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Energy Saving Equipment List

Energy Saving Equipment List

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Energy Saving Equipment List (Revision 3.

0), Released on : 20th July, 2009
Expected Effects of Energy Conservation (Bench Mark)

Sl.No

Eligible Equipment/Technology

Advantages

Specifications

Reference

1

Electrical Equipment # Variable Frequency Drives (VFD) # Energy Efficient Motors # Energy Efficienct Transformers Energy Saving; Extended equipment life; reduced maintenance Reduction 20~30% Loss by adopting of High level material Efficiency 3-5% up Improvement no load loss

JCI JEM201,225,226,227 JISC4212 Over 98% High Voltage Total Load Loss less than 0.3% EC25% Cut EC25% Cut Luminous efficiency over 80lm/w Luminous efficiency over 60lm/w Luminous efficiency over 110lm/w JCI JCI JCI JCI BEE BEE

1.1 Lighting # Energy efficient fluorescent lamps (e.g. T5) # Compact Fluorescent Lamps (CFL)

# Metal Halides Lamps

EC25% Cut

BEE

# High Pressure Sodium Vapor lamps # LED # Microprocessor based intelligent control # Exclusive transformer for lighting # Servo Stabilizer # Electronic Ballast 1.2 Other electric loads # Energy efficient Air Compressors, Blowers # Energy efficient Fans, Pumps # Capacitors # Automatic Powerfactor Controllers (APFC) reduces reactive power hence reduces total current from the source Provides smooth and stepless acceleration and deacceleration of AC Induction Motor; less mechanical stress; improved power factor; lower maximum demand Energy Saving achieved by monitoring power use turning of non essential loads during periods of high power use gives stable output even under severe unbalanced voltage

EC25% Cut

BEE BEE BEE BEE BEE BEE JCI

BEE

# Soft Starters for Motors

BEE

# Maximum Demand Controller 2 Thermal Equipment # Water-tube Boiler (by replacing conventional Smoke-tube Boiler) # Condensate Recovery & Recycle System # Energy efficient Boilers # Recuperators

BEE JCI

Reduces carbon dioxide emissions by 12%; Increases trhe overall efficiency of the Gas Engine

JCI JCI

Page 1

Sl.No

Eligible Equipment/Technology

Advantages
Cogeneration is a thermodynamically efficient use of fuel. In separate production of electricity some energy must be rejected as waste heat, but in cogeneration this thermal energy is put to good use. More Energy Saving and Faster operation

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

# Cogeneration

GEN η37%up

JCI

# Heat Pumps # Energy efficient Refrigeration System # Automatic combustion control for boilers / furnaces # Regenerative burners for furnace # Condensate recovery & recycle system # Heat Recovery Systems for Boilers (E.g. Economizer, Air Preheater) # Sludge combustion Boiler # Outdoor intake Control / VAV (variable air volume) / Heat exchanger # High efficiency DG Set for power generation (low fuel consumption with pollution control canopy) Insulation # Thermal Insulation for hot & cold systems # Heat Absorbing Glass; Low Emissivity Glass (Window panel) 4 Commercial Buildings # Building Energy Management System (BEMS) # Energy eficient Air Conditioners # Energy Eficient Refrigerators (high efficiency compressors, improved insulation, and precise temperature and defrost mechanisms to improve energy efficiency) # Vapour Absorption Refrigeration (VAR) # Heat Pumps # Fuel Cell Cogeneration System # Cogeneration # Energy efficient Elevators # Equipment, machinery and construction material contributing to increased energy savings # Heat reclaim ventilation/air conditioning system # High efficiency Escalator # High efficiency Automatic Door # High efficiency Automatic Revolving Door Heat insulating building material # Inorganic textile Insulator # Woody textile Insulator # Forming plastic Insulator # Heat insulating opening material

COP 1.32up* Turbo ref.COP 2.2up

JCI JCI JCI JCI JCI

Reduce Energy Consumption

JCI JCI

It controls the capacity of HVAC System Improvement in quality and efficiency

JCI CLCSS List JCI

3

Reduces Heat Loss,emissions and increase safety Makes walls, ceilings, and floors warmer in the winter and cooler in the summer. Lighting control, Electrical Plumbing Lift, Security management system, Energy Management, Facility Management 20% electric energy saving

