- -

. . .
PREPARED
. .
. . . .
.
2
5
-
0
2
-
2
0
0
4
K
O
C
A
4
P
W
B
.
X
L
S
CONTRACTOR . .
APPROVED . N A
.
VK/PK MS
VK/PK
.
GK
DATE
REV. AMENDMENTS PRPD CKD
X
DEPARTMENT SIGNATURE DESIGNATION
AREA
FACILITY UPGRADE & RELOCATION OF U/G PROCESS PIPING
FOR GC 3, 4, 6, 7, 8, 21, 23, BS 140 & BS 150 (GROUP A)
BUNDWALLS CONTAINMENT CAPACITY
APPD APPD DATE
MS
REV. DATE SCALE .
CALCULATIONS CHECKED . APPROVED .
. .
KOC APPROVALS
For Review and Comments DP GK B
A For Review and Comments DP
CONTRACTOR DOC. No. REV. K.O.C. DOC. No.
JI-180-021-ECV-CAL-050 B XXX-XX-XXX
PROJECT No. EF/1500 CONTRACT No. 26155
PROJECT - FACILITY UPGRADE & RELOCATION OF U/G PROCESS PIPING
FOR GC 3, 4, 6, 7, 8, 21, 23, BS 140 & BS 150 (GROUP A)
BUNDWALLS CONTAINMENT CAPACITY
CALCULATIONS
( FOR GC -21 )

Petrofac
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish
DESCRIPTION PAGE NO
1 Introduction 1
2 Containment Capacity Calculations
2.1 For Main Crude Oil Tank TK - 1526. 3
2.2 For Test Tank TK-1527. 5
2.3 For Wet Crude Tank 021-TK-001. 7
2.4 For Dry Tank 021-TN-001B. 9
3 Design of Cantilever Walkway at Top of Dyke Wall 11
4 Design of Concrete Bund Wall
4.1 Introduction 13
4.2 Scope of Work 13
4.3 Design of Concrete Bund Wall for Main Crude Oil Tank TK - 1526. 15
4.4 Design of Concrete Bund Wall for Test Tank TK-1527. 33
4.5 Design of Concrete Bund Wall for Wet Crude Tank 21-TK-001. 51
4.6 Design of Concrete Bund Wall for Dry Tank 21-TN-001B. 69
ANNEXURE - I Piping & Instrumentation Diagrams for Tanks
ANNEXURE - II Letter from KOC Ref: 26155/KP/L/0549 Dated 10
th
December, 2005.
SR NO
INDEX
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish
SR NO TABLE OF CONTENTS PAGE NO
1.1 Introduction 1
1.2 Design Basis 1
1.3 Reference Documents 1
1.0 Introduction
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish
1.1 Introduction:
This document describes the methodology adopted for Design of Tank Bund Wall for KOC
Facility Upgrade & Relocation of U/G Process Piping project in Kuwait.
1.2 Design Basis:
a) Earthen bund wall :
New bund wall is located clearing proposed pipeways and existing features. As the existing earthen bund wall
height can not be increased due to presence of many existing features on both sides of bund, top elevation
of new bund wall is kept same as existing earthen bund wall for that tank.
Proposed bund is sized to contain 115% of tank's nominal capacity. The free board available for the proposed
bund is calculated. If the free board available is more than 600mm, the same free board is provided. If the
free board available for the proposed bund is less than 600mm, the free board available for the existing bund
(I.e. before modifying the layout ) is calculated with a containment capacity of 115% of tank's nominal
capacity and a minimum free board of lesser of the following is provided.
a) 300mm as per standard engneering practice
b) Free board available for the existing bund wall.

