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RENR1426-01

June 1998

Electrical Schematic Symbols And Definitions

Transmission Diagnostic Code Conversion


Code
Flashed
11

Component Location
Schematic
Location

Machine
Location

Alarm - Action

B-8

Alarm - Backup

F-15

Component

D-14

Alternator (35A STD)

Schematic
Location

Machine
Location

Sender - Transmission Speed

D-15

14

12

CID - FMI
Description
N/A
No diagnostics active
N/A
No logged diagnostic codes

Sensor - Transmission Oil Temp

E-15

26

21

641

16

22

642
643

Component

Solenoid - Centershift

B-3

Batteries

C-14

3,4

Solenoid - Differential Unlock

E-4

17

23

Breaker - Alternator (35A)

D-1 3

Solenoid - Dual Horsepower

A-13

24

644

Breaker - Headlamp (15A)

D-10

Solenoid - Engine Shutdown

D-13

25

645

26

646

27

647

28

648

31

641

32

642

33

643

34

644

35

645

36

646

Control - Neutral Start

B-9

10

Control - Transmission

A-7

Fuses

B-6

Fuses

D-9
F-5

Gauge Cluster

Solenoid - Forward Horn

A-3

16

Solenoid - Park Brake

B-12

16

Solenoid - Start Aid

A-13

18

Solenoids - Transmission Valve (8)

D-15,E-15

14

B-6

Switch - Beacon

Ground-Engine

C-13

12

Switch - Blower (Heater)

A-10

D-6

21

Switchs - Brake Air Pressure

A-2

16

C-13

Switch - Centershift Indicator

B-3

18 14

13

22

11

17

23

21

E
12

30

29

20

16

10

25

19

24

28

19

9 A

15

D-6

24

Switch - Centershift Pin

B-9

C-12

20

Switch - Defroster (Front)

A-6

37

647
648

Ground Strap - Cab to Front Frame


Ground Strap - Front Frame to Rear Frame

28

Ground - Front Frame


Ground - Rear Frame

3
26

27

F05 Transmission Solenoid A open circuit


F05 Transmission Solenoid B open circuit

F06 Transmission Solenoid A short to ground


F06 Transmission Solenoid B short to ground

16

Switch - Defroster (Rear)

B-6

Switch - Differential Unlock

D-8

41

641

Motor - Blower (Heater group)

A-10

Switch - Disconnect

C-14

13

42

642

Motor - Blower/Defroster

A-11

Switch - Engine Coolant Temp (Start Aid)

A-14

11

43

643
644

F03 Transmission Solenoid C short to battery


F03 Transmission Solenoid D short to battery

Motor - Blower/Defroster

E-4

Switch - Flood Lamp

D-8

Motor - Starter

C-13

Switch - Forward Horn

E-9

45

645

F03 Transmission Solenoid E short to battery

Motor - Washer (Front Lower)

F-6

Switch - Fuel Pressure

B13

13

46

646

F03 Transmission Solenoid F short to battery

47

647

F03 Transmission Solenoid G short to battery

48

648

F03 Transmission Solenoid H short to battery

52

637

F06 Backup alarm short to ground

58

688

F06 VHP solenoid short to ground

F-6

Switch - Headlamp Dimmer

E-9

Motor - Wiper (Front Lower)

C-4

Switch - Inching Pedal Pressure

C-15

14

Motor - Wiper (Front Upper)

D-4

Switch - Key Start

B-9

27

Motor - Wiper (Rear)

B-11

Switch - Park Brake Pressure

B-11

16

59

688

F03 VHP solenoid short to battery

Relay - Start

D-13

Switch - Start Aid

E-8

61

668

F02 Shift lever input invalid

Relay - Transmission Action Lamp

C-10

Switch - Stoplamp Pressure

A-2

16

62

668

F03 Shift lever open/short to +battery

Resistor - Blower Speed

A-12

Switch - Tail Lamp

D-8

63

269

F00 Sensor supply voltage above normal

Resistor - Blower Speed

E-4

Switch - Transmission Direction & Speed

A-8

64

269

F01 Sensor supply voltage below normal

65

701

F02 Transmission output speed signal incorrect

68

168

F01 System voltage below normal

15

71

520

F02 Invalid transmission configuration code

16

72

268

F02 Check programmable parameters

73

764

F05 Transmission indicator lamp open circuit

74

764

F06 Transmission indicator lamp short to ground

75

764

F03 Transmission indicator lamp short to battery

76

177

77

762

F03 to +battery
Transmission oil temperture switch short
F04 to ground

81

868

82

868

F05 Auto/Manual lamp open


F06 Auto/Manual lamp short to ground

83

868

F03 Auto/Manual lamp short to +battery

A-10

Resistor - Blower Speed (Heater)

Switch - Wiper (Front Lower)

A-5

C-12

Switch - Wiper (Front Upper)

B-5

Sender - Engine Coolant Temp

A-14

11

Switch - Wiper (Rear)

A-5

B-14

22

11

18

Sender - Articulation
Sender - Engine Oil Pressure

E
30

13

5
6

B = Operators compartment (Steering console).

14
26

20

23

4 3 29

A = Operators compartment (Dash).

24

12

13

Machine locations are repeated for components located close together.

25

19

10 21

28
7

C = Operators compartment (Right side console).

17

D= Operators compartment (Headliner).


E = Operators compartment (Under seat).