JCI JCI JCI JCI JCI JCI JCI JCI JCI JCI JCI SME EC law SME SME SME SME SME SME SME SME SME EC EC EC EC EC EC EC EC EC law law law law law law law law law

Reduction of Running cost by 1/3 Reduction of 28% Energy Consumption, 42% reduction of CO2 emission More than 80% Energy efficiency, Reduction of CO2 by 1/3 Reduction of Electricity by 12.6%

5

Page 2

Sl.No

Eligible Equipment/Technology

Advantages

# Air sealing support material # Other building material contributing to increased heat insulation performance of building & building equipment 6 7 Incineration & Energy Generation from Solid waste # Waste Heat Recovery Boiler Industrial Furnace # Automatic temperature Controller # High-frequency induction irradiation # High-frequency Melting Furnace # Highly sensitive and responsive Arc Furnace # High-performance Electrolytic Furnace Dryers # Electromagnetic irradiation # Dehumidification Dryer # Infrared irradiation Others # Automatic Board Plant # Case Maker & Printer Slotter # Common Effluent Treatment Plant (CETP) # High speed Automatic Board line & Converting line # # # # 10 Common Incinerator alongwith power generation facilities Screw Compressor Computer Desktop Virtual Machine Vehicle using CNG / LPG as fuel Small volume, light, high efficiency and less electric energy consumption, Less environmental Pollution

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

SME EC law SME EC law JCI SME SME SME SME EC EC EC EC law law law law

SME EC law SME SME SME SME SME SME EC EC EC EC EC EC law law law law law law

8

9

Energy Saving 30~35%

Energy Saving 90 - 95%

Industry Subsectors
Glass Industry # Waste heat recovery from Regenerative Tank Furnace # Wate heat recovery from Recuperative Tank Furnace # Insulation for Furnace # Mechanical Conveyor for Soda Ash (by replacing Pneumatic Conveyor) # Natural gas fired Pot Furnace with Recuperator # Natural gas fired Muffle Furnace #Thermal gasifier (biomass/coal as input fuel) # Oxy-Fuel Fired Glass Melting Technology 11 Ceramics Industry
Page 3

CII Utilisation of waste heat; reduction in fuel consumption Utilization of waste heat; reduction in fuel consumption Reduction in heat losses; reduction in fuel consumption; improved work environment; improved safety & health of workers Reduction in electrical energy consumption Utilisation of clean fuel; reduction in energy consumption; utilisation of waste heat; reduction in pollution Utilisation of clean energy source, Utilisation of waste heat,Reduction in pollutin Utilization of renewable energy; reduction in energy consumption Energy Saving 25~50% Energy saving 10~15% Energy Saving 35~60% Energy Saving 15~20% CII CII CII CII TERI TERI TERI

Sl.No

Eligible Equipment/Technology

Advantages

11.1

# Insulation for Kiln, Top Chamber & Furnace # Low thermal-mass Cars # Recuperator for Kiln (hot air generation) # Variable Frequency Drives (VFD) for Circulation Air Fans in Vertical Dryer # Roller Kiln (by replacing conventional Tunnel Kiln) Ceramic Items (Insulator ceramics, electrical ceramics, porcelain, Bone china ware, Stoneware, Earthen ware, Terra-cotta ceramic) including Tiles

Energy saving by insulation strengthening Increasing Energy Efficiency Utilizing Waste Heat Energy saving

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

CII CII CII CII CII

Page 4

Sl.No

Eligible Equipment/Technology
# Ball mill with high alumina tile lining, high alumina balls of different size (Raw material processing) # Isostatic Press, Fettling machine, Stacking equipment (Fabrication) # Fully automatic vertical Copying Machine for Insulator (Fabrication) # Roller Head machine for cup & saucer (Fabrication) # Pressure casting plant (Fabrication ) # Humidity Driver Chamber (Drying)

Advantages
Improve grinding; Reduce time of grinding; Lower contamination in the batch Improve strength; reduces breakage & cracking; improve quality; reducec rejection & wastage; homogeneous pressing; defect-free product; No requirement of Plaster of Paris mould; Higher strength and quality Tested Technology, Indigenously developed, quality of tiles much better, less drying time, less warpage and breakage of tiles. Uniform temperature distribution; fast production; low fuel consumption; low rejection; ease of operation Lower maintenance; Continuous type furnace; Low pollution; Energy efficient kiln; Large Fast production; Easy making of granules Energy saving Energy saving Eliminates fuel consumption for drying raw wares Reduction in Electrical Energy Consumption Increasing Steam Economy leading to reduction in thermal energy consumption Utlisation of spent liquor as fuel Thermal Efficiency Improvement

