LT Cable Sizing Design As Per15% Drop)

HZL-BTN-ELE-DS-SY-037
LT CABLE SIZING CALCULATION

PMCC TO MCC INCOMER
1.00 INPUT DATA
1.01 Feeder Load
460
kW
1.02 Voltage rating
VT
0.415
kV
1.03 Length of the cable
50
1.04 AC resistance of the cable at 90C
0.129
1.05 Reactance of the cable at 50Hz
0.0705 / km
1.06 Allowable Voltage Drop
1.07 Current derating factor
0.65
/ km
%
2.00 Calculation
2.01 Full load current rating of the Feeder
IFL
3 x V
460 / 0.8
3 x 0.415
800
Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size
Rating factor for Ambient

Temperature 35C
Current Rating at 35C
300
1.0
455 A
(Ref : Power Engineers Handbook 25.66, Table 57)

Factor for grouping of cables
= 0.86
Reduction Factor
0.9
Factor for Non leaner loads
0.8
= 0.65
Total factor to be applied for arriving at the capacity
= 455x3x0.65
2.03 current carrying capacity of 300sq.mm,3Run cable
887 A
3.00 Check for voltage drop

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
800
240
50
1.94
1.94
((0.000129 x 0.8) + (0.0000705 x 0.6))
100
0.81
With in the permissible limits of 5% voltage drop hence ok

3.02 Short Time rating of the Cable
s
300
Iw
(ACB Operated)
=
=
= 22.7 KA/0.2Sec
13.2xt
13.2*1
3.03
3 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected
2 of 284
PMCC TO Crusher Building EOT Crane
1.00 INPUT DATA
1.01 Feeder Load
76.5
kW
1.02 Voltage rating
VT
0.415
kV
45
0.409
0.0724 / km
/ km
1.06 Allowable Voltage Drop at Normal Running Cond.
2.5
1.07 Allowable Voltage Drop at Starting Condition
15
1.08 Current derating factors
0.65
2.00 Calculation
76.5 / 0.8
P
IFL
=
3 x V x
2.02
140
0.95x3 x 0.415
Size of 95 Sq.mm 3.5core Aluminium cable is selected for checking.

Cable size
Temperature 35C
95
1.0
221 A

= 0.86
Reduction Factor
0.9
Factor for Non linear loads
0.8
= 0.65
= 221x1x0.65
2.03 Current carrying capacity of 95 sq.mm1 Run Cable
= 144

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
Voltage Drop at Normal Running Condition

140
Vdrop
((0.000409 x 0.8) + (0.0000724 x 0.6))
x
1
Vdrop
%Vdrop
2.335
2.335
240
V
x
100
0.98
With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current
DOL or Squirrel Cage
840
( 6 Times the full load current)
3 of 284
45
Drop at the time of Starting
840
Vdrop
((0.000409 x 0.8) + (0.0000724 x 0.6))
45
1
Vdrop
%Vdrop
14.01
14.01
240
100
5.84
With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage
Iw
95
13.2xt
= 16.1
13.2*.2
(Fuse Operated)
KA/0.2Sec
3.04 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected
PMCC TO Conveyor 01
1.00 INPUT DATA
1.01 Feeder Load
132
kW
1.02 Voltage rating
VT
0.415
kV
165
0.129
0.0705 / km
/ km
1.06 Allowable Voltage Drop at Normal running Cond.
2.5
15
0.65
2.00 Calculation
132 / 0.8
P
IFL
=
3 x V x
2.02
242
0.95x3 x 0.415

Cable size
Temperature 35C
300
1.0
455 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
Total factor to be applied for arriving the capacity
= 455x1x0.65
=
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
4 of 284
296 A
Where,
cos
0.8 (Assumed)
sin
0.6

242
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
165
1
Vdrop
%Vdrop
5.81
5.81
240
100
2.43

= 1452 A

1452
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
165
1
Vdrop
%Vdrop
34.859
34.859
240
100
14.53

Iw
300
13.2xt
KA/Sec
= 22.7
13.2*1
(Fuse Operated)
PMCC TO Conveyor 02
1.00 INPUT DATA
1.01 Feeder Load
90
kW
1.02 Voltage rating
VT
0.415
kV
270
0.264
0.0716 / km
/ km
1.06 Allowable Voltage Drop at Normal running cond.
2.5
15
0.65
2.00 Calculation
P
IFL
90 / 0.8
=
3 x V x
165
0.95x3 x 0.415
5 of 284
2.02
Cable size

Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
380 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

165
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
270
2
Vdrop
%Vdrop
5.661
5.661
240
100
2.36

990

990
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
270
2
Vdrop
%Vdrop
33.968
33.968
240
100
14.16

Iw
s
13.2xt
150
13.2*.2
= 25.4
KA/0.2Sec
(Fuse Operated)
6 of 284
PMCC TO Conveyor 12 - Stream 2 Feed conveyor
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
305
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
75 / 0.8
3 x V x
137
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
380 A

3.01 Voltage drop
Vdrop
3 x IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6

137
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
2
Vdrop
%Vdrop
5.31
5.31
240
V
x
100
2.22

Check for Starting Current
822
7 of 284
305
822
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
305
2
Vdrop
%Vdrop
31.86
31.86
240
100
13.28

Iw
150
13.2xt
= 25.4
13.2*.2
KA/0.2Sec
(Fuse Operated)
PMCC TO AUX. SWITCH BOARD
1.00 INPUT DATA
1.01 Feeder Load
230
kW
1.02 Voltage rating
VT
0.415
kV
25
0.21
/ km
0.0718 / km
0.65
2.00 Calculation
IFL
P
3 x V
230 / 0.8
3 x 0.415
400
Size of 185 Sq.mm 4 core Aluminium cable is selected for checking.

2.02
Cable size

Temperature 35C
185
1.0
337 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 337x2x0.65
=
3.01 Voltage drop
Vdrop
IFL
n
x (R cos + X sin) x
8 of 284
438 A
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
400
2
1.055
((0.00021 x 0.8) + (0.0000718 x 0.6))
25
1.055
240
100
0.44

Iw
3.03
185
13.2xt
KA/0.2Sec
= 31.3
13.2*.2
(Fuse Operated)
MCC TO PRIMARY GYRATORY CRUSHER LOCAL PANEL
1.00 INPUT DATA

1.01 Feeder Load
1.02 Voltage rating
P
VT
=
=
40.2
0.415
35
1.11
=
=
kW
kV
m
/ km
0.0783 / km
5
2.00 Calculation
40.2 / 0.8
P
IFL
=
3 x V x
2.02
74
0.95x3 x 0.415

Cable size
Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
= 0.9
= 0.8
Total factor to be applied for arriving the capacity = 0.65
= 117x1x0.65
= 76
A
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
9 of 284
74
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
35
1
Vdrop
%Vdrop
2.422
2.422
240
100
1.01

s
35
Iw
=
=
= 5.93 KA/0.2Sec
13.2xt
13.2*.2
(Fuse Operated)
3.03 CABLE SIZE :

1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected
PRIMZRY GYRATOR CRUSHER SPIDER LUBRICATION SYSTEM
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
1.02 Voltage rating
VT
0.415
kV
15
2.44
/ km
0.0808 / km
2.5
15

2.00 Calculation
0.65
P
IFL
1.5 / 0.8
=
3 x V x
=
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46 A
=
2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
10 of 284
Where,
cos
0.8 (Assumed)
sin
0.6

3
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
15
1
Vdrop
%Vdrop
0.09
0.09
240
100
0.04

18

18
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
15
1
Vdrop
%Vdrop
0.54
0.54
240
100
0.23

Iw
16
13.2xt
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected
PRIMARY GYRATOR CRUSHER OVER PRESSURE DUST SYSTEM AIR BLOWER
1.00 INPUT DATA
1.01 Feeder Load
1.1
kW
1.02 Voltage rating
VT
0.415
kV
15
2.44
/ km
0.0808 / km
2.5
15

2.00 Calculation
0.65
P
IFL
1.1 / 0.8
=
3 x V x
=
0.95x3 x 0.415
11 of 284
2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

2
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
15
1
Vdrop
%Vdrop
0.06
0.06
240
100
0.03

12

12
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
15
1
Vdrop
%Vdrop
0.36
0.36
240
100
0.15


Iw
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
12 of 284
Primary Gyratory Crusher lube pump
1.00 INPUT DATA
1.01 Feeder Load
5.6
kW
1.02 Voltage rating
VT
0.415
kV
15
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.6 / 0.8
=
3 x V x
2.02
0.95x3 x 0.415
Size of Sq.mm 3.5core Aluminium cable is selected for checking.

Cable size
Temperature 35C
16
70 A
1.0

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
Vdrop
%Vdrop
0.3
0.3
240
V
x
100
0.13

60
13 of 284
15

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
15
1
Vdrop
%Vdrop
1.8
1.8
240
100
0.75


Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Primary Gyratory Crusher lube oil heater
1.00 INPUT DATA
1.01 Feeder Load
1.02 Voltage rating
P
VT
=
=
2
0.415
15
2.44
kW
kV
m
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
2 / 0.8
=
3 x V x
=
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
= 70x1x0.65
=
14 of 284
46
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

4
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
15
1
Vdrop
%Vdrop
0.12
0.12
240
100
0.05

24

24
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
15
1
Vdrop
%Vdrop
0.72
0.72
240
100
0.3

Iw
s
13.2xt
16
13.2*.2
KA/0.2Sec
= 2.71
(Fuse Operated)
primary gyratory crusher air/oil coolers
1.00 INPUT DATA
1.01 Feeder Load
11
kW
1.02 Voltage rating
VT
0.415
kV
15
2.44
/ km
0.0808 / km
2.5
15
0.65
15 of 284
2.00 Calculation
P
IFL
11 / 0.8
3 x V x
20
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

20
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
15
1
Vdrop
%Vdrop
0.6
0.6
240
V
x
100
0.25

120

120
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
15
1
Vdrop
%Vdrop
3.601
3.601
240
100
1.51

16 of 284
Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
MPS PUMP FOR MPS SYSTEM
1.00 INPUT DATA
1.01 Feeder Load
kW
1.02 Voltage rating
VT
0.415
kV
15
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
4 / 0.8
=
3 x V x
=
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
179 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
116 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

7
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
17 of 284
15
Vdrop
%Vdrop
0.21
0.21
240
100
0.09

42

42
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
15
1
Vdrop
%Vdrop
1.26
1.26
240
100
0.53

Iw
16
13.2xt
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
Primary Crusher Product Apron Feeder (VFD)
1.00 INPUT DATA
1.01 Feeder Load
55
kW
1.02 Voltage rating
VT
0.415
kV
50
0.565
/ km
0.074
/ km
15
0.65
2.00 Calculation
P
IFL
55 / 0.8
=
3 x V x
101
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
70
1.0
179 A
18 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
116 A
=
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

101
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
50
1
Vdrop
%Vdrop
2.507
2.507
240
100
1.05

For VFD
152
A ( 1.5 Times the full load current)

Vdrop
Vdrop
%Vdrop
151.5
1
3.76
((0.000565 x 0.8) + (0.000074 x 0.6))
50
3.76
240
100
1.57

Iw
s
13.2xt
70
13.2*.2
= 11.9
(Fuse Operated)
KA/0.2Sec
Metal Detector conveyor 1
1.00 INPUT DATA
1.01 Feeder Load
0.04
kW
1.02 Voltage rating
VT
0.415
kV
165
2.44
/ km
19 of 284
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
0.04 / 0.9
=
3 x V x
2.02
0.065
0.95x3 x 0.415
Size of Sq.mm 3.5core Aluminium cable is selected for checking.

Cable size
Temperature 35C
16
70 A
1.0

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

0.065
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
165
1
Vdrop
%Vdrop
0.021
0.021
240
100
0.01

= 0.39 A

0.39
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
Vdrop
%Vdrop
0.129
0.129
240
V
x
100
=
20 of 284
0.06
165
Iw
16
13.2xt
(Fuse Operated)
KA/0.2Sec
= 2.71
13.2*.2
MCC TO BELT MAGNET CONVEYOR 01 - BELT DRIVE
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
165
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
3.7 / 0.8
=
3 x 0.415
3 x V x
2.02

Cable size
Temperature 35C
16
70 A
1.0

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
= 46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

6
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
21 of 284
165
Vdrop
%Vdrop
1.98
1.98
240
100
0.83

36

36
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
165
1
Vdrop
%Vdrop
11.883
11.883
240
100
4.96

Iw
16
13.2xt
KA/0.2Sec
= 2.71
13.2*.2
(Fuse Operated)
Primary Crusher area spillage pump
1.00 INPUT DATA
1.01 Feeder Load
30
kW
1.02 Voltage rating
VT
0.415
kV
36
1.11
/ km
0.0783 / km
2.5
15
0.65
55
2.00 Calculation
30 / 0.8
P
IFL
=
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8
22 of 284
= 0.65
= 117x1x0.65
76

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

55
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
36
1
Vdrop
%Vdrop
1.851
1.851
240
100
0.78

330

330
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
36
1
Vdrop
%Vdrop
11.108
11.108
240
100
4.63


Iw
s
13.2xt
35
13.2*.2
= 5.93
(Fuse Operated)
KA/0.2Sec
Apron Feeder Ventilation System Exhaust Fan
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
60
2.44
1.06 Allowable Voltage Drop at normal running cond.

23 of 284
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
=
0.95x3 x 0.415
3 x V x

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
60
1
Vdrop
%Vdrop
1.2
1.2
240
V
x
100
0.5

60

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
Vdrop
%Vdrop
7.202
7.202
240
100
3.01

24 of 284
60
Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Apron Feeder Ventilation System Supply Fan
1.00 INPUT DATA
1.01 Feeder Load
11
kW
1.02 Voltage rating
VT
0.415
kV
60
2.44
/ km
0.0808 / km
2.5
15
0.65
20
2.00 Calculation
11 / 0.8
P
IFL
=
0.95x3 x 0.415
3 x V x

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

20
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
25 of 284
60
Vdrop
%Vdrop
2.401
2.401
240
100
1.01

120

120
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
60
1
Vdrop
%Vdrop
14.403
14.403
240
100
6.01

Iw
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
CV - 01 Ventilation System Exhaust Fan
1.00 INPUT DATA
1.01 Feeder Load
2.2
kW
1.02 Voltage rating
VT
0.415
kV
165
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.2 / 0.8
P
IFL
=
0.95x3 x 0.415
3 x V x
Size of 16 Sq.mm 4core Aluminium cable is selected for checking.

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8

26 of 284
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

4
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
165
1
Vdrop
%Vdrop
1.32
1.32
240
100
0.55

24

24
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
165
1
Vdrop
%Vdrop
7.922
7.922
240
100
3.31

Iw
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
CV - 01 Ventilation System Supply Fan
1.00 INPUT DATA
1.01 Feeder Load
2.2
kW
1.02 Voltage rating
VT
0.415
kV
165
2.44
/ km
0.0808 / km
2.5
15
0.65
27 of 284
2.00 Calculation
P
IFL
2.2 / 0.8
=
=
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

4
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
165
1
Vdrop
%Vdrop
1.32
1.32
240
V
x
100
0.55

24

24
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
165
1
Vdrop
%Vdrop
7.922
7.922
240
V
x
100
3.31

28 of 284
Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
COSP Ventilation Exhaust Fan
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
257
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
P
IFL
7.5 / 0.8
=
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
25
1.0
96 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
62

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

14
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
1
Vdrop
4.578
V
29 of 284
257
%Vdrop
4.578
240
100
1.91

84

84
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
257
1
Vdrop
%Vdrop
27.466
27.466
240
100
11.45

Iw
25
13.2xt
= 4.23
13.2*.2
(Fuse Operated)
KA/0.2Sec
COSP Ventilation Supply Fan
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
257
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
3.7 / 0.8
=
=
0.95x3 x 0.415
3 x V x

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
= 70x1x0.65
=
30 of 284
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

7
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
257
1
Vdrop
%Vdrop
3.599
3.599
240
100
1.5

42

42
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
257
1
Vdrop
%Vdrop
21.593
21.593
240
100

Iw
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
PCH AREA DSP PUMPS
1.00 INPUT DATA
1.01 Feeder Load
1.02 Voltage rating
P
VT
=
=
11
0.415
48
2.44
kW
kV
m
/ km
0.0808 / km
2.5
15
0.65
31 of 284
2.00 Calculation
P
IFL
11 / 0.8
3 x V x
20
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

20
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
48
1
Vdrop
%Vdrop
1.92
1.92
240
V
x
100
0.8

120

120
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
Vdrop
%Vdrop
11.523
11.523
240
V
x
100
4.81

32 of 284
48
Iw
16
= 2.71 KA/0.2Sec
(Fuse Operated)
13.2xt
13.2*.2
MOTORISED FLOPPER GATE
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
50
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
5.5 / 0.8
P
IFL
=
0.95x3 x 0.415
3 x V x

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46 A
=

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
33 of 284
50
Vdrop
%Vdrop
240
100
0.42

60

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
50
1
Vdrop
%Vdrop
6.001
6.001
240
100
2.51

Iw
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Conveyor 4 - Stokpile feed conveyor with tripper car
1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
334
0.21
/ km
0.0718 / km
2.5
15
0.65
82
2.00 Calculation
P
IFL
45 / 0.8
=
3 x V x
=
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
185
1.0
337 A

= 0.86
Reduction Factor
0.9
0.8

34 of 284
= 0.65
= 337x1x0.65
= 219 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6

82
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
334
1
Vdrop
%Vdrop
5.781
5.781
240
100
2.41

492

492
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
334
1
Vdrop
%Vdrop
34.686
34.686
240
100
14.46

Iw
s
13.2xt
185
KA/0.2Sec
= 31.3
13.2*.2
(Fuse Operated)
Tripper car
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
260
2.44
/ km
0.0808 / km
2.5
15
0.65
35 of 284
2.00 Calculation
P
IFL
3.7 / 0.8
=
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

7
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
260
1
Vdrop
%Vdrop
3.641
3.641
240
V
x
100
1.52

42

42
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
260
1
Vdrop
%Vdrop
21.845
21.845
240
100
9.11

36 of 284
Iw
16
13.2xt
KA/0.2Sec
= 2.71
13.2*.2
(Fuse Operated)
Wet Type Fan in PCH MCC
1.00 INPUT DATA
1.01 Feeder Load
2.23
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
2.23 / 0.8
=
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

4
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
Vdrop
0.16
V
37 of 284
20
%Vdrop
0.16
240
100
0.07
3.02 With in the Permissible limit of 2.5% voltage drop hence ok

