia Separator AG
4. 8. 3 Fi t t i ng t he wor m
wheel
When fitting the worm wheel. proceed in reverse order of removal (4.8.1),
l m por t ant hi nt s
r
Oi l the coni cal oart of the worm wheel and
.
wi pe i t cl ean and dry wi th a cl oth.
o
Careful l y cl ean the hub of the worm wheel .
42044017
Fig, 21 I
1
2
J
4
Worm wheel
Worm wheel shaft
Ri ng
Angul ar contact bal l beari ng
5 Col l ar nut
6 Gasket
7 Beari ng cover
8 Beari ng cover
a
a
r
The worm wheel 1 must be cl amped onto the worm wheel shaft 2 by ti ghteni ng
the hex head screws i n the worm wheel evenl y and al ternatel y wi th a torque
wrencn.
To r q u e : 4 4 Nm
.
When t he t oot hed ri m i s worn:
-
Al ways repl ace worm wheel 1 and the worm spi ndl e together.
Sl i de ri ng 3 ont o worm wheel shaf t 2.
Mount on worm wheel shaft:
-
l arge beari ng cover 7 wi th gasket 6.
-
angul ar cont act bal l beari ng 4,
-
screwed-on smal l beari ng cover B.
Watch for correct posi ti oni ng of the l arge beari ng cover 7!
Remove t he smal l beari ngcover 8.
Screw col l ar nut 5 ti ghtl y to the shaft end usi ng a socket wrench
Screw on t he smal l beari ng cover agai n.
Fi l l gear chamber i n accordance wi t h chapt e( 4. 2. 2.
a
a
a
a
a
2044-9001
-201
/ 0699
Westfalia Separator AG 1 2 7
Duri ng runni ng-i n of t he gear part s t he gear pump must not run.
Before swi tchi ng on the motor. check that the pl asti c stri p has not been i nserted
i n t he pump coupl i ng.
Check di rect i on of rot at i on of bowl (4. 1. 4).
Check spi ndl e speed wi th a hand tachometer (4.1 .5)
To run i n new gear part s, l et t he separat or run f or approx, one hour wi rhout
bowl .
Whi l e runni ng i n t he gear part s, swi t ch t he mot or on and of f several t rmes.
After runni ng-i n the gear parts:
-
I nst al l t he bowl .
-
Adj ust t he bowl hei ght (see 4. 5. 1).
2044-9001
-201
/ 0699
Westfalia Separator AG
4. 9 Rem ov i ng t he c l ut c h
dr um and wor m wheel
shaf t
Remove t he mot or (see 4 6. 1).
Remove t he gear pump and pump coupl i ng (see 4. 7).
a
a
F ig.
F i g. 221
Fi g. 222
Unscrew hex head screws 1.
Remove t he brake housi no,
Unscrew the Al l en screw wi th a
socket wrench.
Whi l e doi ng so
-
bl ock t he cl ut ch pul l ey on t he pump
si de wi th a screwdri ver
to orevent the worm wheel shaft
f rom t urni ng.
Rdmove the fan-type l ock washer
and cent eri ng di sk.
Force the cl utch drum otf the shafl
end usi ng t he pul l i ng devi ce.
a
t
-(^
2044-9001-201 /0699
Westfal i a Separator AG t < J
zzJ Fig
Remove t he cl ut ch drum f rom t he
shaft end of the worm wheel shaft
usi ng t he mount i ng t ool and wi t h t he
ai d of a crane.
Di smant l e worm wheel
(see
4. 8. 1).
Unscrew the hex head screws i n the
beari ng cover.
Force off the beari ng cover by means
of hex head screws and
take i t off together wi th the seal i ng
ri ng and gasket.
t
Li ghtl y hammer on a hard wooden
bl ock to dri ve out the worm wheel
shaft together wi th ri ng and bal l bear-
i ng t owards t he pump si de
Careful l y take the worm wheel shaft
out of the frame.
Fi g . 2 2 4
*
H]
2044-9001-201 /0699
F i g. 226
1 3 0
Westfalia Separator AG
I
4. 9. 1 l nst al l at i on of t he
wor m wheel shaf t
and t he c l ut c h dr um
4. 9. 2 I nst al l at i on of t he
s eal i ng r i ngs
.
The Al l en screw has to be ti ghtened
by means of a torque wrench.
Tor que: 1 50 Nm
For re-installation proceed in reverse order of removal,
Pay speci al at t ent i on t o t he f ol l owi ngl
o
The coni cal part of the shaft has to be cl eaned and wi ped dry wi th a smooth rag
ano
o
the i nsi de of the cl utch hub i s to be cl eaned as wel l to assure proper fi tti ng.
F ig. 227
a
a
Lubri cate the seal i ng surfaces of the shaft seal i ng ri ngs wi th oi t
;
never use
grease!
seal i ng ri ngs whi ch have dri ed out or hardened as a resul t of a l ong storage ti me
can be i mmersed i n hot oi l (70
"C)
for about 20 mi nutes before fi tti ng.
Do not damage seal i ng surfaces.
I nsert shaf t seal i ng ri ngs.
The i nscri bed si de must face towards the servi ceman.
The seal i ng l i ps of the shaft seal i ng ri ngs must not gri p the shaft too ti ghi l y.
I t must be possi bl e t o t urn t he shaf t easi l y by hand.
2044-9001
-201
/ 0699
Westfal i a Separator AG ; J i
4. 10 Fi nal c hec k s af t er as -
s embl i ng t he s epar at or
Bef or e st ar t i ng t he separ at or
Perform the following checks after assembling and before starting the separator:
Dur i ng s t ar t i ng t he s epar at or
Perform the fol l owi ng checks after assembl i ng the separator:
Ch ecks
Chapt er
1. Bowl hei ght 4 5 . 1
z. Oi l l evel i n gear chamber 4. 2. 2
3. Di recti on of rotati on of bowl + . t . +
4. Bowl speed 4 1 , 5
5. St art i ng t i me of bowl / Current consumpt i on 4 . 1 . 5
5. Smoot h runni ng propert i es of separat or 3 8 . 1
7. Ti ght ness of suct i on l i ne of product pump
Ch ecks Ch ap t er
1. Temperature of process l i qui d
z. Observe water, sl udge and oi l outl ets to see i f bowl
operates properl y.
J , J
3. Adj ustment of pre-set val ve
".
.;i.L 2044-9001-201 /0699
Guide to ordering parts
Frame, complete
Lower section of frame
Lower secti on of frame (vi ew from bel ow)
Lower secti on of frame
Upper sect i on of f rame wi t h syphon
Upper secti on of frame wi thout syphon
lntermediate flange complete
Inspection port,
compl.
Junction assembly
Junction assembly
Fl ansch vol l st .
Fastening parts
of the separato( . . . . .
Gear, complete . .
Spri ng assembt y
Worm spindle, complete
Neck bearing bridge with cover cpl.
Centrif ugal clutch. comptete
Revol ution indicator, complete
Avai l abl e gear parts
Bowl , compl et e . . .
Cent ri pet al pump
compl .
Ho o d , c o mp l e t e . . .
Accessories
Wa t e r f e e d l i n e , c o mp l . . . . . . . . t , . . .
Set of tools and accessories
Lubricant (hazardous
substance)
Si ngl e gear pump (wi t h part
numbers f orpump
connect i ons compl . )
Pump connect i on, compl .
Pump connect i on, compr.
l e t r
1a7
t J d
t + l
1 A a
144
145
t 4 b
147
t + o
149
1 5 1
152
1 q q
t c o
1 6 0
1 6 1
t b c
1 6 9
172
t t c
175
t / o
' t 70
1 8 1
182
t o J
Pre-strai ner,
compl . (on speci al order)
Pre-strai ner
compl ete (on
speci al order)
2044-9001-201 /0699
Westfalia
Gui de t o or der i ng par t s
A rapid and correct supply of spare parts can only be guaranteed if your order
i ncl udes t he f ol l owi ng det ai l s:
.
Model of centrifuge see name plate
e. g. OSC 50-0136-066
see name pl at e or f rame ri m
e. g. 1706-223
see bowl l ock ri ng and bowl bottom
l f i t di ffers from the Seri al -No. of the machi ne.
see Li st of Parts
e. g. f rame
see Li st of Parj s
e. g. 2044-1100-000
The part no. i s al so shown on al l maj or parts
see name pl at e on pump
Onl ywhen orderi ng spare part s f or pump and pump
connecti on oarts.
o
Seri al -No.
.
Bowl Seri al -No.
o
Part descri pti on
o
Part -No.
o
Model and number of
pump
Part -Numbers endi ng wi t h l et t er
"L'
(e. 9. 3158-102i
-L)
desi gnat e part s whi ch
are avai l abl e i n di fferent desi gns for the separator concerned.
2044-9001-201 / 0699
Westfalia Separator AG
I
i
8
9
1 1
1 0
1 9
20
20441100{10 1
CU
52
c l
33
37
36
38
2044-9001
-201
/ 0699
Fi 9. 228
West f al i a Separat or AG
j  37
Par t descr i pt i on
Di m ens i on s
1
7
I
1 0
1 1
I Z
I J
1 3 . 1
13. 2
1 e e
1 a A
1 4
1 5
t o
1 7
1 8
1 0
20
22
2,5
34
e R
37
QC
qn
51
52
2044- 11 00- L
2179- 1001- 010
see page 144
2179-1 085-000
001 9-6966-1 50
2178-1 085-000
001 9-6933-300
2179-1 038-000
2179-1031-000
2179-1 039-000
0026-1 086-030
0021-2843-980
0026-1 262-550
0006-4234-1 60
0021-3527-000
0019-6935-300
0019- 8910- 030
0007-1 796-550
0004-21 99-750
0001
-0028-800
2179-1124-000
001 9-6845-300
see page 145
0004-5457-780
001 9-6971
-1
50
0001
-0146-000
0019-6972-' 150
00' 13-0280-300
2044-1 21 9-000
0007-2571-750
0019- 6901- 300
'1
1
1
1
1
1
1
1
z
U
1
'1
't
1
1
1
'1
1
1
a
1
z
a
1
1
6
Fr am e, com pl et e
Lower sect i on of f r ame
Intermedi ate fl ange, compl ete
Venti l ati ng pl ate
Hex head screw ISO 4017
Venti l ati on gri d
Hex head screw ISO 4017
Brake housi ng
Brake bol t. comol ete
-
Brake bol t
-
Cyl i ndri cal pi n t SO 2338
-
Brake l i ni ng
-
Ri vet DI N 661
Cyl i ndri cal pressure
spri ng
Tapered handl e DIN 99
Hex head screw ISO 4017
Scr ew pl ug DI N 910
Gasket DIN 7603
Gasket
Si ght gl ass
Fl ange
Hex head screw tSO 4017
I nspect i on port ,
compl .