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

CLCSS list CLCSS list CLCSS list CLCSS list CLCSS list CLCSS list

# Gas/Oil fired Roller Hearth Kiln (Firing Section) 11.2 Ceramics & Sanitaryware # Gas/Oil fired Tunnel Kiln (Firing Section) # Gas/Oil fired Shuttle Kiln (Firing Section) # Automatic Tile Pressing unit # Alumina Brick Insulation for Electric Arc Furnace # Improved insulation for Ring Chamber # Recuperator 12 Pulp & Paper Industry # VFD (by replacing Dyno Drives) # Seven-effect Free Flow Falling Film Evaporator # Chemical Recovery Unit for Spent Liquor # Conversion to Fluidized Bed Combustion (FBC) Boiler from Stoker Boiler # High efficiency Turbine Pump for water intake #Boiler with paper sludge & other solid waste as fuel # Heat Recovery Boilers for Waste Combustion Foundry # kWh Indicator for Induction Furnace # Medium Frequency Induction Furnace (by replacing Arc Furnace or Main Frequency Furnace) # Heat Recovery System for Stress Relieving Furnaces # VFDs for Screw Compressors # Oil fired Core Drying Oven # Gas fired Aluminium Melting Furnace (replace Oil fired Furnace) # Divided Blast Cupola (DBC)

CLCSS list

CLCSS list CLCSS list CLCSS list CII List CII List CII List CII CII CII CII CII CII

13

Reduction in Electrical Energy Consumption Waste Heat Recovery leadign to reduction of Thermal Energy Consumption Reduction of Fuel consumption Reduction of operating condition by 50% Reduction fuel cost by 20% Coke saving 25~65% Cost Saving by elimination electrodes

CII CII CII CII CII CII

Reduction in Electrical Energy Consumption

Reduction in Thermal Energy consumption. Replace conventional cupola

CII TERI

Page 5

Sl.No

Eligible Equipment/Technology

Advantages
Eco friendly, Higher tapping temperature, Better melt quality and Reduction in Thermal Energy consumption. Pollution control, Better quality product, cost effective Flexibility to produce ferrous castings of all grades, Flexibility for charge mix selection, Best melt quality, Eco friendly Value added casting, eco friendly and Reduction in Electrical Energy Consumption Reduced air pollution, energy saving Reduced defective casting, Better as cast surface finish, Reduction in additive cost, Reduced air pollution Higher productivity, dimensional accuracy, less skill requirement Export potential, higher productivity, eco friendly

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

# Gas fired Cupola # Oil fired Rotary Furnace # Induction Furnace with cooling tower & water treatment plant # Induction Ladle Refining Furnace # Natural Gas based Power Generating Set # Intensive Mixers (Molding/Core) # Simultaneous Jolt / Squeeze Moulding Machine # Spun Pipe Casting Machine # Induction Hardening Equipment (100KW, 500Hz to 3KHz)

CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List

14

Higher Productivity, Consistency in quality, eco friendly # Removable Hearth type Chamber F/C upto 1200 C moving with Cost saving, Consistency in quality, Better computer compatible Temperature Controller productivity Higher productivity, dimensional accuracy, less # CNC Milling Machine skill requirement, Consistency in quality Higher productivity, dimensional accuracy, less # CNC Lathe Machine skill requirement, Consistency in quality Higher Productivity, Consistency in quality, # CNC Milling (Pattern Shop) Narrower as cast dimensions, Excellent finish reduces requirement of molten metal for risers thus increasing yield of castings to the level of # Exothermic/Insulating Sleeves (Oven for Baking Sleeves, sometimes more than 20%. Highly energy Molding Machines, Vacuum system) saving, cost reduction system thus improving productivity # Online shot Blasting Machine (for Cleaning the Returns) Minimum slag Formation # Waste Heat Recovery System for exhaust gases Waste Heat utilisation # Hot blast Cupola # Induction Melting Furnace for Aluminum # Automatic Pouring System # Energy efficient Thermal Reclamation Plant # Energy efficient Short Blasting Machine # Online shot Blasting Machine (for Cleaning the Returns) # High efficiency Centrifugal Fans # High efficiency Power Generating Set # Automatic Flaskless Molding Machine # Core Setter and Automatic Mold Conveyor Textile Industry # High Efficiency Atomizers in Humidification Plant # Energy Efficient Fans # VFDs for Humidification Fans
Page 6

