More time on the road

Illustrated Parts List

RT-7608LL
November 2008

Contents
How To Use The Illustrated Parts List ..................................................................................................................................................3
AUXILIARY DRIVE GEAR ..................................................................................................................................................................4
CASE (AUX) ............................................................................................................................................................................................5
CASE (FRONT) .......................................................................................................................................................................................7
COUNTERSHAFT & BRGS(AUX).......................................................................................................................................................8
COUNTERSHAFT ASSY .......................................................................................................................................................................9
FILTER REGULATOR........................................................................................................................................................................10
H & C W/19470 VALVE .......................................................................................................................................................................11
H & C W/A-5000 VALVE.....................................................................................................................................................................12
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................13
ISOLATORS ..........................................................................................................................................................................................14
KITS & ASSEMBLIES .........................................................................................................................................................................15
LEVERS/HOUSINGS ...........................................................................................................................................................................16
MAINSHAFT & SYNCHRO(AUX).....................................................................................................................................................18
MAINSHAFT ASSY..............................................................................................................................................................................20
MISC.(INT. BOX)..................................................................................................................................................................................21
INTERMEDIATE HSG ASSY............................................................................................................................................................21
MISCELLANEOUS ..............................................................................................................................................................................22
RANGE CYLINDER.............................................................................................................................................................................23
REDUCTION CYLINDER...................................................................................................................................................................24
REVERSE IDLER .................................................................................................................................................................................25
ROADRANGER VALVE .....................................................................................................................................................................26
SHIFT BAR HOUSING (STD).............................................................................................................................................................28
SLAVE VALVE - 19470........................................................................................................................................................................30
SLAVE VALVE - A-5000......................................................................................................................................................................31
Appendix.................................................................................................................................................................................................32

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature

For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations

Illustrations show parts in assembly groups.

Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: AUXILIARY DRIVE GEAR

33
32
35

34

36

30

31

32

33

10485-8-94
AUXILIARY DRIVE GEAR
Item

Current Part

Description

30
31
32
33
34
35
36

15994
81505
23064
K-2425
X-8-645
22371
14993

SNAP RING
BEARING
RETAINER
LOCK SCREW KIT
CAPSCREW
AUXILIARY DRIVE GEAR
SNAP RING

Replaced Part

23066
X 8 612

Qty.
1
1
2
1
4
1
1

Notes

Kits/Assys Where
Needed
K-1995,K-2047
K-1995,K-2047,K-2109

3/8"-16X1"
K-1995,K-2047,K-2109

Group: CASE (AUX)

21

4 **
5 **

Universal Joint Yoke

OEM supplied adjustable
speedometer sensor

OEM supplied non-adjustable

speedometer sensor

20

6
7
8
16

15

14

23

4
22

17
18
19

10

12

24

11

25
**

Note Items 4 & 5 / Magnetic Speedometer Openings:

Use 13679 "O" ring w/ OEM supplied adjustable speedometer sensor
and 20225 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #20224 Plug

10416-12-94

CASE (AUX)
Item

Current Part

Description

Replaced Part

1
2

X-8L-605
S-2136

CAPSCREW
REAR BRG COVER ASSY

15532

GASKET

4
5

20224
13679

PLUG-MAGNETIC
-O- RING

2
1

20225

-O- RING

5
6
7
8
9
9

4301954
20226
14142
7992
X-8-686
X-8L-600

SENSOR SEAL
PLUG-MECHANICAL
-O- RING
BUSHING
CAPSCREW
CAPSCREW

10
11
12
14
14
14
15
15

20815
16724
17097
X-8L-604
X-8L-609
X-8L-614
S-1300
S-1301

LIFTING EYE
REAR BRG COVER
GASKET
CAPSCREW
CAPSCREW
CAPSCREW
NO LONGER AVAILABLE
NO LONGER AVAILABLE

21950 ,22040 ,22041

,22042 ,4302006
4302007 ,S - 1563

2237

17105

18764 ,18787
18765

Qty.

Notes

5
1

3/8"-16X3"
EXTENDED

2
1
1
1
8
2
2
2
2
8
9
2
1
1

Kits/Assys Where
Needed

K-2110,K-2256,K2262,S-2136
S-2136
USE W/OEM SUPPLIED
ADJUSTABLE SPEEDOMETER
SENSOR NOT TO BE USED WITH
4301954 SEAL
USE W/20224 PLUG OR OEM
SUPPLIED NON-ADJUSTABLE
SPEEDOMETER SENSOR NOT TO
BE USED WITH 4301954 SEAL
O-RING NOT REQUIRED