120H and 135H Motor Grader


Standard Version
Electrical System

F03 Transmission Solenoid A short to battery


F03 Transmission Solenoid B short to battery

44

Motor - Washer (Rear)

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

F06 Transmission Solenoid G short to ground


F06 Transmission Solenoid H short to ground

F-3

E-8

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

F06 Transmission Solenoid E short to ground


F06 Transmission Solenoid F short to ground

E-10

Switch - Head/Tail Lamp

Flow
Symbol

Level
Symbol

F06 Transmission Solenoid C short to ground


F06 Transmission Solenoid D short to ground

Meter - Service

Pressure
Symbol

F05 Transmission Solenoid G open circuit


F05 Transmission Solenoid H open circuit

Horn - Forward

F-6

Temperature
Symbol

F05 Transmission Solenoid E open circuit


F05 Transmission Solenoid F open circuit

38

Motor - Washer (Front Upper)

F05 Transmission Solenoid C open circuit


F05 Transmission Solenoid D open circuit

120H:
5FM800-UP
6TM366-UP

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

135H:
7MM249-UP
8WN350-UP

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

Transmission oil temperature signal Open/Short

Machine Harness Connector And Component Locations

Printed in U.S.A.

1998 Caterpillar
All Rights Reserved

Wire Description
Wire
Number

Wire
Color

101

RD

Bat(+)

504

YL

102

Wiper - Rear (Low)

BU

HdLmp

505

BU

Wiper - Rear (Hi)

103

RD

Tail Lamps

506

PU

Washer - Front

105

RD

Key Start Sw

507

WH

Washer - Rear

108

BU

Dome Lamp

515

GY

Blower Motor (Hi)

109

OR

Alt Output (+) Term.

516

GN

Blower Motor (Medium)

113

RD

Opr Mon Panel

517

BU

Blower Motor (Low)

Resistance (Ohms)

114

RD

Warning Horn (Forward)

521

YL

A/C SW To Refrigerant SW

Range - 3 to 97 Ohms

116

RD

Rear Floods

522

WH

A/C Clutch To Thermostat SW

118

GY

Upper Wiper/Washer

556

WH

Differential Lock

119

PK

Rear Wiper/Washer

575

YL

Wiper - Aux (Park)

10.0 0.5

124

RD

A/C

576

PK

Wiper - Aux (Low)

33.6 1.0

126

PK

XMSN CTRL

577

PU

Wiper - Aux (Hi)

129

BU

Cigar Lighter

578

BU

Washer - Aux

130

RD

Stop Lamps

584

YL

Wiper SW Jumper

135

BU

12V Power Port

A503

PK

Front Defroster Fan (Low)

141

PK

Front Defroster

A504

GN

Rear Defroster Fan (Low)

144

GN

Beacon

A506

OR

Front Defroster Fan (Hi)

149

RD

Blade Floods

A507

YL

151

GN

Rear Defroster

Rear Defroster Fan (Hi)


Lighting Circuits

152

BU

Lower Wiper/Washer

603

PK

Rotary Beacon

165

RD

Diff. Lock
Ground Circuits

604

OR

Stop Lamp

608

GN

Flood Lamp - Rear

Description

Accessory Circuits (Continued)

Power Circuits

Resistor, Sender and Solenoid Specifications


Part No.
3E-5383

Sender - Articulation Position

7N-8532

Sender - Engine Coolant Temp

7T-4003

Resistors - Defroster Blower

Connector Location
Connector Number
CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17 Service Tool
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
CONN 34

Schematic
Location
C-15
E-15
E-15
F-14
A-14
B-13
B-13
D-13
D-13
B-12
A-11
D-10
D-10
D-10
A-9
A-9
A-9
B-9
E-9
E-9
B-8
B-8
E-6
E-6
C-6
C-6
C-6
A-6
C-5
C-5
B-3
E-3
F-3
F-3

Machine
Location
26
26
26
6
5
29
29
30
29
25
C
B
23
23
10
10
C
25
B
B
10
10
24
24
24
27
27
27
27
27
15
23
23
23

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at
or near the component. See the Component Location Chart.

Component Description

7T-9073

Solenoid - Differential Unlock

7T-9074

Solenoids - Forward Horn


Park Brake

8T-8808
9G-1 950
9G-4365
104-6387
111-0570

Solenoid - Engine Shutdown


Start (Latch) Coil
Stop (Unlatch) Coil
Solenoid - Centershift
Resistor - Blower Speed
Solenoid - Start Aid
Sender - Transmission Speed
Solenoid - Dual Horsepower

116-9937

Sender - Engine Oil Pressure

8C-3663

560 to 716 @ 54C (1 30F)


72 tO 82 @ 110C(230F)

55.17 5.77
1.55 0.15
10.3 1.03
34.3 1.7
Overall 2.00 .10 Tap 1.00 .05
6
1000 to 1200
31.1 2.4
21.5-49.5 @552 kPa (80.1 psi)
227 - 257 @ 21 kPa (3.0 psi)
31 3

127-0574
Solenoids - Transmission
At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No.
2W-9346

Function
Stop Lamp Pressure

8C-3569

Coolant Temperature (Start Aid)

111-7088

Inching Pedal Pressure

112-2024

Brake Air Park


Brake Pressure

115-7103

Fuel Pressure (EMS)

Actuate

Deactuate

45 kPa MAX
(6.5 psi MAX)
38 3C
(100.4 5.4F)
75.0 kPa MAX
(10.9 psi MAX)
640 kPa MAX
(92.0 psi MAX)
93 21 kPa
(13.5 3.0 psi)

5 kPa MIN
(0.5 psi MIN)
27 C MIN
(80.6F MIN)
50.0 kPa MIN
(7.3 psi MIN)
530 40 kPa
(77.0 6.0 psi)
69 21 kPa
(10.0 3.0 psi)

