KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION

MOTOR USING ON-LINE TECHNIQUE

COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION MOTOR USING
ON-LINE TECHNIQUE
Inventor(s): KANG DONG SIK [KR]; YOUN YOUNG WOO [KR]; HWANG DON HA [KR]
Applicnt(s): KOR!A !"!#$RO$!#H R!S INS$ [KR]
A%S$RA#$
$&e invention reltes to t&e &i'& press(re in)(ction *otor on+line )i'nosis pprt(s n) *et&o),
An) *ore speci-icll./ it is 0o(t &i'& press(re in)(ction *otor on+line )i'nosis pprt(s n)
*et&o) it *es(res t&e prtil )isc&r'e si'nl on t&e c(rrent/ t&e vi0rtion/ t&e te*pert(re/ 1 on 2
n) t&e prtil )isc&r'e si'nl pre)icts t&e electricl t&e *ec&nicl )e-ect or t&e *l-(nction o- t&e
&i'& press(re in)(ction *otor -ro* t&e &i'& press(re in)(ction *otor n) in t&t 3. it e4ten)s t&e
li-eti*e o- t&e in)(ction *otor n) In ))ition -or *ini*i5in' t&e spre)in' in-l(ence in *l-(nction,
$&t is/ t&e invention provi)es t&e c(rrent sensor *es(rin' t&e c(rrent in t&e -i4e) position o- t&e
&i'& press(re in)(ction *otor/ t&e )i'itl si'nl processin' t&is t&e vi0rtion sensor/ *es(rin' t&e
vi0rtion n) t&e te*pert(re sensor/ *es(rin' t&e te*pert(re (R$D) n) t&e prtil )isc&r'e
sensor *es(rin' t&e prtil )isc&r'e (t&ree p&se) re set (p/ n) &i'& press(re in)(ction *otor
on+line )i'nosis pprt(s n) *et&o) in 3&ic& -ter it psses t&ro('& t&e opti*l )i'nosis
l'orit&* it trns*its t&e )i'nosis res(lt 3it& 3ire in t&e re*ote *onitorin' )i'nostic s.ste* n) in
t&t 3. t&e correct stte s(pervisin' n) )i'nosis o- t&e in)(ction *otor 'et cco*plis&e),
PURPOSE: An online co*pre&ensive con)ition )i'nosin' )evice -or )i'nosin' &i'& press(re
in)(ction *otor n) *et&o) t&ereo- re provi)e) to pre)ict electricl n) *ec&nicl )e-ects or
*l-(nctions in )vnce 0. *es(rin' -irst p&se c(rrent/ vi0rtion/ te*pert(re/ n) t&ree
p&se prtil )isc&r'e si'nl/ t&ere0. e4ten)in' t&e li-eti*e o- t&e in)(ction *otor n) *ini*i5in'
ripple e--ect 3&en t&e in)(ction *otor 0re6s )o3n, #ONS$I$U$ION: A c(rrent sensor(22)
*es(rin' c(rrents in &i'& press(re in)(ction *otor(27)/ vi0rtion sensor(28) *es(rin'
vi0rtion/ te*pert(re sensor(21) *es(rin' te*pert(re n) prtil )isc&r'e sensor(29)
*es(rin' t&ree p&se prtil )isc&r'e re instlle), !4ct stte *onitorin' n) )i'nosis o- t&e
in)(ction *otor re con)(cte) -ter consec(tivel. *es(rin' ec& sensor si'nl/ )i'itli5in' )t
t&ro('& &i'& spee) A:D conversion(2;)/ pssin' t&e s*e t&ro('& n opti*l )i'nosis l'orit&*/
n) trns*ittin' )i'nosis res(lt to re*ote *onitorin' )i'nosis s.ste* t&ro('& 3ire)
co**(nictions, [Re-erence n(*erls] (88) #o*p(ter (AA) Wire) co**(niction
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KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
Scope of Claim
#li* 2: Deletion ,
#li* 8: Deletion ,
#li* 1: Deletion ,
#li* 9: Deletion ,
#li* <: Deletion ,
#li* =: Deletion ,
#li* ;: Deletion ,
A-ter )oin' t&e co*p(ttion t&e rottin' spee) o- t&e in)(ction *otor (sin' t&e slip 3&ic& process
o- processin' t&e c(rrent n) t&e vi0rtor. si'nl )etecte) -ro* t&e c(rrent sensor (22) n) vi0rtion
sensor (28) clc(lte t&e slip n) '.ro -re>(enc. o- t&e )i'nostic o0?ect electric *otor in t&e
vi0rtion sensor (28) *o(nte) on t&e step :
0erin' &o(sin' (2<) (psi)e )etectin' t&e c(rrent 2 p&se in t&e c(rrent sensor (22) connecte) to t&e
&i'& press(re in)(ction *otor in t&e step :
)i'itl si'nl processin' pprt(s (2@) per-or*in' t&e )i'nosis l'orit&* o- t&e &i'& press(re
in)(ction *otor 0se) on t&e )i'itl si'nl/ -ro* t&e step :
A:D converter (2;) in 3&ic& t&e *es(re*ent si'nl -ro* t&e step :
ec& sensor (22/28/21/29) *es(rin' t&e rel+ti*e te*pert(re c&n'e in t&e te*pert(re sensor
(21) instlle) t t&e -i4e) position o- t&e step :
in)(ction *otor )etectin' t&ree p&se prtil )isc&r'e in t&e prtil )isc&r'e sensor (29) connecte)
to t&ree p&se o(t'oin' line o- t&e step :
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KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
ter*inl 0o4 )etectin' t&e vi0rtion o- t&e in)(ction *otor is trns-or*e) -ro* t&e A:D converter (2;)
to t&e )i'itl si'nl n) step per-or*in' t&e )i'nosis l'orit&* o-
&i'& press(re in)(ction *otor *es(re*ent )t n) l'orit&* ction res(lt o- ec& sensor re
