Professional Documents
Culture Documents
ALL THE
CHEMICALS IN GGI INTL (NIG) LTD WAREHOUSE
SUBMITTED TO
GROUP CHAIRMAN,
CHIEF (DR) INNOCENT .I. AKUVUE (KSJ; MNSCHE)
BY
ANI UCHECHUKWU JUDITH
A STUDENT OF
NNAMDI AZIKIWE UNIVERSITY, AWKA
ANAMBRA STATE
DEPARTMENT OF CHEMICAL ENGINEERING
FACULTY OF ENGINERRING
SEPTEMBER, 2014.
SUMMARY
Chemicals are of great importance in nature because they serve a lot of
purpose. They are used in the homes, schools, hospitals, pharmacies, oil
companies, breweries, or industries. Chemicals are needed everywhere for
different purposes.
In this report, the chemicals in the companys warehouse were identified,
their characteristics and their various uses noted. These chemicals fall into a
variety of categories, with a staggering overall number of different
compounds and blends (below). Some are in 25kg bags, 40kg bags, 50 kg
bags and 250liters drums. About 50 different chemicals were grouped into
bagged chemicals, commodity chemicals and GE branded specialty
chemicals.
Specialty chemicals are invaluable solutions to overcome problems that
plague oil and gas wells. In this work, we looked at the various chemicals
found in GGI warehouse as at the time of this report paying special attention
to their uses and application especially in the oil and gas sector.
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TABLE OF CONTENT
Summary
CHAPTER ONE: BAGGED CHEMICALS
1.1 Calcium Chloride
1.2 Potassium Chloride
1.3 Sodium bicarbonate
1.4 Soda Ash
1.5 Aluminum Sulfate
1.6 Sodium Sulfate
1.7 Caustic Soda
1.8 Ammonium Chloride
1.9 Calcium hypochlorite
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References
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CHAPTER ONE
BAGGED CHEMICALS
1.1 Calcium chloride
Calcium chloride, CaCl2, is a salt of calcium and chlorine. It behaves as a
typical ionic halide, and is solid at room temperature. Because of its
hygroscopic nature, anhydrous calcium chloride must be kept in tightly
sealed, air-tight containers.
USES
As a Desiccant: Drying tubes are frequently packed with calcium
chloride. Kelp is dried with calcium chloride for use in producing
sodium carbonate. Adding solid calcium chloride to liquids can
remove dissolved water.
For Deicing and freezing point depression: By depressing the freezing
point of water, calcium chloride is used to prevent ice formation and
to deice. This is particularly useful on road surfaces.
Calcium chloride is used in swimming pool water as a pH buffer and
to adjust the calcium hardness of the water.
Calcium chloride is included as an additive in plastics and in fire
extinguishers, in wastewater treatment as a drainage aid, in blast
furnaces as an additive to control scaffolding (clumping and adhesion
of materials that prevent the furnace charge from descending), and in
fabric softener as a thinner.
APPLICATION IN THE OIL & GAS SECTOR
In the oil industry, calcium chloride is used to increase the density of
solids-free brines. It is also used to provide inhibition of swelling
clays in the water phase of invert emulsion drilling fluids.
Calcium Chloride is used extensively in the drilling and maintenance
of oil wells drilling muds completion and packer fluids work over
fluids
1.2 Potassium chloride
The chemical compound potassium chloride (KCl) is a metal halide salt
composed of potassium and chlorine.
Uses
The majority of the potassium chloride produced is used for making
fertilizer, since the growth of many plants is limited by their
potassium intake. As a chemical feedstock, it is used for the
manufacture of potassium hydroxide and potassium metal.
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lime is available. When partial set cement is drilled with a water mud,
ca2+ and OH ions are leached into the mud, often causing problems
associated with clay flocculation and polymer precipitation. Bicarb
can be added, either as a pre-treatment or over a period of time to
remove ca2+ in the form of insoluble caco3.
1.4 Sodium carbonate
Sodium carbonate (also known as washing soda, soda ash and soda crystals),
Na2CO3, is a sodium salt of carbonic acid (soluble in water).
Uses
The manufacture of glass is one of the most important uses of sodium
carbonate. Sodium carbonate acts as a flux for silica, lowering the
melting point of the mixture to something achievable without special
materials.
Sodium carbonate is also used as a relatively strong base in various
settings. For example, sodium carbonate is used as a pH regulator to
maintain stable alkaline conditions necessary for the action of the
majority of photographic film developing agents.
