Professional Documents
Culture Documents
TABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTS
THREADLOCKING
5
6
Adjustment Screws
Pre-Assembled Fasteners
6
7
8
9
Pipe Unions
Compression Fittings
9
10
Flared/Swaged Fittings
Hose Ends Air & Hydraulic
10
11
11
12
12
13
13
14
15
Standard Duty
Heavy Duty
16
17
THREAD REPAIR
THREAD SEALING
POROSITY SEALING
FORM-IN-PLACE
GASKETING
GASKET DRESSING
FORM-IN-PLACE
SILICONES
STRENGTHEN KEYED
ASSEMBLIES
SHAFT MOUNTED
ASSEMBLIES
18
19
20
21
Shrink Fit
22
HOUSED COMPONENTS
Slip Fit
Sealing/Retaining Metallic Seal
Bearing Mount Quick Selector
23
24
25
DISASSEMBLY
26
26
27
28
RUSTPROOFING
TROUBLESHOOTING
ORDERING
PAGE
INTRODUCTION
Product Listing
29-30
INTRODUCTION
THREADLOCKING
Anaerobic adhesives and sealants are resins that convert from liquid to
a tough structural solid in the absence of air and the presence of metal.
The primary functions of anaerobic resins are:
Threadlocking
Thread Sealing
Gasketing
Retaining
Each one of these functions is based upon control of five major variables:
strength, viscosity, adhesion, flexibility, and temperature resistance. These
five parameters give anaerobic users considerable latitude in adjusting
properties for optimum performance in specific application areas.
Not Here
1.
2.
If necessary, spray all threads with Loctite Klean N Prime. Allow to dry.
3.
4.
5.
6.
LIQUID ONLY
Onto
Threads
1.
2.
2.
3.
4.
3.
5.
4.
Active surfaces (Primer optional): Brass, copper, bronze, iron, soft steel, nickel.
5.
6.
Tighten as usual.
Note: Using Loctite threadlockers will virtually eliminate stripped
threads, in aluminum or magnesium housings, caused by
galvanic corrosion.
5
THREADLOCKING
THREADLOCKING
PRE-ASSEMBLED FASTENERS
LIQUID ONLY
LIQUID ONLY
Onto
Threads
290 Here
242
Into
Hole
Not Here
262 or 271
1.
1.
2.
If necessary, spray all threads with Loctite Klean N Prime. Allow to dry.
2.
Assemble components.
3.
3.
Tighten nuts.
4.
5.
5.
Install studs.
6.
7.
8.
ADJUSTMENT SCREWS
LOCTITE BRAND THREADLOCKER QUICK SELECTOR
Use
Plunger
1.
2.
3.
Strength
Color
Low
222
Purple
Medium
Blue
Pre-Assembled
Medium
290
Green
High
Red
High
271
Red
High
272
Red
High
277
Red
Product
Small Screws
THREAD REPAIR
THREAD SEALING
Cleaned Bolt
Release Agent
Cover
Plate
Threadlocker
Release Agent
Stripped Threads
1.
FORM-A-THREAD
FORM-A-THREAD
1
2 Fill Only
New
Threads
Tape
Step 2
Step 3
2.
3.
4.
Tape
Step 1
For stainless steel components, use Loctite PST 565 Thread Sealant.
3.
PST Band
*Depending on conditions
OPTION 2.
PIPE UNIONS
PST Band
PST Band
PST Band
2.
3.
4.
5.
8
1.
2.
Assemble as required.
3.
4.
THREAD SEALING
THREAD SEALING
COMPRESSION FITTINGS
PST Coating
1.
2.
Insert barbed hose stem into hose I.D. with slight twisting motion.
3.
4.
Apply a band of Loctite PST Thread Sealant to male hose stem threads
upon installation or adding accessory device. Tighten snugly.
1.
Slide fitting nut and ferrule back approximately 34" from end of tubing.
2.
3.
4.
Slide ferrule forward over Loctite PST Thread Sealant coated tubing,
then apply a thin bead of Loctite PST Thread Sealant coating to ferrule.
5.
Slide ferrule forward over Loctite PST Thread Sealant coated tubing.
6.
7.
PST Band
PST Band
FLARED/SWAGED FITTINGS
PST Coating (For new or damaged flare or seat)
Note: Loctite PST Thread Sealant may attack synthetic rubber tubing.
Product
PST Thread
Sealant Stick
PST 565 Thread
Sealant
Primer
Instant
Seal
10,000 psi
(24 hours)
n/a
-65F to
+300F
High Filtration/
Thread
Klean N Prime 500 psi 10,000 psi
Zero Contamination Sealant 545
(10 min.) (24 hours)
Hydraulic/Pneumatic
Systems
n/a
-65F to
+300F
Most Metal
Fittings
n/a
-65F to
400F
PST 592
Thread Sealant
- High Temperature
Max.