Contact Position

Normally Open
Normally Closed

Wire, Cable, or Harness


Assembly Identification

Pin

BK

XMSN CTRL

611

PU

Head Lamp Hi

276

BK

XMSN CTRL Ident Code 0

614

PU

Park/Tail/Dash/Lamp

277

BK

XMSN CTRL Ident Code 1

619

GN

278

BK

XMSN CTRL Ident Code 2


Basic Machine Circuits

Head Lamp LowControl Circuits


Control Circuits

710

GN

XMSN Speed Pickup Signal

301

BU

Starter No. 1 Sol

751

GN

XMSN Shift Sol No. 1 Or 3

Title
Alternator (6N-9294 35A): STD
Consist No. 3T-6352
Consist No. 7N-9720
Consist No. 9G-4574

304

WH

Starter Relay No. 1 Output

752

YL

XMSN Shift Sol No. 2

Alternator (100-5047 50A): ATT

SENR2082

306

GN

Starter Relay Coil To Neut Start SW Or Key Start SW

754

BU

XMSN Shift Sol No. 3 Or 1

SENR91 67

307

OR

Key Start SW To Neutral Start SW

755

OR

XMSN Shift Sol No. 4 Or 5

Transmission Electronic Shift Control


Starting Motor: (106-8558)
Consist No. 106-8557
Consist No. 106-8559

795

YL

Dual Hp Sol

Start Aid SW To Start Aid Sol

F775

BU

Centershift Solenoid

311

WH

Start Aid Sol To Temp SW

892

BR

Start Mod Right (-) Port/CAT Data Link (-)

321

BR

Backup Alarm Lamp Travel Alarm

893

GN

Start Mod Right (+) Port/CAT Data Link (+)

322

GY

Warning Horn (Forward)

F843

YL

Inching Pedal

326

PU

Key Start SW C Term.


Monitoring Circuits

900

PU

XMSN Shift Sol No. 5 or 4

901

WH

XMSN Shift Sol No. 6

GN

Alternator (R) Term.

902

BR

XMSN Shift Sol No. 7

439

YL

Lamp Indicator

903

GY

XMSN Shift Sol No. 8

441

OR

Eng Coolant Temp Gauge

921

WH

XMSN Sol No 1 Or 3 Return

460

WH

Opr Mon Panel Program Pin

E937

PU

MG MESH CNTL - Redundant Neutral

498

WH

Diff. Lock Indicator

E938

OR

MG MESH CNTL - First Gear

A429

YL

Articulation Indicator

E939

WH

MG MESH CNTL - Second Gear

A476

PU

Eng Oil Press Gauge To Sender - Eng #1

E940

BU

MG MESH CNTL - Third Gear

B476

BU

(NFND) Transmission Indicator Lamp

E941

YL

MG MESH CNTL - Fourth Gear

C491

PU

Park Brake Pressure

E942

GN

MG MESH CNTL - Filth Gear

E458

YL

Low Air Pressure Lamp

E943

BR

MG MESH CNTL - Sixth Gear

E459

WH

Low Air Pressure Alarm

E944

GY

MG MESH CNTL - Seventh Gear

E460

BR

Trans Cntl To Relay Coil

E945

PU

MG MESH CNTL - Eighth Gear

F473

YL

Transmission Warning

E946

OR

MG MESH CNTL - Forward Direct

G460

GN

Transmission Temperature
Accessory Circuits

E947

WH

MG MESH CNTL - Reverse Direct

E948

BU

MG MESH CNTL - Park

E949

YL

MG MESH CNTL - Neutral

500

BR

Wiper - Front (Park)

501

GN

Wiper - Front (Low)

E975

PU

MESH Lamp

502

OR

Wiper - Front (Hi)

M917

PK

TOS Sensor +

503

BR

Wiper - Rear (Park)