CLCSS List

CII CII

25~30% saving

CII CII CII

Sl.No

Eligible Equipment/Technology

Advantages

14.1

14.2

# Synthic Flat belt Drives (Replace V-belts) # VFD for Autocore Suction Motor # VFD for Water Circulating Pump # Transvector Nozzle for Cleaning Application # FBC Boiler (replacing Stoker Boiler) # Yarn Conditioning Machine # Automatic rotor Spinning Machine with MRPS system # Open-width Continuous Scouring and Bleaching Range with Microprocessor Control Readymade Garments # Warp / Raschel knitting machine (Manufacturing of knitted fabric) # High speed computerized Warping Machine for knitting # Modern industrial humidification system (for controlling relative humidity & temperature) Wet Processing # Wet fabric spreading and squeezing machine (Dyeing activity) # Roller Steamer/Polymeriser (Dyeing) # Washing range with arrangement of tension free fabric drying and reduced water consumption/water reuse system (Dyeing) # Hydro Extractor (Dyeing activity) # Tumble Dryer (Dyeing) Wet Finising Machines # Multi chamber Stenter (min 4 chambers) with arrangement of oil/gas heating (Finishing) # Radio frequency / infrared radiant gas fired/ microwave/ loop /relax dryer (Finishing) # Heat Recovery System for Stenters # Balloon Padding Machine # Slit Opener with Squeeze Mangle # PLC based Compacting Machine # PLC Based Mercerizing Machine # Fabric Reversing and Slit Opening Machine Dry processing/Finishing Machines # Energy efficient boiler with combustion control system (Steam heating system) # Thermo Pac (Heating system) # Biomass Gasifier based hot water generator Knitting # High Speed / Ultra High Speed Knitting Machines # 3 Thread Fleece Machines (Ploy Plating) # Interlock Knitting Machines # RIB Pointel Jacquard Machines # RIB Knitting Machines # High Speed Single Jersey Knitting Machines # Single Jersey Machines with Open Width Take up System

4% /machine 15~20% saving Save Energy Efficiency increases 70 to 79 % . Energy saving 15 - 20% Energy saving 20 - 25%

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

CII CII CII CII

CII

Improvement in quality and efficiency Improvement in quality and efficiency Improvement in quality and efficiency

CLCSS List

CLCSS List CLCSS List

Improvement in quality and efficiency Improvement in quality and efficiency Improvement in quality and efficiency Improvement in quality and efficiency Improvement in quality and efficiency Improvement in quality and efficiency, efficient heating Improvement in quality and efficiency, efficient heating Utilisation of waste heat

CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CLCSS List CII

14.3

14.4

CLCSS List Improvement in quality and efficiency Improvement in quality and efficiency cleaner fuel; environment friendly; CLCSS List CLCSS List CLCSS List

14.5

Page 7

Sl.No

Eligible Equipment/Technology

Advantages

14.6

# Single Jersey Auto Striper Machines # Terry Knitting Machines # Float Plating Denim Machine # Double Knit electronic Jacquard Machine # Woven Like Corduroy Machine # High Speed Circular Knitting Machines Modern Energy Efficient Dyeing System # Grey Heat Setting # Soft Flow / Jet Flow Dyeing Machine (low MLR of 1:5 or lower) # Squeezer with Slit Opener # Balloon Padding # Relax Dryer # Specialty Fabric Finisher such as Brushing, Sueding, Raising, and Compacting # PLC based Package Dyeing Machine # Automatic Hank / Yarn Dyeing Machine Sewing/Stitching # Direct-drive, High Speed, Lockstitch Machine with Automatic Thread Trimmer # Lockstitch Machine with Automatic Thread Trimmer # Semi-dry-head, High Speed, Overlock Stitch Machine # Computer-controlled, High Speed, Lockstitching Buttonholing Machine # Computer-controlled, High-speed, Lockstitch, Button Sewing Machine # High-speed, Flatbed, Top & Bottom Coverstitch Machine # High-speed, Cylinder-bed, Top & Bottom Coverstitch Machine # Computer-controlled, High-speed, Bartacking Machine # Servo-motor Stitching Machines # Clutch Motor Stitching Machines with 3-phase Motor # Computerized Embroidery Machine # Automatic Printing Machine # Industrial Washing / Drying Machine / Tumble Dryers Yarn Processing # Draw Winder