Steam Temp.
Pressure Pressure Range
PST Band
1.
2.
3.
4.
10
11
POROSITY SEALING
FORM-IN-PLACE GASKETING
Loctite 290
Weld Bead
Tank Wall
Weld Porosity
1.
2.
3.
4.
5.
6.
Note:
7.
Allow to cure for 30 minutes (High Pressure, above 150 psi 1 hour).
8.
9.
Paint as required.
Note: Casting repair uses the same procedure.
1.
Raised Flange
2.
3.
4.
5.
6.
Allow to cure:
a. No pressure immediate service
b. Low pressure (up to 500 psi) 30 to 45 minutes
c. High pressure (500 to 2500 psi) 4 hours
d. Extreme high pressure (2500 to 5000 psi) 24 hours
2.
Use
3.
12
Gap Fill
Temp. Range
General
.050"
-65F to 300F
General
.050"
-65F to 300F
General/Overhead
.010"
-65F to 300F
13
GASKET DRESSING
FORM-IN-PLACE SILICONES
SEALED FLANGES
242
242
1.
2.
3.
242
1.
Cleaner Only
2.
3.
Spray Loctite Klean N Prime on both flange faces and both sides
of the precut gasket. Allow 1-2 minutes to dry.
4.
5.
6.
4.
5.
6.
Cure times will vary with temperature, humidity, and gap. Typical full
cure time is 24 hours.
Loctite Ready Gasket*
COLOR
Black
Blue
VISCOSITY, cP
Paste
Paste
4"
GAP FILL
4"
CURE METHOD
Moisture/Oxime
Moisture/Oxime
CURE SPEED
Tack-Free
Full Cure
30 minutes
24 hours
30 minutes
24 hours
-75F to 500F
-59F to 260C
-75F to 500F
-59F to 260C
Tighten normally.
*Loctite Ready Gasket provides a low pressure instant seal (100 psi at zero gap).
14
15
ASSEMBLY
ASSEMBLY
1.
1.
2.
If necessary, spray all parts (I.D. and O.D.) with Loctite Klean N Prime.
2.
3.
Apply a Loctite Press Fit Repair 660 coating around shaft, into
keyway, and on key.
3.
4.
Apply dab(s) of Loctite Press Fit Repair 660 onto shaft opposite
keyway or evenly spaced around shaft.
4.
5.
5.
6.
6.
7.
8.
Note:
DISASSEMBLY
DISASSEMBLY
1.
1.
2.
2.
Pull as usual.
3.
16
17
Bearing
660
Sleeve
680 or
660
Shaft
1.
1.
2.
If necessary, spray all parts with Loctite Klean N Prime. Allow to dry.
2.
3.
3.
4.
5.
4.
5.
Apply a Loctite Bearing Mount 680 or Loctite Press Fit Repair 660
coating around the shaft.
6.
Install sleeve.
7.
8.
9.
18
19
Bearing
Bearing
660 or 680
Shaft
640
ORIGINAL
1.
2.
3.
4.
5.
6.
7.
Machine shaft to .002" radial slip fit with 50-80 rms finish (second cut).
Clean all parts with a cleaner.
Spray all parts (I.D. and O.D.) with Loctite Klean N Prime.
Do NOT use primer for heavy duty applications.
Apply a Loctite Press Fit Repair 660 coating around
shaft and engagement area.
Assemble parts with rotating motion.
Wipe off excess.
Allow 2 hours prior to service.
Shaft
STANDARD
1.
2.
WORN SHAFT
Follow directions above except:
1. Determine radial gap.
2. If radial gap exceeds .005", Loctite Klean N Prime must be used.
3. Take steps to maintain concentricity with large gaps.
4. Larger gaps require longer cure times (30-60 minutes).
5. Loctite Press Fit Repair 660 is NOT recommended for radial gaps
exceeding .010".
6. See procedure for BADLY WORN SHAFT on page 19.
Note: Loctite Press Fit Repair 660 is very fast fixturing
(30 seconds or less) with Loctite Klean N Prime.
3.
4.
TANDEM MOUNT
1.
2.
MAXIMUM STRENGTH
1.
2.
Same as above, except use Loctite Bearing Mount 620 or 640 with
Loctite Klean N Prime.
21
HOUSED COMPONENTS
SLIP FIT
660
Shaft
660
Housing
ORIGINAL
1.
2.
3.
Clean all parts with a cleaner and spray with Loctite Klean N Prime.
4.
5.
6.
7.
ASSEMBLY
1.
2.
3.
4.
5.
22
WORN
Procedures identical to original slip fit, except:
1.
2.
3.
4.
5.
23
HOUSED COMPONENTS
SEALING/RETAINING METALLIC SEAL
BEARING MOUNTS
LOCTITE BEARING MOUNT QUICK SELECTOR
Application
Loctite Product
Loctite Primer
NONE
Klean N Prime
NONE
Klean N Prime
Klean N Prime
Klean N Prime
Klean N Prime
Maximum Strength
NONE
Low Strength
Threadlocker 242
NONE
NONE
1.