Bund wall shall have side slopes of one (1) Vertical to one and one half ( 1 1/2) Horizontal. The top width shall
be kept minimum as 900 mm.
b) RCC dyke wall design :
Here, Dyke wall has been designed as a cantilever retaining wall and following critical cases has been
considered
Case-1 Soil pressure and wind on one side of wall and empty on tank side.
In this case cantilever wall has been analyzed for the active earth pressure from one side only,
while checking for the stability, weight of earth from both the side has been considered.
Case-2 Liquid pressure due to spilled liquid on tank side and soil pressure on the other side.
In this case liquid presure & submerged soil pressure from tank side and dry soil
pressure under passive condition from outside has been considered. While checking for the
stability, liquid weight from tank side and weight of earth from both the sides have been considered.
Soil parameters are used as per JI-180-000-ECV-SPE-001. The RC wall is designed as per BS 8110. The
crack width for the thermal shrikange and flexure are calculated as per BS 8110. The crack width is limited to
0.3mm as per BS-8110.
1.3 Reference Documents:
1. JI-180-000-ECV-SPE-001 - Civil & Structural Design Philosophy
2. KOC-G-007 - Basic Design Data
3. KOC-C-001 - Basic Civil Engineering Design Data
4. KOC-C-033 - KOC Standard for Bund Wall for Storage Tanks
5. KOC-L-027 - KOC Standard for Layout, Spacing and Dyking of Storage Tanks
1
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish
2
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish
SR NO TABLE OF CONTENTS PAGE NO
2.1 For Main Crude Oil Tank TK - 1526. 3
2.2 For Test Tank TK-1527. 5
2.3 For Wet Crude Tank 021-TK-001. 7
2.4 For Dry Tank 021-TN-001B. 9
2.0 Containment Capacity Calculations
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No :JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No :B
CALCULATIONS ( FOR GC-21 ) Prep. By :Dipak
Checkd. By : K. Girish
2.1 DESIGN CALCULATION FOR TANK BUND WALL TK - 1526 ( Main Crude Oil Tank )
Bund Wall on 2 sides and Retaining Wall on 2 adjacent sides ( East & South Sides ) :
Dia of tank = 26.213 m
Height of tank = 12.192 m
Capacity of Tank = 6037 m
3
Capacity of Tank adding 15% extra, Q = 6942 m
3
from Doc.# KOC-L-027
For calculation of capacity of tank the liquid height in the tank shall be considered as 1m less
than the height of the tank.
Bunded Area Sizing :
Length of area enclosed at bottom, l
b
= 56.28 m
Width of the area enclosed at bottom,w
b
= 49.40 m
Effective height of Bund/Retaining Wall , d = 2.50 m
Side slope for Bund Wall, s 1V : 1.5 H from Doc.
Length of enclosed area at ht. d, l
d=
l
b
+sd = 60.03 m # KOC-C-033
Width of the enclosed area at ht d, w
d=
w
b
+sd = 53.15 m
Capacity of enclosed area upto Ht. d, V
b
= 7438
m
3
Height of Tank Fdn. above grade level, h
f
= 0.38 m
Diameter of Tank Foundation, d
f
= 26.8 m
Volume occupied by Tank Fdn. above grade = 214.4 m
3
= 235.8 m
3
= 256.9 m
3
Net Capacity of Bunded Area V = V
b
-V
f
-V
r
= 6945.7
m
3
Hence sizing of Bund wall is OK
Width of Bund Wall at Top = 0.9 m from Doc.
Side slopes are protected by asphalt prime coat. # KOC-C-033
Average top elevation of existing bund wall (north) = EL 101.00
Average top elevation of existing bund wall (south) = EL 100.71
Average top elevation of existing bund wall (west) = EL 101.53
Average top elevation of existing bund wall (east) = EL 100.49
Average ground level inside the bunded area = EL 97.50
Min top elevation of existing earthen bundwall = EL 101.00
Average height of bundwall within the bunded area = EL 101.00 - EL 97.50
= 3.50 m
Calculated height of liquid to be = 2.50 m
contained within the bunded area
The liquid level to be contained within = EL 97.50 + 2.50
the bunded area = EL 100.00
Free Board = 0.30 m
The top elevation required for R.C.C retaining wall = EL 100.00 + 0.30
= EL 100.30 Say EL 100.30
However,keep the top elevation of retaining wall at EL 100.5 so as to match with that of existing earthen bundwall at
the junction.
Top elevation of retaining wall = EL 100.50 m
The actual minimum freeboard available = EL 100.50 - EL 100.00
= 0.500 m
The actual free board of 500mm for the bund wall is less than the 600mm required as per KOC-L-027.
However, the free board provided meets the requirements of standard engineering practice which is 300mm.
The height of R.C.C retaining wall = EL 100.50 - EL 97.50
= 3.00 m
( Conforms to safe
distance criteria as
per KOC-C-033 )
Volume occupied by fill for Access Road inside
enclosed area, V
r
Adding 10% to take care of volume occupied by
miscelleneous Pipe Support Fdn., Pipes and
Access stairs etc. V
f
3