Gasket
Hex head screw I SO 4017
Welded flange
Hex head screw ISO 4017
Hexagon nut tSO 4032
Operatin!-water feedi ng device
Gasket '
Hex head screw ISO 4017
M12x20
M10x20
52-80x122x1,5
M 1 2x35
11/ zi n
M12x40
M1 2
297x4
M8x 16
B- 6x14
40x148, 8x8
4x12
46x5, 5x95-5, 5Wdg.
M125
M10x25
G3/4A
427x32
55x75x2
80-70
M6x25
2044-900t-201 /0699
20441100-01G2
Fig. 229
P os.
Par t - No.
Qt y.
Par t descr i pt i on
Di me n s i o n s
58
OU
o l
2179-1120-000
001 9-6901
-300
2179-1120-0. 10
001 9-6839-300
1
/1
I
C l
. 5
Lower sect i on of f r ame ( vi ew
f r om
bel ow)
Cover
Hex head screw ISO 40.17
Cover
Hex head screw ISO 4017
M8x16
M6x10
2044-9001
-201
/ 0Ee3
Westfal i a Separator AG I J Y
71
1 ^
75
2044 1100{00.1
Fi g. 23o
Pos. Par t - No. Qt y' Par t des c r i pt i on Di m ens i ons
7i
71
72
73
74
75
0019-6841-300
0021
-3038-000
0026-1 744-160
2169-3323-000
0026-1 402-030
0019-6907-' 150
4
1
1
1
1
1
Lower sect i on of f r am e
Hex head screw I SO 4017
Paddl e
feather
key
Cl utch hal f (separator)
Di sk
Hex head screw ISO 4017
M6x16
298x8
A6x6x35
8.2x30x3
M8x30
2044-9001-201 / 0699
140
Westfalia Separator AG
I
30
26
27 l
I
I
48
47
49
25
3
2
54
53
56
41
40.1
42
40.4
44
40.2
40.5
----€-
*oX'
20441100{1c3
Yt-v!4
si,[-^
2044-9001
-201
I 0699
Fi g. 231
Par t - No.
Par t des c r i pt i on
Di me n s i o n s
z
4
5
24
25
26
27
28
29
30
a l
.tz
40. 1
40, 2
40. 3
40.4
40. 5
41
+z
43
44
45
+o
47
48
49
AE
54
66
56
57
5 7 . 1
57. 2
57. 3
57. 4
2044-1002-L
001 9-6202-1 50
2044-1 795-000
0007-2548-750
0007-3032-750
2170-1 1 26-000
001 9-6973-1 50
2170-1222-000
0007-1 937-750
001 9-51 96-1 50
001 9-0235-300
0007-2148-750
see page 146
see page 147
0007-2335-750
2178-2775-02A
2178-2776-020
2178-1124-010
0001
-01
88-030
0018- 4061- 300
0018- 0991- 260
0004-5460-780
0019- 6971- ' 150
0001
-0147-000
001 9-6972-1 50
0013-0280-300
see page 148
21 78-8851-000
001 9-4547-090
0007-1 845-750
2179-1177-010
0007-2507-750
0019-61 22-150
0004-5274-780
21 68-8769-000
001 8-3064-600
001 8-2786-758
00' 18-3816-300
001 8-1 796-600
1
1
1
1
1
4
1
5
2
A
z
1
1
.1
'1
'1
1
1
1
1
'1
a
1
z
a
1
1
Z
1
'1
1
z
1
'1
1
'1
z
1
Gasket
Hex head screw I SO 4017
Welded flange
Hex head screw I SO 4017
Hexagon nut tSO 4032
Fl ange compt .
Inspection
cover
Knurl ed screw DI N 464
Gasket
Pi pe bend
Upper s ec t i on of f r ame wi t h s y phon
Al l en screw DI N 912
Baffl e ri ng
Gasket
Gasket
Support i ng base
Hex head screw ISO 4017
Hi nge sl eeve
Gasket
Hex head screw DIN 561
Hex head screw
Gasket
Juncti on assembl y
Juncti on assembl y
Gasket
Syphon, compl .
-
Syphon
-
Fl ange
-
Fl ange
I
-
Hose cl i p
-
Pl ug DI N 2950
M16x45
640x4
568x6
M12x45
69, 2x5, 7
M 10x30- Rl
M12x50
50x66x8
80x95x1 5
AS 48-95
290-3l4in
100x140x1
5
M12x35
2in
M12x40
M1 2
M8x30
I UbX/
16x3. 5
MBx20
1 2x1 9x3
R1/ 2i n x 1 0
R1/ 2i n x 10
1 3
B-22
R' l / 2i n
-
13
2044-9001-201
/0699
6
4
5
28
24
30
26
27
Westfal i a Se rator AG
48
47
49
40.2
43
40.4
-.-___.-
+a
{kv{,i;
Fi g. 232
2044-9001
-201
Pos. P ar t - N o. Qt y. Par t descr i pt i on Di m ensi on s
z
3
4
5
o
24
25
10
27
28
29
30
31
JZ
40. 2
40. 4
43
44
46
A 7
46
49
tre
54
55
57. 1
57. 2
57. 3
57. 4
2044-1002-L
001 9-6202-1 50
2044-1 795-000
0007-2548-750
0007-3032-750
2170-1 1 26-000
0019- 6973- ' 150
2170-1222-000
0007-1937-750
001 9-51 96-1 50
001 9-0235-300
0007-2148-750
see page 146
see page 147
0007-2335-750
2178-1124-010
0018- 4061- 300
0001
-01
88-030
001 9-6971
-1
50
see page 148
21 78-8851
-000
00' 19-4547-090
0007-1845-750
2179-1177-010
0007-2507-750
001 9-61 22-150
0004-5274-780
21 68-8769-000
001 8-3064-600
001 8-2786-758
0018- 3816- 300
001 8-1 796-600
8
1
1
1
1
4
'1
5
z
4
z
1
1
1
1
1
1
2
1
'1
z
"1
1
1
z
1
1
1
1
2
1
l Upper
sect i on of f r ame wi r hout
I
syphon
l Al l en
scr ew DI N 912
I
Baffl e ri ng
l Gasket
l Gasket
l Supporti ng
base
I
Hex head screw ISO 4017
I
Hi nOe sl eeve
l Gasket
l Hex
head screw DI N 561
I
Hex head screw
Gasket
Junct i on assembl y
Junction assembly
Gasket
Fl ange
Hose cl i p
Fl ange
'
Hex head screw I SO 4017
Fl ange compl .
Inspection cover
Knurl ed screw DI N 464
Gasket
Pi pe bend
Gasket
Al l en screw DI N 912
Gasket
Hose outlet
-
Hose outlet
-
Hose
-
Hose cl i p
-
Hose outlet
M16x45
640x4
568x6
M12x45
69,2x5,7
M10x30- Rl
M12x50
50x66x8
80x95x1 5
AS48-9s
M12x35
M8x30
1 06x7
16x3. 5
V8x20
1 2x1 9x3
l 1/ 2i n x 1 0
11/ 2i n x 10
1 3
)-22
l ' 1/ 2i n
-
13
.l
2044-9001-201 / 0699
144
Westfal i a Separator AG
Fi g. 233
Pos. Par t - No. Qt y. Par t des c r i pt i on Di me n s i o n s
1
z
A
q
3037- 1 021. 1
3037-1 028-L
0019-7726-15Q
0026-1 330-1 90
001 3-0282-400
0026-1330-' 190
001 9-7038-400
1
1
4
4
I nt er m edi at e f l ange, com pl et e
Intermedi ate fl ange
St ud DI N 939
Lock washer DI N 127
Hexagon nut I SO 4032
Lock washer DI N 127
Hex head screw I SO 4017
M16x40
A1 6
M1 6
A1 6
M16x45
2044-9001
-201
t 0t9?
Fi g. 234
{
i
I
P os.
P ar t - N o.
Qt y.
Par t descr i pt i on
Di m en s i on s
1
2
a
4
5
6
2178-1045
-0
20
2178-1047-000
2178-1160-000
0026-1 556-1 50
2178-1124-020
0001
-01
82-030
0018- 3817- 300
1
I
1
1
1
1
1
I nspect i on por t ,
com pl .
Inspecti on port,
compl .
Fl ap
Notched pi n ISO 8740
Fl ange
Fl ange
Hose cl i p DI N 3017
4x25
AL50-70
2044-9001 -201
/ 0699
146
Westfalia Separator AG
2169 280s{60
Fig. 235
P os. P ar t - N o. ot y. Par t des c r i pt i on Di m en s i on s
1
1 1
l d
t . z
' l A
1 R
l . o
1 7
1 . 8
a
A
o
21 69- 280s. 060
21 69-2832-01 0
2169-2831-020
2169- 2831- 030
0018-4845-750
001 8-4845-01 0
0018-4845-020
2178-1 1 08-000
001 3-0291
-300
001 8-0990-260
0004-2216-780
001 8-1 394-500
001 9-6973-1 50
0013-0280-300
0001
-0772-000
1
1
1
'l
1
1
1
2
t1
'1
2
1
B
8
1
J unc t i on as s embl y
Expansi on j oi nt ,
compl
-
Expansi on j oi nt
-
Expansi on j oi nt
-
Gasket
-
Gasket hol der
-
Cl amp, compl .
-
Pl ate
-
Hexagon nut DI N 985
-
Pl ug DI N 2950
Gasket DI N 2690
Strai ght-way val ve
Hex head screw ISO 4017
Hexagon nut I SO 4032
Fl ange DI N 2631
M8
290-1l 2i n
50PN6
M 1 2x45
M 1 2
50x60, 3
1
c9 2044-9001
-201
r . 6
rl
1. 8
4
.4-.,\,
/ "
1 . 5
2
Fi g. 236
2169 2805 070
Pos. Par t - N o. Qt y. Par t descr i pt i on
Di m en s i on s
I
t . l
t . z
1 . 4
1 ^
1 ' 7
1 . 8
z
\,
4
21 69- 2805- 070
2169-2832-010
2169-2831-020
2169- 2831- 030
001 8-4845-750
0018-4845-0' 10
001 8-4845-020
2178-1 1 08-000
0013- 0291- 300
0018-0990-260
0004-2216-780
0001-0772-000
001 9-6973-1 50
001 3-0280-300
1
1
1
1
1
1
1
4.