24

24
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
1
Vdrop
%Vdrop
0.96
0.96
240
100
0.4

Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Water Pump in B03 - PMC - 112
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
1.02 Voltage rating
VT
0.415
kV
50
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
1.5 / 0.8
=
=
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8

38 of 284
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

3
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
50
1
Vdrop
%Vdrop
0.3
0.3
240
100
0.13

18

18
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
50
1
Vdrop
%Vdrop
1.8
1.8
240
100
0.75

Iw
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
GSS TO PCH MLDB
1.00 INPUT DATA
1.01 Feeder Load
100
1.02 Voltage rating
VT
0.415
kV
1100
0.129
/ km
0.0705 / km
0.65
39 of 284
kVA
2.00 Calculation
P
IFL
100
3 x V
139
3 x 0.415

2.02
Cable size

Temperature 35C
300
1.0
455 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 455x2x0.65
592 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
139
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
1100
2
Vdrop
%Vdrop
11.123
11.123
240
100
4.64

Iw
3.03
s
13.2xt
300
13.2*.2
= 50.8
(Fuse Operated)
KA/0.2Sec
PCH TRANSFORMER TO PMCC
1.00 INPUT DATA

1.01 Feeder Load
2000
KVA
1.02 Voltage rating
VT
0.433
kV
60
0.0648 / km
0.082
2.5
0.65
40 of 284
/ km
%
2.00 Calculation
P
IFL
2000
=
3 x V
2667
3 x 0.433
Size of 630 Sq.mm single core Aluminium cable is selected for checking.
2.02
Cable size

Temperature 35C
630
1.0
814 A
(Ref : KEI INDUSTRIES LIMITED CATALOG PG.NO. 79)

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 814x6x0.65
= 3175 A
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
2667
Vdrop
((0.0000648 x 0.8) + (0.000082 x 0.6))
60
6
Vdrop
%Vdrop
2.695
2.695
240
100
1.13

Iw
3.03
s
13.2xt
630
13.2*1
= 47.7
KA/1Sec
6 runs of 1.1kV grade, 3x1x630 sq.mm+ 3Runs for Neutral ,Al conductor, Armoured, XLPE
cable is selected
PCH TRANSFORMER TO PMCC ( FOR 50% OF LOAD )

1.00 INPUT DATA
1.01 Feeder Load
1000
KVA
1.02 Voltage rating
VT
0.433
kV
50
0.129
0.0705 / km
41 of 284
/ km
2.5
0.65
2.00 Calculation
P
IFL
1000
3 x V
1333
3 x 0.433
2.02
Cable size

Temperature 35C
300
1.0
455 A
(Ref : KEI INDUSTRIES LIMITED CATALOG PG.NO. 79)

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 455x5x0.65
= 1479 A
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
1333
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
50
5
Vdrop
%Vdrop
1.94
1.94
240
100
0.81

Iw
3.03
s
13.2xt
300
13.2*1
= 22.7
KA/1Sec
(Fuse Operated)
5 runs of 1.1kV grade, 3.5Cx300 sq.mm, Al conductor, Armoured, XLPE cable is selected
42 of 284

TOTAL POWER FOR +AL2 CABINET (OPERATING BALL MILL)
1.00 INPUT DATA
1.01 Feeder Load
65
kW
1.02 Voltage rating
VT
0.415
kV
260
0.409
0.0724 / km
/ km
%
2.00 Calculation
P
IFL
65 / 0.8
3 x V
3 x 0.415
113

2.02
Cable size

Temperature 35C
95
1.0
221 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 221x1x0.65
144 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
113
1
10.889
((0.000409 x 0.8) + (0.0000724 x 0.6))
260
10.889
240
100
4.54

Iw
s
13.2xt
95
13.2*.2
= 16.1
KA/0.2Sec
(Fuse Operated)
42 of 284
TOTAL POWER FOR +AL1 CABINET (OPERATING BALL MILL)

1.00 INPUT DATA
1.01 Feeder Load
80
kW
1.02 Voltage rating
VT
0.415
kV
260
0.323
0.0712 / km
/ km
%
2.00 Calculation
P
IFL
80 / 0.8
3 x V
3 x 0.415
139

2.02
Cable size

Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 257x1x0.65
167 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
139
1
10.882
((0.000323 x 0.8) + (0.0000712 x 0.6))
260
10.882
240
100
4.54

Iw
s
13.2xt
120
13.2*.2
= 20.3
KA/0.2Sec
(Fuse Operated)
43 of 284
TOTAL POWER FOR +AL2 CABINET (OPERATING SAG MILL)
1.00 INPUT DATA
1.01 Feeder Load
60
kW
1.02 Voltage rating
VT
0.415
kV
245
0.409
0.0724 / km
/ km
%
2.00 Calculation
IFL
2.02
60 / 0.8
3 x V
3 x 0.415
104

Cable size
Temperature 35C
95
1.0
221 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 221x1x0.65
144 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
104
1
9.444
((0.000409 x 0.8) + (0.0000724 x 0.6))
245
9.444
240
100
3.94

Iw
s
13.2xt
95
13.2*.2
= 16.1
KA/0.2Sec
44 of 284
TOTAL POWER FOR +AL1 CABINET (OPERATING SAG MILL)
1.00 INPUT DATA
1.01 Feeder Load
80
kW
1.02 Voltage rating
VT
0.415
kV
245
0.323
0.0712 / km
/ km
%
2.00 Calculation
P
IFL
80 / 0.8
3 x V
3 x 0.415
139

2.02
Cable size

Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 257x1x0.65
167 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
139
1
10.255
((0.000323 x 0.8) + (0.0000712 x 0.6))
245
10.255
240
100
4.28

Iw
s
13.2xt
120
13.2*.2
= 20.3
KA/0.2Sec
(Fuse Operated)
45 of 284
MILL DISCHARGE PUMP - VFD
1.00 INPUT DATA
1.01 Feeder Load
200
kW
1.02 Voltage rating
VT
0.415
kV
348
0.161
/ km
0.071
/ km
15
0.65
2.00 Calculation
IFL
2.02
3 x V x
200 / 0.8
0.95x3 x 0.415
366

Cable size
Temperature 35C
240
1.0
399 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 399x2x0.65
519 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
sin
=
=
0.8 (Assumed)
0.6

Vdrop
Vdrop
%Vdrop
366
2
10.915
10.915
240
((0.000161 x 0.8) + (0.000071 x 0.6))
348
V
x
100
4.55

For VFD
= 1098 A
Vdrop
Vdrop
1098
((0.000161 x 0.8) + (0.000071 x 0.6))
2
32.746
V
46 of 284
348
%Vdrop
32.746
240
100
13.65

Iw
240
13.2xt
= 40.7
13.2*.2
KA/0.2Sec
(Fuse Operated)
2 ND STAGE CLASSIFYING CYCLONE FEED PUMPS - VFD
1.00 INPUT DATA
1.01 Feeder Load
110
kW
1.02 Voltage rating
VT
0.415
kV
265
0.21
/ km
0.0718 / km
15
0.65
2.00 Calculation
P
IFL
110 / 0.8
=
3 x V x
201
0.95x3 x 0.415

2.02
Cable size
Temperature 35C
185
1.0
337 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 337x1x0.65
219 A

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
Where,
cos
sin
0.8 (Assumed)
0.6

Vdrop
201
=
((0.00021 x 0.8) + (0.0000718 x 0.6))
1
47 of 284
265
Vdrop
%Vdrop
11.243
11.243
240
100
4.69

For VFD
603

603
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
265
1
Vdrop
%Vdrop
33.73
33.73
240
100
14.06

Iw
185
13.2xt
= 31.3
13.2*.2
(Fuse Operated)
KA/0.2Sec
ZINC CIRCUIT WATR PUMPS
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
INPUT DATA
Feeder Load
Voltage rating
Length of the cable
AC resistance of the cable at 90C
Reactance of the cable at 50Hz
Allowable Voltage Drop at normal running cond.
Allowable Voltage Drop at Starting Condition
Current derating factors
P
VT
L
R
X
=
=
=
=
=
=
=
=
75
0.415
230
0.161
0.071
2.5
15
0.65
kW
kV
m
/ km
/ km
%
%
2.00 Calculation
P
IFL
75 /0.8
=
3 x V x
2.02
137
3 x 0.415x 0.95
Cable size
Temperature 35C
240
1.0
399 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
399*1*0.65
=
=
48 of 284
259 A
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6

137
Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
230
3.02
Vdrop
%Vdrop
5.401
5.401
240
100
2.26

822

Vdrop
Vdrop
%Vdrop
822
((0.000161 x 0.8) + (0.000071 x 0.6))
230
32.405
32.405
240
100
13.51

Iw
240
13.2xt
13.2*.2
= 40.7
KA/0.2Sec
(Fuse Operated)
Zn Cleaner I Concentrate Froth Pump
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
2.00
2.01
INPUT DATA
Feeder Load
Voltage rating
Length of the cable
Calculation
Full load current rating of the Feeder
IFL
P
3 x V x
75 / 0.8
0.95x3 x 0.415
P
VT
L
R
X
=
=
=
=
=
=
=
=
137
75
0.415
276
0.129
0.0705
2.5
15
0.65

49 of 284
kW
kV
m
/ km
/ km
%
%
2.02
Cable size

Temperature 35C
300
1.0
455 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

455*1*0.65
3.01 Voltage drop

IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

137
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
276
1
Vdrop
%Vdrop
5.502
5.502
240
V
x
100
2.3

822

822
Vdrop
((0.000129 x 0.8) + (0.0000705 x 276))
276
1
Vdrop
%Vdrop
33.01
33.01
240
V
x
100
13.76
With in the limit of 15% voltage drop hence ok

300
s
Iw
=
= 50.8 KA/0.2Sec
=
(Fuse Operated)
13.2xt
13.2*.2
INSTRUMENT AIR COMPRESSOR 1/COMPRESSOR 2
1.00 INPUT DATA
1.01 Feeder Load
1.04 Voltage rating
P
VT
=
=
90
0.415
329
50 of 284
kW
kV
m
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
IFL
P
3 x V x
90 / 0.8
3 x 0.415x 0.95
165
Size of 185 sq.mm 3.5 core Aluminium cable is selected for checking.
2.02
Cable size

Temperature 35C
185
1.0
337 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

2.03 current carrying capacity of 185 sq.mm 2Run cable
337*2*0.65
=
=
438 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
0.8 (Assumed)
cos
=
sin
=
0.6
Vdrop
Vdrop
%Vdrop
165
2
5.729
5.729
240
((0.00021 x 0.8) + (0.0000718 x 0.6))
329
V
x
100
2.39

=
990
990
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
2
Vdrop
%Vdrop
34.375
34.375
240
V
x
100
14.33
51 of 284
329

Iw
3.04
185
13.2xt
= 31.3
13.2*.2
(Fuse Operated)
KA/0.2Sec
Zn Concentrate Storage tank agitator 2
1.00 INPUT DATA

1.01 Feeder Load
55
kW
1.02 Voltage rating
VT
0.415
kV
350
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
55 /0.8
=
3 x V x
101
3 x 0.415x 0.95
2.02
Cable size

Temperature 35C
300
1.0
455 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

455*1*0.65
=
=
296 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
sin
=
=
0.8 (Assumed)
0.6

101
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
1
52 of 284
350
Vdrop
%Vdrop
5.143
5.143
240
100
2.15

3.02

606

606
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
350
1
Vdrop
%Vdrop
30.861
30.861
240
100
12.86


Iw
300
13.2xt
= 50.8
13.2*.2
(Fuse Operated)
KA/0.2Sec
Zn Concentrate Filter feed pumps 2 (VFD)
1.00 INPUT DATA
1.01 Feeder Load
55
kW
1.02 Voltage rating
VT
0.415
kV
335
0.323
0.0712 / km
/ km
15
0.65
2.00 Calculation
P
IFL
55 / 0.8
3 x V x
2.02
101
3 x 0.415x 0.95
Cable size
Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8
53 of 284
= 0.65

257*1*0.65
167 A
=
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

101
Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
335
1
Vdrop
%Vdrop
10.188
10.188
240
100
4.25
With in Permissible voltage drop is 5% on 240V basis hence ok

3.02

For VFD
303
((0.000323 x 0.8) + (0.0000712 x 0.0712)) x

303
Vdrop
335
1
Vdrop
%Vdrop
30.565
30.565
240
100
12.74
With in the Permissible limit of 15%voltage drop hence ok

Iw
s
13.2xt
120
13.2*.2
= 20.3
KA/0.2Sec
(Fuse Operated)
PLANT AIR /FILTER AIR COMPRESSOR 3/COMPRESSOR 4
1.00 INPUT DATA
1.01 Feeder Load
55
kW
1.04 Voltage rating
VT
0.415
kV
327
0.161
/ km
0.071
/ km
2.5
15
54 of 284
0.65
2.00 Calculation
55 / 0.8
P
IFL
=
3 x V x
101
3 x 0.415x 0.95
2.02
Cable size

Temperature 35C
240
1.0
399 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

399*1*0.65
=
=
259 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

Vdrop
Vdrop
%Vdrop
101
1
5.661
5.661
240
((0.000161 x 0.8) + (0.000071 x 0.6))
327
V
x
100
2.36

DOL or Squirrelcage
606

606
Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
327
1
Vdrop
33.965
%Vdrop
33.965
240
V
x
100
14.16

55 of 284
Iw
3.04
240
13.2xt
= 40.7
13.2*.2
KA/0.2Sec
(Fuse Operated)
PROCESS PLANT GLAND SEAL WATER PUMP 1/PUMP 2
1.00 INPUT DATA

1.01 Feeder Load
55
kW
1.04 Voltage rating
VT
0.415
kV
354
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
55 / 0.8
101
3 x 0.415x 0.95
3 x V x
2.02
Cable size

Temperature 35C
300
1.0
455 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

455*1*0.65
=
=
296 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
Where,
cos
sin
=
=
0.8 (Assumed)
0.6

Vdrop
Vdrop
%Vdrop
101
1
V
5.202
5.202
240
((0.000129 x 0.8) + (0.0000705 x 0.6))
100
=
56 of 284
2.17
354
DOL or Squirrelcage
606

606
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
354
1
Vdrop
%Vdrop
31.213
31.213
240
100
13.01


Iw
3.04
s
13.2xt
300
= 50.8
13.2*.2
(Fuse Operated)
KA/0.2Sec
COOLING WATER PUMP
1.00 INPUT DATA

1.01 Feeder Load
55
kW
1.02 Voltage rating
VT
0.415
kV
287
0.161
/ km
0.071
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
=
3 x V x
2.02
55 / 0.8
=
101
3 x 0.415x 0.95
Cable size
Temperature 35C
240
1.0
399 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
= 399x1x0.65
=
57 of 284
259 A
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6

101
Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
287
1
Vdrop
%Vdrop
4.968
4.968
240
100
2.07
With in the permissible limit of 2.5% voltage drop hence ok

DOL or Squirrelcage
606

606
Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
287
1
Vdrop
%Vdrop
29.81
29.81
240
V
x
100
12.43


Iw
3.04
s
13.2xt
240
13.2*.2
= 40.7
KA/0.2Sec
(Fuse Operated)
Zn Cleaner IV Cell 1
1.00 INPUT DATA

1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
210
0.323
0.0712 / km
/ km
2.5
15
0.65
58 of 284
2.00 Calculation
IFL
2.02
45 / 0.8
3 x V x
0.95x3 x 0.415
82

Cable size
Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

257*1*0.65
=
=
167 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6

82
Vdrop
Vdrop
%Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
210
1
V
5.185
5.185
240
100
2.17
With in the Permissible limit of 2.5% voltege drop hence ok

DOL or Squirrelcage
492

492
Vdrop
Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
210
31.112
31.112
x 100
=
12.97
%
240
%Vdrop
Iw
s
13.2xt
120
13.2*.2
= 20.3
KA/0.2Sec
(Fuse Operated)
59 of 284

Pb Rougher cell 1
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
328
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
75 / 0.8
P
IFL
3 x V x
2.02
130
0.95x3 x 0.415

Cable size
Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
2.03 Current carrying capacity of sq.mm2 Run Cable
380 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
130
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
100
2
Vdrop
%Vdrop
5.419
5.419
240
V
x
2.26

DOL or Squirrelcage Motor
780
60 of 284
328
780
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
328
2
Vdrop
%Vdrop
32.512
32.512
240
100
13.55

Iw
150
13.2xt
13.2*.2
KA/0.2Sec
= 25.4
(Fuse Operated)
Pb Rougher cell 2
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
323
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
IFL
2.02
3 x V x
75 / 0.8
0.95x3 x 0.415
130

Cable size
Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
= 0.9
= 0.8
Total factor to be applied for arriving the capacity = 0.65
= 292x2x0.65
= 380 A
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
61 of 284
130
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
323
2
Vdrop
%Vdrop
5.336
5.336
240
100
2.23

780

Vdrop
Vdrop
%Vdrop
780
2
32.017
((0.000264 x 0.8) + (0.0000716 x 0.6))
323
32.017
240
100
13.35

Iw
150
13.2xt
= 25.4
13.2*.2
KA/0.2Sec
(Fuse Operated)
Pb Rougher cell 3
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
318
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
IFL
P
3 x V x
75 / 0.8
0.95*3 x 0.415
137

2.02
Cable size

Temperature 35C
150
1.0
292 A

= 0.86
62 of 284
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
380 A
=
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
318
((0.000264 x 0.8) + (0.0000716 x 0.6))
2
Vdrop
%Vdrop
5.536
5.536
240
100
2.31

822

822
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
318
2
Vdrop
%Vdrop
33.218
33.218
240
100
13.85

Iw
s
13.2xt
150
13.2*.2
= 25.4
(Fuse Operated)
KA/0.2Sec
Pb Scavenger cell 4
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
312
0.264
0.0716 / km
/ km
2.5
15
63 of 284
0.65
2.00 Calculation
P
IFL
75 / 0.8
3 x V x
137
0.95*3 x 0.415

2.02
Cable size

Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
2.03 Current carrying capacity of sq.mm Run Cable
380 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
312
2
Vdrop
%Vdrop
5.432
5.432
240
V
x
100
2.27

822

822
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
312
2
Vdrop
%Vdrop
32.591
32.591
240
V
x
100
13.58

64 of 284
Iw
150
13.2xt
= 25.4
13.2*.2
(Fuse Operated)
KA/0.2Sec
Pb Scavenger cell 5
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
307
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
75 / 0.8
3 x V x
137
0.95*3 x 0.415