It is a common additive in municipal pools used to neutralize the
corrosive effects of chlorine and raise the Ph
In chemistry, it is often used as an electrolyte. This is because
electrolytes are usually salt-based, and sodium carbonate acts as a
very good conductor in the process of electrolysis. In addition, unlike
chloride ions, which form chlorine gas, carbonate ions are not
corrosive to the anodes. It is also used as a primary standard for acidbase titrations because it is solid and air-stable, making it easy to
weigh accurately.
APPLICATION IN THE OIL AND GAS SECTOR
It is called soda ash at the drilling rig and is used to treat most
types of calcium ion contamination in freshwater and seawater
muds. Calcium ions from drilling gypsum or anhydrite, CaSO4,
cause clay flocculation and polymer precipitation and lower pH.
A soda-ash treatment is appropriate for gypsum contamination
because caustic soda, NaOH, is not needed to raise pH. This is
also generally the case with hard water influxes into water
muds.
1.5 Aluminum sulfate
Aluminium sulfate, alternatively spelled either aluminum or sulphate, is a
chemical compound with the formula Al2(SO4)3. Aluminum sulfate is
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sometimes referred to as a type of alum. Alums are double sulfate salts, with
the formula AM(SO4)212H2O, where A is a monovalent cation such as
potassium or ammonium and M is a trivalent metal ion such as aluminum.
Uses
Aluminium sulphate is used in water purification and as a mordant in
dyeing and printing textiles. In water purification, it causes impurities
to coagulate which are removed as the particulate settles to the bottom
of the container or more easily filtered. This process is called
coagulation or flocculation.
Aluminium sulphate is sometimes used to reduce the pH of garden
soil, as it hydrolyzes to form the aluminium hydroxide precipitate and
a dilute sulphuric acid solution.
In construction industry it is used as waterproofing agent and
accelerator in concrete. Another use is a foaming agent in fire fighting
foam.
It is also used in styptic pencils, and pain relief from stings and bites.
It can also be very effective as a molluscicide, killing Spanish slugs
APPLICATION IN THE OIL AND GAS SECTOR
BOD AND COD removal: BOD and COD removal is an essential
function of every waste water treatment plant. Chemical treatment
with aluminium sulphate flocculants and coagulants enables the
increase of plant capacity.
Dredging: Aluminium sulphate can be used separately or in
combination to obtain the optimal result for dredging of rivers and
harbors.
1.6 Sodium sulphate
Sodium sulphate is the sodium salt of sulphuric acid.
Uses
Sodium sulphate used to dry an organic liquid. When sodium sulfate
is added to an organic liquid clumps form, indicating the presence of
water in the organic liquid. By further application of sodium sulfate
the liquid may be brought to dryness, indicated here by the absence of
clumping.
The largest use is as filler in powdered home laundry detergents,
consuming approx. 50% of world.
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CHAPTER TWO
COMMODITY CHEMICALS AND SPECIAL SOLVENTS
2.1 Hydrochloric acid.
Hydrochloric acid is a clear, colourless, highly pungent solution of hydrogen
chloride (HCl) in water. It is a highly corrosive, strong mineral acid with
many industrial uses. Hydrochloric acid is found naturally in gastric acid.
Uses
Hydrochloric acid is a strong inorganic acid that is used in many industrial
processes. The application often determines the required product quality.
Pickling of steel. One of the most important applications of
hydrochloric acid is in the pickling of steel, to remove rust or iron
oxide scale from iron or steel before subsequent processing, such as
extrusion, rolling, galvanizing, and other techniques. Technical
quality HCl at typically 18% concentration is the most commonly
used pickling agent for the pickling of carbon steel grades.
Fe2O3 + Fe + 6 HCl 3 FeCl2 + 3 H2O
Production of organic compounds. Another major use of hydrochloric
acid is in the production of organic compounds, such as vinyl chloride
and dichloroethane for PVC. Other organic compounds produced with
hydrochloric acid include bisphenol And for polycarbonate, activated
carbon, and ascorbic acid, as well as numerous pharmaceutical
products.
2 CH2=CH2 + 4 HCl + O2 2 ClCH2CH2Cl + 2 H2O
( dichloroethane by oxychlorination)
wood + HCl + heat activated carbon (chemical activation)
Production of inorganic compounds. Numerous products can be
produced with hydrochloric acid in normal acid-base reactions,
resulting in inorganic compounds. These include water treatment
chemicals such as iron(III) chloride and polyaluminium chloride
(PAC). Fe2O3 + 6 HCl 2 FeCl3 + 3 H2O (iron(III) chloride from
magnetite). Both iron(III) chloride and PAC are used as flocculation
and coagulation agents in sewage treatment, drinking water
production, and paper production. Other inorganic compounds
produced with hydrochloric acid include road application salt calcium
chloride, nickel(II) chloride for electroplating, and zinc chloride for
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2.3 Xylene
A xylene (from Greek , xylo, "wood") is an aromatic hydrocarbon
consisting of a benzene ring with two methyl substituents.