S-2136
S-2136
K-2079,S-2136
S-2136

3/8"-16X3/4"
3/8"-16X1" USE W/20815 LIFTING
EYES
K-2110
3/8"-16X1-1/4"
3/8"-16X1-3/4"
3/8"-16X2"
USE W/OIL COOLER

Item

Current Part

Description

16
17
18
19

14335
X-8-682
17106
19709

GASKET
CAPSCREW
GASKET
COLLAR

20
21
22
23
24
25

K-2262
K-3651
K-2262
X-12-404
K-1037
X-13-217

OIL SEAL W/SLINGER

OIL SEAL TOOL KIT
OIL SEAL W/SLINGER
PIPE PLUG
RESERVOIR REPL KIT
DRIVE SCREW

Replaced Part

Qty.
1
1
1
1

19109 ,20807 ,20808

19109 ,20807 ,20808
17503

1
1
1
1
1
4

Notes

Kits/Assys Where
Needed
K-2110

3/8"-16X3"
K-2256,K-2262,S-2136
K-2110,K-2256,K2262,S-2136
"FOR MECHANICAL COVER"
"FOR MECHANICAL COVER"
1/4" NPT

Group: CASE (FRONT)

4
5

10

27

27

3
9

2
17

28
30 32

14

31

24
8

6 7

18
1

26

25

19

15
16

10306-8-94

21

CASE (FRONT)
Item

Current Part

Description

1
1
2
3
4
5
6
7

A-3711
S-1085
S-1616
X-8-686
4305309
14575
X-1-1005
X-10-1005

CLUTCH HOUSING ASSY

CLUTCH HOUSING ASSY
CASE ASSY
CAPSCREW
GASKET
PTO COVER
NUT
WASHER

8
9
10
12
14
15
15
16

14554
14334
X-8L-808
X-8L-604
20789
14507
4305230
X-8L-509

STUD
DOWEL
CAPSCREW
CAPSCREW
GASKET
HAND HOLE COVER
HAND HOLE COVER
CAPSCREW

17
18
19
21
24
25
26
27
28
30
30
32

20579
4305310
4302809
X-8-725
X-12-802
X-12-1207
X-12-2002
14373
12815
20777
20785
20635

GASKET
GASKET
PTO COVER
CAPSCREW
PIPE PLUG
PIPE PLUG
PIPE PLUG
MAGNET
BUSHING
FRONT BRG COVER
FRONT BRG COVER
-O- RING

Replaced Part
18130
23060
1684
4302254
X 1 1000
X 3 1000 ,X10 1000
,X10 1004
1632 ,6579

11453

4302810
16596 ,4300571
X 8 724
X12 800
X12 1202 ,X12 1206

Qty.

Notes

1
1
1
6
1
1
6
6

#2 PULL
#1 PULL

6
2
2
4
1
1
1
4

5/8" X 2-3/16"

1
1
1
8
1
1
1
2
4
1
1
1

Kits/Assys Where
Needed

3/8"-16X3/4"
K-2110
5/8"-18
1.23 X 6.60

1/2"-13X1-1/4"
3/8"-16X1-1/4"
K-2110
#2 PULL
#1 PULL
5/16"-18X1/2" QUANTITY
DEPENDENT ON DESIGN

A-3711
K-2110
K-2110

7/16"-14X7/8"
1/2"
3/4" MAGNETIC
1-1/4"
S-1616,S-1617
A-3711,S-1085
1-3/4" SHAFT
2" SHAFT

Group: COUNTERSHAFT & BRGS(AUX)

10453-12-94

COUNTERSHAFT & BRGS(AUX)

Item

Current Part

Description

1
2

23261
A-5317

3
4

81052
16723

BEARING
WELDED
COUNTERSHAFT ASSY
BEARING
SNAP RING

Replaced Part

81008

Qty.

Notes

2
2

D/G 22369 - C/S 22368

2
2

Kits/Assys Where
Needed
K-1995,K-2047
K-1995,K-2047
K-1995,K-2047,K-2109

Group: COUNTERSHAFT ASSY

5
4
3

6
7

10349-8-94

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3
4
5
6

20832
14286
20576
20583
20587
A-5030

7
8

20604
20628

BEARING
SNAP RING
DRIVE GEAR-CNTRSHFT
PTO GEAR-CNTRSHFT
3RD GEAR-CNTRSHFT
WELDED
COUNTERSHAFT ASSY
KEY
SNAP RING

Replaced Part

Qty.

Notes

4
2
2
2
2
2

C/S 20795 - 2ND 20834

2
2

Kits/Assys Where
Needed
K-1995,K-2047
K-2109

K-2109

Group: FILTER REGULATOR

NSS

2
2
2 -O- Ring/Element Kit
2
3

1
10130-1-92 AFR

NSS - Not Sold Separately

FILTER REGULATOR
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3

A-4740
K-1698
X-8C-412

FILTER/REGULATOR
-O- RING/ELEMENT KIT
CAPSCREW

19600

1
1
2

FOR FILTER REGULATOR

1/4"-20X2-1/4"

10

X 8S 412

Kits/Assys Where
Needed

Group: H & C W/19470 VALVE

14
9
7

12
P

12

Reduction Cylinder

To Deep
Redn Valve

13
2

15
7

14

5
3

7 10

10111M-12-94

11

H & C W/19470 VALVE

Item

Current Part

Description

Replaced Part

Qty.