o(tp(tte) in t&e co*p(ter (88) connecte) to t&e c0le trns*ission 0se) on t&e c(rrent n)
vi0rtor. si'nl ; n) is clc(lte), An) '.ro -re>(enc., $&e &i'& press(re in)(ction *otor on+line test
*et&o) -or co*prisin' process o- clc(ltin' &i'& press(re in)(ction *otor )e-ect t.pe )i'nostic
pr*eter,
#li* @:
As -or cli* ;/ t&e &i'& press(re in)(ction *otor on+line test *et&o) in 3&ic& t&e *es(re*ent
si'nl -ro*
ec& sensor (22/28/21/29) is inp(tte) to t&e si'nl processin' circ(it (2=) n) t&e 'in control n)
si'nl -ilterin' re c&ieve) in t&e step t&t t&e *es(re*ent si'nl -ro*
ec& sensor (22/28/21/29) in t&e A:D converter (2;)/ it is trns-or*e) to t&e )i'itl si'nl ; n) t&e
inp(t si'nls -ro* ec& sensor (22/28/21/29) is o(tp(tte) to t&e A:D converter,
#li* A:
As -or cli* ;/ t&e &i'& press(re in)(ction *otor on+line test *et&o) t&e te*pert(re process o-
si'nl o- 0ein' )etecte) -ro* t&e step per-or*in' t&e )i'nosis l'orit&* o-
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KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
&i'& press(re in)(ction *otor n) 0ein' )etecte) -ro* t&e te*pert(re sensor (21) *onitors t&e
te*pert(re *es(re*ent vl(e o- t&e &i'& press(re in)(ction *otor 0. t&e consec(tivel. ; n) -or
nl.5in' t&e te*pert(re c&n'e ten)enc. o- t&e in)(ction *otor,
#li* 27:
#li* 22:
As -or cli* ;/ t&e &i'& press(re in)(ction *otor on+line test *et&o) -or 0ein' )etecte) -ro* t&e step
per-or*in' t&e )i'nosis l'orit&* o-
&i'& press(re in)(ction *otor n) co*prisin' process o- nl.5in' t&e ten)enc. it clc(ltes,
Tec!"ical Fiel#
$&e invention reltes to t&e &i'& press(re in)(ction *otor s.nt&esis online pprt(s -or )i'nosin'
stt(s n) *et&o), An) *ore speci-icll./ it is 0o(t t&e &i'& press(re in)(ction *otor s.nt&esis
online pprt(s -or )i'nosin' stt(s n) t&e *et&o) it *es(res t&e prtil )isc&r'e si'nl on t&e
c(rrent/ t&e vi0rtion/ t&e te*pert(re/ 1 on 2 n) it pre)icts t&e electricl t&e *ec&nicl )e-ect or
t&e *l-(nction o- t&e &i'& press(re in)(ction *otor -ro* t&e &i'& press(re in)(ction *otor in
)vnce n) in t&t 3. it e4ten)s t&e li-eti*e o- t&e in)(ction *otor n) In ))ition -or *ini*i5in'
t&e spre)in' in-l(ence in *l-(nction,
$ac%&'o("# A')
It sttics t&e vrio(s )e-or*ities incl()in' t&e 0erin' -(lt etc, cn 0e 'enerte) over t&e
eccentricit./ t&e rotor 0r s&ort circ(it/ n) t&e sttor 3in)in' ins(ltion 3it& t&e *l-(nction o- t&e
&i'& press(re in)(ction *otor (se) in ll 6in)s o- t&e in)(stril sites/ in ot&er 3or)s/ t&e )(rin'
opertion o- t&e &i'& press(re in)(ction *otor/ n) t&e ).n*ic eccentricit. o- t&e rotor, Does not
e4pect 3it& cse t&is )e-or*ities re 'enerte) le)in' to t&e prl.sis o- 3&ole or t&e prt process
n) c(sin' cci)ent n) t&e -tl econo*ic loss cci)ent cn contin(e to t&e s-et. cci)ent,
$&ere-ore t&e -il(re )i'nostic *et&o) o- t&e in)(ction *otor 3&ic& cc(rtel. cn )i'nose t&e
stte o- t&e in)(ction *otor is vrio(sl. st()ie),
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KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
$&e -il(re )i'nostic *et&o) o- t&e &i'& press(re in)(ction *otor &) 0een 0ein' *inl. pro'resse)
(sin' t&e vi0rtor *et&o) -or t&e erl. )iscover. o- t&e -cilit. )e-or*it. n) re)(ction o- t&e
e>(ip*ent *ov0le )iscontin(nce ti*e etc, Ho3ever t&e erl. )iscover. o- t&e electric *otor
)e-or*it. n) correct nl.sis o- t&e -cilit. re )i--ic(lt 0ec(se o- t&e vi0rtor *et&o), $&ere-ore t&e
precision )i'nosis necessit. o- t&e rottin' pprt(s t&ro('& t&e nl.5e c&rcteristic incl()in'
t&e c(rrent/ t&e volt'e/ t&e *'netic -l(4 propert. etc, e*er'es,
$&(s/ )t o- t&e c(rrent/ volt'e/ *'netic -l(4/ te*pert(re/ t&e vi0rtor. si'nl etc o- t&e in)(ction
*otor (se) in t&e vrio(s in)(str. -iel) is o0tine) in -iel) n) t&e )*'e o- t&e rotor/ t&e (nst0le
o- t&e ir 'p etc, re )i'nose) over t&e ins(ltion o- t&e electric *otor sttor 3in)in', $&e ne3
)i'nosticses 3&ic& (tili5es t&e vrio(s tec&ni>(es in or)er to per-or* t&e *onitorin' n) correct
)i'nosis/ t&e erl. )iscover. o- t&e )e-or*it. n) li-e prospect incl()in' t&e 0erin' 0. t&e trnsient
c(rrent or t&e s&-t )*'e etc, is )evelope),