Uses
Terephthalic acid and related derivatives. p-Xylene is the principal
precursor to terephthalic acid and dimethyl terephthalate, both
monomers used in the production of polyethylene terephthalate (PET)
plastic bottles and polyester clothing.
Solvent applications. Xylene is used as a solvent. In this application,
the mixture of isomers is often referred to as xylenes or xylol. Solvent
xylene often contains a small percentage of ethylbenzene.
It is also applied in printing, rubber, and leather industries. It is a
common component of ink, rubber, adhesive, and leather industries
Similarly it is a cleaning agent, e.g., for steel, silicon wafers, and
integrated circuits
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modifieds, etc.), and other dirt track series, such as World of Outlaws,
and Motorcycle Speedway.
Methanol is a traditional denaturant for ethanol, the product being
known as "denatured alcohol" or "methylated spirit". This was
commonly used during the Prohibition to discourage consumption of
bootlegged liquor, and ended up causing several deaths.
APPLICATION IN THE OIL &GAS SECTOR
Methanol is also used as a solvent, and as an antifreeze in pipelines
and windshield washer fluid.
In some wastewater treatment plants, a small amount of methanol is
added to wastewater to provide a carbon food source for the
denitrifying bacteria, which convert nitrates to nitrogen to reduce the
nitrification of sensitive aquifers.
Methanol is mixed with water and injected into high performance
diesel and gasoline engines for an increase of power and a decrease in
intake air temperature in a process known as water methanol injection.
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II.
World War I: Chlorine gas, also known as bertholite, was first used
as a weapon in World War I by Germany on April 22, 1915 in the
Second Battle of Ypres. As described by the soldiers it had a
distinctive smell of a mixture between pepper and pineapple. It also
tasted metallic and stung the back of the throat and chest. Chlorine
can react with water in the mucosa of the lungs to form hydrochloric
acid, an irritant that can be lethal
Iraq War: Chlorine gas has also been used by insurgents against the
local population and coalition forces in the Iraq War in the form of
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conditions deep within the well are typically warm and anaerobic (i.e.
no "free" oxygen present). SRBs thrive under such conditions,
utilizing ubiquitous sulfate as a "combined" source of oxygen to
complete their metabolic cycle, leading to the formation of iron
sulfide deposits and hydrogen sulfide (H2S) gas as undesirable
byproducts. Chlorine dioxide is a potent biocide that inactivates all
forms of microbial life with which it comes in contact, including
SRBs.
Removes Polymer Damage: Well plugging by polymer products
used during well drilling, hydraulic fracturing and stimulation
operations is another well-recognized cause of decreased well
performance. Although critical to carrying out these procedures,
residual polymer material can impede well performance if it remains
in the near wellbore area following completion. Chlorine dioxide
solution has been shown capable of removing such residual polymer
damage. Upon contact, chlorine dioxide solution breaks apart most
commonly used polymers through destructive chemical oxidation,
thereby facilitating their release from the near wellbore area.
2.15
Sodium hypochlorite.
Sodium hypochlorite is a chemical compound with the formula
NaClO. It is composed of a sodium cation (Na+) and a hypochlorite
anion (ClO); it may also be viewed as the sodium salt of
hypochlorous acid. When dissolved in water it is commonly known
as bleach or liquid bleach, and is frequently used as a disinfectant
or a bleaching agent.
Uses
Bleaching: Household bleach is, in general, a solution containing 38% sodium hypochlorite and 0.01-0.05% sodium hydroxide; the
sodium hydroxide is used to slow the decomposition of sodium
hypochlorite into sodium chloride and sodium chlorate. In household
form, sodium hypochlorite is used for removal of stains from laundry.
It is particularly effective on cotton fiber, which stains easily but
bleaches well.
Disinfection: A weak solution of 2% household bleach in warm water
is used to sanitize smooth surfaces prior to brewing of beer or wine.
Surfaces must be rinsed to avoid imparting flavors to the brew; the
chlorinated byproducts of sanitizing surfaces are also harmful. The
mode of disinfectant action of sodium hypochlorite is similar to that
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CHAPTER THREE
BRANDED SPECIALTY CHEMICALS
APPLICATION IN THE OIL&GAS SECTOR
3.1 Scale Inhibitors:
Scale occurs because the minerals in produced water exceed their saturation
limit as temperatures and pressures change. Scale can vary in appearance
from hard crystalline material to soft, friable material and the deposits can
contain other minerals and impurities such as paraffin, salt and iron. Scale
inhibitors are used to prevent these deposits from forming. Scale inhibitors
are chemical agents that drastically reduce scale phenomena.