1
1
1
/1
l J unc t i on
as s embl y
t -
I
t xpansl on
Jornt ,
compl
-
Expansi on j oi nt
-
Expansi on j oi nt
-
Gasket
-
Gasket hol der
-
Cl amp, compl .
-
Pl ate
-
Hexagon nut DI N 985
-
Pl ug DI N 2950
Gasket DIN 2690
Fl ange DI N 2631
Hex head screw I SO 4017
Hexagon nut I SO 4092
M8
290-1/2i n
50PN6
50x60, 3
M12x45
M 1 2
2044-9001-201 / 0699
14s
Westfalia Separator AG
Be z e i c h n u n g
Fl ansch vol l st .
Fl ansch
Sechskantschraube ISO 401 7
Schei be
Fl ansch DI N 2631
Sechskantmutter ISO 4032
Schl auchschel l e
Bes t el l num m er
1 0
20
40
50
60
2169-1121
-000
2169- 1' 124- 030
001 9-7039- 1 50
0026-021 6-040
0001
-1
246-000
001 3-0282-300
0018- 3812- 300
2044-9001-201
West f al i a Separat or AG
1^e
,a
4
3
2
1
7
Fig. 238
6
5
P os. Par t - N o. Qt y.
Par t des c r i pt i on
1
z
4
q
6
as per order
0026-2129-030
0021-303' t -750
0026-21 30-030
0006-4402-01 0
001 3-0284-300
2251
-1
003-000
4
+
4
+
1 2
8
1
Fast eni ng par t s of t he separ at or
Anchor bol t
cap
Rubber cushi on
vdv
Cup spri ng DI N 2093
Hexagon nut I SO 4032
Foundati on frame
(on speci al order onl y)
2044-9001-201 /0699
rator AG
I
- - s'
2
8
7
b
I
1 o "
l l
l l _ -
2044-330&01G1
Fi g. 239
2044-9001
-201
,'C*a
P os. P ar t - N o. Qt y. Par t des c r i pt i on
Di m ens i ons
1
z
4
-7
8
1 0
1 1
1 2
1 4
2044- 3300- 01 0
21 79-3136-000
0007-2379-750
0011- 8071- 000
0026-5845-1 70
001 9-6973-1 50
0026-1 328-1 90
see page 152'
00' 10-7202-000
0004-531 6-780
001 0-8003-230
see page 155
see page
156
1
1
1
'1
1
1
1
1
1
1
1
G ear , com pl et e
Beari ng housi ng compl .
Gasket
Spheri cal pl ai n beari ng
Ret ai ni ng ri ng DI N 472
Hex head screw I SO 4017
Lock washer DI N 127
Spri ng assembt y
Bottom beari ng threaded pi ece
Gasket
Bottom beari ng cap
Worm spi ndl e, compt et e
Neck beari ng bri dge wi th cover, cpl .
129x4
GEsOES
120x4
M12x45
412
80x95x1, 5
2044-9001-201 / 0699
t c z
Westfalia Separator AG
Fig. 240
l
i
I
,l
Pos, Par t - N o. ot y. Par t descr i pt i on Di m ens i ons
1
z
A
5
6
001 0- 7220- 000
001 0-7206-000
001 0-7209-000
0006-4331-0' 10
0006-4265-1 60
0026-2385-400
0026-5868-1 70
1
1
1
8
1
1
1
Spr i n g assem bl y
Gui de bol t
Di sk
Cup spri ng
Cyl i ndri cal pressure spri ng
Di sk
Ret ai ni nq ri ng DI N 471
40x16, 3x2
50.6x3,6x91,3-4,5WDG
16,4x26x2
1 6xl
2044-9001
-201
,/ 0693
1 E.A
Westfalia Separator AG
(
l
Fi g. 241
ffi
2044-9001
-201
. C:30
Pos . Par t - N o. Qt y. Par t des gr i pt i on Di m ens i ons
'1
z
4
5
7
8
9
see page 163
see page 163
0008-3008-050
001 1
-7306-1
00
0026-5863-' 170
001 0-7205-01 0
0008-5508-050
0 0 1 1 - 6 2 1 1 - 1 1 0
0008-5501
-740
0007-2929-750
I
1
'1
z
'1
1
1
1
1
1
Wor m spi ndl e, com pl et e
Worm soi ndl e
Bal l beari ng prot ect i on ri ng
Angul ar cont act bal l beari ng DI N 628
Ret ai ni ng ri ng DI N 471
Beari ng sl eeve
Bal l beari ng protecti on ri ng
Grooved bal l beari ng DI N 625
Spi ndl e cap
Gasket
7306-BMPUA
30x1 5
72
6211- JP6
55, 2x3
2044-9001
-201
/ 0699
156
,'
Westfal i a Separator AG
7
5
6
3
r . 3
1. 2
1. 4
l
ii:
trl
ij
i j
I
qG
Fig. 242
P os. P ar t - N o. Qt y. Par t descr i pt i on Di m ens i ons
1
L Z
| , . J
1 A
t . +
t . c
Z
4
6
'7
8
J
0008- 5500- 1 80
0008-5510-' 170
0008-5506-1 40
0008-5507-1 80
0026-2225-110
0006-4389-090
001 9-1 426-150
0004-1 657-77A
0008-551 4-090
0007-2607-750
0004-1 658-770
0006-4309-1 60
0008-5502-260
0026-5894-400
00' 19- 6614- 150
1
1
1
1
,1
1
1
1
1
1
't
Neck bear i ng br i dge wi t h cover , cpl .
Neck beari ng bri dge, compl et e
-
Neck beari ng bri dge
-
Neck beari ng pressure rrng
-
Spri ng pi st on
-
Set of neck beari ng spri ngs
-
Threaded plug
Gasket
Count erri ng
Gasket
Gasket
Cyl i ndri cal pressure spri ng
Neck bearing protection cap
Tab washer DIN 93
Hex head screw I SO 4014
30, 5x24, 5x40
23,95x6,5x4E-5,5WDG.
M38xl
,5x30,6x39
148x218x0 3
90x3 5
162x208x0. 3
74,5x4,5x32-4,5Wd9.
M16x90
2044-9001-201 , Ct39
t c 6
Westfalia Separator AG
I
Westfalia
t
P os. Par t - N o. Qt y. Par t descr i pt i on Di m en s i on s
1 3
1 5
t o
1 7
t 6
I Y
ZU
21
22
23
24
25
zo
27
28
ZY
en
31
32
34
EA
a 7
ee
40
41
42
43
44
see page 163
21 79-3400-01 0
2179-3447-000
001 9-6522-1 50
2179-3378-000
oooT-2572-750
0019-6938-300
0026-1 337-300
001 1-3208-470
21 70-3305-000
U U I \ ' - J I J / . U b U
2170-3375-040
0007-2608-750
001 9-6935-300
U U Z O . I O O / - J U U
0004-3003-830
0008-5508.060
0011-6211.i :f.J 0
21 79-3s75-030
0004-2569-770
001 9-6935-300
0026-1 337-300
0004-3004-830
see page 160
00?6-1 243-300
0026-5682-1 70
001 9-6202-1 50
see page 161
001 9-6935-300
0004-5358-700
0026-601 1
-1
70
l 1
I
l 1
I
l 1
I
l 3
I
t 1
l . '
I
6
o
1
1
1
1
1
3
e
1
1
1
1
1
1
1
, ' 1
. l
&a
I
1
1
?
1
1
l Worm
wheel , compl et e
l Wor m
wheel shaf t
l Cl amp
pl at e wi t h t oot hi ng
Hex head screw ISO 4014
Beari ng cover, compl ete
Gasket
Hex head screw I SO 4017
Lock washer DI N 127
Angul ar cont act bal l beari ng DI N 628
Ri ng
Col l ar nut
Beari ng cover
Gasket
Hex head screw ISO 4017
Lock washer DI N 127
Shaf t seal i ng ri ng DI N 3760
Bal l beari ng protecti on ri ng
Grooved bal l beari ng DI N 625
Beari ng cover
t
Gasket
Hex head screw I SO 4017
Lock washer DI N 127
Seal i ng ri ng
Cent ri f ugal cl ut ch, compl et e
Centeri ng di sk
Fan-type l ock washer
Al l en screw DI N 9' 12
Revol uti on i ndi cator, compl ete
Hex head screw I SO 4017
Gasket
Ret ai ni ng ri ng DI N 471
M10x90
250x4
M10x35
8 1 0
M40x1, 5
85x3 5
M10x25
8 1 0
AS35x52x7
o z I r - J r b
' 100x150x0, 3
M10x25
8 1 0
AS40x60x1 0
1 8x60
' l A
6
M16x45
M10x25
1 65x202x1
60x2
2044-9001-201 /0699
t o u
Westfalia Separator AG
4
2 . 1
z . z
Fi g. 244
m When orderi ng thi s part, pl ease state di ameter of motor shaft end and wi dth of key
2
3
A2044E05
Pos . P ar t - N o, Qt y. Par t des c r i pt i on Di m en si on s
1
1 . 1
1 . 2
| .\)
2
2 . 1
2 . 2
4
2044- 3385- 000
2044-3370-000
21 79-3365-01 0
2044-3366-000
001 9-6972-1 50
21 79-3469-L
001 9-6907-1 50
2179-3367-000
0019- 0167- 300
see 0a0e 1 63
1
1
1
1
1
I
1
1
tr
Cen t r i f u gal cl u t ch, com pl et e
Cl utch drum, compl ete
-
Cl ut ch pul l ey
-
Ri ng
-
Hex head screw I SO 4017
Cl utch dri ver
-
Hex head screw
-
Ri ng
Hex head screw DI N 561
Cl ut ch shoe, compl
M12x40
M8x30
M10x' 16
2044-9001
-201
/ 0699
s)
42043E08
Fi g. 245
Pos. P ar t - N o. Qt y. P ar t d escr i p t i on Di m ens i ons
'1
z
4
5
7
311 7- 3495- 000
31 1 7-3493-000
3117- 3497- 010
3117- 3488- 010
0026-1 049-030
3117- 3487- 010
0007-2502-830
001 9-1 741-80A
1
1
1
1
z
1
1
1
Revol ut i on i ndi cat or , com pl et e
Revol ut i on i ndi cat or housi ng
Revol ut i on i ndi cat or di sk
Shaft
Cyl i ndri cal pi n I SO 2338
Worm wheel
Gasket
Tommy screw
B-3x24
12x3
M26x1, 5x14
H
2044-9001
-201
/ 0699
Westfalia Separator AG
Avai l abl e gear par t s
P os. F i g . Par t - n o.