As t&e tec&nolo'. per-or*in' t&e -(lt )i'nostics o- t&e conventionl in)(ction *otor/ t&e *et&o)
etc (sin' t&e electric si'nl li6e t&e B#SA (Botor #(rrent Si'nt(re Anl.sis) tec&ni>(e/ -or
)i'nosin' t&e in)(ction *otor (sin' t&e -re>(enc. co*ponent o- t&e c(rrent n) t&e !SA (!lectricl
Si'nt(re Anl.sis) tec&ni>(e/ t t&e s*e ti*e/ (sin' t&e c(rrent n) volt'e si'nl n) sttor
c(rrent nl.sis &) 0een 0ein' pplie) to, %(t t&e )e-ect occ(rrence 3&et&er or not cnnot &elp
0ein' )eter*ine) 0o(t ec& )e-or*it., $&e pro0le* o- 'ivin' )i'nosis o- t&e co*ple4 )e-ect stte
3&ere t&e )i--erent 6in)s )e-or*it. is 'enerte) e4ists, $&e occ(rrence o- t&e )e-ect is ?(st
)eter*ine) in t&e -(lt )i'nostics, $&e e4tent o- t&e )e-or*it. cnnot 0e clssi-ie) n) t&e e4tent
&s t&e pro0le* t&t t&e correct )i'nosis to3r) t&e or *ore opertin' stte o- t&e in)(ction *otor
is ct(ll. )i--ic(lt, An) s especill./ t&e opertor crries t&e s&i-t pproc&in' to t&e )irect &i'&
press(re in)(ction *otor o(t t&e pro0le* &s t&e pro0le* on s-et.,
S(mma'* of I"+e")io"
P'o,lem )o ,e ol+e#
An o0?ect o- t&e present invention to provi)e t&e &i'& press(re in)(ction *otor s.nt&esis online
pprt(s -or )i'nosin' stt(s n) t&e *et&o) in 3&ic& it )evises in consi)ertion o- t&e point s
)escri0e) 0ove n) it sets (p t&e c(rrent sensor/ *es(rin' t&e c(rrent in t&e -i4e) position o- t&e
&i'& press(re in)(ction *otor n) t&e vi0rtion sensor/ *es(rin' t&e vi0rtion n) t&e te*pert(re
P!"#$ 5 %& 15
KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
sensor/ *es(rin' t&e te*pert(re (R$D) n) t&e prtil )isc&r'e sensor *es(rin' t&e prtil
)isc&r'e (t&ree p&se) n) -ter it consec(tivel. *es(res ec& sensor si'nl n) it )oes t&ro('&
t&e &i'& spee) nlo'+to+)i'itl trns-or* -ter it psses t&e )i'itl si'nl processin' n) opti*l
)i'nosis l'orit&* t&ro('& t&is t&e prtil )isc&r'e sensor trns*it t&e )i'nosis res(lt 3it& 3ire in
t&e re*ote *onitorin' )i'nostic s.ste* n) in t&t 3. t&e correct stte s(pervisin' n) )i'nosis
o- t&e in)(ction *otor 'et cco*plis&e),
Mea" )o ol+e )!e p'o,lem
$&e 0ove+)escri0e) p(rpose is cco*plis&e), An) one e*0o)i*ent o- t&e present invention
provi)es t&e &i'& press(re in)(ction *otor s.nt&esis online pprt(s -or )i'nosin' stt(s -or
incl()in' t&e )i'itl si'nl processin' pprt(s s t&e opertion (nit per-or*in' t&e )i'nosis
l'orit&* o- t&e &i'& press(re in)(ction *otor 0se) on t&e )i'itl si'nl/ -ro* t&e c(rrent sensor/
n) t&e co*p(ter, $&e )i'itl si'nl processin' pprt(s s t&e opertion (nit per-or*in' t&e
)i'nosis l'orit&* o- t&e &i'& press(re in)(ction *otor 0se) on t&e )i'itl si'nl/ -ro* t&e c(rrent
sensor *es(res t&e c(rrent on 2 it is *o(nte) to t&e &i'& press(re in)(ction *otor n) t&e vi0rtion
sensor *es(rin' t&e vi0rtion n) t&e te*pert(re sensor *es(rin' t&e te*pert(re n) t&e
prtil )isc&r'e sensor: *es(rin' t&e prtil )isc&r'e n) t&e A:D converter: -or c&n'in' t&e
)etection si'nl o- ec& sensors to t&e )i'itl si'nl n) A:D converter, $&e co*p(ter o(tp(ts
*es(re*ent )t n) l'orit&* ction res(lt it is connecte) to t&e )i'itl si'nl processin'
pprt(s n) c0le trns*ission n) t&e "#D )ispl. in)ictin' t&e )i'nosis l'orit&* res(lt,
$&e 0ove+)escri0e) p(rpose is cco*plis&e), An) t&e ot&er i*ple*enttion o- t&e present invention
provi)es t&e &i'& press(re in)(ction *otor s.nt&esis on+line stte )i'nosis *et&o) -or co*prisin'
t&e step o- )etectin' t&e c(rrent 2 p&se in t&e c(rrent sensor connecte) to t&e &i'& press(re
in)(ction *otor/ t&e step o- )etectin' t&e vi0rtion o- t&e in)(ction *otor in t&e vi0rtion sensor/ t&e
step o- )etectin' t&ree p&se prtil )isc&r'e in t&e prtil )isc&r'e sensor/ t&e step o- *es(rin'
t&e rel+ti*e te*pert(re c&n'e in t&e te*pert(re sensor instlle) t t&e -i4e) position o- t&e
in)(ction *otor/ t&e step o- per-or*in' t&e )i'nosis l'orit&* o- t&e &i'& press(re in)(ction *otor
0se) on t&e )i'itl si'nl/ -ro* t&e step t&t t&e *es(re*ent si'nl -ro* ec& sensor in t&e A:D
converter/ it is trns-or*e) to t&e )i'itl si'nl: A:D converter/ n) t&e step t&t o(tp(ts *es(re*ent
)t n) l'orit&* ction res(lt o- ec& sensor in t&e co*p(ter connecte) to t&e )i'itl si'nl
processin' pprt(s n) c0le trns*ission n) in)icte) in t&e "#D )ispl. t t&e s*e ti*e,