2.02
Cable size

Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x2x0.65
380 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
2
Vdrop
5.345
V
65 of 284
307
%Vdrop
5.345
240
100
2.23

822

822
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
307
2
Vdrop
%Vdrop
32.069
32.069
240
100
13.37

Iw
150
13.2xt
= 25.4
13.2*.2
KA/0.2Sec
(Fuse Operated)
Pb Scavenger cell 6
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
302
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
75 / 0.8
=
3 x V x
137
0.95*3 x 0.415

2.02
Cable size

Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
= 292x2x0.65
=
66 of 284
380 A
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
137
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
302
2
Vdrop
%Vdrop
5.258
5.258
240
V
x
100
2.2

= 822 A ( 6 Times the full load current)
822
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
302
2
Vdrop
%Vdrop
31.547
31.547
240
100
13.15

150
s
Iw
=
= 25.4 KA/0.2Sec
=
(Fuse Operated)
13.2xt
13.2*.2
Pb Scavenger Cell 7
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
295
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
75 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
67 of 284
137
2.02
Cable size

Temperature 35C
300
1.0
455 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
455*1*0.65
2.03 Current carrying capacity of 185 sq.mm,1 Run Cable =

=
296 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
137
((0.000129 x 0.8) + (0.0000705 x 0.6))
295
5.88
5.88
240
100
2.45

822

822
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
295
1
Vdrop
%Vdrop
35.282
35.282
240
100
14.71

Iw
s
13.2xt
300
13.2*.2
= 50.8
KA/0.2Sec
(Fuse Operated)
68 of 284
Zn FILTER MAINFOLD MAINFOLD WASH WATER PUMPS
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
340
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
75 / 0.8
3 x V
2.02
137
3 x 0.415x 0.95
Cable size
Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

292*2*0.65
=
=
380 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
2
Vdrop
%Vdrop
5.919
5.919
240
V
x
100
2.47

822
69 of 284
340
822
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
340
2
Vdrop
%Vdrop
35.516
35.516
100
240
14.8

Iw
150
13.2xt
= 25.4
13.2*.2
KA/0.2Sec
(Fuse Operated)
Pb Scavenger Tails pumps (VFD)
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
347
0.21
/ km
0.0718 / km
15
0.65
2.00 Calculation
P
IFL
75 / 0.8
2.02
=
3 x V x
137
0.95*3 x 0.415

Cable size
Temperature 35C
185
1.0
337 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 337x1x0.65
=
3.01 Voltage drop
Vdrop
IFL
n
x (R cos + X sin) x
70 of 284
219 A
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
347
1
Vdrop
%Vdrop
10.035
10.035
240
100
4.19

For VFD
411

411
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
347
1
Vdrop
%Vdrop
30.104
30.104
240
100
12.55

Iw
185
13.2xt
13.2*.2
= 31.3
(Fuse Operated)
KA/0.2Sec
Zn Cleaner IV Cell 2
1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
215
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
45 / 0.8
P
IFL
=
3 x V x
=
0.95x3 x 0.415
71 of 284
2.02
Cable size

Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

257*1*0.65
167 A
=
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.309
((0.000323 x 0.8) + (0.0000712 x 0.6))
215
5.309
240
100
2.22

492

Vdrop
Vdrop
%Vdrop
492
1
31.852
31.852
240
((0.000323 x 0.8) + (0.0000712 x 0.6))
215
V
x
100
13.28

120
s
Iw
= 20.3 KA/0.2Sec
(Fuse Operated)
=
=
13.2*.2
13.2xt
Zn Cleaner IV Concentrate Froth Pump
1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
255
0.264
72 of 284
/ km
0.0716 / km
2.5
15
0.65
82
2.00 Calculation
P
IFL
45 / 0.8
3 x V
0.95*3 x 0.415

2.02
Cable size

Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 292x1x0.65
190 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
82
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
255
1
Vdrop
%Vdrop
5.314
5.314
240
V
x
100
2.22

492

492
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
1
Vdrop
%Vdrop
31.887
31.887
240
V
x
100
13.29
73 of 284
255
Iw
150
13.2xt
KA/0.2Sec
= 25.4
13.2*.2
(Fuse Operated)
Zn Cleaner III Cell 3
1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
220
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
P
IFL
45 / 0.8
3 x V x
2.02
0.95*3 x 0.415

Cable size
Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

257*1*0.65
=
=
167 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.432
5.432
240
((0.000323 x 0.8) + (0.0000712 x 0.6))
V
x
100
=
74 of 284
2.27
220
492

492
Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
220
1
Vdrop
%Vdrop
32.593
32.593
240
100
13.59

Iw
120
13.2xt
= 20.3
13.2*.2
(Fuse Operated)
KA/0.2Sec

1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
225
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
P
IFL
45 / 0.8
=
3 x V x
=
0.95*3 x 0.415

2.02
Cable size

Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
257*1*0.65
=
=
75 of 284
167 A
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
((0.000323 x 0.8) + (0.0000712 x 0.6))
1
4.861
225
4.861
240
100
2.03

492

492
Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
225
1
Vdrop
%Vdrop
33.334
33.334
240
100
13.89

Iw
120
13.2xt
13.2*.2
= 20.3
(Fuse Operated)
KA/0.2Sec
1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
230
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
P
IFL
45 / 0.8
=
3 x V x
=
0.95*3 x 0.415
76 of 284
2.02
Cable size

Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

257*1*0.65
=
=
167 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
82
Vdrop
Vdrop
%Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
230
1
5.679
5.679
240
100
2.37

492

492
Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
230
1
Vdrop
%Vdrop
34.075
34.075
240
100
14.2

Iw
s
13.2xt
120
13.2*.2
= 20.3
KA/0.2Sec
(Fuse Operated)
77 of 284
Zn Cleaner II Cell 6
1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
235
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
45 / 0.8
P
IFL
3 x V x
0.95*3 x 0.415

2.02
Cable size

Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

257*1*0.65
=
=
167 A

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.803
5.803
240
((0.000323 x 0.8) + (0.0000712 x 0.6))
235
V
x
100
2.42

492
Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
1
78 of 284
235
Vdrop
%Vdrop
34.815
34.815
240
100
14.51

Iw
120
13.2xt
= 20.3
13.2*.2
KA/0.2Sec
(Fuse Operated)
1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
240
0.323
0.0712 / km
/ km
2.5
15
0.65
82
2.00 Calculation
IFL
3 x V x
45 / 0.8
0.95*3 x 0.415

2.02
Cable size

Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

257*1*0.65
=
=
167 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
((0.000323 x 0.8) + (0.0000712 x 0.6))

79 of 284
240
Vdrop
%Vdrop
5.926
5.926
240
100
2.47

492

Vdrop
Vdrop
%Vdrop
492
((0.000323 x 0.8) + (0.0000712 x 0.6))
1
35.556
240
35.556
240
100
14.82

Iw
120
13.2xt
= 20.3
13.2*.2
KA/0.2Sec
(Fuse Operated)
1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
245
0.264
0.0716 / km
/ km
2.5
15
0.65
82
2.00 Calculation
P
IFL
45 / 0.8
3 x V x
2.02
=
0.95*3 x 0.415

Cable size
Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
292*1*0.65
=
=
80 of 284
190 A
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.106
((0.000264 x 0.8) + (0.0000716 x 0.6))
245
5.106
240
100
2.13

492

492
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
245
1
Vdrop
%Vdrop
30.636
30.636
240
12.77
100

Iw
150
13.2xt
13.2*.2
KA/0.2Sec
= 25.4
(Fuse Operated)
Electric overhead travelling crane (Area D)
1.00 INPUT DATA
1.01 Feeder Load
9.15
kW
1.02 Voltage rating
VT
0.415
kV
330
1.11
/ km
0.0783 / km
2.5
15
0.65
17
2.00 Calculation
IFL
P
3 x V x
9.15 / 0.8
0.95x3 x 0.415
81 of 284
2.02
Cable size

Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 117x1x0.65
76

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
17
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
330
1
Vdrop
%Vdrop
5.245
5.245
240
100
2.19

102

102
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
330
1
Vdrop
%Vdrop
31.471
31.471
240
100
13.12

Iw
s
13.2xt
35
13.2*.2
= 5.93
KA/0.2Sec
(Fuse Operated)
82 of 284
EOT Crane (Area - E)
1.00 INPUT DATA
1.01 Feeder Load
5.25
kW
1.02 Voltage rating
VT
0.415
kV
300
1.53
/ km
0.0805 / km
2.5
15
0.65
10
2.00 Calculation
IFL
5.25 / 0.8
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
25
1.0
96 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

96*1*0.65
=
=
62

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
3.817
3.817
240
((0.00153 x 0.8) + (0.0000805 x 0.6))
300
V
x
100
1.6

60

Vdrop
60
1
((0.00153 x 0.8) + (0.0000805 x 0.6))
83 of 284
300
Vdrop
%Vdrop
22.901
22.901
240
100
9.55

Iw
s
13.2xt
25
13.2*.2
= 4.23
KA/0.2Sec
(Fuse Operated)
84 of 284

Zn SCAVENGER TAILS PUMPS - VFD
1.00 INPUT DATA
1.01 Feeder Load
110
kW
1.02 Voltage rating
VT
0.415
kV
304
0.161
/ km
0.071
/ km
15
0.65
2.00 Calculation
IFL
110 / 0.8
3 x V
0.95x3 x 0.415
201

2.02
Cable size

Temperature 35C
240
1.0
399 A

0.86
Reduction Factor
0.9
0.8
= 0.65

399*1*0.65
=
=
259 A

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
201
Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
1
Vdrop
%Vdrop
10.473
10.473
240
V
x
100
4.37

For VFD
603
85 of 284
304
603
Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
304
1
Vdrop
%Vdrop
31.42
31.42
240
100
13.1

Iw
240
13.2xt
13.2*.2
40.7
(Fuse Operated)
KA/0.2Sec
Zn REGRIND MILL DISCHARGE PUMPS - VFD
1.00 INPUT DATA
1.01 Feeder Load
110
kW
1.02 Voltage rating
VT
0.415
kV
289
0.161
/ km
0.071
/ km
15
0.65
2.00 Calculation
IFL
3 x V x
110 / 0.8
0.95x3 x 0.415
201

2.02
Cable size

Temperature 35C
240
1.0
399 A

0.86
Reduction Factor
0.9
0.8
= 0.65

399*1*0.65
=
=

3.01 Voltage drop
Vdrop
IFL
=
(R cos + X sin)
Where,
86 of 284
259 A
cos
0.8 (Assumed)
sin
0.6
201
Vdrop
Vdrop
%Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
289
1
V
9.956
9.956
240
100
4.15

For VFD
603

Vdrop
Vdrop
%Vdrop
603
1
29.869
((0.000161 x 0.8) + (0.000071 x 0.6))
289
29.869
240
100
12.45

Iw
240
13.2xt
13.2*.2
KA/0.2Sec
40.7
(Fuse Operated)
Zn Rougher cell 1
1.00 INPUT DATA
1.01 Feeder Load
90
kW
1.02 Voltage rating
VT
0.415
kV
285
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
IFL
P
3 x V x
90 / 0.8
0.95x3 x 0.415
165

2.02
Cable size

Temperature 35C
185
1.0
337 A

0.86
87 of 284
Reduction Factor
0.9
0.8
= 0.65

= 337*2*0.65
438 A
=
3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
Vdrop
%Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
285
2
V
4.963
4.963
240
100
2.07

990

Vdrop
Vdrop
%Vdrop
990
2
29.778
((0.00021 x 0.8) + (0.0000718 x 0.6))
285
29.778
240
100
12.41

Iw
s
13.2xt
185
13.2*.2
KA/0.2Sec
31.3
(Fuse Operated)
Zn Rougher cell 2
1.00 INPUT DATA
1.01 Feeder Load
90
kW
1.02 Voltage rating
VT
0.415
kV
290
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
88 of 284
IFL
90 / 0.8
3 x V x
0.95x3 x 0.415
165

2.02
Cable size

Temperature 35C
185
1.0
337 A

0.86
Reduction Factor
0.9
0.8
= 0.65

337*2*0.65
=
=
438 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
%Vdrop
%Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
290
2
2
240
100
0.84
0.84

990

Vdrop
Vdrop
%Vdrop
990
2
30.301
((0.00021 x 0.8) + (0.0000718 x 0.6))
290
30.301
240
100
12.63

Iw
s
13.2xt
185
13.2*.2
31.3
KA/0.2Sec
(Fuse Operated)
Zn Rougher cell 3
89 of 284
1.00 INPUT DATA
1.01 Feeder Load
90
kW
1.02 Voltage rating
VT
0.415
kV
295
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
90 / 0.8
P
IFL
165
0.95x3 x 0.415
3 x V x

2.02
Cable size
Temperature 35C
185
337 A
1.0

0.86
Reduction Factor
0.9
0.8
= 0.65

= 337*2*0.65
=
438 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
165
5.137
5.137
240
((0.00021 x 0.8) + (0.0000718 x 0.6))
295
V
x
100
2.15

990

990
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
2
Vdrop
30.823
V
90 of 284
295
%Vdrop
30.823
240
100
12.85

Iw
185
13.2xt
13.2*.2
31.3
KA/0.2Sec
(Fuse Operated)
Zn scavenger cell 4
1.00 INPUT DATA
1.01 Feeder Load
90
kW
1.02 Voltage rating
VT
0.415
kV
300
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
P
IFL
90 / 0.8
=
3 x V x
2.02
165
0.95x3 x 0.415

Cable size
Temperature 35C
185
337 A
1.0

0.86
Reduction Factor
0.9
0.8
= 0.65

337*2*0.65
=
=
438 A

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
165
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
2
91 of 284
300
Vdrop
%Vdrop
5.224
5.224
240
100
2.18

990

Vdrop
Vdrop
%Vdrop
990
240
300
31.345
31.345
((0.00021 x 0.8) + (0.0000718 x 0.6))
100
13.07

185
s
Iw
=
= 31.3 KA/0.2Sec
=
(Fuse Operated)
13.2xt
13.2*.2
Zn Concentrate Filter feed pumps 1 - VFD
1.00 INPUT DATA
1.01 Feeder Load
55
kW
1.02 Voltage rating
VT
0.415
kV
330
0.323
0.0712 / km
/ km
15
0.65
2.00 Calculation
P
IFL
55 / 0.8
=
3 x V x
101
3 x 0.415x 0.95
2.02
Cable size

Temperature 35C
120
1.0
257 A

0.86
Reduction Factor
0.9
0.8

92 of 284
= 0.65
=
257*1*0.65
167 A
=
3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
101
Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
330
1
Vdrop
%Vdrop
10.036
10.036
240
V
x
100
4.19

For VFD
Vdrop
Vdrop
%Vdrop
303
1
30.109
30.109
240
((0.000323 x 0.8) + (0.0000712 x 0.6))
330
V
x
100
12.55

120
s
Iw
=
= 20.3 KA/0.2Sec
(Fuse Operated)
=
13.2*.2
13.2xt
Zn Cleaner II Concentrate Froth Pump
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
2.00
INPUT DATA
Feeder Load
Voltage rating
Length of the cable
Calculation
P
VT
L
R
X
=
=
=
=
=
=
=
=
45
0.415
268
0.264
0.0716
2.5
15
0.65

P
IFL
45 / 0.8
=
3 x V x
82
0.95*3 x 0.415

93 of 284
kW
kV
m
/ km
/ km
%
%
2.02
Cable size

Temperature 35C
150
1.0
292 A

0.86
Reduction Factor
0.9
0.8
= 0.65

292*1*0.65
190 A
=
3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.585
((0.000264 x 0.8) + (0.0000716 x 0.6))
268
5.585
240
100
2.33

492

Vdrop
Vdrop
%Vdrop
492
1
33.513
((0.000264 x 0.8) + (0.0000716 x 0.6))
268
33.513
240
100
13.97

Iw
s
13.2xt
150
13.2*.2
25.4
KA/0.2Sec
(Fuse Operated)
Zn Cleaner tail pump - VFD
1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
280
0.565
94 of 284
/ km
0.074
15
0.65
82
/ km
2.00 Calculation
P
IFL
45 / 0.8
3 x V
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
70
1.0
179 A

0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=
116 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
240
280
11.397
11.397
((0.000565 x 0.8) + (0.000074 x 0.6))
100
4.75

For VFD
246

Vdrop
Vdrop
%Vdrop
246
1
34.192
34.192
240
((0.000565 x 0.8) + (0.000074 x 0.6))
280
V
x
100
14.25

95 of 284
70
s
=
= 11.9 KA/0.2Sec
(Fuse Operated)
13.2xt
13.2*.2
Iw
Zn Concentrate filter 1 Hydrralic unit

1.00 INPUT DATA
1.01 Feeder Load
45
kW
1.02 Voltage rating
VT
0.415
kV
313
0.21
/ km
0.0718 / km
2.5
15
0.65
82
2.00 Calculation
P
IFL
45 / 0.8
=
3 x V
3 x 0.415x 0.95
2.02
Cable size
Temperature 35C
185
1.0
337 A

0.86
Reduction Factor
0.9
0.8
= 0.65

337*1*0.65
=
=
219 A

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
82
1
5.418
5.418
240
((0.00021 x 0.8) + (0.0000718 x 0.6))
V
x
100
2.26

492
96 of 284
313
Vdrop
Vdrop
%Vdrop
492
1
32.505
((0.00021 x 0.8) + (0.0000718 x 0.6))
313
32.505
240
100
13.55

Iw
185
13.2xt
13.2*.2
31.3
(Fuse Operated)
KA/0.2Sec
Conveyor 5
1.00 INPUT DATA
1.01 Feeder Load
30
kW
1.02 Voltage rating
VT
0.415
kV
480
0.21
/ km
0.0718 / km
2.5
15
0.65
55
2.00 Calculation
IFL
30 / 0.8
3 x V
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
185
1.0
337 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 337x1x0.65
=
3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
97 of 284
219 A
sin
0.6
55
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
480
1
Vdrop
%Vdrop
5.573
5.573
240
100
2.33

330

330
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
480
1
Vdrop
%Vdrop
33.435
33.435
240
100
13.94

Iw
13.2xt
185
13.2*.2
31.3
KA/0.2Sec
(Fuse Operated)
STOCKPILE AREA DSP SYSTEM PUMP
1.00 INPUT DATA
1.01 Feeder Load
30
kW
1.02 Voltage rating
VT
0.415
kV
560
0.161
/ km
0.071
/ km
2.5
15
0.65
55
2.00 Calculation
P
IFL
30 / 0.8
=
=
3 x V
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
240
1.0
399 A