K-2424

19470

2
3
4
5
6
7
8
9
10
11
12
13
14
15

19481
14142
K-2079
21268
20649
12845
X-8C-401
55507
55506
55507
X-12-208
A-4740
12880
55527

VALVE REPLACEMENT
KIT
GASKET
-O- RING
SLEEVE KIT
SPRING
PIN
ELBOW
CAPSCREW
HOSE ASSY
HOSE ASSY
HOSE ASSY
PIPE PLUG
FILTER/REGULATOR
ELBOW
HOSE ASSY

19570
19572

19600

1
1
1
1
1
4
4
1
1
1
2
1
2
1

Notes

Kits/Assys Where
Needed
K-2110,K-2424
K-2079,S-2136
K-2109
K-2109

1/8"
1/4"-20X1-1/8"
20"
18"
20"
1/8" NPT
1/8"
15"

11

Group: H & C W/A-5000 VALVE

14

9
7

12

Reduction Cylinder

12

To Deep
Redn Valve

13

15
7

14

5
3

7 10

10110M-12-94

11

H & C W/A-5000 VALVE

Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

A-5000
19481
14142
K-2079
21268
20649
12845
X-8C-411
55507
55506
55507
X-12-208
A-4740
12880
55527

SLAVE VALVE ASSY

GASKET
-O- RING
SLEEVE KIT
SPRING
PIN
ELBOW
CAPSCREW
HOSE ASSY
HOSE ASSY
HOSE ASSY
PIPE PLUG
FILTER/REGULATOR
ELBOW
HOSE ASSY

20850

1
1
1
1
1
1
4
4
1
1
1
2
1
2
1

12

19570
19572

19600

Notes

Kits/Assys Where
Needed
K-2424
K-2110,K-2424
K-2079,S-2136
K-2109
K-2109

1/8"
1/4"-20X1-3/4"
20"
18"
20"
1/8" NPT
1/8"
15"

Group: INPUT SHAFT & DRIVE GEAR

4
7

10373-8-94

INPUT SHAFT & DRIVE GEAR

Item

Current Part

Description

Replaced Part

1
2
3
4
4
4

16723
4301855
20778
A-5021
A-5022
A-5083

SNAP RING
BEARING
SPACER
INPUT SHAFT ASSY
INPUT SHAFT ASSY
INPUT SHAFT ASSY

15977

BUSHING

6
7

15973
21671

SNAP RING
MAIN DRIVE GEAR

1
1

81568
20787
20788
21001

Qty.
1
1
1
1
1
1

Notes

2" PULL - USE W/FBC 20785

1-3/4" PULL - USE W/FBC 20777
1-3/4" PULL W/.9835 PILOT-USE
W/FBC 20777

Kits/Assys Where
Needed
K-1995,K-2047,K-2109
K-1995,K-2047
K-1995
A-5021,A-5022,A5083,K-2047
K-1995,K-2047,K-2109

13

Group: ISOLATORS

ign

12

11

De

w
Ne

1
6

3
1

9
3

7
12
New

11

Desig

10210-1-92 Isolator

10

Indicates Part Of Item 10

ISOLATORS
Item

Current Part

Description

Replaced Part

Qty.

1
2
3

19124
K-3467
21246

-E- RING
PIN REPLACEMENT KIT
BUSHING

21245

2
1
2

4
6
7
7
9
10
11
12

S-1794
21247
21235
21236
21767
K-3399
X-8-560
X-9-503

ISOLATOR ASSY
LEVER
STUB LEVER
STUB LEVER
90 DEG LEVER
ISOLATOR BUSHING KIT
SCREW
NUT

14

21244 ,23311

1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-2003,K-2428,K2429,K-3399,S-2129,S2130

STRAIGHT 18.67"
LOW TOWER
HIGH TOWER
STRAIGHT 33"

K-2428,S-1677
K-2429,S-1579,S-2130

KITS & ASSEMBLIES

Item

Current Part

Description

Replaced Part

Qty.