Effec) of )!e I"+e")io"
$&ro('& t&e 0ove+)escri0e) *ens -or solvin' pro0le*s, An) t&e present invention is to provi)e t&e
e--ect s -ollo3s,
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KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
Accor)in' to t&e invention/ t&e c(rrent sensor/ *es(rin' t&e c(rrent in t&e &i'& press(re in)(ction
*otor n) t&e vi0rtion sensor/ *es(rin' t&e vi0rtion n) t&e te*pert(re sensor/ *es(rin' t&e
te*pert(re n) t&e prtil )isc&r'e sensor l*p *es(rin' t&e prtil )isc&r'e (t&ree p&se) re
connecte), !c& sensor si'nl t&e )i'itl si'nl processin' n) opti*l )i'nosis l'orit&* is
trns*itte) 3it& t&e co*p(ter cp0le o- 3ire t&e re*ote *onitorin' )i'nosis t&e )i'nosis res(lt it
psses, In t&t 3. t&e correct stte s(pervisin' n) )i'nosis o- t&e in)(ction *otor esil. cn 'et
cco*plis&e) in t&e lon' )istnce,
In t&is 3./ in t&e lon' )istnce/ s t&e )i'nosis o- t&e &i'& press(re in)(ction *otor 'ets
cco*plis&e) t&ro('& t&e c0le trns*ission s t&e opertor per-or*s t&e s&i-t pproc&in' to t&e
)irect &i'& press(re in)(ction *otor to t&e e4istin' t&e pro0le* on s-et. cn 0e solve),
Dec'ip)io" of Em,o#ime")
Herein-ter/ speci-icll. t&e pre-erre) e*0o)i*ent o- t&e present invention )eci)es to 0e e4pline)
3it& re-erence to t&e ttc&e) vie3,
$&e present invention is to provi)e &i'& press(re in)(ction *otor on+line )i'nosis pprt(s n)
*et&o) *o(ntin' t&e sensor )etectin' t&e c(rrent/ t&e vi0rtion/ t&e te*pert(re/ t&e prtil
)isc&r'e to t&e &i'& press(re in)(ction *otor n) 'ivin' )i'nosis o- t&e stte o- t&e in)(ction
*otor n) -or *onitorin' t&e )i'nosis res(lt in t&e lon' )istnce t&ro('& t&e c0le trns*ission,
Cirstl./ t&e &r)3re con-i'(rtion -or t&e on+line )i'nosis o- t&e &i'& press(re in)(ction *otor
ccor)in' to t&e present invention is *)e to 0e e>(l to t&e step si)e ne4t,
A-ter *es(re) stt(s in-or*tion (t&e c(rrent/ vi0rtion/ te*pert(re/ t&e prtil )isc&r'e etc)
si'nllin' )t is trns*itte) in t&e si'nl *es(re*ent pprt(s in 3&ic& t&e &r)3re
con-i'(rtion -or t&e on+line )i'nosis o- t&e &i'& press(re in)(ction *otor ccor)in' to t&e present
invention ttc&e) is instlle) t t&e &i'& press(re in)(ction *otor (27) in or)er to )etect t&e
opertin' stte o- t&e in)(ction *otor n) si'nl *es(re*ent pprt(s t&ro('& t&e c0le
trns*ission it is t&e stte o- t&e *(ltiple electric *otors )ivi)e) (sin' t&e #+#o)in' conversion o- t&e
l'orit&* nl.5in' t&is n) cn 'ive )i'nosis o- t&e stte o- t&e in)(ction *otor into t&e
*onitorin' n) t&e online *onitorin' s.ste* )i'nose),
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KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
$&e c(rrent sensor (22)/ t&e vi0rtion sensor (28) *es(rin' t&e vi0rtion/ t&e te*pert(re sensor
(21) *es(rin' t&e te*pert(re (R$D)/ n) t&e prtil )isc&r'e sensor (29) *es(rin' t&e prtil
)isc&r'e (t&ree p&se) re incl()e) in or)er to )etect t&e opertin' stte o- t&e in)(ction *otor in
t&e &i'& press(re in)(ction *otor (27), $&e c(rrent sensor (22) is t&e instlle) si'nl *es(re*ent
pprt(s n) *es(res t&e c(rrent on 2,
As t&e i*ple*enttion )oin' 3it& )esir0le/ it is *o(nte) on one (it is ccept0le even i- it *es(res
3it& 2 (pper r*) *on' t&ree p&se o(t'oin' line in 3&ic& t&e c(rrent sensor (22) e4ists in t&e
ter*inl 0o4 o- t&e &i'& press(re in)(ction *otor, $&e vi0rtion sensor (28) is *o(nte) on t&e
0erin' &o(sin' (2<) (psi)e o- t&e &i'& press(re in)(ction *otor (27), An) it is connecte) to t&ree
p&se o(t'oin' line e4istin' in t&e ter*inl 0o4 t t&e s*e ti*e/ so t&t *oreover/ t&e prtil
)isc&r'e sensor (29) *es(re t&ree p&se, $&e te*pert(re sensor (21) is *o(nte) on t&e inner
portion -i4e) position o- t&e electric *otor s t&e t&er*l co(pler or t&e R$D sensor,
At t&is ti*e/ it is econo*ic to (se t&e &ll sensor (-or e4*ple/ t&e $e6troni4 'rtit()e close) loop
t.pe) o- t&e cl*p t.pe (#l*p+t.pe) 3it& n e4cellent -re>(enc. c&rcteristic c(rrent sensors (22/
c(rrent sensor) *es(re t&e r0itrr. 2 p&se c(rrent o- t&e &i'& press(re in)(ction *otor,
In t&is 3./ t&e instlle) o(tp(t ter*inl o- ec& sensor (22/28/21/29) is connecte) to t&e si'nl
processin' circ(it (2=: si'nl con)itionin' circ(it),