98 of 284
0.86
Reduction Factor
0.9
0.8
= 0.65
= 399x1x0.65
259 A
=
3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
55
Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
560
1
Vdrop
%Vdrop
5.279
5.279
240
100
2.2

330

330
Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
560
1
Vdrop
%Vdrop
31.675
31.675
240
100
13.2

Iw
s
13.2xt
240
13.2*.2
40.7
(Fuse Operated)
KA/0.2Sec
Conveyor 07 - Sag mill feed conveyor

1.00 INPUT DATA
1.01 Feeder Load
22
kW
1.02 Voltage rating
VT
0.415
kV
288
0.565
99 of 284
/ km
0.074
2.5
15
0.65
40
/ km
2.00 Calculation
P
IFL
22 / 0.8
=
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
70
1.0
179 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
116 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
40
1
5.719
5.719
240
((0.000565 x 0.8) + (0.000074 x 0.6))
288
V
x
100
2.39

240

Vdrop
Vdrop
%Vdrop
240
1
34.311
34.311
240
((0.000565 x 0.8) + (0.000074 x 0.6))
288
V
x
100
14.3

100 of 284
Iw
70
13.2xt
13.2*.2
11.9
(Fuse Operated)
KA/0.2Sec
Sag mill discharge classification screen
1.00 INPUT DATA
1.01 Feeder Load
22
kW
1.02 Voltage rating
VT
0.415
kV
255
0.565
/ km
0.074
/ km
2.5
15
0.65
40
2.00 Calculation
IFL
22 / 0.8
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
70
1.0
179 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
116 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
40
1
5.063
5.063
240
((0.000565 x 0.8) + (0.000074 x 0.6))
V
x
100
2.11

240
101 of 284
255
Vdrop
Vdrop
%Vdrop
240
((0.000565 x 0.8) + (0.000074 x 0.6))
255
30.38
30.38
240
100
12.66

s
70
Iw
=
=
13.2*.2
13.2xt
11.9
KA/0.2Sec
(Fuse Operated)
Pb Scav. Froth & Pb cleaner I Tailing Pump 1(VFD)
1.00 INPUT DATA
1.01 Feeder Load
22
kW
1.02 Voltage rating
VT
0.415
kV
328
0.818
/ km
0.075
/ km
15
0.65
40
2.00 Calculation
IFL
3 x V x
22 / 0.8
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
50
1.0
142 A

0.86
Reduction Factor
0.9
0.8
= 0.65

142*1*0.65
=
=

3.01 Voltage drop
Vdrop
IFL
=
(R cos + X sin)
Where,
102 of 284
92
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
40
1
9.176
((0.000818 x 0.8) + (0.000075 x 0.6))
328
9.176
240
100
3.83

For VFD
120

Vdrop
Vdrop
%Vdrop
120
1
27.528
((0.000818 x 0.8) + (0.000075 x 0.6))
328
27.528
240
100
11.47

Iw
50
13.2xt
13.2*.2
8.47
KA/0.2Sec
(Fuse Operated)
Zn Rougher Spillage Pump 2
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
291
0.818
/ km
0.075
/ km
2.5
15
0.65
27
2.00 Calculation
15 / 0.8
P
IFL
=
3 x V x
=
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
50
1.0
142 A

0.86
103 of 284
Reduction Factor
0.9
0.8
= 0.65

142*1*0.65
92

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
27
1
5.495
5.495
240
((0.000818 x 0.8) + (0.000075 x 0.6))
291
V
x
100
2.29

162

Vdrop
Vdrop
%Vdrop
162
1
32.971
32.971
240
((0.000818 x 0.8) + (0.000075 x 0.6))
291
V
x
100
13.74

50
s
Iw
=
=
13.2*.2
13.2xt
8.47
(Fuse Operated)
KA/0.2Sec
Pb Concentrate Filter feed Pumps No.20 (VFD)
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
290
1.53
/ km
0.0805 / km
15
0.65
2.00 Calculation
104 of 284
IFL
15 / 0.8
3 x V x
3 x 0.415x 0.95
27

2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8
= 0.65

96*1*0.65
=
=
62

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
290
1
Vdrop
%Vdrop
9.962
9.962
240
100
4.16
Permissible voltage drop is 5% on 240V basis hence ok

For VFD
81

Vdrop
Vdrop
%Vdrop
81
((0.00153 x 0.8) + (0.0000805 x 0.6))
290
29.886
29.886
240
100
12.46

Iw
s
13.2xt
25
13.2*.2
4.23
KA/0.2Sec
(Fuse Operated)
105 of 284
Pb filter area spillage pump
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
365
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
IFL
15 / 0.8
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
70
1.0
179 A

0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=
116 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
27
1
4.892
4.892
240
((0.000565 x 0.8) + (0.000074 x 0.6))
365
V
x
100
2.04

162

Vdrop
162
1
((0.000565 x 0.8) + (0.000074 x 0.6))

106 of 284
365
Vdrop
%Vdrop
29.352
29.352
240
100
12.23

s
70
Iw
=
=
13.2xt
13.2*.2
KA/0.2Sec
11.9
(Fuse Operated)
Zn Cleaner III Concentrate Froth pump
1.00 INPUT DATA
1.01 Feeder Load
55
kW
1.02 Voltage rating
VT
0.415
kV
260
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
55 / 0.8
P
IFL
3 x V
2.02
101
0.95*3 x 0.415

Cable size
Temperature 35C
185
1.0
337 A

0.86
Reduction Factor
0.9
0.8
= 0.65

337*1*0.65
=
=

3.01 Voltage drop
IFL
Vdrop
=
x
n
(R cos + X sin)
219 A
Where,
cos
0.8 (Assumed)
sin
0.6
101
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
1
107 of 284
260
Vdrop
%Vdrop
5.543
5.543
240
100
2.31

606

606
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
260
1
Vdrop
%Vdrop
33.258
33.258
240
100
13.86

Iw
s
13.2xt
185
13.2*.2
31.3
KA/0.2Sec
(Fuse Operated)
108 of 284
Zn scavenger cell 5
1.00 INPUT DATA
1.01 Feeder Load
90
kW
1.02 Voltage rating
VT
0.415
kV
305
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
P
IFL
90 / 0.8
3 x V x
2.02
165
0.95x3 x 0.415

Cable size
Temperature 35C
185
1.0
337 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

337*2*0.65
=
=
438 A

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
Vdrop
%Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
2
5.311
5.311
240
V
x
100
2.22

990
109 of 284
305
990
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
305
2
Vdrop
%Vdrop
31.868
31.868
240
100
13.28

Iw
185
13.2xt
= 31.3
13.2*.2
KA/0.2Sec
(Fuse Operated)
Zn Scavenger cell 6
1.00 INPUT DATA
1.01 Feeder Load
90
kW
1.02 Voltage rating
VT
0.415
kV
310
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
P
IFL
90 / 0.8
=
3 x V x
165
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
185
1.0
337 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

337 x 2 x 0.65
=
=

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
n
110 of 284
438 A
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
165
2
5.398
((0.00021 x 0.8) + (0.0000718 x 0.6))
310
5.398
240
100
2.25

990

Vdrop
Vdrop
%Vdrop
990
((0.00021 x 0.8) + (0.0000718 x 0.6))
310
32.39
32.39
100
240
13.5

Iw
185
13.2xt
13.2*.2
= 31.3
KA/0.2Sec
(Fuse Operated)
Zn Scavenger cell 7
1.00 INPUT DATA
1.01 Feeder Load
90
kW
1.02 Voltage rating
VT
0.415
kV
315
0.21
/ km
0.0718 / km
2.5
15
0.65
2.00 Calculation
IFL
2.02
P
3 x V x
90 / 0.8
0.95x3 x 0.415
165

Cable size
Temperature 35C
185
1.0
337 A

111 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65

337*2*0.65
438 A
=
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
315
2
Vdrop
%Vdrop
5.485
5.485
100
240
2.29

990

990
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
315
2
Vdrop
%Vdrop
32.913
32.913
240
100
13.72

Iw
s
13.2xt
185
13.2*.2
= 31.3
(Fuse Operated)
KA/0.2Sec
Zn Scavenger cell 8
1.00 INPUT DATA
1.01 Feeder Load
90
kW
1.02 Voltage rating
VT
0.415
kV
320
0.21
/ km
0.0718 / km
2.5
15
112 of 284
0.65
2.00 Calculation
P
IFL
90 / 0.8
3 x V x
165
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
185
1.0
337 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

337 x 2 x 0.65
=
438 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
320
2
Vdrop
%Vdrop
5.573
0
240
100

990

990
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
320
2
Vdrop
%Vdrop
33.435
33.435
240
V
x
100
13.94

113 of 284
Iw
185
13.2xt
= 31.3
13.2*.2
KA/0.2Sec
(Fuse Operated)
Zn Rougher Concentrate Forth Pump
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
320
0.264
0.0716 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
75 / 0.8
3 x V x
2.02
137
0.95x3 x 0.415

Cable size
Temperature 35C
150
1.0
292 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

292*2*0.65
=
=
380 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
2
Vdrop
%Vdrop
5.571
5.571
240
V
x
100
2.33

114 of 284
320

822

822
Vdrop
((0.000264 x 0.8) + (0.0000716 x 0.6))
75
2
Vdrop
%Vdrop
33.427
33.427
240
100
13.93
3.03 With in the Permissible limit of 15% voltage drop hence ok

Short Time rating of the Cable
Iw
150
13.2xt
= 25.4
13.2*.2
KA/0.2Sec
(Fuse Operated)
Zn Cleaner I Cell 9
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
285
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
75 / 0.8
P
IFL
=
3 x V x
137
0.95*3 x 0.415

2.02
Cable size

Temperature 35C
300
1.0
455 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
455*1*0.65
=
=
115 of 284
296 A
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
137
1
5.681
((0.000129 x 0.8) + (0.0000705 x 0.6))
285
5.681
100
240
2.37

822

Vdrop
Vdrop
%Vdrop
822
((0.000129 x 0.8) + (0.0000705 x 0.6))
285
34.086
34.086
240
100
14.21

Iw
300
13.2xt
13.2*.2
(Fuse Operated)
KA/0.2Sec
= 50.8
Zn Cleaner I Cell 10
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
290
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
75 / 0.8
=
3 x V x
=
0.95*3 x 0.415
116 of 284
137
2.02
Cable size

Temperature 35C
300
1.0
455 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

455*1*0.65
=
=
296 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
290
1
Vdrop
%Vdrop
5.781
5.781
240
100
2.41

822

822
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
290
1
Vdrop
%Vdrop
34.684
34.684
240
100
14.46

Iw
s
13.2xt
300
13.2*.2
= 50.8
KA/0.2Sec
(Fuse Operated)
117 of 284
Zn Cleaner I Cell 11
1.00 INPUT DATA
1.01 Feeder Load
75
kW
1.02 Voltage rating
VT
0.415
kV
295
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
IFL
2.02
75 / 0.8
3 x V x
0.95*3 x 0.415
137

Cable size
Temperature 35C
1.0
300
455 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

455*1*0.65
=
=
296 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
137
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
295
1
Vdrop
%Vdrop
5.88
5.88
240
V
x
100
2.45

822

822
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
1
118 of 284
295
Vdrop
%Vdrop
35.282
35.282
240
100
14.71

Iw
300
13.2xt
= 50.8
13.2*.2
KA/0.2Sec
(Fuse Operated)
Zn Concentrate Thickener underflow pumps - VFD
1.00 INPUT DATA
1.01 Feeder Load
22
kW
1.02 Voltage rating
VT
0.415
kV
328
0.818
/ km
0.075
/ km
15
0.65
40
2.00 Calculation
P
IFL
22 / 0.8
=
3 x V
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
50
1.0
142 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

142*1*0.65
=
=

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
119 of 284
92
40
Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
328
1
Vdrop
%Vdrop
9.176
9.176
240
100
3.83

For VFD
120

120
Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
328
1
Vdrop
%Vdrop
27.528
27.528
240
100
11.47

Iw
50
13.2xt
13.2*.2
= 8.47
KA/0.2Sec
(Fuse Operated)
Lime circuit cyclone feed pumps
1.00 INPUT DATA
1.01 Feeder Load
22
kW
1.02 Voltage rating
VT
0.415
kV
320
0.409
0.0724 / km
/ km
2.5
15
0.65
40
2.00 Calculation
P
IFL
22 / 0.8
=
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
95
1.0
221 A

120 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65

221*1*0.65
144 A
=
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
40
Vdrop
((0.000409 x 0.8) + (0.0000724 x 0.6))
320
1
Vdrop
%Vdrop
4.744
4.744
240
100
1.98

240

240
Vdrop
((0.000409 x 0.8) + (0.0000724 x 0.6))
320
2
Vdrop
%Vdrop
12.761
12.761
240
100
5.32

Iw
s
13.2xt
95
13.2*.2
= 16.1
(Fuse Operated)
KA/0.2Sec
Wet Type Fan in Main MCC
1.00 INPUT DATA
1.01 Feeder Load
20
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
121 of 284
=
0.65
37

2.00 Calculation
P
IFL
20 / 0.8
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
37
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
1
Vdrop
%Vdrop
1.48
1.48
240
V
x
100
0.62

222

222
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
2
Vdrop
%Vdrop
4.441
4.441
240
V
x
100
1.86

122 of 284
Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Total Power for +AL2 Cabinet
1.00 INPUT DATA
1.01 Feeder Load
20
kW
1.02 Voltage rating
VT
0.415
kV
260
1.53
/ km
0.0805 / km
2.00 Calculation
20 / 0.8
P
IFL
=
3 x V
2.02
35
3 x 0.415

Cable size
Temperature 35C
25
1.0
96 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
62

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
35
Vdrop
Vdrop
%Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
1
11.578
11.578
240
V
x
100
4.83
123 of 284
260
Iw
25
13.2xt
= 4.23
13.2*.2
(Fuse Operated)
KA/0.2Sec
Zn Rougher Spillage Pump 1
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
1.02 Voltage rating
VT
0.415
kV
286
0.565
/ km
0.074
/ km
2.5
15
0.65
34
2.00 Calculation
P
IFL
18.5 / 0.8
=
3 x V
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
70
1.0
179 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

179 x 1 x 0.65
=
=
116 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
34
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
1
Vdrop
%Vdrop
4.827
4.827
240
V
x
100
2.02

124 of 284
286

204

204
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
286
1
Vdrop
%Vdrop
28.962
28.962
240
100
12.07

Iw
70
13.2xt
= 11.9
13.2*.2
(Fuse Operated)
KA/0.2Sec
Zn Cleaner spillage Pump
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
1.02 Voltage rating
VT
0.415
kV
325
0.565
/ km
0.074
/ km
2.5
15
0.65
30
2.00 Calculation
P
IFL
18.5 / 0.8
=
3 x V
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
70
1.0
179 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
179*1*0.65
=
=
125 of 284
116 A
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
30
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
325
1
Vdrop
%Vdrop
4.84
4.84
240
100
2.02

180

Vdrop
Vdrop
%Vdrop
180
1
29.039
((0.000565 x 0.8) + (0.000074 x 0.6))
325
29.039
240
100
12.1

Iw
70
13.2xt
13.2*.2
= 11.9
KA/0.2Sec
(Fuse Operated)
Zn Cleaner area spillage pump
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
1.02 Voltage rating
VT
0.415
kV
265
0.565
/ km
0.074
/ km
2.5
15
0.65
34
2.00 Calculation
P
IFL
18.5 / 0.8
=
3 x V x
=
0.95x3 x 0.415
126 of 284

2.02
Cable size

Temperature 35C
70
1.0
179 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=
116 A

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
34
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
265
1
Vdrop
%Vdrop
4.473
4.473
240
100
1.87

204

204
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
265
1
Vdrop
%Vdrop
26.835
26.835
240
100
11.19

Iw
s
13.2xt
70
13.2*.2
= 11.9
KA/0.2Sec
(Fuse Operated)
127 of 284
Pb Concentrate Storage tank agitator
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
1.02 Voltage rating
VT
0.415
kV
325
0.565
/ km
0.074
/ km
2.5
15
0.65
34
2.00 Calculation
P
IFL
18.5 / 0.8
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
70
1.0
179 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=
116 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
34
1
5.485
5.485
240
((0.000565 x 0.8) + (0.000074 x 0.6))
325
V
x
100
2.29

204

Vdrop
204
=
((0.000565 x 0.8) + (0.000074 x 0.6))
1
128 of 284
325
Vdrop
%Vdrop
32.911
32.911
240
100
13.72

Iw
70
13.2xt
= 11.9
13.2*.2
(Fuse Operated)
KA/0.2Sec
PB CONCENTRATE FILTER HYDRALIC UNIT
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
1.02 Voltage rating
VT
0.415
kV
292
0.565
/ km
0.074
/ km
2.5
15
0.65
32
2.00 Calculation
P
IFL
18.5 / 0.8
=
3 x 0.415
3 x V

2.02
Cable size

Temperature 35C
70
1.0
179 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
129 of 284
116 A
32
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
292
1
Vdrop
%Vdrop
4.638
4.638
240
100
1.94

192

192
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
292
1
Vdrop
%Vdrop
27.83
27.83
240
100
11.6

Iw
70
13.2xt
13.2*.2
= 11.9
KA/0.2Sec
(Fuse Operated)
PB FILTER MANIFOLD WASH WATER PUMPS
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
1.02 Voltage rating
VT
0.415
kV
368
0.409
0.0724 / km
/ km
2.5
15
0.65
34
2.00 Calculation
P
IFL
18.5 / 0.8
=
3 x V
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
95
1.0
221 A
130 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65

221*1*0.65
144 A
=
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
34
240
368
4.637
4.637
((0.000409 x 0.8) + (0.0000724 x 0.6))
100
1.94

=
204
204
Vdrop
((0.000409 x 0.8) + (0.0000724 x 0.6))
368
1
Vdrop
%Vdrop
27.825
27.825
240
V
x
100
11.6

s
95
Iw
=
=
13.2xt
13.2*.2
= 16.1
(Fuse Operated)
KA/0.2Sec
Pb Concentrate stockpile area spillage pump
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
1.02 Voltage rating
VT
0.415
kV
295
0.565
/ km
0.074
/ km
2.5
15
0.65
131 of 284
2.00 Calculation
P
IFL
18.5 / 0.8
34
3 x V
3 x 0.415x 0.95
Size of 70sq.mm 3.5 core Aluminium cable is selected for checking.