Notes

K-1037
K-1432
K-1450
K-1457
K-1476

RESERVOIR REPL KIT

CYL KIT-RANGE
-O- RING KIT-RANGE
-O- RING KIT
SHIFT LEVER HSG

17503

1
1
1
1
1

FOR INSERT VALVE

LOW TOWER

K-1546
K-1631
K-1644

REPL KIT-MAINSHAFT
SHIFT LEVER HSG
QUILL REPLACEMENT
KIT
-O- RING/ELEMENT KIT
OIL COOLER KIT
PUMP INSTALLATION
KIT
MASTER VALVE REPAIR
KIT
REPAIR KIT-SLAVE
VALVE
BASIC OVERHAUL KIT
-O- RING KIT

K-1698
K-1700
K-1704
K-1922
K-1935
K-1995
K-2002
K-2003
K-2047
K-2078
K-2079
K-2107
K-2109
K-2110
K-2256
K-2262
K-2394
K-2424
K-2425
K-2428
K-2429
K-2973
K-3192

PIN & BUSHING KIT

BASIC REBUILD KIT
-O- RING KIT - SPLITTER
SLEEVE KIT
CYLINDER KIT - REDN
SMALL PARTS KIT
GASKET KIT
OIL SEAL KIT
OIL SEAL W/SLINGER
AIR SYSTEMS TOOL KIT
VALVE REPLACEMENT
KIT
LOCK SCREW KIT
LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
SHIFT LEVER HSG KIT

K-3651
S-1085
S-1516
S-1616
S-1617
S-1794
S-1807

MASTER VALVE REPAIR

KIT
MASTER VALVE REPAIR
KIT
ISOLATOR BUSHING KIT
PIN REPLACEMENT KIT
SYNCHRONIZER KIT
SYNCHRONIZER
REPLACEMENT KIT
OIL SEAL TOOL KIT
CLUTCH HOUSING ASSY
CAP ASSY
CASE ASSY
CASE ASSY
ISOLATOR ASSY
SHIFT BAR HSG

S-2129
S-2130
S-2136

SHIFT LEVER HSG ASSY

SHIFT LEVER HSG ASSY
REAR BRG COVER ASSY

S-2404
S-2548

SHIFT BAR HSG ASSY

ROADRANGER VALVE
ASSY

K-3194
K-3399
K-3467
K-3492
K-3494

4530 ,17163 ,18298

,4304905 ,A - 4437
15948 ,18134
14456 ,17168 ,4304327
16833 ,16834

1
1
1

19570
K - 1781
14337 ,19109 ,21036
19109 ,20807 ,20808
19470
23066

17166 ,17167 ,4303050

,4304910 ,K - 1630 K 1941

21244 ,23311
21245
K - 2446
K - 2448
18130
20851 ,20853
23060
22366
23062 ,4300408 ,S 1615
S - 2053
21950 ,22040 ,22041
,22042 ,4302006
4302007 ,S - 1563
4300408
A - 5039

LOW

1
1
1

FOR A-4740 FILTER REGULATOR

FOR A-5015 VALVE

FOR A-5000 VALVE

1
1
1
1
1
1
1
1
1
1
1
1
1

FOR RANGE & REDUCTION

CYLINDERS

K-1995,K-2047
"FOR MECHANICAL COVER"

LOW TOWER

HIGH TOWER

HIGH TOWER

FOR A-6915 VALVE

FOR A-7315 VALVE

1
1
1
1
1
1
1

K-1995,K-2047

FOR REDUCTION CYLINDER

FOR SLAVE VALVE

1
1

1
1
1
1

Kits/Assys Where
Needed

K-1995,K-2047,K-2109

SLIDING CLUTCH INCLUDED IN

KIT
FOR A-5000 VALVE
INTERMEDIATE CASE
HOUSING ONLY

1
1
1

LOW TOWER
HIGH TOWER
EXTENDED

1
1

COMPLETE
RT - W/SHIFT DIAGRAM
MEDALLION

15

Group: LEVERS/HOUSINGS

69

72
73
71
60

70

22

74
75
63

S-1677 - Low
S-1579 - High

76
57 58

78

77

68

79

61

23

63

K-2428 - Low
K-2429 - High

80 81

64

62
4

56

72
73
71

65
33

66

63

S-2129 - Low
S-2130 - High

10202-6-94

LEVERS/HOUSINGS
Item

Current Part

Description

4
22
22
23

X-8C-604
S-1579
S-1677
K-2428

23

K-2429

33
33
56

S-2129
S-2130
K-2973

CAPSCREW
SHIFT TOWER ASSY
SHIFT TOWER ASSY
LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG KIT

57
58
60

X-1-500
X-3-500
10427

NUT
LOCKWASHER
BOOT

61
62
63

K-1631
6541
4305294

SHIFT LEVER HSG

PIN
GASKET

64
64
65

17600
18482
2538

66
68

16

Replaced Part

Qty.