2.
Spray both the housing and seal with Loctite Klean N Prime.
3.
Maximum Strength
High Strength
NONE
Controlled Strength
Klean N Prime
Low Strength
Threadlocker 242
Blue Threadlocker Stick
Klean N Prime
4.
Install as usual.
5.
6.
24
Note:
25
DISASSEMBLY
THREADLOCKING, THREAD SEALING & RETAINING
RUSTPROOFING
OPTIMUM USE OF LOCTITE EXTEND RUST TREATMENT
SURFACE PREPARATION OLD STEEL:
Loose or flaky rust must be removed. Only conversion of firmly bonded rust
will result in durable protection. Oil, grease, old paint, mill scale, form oil,
fingerprints, water soluble surfaces and chlorides must be removed to allow
Loctite Extend Rust Treatment to react with rust. Ideal surfaces will show
light rust as well as bare metal surfaces.
The first coat should develop a purple-black color within seconds. The second
coat should dry to a black color. The second coat should be applied within
15-30 minutes of the first coat.
APPLICATION CONDITIONS:
Loctite Extend Rust Treatment may be applied when surface and air
temperautes are between 50F and 90F. Reaction is slower at lower
temperatures. If temperature is too hot, film may surface dry and bubble. High
humidity is beneficial; it slows drying but assists rust conversion. Loctite
Extend Rust Treatment should not be applied in conditions of condensing
humidity (e.g. fog, dew), on ice, in rain or in heavy sea (salt) spray atmospheres.
Steel surface may be damp but not wet (i.e. continuous visible film of water).
DO NOT APPLY LOCTITE EXTEND RUST TREATMENT TO SURFACES IN DIRECT
SUNLIGHT.
GASKETING
Disassemble flange using hand tools. Remove material with a
gasket remover.
26
27
ORDERING
TROUBLESHOOTING
PRODUCT LISTING/ORDER INFO.
1.
2.
3.
4.
READY GASKET
5.
6.
7.
8.
9.
LIMITATION OF WARRANTY
The data contained herein are furnished for information
only and are believed to be reliable. We cannot assume
responsibility for the results obtained by others over whose
methods we have no control. It is the users responsibility
to determine suitability for the users purpose of any
production methods mentioned herein and to adopt such
precautions as may be advisable for the protection of
property and of persons against any hazards that may
be involved in the handling and use thereof.
In light of the foregoing, HENKEL CORPORATION
SPECIFICALLY DISCLAIMS ALL WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE ARISING FROM SALE OR USE OF HENKEL
CORPORATIONS PRODUCTS. HENKEL CORPORATION
28
SIZE
50 ml tube
6 ml tube
50 ml tube
300 ml cartridge
4 oz. can
5 oz. cartridge
7 oz. can
9 g stick
80 ml tube
300 ml cartridge
190 ml power can
80 ml tube
300 ml cartridge
190 ml power can
80 ml tube
300 ml cartridge
80 ml tube
190 ml power can
SIZE
36 ml bottle
36 ml bottle
6 ml tube
36 ml bottle
6 ml tube
50 ml tube
36 ml bottle
ITEM NO.
38655
37395
37394
37530
37511
37512
37510
39154
37465
37516
40462
37467
37518
40463
37466
37517
37464
40505
ITEM NO.
37556
37557
37390
ITEM NO.
37509
ITEM NO.
37483
38652
37424
37484
37644
38651
37485
29
ORDERING
NOTES:
30
SIZE
6 ml tube
6 ml tube
36 ml bottle
9 g stick
19 g stick
6 ml tube
36 ml bottle
9 g stick
19 g stick
36 ml tube
6 ml bottle
36 ml bottle
SIZE
36 ml bottle
19 g stick
50 ml tube
6 ml tube
50 ml tube
ITEM NO.
38653
37418
37477
37643
37614
37420
37478
37701
37700
38656
37423
37481
ITEM NO.
37482
37615
37396
37398
37397
Henkel
Your worldwide partner
For technical information and/or product
availability, call:
USA
Henkel Corporation
Engineering Adhesives
1001 Trout Brook Crossing
Rocky Hill, CT 06067
Tel: 860.571.5100
Fax: 860.571.5465
1.800.LOCTITE (563.8483)
Canada
Henkel Canada Corporation
Engineering Adhesives
2225 Meadowpine Blvd.
Mississauga, Ontario L5N 7P2
Tel: 905.814.6511
Fax: 905.814.5391
Or visit www.loctite.com/aam
Henkel Corporation
Engineering Adhesives
1001 Trout Brook Crossing
Rocky Hill, CT 06067 U.S.A.
www.henkelna.com
www.loctite.com/aam