$&e si'nl processin' circ(it (2=) incl()es t&e 'in control t&e inp(t si'nls -ro* ec& sensor
(22/28/21/29) is converte) into t&e )i'itl si'nl in t&e A:D converter (2;) n) t&e 'in control n)
-ilter circ(it etc, t&e si'nl serves to 0e -iltere),
At t&is ti*e/ t&e c&nnel 'in vl(e 3&ic& 0eco*es t&e si'nlin' pt& -ro* t&e sensor -or t&e 'in
control o- t&e si'nl processin' circ(it (2=) *. 0e re-erre) to t&e 0e )esir0le t&e 0n)pss -ilter
(0n)+pss -ilter) co*prise) o- *oreover/ t&e lo3 pss -ilter ("o3 pss -ilter/ -c D 976H5)/ s t&e -ilter
circ(it o- t&e si'nl processin' circ(it (2=) n) &i'& pss -ilter (Hi'& pss -ilter/ -D2H5 or 7,;H5) t&e
'in vl(es o- ec& c&nnel re or'ni5e) re (se) so t&t over volt'e protection circ(it -or t&e
circ(it protection 0e instlle) in *oreover/ t&e si'nl processin' circ(it (2=),
P!"#$ 8 %& 15
KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
$&e )etection si'nl o- t&e sensor in ec& o(tp(t ter*inl o- t&e si'nl processin' circ(it (2=) *. 0e
re-erre) to t&e 0e )esir0le t&e s.ste* is )opte) -or t&e i*prove*ent o- co**(niction velocit. 3it&
t&e )i'itl si'nl processin' pprt(s (DSE/ Di'il Si'nl Erocessor) s t&e prllel connecte) t.pe
t.pe t&e - / n) t&is A:D converter (2;) in 3&ic& t&e A:D converter (2;) -or c&n'in' to t&e )i'itl
si'nl is connecte) &ve to 0e t&e criticll. i*portnt prt ssocite) 3it& t&e resol(tion o- t&e
s.ste* n) 2= 0it (F27G) &s to 0e (se) in or)er to increse t&e -re>(enc. nl.sis ).n*ic rn'e o-
t&e *es(re*ent si'nl n) it or'ni5es so t&t ec& o(tp(t ter*inl o- t&e si'nl processin' circ(it
(2=)/ in ot&er 3or)s/ t&e c&nnel s*plin' *es(re in 877 6S : s (c&nnel) 3it& 0o(t 87,2 t&e -irst
p(0liction,
$&e $BS187G#11+2<7 cp0le o- t&e )i'itl si'nl processin' pprt(s (2@) is t&e clc(ltion less
t&n t&e 0se point is (se), An) t&e )i'itl -ilter o- t&e )i'itl si'nl processin' pprt(s t&e lo3
pss -ilter ("o3 pss -ilter/ -c D 976H5) is incl()e),
$&e RAB (87/ SRAB) in 3&ic& -ls& *e*or. (2A) &vin' 9 B0.tes cpcit. in 3&ic& 3&ile it is t&e
*e*or. -or t&e pr*eter stor'e incl()in' in)(ction *otor speci-iction (t&e rte) cpcit./ rte)
c(rrent/ rte) volt'e/ n(*0er o- rottions/ n) t&e ,) etc, in t&is )i'itl si'nl processin' pprt(s
(2@) t&e )i'nosis l'orit&* o- t&e &i'& press(re in)(ction *otor is *o(nte) &ve 18 B0.tes
()e-(lt) cpcit. 3&ic& stores *es(re*ent )t 0ein' connecte) n) recentl. recor)in' *oreover/
*es(re*ent )t -ro* t&e sensor s t&e *e*or. -or t&e 0(--er o- te*porr.+svin' onl. t&e
*es(re*ent res(lt n) -or o(tp(ttin' t&e l'orit&* ction res(lt in "#D is connecte),
At t&is ti*e/ t&e - in 3&ic& t&e speci-iction n) propert. o- t&e correspon)in' &i'& press(re in)(ction
*otor re recor)e) in t&e -ls& *e*or. (2A)/ n) t&e rn'e o- t&e *?or inp(t pr*eter t&e rte)
o(tp(t po3er/ rte) c(rrent/ n(*0er o- poles/ t&e n(*0er o- rottions D771eH 2I9 *trices/ *ins
-re>(enc./ 0erin' 0ll n(*0er/ t&e rottor slot n(*0er ' 2I1 *trices/ inp(t pr*eter is t&e
n(*0er o- poles o- 2 *otor: it cn 0e restricte) to 2J@/ 8 *ins -re>(enc.: <7H5/ =7H5 t3o 6in)s o-/
1, 0erin' 0ll n(*0er : = J 87/ 9, rottor slot n(*0er : 87 J =7,
$&e &i'& press(re in)(ction *otor *onitorin' )i'nosis l'orit&* o- t&e present invention s to
*onitorin' )i'nostic pro'r* per-or*in' t&e per-or*e) -/ n) t&is l'orit&*/ stores ll 6in)s o- t&e
vri0les -or t&e opertion o- t&e l'orit&* 3it& t&e -ls& *e*or. (2A) incl()in' t&e )i'itl si'nl
processor (2@) n) RAB (87) etc, It cn trns*it to t&e s.ste*, $&e stor'e 0o(t t&e res(lts
P!"#$ 9 %& 15
KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
or'ni5in' t&e pri*r. )t0se n) re *es(re) is -cilitte), An) t&e s.ste* is constr(cte) to t&e
c+ln'('e so t&t t&e (ser esil. (se,
As s&o3n in t&e *onitorin' )i'nosis l'orit&* t t&is ti*e is t&e -lo3c&rt o- t&e ttc&e) -i'(re </ it
is constr(cte) ccor)in' to t&e 6in) o- *es(re*ent )t o- ec& sensor to t&e )i--erent step,
$&t is/ it clc(ltes (sin' t&e n'(lr si'nl o- )t c>(irin' *4i*(* prtil )isc&r'e si5e (BEB)
(se) s *oreover/ t&e ins(ltion )i'nosis pr*eter o- t&e in)(ction *otor in cse o- t&e prtil
)isc&r'e si'nl t&e ti*e (#rest Cctor/ K(rtosis/ Ee6/ RBS)/ n) t&e -re>(enc. )o*in )e-or*it.