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

Energy saving 20 - 25%

14.7

14.8

# Air Draw Texturising Machine

# Draw Texturising Machine # Filament Twisting Soultions # Spun Twisting Solutions # Industrial Twisting Solutions

Individual inverter driven motor drive system offers stepless parameter setting in running conditions and helps to save energy Individual inverter driven motor drive system offers stepless parameter setting in running conditions and helps to save energy Maintain leadership in Energy Conservation, has inverter driven closed loop speed control for individual drives Electronic NXG Power Saver Control System Electronic NXG Power Saver Control System Electronic NXG Power Saver Control System
Page 8

Sl.No

Eligible Equipment/Technology

Advantages

14.9

# Thread manufacturing Solutions # Crepe Yarn Solutions Weaving # Water Jet Looms # Air Jet Looms # Rapier Looms

Electronic NXG Power Saver Control System Electronic NXG Power Saver Control System Lowest power per meter of fabric Lowest power per meter of fabric Lowest Production cost due to high efficiency (90%) then power looms (60%)

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

14.9

15

Utilities # Water-tube boilers (by replacing conventional Smoke-tube Boiler) # Condensate Recovery & Recycle System # Heat Recovery Systems for Boilers (E.g. Economizer, Air Preheater) # High efficiency Diesel Generating Sets with high specific energy generation ratio # Energy efficient Fans, Blowers, Pumps # Energy efficient Motors # Variable Frequency Drives for Fans, Blowers, Pumps # Automatic Power Factor Controller (APFC) Engineering Industry # Energy-efficient Air Compressors # VFDs for Screw Compressors # Heat of Compression Air Dryers (Replacing Desiccant Air Dryer) # VFDs for Oil Pimp in Hydraulic Power Pacs # Energy efficient Exhaust Fans # VFD for Hot Air Circulation Fans in Preheating Furnaces # Ceramic Fiber Insulation for Batch Furnaces # Air Preheater (for furnace flue gas waste heat recovery) # CNC Cutting Machine with End Former # Full Automatic CNC Return Bender # Automatic Ring Sizing and Loading Machine # CNC Verticial Machining Centre # Vacuum Holding for Non-Ferrous Components for High Speed Milling # CNC Co-ordinate measuring machine # CNC SP (Sharpening and Profile Grinding), Automatic Broach Shappening Machine # Turning Machine with VFD with Regenerative Braking System # Servo Electric Turret Punch Machine # Abrasive assisted High pressure Water Jet cutting Energy Saving 20 - 30%
Page 9

CII SEC reduces by 0.13 KW/cfm -45 Deg Dew point Achieve CII CII CII CII CII 30% speed reduction Outer temp. 50~60 deg C. Reduction Oil Consumption 45%~50% energy saving 45%~50% energy saving 45%~50% energy saving 25%~30% energy saving 25%~30% energy saving CII CII CII

Sl.No

Eligible Equipment/Technology

Advantages

16

Food Processing Industry # Improved Oven with Heat Recovery Equipment (Puffed rice) # Oil fired oven; Biomass fueled multipurpose drier; energy efficient wood fired low cost bakery oven (Bakery products manufacturing) # Energy-efficient boiler with heat recovery (Cashew processing) # Energy-efficient boiler with heat recovery (Parboiled Rice Mill) # Biomass Gasifier based Furnace (Namkeen making) # Pickles,Sauces and Chutney manufacturing. (Automatic fruits and bottles washing machine with conveyor, blower, pump and agitator, fruits and vegetable cutting machine, stainless steel double walled steam jacketed kettles( tilting type), boiler, pulper/cru # Spice grinding (Cryogenic grinding, automatic FFS packaging) 1.Replacement of 10-15 L/H diesel with local biomass, 2.Eco-friendly, 3.Cost effective Improvement in sanitary and hygienic conditions, micro contamination, quality and productivity. Improves sensory qualities, productivity as well as shelf life of the product reduction in pollution emission Improves quality, and shelf life of the product, reduces smoke nuisance

