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TECHNOLOGY GROUP DEPARTMENT

ROOF PANEL " A " THICKNESS MEASUREMENT


PLANT : STEEL MELTING SHOP ( SMS )

EQUIPMENT
ROOF PANEL # 1

PIC
RUBAI and SULIS

DRAWING AS PER CONDITION:

DATE
8-Jul-11

MEASUREMENT DATA:
NO.

MATERIAL:
a) Seamless Steel Pipe St 35.8 DIN 17175/ASTM A 106 GR A
Size 2.5" OD = 73 mm, Sch. 160 / Thickness = 9.53 mm
MEASUREMENT TOOL:
Ultrasonic Thickness Gauge EESIFLO EASZ-TG11
LOCATION:
Roof Repair Area - SMS
REMARK:
GOOD
FAIR
ALERT
DANGER

NOTE:

75 % - UP condition ( 7.1 mm - Up )
60 % - 75 % condition ( 5.7 mm - 7.1 mm )
50 % - 60 % condition ( 4.8 mm - 5.7 mm )
Below 50 % condition ( Below 4.8 mm )

PREPARED BY CHECKED BY
IMPRON S
HARIST

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

THICKNESS
(mm)
Reaming
Reaming
Reaming
9.1
9.2
8.9
Reaming
9.5
9.9
9.3
9.5
9.3
Reaming
9.4
8.9
Reaming
9.1
10.2
9.2
Reaming
Reaming
9.9
8.5
Reaming
9.3
Reaming
Reaming
Reaming
9.3
Reaming
Reaming
Reaming
9.1
Reaming
8.9
Reaming
Reaming
Reaming
8.2
9.3
8.5
9.3
8.1
Reaming

CONDITION
(%)

REMARK

95.5
96.5
93.4

GOOD
GOOD
GOOD

99.7
103.9
97.6
99.7
97.6

GOOD
GOOD
GOOD
GOOD
GOOD

98.6
93.4

GOOD
GOOD

95.5
107.0
96.5

GOOD
GOOD
GOOD

103.9
89.2

GOOD
GOOD

97.6

GOOD

97.6

GOOD

95.5

GOOD

93.4

GOOD

86.0
97.6
89.2
97.6
85.0

GOOD
GOOD
GOOD
GOOD
GOOD

TECHNOLOGY GROUP DEPARTMENT


ROOF PANEL " A " THICKNESS MEASUREMENT
PLANT : STEEL MELTING SHOP ( SMS )

EQUIPMENT
ROOF PANEL # 2

PIC
RUBAI and SULIS

DRAWING AS PER CONDITION:

DATE

MEASUREMENT DATA:
NO.

MATERIAL:
a) Seamless Steel Pipe St 35.8 DIN 17175/ASTM A 106 GR A
Size 2.5" OD = 73 mm, Sch. 160 / Thickness = 9.53 mm
MEASUREMENT TOOL:
Ultrasonic Thickness Gauge EESIFLO EASZ-TG11
LOCATION:
Roof Repair Area - SMS
REMARK:
GOOD
FAIR
ALERT
DANGER

NOTE:

75 % - UP condition ( 7.1 mm - Up )
60 % - 75 % condition ( 5.7 mm - 7.1 mm )
50 % - 60 % condition ( 4.8 mm - 5.7 mm )
Below 50 % condition ( Below 4.8 mm )

PREPARED BY CHECKED BY
IMPRON S
HARIST

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

THICKNESS
(mm)
Reaming
Reaming
9.9
10
9.6
9.5
9.6
9.7
9.3
9.3
10.3
9.4
11.3
9.3
9.2
9.5
9.3
10.9
9.7
9.2
9
9.7
9.5
10.5
9.6
12.5
Reaming
Reaming
9.5
Reaming
Reaming
Reaming
9.5
9.3
9.3
9.7
Reaming
Reaming
9.2
Reaming
9.5
9.9
9.2
11

CONDITION
(%)