Notes

4
1
1
1

3/8"-16X1-1/4"
HIGH TOWER
LOW TOWER
LOW TOWER

HIGH TOWER

1
1
1

LOW TOWER
HIGH TOWER
HIGH TOWER

1
1
1

5/16"-24
5/16"

1
1
1

LOW, USE W/14795 BOOT

3/8"

GEAR SHIFT LEVER

GEAR SHIFT LEVER
RETAINER

1
1
1

STRAIGHT - LOW 21-1/2"

STRAIGHT - HIGH 35"

2536

SPRING

K-3376

O-RING & WASHER KIT

S - 2053
17166 ,17167 ,4303050
,4304910 ,K - 1630 K 1941

14456 ,17168 ,4304327

4303431

4301211

Kits/Assys Where
Needed

K-1476,K-2973,S1579,S-1677,S-2130
K-1476,K-1631,K1700,K-2110,K2428,K-2429,K-2973,S1579,S-1677,S-2129,S2130
K-1476,K-2973,S1579,S-1677,S-2130
K-1476,K-2973,S1579,S-1677,S-2130

Item

Current Part

Description

69
70

18299
K-1476

PIN
SHIFT LEVER HSG

71
72
73
74
75
76
77
78
79
80
81

11934
X-1-600
X-3-600
14453
14795
14454
X-1-604
14461
14236
X-1-600
X-3-600

STUD
NUT
LOCKWASHER
CLAMP
BOOT
CLAMP
NUT
PIN
NO LONGER AVAILABLE
NUT
LOCKWASHER

Replaced Part
4530 ,17163 ,18298
,4304905 ,A - 4437
7467

Qty.

Notes

1
1

LOW TOWER

4
4
4
1
1
1
4
1
4
1
1

Kits/Assys Where
Needed
K-1476,S-1677

3/8"-24-N.F.PLAIN
3/8"

3/8"-24
3/8"-24-N.F.PLAIN
3/8"

17

Group: MAINSHAFT & SYNCHRO(AUX)

24

25

27
26

23
4
3

22

21

36
35
34

31
28

32
41

30

29

43

37

38

oke

int Y

al Jo

ers
Univ

39

42

10430-7-94 Aux MS red

MAINSHAFT & SYNCHRO(AUX)

Item

Current Part

Description

14897

SPRING

A-7331

SYNCHRONIZER ASSY

3
4

20323
A-7254

21
22
23
23

14832
A-3697
15932
17257

23

17258

24
25
26
27
28
29
30
31
32

22370
18193
14291
81547-BOX
K-1546
18135
16516
15959
K-1644

34
35
36
37
38
39

A-4738
14332
18250
20022
14327
16310

SLIDING CLUTCH
SYNCHRONIZER
ASSEMBLY
PIN
KEY & PIN ASSY
WASHER .202-.204 BLACK
WASHER .206-.208
PURPLE
WASHER .210-.212
YELLOW
LO GEAR-MAINSHAFT
MAINSHAFT COUPLER
SNAP RING
BEARING
REPL KIT-MAINSHAFT
SNAP RING
BUSHING
SLIDING CLUTCH
QUILL REPLACEMENT
KIT
MAINSHAFT ASSY
WASHER
SPACER
REDUCTION GEAR
SNAP RING
WASHER

18

Replaced Part

Qty.

Notes

HI RANGE

Kits/Assys Where
Needed
K-1995,K-2047,K2109,K-3492,K-3494
K-3492,K-3494

1
1

LO RANGE

K-3494
K-3492,K-3494

3
4304396 4304397 A 5917
A - 4937 A - 5876
15516

1
1
1
1

A-3697
K-2109

1
15938
81547
15948 ,18134

16833 ,16834
19213
16308
19283

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

K-1995,K-2047,K-2109
K-1995,K-2047
K-1546
K-1995,K-2047

K-2109
K-2109
K-2109

Item

Current Part

Description

Replaced Part

Qty.

41
42
43

22254
14367
20192

NUT
BEARING
ROTOR

11956

1
1
1

Notes

Kits/Assys Where
Needed
K-1995,K-2047

19

Group: MAINSHAFT ASSY

39
38
37
41

40

33

36
34

33

33

33

34

35

32
31
30

10326-8-94

MAINSHAFT ASSY
Item

Current Part

Description

30

20597

31
32
33

20614
A-4989
20617

33

20618

33

20619

33
33
34
35
36
37

20620
20621
20615
20593
20794
21664

37

21665

37

21666

37
37
38
39
40
41

21667
21668
21672
20833
15980
21662

REVERSE GEARMAINSHAFT
MAINSHAFT
KEY & PIN ASSY
WASHER .259-.261
ORANGE
WASHER .263-.265
PURPLE
WASHER .268-.270
YELLOW
WASHER .273-.275 BLACK
WASHER .278-.280 RED
SLIDING CLUTCH
1ST GEAR-MAINSHAFT
LO GEAR-MAINSHAFT
WASHER .259-.261
ORANGE
WASHER .263-.265
PURPLE
WASHER .268-.270
YELLOW
WASHER .273-.275 BLACK
WASHER .278-.280 RED
3RD GEAR-MAINSHAFT
2ND GEAR-MAINSHAFT
SNAP RING
SLIDING CLUTCH