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No :JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No :B
CALCULATIONS ( FOR GC-21 ) Prep. By :Dipak
Checkd. By : K. Girish
TK - 1526 ( Main Crude Oil Tank )
Tank
lb = 56.2805
wb =49.397 4.5
2.2
Access Ramp Retaining Walls
Plan
0.9 m
Bund wall
Slope 1 : 1.5
3.50 m
FGL
Section Details of Bund Wall
3.00 m
FGL
Section Details of Retaining Wall
CALCULATION OF VOLUME OF RAMP.
Top elevation of Access Ramp = EL 101.25
Bottom elevation of Access Ramp = EL 98.40
Height of ramp = 2.85 m
Slope = 1 V : 7.00 H
Length of ramp = 19.95 m
Taking 3% extra for curvature of ramp = 20.55 m
Area of ramp = 180.31 m
2
Volume of ramp = 256.95 m
3
Retaining Wall
4

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No :JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No :B
CALCULATIONS ( FOR GC-21 ) Prep. By :Dipak
Checkd. By : K. Girish
2.2 DESIGN CALCULATION FOR TANK BUND WALL TK-1527 (TEST TANK)
Bund Wall on 2 sides and Retaining Wall on 2 adjacent sides ( East & North Sides ) :
Dia of tank = 13.106 m
Height of tank = 12.192 m
Capacity of Tank = 1509 m
3
Capacity of Tank adding 15% extra, Q = 1735 m
3
from Doc.# KOC-L-027
For calculation of capacity of tank the liquid height in the tank shall be considered as 1m less
than the height of the tank.
Bunded Area Sizing :
Length of area enclosed at bottom, l
b
= 24.1 m
Width of the area enclosed at bottom,w
b
= 26.2 m
Effective height of Bund/Retaining Wall , d = 2.51 m
Side slope for Bund Wall, s 1V : 1.5 H from Doc.
Length of enclosed area at ht. d, l
d=
l
b
+sd = 27.87 m # KOC-C-033
Width of the enclosed area at ht d, w
d=
w
b
+sd = 30.01 m
Capacity of enclosed area upto Ht. d, V
b
= 1818.78
m
3
Height of Tank Fdn. above grade level, h
f
= 0.3 m
Diameter of Tank Foundation, d
f
= 13.7 m
Volume occupied by Tank Fdn. above grade = 44.22 m
3
= 48.65 m
3
= 0.00 m
3
Net Capacity of Bunded Area V = V
b
-V
f
-V
r
= 1770.1
m
3
Hence sizing of Bund wall is OK
Width of Bund Wall at Top = 0.9 m from Doc.
Side slopes are protected by asphalt prime coat. # KOC-C-033
Average top elevation of existing bund wall (north) = EL 100.55
Average top elevation of existing bund wall (south) = EL 100.31
Average top elevation of existing bund wall (west) = EL 100.99
Average top elevation of existing bund wall (east) = EL 100.39
Average ground level inside the bunded area = EL 97.50
Min top elevation of existing earthen bundwall = EL 100.31
Average height of bundwall within the bunded area = EL 100.31 - EL 97.50
= 2.81 m
Calculated height of liquid to be = 2.51 m
contained within the bunded area
The liquid level to be contained within = EL 97.50 + 2.51
the bunded area = EL 100.01
The actual minimum freeboard available = EL 100.31 - EL 100.01 m
= 0.300 m
The actual free board of 300mm for the bund wall is less than the 600mm required as per KOC-L-027.
However, the free board provided is as per the standard engineering practice.
However,keep the top elevation of retaining wall at EL 100.5 so as to match with that of existing earthen bundwall at
the junction.
Top elevation of retaining wall = EL 100.50 m
Actual Free Board available for retaining wall = EL 100.50 - 100.01
= 0.49 m
The height of R.C.C retaining wall = EL 100.50 - EL 97.50
= 3.00 m
Volume occupied by fill for Access Road inside
enclosed area, V
r
Adding 10% to take care of volume occupied by
miscelleneous Pipe Support Fdn., Pipes and
Access stairs etc. V
f
5