2.02
Cable size

Temperature 35C
70
1.0
179 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=
116 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
34
1
4.979
((0.000565 x 0.8) + (0.000074 x 0.6))
295
4.979
100
240
2.08

204

Vdrop
Vdrop
%Vdrop
204
((0.000565 x 0.8) + (0.000074 x 0.6))
1
29.873
295
29.873
240
100
12.45

Iw
s
13.2xt
70
13.2*.2
= 11.9
KA/0.2Sec
(Fuse Operated)
132 of 284
Tailings thickener underflow pumps -VFD
1.00 INPUT DATA
1.01 Feeder Load
18.5
kW
1.02 Voltage rating
VT
0.415
kV
349
1.11
/ km
0.0783 / km
15
0.65
34
2.00 Calculation
P
IFL
18.5 / 0.8
=
=
3 x 0.415x 0.95
3 x V x

2.02
Cable size

Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

2.03 Current carrying capacity of 70sq.mm,1 Run Cable
117*1*0.65
=
=
76

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
34
Vdrop
Vdrop
%Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
349
1
11.094
11.094
240
V
x
100
4.63

For VFD
102

Vdrop
102
1
((0.00111 x 0.8) + (0.0000783 x 0.6))

133 of 284
349
Vdrop
%Vdrop
33.283
33.283
240
100
13.87

Iw
35
13.2xt
KA/0.2Sec
= 5.93
13.2*.2
(Fuse Operated)
Conveyor 6
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
332
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
3 x V
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
70
1.0
179 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
=
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
=
n
Where,
cos
0.8 (Assumed)
sin
0.6
134 of 284
116 A
27
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
332
1
Vdrop
%Vdrop
4.45
4.45
100
240
1.86

162

162
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
332
1
Vdrop
%Vdrop
26.698
26.698
240
100
11.13

Iw
70
13.2xt
13.2*.2
= 11.9
(Fuse Operated)
KA/0.2Sec
Pb Rougher concentrate froth pump
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
295
0.818
/ km
0.075
/ km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
3 x V
=
0.95*3 x 0.415

2.02
Cable size

Temperature 35C
50
1.0
142 A
135 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 142x1x0.65
92

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
295
1
Vdrop
%Vdrop
5.571
5.571
240
100
2.33

162

162
Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
295
1
Vdrop
%Vdrop
33.424
33.424
240
100
13.93

Iw
s
13.2xt
50
13.2*.2
= 8.47
(Fuse Operated)
KA/0.2Sec
Pb Float area spillage pumps
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
334
0.565
/ km
0.074
/ km
2.5
15
136 of 284
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
3 x V
0.95*3 x 0.415

2.02
Cable size

Temperature 35C
70
1.0
179 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 179x1x0.65
2.03 Current carrying capacity of sq.mm Run Cable
116 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
334
1
Vdrop
%Vdrop
4.477
4.477
240
V
x
100
1.87

162

162
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
334
1
Vdrop
%Vdrop
26.859
26.859
240
V
x
100
11.2

137 of 284
Iw
70
13.2xt
= 11.9
13.2*.2
KA/0.2Sec
(Fuse Operated)
Pb Cleaner III cell 1
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
307
0.818
/ km
0.075
/ km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
3 x V
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
50
1.0
142 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

142*1*0.65
=
=
92

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
27
1
5.797
5.797
240
((0.000818 x 0.8) + (0.000075 x 0.6))
V
x
100
2.42

138 of 284
307

162

162
Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
307
1
Vdrop
%Vdrop
34.784
34.784
240
100
14.5

Iw
50
13.2xt
= 8.47
13.2*.2
(Fuse Operated)
KA/0.2Sec
Pb Cleaner II Cell 2
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
315
0.818
/ km
0.075
/ km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
3 x V
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
50
1.0
142 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
142*1*0.65
=
=
139 of 284
92
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
315
1
Vdrop
%Vdrop
5.948
5.948
240
100
2.48

162

162
Vdrop
((0.315 x 0.8) + (0.000818 x 0.6))
315
1
Vdrop
%Vdrop
35.69
35.69
240
100
14.88

Iw
13.2xt
50
13.2*.2
KA/0.2Sec
= 8.47
(Fuse Operated)
Pb Cleaner II Cell 3
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
317
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
=
3 x V
0.95x3 x 0.415
140 of 284
2.02
Cable size

Temperature 35C
70
1.0
142 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

142*1*0.65
=
=
92

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
317
1
Vdrop
%Vdrop
4.249
4.249
240
100
1.78

162

162
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
317
1
Vdrop
%Vdrop
25.492
25.492
240
100
10.63

Iw
s
13.2xt
70
13.2*.2
= 11.9
KA/0.2Sec
(Fuse Operated)
141 of 284
Pb Cleaner I cell 4
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
325
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
3 x V
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
70
1.0
179 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=
116 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
Vdrop
%Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
325
1
4.356
4.356
240
V
x
100
1.82

162

Vdrop
162
1
((0.000565 x 0.8) + (0.000074 x 0.6))

142 of 284
325
Vdrop
%Vdrop
26.135
26.135
240
100
10.89

Iw
70
13.2xt
KA/0.2Sec
= 11.9
13.2*.2
(Fuse Operated)
Pb Cleaner I cell 5
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
305
0.818
/ km
0.075
/ km
2.5
15
0.65
27
2.00 Calculation
IFL
3 x V
15 / 0.8
0.95x3 x 0.415

2.02
Cable size
Temperature 35C
50
1.0
142 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 142*1*0.65
=
92

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
1
143 of 284
305
Vdrop
%Vdrop
5.76
5.76
240
100
2.4

162

162
Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
305
1
Vdrop
%Vdrop
34.557
34.557
240
100
14.4

Iw
50
13.2xt
= 8.47
13.2*.2
(Fuse Operated)
KA/0.2Sec
Reagent EOT
1.00 INPUT DATA
1.01 Feeder Load
5.05
kW
1.02 Voltage rating
VT
0.415
kV
240
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
=
3 x V
2.02
5.05 / 0.8
=
=
3 x 0.415x 0.95

Cable size
Temperature 35C
16
70 A
1.0

= 0.86
Reduction Factor
0.9
0.8

144 of 284
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
9
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
240
1
Vdrop
%Vdrop
4.321
4.321
240
100
1.81

54

54
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
240
1
Vdrop
%Vdrop
25.926
25.926
240
V
x
100
10.81

Iw
3.04
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected
145 of 284

TOTAL POWER FOR +AL2 CABINET (STANDBY BALL MILL)
1.00 INPUT DATA
1.01 Feeder Load
65
kW
1.02 Voltage rating
VT
0.415
kV
260
0.409
0.0724 / km
0.65
/ km
%
2.00 Calculation
2.02
IFL
65 / 0.8
3 x V
3 x 0.415
113

Cable size
Temperature 35C
95
1.0
221 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 221x1x0.65
144 A

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
113
1
10.889
((0.000409 x 0.8) + (0.0000724 x 0.6))
260
10.889
240
100
4.54

Iw
s
13.2xt
95
13.2*.2
16.1
KA/0.2Sec
(Fuse Operated)
146 of 284
TOTAL POWER FOR +AL1 CABINET (STANDBY BALL MILL)
1.00 INPUT DATA
1.01 Feeder Load
80
kW
1.02 Voltage rating
VT
0.415
kV
260
0.323
0.0712 / km
0.65
/ km
%
2.00 Calculation
P
80 / 0.8
IFL
3 x V
139
3 x 0.415

2.02
Cable size

Temperature 35C
120
1.0
257 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 257x1x0.65
167 A

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
139
Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
260
1
Vdrop
%Vdrop
10.882
10.882
240
100
4.54

Iw
s
13.2xt
120
13.2*.2
20.3
KA/0.2Sec
(Fuse Operated)
147 of 284
TOTAL POWER FOR +AL2 CABINET (STANDBY SAG MILL)
1.00 INPUT DATA
1.01 Feeder Load
60
kW
1.02 Voltage rating
VT
0.415
kV
245
0.409
0.0724 / km
0.65
/ km
%
2.00 Calculation
P
IFL
60 / 0.8
3 x V
104
3 x 0.415

2.02
Cable size

Temperature 35C
95
1.0
221 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 221x1x0.65
144 A

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
104
Vdrop
((0.000409 x 0.8) + (0.0000724 x 0.6))
245
1
Vdrop
%Vdrop
9.444
9.444
240
100
3.94

Iw
s
13.2xt
95
13.2*.2
16.1
KA/0.2Sec
(Fuse Operated)
148 of 284
TOTAL POWER FOR +AL1 CABINET (STANDBY SAG MILL)
1.00 INPUT DATA
1.01 Feeder Load
80
kW
1.02 Voltage rating
VT
0.415
kV
245
0.323
0.0712 / km
0.65
/ km
%
2.00 Calculation
P
IFL
80 / 0.8
3 x V
2.02
139
3 x 0.415

Cable size
Temperature 35C
120
1.0
257 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 257x1x0.65
167 A

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
139
Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
245
1
Vdrop
%Vdrop
10.255
10.255
240
100
4.28

Iw
s
13.2xt
120
13.2*.2
20.3
KA/0.2Sec
(Fuse Operated)
149 of 284
TAILING DISPOSAL PUMPS - TRAIN 1/TRAIN 2 VFD
1.00 INPUT DATA
1.01 Feeder Load
90
kW
1.02 Voltage rating
VT
0.415
kV
342
0.21
/ km
0.0718 / km
15
0.65
2.00 Calculation
IFL
2.02
90 / 0.8
3 x V x
3 x 0.415x 0.95
165
Cable size
Temperature 35C
185
1.0
337 A

0.86
Reduction Factor
0.9
0.8
= 0.65

337*1*0.65
=
=
219 A

3.01 Voltage drop
Vdrop
IFL
x
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
165
Vdrop
Vdrop
((0.00021 x 0.8) + (0.0000718 x 0.6))
342
1
11.911
11.911
x 100
=
4.97
%
240
(3 Times the full load current)
For VFD
= 495 A
%Vdrop
Vdrop
495
x
((0.00021 x 0.8) + (0.0000718 x 0.6))
1
Vdrop
35.734
V
150 of 284
342
%Vdrop
35.734
240
100
14.89
3.03 With in the permissible limit of 15% voltage drop hence ok

Iw
185
13.2xt
13.2*.2
31.3
KA/0.2Sec
(Fuse Operated)
PLANT AIR /FILTER AIR COMPRESSOR 1 /COMPRESSOR 2
1.00 INPUT DATA
1.01 Feeder Load
132
kW
1.04 Voltage rating
VT
0.415
kV
327
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
132 / 0.8
=
3 x V x
242
3 x 0.415x 0.95
2.02
Cable size

Temperature 35C
300
1.0
455 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 455x2x0.65
2.03 current carrying capacity of 300 sq.mm 2 Run cable
592 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
242
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
2
151 of 284
327
Vdrop
%Vdrop
5.757
5.757
240
100
2.4

= 1452 A

1452
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
327
2
Vdrop
%Vdrop
34.542
34.542
240
100
14.4

Iw
3.04
300
13.2xt
13.2*1
22.7
(ACB Operated)
KA/0.2Sec
Zn Concentrate Storage tank agitator 1
1.00 INPUT DATA

1.01 Feeder Load
55
kW
1.02 Voltage rating
VT
0.415
kV
355
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
55 /0.8
=
3 x V x
101
3 x 0.415x 0.95
2.02
Cable size

Temperature 35C
300
1.0
455 A

0.86
Reduction Factor
0.9
0.8
152 of 284
= 0.65

455*1*0.65
296 A
=
3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
101
Vdrop
355
((0.000129 x 0.8) + (0.0000705 x 0.6))
1
Vdrop
%Vdrop
5.217
5.217
240
100
2.18

606

606
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
355
1
%Vdrop
240
100
0.42
With in the permissible limit of 15% voltage drop hence ok

3.03 Permissible voltage drop is 15% on 240V basis hence voltage drop is ok
Iw
s
13.2xt
300
13.2*.2
50.8
(Fuse Operated)
KA/0.2Sec
Zn Filter 1 cloth wash water pumps
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
325
0.565
/ km
0.074
/ km
2.5
15
0.65
2.00 Calculation
153 of 284
P
IFL
15 / 0.8
=
3 x V
2.02
27
3 x 0.415x 0.95

Cable size
Temperature 35C
70
1.0
179 A

0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=
116 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
325
1
Vdrop
%Vdrop
4.356
4.356
240
100
1.82

162

162
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
325
1
Vdrop
%Vdrop
26.135
26.135
240
100
10.89

Iw
s
13.2xt
70
13.2*.2
11.9
KA/0.2Sec
(Fuse Operated)
154 of 284
Zn filter area spillage pump 1
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
335
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
3 x V
2.02
3 x 335x 0.95

Cable size
Temperature 35C
70
1.0
179 A

0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=
116 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
27
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
335
1
Vdrop
%Vdrop
4.49
4.49
240
V
x
100
1.88

162

162
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
1
155 of 284
335
Vdrop
%Vdrop
26.94
26.94
240
100
11.23

Iw
70
13.2xt
13.2*.2
11.9
(Fuse Operated)
KA/0.2Sec
Zn filter area spillage pump 2
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
338
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
3 x V
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
70
1.0
179 A

0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
156 of 284
116 A
27
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
338
1
Vdrop
%Vdrop
4.53
4.53
240
100
1.89

162

162
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
338
1
Vdrop
%Vdrop
27.181
27.181
100
240
11.33

Iw
70
13.2xt
13.2*.2
11.9
(Fuse Operated)
KA/0.2Sec
Spillage Pump For Zinc Stockpile Area

1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
440
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
=
3 x V
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
70
1.0
179 A

0.86
157 of 284
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
116 A
=
3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
440
1
Vdrop
%Vdrop
5.897
5.897
240
100
2.46

162

162
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
440
1
Vdrop
%Vdrop
35.383
35.383
100
240
14.75

Iw
s
13.2xt
70
13.2*.2
11.9
(Fuse Operated)
KA/0.2Sec
Tailings Area Spillage Pump
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
315
0.818
/ km
0.075
/ km
2.5
15
0.65
158 of 284
2.00 Calculation
IFL
15 / 0.8
3 x V
3 x 0.415x 0.95
27

2.02
Cable size

Temperature 35C
50
1.0
142 A

0.86
Reduction Factor
0.9
0.8
= 0.65

142*1*0.65
=
=
92

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
315
1
Vdrop
%Vdrop
5.948
5.948
240
100
2.48

162

Vdrop
Vdrop
%Vdrop
162
1
35.69
((0.000818 x 0.8) + (0.000075 x 0.6))
315
35.69
240
100
14.88

Iw
s
13.2xt
50
13.2*.2
8.47
KA/0.2Sec
(Fuse Operated)
159 of 284
Spillage pump in lime area
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
360
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
15 / 0.8
P
IFL
=
3 x 0.415x 0.95
3 x V x

2.02
Cable size

Temperature 35C
70
1.0
179 A

0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=
116 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
27
1
4.825
4.825
240
((0.000565 x 0.8) + (0.000074 x 0.6))
360
V
x
100
2.02

162

162
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
1
160 of 284
360
Vdrop
%Vdrop
28.95
28.95
240
100
12.07

Iw
70
13.2xt
13.2*.2
KA/0.2Sec
11.9
(Fuse Operated)
HOT WATER PUMP
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
360
0.565
/ km
0.074
/ km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
70
1.0
179 A

0.86
Reduction Factor
0.9
0.8
= 0.65

179*1*0.65
=
=

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
161 of 284
116 A
27
Vdrop
((0.000565 x 0.8) + (0.000074 x 0.6))
360
1
Vdrop
%Vdrop
4.825
4.825
240
100
2.02

162

Vdrop
Vdrop
%Vdrop
162
((0.000565 x 0.8) + (0.000074 x 0.6))
360
28.95
28.95
240
100
12.07

Iw
70
13.2xt
13.2*.2
11.9
KA/0.2Sec
(Fuse Operated)
Nigrosine Spillage Pump
1.00 INPUT DATA
1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
195
1.11
/ km
0.0783 / km
2.5
15
0.65
27
2.00 Calculation
P
IFL
15 / 0.8
=
=
3 x V
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
35
1.0
117 A

0.86
Reduction Factor
0.9
162 of 284
0.8
= 0.65
= 117x1x0.65
76

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
195
1
Vdrop
%Vdrop
4.923
4.923
240
100
2.06

162

162
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
195
3.03
Vdrop
%Vdrop
29.536
29.536
240
100
12.31

Iw
3.04
s
13.2xt
35
= 5.929
13.2*.2
(Fuse Operated)
KA/0.2Sec
MIBC Spillage pump
1.00 INPUT DATA

1.01 Feeder Load
15
kW
1.02 Voltage rating
VT
0.415
kV
202
1.11
/ km
0.0783 / km
2.5
15
0.65
2.00 Calculation
163 of 284
P
IFL
15 / 0.8
=
3 x V
27
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
35
1.0
117 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 117x1x0.65
76

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
27
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
202
1
Vdrop
%Vdrop
5.099
5.099
240
100
2.13

162

162
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
202
3.03
Vdrop
%Vdrop
30.596
30.596
240
100
12.75

Iw
3.04
s
13.2xt
35
13.2*.2
= 5.929
KA/0.2Sec
(Fuse Operated)
164 of 284
TOTAL POWER FOR AL2 CABINET CONTROL SOURCE (PERMANENT)
1.00 INPUT DATA
1.01 Feeder Load
10
kW
1.02 Voltage rating
VT
0.415
kV
260
1.53
/ km
0.0805 / km
2.5
0.65
17
2.00 Calculation
P
IFL
10 / 0.8
=
3 x V
3 x 0.415

2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
62

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
17
1
5.624
((0.00153 x 0.8) + (0.0000805 x 0.6))
260
5.624
240
100
2.35

Iw
s
13.2xt
25
13.2*.2
4.23
KA/0.2Sec
(Fuse Operated)
303 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected
165 of 284
TOTAL POWER FOR AL2 CABINET CONTROL SOURCE (PERMANENT)
1.00 INPUT DATA
1.01 Feeder Load
10
kW
1.02 Voltage rating
VT
0.415
kV
260
1.53
/ km
0.0805 / km
2.5
0.65
17
2.00 Calculation
P
IFL
10 / 0.8
=
3 x V
3 x 0.415

2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
62

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
17
1
5.624
((0.00153 x 0.8) + (0.0000805 x 0.6))
260
5.624
240
100
2.35