20

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

1
1
1
4

K-2109

K-2109

K-2109

4
4
2
1
1
1

K-2109

1
1
1
1
1
1
1
1

K-1995,K-2047,K-2109
K-1995

Group: MISC.(INT. BOX)

Sub-Group: INTERMEDIATE HSG ASSY

65
64
63

67

68
53
69
66

52
51

54

61
58
62

59
50
60

10310-12-94

MISC.(INT. BOX)
INTERMEDIATE HSG ASSY
Item

Current Part

Description

Replaced Part

Qty.

50
51
52
53
54
58
59
60
61
61
62
63
64

4300799
S-1617
15701
23101
X-8-410
X-12-1207
14373
X-12-2007
X-8-680
X-8L-604
18128
14554
X-10-1005

GASKET
CASE ASSY
PLUG
SPACER
CAPSCREW
PIPE PLUG
MAGNET
PIPE PLUG
CAPSCREW
CAPSCREW
PIN
STUD
WASHER

23063
22366

1
1
1
1
1
1
1
1
2
13
2
2
2

65
66
67
68
69

X-1-1005
23019
23104
X-8-1005
20814

NUT
OIL TROUGH
PLUG
CAPSCREW
SPACER

X-8-430
X12 1202 ,X12 1206
X12 2006

1632 ,6579
X 3 1000 ,X10 1000
,X10 1004
X 1 1000
1712

2
1
2
2
2

Notes

Kits/Assys Where
Needed

1/4"-20X7/8"
3/4" MAGNETIC
3/8"-16X1-1/2"
3/8"-16X1-1/4"
5/8" X 2-3/16"
1.23 X 6.60
5/8"-18
5/8"-11X1-1/4"

21

MISCELLANEOUS
Item

22

Current Part

Description

18683
19064
20466
71203
71204
71205
71206

WARNING LABEL
WARNING LABEL
SHIFT DIAGRAM LABEL
SILICONE LUBE
ADHESIVE SEALANT
SEALANT
SILICONE LUBE

Replaced Part

Qty.

Notes

1
1
1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE

0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)
4 CC (SINGLE APPLICATION SIZE)

Kits/Assys Where
Needed

K-1037
K-1700,K-1995
K-1432,K-1450,K2002,K-2078,K2428,K-2429,K-3331

Group: RANGE CYLINDER

13

12
10

8
5
3
1

11

2
7

sign

De
test

La
10462A-7-93 Rng Cyl

RANGE CYLINDER
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3
4
5
6
7
7
8
9
10
11
12

X-7-809
22823
14347
16777
X-8L-604
14765
16776
A-6159
14341
14345
14344
X-1-1010
14349

BOLT
SHIFT YOKE
GASKET
AUXILIARY CYLINDER
CAPSCREW
-O- RING
YOKE BAR
WELDED YOKE ASSY
PISTON
-O- RING
-O- RING
NUT
GASKET

X 7 810 ,X 7 811
16775

2
1
1
1
8
1
1
1
1
1
1
1
1

1/2"-20X1-3/4"

13

19690

CYLINDER COVER

4301651
23353

Kits/Assys Where
Needed
K-1432,K-2110
K-1432

3/8"-16X1-1/4"
K-1432,K-1450,K-2002
K-1432
K-1432,K-1450,K-2002
K-1432,K-1450,K-2002
5/8"-18
K-1432,K-1450,K2002,K-2110

23

Group: REDUCTION CYLINDER

30

36

32

33

34

40

37

39

50

53
52

31

51

10471-12-94

REDUCTION CYLINDER
Item

Current Part

Description

30
31
32
33
34
36
37
39
40
50

16517
3220
14632
21208
21209
21210
17073
X-8L-540
21233
K-3331

SHIFT YOKE
LOCKSCREW
GASKET
-O- RING
-O- RING
AUXILIARY CYLINDER
GASKET
CAPSCREW
YOKE BAR & PISTON
SPLITTER VLV REPL KIT

51
52
53

15719
13653
19974

PLUG
-O- RING
INSERT VALVE

24

Replaced Part

4300927 4304031
,4304032 ,A - 6862
15512 4303616

Qty.
1
1
1
1
1
1
1
4
1
1
1
3
1

Notes

Kits/Assys Where
Needed
S-2404
K-2078,K-2107,K-2110
K-2002,K-2078,K-2107
K-2002,K-2078,K-2107
K-2107
K-2002,K-2078,K-2110

5/16"-18X1-7/8"
K-2107
K-2107
K-1457,K-3331
K-1995,K-2047

Group: REVERSE IDLER

45
47

44

42

43

41
40

10383-8-94
REVERSE IDLER
Item

Current Part

Description

40
41
42
43
44
45
47

X-1-1008
20613
20612
15045
20608
5202
23316

NUT
WASHER
WASHER
BEARING
IDLER GEAR
PLUG
IDLER SHAFT

Replaced Part

Qty.