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No :JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No :B
CALCULATIONS ( FOR GC-21 ) Prep. By :Dipak
Checkd. By : K. Girish
TK-1527 (TEST TANK)
RETAINING WALL
2.20
wb =26.25
4.50
lb =24.10
Tank
Plan
0.9 m
Bund wall
Slope 1 : 1.5
2.81 m
FGL
Section Details of Bund Wall
3.00 m
FGL
Section Details of Retaining Wall
Retaining Wall
6

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No :JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No :B
CALCULATIONS ( FOR GC-21 ) Prep. By :Dipak
Checkd. By :K. Girish
2.3 DESIGN CALCULATION FOR TANK BUND WALL 021-TK-001 (WET CRUDE TANK)
Bund Wall on 3 sides and Retaining Wall on 1 side ( on East side ) :
Dia of tank = 33 m
Height of tank = 15 m
Capacity of Tank = 11968 m
3
Capacity of Tank adding 15% extra, Q = 13763 m
3
from Doc.# KOC-L-027
For calculation of capacity of tank the liquid height in the tank shall be considered as 1m less
than the height of the tank.
Bunded Area Sizing :
Length of area enclosed at bottom, l
b = 60.09 m
Width of the area enclosed at bottom,w
b = 62.96 m
= 3.05 m
= 3.45
Side slope for Bund Wall, s 1V : 1.5 H from Doc.
= 69.24 m # KOC-C-033
= 67.535 m
= 70.44
= 68.135
= 12899.6 m
3
= 14804.0
Height of Tank Fdn. above grade level, h
f = 0.4 m
Diameter of Tank Foundation, d
f = 33.6 m
Volume occupied by Tank Fdn. above grade = 336.9 m
3
= 370.6 m
3
= 370.99 m
3
= 12157.9 m
3
= 14062.4 m
3
Hence sizing of Bund wall is OK
Length of enclosed area at ht.'d' corresponding to
115% tank rated capacity, ld=lb+2sd
Width of the enclosed area at ht 'd' corresponding to
115% capacity, w
d=
w
b
+sd
Capacity of enclosed area upto Ht. 'd' corresponding
to 100% tank rated capacity, Vb(100%)
Capacity of enclosed area upto Ht. 'd' corresponding
to 115% tank rated capacity, Vb(115%)
Net Capacity of Bunded Area available
corresponding to 100% tank rated capacity, V(at
100%) = Vb(100%)-Vf -Vr
Net Capacity of Bunded Area available
corresponding to 115% tank rated capacity, V(at
115%) = Vb(115%)-Vf -Vr
( Conforms to safe
distance criteria as
per KOC-C-033 )
Volume occupied by fill for Access Road inside
enclosed area, V
r
Adding 10% to take care of volume occupied by
miscelleneous Pipe Support Fdn., Pipes and
Access stairs etc. V
f
Effective height of Bund/Retaining Wall required to
have 100% tank rated capacity , d
Effective height of Bund/Retaining Wall required to
have 115% tank rated capacity , d
Length of enclosed area at ht.'d' corresponding to
100% tank rated capacity, ld=lb+2sd
Width of the enclosed area at ht 'd' corresponding to
100% capacity, w
d=
w
b
+sd
7