M91 8

PK

TOS Sensor

M998

OR

Xmsn Autoshift Mode

A
325-PK-14

202

Main Power Relay Coil

Component
Part Number

Single Wire
Connector

Flood Lamp - Side

YL

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number

YL

PU

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

609

310

1
2

1
2

Receptacle

Plug

Main Chassis

308

AA
1

BK

403

Normally Open

Harness And Wire Electrical Schematic Symbols

201

Normally Open
Normally Closed

Description

Related Electrical Service Manuals

AA
1

SENR4978
SENR2082
SENR4130

325-PK-14

Wire
Color

Socket

Form Number

9X-1123

200-BK-14

Circuit Number
Identification

Wire
Gauge

Electrical Schematic Symbols And Definitions

SENR3559
5ENR3581

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

24 Page, JVD

Wire
Color

RENR1426-01

Wire
Number

BACKUP
ALARM
123-6449

TRANSMISSION ACTION
LAMP RELAY
106-9188

REAR
FRAME

QQ
NEG POS

PK
GY
BU
WH
RD
BK
BR
PU

200-BK-4
200-BK

BK-18

200-BK
614-PU
604-OR

L50

STOP/TAIL
LAMP
8C-6207

S
T
G

RD
WH
BK

1
3
2

CCC
604-OR
614-PU
200-BK

REAR FLOOD
LAMP
9X-6775

CONN 5
JJJ
HH
608-GN
1
200-BK
2

311-WH
310-PU

BK
BK

1
2

1
2

BK-18
BK-18

1
3
4
2

504-YL
119-PK
503-BR
505-BU

L41

A476-PU

1
2

308-YL
200-BK

2
1

L41
200-BK
603-PK

BULB
9X-7849

START AID
SOLENOID
9G-4365

PARK BRAKE
PRESS SW
112-2404

R U

GN
GN
PARK BRAKE
SOLENOID
7T-9074

921-WH
795-YL

T
COOLANT SW
8C-3569

2
1

DEFROSTER
9X-9657
BLOWER
9X-0343
1
2

RESISTOR
9G-1950

MOTOR

RD
BK

RESISTOR
7T-4003
H

L41

14

13

12

CIGAR LIGHTER
10A

GGGG
24V CIGAR
LIGHTER
9W-0335

HEATER GP 8C-9787

BK
BK

A504-GN
A507-YL
200-BK
504-YL
119-PK
503-BR
505-BU
603-PK

L42

L20

CONN 11
U X
124-RD 3
5
200-BK 1
522-WH
4
614-PU 2

124-RD
521-YL
515-GY
516-GN
517-BU

BLOWER
9X-9363
X
515-GY
200-BK

1
2

WH/RD-14
BK-14

MOTOR

E458-YL
E458-YL
L3

L20

11

10

614-PU
614-PU
614-PU

U 2

3 U

ZZ

L18
L21

152-BU
576-PK
577-PU
575-YL
507-WH
578-BU
506-PU
614-PU
135-BU

CONN 26
A
K
101-RD-10

CONN 25
K
3
152-BU
576-PK
1
577-PU
2
575-YL
4
507-WH
6
578-BU
7
506-PU
5
8
9 135-BU

ZZ

BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT

F
1
2
3
4
5
6

CAB
GROUND

CONN 21

SERVICE
TOOL
CONNECTOR
9W-1951

E975-PU
M998-OR
795-YL

202-BK
202-BK

308-YL
308-YL
308-YL
308-YL
308-YL

CONN 16

202-BK
308-YL
892-BR
893-GN
E947-WH
E948-BU
E949-YL
G F
CONN 15
1
E937-PU
2
E938-OR
3
E939-WH
4
E940-BU
5
E941-YL
6
E942-GN
7
E943-BR
8
E944-GY
9
E945-PU
10 E946-OR
4
5
6
7
1
2
3

F843-YL
900-PU
902-BR
901-WH
903-GY
921-WH
M917-PK
E460-BR
M918-GN
460-WH
321-BR

307-OR
307-OR
306-GN
G

J2
11
7
8
1
2
3
29
18
23
28
40
37
12
10
19
20
25
4
5
6
17
9
22
15
24
26
27
14
21
30
31
32
33
34
35
36
13
38
39
16
F

J1
921-WH
SOL RTN 7
INCH PEDAL
751-GN
SOLENOID 5 SOLENOID 1 10
752-YL
SOLENOID 7 SOLENOID 2 4
754-BU
SOLENOID 6 SOLENOID 3 17
755-OR
SOLENOID 8 SOLENOID 4 11
UNUSED 28
SOL RTN
UNUSED 33
TOS + INP
UNUSED 36
TRANS TEMP
TOS - INP
UNUSED 15
EMS OUT
UNUSED 16
UNUSED 27
UNUSED
308-YL
UNUSED 14
BU ALARM
308-YL
+BATTERY 40
UNUSED
308-YL
+BATTERY 1
UNUSED
308-YL
+BATTERY 6
UNUSED
202-BK
GROUND 2
UNUSED
202-BK
GROUND 5
UNUSED
307-OR
START SW. 34
UNUSED
M998-OR
UNUSED
A/M LAMP 12
795-YL
VHP SOL 8
UNUSED
E975-PU
TRANS LAMP 18
UNUSED
UNUSED 32
UNUSED
277-BK
DIA CODE 1 21
UNUSED
276-BK
UNUSED
DIA CODE 0 22
278-BK
DIA CODE 2 38
UNUSED
892-BR
CAT LINK - 3
UNUSED
893-GN
CAT LINK + 9
UNUSED
E937-PU
RED NEUTR 26
UNUSED
E938-OR
FIRST 30
UNUSED
E939-WH
SECOND 24
UNUSED
E940-BU
THIRD 20
UNUSED
E941-YL
FOURTH 29
UNUSED
E942-GN
FIFTH 35
UNUSED
E943-BR
SIXTH 23
UNUSED
E944-GY
SEVENTH 19
UNUSED
E945-PU
EIGHTH 13
UNUSED
E946-OR
FORWARD 39
UNUSED
E947-WH
REVERSE 31
UNUSED
E948-BU
PARK 25
UNUSED
E949-YL
NEUTRAL 37
UNUSED
F
E948-BU
TRANSMISSION CONTROL
E949-YL
132-2148
307-OR
306-GN
306-GN

200-BK

L19

501-GN
118-GY
500-BR
502-OR

L19

BK
1
3
4
2

GN
GY
BR
OR

101-RD

10A

L
L
L
L
L
L

L71

L71
L7

L7
CONN 29

UPPER WIPER/WASHER

118-GY

LOWER WIPER/WASHER

152-BU

REAR WIPER/WASHER 119-PK


141-PK

FRONT DEFROSTER
REAR DEFROSTER

151-GN

108-BU

DOME LAMP
BEACON

144-GN
614-PU
200-BK

614-PU
200-BK

L 2
L

L14

L62

L19

K
L

118-GY
118-GY

L 5

BK
1
3
4
2

GN
GY
BR
OR

GND

OPERATOR STATION

START AID CIRCUIT.

