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AT06_index.

fm Page 1 Tuesday, September 19, 2006 9:41 AM

INDEX 1

Amplifier Blower motor


WARNING 91-7, 91-9 87-13

Your common sense, good judgement Antenna Body


and general alertness are crucial to 91-8 bumpers 63-1, 63-3
safe and successful service work. fender 50-4
Antifreeze grille 63-5
Before attempting any work on your
see Engine cooling system lock carrier, front 50-3
Audi, be sure to read
00 Warnings and Cautions and the Antilock brakes (ABS) overview 02-25
copyright page at the front of the electrical components 45-5 sound absorber panels 03-15
manual. Review these warnings and hydraulic components 45-6 wheel housing liners 66-7
cautions each time you prepare to work variants 45-1 see also Trim
on your car. Please also read any warning lights 45-3 Bose
warnings and cautions that accompany wheel speed sensor 45-7 91-3, 91-7
the procedures in the manual. see also Electronic stabilization
program (ESP) Brake fluid
see also Antislip regulation (ASR) bleeding 47-2
level 03-27
A Antislip regulation (ASR) replacing 03-28
45-2
ABS see also Antilock brakes (ABS) Brake light switch
see Antilock brakes (ABS) 45-8, 46-14
Anti-theft (alarm) system testing 24a-7, 24b-5
Accelerator pedal assembly 96-19
20-18 radio 91-4 Brakes
antilock 45-1
Air conditioning (A/C) A-pillar trim bleeding 47-2
basic settings 87-7 70-19 booster 47-7, 47-9
blower motor 87-13 ASR (antislip regulation) caliper, bleeding 47-3
blower motor control module 87-12 45-2 master cylinder 47-7
climate control 87-2 see also Antilock brakes (ABS) overview 02-24
coding 87-8 pads and discs
components 87-2, 87-11 Automatic transmission checking 03-50
compressor 87-21 02-16 front 46-3, 46-6
condenser 87-18 applications 03-8 rear 46-9, 46-10
controls 87-6 ATF 37-2 parking brake 46-13
dust and pollen filter 03-77 ATF cooler 37-3 vacuum check-valve 47-7
evaporator 87-11, 87-14 electrical components 37-4 vacuum pump 47-6
evaporator drain hose 87-12 identification 03-8 see also Antilock brakes (ABS)
expansion valve 87-20 neutral start and backup light 37-8
flap motors 87-4 shift mechanism 37-7 Bumpers
specifications 37-2 front 63-1
flow through vents 87-12
rear 63-3
functions 87-6
housing 87-9 Bus systems
overview 02-29 B components OBD-1
pressure sensor 87-16
receiver drier 87-18 Back-up lights
refrigerant oil 87-14 automatic transmission 37-8, 96-5 C
refrigerant system 87-14 DSG 34b-6, 96-5
sunlight photo sensor 70-16, 87-4 manual transmission 96-5
Caliper
Air filter Battery bleeding 47-3
03-48 27-3 front 46-3
charging 27-6 rear 46-6
Airbags
disconnecting and connecting 27-6 Camshaft
69-1, 69-10
remote control key batteries 57-1 1.8L engine 15a-17
Alarm (anti-theft) system removing and installing 27-7
3.2L engine 15b-7
96-19 service 03-33 adjustment valve
tray 27-8 3.2L engine 15b-5
Alignment
44-3 Belts position sensor
ribbed belt 03-39 1.8L engine 15a-17, 24a-3, 24a-6,
Alternator (generator) timing belt, checking 03-42 28-4
1.8L engine 27-9 timing belt, replacing 15a-11 3.2L engine 24b-3, 28-6, 28-7
3.2L engine 27-12 see also Timing belt
belt 03-39 Bleeding brakes
03-28, 47-2 CAN-bus
components 97-23, OBD-2
AT06_index.fm Page 2 Tuesday, September 19, 2006 9:41 AM

2 INDEX

Catalytic converter Cruise control Drive belt


26-4, 26-9 27-1 ribbed belt 03-39
CD changer CV joint/boot DSG (Direct Shift Gearbox)
91-6 boot 03-56 see Direct Shift Gearbox (DSG)
front 40-16
CD player DTC table
rear 42-11
91-2 see Diagnostic trouble code (DTC)
Cylinder head (1.8L engine)
Center console Dual-mass flywheel
assembly 15a-4
70-4 30-12
cover 15a-5
see also Trim
valvetrain 15a-17 Dust and pollen filter
Central locking 03-77, 87-3
Cylinder head (3.2L engine)
57-14
assembly 15b-3
Climate control cover 15b-4
87-2 valvetrain 15b-7 E
see also Air conditioning (A/C)
ECM (engine control module)
Clutch D 24a-15, 24b-13
assembly
DSG 02-17, 30-18 EDL (electronic differential lock)
Dashboard 02-24
manual 30-13
see Instrument panel
hydraulics Electrical system
bleeding 30-10 Diagnostic link connector (DLC) component locations 97-3
front wheel drive 30-4 24a-2, 24b-2, OBD-1 fuses 97-24
all wheel drive 30-5 grounds 97-28
pedal 30-1 Diagnostic trouble code (DTC)
general OBD-1 overview 9-1
pedal position sensor 30-18 relays 97-26
testing 24a-7, 24b-5 P-codes OBD-4
U-codes OBD-28 troubleshooting 9-3
release bearing wiring
front wheel drive 30-4 Dimensions general EWD-2
all wheel drive 30-5 exterior 02-4 index EWD-6
Coil spring basic platform 50-1
Electrolyte
front 40-9 Direct Shift Gearbox (DSG) 03-33, 27-3
rear 42-4 02-16
clutch 30-18 Electronic differential lock (EDL)
Component locations (electrical) 02-24
97-3 electrical components 34b-3
oil cooler 02-16, 03-69 Electronic immobilizer
Compression test oil filter 03-72 96-19
1.8L engine 15a-2 shift mechanism 34b-4
3.2Lengine 15b-2 specifications 34b-2 Electronic power control (EPC)
20-18
Compressor Disc brakes
87-21 see Brakes Electronic stabilization program
see also Air conditioning (A/C) (ESP)
DLC 45-1
Condenser see Data link connector (DLC) motion sensor 45-9
87-18 see also Antilock brakes (ABS)
see also Air conditioning (A/C) Door
front 57-2 Emergency flasher switch
Console, center 96-7
70-4 Door handle/latch
see also Trim front 57-8 Emergency flasher relay
Door panel 96-7
Constant velocity (CV) joint
see CV joint trim 70-21 Engine
compartment 03-14
Convertible top (roadster) Door window
glass 57-11 identification 03-6
body 02-27 overview and technical data
assembly 61-2 regulator 57-12
1.8L engine 02-7
hydraulics 61-9 subframe 57-2
3.2L engine 02-10
Coolant Drive axle sound absorber panels 03-15
see Engine cooling system front 40-13
Engine control module (ECM)
rear 42-9
Coolant pump boot, checking 03-57 24a-15, 24b-13
1.8L engine 19-8
3.2L engine 19-14
AT06_index.fm Page 3 Tuesday, September 19, 2006 9:41 AM