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No :JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No :B
CALCULATIONS ( FOR GC-21 ) Prep. By :Dipak
Checkd. By :K. Girish
Width of Bund Wall at Top = 0.9 m from Doc.
Side slopes are protected by asphalt prime coat. # KOC-C-033
Average top elevation of existing bund wall (north) = EL 103.65
Average top elevation of existing bund wall (south) = EL 103.62
Average top elevation of existing bund wall (west) = EL 103.66
Average top elevation of existing bund wall (east) = EL 103.62
Average ground level inside the bunded area = EL 100.50
Average top elevation of existing earthen bundwall = EL 103.65
Average height of bundwall within the bunded area = EL 103.65 - EL 100.50
= 3.15 m
= 3.05 m
3.45 m
= 100.5+3.05
= EL 103.55 m
= 100.5+3.45
= EL 103.950 m
Free Board available under 100% tank rated capacity = 103.65-103.55
= 0.100 m
The height of R.C.C retaining wall = 103.65 - 100.5
= 3.15m
of the wall I.e. at EL 103.650m.
In view of above, the top elevation of the proposed RCC retaining wall is kept at EL 103.650m so as to match with that of
the existing earthen bund wall. The design of the retaining wall will be carried out considering the liquid level upto the top
Calculated height of liquid to be contained within the
bunded area corresponding to 115% tank rated
capacity
NOTE : For this tank, the existing available bunded area is not adequate to store the liquid volume corresponding to115%
tank rated capacity. At present, there is no access road available for the bund. Since the access road is required to be
provided, the available limited storage area gets further reduced.Due to these reasons, it is not possible to provide the
freeboard under 115% tank rated capacity. However, it is still possible to contain the liquid corresponding to 100% tank rated
capacity. But the free board available will be about 100mm which is less than the freeboard of 300mm as per standard
engneering practice.
Calculated height of liquid to be contained within the
bunded area corresponding to 100% tank rated
capacity
The liquid level to be contained within the bunded
area corresponding to 100 % tank rated capacity
The liquid level to be contained within the bunded
area corresponding to 115 % tank rated capacity
8

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No :JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No :B
CALCULATIONS ( FOR GC-21 ) Prep. By :Dipak
Checkd. By :K. Girish
021-TK-001 (WET CRUDE TANK)
Access
Ramp
Tank
l
b
= 60.09
w
b
= 62.96
Retaining Wall
Plan
0.9 m
Bund wall
Slope 1 : 1.5
3.15 m
FGL
Section Details of Bund Wall
3.15m
FGL
Section Details of Retaining Wall
CALCULATION OF VOLUME OF RAMP.
Top elevation of Access Ramp = EL 103.80
Bottom elevation of Access Ramp = EL 100.50
Height of ramp = 3.3 m
Slope = 1 V : 7.00 H
Length of ramp = 23.1 m
Taking 3% extra for curvature of ramp = 23.793 m
Area of ramp = 224.844 m
2
Volume of ramp = 370.992 m
3
Retaining Wall
9

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No :JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No :B
CALCULATIONS ( FOR GC-21 ) Prep. By :Dipak
Checkd. By :K. Girish
10

JI-180-021-ECV-CAL-050
from Doc.# KOC-L-027
# KOC-C-033
Hence sizing of Bund wall is OK
( Conforms to safe
distance criteria as
per KOC-C-033 )
11

JI-180-021-ECV-CAL-050
# KOC-C-033
In view of above, the top elevation of the proposed RCC retaining wall is kept at EL 103.650m so as to match with that of
the existing earthen bund wall. The design of the retaining wall will be carried out considering the liquid level upto the top
NOTE : For this tank, the existing available bunded area is not adequate to store the liquid volume corresponding to115%
tank rated capacity. At present, there is no access road available for the bund. Since the access road is required to be
provided, the available limited storage area gets further reduced.Due to these reasons, it is not possible to provide the
freeboard under 115% tank rated capacity. However, it is still possible to contain the liquid corresponding to 100% tank rated
capacity. But the free board available will be about 100mm which is less than the freeboard of 300mm as per standard
engneering practice.
12