584-YL
141-PK

1
3
4
6

L
L

502-OR

L8

501-GN

L H

L L

L11
577-PU

L9

576-PK

152-BU
152-BU
L H

L L

584-YL
A503-PK

FRONT LOWER
WIPER
9X-3392

505-BU

439-YL
113-RD

L71

L10

P
L

CONN 31
A
1
2

W
FRONT UPPER
WIPER SW
3T-6655

2
1
4
3

1
2

1
4

WH-18
WH-18

CC
609-YL
200-BK

A
F775-BU
200-BK

2
3

00
01
02
00
01
01
02
00
00
02
00
02
01
03

(SW PANEL)
(GAUGE CONSOLE)
(TRANSMISSION)
(HEADLIGHTS-BAR)
(CAB FUSE PANEL)
(XSMN CONSOLE-SWITCHES)
(TRANS SPEED SENDER)
(HEATER GP)
(FUEL TANK)
(FORWARD HORN)
(HEADLAMP BREAKER)
(BLADE FLOOD LAMP)
(REAR FLOOD LAMP)
(REAR FLOOD LMP-FUEL TNK)

180
160
270
100
183
171
271
154
230
121
141
106
205
206

WIRE AS.
116-2145
139-0071

00
00

(HORN SWITCH)
(FUSE TO CIGAR LIGHTER)

143

CABLE AS.
8Y-9603
111-0871
5T-1553
110-6399
143-5963
061-7661
7G-1060
1S-2342

01
00
01
01
00
03
00
02

(START MTR TO ENGINE)


(POS BAT TO START MTR)
(NEG BAT/DISCONNECT SW)
(DISCONNECT SW TO GND)
(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(GND-F FRAME TO CAB)

221
210
211
212
213
214
204
105

ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE


ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

WH-18
WH-18

BLADE
FLOOD
LAMP
9X-6775

CENTERSHIFT
SOLENOID
8T-8808

GN
GN

B B
114-RD
322-GY
P
L

1
2

GN
GN

FRONT LOWER
WIPER SW
3T-6655

L1

200-BK
200-BK

FORWARD
HORN
SOLENOID
7T-9074
NOTE E

B B

504-YL

P
L

E458-YL
E458-YL

E458-YL
200-BK

1
2

BK-18
BK-18

1
2

BK-18
BK-18

BRAKE AIR SW
112-2404

L1

611-PU
200-BK

619-GN
200-BK

P
P

HI BEAM
HEADLAMP
9X-7170

LO BEAM
HEADLAMP
9X-7169

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE


NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: TERMINAL 3T-3157
SPRING 3T-3159
SOCKET 3T-3158
CONTACT 6D4161
BOOT
3T-3278
NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

REAR
WIPER SW
3T-6655

E458-YL
200-BK

A
L5

130-RD
604-OR

1
2

BK-18
BK-18

NOTE D: THE FOLLOWING WIRES MUST BE TWISTED


AT LEAST 1 TURN / 25 MILLIMETERS
710-GN & 202-BK: 892-BR & 893-GN
NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
NOTE F: WITH FRONT FLOOD LAMPS ONLY USE
SWITCH 123-5849
NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD
LAMPS USE SWITCH 9X-9632

BRAKE AIR SW
112-2404

STOP LAMP
SW
2M-9346

E50102

TO
24V OUTPUTS
GND
SOLENOIDS
S B D W/ SOL NEU
GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET
PARK
N
1F
2F
3F
4F
5F
6F
7F
8F
1R
2R
3R
4R
5R
6R

L18

142-0732
142-7533
137-1120
127-1036
127-1030
143-3580
104-8588
124-1429
144-0382
142-8470
115-9446
101-8190
101-8192
101-8193

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

CENTERSHIFT
INDICATOR SW
3E-9367

L3

503-BR
507-WH

L
M
N
P
FFF
U
V
X
Y
FFFF
AA
CC
JJJ
HH

ATCH

THIS IS THE SCHEMATIC FOR THE 120H AND


135H STANDARD SERIES MOTOR GRADER(145-5118 CH01)

L20

120
220
203
201
202
170
182
140
181

200-BK
200-BK
200-BK

119-PK
119-PK

119-PK
119-PK

CAB SWITCH AND FUSE PANEL

(PLATFORM)
(ENGINE)
(RADIATOR GRILL)
(R FRAME)
(R FRAME-TRANS)
(XSMN CONSOLE)
(CAB-REAR)
(STEERING CONSOLE)
(CAB-FRONT)

NOTE

575-YL
578-BU

L10

LEVEL

LOC

ALL DASHED LINES ARE ATTACHMENTS.

B B

500-BR
506-PU

A506-OR

CHG

TRANSMISSION CONTROL CIRCUIT.

MOTOR
T
B+
PARK

L7

3 L
584-YL
4
A504-GN
L
6
A507-YL

GROUND CIRCUIT.

HI

L13

FRONT
DEFROST SW
9X-9638

HEATER AND AIR CONDITIONER CIRCUIT.

L76

PART NO.

HARNESS AS.
141-5445
01
143-2445
00
144-0373
00
144-0383
00
145-5999
00
142-5835
00
101-8161
02
142-0776
01
142-0731
00

LL
KKK
RR
LLL
TT
UU
VV
MMM

WASHER/WIPER CIRCUIT.

LO

L7

REAR
DEFROST SW
9X-9638

L 5

L
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL

PANEL LAMP CIRCUIT.

ATCH WIRE, CABLE &


COMPONENT
CIRCUIT GROUPING
DESIGNATION

A
AAA
CCC
E
F
G
H
J
K

NN
GGGG

GAUGE CIRCUIT.

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CONN 30

BEACON SW
9X-9639
3 L
603-PK

584-YL
151-GN

CONN 28
H
2
7
5
L20
3
6
1
8
4

STARTING CIRCUIT.