)i'nostic pr*eter re rec6one) )t t&e slip n) '.ro -re>(enc. o- t&e in)(ction *otor re
clc(lte) in cse o- t&e c(rrent/ n) t&e vi0rtor. si'nl -ter )oin' t&e cpt(re) (sin' ec& si'nl
n) prtil )isc&r'e 'enertion ener'. (EO!), An) in or)er to 'rsp t&e in)(ction *otor inner
te*pert(re in cse o- t&e te*pert(re si'nl t&e s(ccessive *etrolo'. is *onitore), In t&t 3.
ec& si'nl clssi-iction )i'nostic pr*eter 3&ic& in t&is 3./ is clc(lte) is s.nt&esi5e) n) t&e
)e-or*it. o- t&e in)(ction *otor cn 0e co*pre&ensivel. )eter*ine),
In t&e *enti*e/ it is t&e pprt(s -or in)ictin' t&e )i'nosis l'orit&* res(lt o- 0ein' *)e in t&e
)i'itl si'nl processin' pprt(s (2@), "#D )isplies (82/ )ispl.) re incl()e), An) t&e in)(ction
*otor speci-iction inp(t n) )i'nosis res(lt t&is "#D )ispl. re )ispl.e), $&e *ove*ent o-
-(nction nor*lit. n) error l*p )ispl. etc, re )ispl.e), An) *oreover/ t&e s.ste* opertion step
is in)icte) 0. 8 step o- )t c>(isition co*pletion *on' )t c>(isition pro'ressin' )t
c>(isition occ(rrence cn 0e i)enti-ie), $&e te*pert(re *es(re) 3it& n)/ t&e te*pert(re
sensor is in)icte),
Boreover/ t&e co*p(ter (88) -or t&e on+line )i'nosis n) *onitorin' re instlle) in t&e re*ote
loction (t&e plce 3&ere t&e )i'nosis 3or6 person cn 0e on t&e per*nent )(t.) -r seprte)
-ro* t&e &i'& press(re in)(ction *otor, An) t&is co*p(ter is connecte) to t&e )i'itl si'nl
processin' pprt(s (2@) n) nor*l c0le trns*ission, Bes(re*ent )t n) l'orit&* ction
res(lt re o(tp(tte) 3&ile 'ivin' n) t6in' )t (sin' t&e )i'itl si'nl processin' pprt(s (2@)
n) c0le trns*ission,
Here/ t&e &i'& press(re in)(ction *otor on+line test *et&o) o- t&e present invention -or )oin' 0se)
on t&e 0ove+)escri0e) con-i'(rtion/ is s -ollo3s,
P!"#$ 10 %& 15
KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
Cirstl./ t&e step o- c>(irin' )t re prece)e) -ro* ec& sensor *o(nte) on &i'& press(re in)(ction
*otor (27),
$&t is/ in vi0rtion sensor (28) *o(nte) on t&e si'nl/ )etectin' t&e c(rrent 2 p&se in t&e c(rrent
sensor (22) connecte) *on' t&ree p&se o(t'oin' line e4istin' in t&e ter*inl 0o4 o- t&e &i'&
press(re in)(ction *otor to one (it is ccept0le even i- it *es(res 3it& 2 (pper r*) n) 0erin'
&o(sin' (2<) (psi)e/ -ter t&e si'nl/ )etectin' t&e vi0rtion o- t&e in)(ction *otor n) t&e si'nl/
)etectin' t&ree p&se prtil )isc&r'e in t&e prtil )isc&r'e sensor (29) connecte) to t&ree p&se
o(t'oin' line o- t&e ter*inl 0o4 n) t&e si'nl *es(rin' t&e rel+ti*e te*pert(re c&n'e in t&e
te*pert(re sensor (21) instlle) t t&e -i4e) position o- t&e in)(ction *otor re inp(t to t&e si'nl
processin' circ(it (2=) n) t&e 'in control n) si'nl -ilterin' re *)e t&e inp(t si'nls -ro* ec&
sensor (22/28/21/29) is o(tp(tte) to t&e A:D converter (2;),
Ne4t/ in t&e inp(t si'nls -ro* ec& sensor (22/28/21/29) is t&e A:D converter (2;)/ -ter it is
trns-or*e) to t&e )i'itl si'nl t&e )i'itl si'nl is inp(tte) to t&e )i'itl si'nl processin' pprt(s
(2@),
S(0se>(entl./ t&e &i'& press(re in)(ction *otor *onitorin' )i'nosis l'orit&* o- t&e present
invention is per-or*e) 0. t&e -ls& *e*or. (2A) incl()in' t&e )i'itl si'nl processor (2@) n) RAB
(87) etc, li6e t&e ne4t,
$&e te*pert(re si'nl processin' )etecte) -ro* t&e te*pert(re sensor (21) *onitors t&e
te*pert(re *es(re*ent vl(e o- t&e &i'& press(re in)(ction *otor 0. t&e consec(tivel., $&e
*onitore) res(lt is trns*itte) to t&e co*p(ter (88) t&ro('& t&e c0le trns*ission n) t&e
te*pert(re *es(re*ent vl(e is )ispl.e) in t&e "#D )ispl. (82), In t&t 3. t&e te*pert(re
c&n'e ten)enc. o- t&e in)(ction *otor is nl.5e) in t&e lon' )istnce,
$&e slip n) '.ro -re>(enc. o- t&e )i'nostic o0?ect electric *otor re clc(lte) 0se) on t&e
c(rrent n) t&e vi0rtor. si'nl )etecte) -ro* t&e c(rrent sensor (22) n) vi0rtion sensor (28),
P!"#$ 11 %& 15
KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
$&t is/ in cse o- t&e c(rrent si'nl/ t&e slip n) '.ro -re>(enc. re clc(lte) (sin' t&e RSH (Rotor
Slot Hr*onic), $&e o0tine) vi0rtor. si'nl is converte) in cse o- t&e vi0rtor. si'nl 3it& CC$ n)
t&e '.ro -re>(enc. is t&e s*e (se) -ter )oin' t&e e4trction n) slip is pro)(ce),
In t&is 3./ t&e )e-ect t.pe )i'nostic pr*eter o- t&e electric *otor incl()in' t&e &i'& press(re
in)(ction *otor )e-ect t.pe )i'nostic pr*eter (sin' t&e clc(lte) slip n) '.ro -re>(enc./ in
ot&er 3or)s/ t&e rotor 0r )e-or*it./ 0erin' )e-or*it./ n) t&e eccentricit. )e-or*it. etc is rec6one),
Speci-icll./ it sves -ro* t&e -ollo3in' -or*(l 2 (sin' t&e slip 3&ic& t&e )e-ect -re>(enc. is vil0le
t t&e -or*er step 3&ile t&e rotor - )e-or*it. )i'nostic pr*eter is )eter*ine) to t&e si'nl
*plit()e t t&e )e-ect -re>(enc. in 3&ic& t&e con-(sion si'nl is 'enerte) in t&e 'enertion o- t&e
rotor - )e-ect,
$&e - 7 in t&e e>(tion 2: po3er so(rce s(ppl. -re>(enc. s: slip 6: 2/8/1/ n) t&e ,
An) in t&e )e-ect -re>(enc. in 3&ic& t&e rotor eccentricit. )e-or*it. )i'nostic pr*eter t&e
con-(sion si'nl is 'enerte) in t&e 'enertion o- t&e rotor eccentricit. )e-ect/ 3&ile 0ein' )eter*ine)
to t&e si'nl *plit()e it sves -ro* t&e -ollo3in' -or*(l 8 (sin' t&e slip 3&ic& t&e )e-ect -re>(enc.