5 0 Hz
Motor speed
n = 1 4 5 5 R P M
Bowl speed
n = 6 5 0 0 RP M
Par t - n o.
6 0 Hz
Motor speed
n = 1 7 4 5 R P M
Bowl speed
n = 6 5 0 0 R P M
Par t descr i ot i on
241 2044-3429-020 2044-3429-030 Worm spi ndl e, compl et e n
1 241 2044-3420-020 2044-3420-030 Worm spi ndl e n
243 2179-3440-000 2179-3440-010 Worm wheel, complete n
4 244
M ot or power
1 5 k W
Cl ut ch shoe, compl . t r 0021
-3051 -000
(4 shoes)
0021
-3070-000
(3 shoes)
4 244
Mot or power
18. 5 k W
Cl ut ch shoe, compl . n 0021
-3070-000
(6 shoes)
0021
-3051-000
(3 shoes)
tr The part-number of thi s part depends on the motor speed and on the bowl speed as stated on the name-pl ate
of t he cent ri f ugel See sect . 4 1. 5.
I
l mport ant : Worm spi ndl e and worm wheel must al ways be repl aced at t he same t i me.
2044-9001
-201
/ 0699
t
4
39
38
50
s0.3
s 7 ,
36
50.1
50. 2
34
33
13
11t1i
"@-
z1
L'
28
27. 4
27.3
- 27. 2
10
t)eY
16
-/
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25,---;tE
30
.tz
..31 \
,e
./ffi
t , i i
43
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Fi g . 2 4 6
2044-9001-201 ,'0a93
Westfalia Separator AG 5 3
Pos. P ar t - N o. Qt y. Par t des c r i pt i on Di me n s i o n s
6
8
1 0
1 1
1 2
1 4
t o
1 ' 7
1 8
1 0
20
zz
24
25
zo
2 7 . 1
z L z
27. 3
27, 4
28
29
.tu
32
aa
34
? R
a7
ac
A A
41
42
A A
2044- 6600- L
2044-6604-L
2044-6503-020
0007-3441-790
-
0007-1 733-760-
0007-3402€50
0007-1 701-840
0007-1 696-790
0007-3401
-850
2044-6426-L
0007-1 890-790
+
0007-1 828-750
0007-16e6-790
+
001 9-9503-360
2044-6500-L
0007-1 698-790
0007-3187-790
001 e-0966-360
0007-1 941
-750
2044-6620-L
2044-6660-L
z rov-ooo. J-uou
2044-6663-01 0
21 69-6663-080
z | / u- oooo- u t u
2044-6650-L
0007-2080-750
2044-6610-L
0007-1 694-91 0
0007-3346-790
2044-663' 1-L
001 9-6346-400
0007-2940-750
2178-6642-020
0007-2023-750
2178-6642-030
z r oY- oo\ t t - uzu
2044-6698-L
0007-2944-750
0007-3169-750
001 9-61 42-400
1
1
1
1
1
1
1
1
1
1
1
1
1
1 0
1
1
'1
1
1
1
1
1 2
1 6 9
1 2
z
1
1
I
1
1
1
4
1
1
2
1
1
I
1
1
I
n
tr
01
a
tr
n
tr
I
B owl , com pl et e
I
I
Bowl bot t om, compl .
Annul ar pi st on
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Cl osi ng-chamber bot t om
Gasket
Gasket
Gasket
Al l en scr ew DI N 912
Sl i di ng pi st on, compl ,
Gasket
Gasket
Spi ndl e screw
Gasket
Di st ri but or. compl .
Di sk st ack, compl .
-
Di sk, compl .
-
Di sk compl .
-
Di sk, compl .
-
Bl i nd di sk
Separat i ng di sk
Gasket
. l
sOWr l op, Compr.
Gasket
Gasket
Lock ring
Thr eaded pi n DI N 913
Gasket
Cent ri pet al pump chamber cover, compl .
Gasket
Centripetal pump chamber cover
Lock ri ng
Water chamber bottom
Gasket
Gasket
Al l en scr ew DI N 912
0 260
g
270
0260
This part can only be replaced by one of our service engineers or by a special repair-shop authorized by us
because of special re-fitting to machine and possible re-balancing of bowl. .
The quant i t y and Part -No, of t he di sks depend on t he appl i cat i on.
2044-9001
-201
/ 0699
t o o
Westfalia Separator AG
39
38
- 50.4
50, 5
50.3
37
36
50.1
r"-Y:
34
26
19
30
32
31
29
28
27.4
27.3
27. 2
27. 1
24
.,
22
18
41
42
43
40
- 3 7
Fi g. 247
Pos. Par t - No.
Qt y. Par t descr i pt i on
Di m en s i on s
t r n l
50, 2
R n 2
50. 4
50. 5
2169-2213-030
2169-2252-010
0007-1 944-750
2169-2337-010
0007-1 943-750
0007-2479-750
1
1
1
1
1
1
Cent r i pet al pump, c ompl .
Centripetal pump
Gasket
Sensi ng l i qui d pump
Gasket
Gasket
2044-9001
-201
/ 0699
r 0 6
Westfal i a Separator AG
T
30. 1
37
36
35
9
r4
l---
1. 3
1. 2
3
1 . 5
1 . 7
r_6
A2044EC
Fi g. 248
2044-9001
-201
, CsD
Pos. Par t - No. Qt y. Par t descr i pt i on Di m en s i on s
. t t
t . a
t . J
1 A
t . c
t . o
1 - 7
l o
2 . 1
2 . 2
z . J
2 . 4
2 . 5
z . o
z . l
/l
A
6
7
8
27
21 79. 8800- 090
2179- 881 5- 000
21 79-8801
-000
21 63-8850-040
0019-4548-300
0026-2095-020
0026-0721
-090
0026-5856-1 70
0026-001 2-030
0026-1 408-120
001 9-0805-000
2178-8802-020
21 78-8809-020
2170-2239-010
0007-2592-750
2178-88' 13-000
0019-61 24-400
0018-2461-400
2178-8472-000
0007-2631-750
0007-2334-750
001 9-6' 125-300
2178-2191-010
0007-1944-750
see pag6
' 172
as per oroer
001 8-3358-030
1
1
1
1
a
1
1
z
1
z
4
1
1
1
1
'1
2
1
1
Z
4
1
a
1
1
1
l Ho o d ,
c o mp l e t e
I
I
Lower part of hood, compt .
I
Lower part of hood with bush inserts
|
-
Inspection cover, compl.
I
Knurled screw DIN 464
|
-
St i rrup
| - Rnl t
t - - "
|
-
Ret ai ni ng ri ng DI N 471
| - Ha n d l o
-
Notched pi n ISO 8744
-
Threaded sl eeve
Hood cover, compl ,
-
Hood cover
-
Di stance sl eeve
-
Gasket
-
Ri ng
-
Al l en screw DI N 912
-
Uni on DI N 2353
-
Pi pe bend
Gasket
Gasket
Al l en screw DI N 912
Handl e connect i on pi ece
Gasket
Wat erf eed l i ne, compl .
Di sk
Angul ar screw connecti on
M8x40
44x34
12x52
12x1
64x126
5x32
22-M12x16
53x3 5
M8x25
DL1 O
440x4
60x75x' 15
M8x30
44,2x3
Pos . Par t - No. Qt y. Par t descr i pt i on Di me n s i o n s
30. 1
30. 2
a n e
JZ
34
atr
37
50
51
52
21 78-8769-000
00' 18-1 797-600
001 8-2793-758
0018- 5318- 300
0001
-0326-280
0004-5030-590
0001-0304:600
0004-1 660-280
21 79-8839-000
0004-1 660-280
as per order
see next page
see next page
see next oaoe
1
z
1
2
1
1
I
a
1
1
1
A cc essor i es
Hose, compl et e
-
Hose out l et
-
HOSE
-
Hose cl i p DI N 3017
Machi ne thermometer
Gasket
Pressure gauge DI N 16063
Gasket
Threaded pi ece
Gasket
Fl owmeter
R3/4i n-20
19
-
1500 l ong
AL20-32
120x55xR1/ 2i n
21x32x2
0- 10, 0 bar
5, 4x9. 3x3, 2
5, 4x9. 3x3. 2
2044-9001
-201
/ 0699
170
Westfalia Separator AG
1 8
1 7
1 9
22
21
r 6
l 5
1 4
Fi g. zag
Pos. Par t - N o. Qt y. Par t des c r i pt i on
Di m ens i ons
50
1 0
1 1
t z
24
25
zo
51
1 4
1 q
1 a
t t
1 8
1 0
zv
5 2
21
zz
001 B-3273-030
0005-1 347-000
001 8-2461
-030
001 8-2483-030
001 8-5388-000
as per order
21 79-8846-000
0005-1267-280
001 9-2376-030
2179-1079-010
0019-2098-400
0005-0231
-600
0005-0202-900
0005-0203-900
0005-0299-600
0005-1 038-000
0019-2233-400
6
1
4
I
1
z
1
1
z
1
z
1
1
z
1
z
I
Screwed socket
I
Conducti vi ty transmi tter. compl .
Uni on DI N 2353
Angl e pi ece DI N 2353
Hi gh-pressure hose. compl .
Sol enoi d val ve, compl
Uni on wi th ori fi ce pl ate
Termi nal box
Cyl i ndri cal screw I SO 1207
Hol di ng pl at e
Countersunk screw 2009
Reduci ng pi ece DIN 46520
Gl and
Gl and
Cabl e gl and
Pressure swi tch, compl
Cyl i ndri cal screw I SO 1207
DL1 O
L] L6
6x550
01 081 306
M4x16
M6x' 16
HPG. 11- PGg
PG9x4-8
PG11x5- 10
r u t o
9002377
M5x12
2044-9001-201 /0699
\ .