Notes
5/8"-18

20610

2
2
2
2
2
2
2

Kits/Assys Where
Needed

K-1995,K-2047

25

Group: ROADRANGER VALVE

1

Old Design
2

2
2
2

2
2

22

22 2 2
2

999
5

4
5

6
H/L

11

*7

SP

*7

12
See: Appendix / Airline Tubing

*14

10

10

10
SP

Reduction Cylinder

H/L

* For Connector and Elbow Assy

10102A-7-94
To Slave Valve

component information see Appendix.

ROADRANGER VALVE
Item

Current Part

Description

20107

MEDALLION, LOGO

21691

LOGO MEDALLION

5586100

MEDALLION, LOGO

5586115

K-1922

K-2055

K-3192

K-3194

3
4
5
6
7
7
7

20496
20112
X-8-213
X-9-802
84001
84003
84005

SHIFT DIAGRAM
MEDALLION
MASTER VALVE REPAIR
KIT
MASTER VALVE REPAIR
KIT
MASTER VALVE REPAIR
KIT
MASTER VALVE REPAIR
KIT
LEVER
COVER
SCREW
NUT
CONNECTOR ASSY
CONNECTOR ASSY
CONNECTOR ASSY

10
10
10

85001
85002
85003

ELBOW ASSY
ELBOW ASSY
ELBOW ASSY

11
11

84101
84102

UNION ASSY
UNION ASSY

26

Replaced Part

4302349, 4300370

x-8-202
82501
82503
84501
84502

Qty.

Notes

(OLD DESIGN) FULLER LOGO

ONLY
(OLD DESGIN) FULLER LOGO
(LEFT OF DRIVER)
(LATEST DESIGN) FULLER LOGO
ONLY
RT

FOR A-5015 VALVE

FOR A-5315 VALVE

FOR A-6915 VALVE

FOR A-7315 VALVE

1
1
2
1
4
4
4
3
3
3
1
1

Kits/Assys Where
Needed

A-6915,A-7315
S-2548

A-6915,A-7315
A-6915,A-7315
1/8"TUBE-1/16"NPTF
5/32"TUBE-1/16"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/16"NPTF
5/32"TUBE-1/8"NPTF
1/8"TUBE-1/8"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF
1/8" TUBING
5/32" TUBING

K-3331

Item

Current Part

Description

11
12
14
14
14

84103
13571
84002
84004
84006

UNION ASSY
-O- RING CLAMP
CONNECTOR ASSY
CONNECTOR ASSY
CONNECTOR ASSY

999

A-6915

999

A-7315

999

S-2548

ROADRANGER VALVE
ASSY
ROADRANGER VALVE
ASSY
ROADRANGER VALVE
ASSY

Replaced Part

82502
82504

Qty.

Notes

1
2
1
1
1

"PUSH-TO-CONNECT" 5/32" TUBING

A - 5015

1/8"TUBE-1/8"NPTF
5/32"TUBE-1/8"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF
STANDARD-W/LOGO

A - 5315

(LEFT OF DRIVER)-W/LOGO

A - 5039

RT - W/SHIFT DIAGRAM
MEDALLION

Kits/Assys Where
Needed

27

Group: SHIFT BAR HOUSING (STD)

19

17

15
14

20

18

21

102
12

7
104

13

15

10
14

11

16
2

999

4
32

28

27

31

29
30
38

39

26
33
37

32
40

34
38

38
35

10229-12-94

SHIFT BAR HOUSING (STD)

Item

Current Part

Description

Replaced Part

Qty.