Iw
s
13.2xt
25
13.2*.2
4.23
KA/0.2Sec
(Fuse Operated)
166 of 284
Total Power For AL2 Cabinet Control Source (Permanent)
1.00 INPUT DATA
1.01 Feeder Load
10
kW
1.02 Voltage rating
VT
0.415
kV
290
1.11
/ km
0.0783 / km
2.5
0.65
17
2.00 Calculation
P
IFL
10 / 0.8
=
3 x V
3 x 0.415

2.02
Cable size

Temperature 35C
35
1.0
117 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 117x1x0.65
76

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
17
1
4.609
((0.00111 x 0.8) + (0.0000783 x 0.6))
290
4.609
240
100
1.93

Iw
s
13.2xt
35
13.2*.2
5.93
KA/0.2Sec
(Fuse Operated)
167 of 284
Mill feed reciprocating feeders (VFD)

1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
270
2.44
/ km
0.0808 / km
15
0.65
14
2.00 Calculation
P
IFL
7.5 / 0.8
3 x V
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
Vdrop
%Vdrop
1
7.562
7.562
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
V
x
100
3.16

For VFD
42
( 3Times the full load current)
168 of 284
270
42
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
270
1
Vdrop
%Vdrop
22.685
22.685
240
100
9.46

Iw
16
13.2xt
13.2*.2
2.71
KA/0.2Sec
(Fuse Operated)
Pb conditioner Agitator
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
270
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
P
IFL
7.5 / 0.8
=
0.95x3 x 0.415
3 x V x

2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
=
3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
169 of 284
62
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
1
Vdrop
%Vdrop
4.809
4.809
240
100
2.01

84

Vdrop
Vdrop
%Vdrop
84
1
28.856
((0.00153 x 0.8) + (0.0000805 x 0.6))
270
28.856
240
100
12.03

Iw
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
Pb Cleaner I Concentrate Froth Pump
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
329
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
IFL
2.02
3 x V x
7.5 / 0.8
0.95x3 x 0.415

Cable size
Temperature 35C
25
1.0
70 A

170 of 284
270
0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
46

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
Vdrop
%Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
329
1
5.86
5.86
240
100
2.45

84

84
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
329
1
Vdrop
%Vdrop
35.161
35.161
240
100
14.66

Iw
s
13.2xt
25
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
Pb Scav Conc Peristatic House FeedPumps
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.04 Voltage rating
VT
0.415
kV
285
1.53
/ km

171 of 284
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
P
IFL
7.5 / 0.8
=
3 x 0.415x 0.95
3 x V x

2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8
= 0.65

96*1*0.65
=
=
62

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
285
1
Vdrop
%Vdrop
5.076
5.076
240
100
2.12

84

84
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
285
1
Vdrop
%Vdrop
30.459
30.459
240
V
x
100
12.7

172 of 284
Iw
3.04
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
Zn Conditioner 1 Agitator
1.00 INPUT DATA

1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
250
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
IFL
7.5 / 0.8
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
25
1.0
70 A

0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
1
Vdrop
%Vdrop
4.453
4.453
240
V
x
100
1.86

173 of 284
250
84

84
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
250
1
Vdrop
%Vdrop
26.718
26.718
240
100
11.14

Iw
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
Zn Conditioner 2 Agitator
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
252
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
P
IFL
7.5 / 0.8
=
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8

= 0.65
96*1*0.65
=
=
174 of 284
62
3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
252
1
Vdrop
%Vdrop
4.489
4.489
240
100
1.88

84

Vdrop
Vdrop
%Vdrop
84
1
26.932
((0.00153 x 0.8) + (0.0000805 x 0.6))
252
26.932
240
100
11.23

Iw
s
13.2xt
25
13.2*.2
4.23
KA/0.2Sec
(Fuse Operated)
Zn Cleaner 4 Sample Transfer Pumps
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
285
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
P
IFL
7.5 / 0.8
=
=
3 x V x
=
3 x 0.415x 0.95

175 of 284
2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 96x1x0.65
62

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
14
1
5.076
((0.00153 x 0.8) + (0.0000805 x 0.6))
285
5.076
100
240
2.12

84
3.03
Vdrop
Vdrop
%Vdrop
84
1
30.459
30.459
240
((0.00153 x 0.8) + (0.0000805 x 0.6))
285
V
x
100
12.7

Iw
3.04
s
13.2xt
25
13.2*.2
= 4.235
KA/0.2Sec
(Fuse Operated)
Conveyor 09 - Pb filter concentrate conveyor
1.00 INPUT DATA

1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
383
176 of 284
1.11
/ km
0.0783 / km
2.5
15
0.65
14
2.00 Calculation
P
IFL
7.5 / 0.8
=
3 x 0.415x 0.95
3 x V x

2.02
Cable size

Temperature 35C
35
1.0
117 A

0.86
Reduction Factor
0.9
0.8
= 0.65

117*1*0.65
=
=
76

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
383
1
Vdrop
%Vdrop
5.013
5.013
240
V
x
100
2.09

= 84 A
84
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
1
Vdrop
%Vdrop
30.08
30.08
240
V
x
100
12.54
177 of 284
383
Iw
35
13.2xt
13.2*.2
5.93
(Fuse Operated)
KA/0.2Sec
Conveyor 11
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
425
1.11
/ km
0.0783 / km
2.5
15
0.65
14
2.00 Calculation
7.5 / 0.8
P
IFL
=
3 x 0.415x 0.95
3 x V x
Size of 35 sq.mm 3.5C core Aluminium cable is selected for checking.

2.02
Cable size

Temperature 35C
35
1.0
117 A

0.86
Reduction Factor
0.9
0.8
= 0.65

117*1*0.65
=
=
76

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
1
Vdrop
5.563
V
178 of 284
425
%Vdrop
5.563
240
100
2.32

= 84 A
84
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
425
1
Vdrop
%Vdrop
33.379
33.379
100
240
13.91

Iw
35
13.2xt
13.2*.2
KA/0.2Sec
5.93
(Fuse Operated)
Tailings disposal Tank Agitator
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
312
1.53
/ km
0.0805 / km
2.5
15
0.65
14
2.00 Calculation
P
IFL
7.5 / 0.8
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
25
1.0
70 A

0.86
Reduction Factor
0.9
0.8

= 0.65
70*1*0.65
=
=
179 of 284
46
3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
312
1
Vdrop
%Vdrop
5.557
5.557
240
100
2.32

84

84
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
312
1
Vdrop
%Vdrop
33.344
33.344
240
100
13.9

Iw
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
Tailings disposal gland seal pump 1
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
342
1.11
/ km
0.0783 / km
2.5
15
0.65
14
2.00 Calculation
IFL
P
3 x V x
7.5 / 0.8
3 x 0.415x 0.95

180 of 284
2.02
Cable size

Temperature 35C
35
1.0
117 A

0.86
Reduction Factor
0.9
0.8
= 0.65

2.03 Current carrying capacity of 240 sq.mm,3Run Cable
117*1*0.65
76

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
342
1
Vdrop
%Vdrop
4.477
4.477
240
100
1.87

84

84
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
342
1
Vdrop
%Vdrop
26.86
26.86
240
100
11.2

Iw
s
13.2xt
35
13.2*1
2.65
KA/Sec
(Fuse Operated)
Pb Cleaner III Concentrate Froth Pump
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
181 of 284
312
1.53
/ km
0.0805 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
0.95x3 x 0.415
3 x V x

2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8
= 0.65

96*1*0.65
=
=
62

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
3.97
3.97
240
((0.00153 x 0.8) + (0.0000805 x 0.6))
312
V
x
100
1.66

60

Vdrop
Vdrop
%Vdrop
60
1
V
23.817
23.817
240
((0.00153 x 0.8) + (0.0000805 x 0.6))
100
9.93

182 of 284
312
Iw
25
13.2xt
13.2*.2
(Fuse Operated)
KA/0.2Sec
4.23
Pb Cleaner II Concentrate Froth Pump
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
324
1.53
/ km
0.0805 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8
= 0.65

96*1*0.65
=
=
62

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
4.122
4.122
240
((0.00153 x 0.8) + (0.0000805 x 0.6))
V
x
100
1.72

183 of 284
324
60

60
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
324
1
Vdrop
%Vdrop
24.734
24.734
240
100
10.31

Iw
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
Zn SCAV.TAILS.SAMPLE PERISTATIC HOUSE PUMP(VFD)
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
285
2.44
/ km
0.0808 / km
15
0.65
10
2.00 Calculation
IFL
2.02
P
3 x V x
5.5 / 0.8
3 x 0.415x 0.95

Cable size
Temperature 35C
16
1.0
70 A

0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=

3.01 Voltage drop
Vdrop
IFL
n
x (R cos + X sin)
184 of 284
46
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
5.701
((0.00244 x 0.8) + (0.0000808 x 0.6))
285
5.701
240
100
2.38

For VFD
30

Vdrop
Vdrop
%Vdrop
30
1
17.104
((0.00244 x 0.8) + (0.0000808 x 0.6))
285
17.104
240
100
7.13

Iw
3.04
16
13.2xt
2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Zn SCAV.CONC.SAMPLE PERISTATIC HOUSE PUMP(VFD)
1.00 INPUT DATA

1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
285
2.44
/ km
0.0808 / km
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

185 of 284
0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
285
1
Vdrop
%Vdrop
5.701
5.701
240
100
2.38

For VFD
30

30
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
285
1
Vdrop
%Vdrop
17.104
17.104
240
V
x
100
7.13

Iw
3.04
s
13.2xt
16
13.2*.2
2.71
KA/0.2Sec
(Fuse Operated)
Duplex Particle Size Monitor For Sec. Cyclone & Reg. Cyclone O/f
1.00 INPUT DATA

1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
240
2.44
/ km

186 of 284
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
3 x V
3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
240
1
Vdrop
%Vdrop
4.801
4.801
240
V
x
100
2.01

60

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
240
1
Vdrop
%Vdrop
28.807
28.807
240
V
x
100
12.01

187 of 284
Iw
16
13.2xt
13.2*.2
2.71
KA/0.2Sec
(Fuse Operated)
Particle Size Monitor For Pr. Class. Cyclone O/f Stream
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
240
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
3 x V
3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
Vdrop
%Vdrop
4.801
4.801
240
V
x
100
2.01
188 of 284
240
60

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
240
1
Vdrop
%Vdrop
28.807
28.807
240
100
12.01

Iw
s
13.2xt
16
13.2*.2
2.71
(Fuse Operated)
KA/0.2Sec
Pb Concentrate Thickener Overflow Pumps
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
245
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

0.86
Reduction Factor
0.9
0.8

= 0.65
= 70x1x0.65
=

3.01 Voltage drop
189 of 284
46
Vdrop
IFL
x (R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
245
1
Vdrop
%Vdrop
4.901
4.901
240
100
2.05

60

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
245
1
Vdrop
%Vdrop
29.407
29.407
240
100
12.26

Iw
3.04
16
13.2xt
13.2*.2
2.71
KA/0.2Sec
(Fuse Operated)
Pb Concentrate Thickener underflow pumps No.14 (VFD)
1.00 INPUT DATA

1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
286
2.44
/ km
0.0808 / km
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
3 x V
=
3 x 0.415x 0.95
190 of 284
2.02
Cable size

Temperature 35C
16
1.0
117 A

0.86
Reduction Factor
0.9
0.8
= 0.65

117*1*0.65
76

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
286
1
Vdrop
%Vdrop
5.721
5.721
240
100
2.39

For VFD
30

Vdrop
Vdrop
%Vdrop
30
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
17.164
286
17.164
240
100
7.16

Iw
s
13.2xt
16
13.2*.2
2.71
(Fuse Operated)
KA/0.2Sec
Lime Storage Tank Agitator
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
320
191 of 284
1.53
/ km
0.0805 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
3 x V
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8
= 0.65

96*1*0.65
=
=
62

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
320
1
Vdrop
%Vdrop
4.071
4.071
240
V
x
100
1.7

60

60
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
1
Vdrop
%Vdrop
24.428
24.428
240
V
x
100
10.18
192 of 284
320
Iw
25
13.2xt
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
Lime water circulation pumps
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
320
1.53
/ km
0.0805 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
3 x V
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
25
1.0
96 A

0.86
Reduction Factor
0.9
0.8
= 0.65

96*1*0.65
=
=
62

3.01 Voltage drop
IFL
Vdrop
(R cos + X sin)
n
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
1
Vdrop
4.071
V
193 of 284
320
%Vdrop
4.071
240
100
1.7

60

60
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
320
1
Vdrop
%Vdrop
24.428
24.428
240
100
10.18

Iw
s
13.2xt
25
13.2*.2
4.23
(Fuse Operated)
KA/0.2Sec
NaCN Disinfection Clean Water Pumps
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
273
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

0.86
Reduction Factor
0.9
0.8

= 0.65
= 70x1x0.65
=
194 of 284
46
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
273
1
Vdrop
%Vdrop
5.461
5.461
240
100
2.28

60

Vdrop
Vdrop
%Vdrop
60
1
32.768
32.768
273
V
x
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
100
13.66

Iw
3.04
16
13.2xt
13.2*.2
KA/0.2Sec
2.71
(Fuse Operated)
1 runs of 1.1kV grade, 3.5C x sq.mm, Al conductor, Armoured, XLPE cable is selected
TAILING THICKENER OVERFLOW PUMPS
1.00 INPUT DATA

1.01 Feeder Load
110
kW
1.02 Voltage rating
VT
0.415
kV
360
0.129
0.0705 / km
/ km
2.5
15
0.65
2.00 Calculation
P
IFL
110 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
195 of 284
201
2.02
Cable size

Temperature 35C
300
1.0
455 A

0.86
Reduction Factor
0.9
0.8
= 0.65

455*2*0.65
=
=
592 A

3.01 Voltage drop
Vdrop
IFL
(R cos + X sin)
Where,
cos
0.8 (Assumed)
sin
0.6
201
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
360
2
Vdrop
%Vdrop
5.264
5.264
240
100
2.2

= 1206 A

1206
Vdrop
((0.000129 x 0.8) + (0.0000705 x 0.6))
360
2
Vdrop
%Vdrop
31.585
31.585
240
100
13.17

Iw
s
13.2xt
300
13.2*1
22.7
KA/Sec
(ACB Operated)
196 of 284
CuSo4 Storage Tank Agitator 14
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
263
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
5.5 / 0.8
P
IFL
=
3 x 0.415x 0.95
3 x V x

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
3 x IFL
n
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
Vdrop
%Vdrop
5.261
5.261
240
V
x
100
2.2
3.02 With in the permissible limits of 2.5% voltage drop hence ok

60
197 of 284
263
60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
263
1
Vdrop
%Vdrop
31.568
31.568
240
100
13.16

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
SIX Storage Tank Agitator 42
1.00 INPUT DATA

1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
270
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.98
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=

3.01 Voltage drop
Vdrop
IFL
n
x (R cos + X sin) x
198 of 284
46
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
5.401
((0.00244 x 0.8) + (0.0000808 x 0.6))
270
5.401
240
100
2.26
3.02 With in the permissible limit of 2.5% voltage drop hence ok

60

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
270
1
Vdrop
%Vdrop
32.408
32.408
240
100
13.51

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Nigrosine Mixing Tank Agitator
1.00 INPUT DATA

1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
220
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
IFL
2.02
P
3 x V x
5.5 / 0.8
3 x 0.415x 0.95

Cable size
Temperature 35C
16
1.0
70 A

199 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
220
1
Vdrop
%Vdrop
4.401
4.401
240
100
1.84

60

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
220
1
Vdrop
%Vdrop
26.406
26.406
240
100
11.01

Iw
3.04
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
Nigrosine Storage Tank Agitator
1.00 INPUT DATA

1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
275
2.44
/ km
200 of 284
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
275
1
Vdrop
%Vdrop
5.501
5.501
240
V
100
2.3

60

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
275
1
Vdrop
%Vdrop
33.008
33.008
240
100
13.76

201 of 284
Iw
3.04
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Diluted Nigrosine Dosing Tank Agitator
1.00 INPUT DATA

1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
195
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 / 0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
V
3.901
3.901
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
100
1.63

202 of 284
195

60

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
195
1
Vdrop
%Vdrop
23.406
23.406
240
100
9.76

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Spare Storage Tank Agitator
1.00 INPUT DATA

1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
275
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
5.5 / 0.98
P
IFL
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
= 70x1x0.65
=
203 of 284
46
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
275
1
Vdrop
%Vdrop
5.501
5.501
240
100
2.3

60

60
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
275
1
Vdrop
%Vdrop
33.008
33.008
240
100
13.76

Iw
3.04
13.2xt
16
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Mill Area spillage pump
1.00 INPUT DATA

1.01 Feeder Load
9.3
kW
1.02 Voltage rating
VT
0.415
kV
345
1.11
/ km
0.0783 / km
2.5
15
0.65
17
2.00 Calculation
P
IFL
9.3 / 0.8
=
3 x V x
=
0.95x3 x 0.415
204 of 284
2.02

Cable size
Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 117x1x0.65
76

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
sin
Vdrop
Vdrop
%Vdrop
=
=
0.8 (Assumed)
0.6
17
x ((0.00111 x 1.11) + (0.0000783 x 0.6)) x
345
5.484
5.484
240
100
2.29

102

Vdrop
Vdrop
%Vdrop
102
x ((0.00111 x 0.8) + (0.0000783 x 0.6)) x
1
32.902
345
32.902
240
100
13.71

Iw
s
13.2xt
35
13.2*.2
= 5.93
(Fuse Operated)
KA/0.2Sec
Zn Regrind Mill Area Spillage Pump
1.00 INPUT DATA
1.01 Feeder Load
9.3
kW
1.02 Voltage rating
VT
0.415
kV
295
205 of 284
1.11
/ km
0.0783 / km
2.5
15
0.65
17
2.00 Calculation
IFL
3 x V x
9.3 / 0.8
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 117*1*0.65
=
76

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
17
Vdrop
Vdrop
%Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
295
1
4.689
4.689
240
V
x
100
1.96

102

Vdrop
Vdrop
%Vdrop
102
x ((0.00111 x 0.8) + (0.0000783 x 0.6)) x
1
28.134
28.134
240
V
x
100
11.73

206 of 284
295
Iw
35
13.2xt
= 5.93
13.2*.2
(Fuse Operated)
KA/0.2Sec
Mill Area Spillage Pump
1.00 INPUT DATA
1.01 Feeder Load
9.3
kW
1.02 Voltage rating
VT
0.415
kV
240
1.11
/ km
0.0783 / km
2.5
15
0.65
17
2.00 Calculation
IFL
2.02
3 x V x
9.3 / 0.8
0.95x3 x 0.415