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

L7

144-GN

L 2

614-PU
200-BK

HI
MOTOR
T
B+
PARK

L76

576-PK
152-BU
575-YL
577-PU

L18

4K-5122 HOLDER AS.


3K-8782 FUSE
L

GND

FRONT UPPER
WIPER
9X-3392

101-RD

FFF
10A
FFF
10A
FFF
10A
FFF
10A
FFF
10A
L
101-RD
10A

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

LO

L5

SHIFT CONSOLE

200-BK
200-BK
L76

L71

CONN 17

609-YL

A506-OR
A503-PK
200-BK

L14

FFF K
CONN 27

202-BK
F
CONN 22 F
1
202-BK
202-BK
276-BK
2
3
202-BK
277-BK
278-BK
4
202-BK
202-BK
202-BK

307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

L62

200-BK-8
200-BK

200-BK

101-RD-10

921-WH
202-BK
202-BK

CIRCUIT NOT CONNECTED

L62

COLOR

ABBREV

CIRCUIT CONNECTED

L62
L71

L43

CENTERSHIFT
PIN SW
9X-9634
200-BK

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

200-BK
614-PU
200-BK

TRANSMISSION DIRECTION
AND SPEED SW.
8C-5337

BLOWER SW
6P-3236

200-BK-8

FRONT
FRAME

604-OR
321-BR

1
2

BLADE
FLOOD
LAMP
9X-6775

CC
609-YL
200-BK

IDENT

200-BK
200-BK

L43

200-BK
200-BK
200-BK

165-RD
F775-BU

NEUTRAL
START
CONTROL
117-9364

129-BU
200-BK
U

1
2
5
4
3

PANEL LAMP
(SHIFT LEVER)
7N-5876
NOTE B

609-YL
200-BK

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

L16

L65
L25

L42

L41

200-BK

A507-YL
200-BK

L26

614-PU
614-PU

OFF C U
ON S U
ST B U

CONN 18

308-YL
E459-WH

KEY START SW
9G-7641

DUAL HORSEPOWER
SOLENOID
111-0570
311-WH
200-BK

1
2

BK-18
BK-18

1
2

L20

15

200-BK
200-BK

4
1
2
3

200-BK

RD
BK

C491-PU
200-BK

BEACON
9X-9556

HH Y
1
608-GN
2
200-BK

GN
GY
BR
OR

COOLANT TEMP
SENDER
7N-8532

608-GN
200-BK

T
B+

H
BK

L29

441-OR

GND

L54

L53

U
A

MOTOR

PARK

L36

L26

L43

ACTION ALARM U
9G-9813

L69

921-WH
614-PU
604-OR
321-BR
556-WH
200-BK
200-BK

308-YL

L6
308-YL
308-YL
308-YL

101-RD

ENGINE OIL
PRESSURE
SENDER
116-9937

7
6
4
2
1
5
3

921-WH
614-PU
604-OR
321-BR
556-WH
200-BK

HI

CONN 10

200-BK

BU-18
RD-18

L54

L36

L55

B476-BU
308-YL

L42

310-PU
311-WH

FUEL SW
115-7103
3
E458-YL
2
E459-WH
1
B

FRONT FRAME

LO

L51

REAR WIPER
9X-3392

E460-BR
308-YL
B476-BU

L36

101-RD
124-RD
200-BK
614-PU

L56

REAR FRAME

VV

L56

L51
CONN 6
B
A
1
326-PU
2
311-WH
3
E458-YL
4
441-OR
5
A476-PU
7
E459-WH
6
795-YL
8
921-WH
9
10

VV

L55

REAR
CONN 7 FRAME
A
Y
2 306-GN
3 310-PU
6 311-WH
1 403-GN
4 608-GN
5 202-BK

2
1
3
8
5
6
4
7

L36

SYMBOL

L7
L7

611-PU

CONN 32

OPERATOR STATION

UU

200-BK

ENGINE

L1

200-BK

12V BATTERY
3T-5760

LL

L71

L1

200-BK
200-BK
200-BK
200-BK

RD-00
TT

SS

113-RD
439-YL

200-BK
200-BK

HI BEAM
HEADLAMP
9X-7170

L21

L63

L46
L43

L#

L13

12V BATTERY
3T-5760

B
B

C'SHIFT PIN
INDICATOR
M LAMP
7N-5876
NOTE B

118-GY
118-GY

SS

L38

200-BK
200-BK
611-PU

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L8

POS NEG

RR

L36

L38

L7
L36

L7
L36

306-GN
795-YL
326-PU
E459-WH

614-PU
614-PU

101-RD 10
507-WH 7
578-BU 8