I
t t z
Westfal i a Separator AG
1 2
1 1
1 0
8
1
2
3
4
5
6
Fi g. 250
P os. Par t - N o. Qt y. Par t des c r i pt i on Di me n s i o n s
I
z
4
o
b
1 0
1 l
1 2
21 78-881 6-030
2168-8841-000
0004-1 91 5-780
0001
-0040-820
001 9-1 621
-030
001 3-1 006-260
2178-8448-010
0018-4273-600
001 8-201 6-000
001 B-0023-260
001 8-0872-260
1
1
z
z
2
'1
1
'1
1
1
1
Wat er f eed l i ne, compl .
Si ght gl ass housi ng
Gasket
Si ght gl ass di sk
Threaded ri ng
Coupl i ng nut DI N 2950
Pi pe
Non-ret urn val ve, compl .
Breather
Angl e pi ece DI N 2950
Reduci no ni ppl e DI N 2950
38x45, 5x1, 5
45, 5x2, 5-3
M48x1, 5-38x7
1l 2i n-P1
DNl i n- TD1200
314i n
92- 1i n
241-1i n x 3l 4i n
? 2044-9001-201 / 0699
Westfalia Separator AG
I t J
l
2044-9001-201 /0699
I
I
Westfalia Separator AG
3
l
1
T
1 0
6l
a
42
2044-9001
-201
Csl
Westfalia Separator AG
t a
The t ool s del i ver ed ar e st at ed i n t he packi ng l i st .
Pos . P ar t - N o. Qt y. Par t des c r i pt i on Di m ens i ons
1
4
6
8
1 0
1 1
39
42
44
40
49
51
AE
2044- 9901
- 01
0
0003-0058-000
0003-0200-000
0003-0422-030
2044-9855-000
0003-3998-000
0003-4174-030
0003-4297-1 1 0
2042-9805-000
2042-9860-000
2044-9893-000
2044-9930-000
2044-9860-000
21 69-9820-01 0
2179- 9861- 000
2179- 9910- 000
001 5-001 4-080
0015- 0113- 020
I
1
1
1
1
1
1
1
1
1
1
1
1
1
z
Set of t ool s and accessor i es
Socket wrench (centri petal pump)
Mal l et
Wrench compl
(bowl l ock ri ng)
Wrench, compl (spi ndl e screw)
Annul ar wrench
(centri petal pump chamber l ock ri ng)
socket wrench, compl .
Heavy-duty box spanner
Pressure pi ece, compl . (sl i di n$ pi st on/
centri fugati on space bottom/annul ar pi s-
t on)
Mount i ng t ool , compl .
(sl i di ng pi ston/centri fugati on
space bot-
tom/annul ar pi ston)
Angl e pi ece (annul ar pi st on)
Jack, comol .
(bowl bot t om)
Mount i ng t ool , compl ,
(centri fugati on space bottom/annul ar pi s-
t on)
Compressi ng devi ce, compl .
(di sk stack compressi ng devi ce)
Mounti ng devi ce (cl utch)
Pul l i ng devi ce, compl . (cl ut ch)
Lu br i cant ( hazar dou s subst ance)
Lube oi l (gear)
Lubri cati ng grease (bowl )
1 05x295x1 8
42x420
450x22
205
50
60
cLP 220
-
2,5 |
K S B s - 5 0 s
2044-9001-201 / 0699
t t o
Westfalia Separator AG
W
(
Fig. 252
Si ngl e gear pum p (wi t h part numbers f or
22044EOz
pump
connect i ons compl . )
l f the pump no l onger del i vers l he desi red oul pul , we recommend i nsl al l i ng a new pump s.n:.
Onl y the i l emi sed parts can be suppl i ed as spares
repai rs are l oo cosl l v.
l
Pu mp t y p e P a r t . N o, Out put
a t mi n r
r cssl r zqs
Se t o f g a s .
k et s
Pos, 1
i et of bear i ng
b u s h e s
P 0 6 . 2
Val ve spr l ng
P o s . 3
Seal i ng r l ng
P o s , 4
P u mp c o n -
n ect l ons
( s. . nr xt p. g. l
P i p e s
R25/1 6 FL,DBI.A 1058 91 00-1 5( 1 300 1 60C t068.91 25-000]068 91 20 000 r068,9858 000 )004 178 1159, 100
R25/ 20 FL-DBI . A ]068 91 00 1 60 r 650 2 000 1068. 9125 000 | 068 9120 0001068-9858.00C )004 975-7501178 1159 100 1
R35/25 FL,DBI.A 1068 9100 170 2 000 2 500r068.9125,01C | 068 9120 010 ] 068. 9858-01C )004 948 750 1 7 8 1 1 5 9 . 1 1 0 1 1 1 2
R35/ 31 . 5 FL. DBI A 1068-900. 180 2 600 3 1501068 91 25-01 0 r068. 9120, 01 0 1068 9858. 010)004.948.750t 178, 1159- 110 1 1 1 2 '
R35/40 FL DBI-A 1068-900 19c 3 300 4 000 I 068-9125-010 t 068 91 20 01 0 | 068. 9858 010 )004 948 750 2178
' t l
59 11 0 1 1t 2'
R35/50 FL DBI A r068-9100.20c 4 000 5 000 | 068. 91 25 010 ] 068 91 20. 01Cr068 9858.01 0 )004.1 948.75021 78, 1 1 59. 1 20
R35/63 FL DBI A t068 91 00 21 C 5 200 6 300 1068 9125 01 0 ] 068 9120 010 1068 9858 010 )004 948 750 178 1159 120
R45/80 FL,DBI-A 1068 9100-22Cb bUU I 000]068-91 25.020] 068 9120 020 ]068,9858 020 )004949 750 1 78-1 1 59- 1 30
R45/ 1OO FL, DBI , A1068-900 230 I 000 10 000 1068 91 25 02C1068 91 20-0201068 9858.020)004 949,750l l 78, 1 1 59-1 30
R45fi25 FL,DBI,A 1068-900 240 10 00c12 500 r068.9125-02C 1068 91 20 020 1068,9858-020 )004 949 750 2178- 1159 140 z | 1 .
R45/ 1 60 FL-DBI . At068.900-250130001 6 0 0 0!068 91 25 02Cr068 91 20.0201068 9858.020)004 949-7502178 1159, 1402 1 i 2
R65/2OO FL,DBI.A t068 91 00 260 1 6 5 0 020 000 !068 91 25 030 1068-9120-030 |068 9858 030 )004.932.75C 169,1 1 59,030 3"
R65/250 FL DBI A 1068.91 00 270 20 500 25 00c1068-91 25 030 t068 91 20 030 1068 9858 030 )004 932.750 169. 1159- 030
2044-9001
-201
,/ 0a93
178
Westfalia Separator AG
Fi g. 253
179
Westfal i a Separator AG
P o s .
P ar t - N o,
Qt y. Par t descr l pt i on Di m en sl on s
Pu mp t y p e
R2 s / 1 6 FL . OBt . A
R25/ 20 FL. DBI . A
P u mp t y p e
R35/ 25 FL. DBI . A
R35/ 31. 5 FL. DBt . A
R35/ 40 FL. DBI . A
Pu mp t y p e
R35/ 50 FL. DBI . A
R35/ 63 FL. DBI - A
1
D 1
2 . 2
z . J
3 . 1
Q I
Q I
5 . 2
J . Z
J . J
3 . 4
3 . 4
J . O
J . t
a e
a o
3 . 1 0
, l
1 l
4
I
21 78. 1 1 S9. 1 00
0026-1 744-1 60
2178-3320-O10
2178-3323-010
2178-3323-O20
0021
-4795-890
001 9-9063,1 50
21 68-2805-1 00
0004-5426-780
0001
-0828-000
001 9-651 2-1 50
001 3-0279-300
2168-2832-020
21 68-2831
-1
00
21 68-2831
-1
1 0
0018-4842-750
001 8-4842-0 1 0
0018-4842-020
21 78-1 1 08-000
001 3-0291
-300
0004-5426-780
00 t 9-61 45- 1 50
21 78. 1 1 5 9. 11 0
0026-1744-160
2178-3320-020
21 78-3323-01 0
21 78-3323-030
0021
-4795-890
001 9-9063- 1 50
2178-2805-200
0004-5475-780
000 1
-0825-000
001 9-6973-1 50
001 3-0280-300
2178-2832-060
2178-2831-100
2178-2831
-110
001 8-4844-750
0018-4844-010
0018-4844-020
21 78-1 1 08-000
001 3-029 1
-300
0004-5475-780
001 9-61 66-1 50
2178. 1159. 1 20
0026-1744-160
2178-3320-020
21 78-3323-01 0
21 78-3323-030
0021 4795-890
001 9-9063-1 50
2178-2805-210
0004-5474-780
0001
-0830-000
001 9-6973-1 50
001 3-0280-300
2178-2832-050
21 78-2831
-090
21 78-2831
-080
001 8-4845-750
001 8-4845-0 1 0
001 B-4845-020
21 78-11 08-000
001 3-0291
-300
0004-5474-780
001 9-6 1 66-1 50
1
1
1
1
1
1
I
2
z
2
8
6
2
z
4
2
I
d
I
Pu m p c o n n e c t i o n ,
c o m p l .
Feather key
Pump coupl i ng compl .
-
Coupling half (separator)
-
Coupl i ng hal f (pump)
-
Fl exi bl e coupl i ng
-
Threadcd pi n DI N 916
Junclion assembly, compl.
-
Gasket
-
Gasket
-
Gaskel
-
Flange
-
Flange
-
Hexheadscr ewl SO4014
-
Hexheadscr ewl SO40l T
-
Hexagon nul ISO 4032
-
Hexagon nul ISO 4032
-
Expansi on j oi nl ,
compl .
-
Expansion joini
-
Expansion joinl
-
Gaskel
-
Gaskel holder
-
Clamp, compl.
-
Plate
-
Hexagon nut DI N 985
Gaskel
Gaskel
Gasket
Al l en screw DI N 91 2
Al l en screw DI N 912
A 6x6x35
84x9,8
AM 8x10
59x70x1, 5
94x82
97x102x1,5
i l n
2i n
M 10x40
M
' 12x45
M r 0
M 1 2
I
M 8
59x70x 1, 5
94x82
97x102x1,5
' M' 10x 30
M 12x35
2044-9001-201 /0699
1 8 0
Westfalia Separator AG
3
l
il,l
/
l t ' t '
i
3.2
,,.'