Cable size
Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 117*1*0.65
=
76

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
17
1
3.815
3.815
240
((0.00111 x 0.8) + (0.0000783 x 0.6))
V
x
100
1.59

207 of 284
240
102

Vdrop
Vdrop
%Vdrop
102
x ((0.00111 x 0.8) + (0.0000783 x 0.6)) x
240
22.888
22.888
240
100
9.54

Iw
35
13.2xt
= 5.93
13.2*.2
(Fuse Operated)
KA/0.2Sec
Cooling Tower
1.00 INPUT DATA
1.01 Feeder Load
9.3
kW
1.02 Voltage rating
VT
0.415
kV
50
2.44
/ km
0.0808 / km
2.5
15
0.65
17
2.00 Calculation
P
IFL
9.3 / 0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=

3.01 Voltage drop
Vdrop
IFL
n
x (R cos + X sin) x
208 of 284
46
Where,
cos
0.8 (Assumed)
sin
0.6
17
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
50
1
Vdrop
%Vdrop
1.7
1.7
240
100
0.71

102

Vdrop
Vdrop
%Vdrop
102
1
10.202
((0.00244 x 0.8) + (0.0000808 x 0.6))
50
10.202
240
100
4.26

Iw
3.04
13.2xt
16
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
VFD - ACS 1000
1.00 INPUT DATA

1.01 Feeder Load
17.5
kW
1.02 Voltage rating
VT
0.415
kV
40
2.44
/ km
0.0808 / km
2.5
15
0.65
32
2.00 Calculation
IFL
2.02
3 x V x
17.5 / 0.8
0.95x3 x 0.415

Cable size
Temperature 35C
16
1.0
70 A

209 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70*1*0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
32
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
40
1
Vdrop
%Vdrop
2.561
2.561
240
100
1.07

192

192
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
40
1
Vdrop
%Vdrop
15.364
15.364
240
100
6.41

Iw
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
Conveyor 08 - pebble recycle conveyor
1.00 INPUT DATA
1.01 Feeder Load
11
kW
1.02 Voltage rating
VT
0.415
kV
300
1.11
/ km
=
210 of 284
0.0783 / km
2.5
15
0.65
20
2.00 Calculation
P
IFL
11 / 0.8
=
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 117x1x0.65
2.03 Current carrying capacity of 35 sq.mm Run Cable
76

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
20
Vdrop
Vdrop
%Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
300
1
5.61
5.61
240
V
x
100
2.34

120

120
Vdrop
Vdrop
%Vdrop
x ((0.00111 x 0.8) + (0.0000783 x 0.6)) x
300
1
33.659
33.659
240
V
x
100
14.03

211 of 284
Iw
35
13.2xt
= 5.93
13.2*.2
KA/0.2Sec
(Fuse Operated)
Pb.CL.3Conc.Return SampleDelivery Pumps
1.00 INPUT DATA
1.01 Feeder Load
11
kW
1.02 Voltage rating
VT
0.415
kV
285
1.11
/ km
0.0783 / km
2.5
15
0.65
20
2.00 Calculation
P
IFL
11 / 0.8
=
3 x 0.415x 0.95
3 x V x
2.02

Cable size
Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

117*1*0.65
=
=
76

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
20
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
1
Vdrop
%Vdrop
5.329
5.329
240
V
x
100
2.23

212 of 284
285
120

120
Vdrop
((0.00111 x 0.6) + (0.0000783 x ))
285
1
Vdrop
%Vdrop
22.777
22.777
240
100
9.5


Iw
35
13.2xt
= 5.93
13.2*.2
KA/0.2Sec
(Fuse Operated)
Pb Concentrate thickener area spillage pump No.24
1.00 INPUT DATA
1.01 Feeder Load
11
kW
1.02 Voltage rating
VT
0.415
kV
310
1.11
/ km
0.0783 / km
2.5
15
0.65
20
2.00 Calculation
P
IFL
11 / 0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
117*1*0.65
=
=
213 of 284
76
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
20
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
310
1
Vdrop
%Vdrop
5.797
5.797
240
100
2.42

120

120
Vdrop
x ((0.00111 x 0.8) + (0.0000783 x 0.6)) x
310
1
Vdrop
%Vdrop
34.781
34.781
240
100
14.5

Iw
35
13.2xt
13.2*.2
= 5.93
(Fuse Operated)
KA/0.2Sec
Zn Concentrate thickener area spillage pump 1
1.00 INPUT DATA
1.01 Feeder Load
11
kW
1.02 Voltage rating
VT
0.415
kV
328
0.818
/ km
0.075
/ km
2.5
15
0.65
20
2.00 Calculation
P
IFL
11 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
214 of 284
2.02

Cable size
Temperature 35C
50
1.0
142 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

142*1*0.65
92

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
20
1
4.588
((0.000818 x 0.8) + (0.000075 x 0.6))
328
4.588
240
100
1.92

120

Vdrop
Vdrop
%Vdrop
120
((0.000818 x 0.6) + (0.000075 x ))
328
19.318
19.318
240
100
8.05

Iw
s
13.2xt
50
13.2*.2
= 8.47
KA/0.2Sec
(Fuse Operated)
Zn Concentrate thickener area spillage pump 2
1.00 INPUT DATA
1.01 Feeder Load
11
kW
1.02 Voltage rating
VT
0.415
kV
215 of 284
325
0.818
/ km
0.075
/ km
2.5
15
0.65
20
2.00 Calculation
P
IFL
11 / 0.8
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
50
1.0
142 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

142*1*0.65
=
=
92

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
20
Vdrop
Vdrop
%Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
325
1
4.546
4.546
240
V
x
100
1.9

120

Vdrop
Vdrop
120
1
19.141
((0.000818 x 0.6) + (0.000075 x ))
V
216 of 284
325
%Vdrop
19.141
240
100
7.98

Iw
50
13.2xt
= 8.47
13.2*.2
KA/0.2Sec
(Fuse Operated)
Conveyor 10 - Zn filter concentrate conveyor
1.00 INPUT DATA
1.01 Feeder Load
11
kW
1.02 Voltage rating
VT
0.415
kV
370
0.818
/ km
0.075
/ km
2.5
15
0.65
20
2.00 Calculation
IFL
2.02
11 / 0.8
3 x V x
3 x 0.415x 0.95

Cable size
Temperature 35C
50
1.0
142 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

142*1*0.65
=
=
92

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
3 x 20
Vdrop
Vdrop
((0.000818 x 0.8) + (0.000075 x 0.6))
1
5.176
V
217 of 284
370
%Vdrop
5.176
240
100
2.16

120

120
Vdrop
((0.000818 x 0.6) + (0.000075 x ))
370
Vdrop
%Vdrop
21.792
21.792
240
100
9.08

Iw
50
13.2xt
= 8.47
13.2*.2
KA/0.2Sec
(Fuse Operated)
Mill Area EOT
1.00 INPUT DATA
1.01 Feeder Load
34.8
kW
1.02 Voltage rating
VT
0.415
kV
252
0.323
0.0712 / km
/ km
2.5
15
0.65
64
2.00 Calculation
P
IFL
34.8 / 0.8
=
3 x V x
=
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
120
1.0
257 A

= 0.86
Reduction Factor
0.9
0.8
218 of 284
= 0.65
= 257x1x0.65
167 A
=
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
64
Vdrop
((0.000323 x 0.8) + (0.0000712 x 0.6))
252
1
Vdrop
%Vdrop
4.856
4.856
240
100
2.03

384

384
Vdrop
252
x ((0.000323 x 0.8) + (0.0000712 x 0.6)) x

1
Vdrop
%Vdrop
29.139
29.139
240
100
12.15

Iw
s
13.2xt
120
13.2*.2
= 20.3
(Fuse Operated)
KA/0.2Sec
Zn Concentrate Thickener - Hydraulic Power Local panel
1.00 INPUT DATA
1.01 Feeder Load
15.87
kW
1.02 Voltage rating
VT
0.415
kV
336
1.11
/ km
0.0783 / km
0.65
219 of 284
2.00 Calculation
P
IFL
15.87 / 0.8
3 x V x
2.02
29
3 x 0.415x 0.95

Cable size
Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

117*1*0.65
76

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
29
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
336
1
Vdrop
%Vdrop
9.11
9.11
240
100
3.8

Iw
13.2xt
35
13.2*.2
= 5.93
KA/0.2Sec
(Fuse Operated)
Zn Concentrate Thickener - Hydraulic Power
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
220 of 284
2.00 Calculation
IFL
2.02
5.5 / 0.8
3 x V x
3 x 0.415x 0.95
10

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
0.4
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
0.4
240
100
0.17

60

Vdrop
Vdrop
%Vdrop
60
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
1
2.401
20
2.401
240
100
1.01

Iw
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
221 of 284
Screw Feeder
1.00 INPUT DATA
1.01 Feeder Load
0.37
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
2.02
3 x V x
0.37 / 0.8
3 x 0.415x 0.95

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
1
1
0.04
0.04
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
V
x
100
0.02


Vdrop
6
1
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x

222 of 284
20
Vdrop
%Vdrop
0.24
0.24
240
100
0.1

Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Agitator in mixing tank
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
1.5 /0.8
P
IFL
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
223 of 284
46
3
Vdrop
Vdrop
%Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
1
0.12
0.12
240
100
0.05

18

18
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
20
Vdrop
%Vdrop
0.72
0.72
240
100
0.3

Iw
16
13.2xt
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
Transfer Pumps
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
P
IFL
5.5 /0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

224 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
10
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
1
Vdrop
%Vdrop
0.4
0.4
240
100
0.17

60

60
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
20
1
Vdrop
%Vdrop
2.401
2.401
240
100
1.01

Iw
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
Flocculant dosing pumps
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
=
225 of 284
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
1.5 /0.8
=
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
3
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
1
Vdrop
%Vdrop
0.12
0.12
240
100
0.05

18

18
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
20
1
Vdrop
%Vdrop
0.72
0.72
240
100
0.3

226 of 284
Iw
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
MCC TO TAILING THICKENER
1.00 INPUT DATA
1.01 Feeder Load
16.37
kW
1.02 Voltage rating
VT
0.415
kV
330
1.11
/ km
0.0783 / km
0.65
28
2.00 Calculation
P
IFL
16.37 / 0.8
3 x V
3 x 0.415

2.02
Cable size

Temperature 35C
35
1.0
117 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

117*1*0.65
=
=
76

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
28
Vdrop
((0.00111 x 0.8) + (0.0000783 x 0.6))
1
Vdrop
%Vdrop
8.639
8.639
240
100
3.6

227 of 284
330
Iw
35
13.2xt
= 5.93
13.2*.2
(Fuse Operated)
KA/0.2Sec
LOCAL PANEL TO TAILING THICKENER
1.00 INPUT DATA
1.01 Feeder Load
7.5
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
14
2.00 Calculation
P
IFL
7.5 / 0.8
=
3 x V x
2.02
=
3 x 0.415x 0.95
Size of 16 sq.mm3.5 core Aluminium cable is selected for checking.

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

2.03 Current carrying capacity of16sq.mm, 1 Run Cable
70*1*0.65
=
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
14
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
Vdrop
%Vdrop
0.56
0.56
240
100
0.24

228 of 284
20

84

84
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
20
1
Vdrop
%Vdrop
3.361
3.361
240
100
1.41

Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Screw Feeder
1.00 INPUT DATA
1.01 Feeder Load
0.37
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
0.37 / 0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
70*1*0.65
=
=
229 of 284
46
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
1
1
0.04
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
0.04
240
100
0.02


Vdrop
Vdrop
%Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
20
0.24
0.24
240
100
0.1

Iw
16
13.2xt
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
Agitator in mixing tank
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
1.5 / 0.8
=
3 x V x
=
3 x 0.415x 0.95
230 of 284
2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
2
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
1
Vdrop
%Vdrop
0.08
0.08
240
100
0.04

12

12
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
20
1
Vdrop
%Vdrop
0.48
0.48
240
100
0.2

Iw
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
231 of 284
Transfer Pumps
1.00 INPUT DATA
1.01 Feeder Load
5.5
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
10
2.00 Calculation
IFL
2.02
3 x V x
5.5 / 0.8
3 x 0.415x 0.95

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
10
1
0.4
0.4
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
V
x
100
0.17

60

60
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x

1
232 of 284
20
Vdrop
%Vdrop
2.401
2.401
240
100
1.01

Iw
16
13.2xt
KA/0.2Sec
= 2.71
13.2*.2
(Fuse Operated)
Flocculant dosing pumps
1.00 INPUT DATA
1.01 Feeder Load
1.5
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
1.5 / 0.8
=
3 x 0.415x 0.95
3 x V x

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
233 of 284
46
3
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
20
1
Vdrop
%Vdrop
0.12
0.12
240
100
0.05

18

Vdrop
Vdrop
%Vdrop
18
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
20
0.72
0.72
240
100
0.3

Iw
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Belt Magnet (Self Cleaning) Conveyor 06 - Belt Drive
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
325
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
P
3 x V x
3.7 / 0.8
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
234 of 284
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
4.551
((0.00244 x 0.8) + (0.0000808 x 0.6))
325
4.551
240
100
1.9

42

42
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
325
Vdrop
%Vdrop
27.307
27.307
240
100
11.38

Iw
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
Water Pump in B03 - FMC - 110
1.00 INPUT DATA
1.01 Feeder Load
3.72
kW
1.02 Voltage rating
VT
0.415
kV
232
2.44
/ km
0.0808 / km
2.5
15
235 of 284
0.65
2.00 Calculation
P
IFL
3.72 / 0.8
3 x V x
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
232
1
Vdrop
%Vdrop
3.249
3.249
240
100
1.36

42

42
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
232
1
Vdrop
%Vdrop
19.493
19.493
240
V
x
100
8.13

236 of 284
Iw
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Self cleaning belt magnet - Conveyor 08 (Belt drive)
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
20
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
2.02
3 x V x
3.7 / 0.8
0.95x3 x 0.415

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
sin
0.8 (Assumed)
0.6
7
1
0.28
0.28
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
V
x
100
0.12

237 of 284
20

42

42
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
20
1
Vdrop
%Vdrop
1.68
1.68
240
100
0.7

Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Servo Motor/Circulating Motor
1.00 INPUT DATA
1.01 Feeder Load
0.5
kW
1.02 Voltage rating
VT
0.415
kV
275
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
0.5 / 0.8
=
3 x V x
=
0.95x3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
= 70x1x0.65
=
238 of 284
46
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
1
1
0.55
((0.00244 x 0.8) + (0.0000808 x 0.6))
275
0.55
240
100
0.23


Vdrop
Vdrop
%Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
1
3.301
275
3.301
240
100
1.38

Iw
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
Pb.Multistream Analysis
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
245
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
3.7 / 0.8
=
3 x V
=
3 x 0.415
239 of 284
2.02

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
6
1
2.941
((0.00244 x 0.8) + (0.0000808 x 0.6))
245
2.941
240
100
1.23

36

Vdrop
Vdrop
%Vdrop
36
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
245
17.644
17.644
240
100
7.36

Iw
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
Zn.Multistream Analysis
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
240 of 284
245
2.44
/ km
0.0808 / km
2.5
0.65
2.00 Calculation
IFL
3.7 / 0.8
3 x V
3 x 0.415

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
6
1
2.941
((0.00244 x 0.8) + (0.0000808 x 0.6))
245
2.941
240
100
1.23

Iw
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
Pb Concentrate Thickener - Hydraulic Power Pack
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
213
241 of 284
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
3.7 / 0.8
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A
= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
2.983
%Vdrop
2.983
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
213
V
x
100
1.25

42
=
A ( 6 Times the full load current)
Vdrop
Vdrop
%Vdrop
42
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
1
17.896
17.896
240
V
x
100
7.46

242 of 284
213
Iw
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Pb Filter cloth wash water pumps
1.00 INPUT DATA
1.01 Feeder Load
kW
1.02 Voltage rating
VT
0.415
kV
370
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
2.02
3 x V x
4 / 0.8
3 x 0.415x 0.95

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70*1*0.65
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
sin
=
=
0.8 (Assumed)
0.6
7
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
Vdrop
5.181
%Vdrop
5.181
240
V
x
100
2.16
243 of 284
370
42

Vdrop
Vdrop
%Vdrop
42
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
1
31.087
370
31.087
240
100
12.96

Iw
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Gland Seale Water Pumps For Pb & Zn Filter Pumps
1.00 INPUT DATA
1.01 Feeder Load
kW
1.02 Voltage rating
VT
0.415
kV
240
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
4 / 0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8

= 0.65
70*1*0.65
=
=
244 of 284
46
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
%Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
240
1
3.361
3.361
240
100
1.41

42

42
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
240
1
Vdrop
%Vdrop
20.165
20.165
240
100
8.41

Iw
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
Oil Cooler (Air)
1.00 INPUT DATA
1.01 Feeder Load
0.75
kW
1.02 Voltage rating
VT
0.415
kV
330
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
0.75 / 0.8
=
3 x V
=
3 x 0.415
245 of 284
2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
1
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
330
1
Vdrop
%Vdrop
0.66
0.66
240
100
0.28


6
Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
330
1
Vdrop
%Vdrop
3.961
3.961
240
100
1.66

Iw
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
246 of 284
Conveyor 11 tripper car
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
430
1.53
/ km
0.0805 / km
2.5
15
0.65
2.00 Calculation
P
IFL
3.7 / 0.8
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
25
1.0
96 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

96*1*0.65
=
=
62

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
((0.00153 x 0.8) + (0.0000805 x 0.6))
430
1
Vdrop
%Vdrop
3.83
3.83
240
V
x
100
1.6

42
247 of 284
42
Vdrop
x ((0.00153 x 0.8) + (0.0000805 x 0.6)) x
430
1
Vdrop
%Vdrop
22.978
22.978
100
240
9.58

Iw
25
13.2xt
= 4.23
13.2*.2
(Fuse Operated)
KA/0.2Sec
Lime Mixing tank Agitator
1.00 INPUT DATA
1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
320
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
3.7 / 0.8
P
IFL
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

2.03 Current carrying capacity of 16sq.mm,1 Run Cable
70*1*0.65
=
=

3.01 Voltage drop
Vdrop
IFL
n
x (R cos + X sin) x
248 of 284
46
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
((0.00244 x 0.8) + (0.0000808 x 0.6))
320
4.481
4.481
240
100
1.87

42

Vdrop
Vdrop
%Vdrop
42
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
1
26.886
320
26.886
100
240
11.21