506-PU 6
118-GY 4
501-GN 3
500-BR 5
502-OR 9
614-PU 1
200-BK 2

RR

L28
L44

L38

FORWARD
HORN
7T0969
NOTE E

FFFF

619-GN
200-BK

LAMP
7N-5876
NOTE B

L63

308-YL

L7

R/S SYSTEM
AIR PRESS
GAUGE
1W-3306

L9

TT

BK-00

BK-00

RD-00

BK-00

L29

L71

165-RD
165-RD

BK-00
200-BK-10

UU

DISCONNECT SW
7N-0718

HI BEAM
INDICATOR
7N-5876
NOTE B

L76

FRONT
FRAME

L63

L38

LAMP
7N-5876
NOTE B

1
2

FFFF

LO BEAM
HEADLAMP
9X-7169

L62

439-YL

200-BK
200-BK
200-BK

L/S SYSTEM
AIR PRESS
GAUGE
1W-3306

L71

L67

PARKING
BRAKE
LAMP
7N-5876
NOTE B

FFFF
114-RD
322-GY

619-GN

RESISTOR
7T-4003

L4

200-BK-6
202-BK

STEERING CONSOLE

RD-00
QQ

MOTOR

200-BK
200-BK

611-PU
619-GN
200-BK

152-BU
152-BU

101-RD-4

A506-OR

L21

L4

556-WH
498-WH

VOLTMETER

L11

3J

200-BK
200-BK
200-BK
200-BK-6

FLOOD
LAMP SW
9X-9632
NOTE G

DIFFERENTIAL
UNLOCK SW
123-5862

ENGINE OIL
PRESSURE

119-PK

B MTR BAT

BLOWER
9X-0343
RD
MOTOR
BK

L62

L21

L63

A
1 A429-YL
2 200-BK

L22

GRD

119-PK

J 5
J

609-YL
609-YL
608-GN

GRD

200-BK

BLADE
FLOOD
LAMP SW
123-5849
NOTE F

L22

614-PU

ART
SENDER
3E-5383

304-WH-10

3
4

1
2

200-BK
200-BK
200-BK

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

301-BU-10

L63

614-PU
200-BK

J 2

614-PU

200-BK
200-BK

STARTER
106-8558

L56

200-BK

1 J

AIR
PRESSURE
LAMP
7N-5876
NOTE B

COLD
TEMP
LAMP
7N-5876
NOTE B

A506-OR
200-BK

SEND

614-PU
614-PU

L26

F843-YL
202-BK

L56

GND
B START

J
614-PU
614-PU
200-BK
200-BK
J 2
165-RD
J
614-PU
200-BK

L23

116-RD

L24

3 J

TRANS
ACTION
LAMP
7N-5876
NOTE B

101-RD
101-RD
101-RD
101-RD
101-RD

200-BK-4

200-BK
200-BK

L23

TAIL
LAMP SW
3E9319

J 2

604-OR
130-RD

200-BK-10
301-BU-10

L55

F843-YL
900-PU
902-BR
901-WH
903-GY
M917-PK
G460-GN
M918-GN
751-GN
752-YL
754-BU
755-OR

L55

L67

L67

149-RD

E975-PU

921-WH
921-WH
921-WH

114-RD
103-RD
149-RD
116-RD
165-RD
113-RD
124-RD
130-RD
105-RD

439-YL

202-BK
202-BK

CONN 8

60A

SEND

200-BK
200-BK
200-BK
200-BK

CONN 24
A
M
4
A476-PU
200-BK
1
2
614-PU
5
611-PU
3
E975-PU
6
498-WH
M998-OR 7

202-BK
E975-PU
321-BR
795-YL
306-GN
307-OR
308-YL
E460-BR

109-OR-4

SHUTDOWN
SOL
8C-3663
B STOP
326-PU

101-RD-10

HORN
TAIL LAMPS
BLADE FLOODS
REAR FLOODS
DIFF LOCK
GAUGES
HEATER
STOP LAMPS
KEY START SW

614-PU
200-BK

ALTERNATOR
BREAKER
2H-1507 STD
9S-0174 ATCH

101-RD-4

10A
10A
10A
10A
10A
10A
15A
10A
10A

L6

614-PU

D
E
A
B
C
F
G
H
J

ALTERNATOR
6N-9294 35A STD
100-5047 50A ATCH

101-RD-4

40A

J
1 101-RD-10

CONN 14
A
J
10 403-GN
9
310-PU
8
200-BK
1
105-RD
130-RD
3
2
124-RD
4
113-RD
165-RD
6
608-GN
5
609-YL
7

FUSE BLOCK
9G-0747

614-PU
200-BK

893-GN
892-BR
308-YL
202-BK

ALT

INCHING PEDAL
PRESSURE SW
(TRANSMISSION)
111-7088

L50

614-PU
200-BK

103-RD

J
J
J
J
J
J
J
J
J

441-OR
A429-YL
F473-YL
E458-YL
308-YL
C491-PU
439-YL

614-PU
308-YL
B476-BU

3 J
619-GN
4
614-PU

J 5

103-RD

3K8782 FUSE (10A)


8M8948 FUSE (15A)