3.3
,,r'
Fig. 254
2044-9001-201 / 0693
rator AG
Pos.
P sr t . N o.
Qt v. Par t descr i pt l on Di m 6 n s i o n s
Pump t ype
R45/80 FL-DBI.A
R45/ 1 OO FL-DBI -A
Pump t ype
R45/125 FL.DBI-A
R45/ 160 FL-DBI . A
Pu mp t y p e
R65/2OO FL-DBI.A
R65/250 FL-DBI-A
1
2 . 1
2 . 2
t e
z . J
Q I
3 . 1
J . Z
J . Z
3 . 4
J . T
e q
3 . 1 0
Q 1 1
4
4
5
21 78- 1 1 59- 1 30
0026-1744-160
21 78-3320-030
21 78-3323-01 0
2178-3323-040
0021
-4795-890
001 9-9063-1 50
2178-2805-210
0004-5474-780
0001
-0830-000
001 9-6973-1 50
001 3-0280-300
2178-2832-050
2 1 78-2831
-090
2178-2831-080
001 8-4845-7s0
001 8-4845-01 0
001 8-4845-020
21 78-1 1 08-000
001 3-0291
-300
0004-5474-780
00 1 9-61 66-1 50
|
2 1 7 8 - 1 1 s e . 1 4 0
I
|
0026- 1744- 160
I
zr ze-sszo-oso
|
2178-3323-010
|
21 78-3323-040
|
0021
-47s5-890
I
l -
001 9-9063-1 50
21 69-2805-1 1 0
0004-5427-780
0001
-0829-000
001 9-6974-300
001 3-0280-300
2169-2832-020
21 69-2831
-040
21 69-2831
-050
001 8-4t146-750
001 8-4846-01 0
001 8-4846-020
21 78-11 08-000
001 3-0291
-300
0004-5427-780
001 9-61 66-1 50
21 69- 1 1 59- 030
0026-1744-160
21 69-3320-000
21 69-3323-000
21 69-3323-01 0
0021
-4797-890
001 9-9063-1 50
0004-301 5-780
001 9-6200- 1 50
0001
-1
263-000
1
1
1
1
1
1
1
z
2
z
2
8
8
2
z
4
2
.J
I
Pum p c onnec t i on, c om pl .
I
I
Feather key
I
Pump coupl i ng compl .
|
-
Coupling half (separator)
I
Counl i ng hal f (pump)
|
-
Fl cxi bl e coupl i ng
I
Flexible coupling
|
-
Threaded pin DIN 91 6
Juncl i on assembl y, compl .
-
Gaskel
-
Gasket
-
Flange
-
Flange
-
Hex head screw ISO 4017
-
Hcxheadscr ewI SO4017
-
Hexagon nut ISO 4032
-
Expansion joinl,
compl.
-
Expansion joint
-
Expansion joint
-
Gaskel
-
Gasket holder
-
Clamp, compl.
-
Plale
-
Hexagon nut DI N 985
Gaskel
Gaskel
Al l en screw DI N 912
Gasket
Al l en screw DI N 912
Flanqe
A 6x6x35
84x9,8
84xl 1, 8
AM 8x10
97x102x1,5
1 09x1 1 4x1, 5
2in
2 1l 2i n
M 12x45
M f2xso
M1 2
M 8
97x102x1
,5
109x 1 14x 1, 5
M 12x 35
1 31 x' l 3 5x 1, 5
M 15x35
3 r n
2044-9001-201 / 0699
t
182
Westfalia Separator AG
r tg. zc'
I
I
I
P os.
Par t - N o.
Qt y. Par t descr i pt i on Di m en sl o n s
Pu mp o u t p u t
up t o 2 000 l / h
NW 2 5
Pu mp o u t p u t
3 000
-
4 s 00 t / h
NW 4 0
1
2
5
n
7
7
I
8821- 2110- 100
8821-2115-010
001 9-6937-300
0007-2646-750
BB21-2114-000
8821-211 9-000
0004-5454-780
0001- 0163- 000
001 9-6970-1 50
8822-2110-040
8821-2115-010
001 9-6937-300
0007-2646-750
8821-2114-000
8821-2119-000
0004-5454-780
0001
-01
46-000
001 9-6970-1 50
1
1
1
1
1
2
2
2
4
Pr e- st r ai ner , 6om pl . ( on speci al
order)
Housi ng cover
Hex head screw ISO 4017
Gasket
,
St rai ner housi ng
Strainer insert
Gasket
Welded flange
Welded flange
Hex head screw I SO 4017
M 10x30
126x4,5
4417Ox112x1 ,5
l i n
11l 2i n.
M 12x30-8.8
The pre-strainer protects the product pump from coarse impurities
2044-9001
-201
/ 0E93
Westfal i a Separator AG CJ
Fi g. 256
The prestrainer protects the pump from coarse impurities
Pos .
Par t - N o.
Qt y. Desi gnat i on
Pu mp o u t p u t
5 0 0 0 - 7 2 0 0 l l h
NW 5 0
Pu mp o u t p u t
f r om 10 000 l / h
NW 65
1
a
6
a
8
8823-21 1 0-1 50
8823-21 1 5-030
001 9-6937-300
0007-2461-750
8823-2114-040
8823-21 1 9-070
0004-5460-780
0001
-01
47-000
001 9-6970-1 50
8823-21 1 0-1 60
8823-21 1 5-030
001 9-6937-300
0007-2461-750
8823-2114-040
8823-2119-070
0004-5460-780
0001
-0490-000
001 9-6970-1 50
1
1
1
1
1
a
z
z
4
Pr e- st r ai ner gom pl et e
@n
speci al or der )
Housi ng cover
Hex head screw I SO 4017
Gasket
St rai ner housi ng
Strai ner
Gasket
Wel di ng f l ange
Wel di ng f l ange
Hex head screw I SO 4017
2044-9001-201 / 0699
Westfal i a Separator AG r 8 5
6. 1 The regul at i ng ri ng
6. 1. 1 Det er mi ni ng t hesi ze of the regul ati ng ri ng wi th the ai d of
t he di agram
6. 1. 2 Det ermi ni ng t he si ze of regul at i ng ri ng by experi ment
6, 2 Di smant l i ng and assembl i ng t he bowl
Bowl , comDl et e . . .
Si ngl e cent ri pet al pump, compl . , . . ,
Ho o d , c o mp l e t e . . ,
187
187
1 8 9
t Y z
1 9 3
1 0 6
2044-9001
-201
/ 0699
MAru
1 8 6
Westfalia Separator AG
t
I
t t o m odi f i cat i onl
Fig. 257
-
Sect b n th rou gh se paral o I
2044-9001-20r /0699
Mmru
6. 1 The r egul at i ng r i ng
(usi ng oi l puri fi cai i on
as an exampl e)
6. 1 . 1 Det er mi ni ng t he s i z e
of t he r egul at i ng r i ng
wi r h t he ai d of r he
di ag r am
(usi ng oi l puri fi cati on
as
an exampte)
Funct i on of t he r egul at i ng r i ng
Opti mum dewateri ng of oi l s contai ni ng water i s onl y possi bl e
i f the bowl i s correci l y
adj usted to the di fference i n densi ty between the oi i and the water.
The regul ati ng ri ng wi th the correct i nner di ameter, i ,e wi th the di ameter that corre-
sponds to the densi ty di fference between the oi l and water, shoul d therefore be se-
l ected from the set of regul ati ng ri ngs (wi th di fferent i nner di ameters) suppti ed wi th
the separator and fi tted i n the bowl .
The i nner di ameter of the regul ati ng ri ng to be sel ected can be determi ned wi th the
ai d 0f the di agram or by experi ment. The rul e of thumb i s:
r
smal l r egul at i ng r i ng f or heavy oi l ,
.
l ar ge r egul at i ng r i ng f or t i ghr oi t .
The di agram can be used to determi ne
-
t he i nner di amet er of t he regul at i ng ri ng ano.
-
i f desi red the densi ty of the oi l
for a gi ven
separati ng temperature. provi ded
that the densi typf the oi l i s known at
a temperature between 15
oC
and
g0 oC.
Ex a mp l e
\
l f no regul at i ng ri ng wi t h t he det ermi ned i nner di amet er i s avai t abl e, a smal er ri ng
can be machi ned to the requi red si ze. Before doi ng that, however, check bi
experi ment whether the regul ati ng ri ngs furni shed wi thi he separator are adequate
for opti mum dewateri ng. Experi ence has shown that the regutati ng ri ngs suppi i ed
are normal l y adequate.
Gi v en:
Densi ty of oi l at 20
oC
Poi rQo"c
=
0,873 kg/dm3
Separati ng temperature
L
=
/ U
" t r
To be det er m i ned:
I nner di amet er of regul at i ng ri ng
d = ?
Densi ty of oi l at 70
oC
Poi l 7o
"C =
?
Det er m i ned:
I nner di amet er of t he regut at i ng ri ng
accordi ng to the di agram
d
=
1 2 6 mm
Densi ty of oi l at 70
oC
accordi ng to the di agram
Poi r 70"c
=
0.838 kg/dm3
2044-9001-201 /0699
MAffi
1 8 8
Westfalia Separator AG
Sep ar at i n g t emper at ur e
190
- 212" F
P
1t<gi or3y
l .oo
90
-t000c
l ,O0 p
(ks/dm3)
0,98
0,99
0,96
0, 91
0, 9?
0.90
0.88
20 30 10
+
0,76
90
-
60 80 r00 120 r10 t 6o t i o t i o-zrz"F
Separ at l n g t em per at u r e
Exam pl e:
To be det er m i ned: Regul at i ng r i ng di amet er and po; 1
7e. 6,
G i ven:
De t e r mi n e d :
Poi r20
"c =
0.873 kg/dm3
Separati ng temperature 70
oC
Regul at i ng ri ng di amet er =
126 mm
Poi rTo
"c =
0.838 kg/dm3
Fig.258 -
Diagram for determining correct size of regulating ring
t00
10
r20
50
t {0
60
160
70
Mmru
2044-9001-201 / 0699
6, 1 . 2 Det er m i ni ng t he s i z e
of r egul at i ng r i ng by
expef l m ent
(usi ng oi l puri fi cati on as
an examol e)
To avoi d emul si fi cati on, begi n the test by i nserti ng a l arge di ameter regul ati ng ri ng
and then swi tch to the next smal l er.
l f t he r egul at i ng r i ng i s t oo t ar ge,
-
the water di schargi ng through the water oui l et wi l l contai n oi l .
l f t he regul at i ng ri ng i s t oo sm ai l ,
-
sl i ght emul si f i cat i on wi l l occur or
-
t he oi l di schargi ng t hrough t he cl ean oi t ouf l et wi l l cont ai n wat er.