is vil0le t t&e -or*er step,
$&e - 7 in t&e e>(tion 8: po3er so(rce s(ppl. -re>(enc. s: slip/ n) t&e n 3s : 2/8/1/ ,,,, R: rotor - slot
n(*0er E: t&e polr pir >(ntit./ n) t&e n ) :7 (t&e eccentricit. it sttics)/ 2(t&e eccentricit. it
).n*ics),
Ne4t/ in t&e )e-ect -re>(enc. in 3&ic& t&e 0erin' -il(re )i'nostic pr*eter t&e con-(sion si'nl is
'enerte) in t&e 0erin' -il(re 'enertion/ it is )eter*ine) to t&e si'nl *plit()e, An) it sves -ro*
t&e -ollo3in' -or*(l 1 n) !>(tion 9 (sin' t&e '.ro -re>(enc. 3&ic& t&e )e-ect -re>(enc. is
vil0le t t&e -or*er step,
P!"#$ 12 %& 15
KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
As t&e e>(tion 1 is t&e )e-ect -re>(enc. in t&e inner 0erin' rin' )e-or*it. N: t&e 0erin' 0ll
n(*0er/ n) t&e - r : '.ro -re>(enc. %D: 0erin' 0ll )i*eter ED: t&e 0erin' pitc& )i*eter/ n)
K:contct n'le('enerll./ 7),
As t&e e>(tion 9 is t&e )e-ect -re>(enc. in t&e 0erin' o(ter rce )e-or*it. N: t&e 0erin' 0ll
n(*0er/ n) t&e - r : '.ro -re>(enc. %D: 0erin' 0ll )i*eter ED: t&e 0erin' pitc& )i*eter/ n)
K:contct n'le('enerll./ 7),
In t&e *enti*e/ t&ree p&se prtil )isc&r'e si'nl processin' )etecte) -ro* t&e prtil )isc&r'e
sensor (29) incl()es BEB o- t&ree p&se prtil )isc&r'e si'nl/ n) process o- nl.5in' t&e
ten)enc. it clc(ltes,
$&t is/ t&e *4i*(* prtil )isc&r'e si5e (BEB) n) prtil )isc&r'e 'enertion ener'. (EO!)
re pro)(ce) 0se) on t&e prtil )isc&r'e si'nl, It reco'ni5es t&t t&e ins(ltor o- t&e in)(ction
*otor etc, is )*'e) i- t&e clc(lte) ret(rn vl(e is over t&e re-erence vl(e !! n) t&e -ollo3in'
rrn'e*ent is t6en or t&e prtil )isc&r'e )e'r)tion -ctor is 'rspe) on n) t&e preventive
*intennce is per-or*e),
In t&is 3./ t&e &i'& press(re in)(ction *otor *onitorin' )i'nosis l'orit&* o- t&e present invention
is per-or*e) 0se) on &r)3re incl()in' t&e -ls& *e*or. (2A) incl()in' t&e )i'itl si'nl processor
(2@) n) RAB (87) etc, $&e ret(rn vl(es re trns*itte) to t&e co*p(ter (88) t&ro('& t&e c0le
trns*ission, An) t&e opertor t&(s en-orces t&e in)(ction *otor )i'nostic pro'r* instlle) t t&e
co*p(ter (88), All 6in)s o- t&e sttes o- t&e in)(ction *otor re n) )i'nose 3tc&e) in t&e lon'
)istnce,
It ttc&es, An) -i'(re = s&o3s t&e *in e4ec(tion screen o- t&e in)(ction *otor )i'nostic pro'r*,
$&e )e-or*it. o- t&e electric *otor selection 3in)o3/ 3&ic& cn prctice t&e opertion n) )i'nosis
0o(t t&e correspon)in' &i'& press(re in)(ction *otor it *nip(ltes t&e &i'& press(re in)(ction
*otor 27 (UNI$ H2 J UNI$ H27) it 0rie-l. loo6s into t&e con-i'(rtion o- t&e pro'r* -or t&e in)(ction
*otor )i'nosis o- t&e present invention 3it& re-erence to -i', = n) t&e prtil )isc&r'e nl.sis
P!"#$ 13 %& 15
KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
3in)o3/ s&o3in' BEB n) EO! vl(e o- t&ree p&se prtil )isc&r'e si'nl *es(re) in t&e
electric *otor n) t&e c(rrent *es(re) in t&e electric *otor n) c(rrent n) t&e vi0rtion si'nl
nl.sis 3in)o3/ s&o3in' t&e Bin/ t&e B4/ t&e Aver'e/ t&e RBS vl(e 0o(t t&e vi0rtor. si'nl
n) *otor is t&e 3&ere incl()e )t 0(tton 3in)o3 etc cp0le o- t&e 3in)o3 selection o- 1 incl()in'
t&e c(rrent/ inp(ttin' t&e strt/ -or strtin' t&e )i'nosis l'orit&* n) ter*intin' t&e stop 0(tton n)
0sic in-or*tion (t&e electric *otor *o)el/ cpcit./ volt'e/ c(rrent/ n(*0er o- poles/ *ins
-re>(enc./ rte) spee)/ rottor slot n(*0er/ 0erin' 0ll n(*0er or t&e roller 0erin' )i*ension/ n)