Expected Effects of Energy Conservation (Bench Mark)
35%~60% energy saving

Specifications

Reference

NEDO Model TERI CLCSS List

CLCSS List

CLCSS List

CLCSS List

# Bakery products manufacturing. (Shifting from semimechanisation to mechanisation, replacement of coal/wood fired Improves quality, and shelf life of the product, oven to oil fired/electric oven ,Bio mass fired multipurpose drier, reduces smoke nuisance energy efficient low cost bakery oven(wood fired) installation of qualit Recovery of cashew nut shell liquid, # Cashew enhancement of shelf life of cashew nuts, less pollution

CLCSS List

CLCSS List

# Rice Milling with rubber roller sum sheller (without parboiling) Better polished, less breakage and high yield of and modern rice milling with parboiling (Paddy cleaner, rice, bran suitable for oil recovery, good export destoner,rubber roller cum Sheller, paddy separator, boiler, par opportunity for scented/Basmati rice. boiling system, dryer, colour sorter, cone polisher, quality control # Fryer Machine with Conveyor Belt & Bucket elevator (Namkeen) # Palates - Kukure Line Machine with Packing units # Packing Machine - Bag Maker & Weigher # Namkeen Mixing Machine Sweet meat # Biomass Gasifier based Furnace # Carbon Molecuar Sieve for Nitrogen generation # Heat Recovery System for A/C Condensers # Improved Oil Burners (Biscuit Plant) # High Efficiency Fan at wheat Godown Brick Industry # Vertical shaft brick kiln (VSBK) 18 Auto components Industry
Page 10

CLCSS List

Energy Saving 20 - 25% Energy Saving 20 - 25% Energy Saving 20 - 25% Energy Saving 40 - 50% CLCSS List 1.Replacement of 5-6 L/H diesel with local biomass, 2.Eco-friendly, 3.Cost effective Eliminates the use of LPG Hot air can be used in Confectionery section; reduces live steam consumption CLCSS List CII List CII List CII List CII List TERI Energy Saving 20~40% TERI

16.1

17

Sl.No

Eligible Equipment/Technology

Advantages

19

# Falling film Evaporator (Re-refining of lubricating oil) # Wiped film evaporator (Re-refining of lubricating oil) # Fine Grinding (CBN Surface Grinding Machine) Castings & Forging Industry # Mechanical pneumatic clutch operated Crank type Billet shearing press (Stock Cutting) # Pneumatic double acting hammer (Forge shop) # Microprocessor based energy controlled, pneumatic clutch operated, Screw friction Presses (Forge shop) # Hydraulic double acting Hammer (Forge shop)

Eco-friendy technology

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

CLCSS list

High Productivity, Low cutting loss High production rate, reduced maintenance cost High production rate; controlled blow pattern; low investment; Improved press stiffness; less space requirement; good off loading capabilities Precision forging with high production rate & reduced maintenanse Precision forging with post forging operations minimized; less raw material wastage; high production rate; automation feasible Microprocessor control, high productivity. Higher production rate, less skill requirement. Capable of making performs of various cross sectional areas and lengths, high productivity. Eco-friendly, reduced scale losses, facilitate automation, quality improvement

CLCSS list CLCSS list

CLCSS list

CLCSS list

# Multi station horizontal Formers (Forge shop) # Hot Shearing Automatic Forging Presses (Forge shop) # Reduce Rolling Machine (Forge shop) # Gas fired high temperature Furnace with automatic temperature controller & recorder (Heat Treatment)

CLCSS list CLCSS list CLCSS list

CLCSS list

Eco-friendly; highly energy efficient; minimum time /energy to come on line; Flexible operations # Fluidized bed heat treatment line with controlled atmosphere & with adaptability to handle small batches; Recuperators (Heating Treatment) controlled atmosphere minimizing decarburisation as well provides flexbility # Medium Frequency Induction Heaters (Heating Treatment) # Natural Gas fired power generating set (Utility) # CNC Turning Center (Tool Room) # CNC Milling Machine (Tool Room) # Electro Discharge Machine (Tool Room) # CNC Wire Cut Machine (Tool Room) # Fully Automatic CNC Injection Moulding machine (Tool Room) 20 20.1 Tanning & Leather Processing Industry Leather and Leather Products # Hydraulic/pneumatic Automatic Counter moulding Machine For controlled depth surface hardening of tools such as pipe wrenches jaws, hammers, pliers teeth etc. Improved quality. Eco-friendly, low power cost Improved quality,high productivity, precision machining, eco-friendly. Improved quality,high productivity, precision machining, eco-friendly. Improved quality,high productivity, precision machining, eco-friendly. Improved quality,high productivity, precision machining, eco-friendly. Modern version, for making handle of screw drivers and sleeves of pliers.