105-RD
307-OR
326-PU
308-YL
E459-WH
F775-BU
165-RD

1
2
3
4
5
6
7

109-OR-4

AA

308-YL
326-PU
307-OR
105-RD

1
2

CONN 9

403-GN

1
2

L54

304-WH-10

F843-YL
202-BK

BK
BK

L54

L38

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
202-BK

M917-PK AND
M918-GN ARE
TWISTED PAIR

L53

308-YL
308-YL
308-YL

M918-GN
M917-PK

109-OR-10

CONN 13

BK-18
1
WH-18
2
TRANS SPD SENDER
104-6387

START
RELAY
3E-7279

M917-PK AND
M918-GN ARE
CONN 1 TWISTED PAIR
V F
M918-GN
1
M917-PK
4
3
2

2
1

SOL 8
127-0574

903-GY
921-WH

102-BU
101-RD

202-BK
306-GN

N
1
2

310-PU
306-GN
326-PU
795-YL
E459-WH

HEADLAMP/
TAIL SW
1 3E-9317

J 2

614-PU
200-BK

556-WH

SOL 7
127-0574

L56

L56

902-BR
921-WH

101-RD-4

1
2

L65

200-BK
A429-YL
C491-PU
A476-PU
441-OR
E458-YL

9
3
2
7
1
5
8
6
4

CONN 34

108-BU
200-BK

L25
619-GN

CONN 2

200-BK

SOL 6
127-0574

901-WH
921-WH

101-RD-4
101-RD-10

1
2

J 2

611-PU

24
23
22
21
20
19
18
17
16
15
1
3
4
5
6
7
8
9
10
11
12
13
14
2

HEADLAMP
BREAKER
3T-2662

HEADLAMP DIMMER SW
103-5678
619-GN

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
GROUND

900-PU
921-WH

L46

101-RD

M917-PK AND M918-GN ARE TWISTED PAIR

CONN 12

755-OR
921-WH

751-GN
921-WH
752-YL
754-BU
755-OR
900-PU
921-WH
901-WH
902-BR
903-GY

614-PU
614-PU
200-BK
200-BK
102-BU

15A

1
9
2
3
4
5
10
6
7
8

L46

1
2

CONN 23
A

202-BK

DEFROSTER
9X-9657

IGN

IGN
LAMP
8M-6176

310-PU

L24

200-BK

498-WH
556-WH
308-YL
322-GY
114-RD
611-PU
619-GN
614-PU

200-BK
200-BK

202-BK
G460-GN
308-YL

754-BU
921-WH

1
2

3 J

GRD

(24 V)
(12 V)

C491-PU
308-YL

J 2

308-YL

HORN SW
116-2145

103-RD

752-YL
921-WH

1
2

SOL 5
127-0574

24 Page, JVD

200-BK

200-BK

SOL 4
127-0574

RENR1426-01

GRD

E458-YL
308-YL

SERVICE
METER
3E-9359

+ SIG

SOL 3
127-0574

START AID SW
123-6375

F473-YL
200-BK

101-RD

J
J

614-PU
200-BK

A476-PU
200-BK

SEND

498-WH
200-BK

8
7
1
2
3
5
6
4
L65

CONN 19
NN J
2
1 322-GY

751-GN
921-WH

1
2

SOL 2
127-0574

608-GN
A429-YL
A476-PU
E458-YL
441-OR
C491-PU

ARC SUPPRESSOR
106-8704

L46

N
1
2

SOL 1
127-0574

A429-YL

L5

L46

441-OR
614-PU

(24 V)
(12 V)

WH
RD
OR
PU
GN
GY
PK
YL
BK

DIFF
UNLOCK
LAMP
7N-5876
NOTE B

IGN

SEND

614-PU
614-PU

105-8827 DIODE AS.


E
MUR440
1
556-WH
200-BK
2

L54

403-GN

NNN F
308-YL
A
202-BK
B
G460-GN
C

L54

308-YL

L67

NNN
126-PK
A
202-BK
B
C
G460-GN

GN
GN

1
2

1
2

A429-YL
200-BK
403-GN
608-GN
441-OR
A476-PU
E458-YL

403-GN

L55

L55
200-BK
A429-YL

200-BK

200-BK

DIFFERENTIAL
UNLOCK SOLENOID
7T-9073

M
1
8
6
4
3
9
7
5
2

IGN

614-PU
200-BK

614-PU
614-PU
614-PU
609-YL

614-PU

GAUGE
CLUSTER
127-8314

439-YL
200-BK

ARTICULATION

COOLANT
TEMP

L12

200-BK
611-PU

L16

611-PU
619-GN
114-RD
322-GY

1
2
3
4
5

CONN 33

1
5
4
6
3
2
7

108-BU
200-BK

609-YL

135-BU
200-BK

1
2

12V POWER
PORT
117-2311

E975-PU
200-BK

3
1
2

L12

INSTRUMENT PANEL

L21

WH
RD
BK

DOME LAMP
8C-9678

556-WH
200-BK

L21

609-YL

135-BU
200-BK

L76

L65

PP

165-RD
165-RD

L69

CONN 3

L21

L76

L16

135-BU
200-BK

L51

L69

L12

L65

609-YL
308-YL
556-WH

TRANSMISSION
OIL TEMP SENS
3E-8700
OR-18
V+
BK-18
GROUND
YL-18
SIGNAL

200-BK
200-BK
200-BK
200-BK
200-BK

200-BK
200-BK
200-BK

507-WH
506-PU
578-BU

200-BK
200-BK

24 TO 12 VOLT
CONVERTER
119-1733

L65

200-BK
200-BK
135-BU

200-BK

507-WH
200-BK

L16
L12

L18

200-BK

L69

6
3
5
4
1
2

200-BK
200-BK
556-WH

L50

604-OR
614-PU
200-BK

GROUND
+ BATTERY
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY

L16
L12
L65

101-RD-4
101-RD-10

RD
WH
BK

DD HH
1
608-GN
608-GN
2
200-BK
200-BK

L16

L16

308-YL

CCC
1
604-OR
3
614-PU
200-BK
2

L51

MOTOR
+
-

MOTOR
+

REAR FLOOD
LAMP
9X-6775

L51

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU

S
T
G

2
3
4
5
1
6
7

604-OR
614-PU
321-BR
921-WH
200-BK

2
6
4
1
9
3
7
8
10
5

STOP/TAIL
LAMP
8C-6207

FRONT UPPER
WASHER
7T-8891

MOTOR
+ A

REAR
WASHER
7T-8891

CONN 4
CCC

614-PU
200-BK

CCC
321-BR
921-WH

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU

1
2

BK
BK

FRONT LOWER
WASHER
7T-8891

5
A

619-GN

611-PU

619-GN
611-PU

10

L2

11

L2

12

611-PU
619-GN

13

200-BK

14

15