Iw
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Air Dryer
1.00 INPUT DATA
1.01 Feeder Load
2.2
kW
1.04 Voltage rating
VT
0.415
kV
320
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
P
3 x V x
2.2 / 0.8
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

249 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
4
((0.00244 x 0.8) + (0.0000808 x 0.6))
320
2.561
2.561
100
240
1.07

24

24
Vdrop
Vdrop
%Vdrop
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
320
1
15.364
15.364
240
100
6.41

Iw
3.03
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
CuSo4 Mixing Tank Agitator 06
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
240
2.44
/ km
=
250 of 284
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
3.7 / 0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
240
1
Vdrop
%Vdrop
3.361
3.361
240
V
=
100
1.41

42

42
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
240
1
Vdrop
%Vdrop
20.165
20.165
240
V
x
100
8.41

251 of 284
Iw
3.04
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
CuSo4 Transfer Pumps 16
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
371
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
3.7 / 0.8
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

2.03 current carrying capacity of 16sq.mm1,Run cable
= 70x1x0.65
=
46

3.01 Voltage drop
Vdrop
3 x IFL
n
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
V
5.195
5.195
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
100
2.17

252 of 284
371
42
((0.371 x 0.8) + (0.00244 x 0.6))

Vdrop
Vdrop
%Vdrop
42
1
371
31.171
31.171
100
240
12.99

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
CuSo4 Unloading pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
213
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
2.02
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

2.03 current carrying capacity of 16sq.mm1,Run cable
= 70x1x0.65
=

3.01 Voltage drop
Vdrop
3 x IFL
n
x (R cos + X sin) x
253 of 284
46
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.983
((0.00244 x 0.8) + (0.0000808 x 0.6))
213
2.983
100
240
1.25

42

Vdrop
Vdrop
%Vdrop
42
((0.00244 x 0.8) + (0.0000808 x 0.6))
213
17.896
17.896
240
100
7.46

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Cuso4 Centrifugal Pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
215
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
2.02
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95

Cable size
Temperature 35C
16
70 A
1.0

254 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
%Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
215
1
V
3.011
3.011
240
100
1.26

42

42
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
215
1
Vdrop
%Vdrop
26.729
26.729
240
100
11.14


Iw
3.04
s
13.2xt
16
13.2*.2
KA/0.2Sec
= 2.71
(Fuse Operated)
SIX Transfer pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
225
255 of 284
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
3.7 / 0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
3.151
3.151
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
225
V
x
100
1.32

42

Vdrop
Vdrop
%Vdrop
42
1
18.905
18.905
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
V
x
100
7.88

256 of 284
225
Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
SIX Centrifugal pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
228
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
2.02
3 x V
3.7 / 0.8
3 x 0.415x 0.95

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
3.193
3.193
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
V
x
100
1.34

257 of 284
228
42

Vdrop
Vdrop
%Vdrop
42
((0.00244 x 0.8) + (0.0000808 x 0.6))
3.7
19.157
19.157
240
100
7.99

Iw
3.04
16
13.2xt
(Fuse Operated)
KA/0.2Sec
= 2.71
13.2*.2
Pex Transfer Pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
210
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
3 x V x
3.7 / 0.8
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=

3.01 Voltage drop
Vdrop
3 x IFL
n
x (R cos + X sin) x
258 of 284
46
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.941
((0.00244 x 0.8) + (0.0000808 x 0.6))
210
2.941
240
100
1.23

42

Vdrop
Vdrop
%Vdrop
42
1
17.644
((0.00244 x 0.8) + (0.0000808 x 0.6))
3.7
17.644
240
100
7.36

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
Pex Centrifugal Pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
211
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

259 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
%Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
211
1
2.955
2.955
240
100
1.24

42

42
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
211
1
Vdrop
%Vdrop
17.728
17.728
240
100
7.39


Iw
3.04
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
Nigrosine Transfer Pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
202
2.44
/ km
260 of 284
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
3 x V x
3.7 / 0.8
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.829
2.829
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
202
V
x
100
1.18

42

Vdrop
Vdrop
%Vdrop
42
1
16.972
16.972
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
202
V
x
100
7.08

261 of 284
Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Nigrosine Centrifugal Pumps (3% solution)
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
202
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
3.7 / 0.8
P
IFL
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.829
2.829
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
V
x
100
1.18

262 of 284
202
42

Vdrop
Vdrop
%Vdrop
42
1
16.972
((0.00244 x 0.8) + (0.0000808 x 0.6))
202
16.972
240
100
7.08

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Diluted Nigrosine Centrifugal Pump(0.25% solution)
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
190
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=

3.01 Voltage drop
Vdrop
IFL
n
x (R cos + X sin) x
263 of 284
46
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.661
((0.00244 x 0.8) + (0.0000808 x 0.6))
190
2.661
240
100
1.11

42

Vdrop
Vdrop
%Vdrop
42
1
15.964
((0.00244 x 0.8) + (0.0000808 x 0.6))
190
15.964
240
100
6.66

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
MIBC metering pump
1.00 INPUT DATA

1.01 Feeder Load
0.37
kW
1.02 Voltage rating
VT
0.415
kV
202
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
P
3 x V x
0.37 / 0.8
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

264 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
1
Vdrop
Vdrop
%Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
202
1
0.404
0.404
240
100
0.17


6
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
202
1
Vdrop
%Vdrop
2.425
2.425
240
100
1.02


Iw
3.04
s
13.2xt
16
13.2*.2
= 2.71
(Fuse Operated)
KA/0.2Sec
NaCN transfer pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
230
2.44
/ km
265 of 284
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
3.7 / 0.8
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
%Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
230
1
V
3.221
3.221
240
100
1.35

42

Vdrop
Vdrop
%Vdrop
42
1
19.325
19.325
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
V
x
100
8.06

266 of 284
230
Iw
3.04
16
13.2xt
KA/0.2Sec
= 2.71
13.2*.2
(Fuse Operated)
NaCN Centrifugal pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
175
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
2.02
3 x V x
3.7 / 0.8
3 x 0.415x 0.95

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
V
2.451
2.451
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
100
1.03

267 of 284
175
42

Vdrop
Vdrop
%Vdrop
42
1
14.704
((0.00244 x 0.8) + (0.0000808 x 0.6))
175
14.704
240
100
6.13

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Spare Transfer Pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
210
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=

3.01 Voltage drop
Vdrop
IFL
=
x (R cos + X sin) x
n
268 of 284
46
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
2.941
((0.00244 x 0.8) + (0.0000808 x 0.6))
210
2.941
240
100
1.23

42

Vdrop
Vdrop
%Vdrop
42
1
17.644
((0.00244 x 0.8) + (0.0000808 x 0.6))
210
17.644
240
100
7.36

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Spare Centrifugal Pumps
1.00 INPUT DATA

1.01 Feeder Load
3.7
kW
1.02 Voltage rating
VT
0.415
kV
206
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
P
3 x V x
3.7 / 0.8
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

269 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
7
Vdrop
Vdrop
%Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
206
1
2.885
2.885
240
100
1.21

42

Vdrop
Vdrop
%Vdrop
42
1
17.308
((0.00244 x 0.8) + (0.0000808 x 0.6))
206
17.308
240
100
7.22

Iw
3.04
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
Pb filter Manifold wash water pumps
1.00 INPUT DATA

1.01 Feeder Load
kW
1.02 Voltage rating
VT
0.415
kV
368
2.44
/ km
0.0808 / km
2.5
15
270 of 284
0.65
2.00 Calculation
IFL
2.02
4 / 0.8
3 x V
3 x 0.415x 0.95

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
7
1
5.153
((0.00244 x 0.8) + (0.0000808 x 0.6))
368
5.153
240
100
2.15

42

Vdrop
Vdrop
%Vdrop
42
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
368
30.919
30.919
240
100
12.89

Iw
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
271 of 284
Sealing water Pump for Pb. Filter feed pump No.70
1.00 INPUT DATA
1.01 Feeder Load
0.37
kW
1.02 Voltage rating
VT
0.415
kV
305
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
IFL
2.02
3 x V
0.37 / 0.8
3 x 0.415x 0.95

Cable size
Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

70*1*0.65
=
=
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
1
1
0.61
0.61
240
((0.00244 x 0.8) + (0.0000808 x 0.6))
305
V
x
100
0.26


Vdrop
6
1
x ((0.00244 x 0.8) + (0.0000808 x 0.6)) x
272 of 284
305
Vdrop
%Vdrop
3.661
3.661
240
100
1.53

Iw
16
13.2xt
= 2.71
13.2*.2
KA/0.2Sec
(Fuse Operated)
GSS TO MPP MLDB
1.00 INPUT DATA
1.01 Feeder Load
100
1.02 Voltage rating
VT
0.415
kV
500
0.161
/ km
0.071
/ km
0.65
kVA
2.00 Calculation
P
IFL
100
2.02
139
3 x V
3 x 0.415
Cable size
Temperature 35C
240
1.0
399 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

399*1*0.65
=
=
259 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
139
Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
1
273 of 284
500
Vdrop
%Vdrop
11.912
11.912
240
100
4.97

Iw
240
13.2xt
= 40.7
13.2*.2
KA/0.2Sec
(Fuse Operated)
PMCC TO MCC INCOMER
1.00 INPUT DATA
1.01 Feeder Load
460
kW
1.02 Voltage rating
VT
0.415
kV
50
0.129
0.0705 / km
0.65
/ km
%
2.00 Calculation
IFL
3 x V
460 / 0.8
3 x 0.415
800
2.02
Cable size

Temperature 35C
300
1.0
455 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 455x3x0.65
887 A

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
cos
0.8 (Assumed)
sin
0.6
800
=
((0.000129 x 0.8) + (0.0000705 x 0.6))
3
274 of 284
50
Vdrop
%Vdrop
1.94
1.94
240
100
0.81
With in the permissible limits of 5% voltage drop hence ok

Iw
3.03
300
13.2xt
= 22.7
13.2*1
KA/1Sec
(ACB Operated)
LIGHTING TRANSFORMER TO MLDB
1.00 INPUT DATA

1.01 Feeder Load
500
1.02 Voltage rating
VT
0.415
kV
40
0.161
/ km
0.071
/ km
2.5
0.65
KVA
2.00 Calculation
P
IFL
500
3 x V
696
3 x 0.415

2.02
Cable size

Temperature 35C
240
1.0
399 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 399x3x0.65
=
3.01 Voltage drop
IFL
Vdrop
x (R cos + X sin) x
n
Where,
cos
0.8 (Assumed)
275 of 284
778 A
sin
0.6
696
Vdrop
((0.000161 x 0.8) + (0.000071 x 0.6))
40
3
Vdrop
%Vdrop
1.591
1.591
100
240
0.67
With in the permissible limit of 2.5% voltage drop hence ok

Iw
3.03
240
13.2xt
= 40.7
13.2*.2
(Fuse Operated)
KA/0.2Sec
PMCC TO AUX. SWITCH BOARD

1.00 INPUT DATA
1.01 Feeder Load
230
kW
1.02 Voltage rating
VT
0.415
kV
50
0.21
/ km
0.0718 / km
2.5
0.65
2.00 Calculation
IFL
3 x V
230 / 0.8
3 x 0.415
400

2.02
Cable size

Temperature 35C
185
1.0
337 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 337x2x0.65
=
3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
276 of 284
438 A
Vdrop
Vdrop
%Vdrop
400
((0.00021 x 0.8) + (0.0000718 x 0.6))
50
2.111
2.111
240
100
0.88

Iw
3.03
185
13.2xt
= 31.3
13.2*.2
KA/0.2Sec
SIX MixingTank Agitator
1.00 INPUT DATA

1.01 Feeder Load
2.2
kW
1.02 Voltage rating
VT
0.415
kV
270
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.2 / 0.98
P
IFL
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
277 of 284
46
Vdrop
Vdrop
%Vdrop
1
2.161
((0.00244 x 0.8) + (0.0000808 x 0.6))
270
2.161
240
100
0.91

24

24
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
270
1
Vdrop
%Vdrop
12.963
12.963
240
100
5.41

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Pex MixingTank Agitator
1.00 INPUT DATA

1.01 Feeder Load
2.2
kW
1.02 Voltage rating
VT
0.415
kV
211
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.2 / 0.98
P
IFL
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
278 of 284
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
4
1
1.688
((0.00244 x 0.8) + (0.0000808 x 0.6))
211
1.688
240
100
0.71

24

24
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
211
1
Vdrop
%Vdrop
10.13
10.13
240
100
4.23

Iw
3.04
s
13.2xt
16
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Pex Storage Tank Agitator
1.00 INPUT DATA

1.01 Feeder Load
2.2
kW
1.02 Voltage rating
VT
0.415
kV
211
2.44
/ km
0.0808 / km
2.5
15
0.65
279 of 284
2.00 Calculation
P
IFL
2.2 / 0.98
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
4
1
1.688
((0.00244 x 0.8) + (0.0000808 x 0.6))
211
1.688
240
100
0.71

24

24
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
211
1
Vdrop
%Vdrop
10.13
10.13
240
100
4.23

Iw
3.04
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
280 of 284
Nacn Mixing tank Agitator
1.00 INPUT DATA
1.01 Feeder Load
1.1
kW
1.02 Voltage rating
VT
0.415
kV
230
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
1.1 / 0.98
P
IFL
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
cos
0.8 (Assumed)
sin
0.6
2
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
1
Vdrop
%Vdrop
0.92
0.92
240
V
x
100
0.39

12
281 of 284
230
12
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
230
1
Vdrop
%Vdrop
5.521
5.521
240
100
2.31

Iw
3.04
16
13.2xt
= 2.71
13.2*.2
(Fuse Operated)
KA/0.2Sec
Nacn Storage Tank Agitator
1.00 INPUT DATA

1.01 Feeder Load
2.2
kW
1.02 Voltage rating
VT
0.415
kV
230
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
P
IFL
2.2 / 0.98
=
3 x V x
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

= 0.86
Reduction Factor
0.9
0.8
= 0.65

= 70x1x0.65
=

3.01 Voltage drop
Vdrop
IFL
n
x (R cos + X sin) x
282 of 284
46
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
4
1
1.84
((0.00244 x 0.8) + (0.0000808 x 0.6))
230
1.84
240
100
0.77

24

24
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
230
1
Vdrop
%Vdrop
11.043
11.043
240
100
4.61

Iw
3.04
16
13.2xt
KA/0.2Sec
= 2.71
13.2*.2
(Fuse Operated)
Spare Mixing Tank Agitator
1.00 INPUT DATA

1.01 Feeder Load
2.2
kW
1.02 Voltage rating
VT
0.415
kV
275
2.44
/ km
0.0808 / km
2.5
15
0.65
2.00 Calculation
2.2 / 0.98
P
IFL
=
3 x V x
=
3 x 0.415x 0.95

2.02
Cable size

Temperature 35C
16
1.0
70 A

283 of 284
= 0.86
Reduction Factor
0.9
0.8
= 0.65
= 70x1x0.65
46

3.01 Voltage drop
Vdrop
IFL
x (R cos + X sin) x
Where,
Vdrop
Vdrop
%Vdrop
cos
0.8 (Assumed)
sin
0.6
4
1
2.201
((0.00244 x 0.8) + (0.0000808 x 0.6))
275
2.201
240
100
0.92

24

24
Vdrop
((0.00244 x 0.8) + (0.0000808 x 0.6))
275
1
Vdrop
%Vdrop
13.203
13.203
240
100
5.51

Iw
3.04
s
13.2xt
16
13.2*.2
= 2.71
KA/0.2Sec
(Fuse Operated)
284 of 284

LT Cable Sizing Design As Per15% Drop)

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LT Cable Sizing Design As Per15% Drop)

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HZL-BTN-ELE-DS-SY-037

LT CABLE SIZING CALCULATION

1.02 Voltage rating

1.03 Length of the cable

1.04 AC resistance of the cable at 90C

1.05 Reactance of the cable at 50Hz

1.06 Allowable Voltage Drop

1.07 Current derating factor

Rating factor for Ambient

Current Rating at 35C

(Ref : Power Engineers Handbook 25.66, Table 57)

Factor for Non leaner loads

Total factor to be applied for arriving at the capacity

2.03 current carrying capacity of 300sq.mm,3Run cable

3.00 Check for voltage drop

((0.000129 x 0.8) + (0.0000705 x 0.6))

With in the permissible limits of 5% voltage drop hence ok

1.02 Voltage rating

1.03 Length of the cable

1.04 AC resistance of the cable at 90C

1.05 Reactance of the cable at 50Hz

1.06 Allowable Voltage Drop at Normal Running Cond.

1.07 Allowable Voltage Drop at Starting Condition

1.08 Current derating factors

Size of 95 Sq.mm 3.5core Aluminium cable is selected for checking.

(Ref : Power Engineers Handbook 25.66, Table 57)

Factor for Non linear loads

Total factor to be applied for arriving at the capacity

2.03 Current carrying capacity of 95 sq.mm1 Run Cable

3.00 Check for voltage drop

Voltage Drop at Normal Running Condition

((0.000409 x 0.8) + (0.0000724 x 0.6))

With in the Permissible limit of 2.5% voltage drop hence ok

( 6 Times the full load current)

((0.000409 x 0.8) + (0.0000724 x 0.6))

With in the Permissible limit of 15% voltage drop hence ok

1.02 Voltage rating

1.03 Length of the cable

1.04 AC resistance of the cable at 90C

1.05 Reactance of the cable at 50Hz

1.06 Allowable Voltage Drop at Normal running Cond.

1.07 Allowable Voltage Drop at Starting Condition

1.08 Current derating factors

Size of 300 Sq.mm 3.5core Aluminium cable is selected for checking.

(Ref : Power Engineers Handbook 25.66, Table 57)

Factor for Non linear loads

Total factor to be applied for arriving the capacity

2.03 Current carrying capacity of 300 sq.mm1 Run Cable

Voltage Drop at Normal Running Condition

((0.000129 x 0.8) + (0.0000705 x 0.6))

With in the Permissible limit of 2.5% voltage drop hence ok

DOL or Squirrel Cage

( 6 Times the full load current)

Drop at the time of Starting

((0.000129 x 0.8) + (0.0000705 x 0.6))

With in the Permissible limit of 15% voltage drop hence ok

1.02 Voltage rating

1.03 Length of the cable

1.04 AC resistance of the cable at 90C

1.05 Reactance of the cable at 50Hz

1.06 Allowable Voltage Drop at Normal running cond.

1.07 Allowable Voltage Drop at Starting Condition

1.08 Current derating factors