REMARK

103.9
104.9
100.7
99.7
100.7
101.8
97.6
97.6
108.1
98.6
118.6
97.6
96.5
99.7
97.6
114.4
101.8
96.5
94.4
101.8
99.7
110.2
100.7
131.2

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

99.7

GOOD

99.7
97.6
97.6
101.8

GOOD
GOOD
GOOD
GOOD

96.5

GOOD

99.7
103.9
96.5
115.4

GOOD
GOOD
GOOD
GOOD

TECHNOLOGY GROUP DEPARTMENT


ROOF PANEL " A " THICKNESS MEASUREMENT
PLANT : STEEL MELTING SHOP ( SMS )

EQUIPMENT
ROOF PANEL # 3

PIC
RUBAI and SULIS

DRAWING AS PER CONDITION:

DATE
8-Jul-11

MEASUREMENT DATA:
NO.
21

19
20

18
17
16
15
14

10
11

12

6
5

13

25

26

24

23

22

1
34
36

27

33

30
32

35

29

28

31

37
38
39

57
40
55

41
54

42
46

43

44

45

53
52

51
50
49
48
47

MATERIAL:
a) Seamless Steel Pipe St 35.8 DIN 17175/ASTM A 106 GR A
Size 2.5" OD = 73 mm, Sch. 160 / Thickness = 9.53 mm
MEASUREMENT TOOL:
Ultrasonic Thickness Gauge EESIFLO EASZ-TG11
LOCATION:
Roof Repair Area - SMS
REMARK:
GOOD
FAIR
ALERT
DANGER
NOTE:

PREPARED BY CHECKED BY
IMPRON S
HARIST

75 % - UP condition ( 7.1 mm - Up )
60 % - 75 % condition ( 5.7 mm - 7.1 mm )
50 % - 60 % condition ( 4.8 mm - 5.7 mm )
Below 50 % condition ( Below 4.8 mm )

56

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

THICKNESS
(mm)
Reaming
Reaming
10.5
8.9
9.4
9.6
8.3
11.2
Reaming
Reaming
Reaming
Reaming
8.9
8.9
9.2
10.4
9.5
10.3
Reaming
Reaming
Reaming
9.9
Reaming
9.5
8.5
9.5
Reaming
Reaming
Reaming
10.1
10.2
9.9
9.6
10.5
10.3
10.3
10.6
8.3
Reaming
Reaming
8.2
8.2
7.6
7.9
8.6
9.8
Reaming
Reaming
10.2
9.6
9
10.1
8.6
8.5
10.6
Reaming
9.5

CONDITION
(%)

REMARK

110.2
93.4
98.6
100.7
87.1
117.5

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

93.4
93.4
96.5
109.1
99.7
108.1

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

103.9

GOOD

99.7
89.2
99.7

GOOD
GOOD
GOOD

106.0
107.0
103.9
100.7
110.2
108.1
108.1
111.2
87.1

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

86.0
86.0
79.7
82.9
90.2
102.8

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

107.0
100.7
94.4
106.0
90.2
89.2
111.2

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

99.7

GOOD

TECHNOLOGY GROUP DEPARTMENT


ROOF PANEL " A " THICKNESS MEASUREMENT
PLANT : STEEL MELTING SHOP ( SMS )

EQUIPMENT
ROOF PANEL # 4

PIC
RUBAI and SULIS

DRAWING AS PER CONDITION:

DATE
8-Jul-11

MEASUREMENT DATA:
NO.

MATERIAL:
a) Seamless Steel Pipe St 35.8 DIN 17175/ASTM A 106 GR A
Size 2.5" OD = 73 mm, Sch. 160 / Thickness = 9.53 mm
MEASUREMENT TOOL:
Ultrasonic Thickness Gauge EESIFLO EASZ-TG11
LOCATION:
Roof Repair Area - SMS
REMARK:
GOOD
FAIR
ALERT
DANGER

NOTE:

75 % - UP condition ( 7.1 mm - Up )
60 % - 75 % condition ( 5.7 mm - 7.1 mm )
50 % - 60 % condition ( 4.8 mm - 5.7 mm )
Below 50 % condition ( Below 4.8 mm )