The mi l ky or di rty appearance of the water i s qui te normal : i t i s caused by the oi l
wasnrng process.
A separati ng zone between the l i ght and heavy l i qui d forms i n the bowl ; the centre
of t hi s zone i s t he separat i ng l i ne.
l f the correct regul ati ng ri ng has been sel ected, the separati ng l i ne wi l l be posi ti oned
at the outer ri m of the di scs.
After openi ng the bowl , the separati ng l i ne between water and oi l , whi ch i s normal l y
found on the undersi de of the separati ng di sc, wi l l i ndi cate the posi ti on
of the sepai -
at i ng zone.
Cor r ect l y sel ect ed r egu l at i ng r i ng
.
The separati ng l i pe between water
and oi l i s at t he but er edge of t he
di scs.
E ffec t:
-
The di schargi ng cl ean oi l i s free from
waIer.
-
Thedi schargi ng wat er i s f reef rom oi l .
Fig
I nner di am et er of r egul at i ng r i ng t oo
wi de
o
The separati ng
and oi l
-
i s l ocated far
and
-
is too close to the outer rim of the
separating disc \
E ffec t:
-
The di schargi ng cl ean oi l i s free from
waIer.
-
The di schargi ng wat er cont ai ns oi l or
-
Oi l breaks the water seal .
l i ne between water
outsi de of the di scs
2044-SOO1-201 /0699
Mmffi
1 9 0
Westfal i a Separator AG
I
t oo nar r ow
I nner di am et er of r egul at i ng r i ng t oo
n ar r ow
r The separati ng l i ne between the
l i qui d components i s l ocated towards
t he smal l di amet er of t he di scs i n-
stead of bei ng at the outer ri m of the
di scs.
Ef f ect :
-
The di schargi ng cl ean oi l cont ai ns
water.
-
The di schargi ng wat er i s f ree f rom oi l . Fig
I
I
\ ,
a
Mmm
2044-9001-201 /0699
6. 2 Di s m ant l i ng and as -
s embl i ng
t he bowl
Centri petal pump
chamber cover
Regul ati ng
ri ng
Separat i ng
di sk
Fig. 262
'
when dismanring
and assembring
the bowr, pay
speciar attention to the parts
di f f eri ng f rom t he desi gns
_01
36_ i nO
. oi gs-:
2044-9001-201 ,' 0699
MAru
l J l
Westfalia Separator AG
Descri pt i on and Part -No. of t he part s di f f eri ng f rom t he desi gns
-0136-
and
. 0196-
Fi g. 263
osc-3G91
l
ol es open
P os. Par t - N o. Qt y. Des i gnat i on
230
ean
340
350
2042-6650-040
2042-6691
-000
2042-6642-000
0007-2942-750
1
1
1
1
Bowl , com pl et e
Separat i ng di sk
Set of regul at i ng ri ngs
Centri petal pump chamber cover
Gasket
Mmffi
2044-9001
-201
/ 0699
Westfalia
Separator AG
Fi g. 264
AA
40
30
10
20
$,
Desi g n at i on
1 0
20
30
40
6n
2042-2213-010
2169-2252-010
0007-1 944-750
2042-2337-020
0007-1 943-750
0007-2479-750
s i ngl e c ent r i pet al
PumP,
c ompl .
Centripetal pump, compl
Gasket
Sensi ng l i qui d pump
Gasket
Gasket
2O44-9OO1
-201
/ 0699
Mmru
194 Westfalia Separator AG
140 I 50
- 240
.rnffi-ffi
f'zzo25s
zso-t
(
(
MAffi
2044-9001
-201
/ 0699
Westfal i a Separator AG 1 9 5
3
O
l sr
P os. P ar t - N o. Qt y. Des i g n at i on
1 0
zv
30
40
50
70
80
90
100
1 1 0
120
1 3 0
140
1 5 0
160
170
1 8 0
1 9 0
200
214
220
230
240
250
zov
270
280
290
300
J I U
320
340
aKn
2044-880 0
-0
80
2044-8808-000
0026-0165-400
001 9-0235-300
0026-2095-020
0026-5856-1 70
0026-0721
-090
0026-001 2-030
0026-1 408-1 20
001 9-8972-1 50
2042-7462-010
0007-2879-750
001 B-3352-600
001 9-1 423-030
001 8-1 796-600
0018- 3816- 300
001 8-2786-758
001 8-0988-260
0001
-0279-600
0018-3273-030
0018-2461-030
0005-431 5-000
001 8-0988-260
as per oroer
as per oroer
001 8-6658-01 0
001 8-661 5-000
2042-2191-000
0007-1944-750
2144- 8816- 000
001 8-2786-758
0018- 3816- 300
2048-1 079-000
001 9-2097-400
0005-431 7-280
001 9- 6110- 300
as
per
oroer
1
1
4
^
1
a
1
1
z
'1
2
z
z
1
z
z
1. 500 m
1
1
1
1
1
1
1
1
z
2
1
z
1
1. 500 m
z
1
1
1
Ho o d , c o mp l e t e
Hood
Washer
Hex head screw
St i rrup
Ret ai ni ng ri ng
Bol t
Handl e
Notched pi n
Threaded pi n
Threaded connecti on
Gasket
Reduci ng connector
Threaded pl ug
Hose outl et
Hose cl i p
HoSe
Pl ug
Pressure gauge
Screwed socket
Screw coupl i ng
Pressure swi tch, comp,
PI ug
Di aphragm
Fl owmeter
Corrugat ed hose, compl .
Connect or
Handl e connect i on pi ece
Gasket
Water feed l i ne, compl
Hose
Hose cl i p
Ret ai ni ng pl at e
Countersunk screw
Termi nal box
Al l en screw
Pressure gauge cock
2044-9001-201 / 0699
MAH
Westfalia
Separator AG
T a b l e o f l u b r i c a t i n g o i t s . . .
. . t . . . 1 9 8
Comments on tabl e of l ubri cati ng
oi l s . .
199
The heal th hazards i nvotved when handti ng heavy oi rs and l ube oi l s . . . . zoo
Speci fi cati ons for the use of separators . .
ZO1
2044-9001-201 /0699
1e8
Westfal i a Separator AG
Tabl e of l ubr i c at i ng oi l s
3
. I
; E
? 2
. 3
q - _
FI
g
g
|lit
rer[
L E I
5aa 0: t ov! l t H ! i l t . r . ( i h ?q 5, ,
: r u 07
0 . l F l o ! ! ! l l r t l l . 0 f ? r e . - r u t 6
@
t a l 1 . t r , . r q n t
a : r : n : ! " ( f a q e /
z u u 6 r -
ar E s or J i i I nq i oat a? 5/ , u
r n i n u o u i o |
l - n l t . o t a q 5 , , t r u g a
5D
i . . wF' | ru! or r: : Ll L
"0r
l i ! 1i 1
g: :
0 : I c . ! - DN D0 0 t i l a ! t . o r
, . q . / _ u u
b 3
0t t : ! I I
ar Jot Eor r ar
t . i ) t 6q s/ , t r d F!
00. f L, n. du. J r oi ! t N l , ! n i ] i P, n" ql
0 v .
- .
. : . '
(
. t a a , - ^ A ,
$t
oi a f l : ! ! ! l ! l 0! S! , 1 l . oi
i 3q
1 l ! : H l \ t d v t r t ! ! , 5 ! : l . ! F
' r ! .;ry
1 1 r l l i ! ! a f v l i ! , ! ! t
_ . ! b
: q : / . t r b 0 i l
) l L Ex r Nl d Sr H l Ct t E! l j , o n a ! e /
7 t r u 0 !
l aa i E l l : l l nc: ! 1"0! rq . /
r{u O:
lkr$l
: L a E ! Yt OEl t . c o t a q e . , r ( u Ea t
r t L I : Nl € t r 1 . o t ? q s _ t r u ! l
0 l l l l l v ! ? l f l v r i i l . ! f
: o =
: [ u s r
.e
ctt
<
E
0 € r H! ! a l : s : l l d l i ! l ! ! r F
, € q s / . ( u 0 ! L
. r 0 t Yi n l r ! i 1 { r ! l . ! f a q e / r r d o a
! ! r Yt 5 r t 8 a l ! ! ! , 0 t a o E/
. ( u
q :
s3
c t l v : r l x n r r l t o o F r e ! 5 / _ ( u
c € l v : l !
o J . c
l l o t
, e q s / , u u 6 r
-
9q
rt:
1! i l ' 1i !
0 t . ! o u r c o . l
Il Ll "or
I"! .,:l i
!l
I r ! ! l . j t a q . / ? r u r i
&
o
=
1 J : i . 6 . . r . 5
0 ! L d : NV1 ! V! 9 0 ES3 l . 0 r a a s / r r u 0 l
! c L H l l n l i . ! E: l a o f , a . 5 / i t r u 0 a
ts
' 7 - ,
- . t D r - . r . 9 " , , r . . . , , (
c i d ! l 0 l . e r r l l : 8 l o 0 r i q s / : t r u i l
€,
oi i z ! \ l l : o r v r . or r q s , r u o:
l 0 l I f l 0 \ ! t 0 ! i o r i
l . 0 t
" q 5 . t r u 0 l
F
tlr :
t r r i l
-=---l
-
=:=:
I 5 a) 0Bu- ! r r i t 5t 0(
-
: a 5 i
. ! ! : = =
-
e -
, r i = r =
5 o : - * = =
! =
- J
; ,  
; ;
Y . ! 9
r
= . : 5 3 =
[ - t
L : ]
r l o
I d - l \ d - l
a -
I ol Li - r
I
E i I
E-|
L-:1
-f
l t I 1l r' t l r
n ! n _
t f . l t ( ,
< r < - L : r e o
c i c r c ) r J = ( l c r
Fig. 266
O
e
a
=
q
: - l
E
I
2044-9001-201 /0699
o v
O- t l
Ort
Comment s
on t abl e of l ubr i c at i ng oi l s
l or m i ner al oi l separ at or s
f r om West f al i a Separ at or AG
I
Faul tl ess, functi oni ng
of
.separators
very much depends on the proper
type of l ubri cati ng
ort used, si nce a
hi gh grade
oi l sel ected to meet al l servi ce requi rements,
wi l l mi ni mke trd wear, tnuJextEnoi ng
the servi ce
l i fe and i ncreasi ng
the operati ng safety
For the l ubri cati on
of our mi neral oi l separators we recommend
to use the oi l s speci fi ed by us srnce conti nu-
,tJir!:3
',tJJ,iecks
are performed
bv westfalia separator. oitJproposed from some tirmi ire not subjected
Therefore, Wesffal i a
Separator cannot gi ve
a performance guarantee
for those oi l s.