CLCSS list

CLCSS list CLCSS list CLCSS list CLCSS list CLCSS list CLCSS list CLCSS list

Faster production and less messy.
Page 11

Sl.No

Eligible Equipment/Technology

Advantages
Accurate, faster and less spacey. Requires less people and also environment friendly. Improves quality of the final products. Precision buffing and faster production Both the operations are done by one machine, results in less messy and faster production. Also reduce the adhesive wastage. Reduce the space required of the workshop. Increases the production by several fold. Reduce the wastage of adhesive, accurate application. Faster production. Increase the production of last. Increase the production of last. Essential for last development, accurately copy of any last sampling. A major boon to new product development. Essential for right quality sole mould Accuracy and higher productivity will offset the cost. Accuracy and higher productivity will offset the cost. Split the leather uniformly. Speed of production and final quality of leather improves. Speed of production and final quality of leather improves.

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

# Automatic Seat Lasting Machine (Heal Seat lasting) # Automatic Pounding Machine # Automatic Buffing & Roughing machine with Microprocessor control mechanism # Automatic Combined Rougher and Cementer (Buffing and adhesive application) # Cement Dryer & Flash Activator Machine (Drying and Reactivation) # Thermo Cementing Machine for Upper & Sole # Mackey Sole Stitcher # Fine Turning machine (for last) # Roughing Machine for plastic blocks # Computerized Lasting Turning CAD/CAM CNC controlled Machine including designing and interface software # CNC Milling Machine with 3/5 Axis & EDM (CNC sole mould development) Pre-Tanning Section # Single/Double width Fleshing Machine # Single/Double width Uhairing Machine 20.3 Tanning Section # Through Feed Double width Machine (Shaving) # Through Feed Double width Machine (Setting) # Double width through feed splitting Machine (Splitting) 20.4 Finishing Section # Vacuum Dryer # Hydraulic Press with Automatic time and temperature controller # Auto Spray with Dryer # VFDs for Pumps for Hot & Cold Water Supply (Pre-tanning Section) # Steam Heating (Replacing Electrical Heating) # VFD for Screw compressors (Dyeing section) # VFD for Hydraulic oil system in Vacuum Drier # Combined Through Feed Single/Double width Buffing Machine with Dusting operation # Roto Press and Roto Print Others # Energy Efficient Chiller Pharmaceutical & Bulk Drug Industry

20.2

CLCSS List Uniform and quick drying. Improves the quality of leather. CLCSS List CLCSS List Uniform spraying & drying. Energy Saving Saving Energy Reduce of overall operating presure. Reduction of Energy cost. Accurate buffing action. Uniform pressing. Energy Saving
Page 12

CLCSS List CII List CII List CII List CII List

20.5 21

Sl.No

Eligible Equipment/Technology

Advantages

21.1

Tablet and Capsule section # Flash Dryers or Rotary Vacuum Dryers (Product Drying) Low cost drying with minimum or no handling; Instant drying with no pulverizing; low initial investment as compared to Spray Dryer Use of alternative fuels like rice husk, saw mill waste; heat recovery; less cost; Energy Efficient; no breaking of Grains; less dusting and no manual charging & discharging

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

CLCSS List

# Use of Biomass Gasifier with Slurry Economizer (Incinerator) # Nauta Mixers (Blenders) 21.2 Industry based on medicinal and Aromatic Plants # VFD for fluidized bed boiler blower # Condensate recovery & recycle system for boiler feedwater 22 Dyes & Intermediates # Flaker with Silo and Screw Conveyer (Ice Flaker) 23 Cement Industry # High efficiency Dynamic Separator for Raw Mill # Air lift to Bucket Elevator # Low Pressure drop Cyclone # Use alternative fuel storage, conveying & firings system as supplement to coal in Calciner Firing # VFDs for Cooler Fans # Low pressure Air Burner # High efficiency Crusher # Cogeneration from Kiln Preheater and Cooler Exhaust # Pre-Grinder # Waste Heat Recovery Power Generation from Kiln Exhaust gases # Power Generation from Kiln Exhaust gases # Slip Power Recovery System # Soft Starters for Motors # Energy efficient Fans # Vertical Roller Mill # Pre-Grinder / Roller Press # Multi-channel Burner # Bucket Elevator (in place of pneumatic conveying) # Fuzzy Logic/Expert Kiln Control System # Improved Ball Mill Internals # High Efficiency Grate Cooler Chloro Alkali Industry # Vacuum Pump (replacing Steam Jet Ejector) # VFD for Chlorine Compressor # Centrifugal Screw Compressor for HVAC system (replacing Reciprocating system) # Cogeneration System # Membrane technology (replacing Mercury Cell)