PREPARED BY CHECKED BY
IMPRON S
HARIST

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

THICKNESS
(mm)
8.4
9.5
10.3
9.2
9.3
9.2
10.6
9.6
8.5
9.2
10.2
9.9
10.3
Reaming
9.2
10.2
9.6
8.7
9.7
10.2
8.6
8.5
9
10.6
8.5
Reaming
Reaming
Reaming
9.6
Reaming
Reaming
Reaming
9.3
9.9
8.9
9.3
Reaming
9.9
9.8
Reaming
8.9
10.3
9.3
9.6

CONDITION
(%)
88.1
99.7
108.1
96.5
97.6
96.5
111.2
100.7
89.2
96.5
107.0
103.9
108.1

REMARK

96.5
107.0
100.7
91.3
101.8
107.0
90.2
89.2
94.4
111.2
89.2

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

100.7

GOOD

97.6
103.9
93.4
97.6

GOOD
GOOD
GOOD
GOOD

103.9
102.8

GOOD
GOOD

93.4
108.1
97.6
100.7

GOOD
GOOD
GOOD
GOOD

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

TECHNOLOGY GROUP DEPARTMENT


ROOF PANEL " A " THICKNESS MEASUREMENT
PLANT : STEEL MELTING SHOP ( SMS )

EQUIPMENT
ROOF PANEL # 5

PIC
RUBAI and SULIS

DRAWING AS PER CONDITION:

DATE
8-Jul-11

MEASUREMENT DATA:
NO.

MATERIAL:
a) Seamless Steel Pipe St 35.8 DIN 17175/ASTM A 106 GR A
Size 2.5" OD = 73 mm, Sch. 160 / Thickness = 9.53 mm
MEASUREMENT TOOL:
Ultrasonic Thickness Gauge EESIFLO EASZ-TG11
LOCATION:
Roof Repair Area - SMS
REMARK:
GOOD
FAIR
ALERT
DANGER

NOTE:

75 % - UP condition ( 7.1 mm - Up )
60 % - 75 % condition ( 5.7 mm - 7.1 mm )
50 % - 60 % condition ( 4.8 mm - 5.7 mm )
Below 50 % condition ( Below 4.8 mm )

PREPARED BY CHECKED BY
IMPRON S
HARIST

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

THICKNESS
(mm)
9.1
8.6
9.7
9.2
9.5
8.7
10.1
9.7
10
Reaming
9.9
9
9.6
Reaming
9.5
10.2
9.7
9.8
9.1
10
9.3
10.1
10.6
9.7
8.6
8.6
Reaming
Reaming
9.5
Reaming
Reaming
Reaming
Reaming
9.5
9.1
9.5
Reaming
9.6
9.2
Reaming
9
9.5
9.4
10.2

CONDITION
(%)
95.5
90.2
101.8
96.5
99.7
91.3
106.0
101.8
104.9

REMARK

103.9
94.4
100.7

GOOD
GOOD
GOOD

99.7
107.0
101.8
102.8
95.5
104.9
97.6
106.0
111.2
101.8
90.2
90.2

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

99.7

GOOD

99.7
95.5
99.7

GOOD
GOOD
GOOD

100.7
96.5

GOOD
GOOD

94.4
99.7
98.6
107.0

GOOD
GOOD
GOOD
GOOD

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

TECHNOLOGY GROUP DEPARTMENT


ROOF PANEL " A " THICKNESS MEASUREMENT
PLANT : STEEL MELTING SHOP ( SMS )

EQUIPMENT
RING PIPE MANIFOLD

PIC
RUBAI and SULIS

DRAWING AS PER CONDITION:

DATE
8-Jul-11

MEASUREMENT DATA:
CONDITION
(%)
101.4
103.5
99.6
99.9

REMARK

1
2
3
4

THICKNESS
(mm)
34
34.7
33.4
33.5

5
6
7
8
9
10
11
12
13
14

20.2
19.3
20.5
19.2
20
19.9
20.3
20.7
19.7
19.2

87.8
83.9
89.1
83.4
86.9
86.5
88.2
90.0
85.6
83.4

GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

NO.