Be sure to sel ect onl y hi gh grade
sol vel nt refi ned producti ."-
-' - ' -
The speci fi ed oi l types meet the requi rements
accordi ng to Dl N. Under unfavourabl e operati ng condi ti ons
e g hi gh temperatures,
the qual i ty
of the oi l s may be i nsuffi ci ent
so that more eti [Gni oi [ " g syntheti c
oi l s, must be used. l f necessary,
consul t Westfal i i Separator AG.
-
5i j
tnt di fferent separator types and oi l types the vi scosi ty ranges are speci fi ed i n the tabte of tubri cati ng
some of the separators menti oned have i mmersi on l ubri cati on.
power
i s transmi tted to a worm wheel gear
wi th a rel ati vel y hi gh tooth l oad. The operati ng temperature of the separator exceeds normal y
g0 oc.
At
those temperatures
some oi l s age qui ckty,
so i nat i l i ey rrave to o" .n"ng"d prematurel y.
Be su re not to use l ubri cati ng oi l s wi th vi scosi ti es l ower than those speci fi ed i n the tabl e. Due to the possi bi l i ty
of t he oi l f i l m brea. ki ng down, oi l of t oo l ow a vi scosi t y wi t t gi ve-nsri rt i "nt
l ubri cat i on, resul t i ng i n i ncreased
wear. However, oi l s wi th a sl i ghi l y hi gher vi scosi ty than s[eci fi ed may be used,
Bear i n mi nd that the vi scosi ty groups
SAE 30,
10
a.nd 50 (SAE =
Soci ety of Automoti ve E ngi neers)
cover
l arger vi scosi ty ranges and b6 sure i o sel ect l ubri cati ng oi l swi th vi scosi ti es not l ower than therni ni mum va-
l ues of the vi scosi ty ranges restri cted for the oi terenti ep"r.to,.
tvp",
EP oi l s (EP =
5x1t "t e Pressure), i . e. oi l s wi t h hi gh pressure
addi t i ves, may onl y be used i f t hey have no
corrosi ve effect even i n, the event of water seepi ngl ntb tne ol r i ump.-si n." tests carri ed through wi th vari ous
types 0f standard EP oi l s have shown that therb are great di fferences i n the i ntended effect of marKed i nterfa-
:5iX?yitl.il3l.3H9!".t,u"ness
or EP additives on 5ronze toothed wheers, e
p
oirsmi}/ onty be used ir they
2044-9001
-201
/ 0699
^a
The heal t h hazar ds i nvol ved when handl i ng heavy oi l s and l ube oi l s
As a resul t of the deteri orati on i n qual i ty
of fuel oi l s, the danger has ari sen that the heavy oi l s used on board
contai n greater
amounts of substances i nj uri ous to heal th.l hese i ncl ude:
'
.
-
pol ycycl i c
aromati c hydrocarbons,
-
l ead compounds,
-
chemi cal resi dues,
An i ncreased amount of pol ycycl i c
aromati c hydrocarbons i s al so present i n used l ube oi l s
(waste
oi l s)
The heal th hazards for the engi ne room staff depend to a l arge extent
o
on the concentrati Ons of the dangerous substances,
o
t he ambi ent ai r (i nhal at i on
of oi l vapours/ oi l mi st ),
.
the i ntensi ty and durati on of the contact wi th the ski n or mucous membrane.
Possi bl e sh orr-rerm effects:
r
headaches,
.
di zzi ness,
.
nausea,
r
i t chi ng or burni ng of t he ski n,
Possi bl e l on g-t erm
ef f ect s:
r
al l ergi c react i ons, especi al l y ski n al l ergi es,
.
festeri ng i nfl ammati on of the ski n pores (oi l -acne).
.
damage to the central nervous system after i nhal ati on over a l ong perroo.
.
ski n cdncer caused by di rect ski n contact over a l ong peri od,
.
Lung cancer or cancer of the di gesti ve organs after i nhal ati on over a l ong peri od
\
(not certai n as the causes are di ffi cul t to separate from the effects of smot<i ng and al cohot;.
Code of pr act i ce
and per sonal pr ot ect i ve
measur es:
.
Avoi d ski n contact wi th heavy oi l s or l ube oi l s i f possi bl el
-
Wear sui tabl e protecti ve gl oves.
-
Appl y a protecti ve
oi ntment to the ski n (e.g. oi ntment no, z6), especi al l y i f no protecti ve gtoves are
worn!
o
Avoi d breathi ng i n oi l vapours i f possi bl er
.
l f possi bl e. i mprove t he ai r ci rcul at i on i n t he rooml
Ful l y open t he ai r regul at i on f l aps i n t he out l et s of t he ai r suppl y duct s' i n t he cent ri f uge and f i t t er area.
.
Wash affected areas of ski n frequeni l y and thoroughl y!
Appl y protecti ve
oi ntment to the ski nl
'
Personal hygi ene i s of the utmost i mportancel
.
Change di rt y overal l s regul arl y!
'
Exerci se speci al care when carryi ng out mai ntenance work on and cl eani ng heavy oi l and l ube oi l centri -
fuges and fi l tersl
f
]
Westfalia
2044-9001-201 /0699
l r
)
. v
)
)*'
I
I
I
Speci f i cat i ons
f or t he use of separ at or s
t r om West f al i a
Separ at or
AG of t he OTA ancl OSA ser i es
i nt ended
f or t he s epar at i on
of mi ner al oi l s
( i nf l ammabt e
t i qui ds )
c t as s i f i ed
una" i f r or p
A ( VbF) ,
ol t he danger ous- mat er i al s
cl assei
l , l l or l l l .
The manufacturi ng
programme
of the westfal i a
Separator
AG i ncrudes
mi neral
oi l separators
of the
"r'J';1i",TiH,ilf
;,',H?ii3'fin$YJYfii'.Slllgly.lg.'i;;;'iooo
oroirrerenioesisn;
oepeno;g'oi
St andar d
t ype separ at or s,
ver si on _066
separators
of the
' 0
66 versi on have an encl osed
housi ng. For more than
g0
years
they have been used for
the treatment
of mineral
oy1: o1$,9i1g-"lJr:'
r.r"riars
irass A rrr ,i ..q,ating
tempbratures
or up to
.1
00
oc
They are normally
equipped
with el6ctric molols of rp 44enctosi,' re prants
comprising
such separators
nave to be provided
with erectricar
equipment
of rp 5a., ri ss "r.Lrrr".
e. g,
sel f_cl eani ng
type
non_sel f_cl eani ng
type
e. g.
self-cleaning
type
non_self_cleaning
type
osA 7-02-056
oTA 14-00-066
3 0 . . . 5 0 h - 1 ,
' 1 5 , . . 2 0 h - 1 ,
5 0 . , . 7 0 h 1 .
f r ame ( f or
br ake and cl ut ch) desi gn _S66
\
osA 7-02-566
oTA 14-00. s66
I ne rooms
where the separators
are i nstal l ed
shoul dhave thei r own aerati on
and de_aerati on
system.
Standard val ues for ai r change:
r
i n smal l cl osed rooms
of up t o 100 m3:
o
i n hal l s:
.
i n ni ches of engi ne rooms:
Separ at or s
wi t h f l ame- pr oof
sect i ons
o, t he
separator versions -566
have an enclosed housing
Brakes
and clutch are arranged in flame-proof
sections
of the frame The frame has been b;t"d by the Feoerai
cermai' nny.i.rr
ind r".nno.,
Institute (prB)
Braunschweig'
in accordan."
*itn t' " r"{rir.lgntg
ot cermin sf eciftcations
vDE 01 71
, typeof enctosure
"flame-proof
'
(Ex)
d2 Not subjectedloln' i."t"rt
is tne sepaiitoiiuii.r.r
n". neither
a centifugar
crutch nor
a brake All separators
of the
-' soo
version
aie equrppeo
nv w*sti.ria
separator AG with erectric motors of
fla me-proof
enctosure (Ex)
d3n,-ignitron' cailgory
C+.
Each separator frame has been tested at a static pressure
of 10 bar. separators
of the
-566
version
are
iitff!
for operation in plants
enoangeieJby
infldmmaore
materlrs
of the dangerous-materiars
crasses
;i'JTi,.n:irfft:i;fiiil:
#!:'#gil.Jr?".
separator
AG are equipped
with three-phase
AC motors,
Temperatures
measuredjl
[99t1aria
separator
AG on the outside of the separator frames
whire the
ffi:iffi #:re
in operation, were found to'be oerow irre rimit t#pl,.t*e
or r oo'.C io*ir.ior"
for ignition
separators
of the
-5
65 version have a fitting for nitroggl!]anr<etjng
of the interior
space of the macnine. rnls
lilit
' 5J33e
connected
ov tne custom"ito"tn.
nitrogen
suppryine
on site. Nitrogen
blanketing pressure:
separators
of the
-s
66
y9lion are required
if inftammabte
tiquids
of the dangerous-materiats
crasses A I and
A ll are to be treated' The electric utid;";;ra.y
fojry3l;th"
pr.nirr"n
as motor contrors, varve contrors,
electric heaters'
heater controls,
etectra vilves have to be serected
so as to meet the requirements
for
exptosion-hazarded
areas,
otherwise
they have to oe rnstatteo-outi]oe
tne exprosion-hazarded
area.
I
2044-9001 -201
/ 0699

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