t&e sensitivit. o- t&e vi0rtion sensor n) c(rrent) o- t&e electric *otor incl()in' t&e electric *otor
)r3in' 3in)o3 3&ic& in-or*s t&ro('& )r3in' 3&et&er t&e c>(ires )t, #(rrent/ 3s 'enerte) or
not n) t&e option -(nction 3in)o3 -or t&e o--set 0o(t t&e vi0rtor. si'nl n) 'in vl(e set/ )t
vie3/ t&e )etil nl.sis/ ten)enc. )t etc, speci-icll. t&e )i'nosis res(lt is loo6e) t,
In t&is 3./ in t&e &i'& press(re in)(ction *otor/ t&e *es(re*ent o- o0tinin' t&e prtil )isc&r'e
si'nl on t&e c(rrent/ vi0rtion/ te*pert(re/ 1 is strte), A-ter )t is trns*itte) to t&e
co**(niction -ter t&e *es(re*ent is co*plete) it (ses o- t&e )i'nosis l'orit&*, $&e )i'nosis
0o(t t&e correspon)in' electric *otor incl()in' t&e prtil )isc&r'e nl.sis 3in)o3/ t&e c(rrent
n) vi0rtion si'nl nl.sis etc, cn 0e esil. per-or*e) in t&e lon' )istnce, $&e opertion li6e t&e
or *ore is store) 3it& repetin' per-or*nce, $&e contin(o(s poll(tion *onitorin'/ n) t&e )i'nosis
n) &istor. cn 0e *n'e) 0o(t t&e )e-or*it. o- t&e &i'& press(re in)(ction *otor,
$&t is/ it clc(ltes (sin' t&e n'(lr si'nl o- )t c>(irin' *4i*(* prtil )isc&r'e si5e (BEB)
(se) s *oreover/ t&e ins(ltion )i'nosis pr*eter o- t&e in)(ction *otor in cse o- t&e prtil
)isc&r'e si'nl t&e ti*e (#rest Cctor/ K(rtosis/ Ee6/ RBS)/ n) t&e -re>(enc. )o*in )e-or*it.
)i'nostic pr*eter re rec6one) )t t&e slip n) '.ro -re>(enc. o- t&e in)(ction *otor re
clc(lte) in cse o- t&e c(rrent/ n) t&e vi0rtor. si'nl -ter )oin' t&e cpt(re) (sin' ec& si'nl
n) prtil )isc&r'e 'enertion ener'. (EO!), An) in or)er to 'rsp t&e in)(ction *otor inner
te*pert(re in cse o- t&e te*pert(re si'nl t&e s(ccessive *etrolo'. is *onitore), In t&t 3.
ec& si'nl clssi-iction )i'nostic pr*eter 3&ic& in t&is 3./ is clc(lte) is s.nt&esi5e) n) t&e
)e-or*it. o- t&e in)(ction *otor cn 0e co*pre&ensivel. )eter*ine),
$'ief e-pla"a)io" of )!e #'a.i"&
Ci'(re 2 is sc&e*tic )i'r* -or t&e con-i'(rtion o- t&e &i'& press(re in)(ction *otor on+line
)i'nosis pprt(s/ n)
P!"#$ 14 %& 15
KR20130041572 COMPLEX CONDITION DIAGNOSIS DEVICE AND METHOD FOR INDUCTION
MOTOR USING ON-LINE TECHNIQUE
ccor)in' to t&e invention Ci'(re 8 is 0loc6 )i'r*/ n)
s&o3in' t&e con-i'(rtion o- t&e &i'& press(re in)(ction *otor on+line )i'nosis pprt(s ccor)in'
to t&e present invention Ci'(re 1 is p&oto'rp&/ n)
s&o3in' t&e e4*ple 0(il)in' t&e &i'& press(re in)(ction *otor on+line )i'nosis pprt(s
ccor)in' to t&e present invention in -ct Ci'(re 9 is p&oto'rp&/ n)
-or ill(strtin' t&e str(ct(re -or ttc&in' sensor o- t&e &i'& press(re in)(ction *otor on+line )i'nosis
pprt(s ccor)in' to t&e present invention Ci'(re < is -lo3c&rt/ n)
-or ill(strtin' t&e &i'& press(re in)(ction *otor on+line test *et&o) ccor)in' to t&e present
invention Ci'(re = is t&e pro'r* *in screen -or &i'& press(re in)(ction *otor on+line )i'nosis
pprt(s n) *et&o) ccor)in' to t&e present invention re en-orce),
Diclaime'
($&e )oc(*ent pro)(ce) 0. (sin' t&e &i'&+tec& *c&ine trnsltion s.ste* -or t&e ptent n)
science L tec&nolo'. litert(re, $&ere-ore/ t&e )oc(*ent cn incl()e t&e *istrnsltion/ n) it s&o(l)
not 0e (se) s trnsltion 0. pro-essionl trnsltor, We &ol) no le'l li0ilit. -or inconsistenc. o-
*istrnsltion/ prtil o*ission/ n) )t 'enerte) 0. -et(re o- s.ste* n) net3or6, We 3o(l) li6e
to in-or* .o( t&t t&e )oc(*ent cnnot 0e re'enerte)/ copie)/ n) )istri0(te) 0. 0ein' store) in D%
n) s.ste* -or (n(t&ori5e) 'enerl p(0lic 3it&o(t o(r consent,)
P!"#$ 15 %& 15