HYPERSPERSE MDC 150: It does not allow particles to clog the
membrane during filtration process. It is a membrane antiscalant and
antifoulant.
SCALETROL PDC 9443: Water base deposit control agent.
SCALETROL PDC 9450: Water base deposit control agent.
NOVUS CB2690: Organic sludge dewatering ferrous. It is a neutral
cleaner for Iron Oxide deposits.
3.2 Corrosion Inhibitors
Dissolved acid gases and biological deposits can cause severe corrosion to
occur in oilfield water handling systems. Corrosion by-products such as iron
sulfide, iron oxides, and biological mass can cause plugging of downstream
injection wells. Corrosion inhibitors are chemical agents that drastically
reduce corrosion phenomena. The fundamentals of their efficacy are two:
Physical protection of metal surfaces potentially subject to corrosion
(filming agents) and reduction of the concentration of chemical agents (H+
ion) potentially aggressive on metal surfaces in contact with free water
(neutralizer)
ENDCOR OCC 9796; It coats the walls of the unit or pipeline and
prevents corrosion that when corrosion occurs it eats up the endcor
instead of the body of the unit.
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in oil, but reverse emulsions (oil in water) can also occur. Emulsions raise
the bottom sediment and water (BSandW) of oil and are often very viscous.
EXP 3189
3.5 Defoamers
A defoamer or an anti-foaming agent is a chemical additive that reduces
and hinders the formation of foam in industrial process liquids. The terms
anti-foam agent and defoamer are often used interchangeably. In industrial
processes, foams pose serious problems. They cause defects on surface
coatings. They prevent the efficient filling of containers. A variety of
chemical formulae are available to prevent formation of foams.
FOAMTROL AF 1440E: It is used as antifoam for waste water in the
oil and gas industry.
MAX AMINE 70B: Max-Amine 70B is a defoamer (or antifoam)
formulated for use in amine systems that remove carbondioxide
(CO2) and hydrogen sulphide (H2S) in gas processing applications
such as:
Natural gas processing
Refinery amine systems
Hydrogen production
Ammonia manufacture
. Coke oven gas processing
Cryogenic gas processing and
Synthesis gas purification.
3.6 Coagulants and Flocculants: This is a high all organic coagulant use for
oil/water separation that generally offers superior clarification in either
potable or wastewater, greater oil recovery, better metals removal and lower
sludge volume
KLARAID IC 1172: Surface and waste water coagulation.
KLARAID PC 1221E: Polymeric coagulant.
KLARAID PC 4000: Polymeric coagulant.
BETZDERBRON DLC30:
The BetzDearborn product line are flocculants designed to bridge
small particles together, enhancing floc formation. This increases
settling velocity in clarification, or rise-rate in flotation applications,
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N/B: The various codes in the GE Products indicate the system each branded
product should be applied.
REFERENCES
Austin, George T. (1984). Shreve's Chemical process industries. (5th ed.
ed.). New York: McGraw-Hill. p. 357. ISBN 9780070571471.
"Battle of Ypres" The Canadian Encyclopedia
"What is chlorine used for?". Euro Chlor. October 2010. Archived from the
original on 2011-07-26. Retrieved 2014-08-08.
"'Chlorine bomb' hits Iraq village". BBC News. 2007-05-17. Retrieved
2014-08-08.
Smith WT. (1994). Human and Environmental Safety of Hypochlorite. In:
Proceedings of the 3rd World Conference on Detergents: Global
Perspectives, pp. 183-5.
"Toilet Cleaners | Learn About Chemicals Around Your House | Pesticides |
US EPA:". United States Environmental Protection Agency. 9 May 2012.
www.huntsman.com/performance_products /Glycols
/teg_triethylene_glycol_.pdf
www.huntsman.com/performance_products/monoethanolamine.pdf
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www.severntrentservices.com/Oil___Gas/On_site_Sodium_Hypochlorite_G
eneration_Systems_prodc_523.aspx
www.solvents.basf.com/portal/ButylGlycol_e_04_08.pdf
www.webelements.com/forum/node/1706
www.wikipedia.org/wiki/Aluminium_sulfate
www.wikipedia.org/wiki/Ammonia
www.wikipedia.org/wiki/Calcium_chloride
www.wikipedia.org/wiki/Commodity_chemicals
www.wikipedia.org/wiki/Defoamer
www.wikipedia.org/wiki/Hydrochloric_acid
www.wikipedia.org/wiki/Sodium _Carbonate
www.wikipedia.org/wiki/Sodium_hypochlorite
www.wikipedia.org/wiki/Sudan_Red_G
www.wikipedia.org/wiki/Xylene
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