CLCSS List CLCSS List CLCSS List CII List CII List CLCSS List

Automatic operation; no spillage and loss of energy; no water losses and latent heat loss Increased output Increase of output

CLCSS List CII CII CII CII CII

Avoid damper loss Increase in capacity

CII CII CII CII

Utilisation of waste heat

24

CII CII CII CII CII CII
Page 13

Sl.No

Eligible Equipment/Technology

Advantages

25

26

Fertilizer Industry # VFD for Sulfur Pump # Pipe Reactor in Complex Plant # Vapor Absorption Refrigeration # Replace Old PRDS Valves with Superior Valves # Waste Heat Boiler for Diesel Generating Set Exhaust # Mechanical Conveying instead of Pneumatic conveying (Phosphoric Acid Plant) Sugar Mills # Diffusers in lieu of Milling Tandem # Conical Jet Nozzles for mist Cooling System # Jet Condenser with External Extraction of Air # Electric DC Motor Drives in place of Steam Driven Mill Drives

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

Saves Energy Reduction of Power Reduction of Steam

CII CII CII CII CII CII CII CII

Energy Consumption gets reduced by 6.4 kWh per ton cane Reduction of Cooling Energy Drops of Water Consumption gets reduced 850kW/mill saving

CII CII CII CII CII CII CII CII NEDO NEDO NEDO NEDO NEDO NEDO Model Model Model Model Model Model

27

# Extensive Vapor Bleeding system at Evaporators # VFD for weighed Juice Pump 30~40% reduction in power # Hydraulic Drives for Mill Prime Movers Stable operation, Reduced Maintenance # Fully Automated Continuous Vacuum Pans Mini Steel Plants # Blast Furnace Hot Stove Heat Recovery # Coal Moisture Control System # Power Generation from Blast Furnace Exhaust gases # Sinter Cooler Waste Heat Recovery # Coke Dry Quenching # Waste Gas Recovery from Oxygen Converter # High efficiency Combustion Control System in Pre-Heating Furnace # Heat Recovery from Blast Furnace Hot Stove Waste Gases

NEDO Model NEDO Model NEDO Model NEDO Model

28 29

30

31

Metal Industry # High efficiency Industrial Furnace in Aluminum Factory Chemicals # Regenerative furnace & refractory recuperator # Co2 Flue gas Recovery Plant based on Flue gas system Plastics & Polymers # Multi Layer film extruder # Solvent less lamination Machine # Servo Motor Plastic Injection Machine # PET Moulding machine RETs # Wind energy (Windmills) # Solar energy (Photovoltaic) # Micro hydro # Biomass / Bagasse (Gasifier or Cogeneration) # Municipal solid waste # Biomass Gasifier based hot water Generator # Solar Water Heater

Energy saving 25-30% Energy saving 30% Energy saving 25-30% Energy saving 30-70% Energy saving 40-45%

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Sl.No

Eligible Equipment/Technology

Advantages

32

Steel Rerolling Mills Highly efficient over conventional arch roof # Pusher type reheating furnace with suspended roof, multi fuel furnace with single fuel firing limitation, energy capacity and automated temperature controls saving 20 - 30 % Minimum heat loss, automation with feedback # Provision of IR sensors for material movement control # AC and DC drives for control of fuel and air energy saving 10 - 30 % # Liquid and gaseous fuel ratio controllers, ratiotrols energy saving 10 - 15 % # Heating and pumping units energy saving 5- 10 % # High efficiency burners with multifuel capacity energy saving 5 - 10 % automation, high speed production, energy # Semi automatic high speed rolling stands with DC drives saving 20 - 30 % # Energy efficient motors with VFD energy saving 10 - 30 % # Dry type starter for slip ring motor energy saving 4 - 5 %

Expected Effects of Energy Conservation (Bench Mark)

Specifications

Reference

Page 15

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