JI-180-021-ECV-CAL-050
13

JI-180-021-ECV-CAL-050
14

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No :JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No :B
CALCULATIONS ( FOR GC-21 ) Prep. By :Dipak
Checkd. By : K. Girish
2.4 DESIGN CALCULATION FOR TANK BUND WALL 21-TN-001B ( Dry Tank )
Bund Wall on 4 sides with a part length ( 21m ) of Retaining Wall on East Side :
Dia of tank = 32.9 m
Height of tank = 12.2 m
Capacity of Tank = 9092 m
3
Capacity of Tank adding 15% extra, Q = 10455 m
3
from Doc.# KOC-L-027
For calculation of capacity of tank the liquid height in the tank shall be considered as 1m less
than the height of the tank.
Bunded Area Sizing :
Length of area enclosed at bottom, l
b
= 62.98 m
Width of the area enclosed at bottom,w
b
= 66.15 m
Effective height of Bund/Retaining Wall , d = 2.45 m
Side slope for Bund Wall, s 1V : 1.5 H from Doc.
Length of enclosed area at ht. d, l
d=
l
b
+2sd = 70.33 m # KOC-C-033
Width of the enclosed area at ht d, w
d=
w
b
+2sd = 73.50 m
Capacity of enclosed area upto Ht. d, V
b
= 11222.7
m
3
Height of Tank Fdn. above grade level, h
f
= 0.3 m
Diameter of Tank Foundation, d
f
= 33.5 m
Volume occupied by Tank Fdn. above grade = 264.4 m
3
= 290.9 m
3
= 371.0 m
3
Net Capacity of Bunded Area V = V
b
-V
f
-V
r
= 10560.8
m
3
Hence sizing of Bund wall is OK
Width of Bund Wall at Top = 0.9 m from Doc.
Side slopes are protected by asphalt prime coat. # KOC-C-033
Average top elevation of existing bund wall (north) = EL 103.62
Average top elevation of existing bund wall (south) = EL 102.25
Average top elevation of existing bund wall (west) = EL 102.00
Average top elevation of existing bund wall (east) = EL 102.00
Average ground level inside the bunded area = EL 99.00
Min top elevation of existing earthen bundwall = EL 102.00
Average height of bundwall within the bunded area = EL 102.00 - EL 99.00
= 3.00 m
Calculated height of liquid to be = 2.45 m
contained within the bunded area
The liquid level to be contained within = EL 99.00 + 2.45
the bunded area = EL 101.45
Free Board available = EL 102.00 - EL 101.45
= 0.550
However,keep the top elevation of retaining wall at EL 102.00 so as to match with that of existing earthen bundwall at
the junction.
The height of R.C.C retaining wall = EL 102.00 - EL 99.00
= 3.00 m
The actual free board is slightly less than 600mm requirement as per KOC-L-027. However, the actual free board
meets the requirements of standard engineering practice.
( Conforms to safe
distance criteria as
per KOC-C-033 )
Volume occupied by fill for Access Road inside
enclosed area, V
r
Adding 10% to take care of volume occupied by
miscelleneous Pipe Support Fdn., Pipes and
Access stairs etc. V
f
9

Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No :JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No :B
CALCULATIONS ( FOR GC-21 ) Prep. By :Dipak
Checkd. By : K. Girish
21-TN-001B ( Dry Tank )
Retaining Wall
20.7 4.2
Access Tank
Ramp
w
b
=66.15
l
b
= 62.98
Plan
0.9 m
Bund wall
Slope 1 : 1.5
3.00 m
FGL
Section Details of Bund Wall
3.00 m
FGL
Section Details of Retaining Wall
CALCULATION OF VOLUME OF RAMP.
Top elevation of Access Ramp = EL 102.30
Bottom elevation of Access Ramp = EL 99.00
Height of ramp = 3.30 m
Slope = 1 V : 7.00 H
Length of ramp = 23.1 m
Taking 3% extra for curvature of ramp = 23.79 m
Area of ramp = 224.84 m
2
Volume of ramp = 370.99 m
3
Retaining Wall
10
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish
SR NO TABLE OF CONTENTS PAGE NO
3.1 Design Data 11
3.2 Loading Calculation 11
3.3 Bending Moment And Shear Force Calculation 11
3.0 Design of Cantilever Walkway at Top of Dyke Wall
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By :K. Girish
3.0 Design of cantiliver walk way at top of dyke wall :
3.1 DESIGN DATA :
Length of cantilever platform ( L ) = 0.5 m
Thickness of wall at top ( t
wall
) = 0.3 m
Effective Length of cantilever platform ( L
eff
) = L - t
wall
/2
= 0.35 m
Thickness of Cantilever Walkway ( t ) = 0.15 m
Clear Cover to Reinforcement ( c ) = 75 mm
Dia of Reinforcement in wall ( f ) = 10 mm
Effective Thickness of Cantilever Walkway ( t
eff
) =
t -c - f/2
mm
= 70 mm
Density of Concrete ( g
c
) = 24
kN/m
3
Grade of Concrete ( F
cu )
= 30 N/mm
2
Yield Strength of reinforcement ( F
y
) = 414 N/mm
2
3.2 LOADING CALCULATION :
Live Load on Cantilever Platform ( LL ) = 5 kN/m
2
(Ref. 3.3.1 of JI-180-000
Dead Load Due to self Weight ( DL ) = t x gc ECV-SPE-001 )
= 3.6 kN/m
2
Total Load On Cantilever Platform ( W ) = DL + LL
= 8.6 kN/m
2
3.3 BENDING MOMENT AND SHEAR FORCE CALCULATION :
Support Moment ( M
add
) = W L
eff
2
/ 2
0.53 kNm/m
Shear Force ( W
add
) =
W L
= 4.3 kN/m
Factor for dead load = 1.4 3.2.1.2.2 BS 8110-1
Factor for live load = 1.6
Factored load = 1.4 ( 3.6 ) + 1.6 ( 5 ) = 13.04 kN/m
Factored bending moment
M
u
= 13.04 ( 0.35 )^2 / 2
= 0.8 kN/m
Cantilever Platform
Now as per clause 3.4.4.4 of BS 8110 ( Part - I ) 0.5
k = M
u
/ f
cu
bd
2
= 0.80 x 10
6
0.35
30 x 1000 x 70 x 70
= 0.005 < 0.156
z = d* [ 0.5 + sqrt ( 0.25 - k/0.9 )]
= 70 x [ 0.5 + sqrt( 0.25 - 0.005 /0.9)]
= 69.57 mm &
z = 0.95 x d
= 66.50 mm
11
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By :K. Girish
Take z = Minimum of Above two values
= 66.50 mm
Required A
st1
= M / [0.95*f
y
*z]
= 30.59 mm
2
As per table 3.25 of BS : 8110 ( Part - I )
Min reinforcement for flexure ten A
st2
= 0.13 % of Area of concrete
= 0.13 x 1000 x 150 / 100
= 195 mm
2
As per table 3.25 of BS : 8110 ( Part - I ) clause 3.9.4.19
Min reinforcement for crack control A
st3
= 0.25 % of Area of concrete
= 0.25 x 1000 x 150 / 100
= 375 mm
2
From the above required A
streq1
= 375.00
mm
2
Max of A
st1
, A
st2
& A
st3
Required 10 mm bar at a spacing of 209 mm c/c
Provide 10 mm bar at a spacing of 150 mm c/c
Area of steel provided A
stprov1
= 523
mm
2
pt provided = 0.35 %
Since steel requirement is very less, which will be taken care by the dyke wall steel
& hence no need to provide extra reinforcement.
12
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish
SR NO TABLE OF CONTENTS PAGE NO
4.1 Introduction 13
4.2 Scope of Work 13
4.3 Design of Concrete Bund Wall for Main Crude Oil Tank TK - 1526. 15
4.4 Design of Concrete Bund Wall for Test Tank TK-1527. 33
4.5 Design of Concrete Bund Wall for Wet Crude Tank 021-TK-001. 51
4.6 Design of Concrete Bund Wall for Dry Tank 021-TN-001B. 69
4.0 Design of Concrete Bund Wall
Client : Kuwait Oil Company
Project : Facility Upgrade and Relocation of Under Ground Process Piping
Job No : JI-180 Doc No : JI-180-021-ECV-CAL-050
Subject : BUND WALLS CONTAINMENT CAPACITY Rev No : B
CALCULATIONS ( FOR GC-21 ) Prep. By : Dipak
Checkd. By : K. Girish