5
Panel No. 3

14
Panel No. 1

Panel No. 5

Inner Ring Manifold

4
1

13
8
3
2
12

Panel No. 4
Panel No. 2

9
11
10
Outer Ring Manifold

MATERIAL:
a) Seamless Steel Pipe St 35.8 DIN 17175/ASTM A 106 GR A
for Inner Ring Manifold Size 12" OD = 323 mm, Sch. 160 / Thickness = 33.52 mm
for Outer Ring Manifold Size 8" OD = 219.10 mm, Sch. 160 / Thickness = 23.01 mm
MEASUREMENT TOOL:
Ultrasonic Thickness Gauge EESIFLO EASZ-TG11
LOCATION:
Roof Repair Area - SMS
REMARK:
GOOD
FAIR
ALERT
DANGER

NOTE:

PREPARED BY CHECKED BY
IMPRON S
HARIST

75 % - UP condition.
60 % - 75 % condition.
50 % - 60 % condition.
Below 50 % condition.

GOOD
GOOD
GOOD
GOOD

TECHNOLOGY GROUP DEPARTMENT


ROOF PANEL " A " THICKNESS MEASUREMENT
PLANT : STEEL MELTING SHOP ( SMS )

EQUIPMENT
ELBOW
DRAWING AS PER CONDITION:

MATERIAL:
a) Seamless Steel Pipe St 35.8 DIN 17175/ASTM A 106 GR A
Size 2.5" OD = 73 mm, Sch. 160 / Thickness = 9.53 mm
MEASUREMENT TOOL:
Ultrasonic Thickness Gauge EESIFLO EASZ-TG11
LOCATION:
Roof Repair Area - SMS
REMARK:
GOOD
FAIR
ALERT
DANGER
NOTE:

75 % - UP condition ( 7.1 mm - Up )
60 % - 75 % condition ( 5.7 mm - 7.1 mm )
50 % - 60 % condition ( 4.8 mm - 5.7 mm )
Below 50 % condition ( Below 4.8 mm )

PIC
RUBAI and SULIS

DATE
9-Jul-11

PREPARED BY CHECKED BY
IMPRON S
HARIST

MEASUREMENT DATA:
NO. THICKNESS
(mm)
1
9
2
9.2
3
8.6
4
9
5
9
6
9.1
7
9.6
8
9
9
9
10
9.4
11
9.7
12
9.1
13
9.1
14
9.3
15
9.5
16
9.3
17
9.7
18
9.2
19
9.3
20
9.4
21
9.5
22
10
23
9.8
24
9.9
25
9.3
26
9.9
27
9.8
28
9.2
29
9.2
30
9.3
31
9.2
32
9.4
33
9.7
34
9.6
35
9
36
9.2
37
9.1
38
8.6
39
7.7
40
7.9
41
8.1
42
7.5
43
8.9
44
8.6
45
8.6
46
8.3
47
8.9
48
8
49
8
50
7.8
51
8.4
52
9.1
53
9.5
54
8.6

CONDITION
(%)
94.4
96.5
90.2
94.4
94.4
95.5
100.7
94.4
94.4
98.6
101.8
95.5
95.5
97.6
99.7
97.6
101.8
96.5
97.6
98.6
99.7
104.9
102.8
103.9
97.6
103.9
102.8
96.5
96.5
97.6
96.5
98.6
101.8
100.7
94.4
96.5
95.5
90.2
80.8
82.9
85.0
78.7
93.4
90.2
90.2
87.1
93.4
83.9
83.9
81.8
88.1
95.5
99.7
90.2

REMARK
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD
GOOD

TECHNOLOGY GROUP DEPARTMENT


ROOF PANEL " A " THICKNESS MEASUREMENT
PLANT : STEEL MELTING SHOP ( SMS )

Layout Roof Assy.