Notes

S-1807

SHIFT BAR HSG

23062 ,4300408 ,S 1615

HOUSING ONLY

2
4
5
6
7
8
8
9
10
11
12
13
14
15

15605
X-8L-604
20332
X-14-800
1064
4304602
X-12-404
4303656
15900
15899
4303655
17179
20815
X-8L-602

GASKET
CAPSCREW
AIR VALVE SHAFT
STEEL BALL
SPRING
BREATHER
PIPE PLUG
PLUG
GASKET
PIN
PLUG
GASKET
LIFTING EYE
CAPSCREW

16
17
18
19
20

X-12-603
15132
15133
X-8L-600
18217

PIPE PLUG
SPRING COVER
GASKET
CAPSCREW
CLIP

21

18218

ACTUATING RING

26
27
28
29
30

15910
8968
6392
10019
X-8-429

YOKE BAR
PLUG
SPRING
PLUNGER
CAP SCREW

1
1
1
1
2

28

17177
23605
15917
17178
17105
X12 602

1
13
1
3
3
1
1
1
1
1
1
1
2
2
1
1
1
2
1

Kits/Assys Where
Needed
K-1700,K-2110,S-2404

3/8"-16X1-1/4"
S-2404
1/2"
1/4" NPT
1/4" NPT

K-1995,K-2109,S-2404
K-1700,S-2404
S-1807,S-2404
S-1807,S-2404
S-2404
S-1807,S-2404
S-1807,S-2404

3/8"-16X1-1/2" USE W/20815 LIFTING

EYES
3/8" NPT
S-2404
K-2110,S-2404
3/8"-16X1"
USE W/17177 SHAFT ONLY NOT
REQUIRED W/NEW 20332 SHAFT
USE W/17177 SHAFT ONLY NOT
REQUIRED W/NEW 20332 SHAFT
REVERSE/LO

1/4"-20X3/4"

S-2404
S-2404
K-2109,S-2404
S-2404

Item

Current Part

Description

31
32
33
34
35
36
37
38
39
40
102
104
999

23020
23101
15100
20624
20622
1634
15101
3220
20626
X-14-1200
22941
22940
S-2404

OIL TROUGH
SPACER
YOKE BAR
SHIFT YOKE
SHIFT YOKE
INTERLOCK PIN
YOKE BAR
LOCKSCREW
SHIFT YOKE
STEEL BALL
NEUTRAL LIGHT SWITCH
REVERSE LIGHT SWITCH
SHIFT BAR HSG ASSY

Replaced Part

Qty.

12639
16830
4300408

1
2
1
1
1
1
1
3
1
2
1
1
1

Notes

1ST/2ND
1ST/2ND
3RD/4TH
3RD/4TH
REVERSE/LO
3/4"
SWITCH NORMALLY CLOSED
SWITCH NORMALLY OPEN
COMPLETE

Kits/Assys Where
Needed
S-2404
S-2404
S-2404
S-2404
S-2404
K-2109,S-2404
S-2404
S-2404
S-2404

29

Group: SLAVE VALVE - 19470

10121-1/92 19470 SV
SLAVE VALVE - 19470
Item

Current Part

Description

Replaced Part

Qty.

K-2424

VALVE REPLACEMENT
KIT

19470

30

Notes

Kits/Assys Where
Needed

Group: SLAVE VALVE - A-5000

2 3
22
22
22

2
8

1
2

10120-10-97 A-5000 SV

Repair Kit

SLAVE VALVE - A-5000

Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2

A-5000
K-1935

20850

1
1

FOR A-5000 VALVE

3
4
5
7
8

20855
20854
20849
S-1516
X-8C-413

SLAVE VALVE ASSY

REPAIR KIT-SLAVE
VALVE
PLUG
PISTON
CAP
CAP ASSY
CAPSCREW

15131
20851 ,20853

1
1
1
1
3

Kits/Assys Where
Needed
K-2424
A-5000
A-5000
A-5000

1/4"-20X1-1/2"

31

Appendix

Air Line Tubing

Choosing nylon tubing for air lines
Use the following chart to specify the
Eaton Fuller nylon tube appropriate to
your vehicle's air system.

5/32" Air Line and Harness Combinations

Line Type

Line Color

Order Part No.

Length

Supply + Port

Red (S) + Black (P)

52601

50 ft

Splitter + Deep Reduction

Blue (SP) + Green (H/L)

52701

50 ft

Supply + Splitter + Port

Red(S)+Blue(SP)+ Black(P)

74601

50 ft

Order Part No.

75120
75320
75720
75520
80120

Length
50 ft
50 ft
50 ft
50 ft
50 ft

5/32" Air Lines

Line Type
Supply
Port
Splitter
Deep Reduction
Sheathing

Line Color
Red (S)
Black (P)
Blue (SP)
Green (H/L)

1/8" Air Lines

Line Type

Line Color

Order Part No.

Length

Supply
Port

White
Black

68526
82013

50 ft
50 ft

80000

50 ft

Sheathing
10650-1/92 AL Chart

32

33

Copyright Eaton Corporation and

Dana Limited, 2008. Eaton and Dana
hereby grant their customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. It may be copied only in its
entirety without any changes or modifications.
THIS INFORMATION IS NOT INTENDED
FOR SALE OR RESALE, AND THIS NOTICE
MUST REMAIN ON ALL COPIES.

For specing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico
001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.
Roadranger: Eaton, Dana and other trusted partners providing the best
products and services in the industry, ensuring more time on the road.

34

2008 Eaton Corporation All rights reserved.

Eaton Corporation Truck Components Operations P.O. Box 4013 Kalamazoo, MI 49003 U.S.A. www.roadranger.com