INDEX 3

Engine management Front suspension


WARNING components ball joint 40-7
1.8L engine 24a-3 checking 03-56
Your common sense, good judgement 3.2L engine 24b-3 coil spring 40-12
and general alertness are crucial to electronic power control (EPC) 20-18 components 40-2
safe and successful service work. engine control module (ECM) CV joint 40-14
Before attempting any work on your 1.8L engine 24a-15 drive axle 40-15
Audi, be sure to read 3.2L engine 24b-13
00 Warnings and Cautions and the Fuel filler flap
engine coolant temperature (ECT)
copyright page at the front of the 20-6, 55-1
sensor
manual. Review these warnings and 1.8L engine 24a-8 Fuel filter
cautions each time you prepare to work 3.2L engine 24b-6 03-32
on your car. Please also read any engine speed (rpm) sensor
warnings and cautions that accompany 1.8L engine 24a-6, 24a-9 Fuel injection
the procedures in the manual. 3.2L engine 24b-4, 24b-6 see Engine management
fuel rail Fuel injector
1.8L engine 24a-12 1.8L engine 24a-12
3.2L engine 24b-10 3.2L engine 24b-10
Engine coolant temperature (ECT)
intake manifold
sensor
1.8L engine 15a-7 Fuel level sensor
testing 24a-8, 24b-5
3.2L engine 15b-6 20-11
see also Engine management
on board diagnostics OBD-1
Fuel pressure
Engine cooling fan see also Ignition
20-8
19-20
EPC (electronic power control)
Fuel pump
Engine cooling system 20-18
20-7, 20-11
anti-freeze concentration 03-25
ESP (electronic stabilization program)
components Fuel storage and supply
see Electronic stabilization program
1.8L engine 19-8 02-14, 20-3, 20-7
(ESP)
3.2L engine 19-13 evaporative emissions control 20-16
coolant level 03-25 Evaporative emissions control fuel level sensor 20-11
coolant pump (EVAP) fuel pump 20-7, 20-11
1.8L engine 19-8 20-16
3.2L engine 19-14 Fuel tank
draining, filling 19-5 Evaporator 20-3, 20-4
hoses, inspecting 03-27 87-11, 87-14 flap 20-6, 55-1
pressure testing 19-3 see also Air conditioning (A/C)
Fuses
radiator and cooling fans 19-20 Exhaust manifold 97-24
thermostat 1.8L engine 21-4, 21-9
1.8L engine, 19-10 3.2L engine 26-9
3.2L engine, 19-18
Exhaust system
G
testing 19-4
troubleshooting 19-2 components
1.8L engine 26-6, 26-7, 26-8 Gas flap
Engine lubrication 3.2L engine 26-9 see Fuel filler flap
components installation details 26-3 Gear selector
1.8L engine 17-5
Expansion valve automatic transmission 37-7
3.2L engine 17-8
expansion valve 87-20 Direct Shift Gearbox (DSG) 34b-4
oil change
manual transmission 34a-5
1.8L engine 03-20
3.2L engine 03-21 Generator
oil filter assembly F see Alternator (generator)
1.8L engine 17-6
3.2L engine 17-9 Fender, front Glass
oil pan 50-4 see Door window
1.8L engine 17-5 Glove compartment
3.2L engine 17-10 Flywheel, dual-mass
30-12 70-10
oil pressure warning system 17-2
oil pump Foglight Grab handle
1.8L engine 17-5 70-5, 70-24
94-10
3.2L engine 17-8
Footwell vent/trim Grille
70-8 63-5

Grounds
97-28
AT06_index.fm Page 4 Tuesday, September 19, 2006 9:41 AM

4 INDEX

H K Manual transmission
specifications 34a-2, 34a-3, 34a-4
Hand brake Key engine to transmission torques
see Parking brake remote control battery 57-1 34a-25
oil 03-59
Headlight Knock sensor gear selector 34a-5
94-1, 94-4 1.8L engine 24a-3, 24a-5, 24a-6, identification 03-8
adjusting 03-80 24a-7, 28-5 removing and installing (all wheel
vehicle level sensor 40-6, 94-2 3.2L engine 24b-3, 24b-4, 28-8 drive) 34a-16
Headliner Mass air flow sensor
70-16 testing 24a-10, 24b-8
L
Heating and ventilation Master cylinder
dust and pollen filter 03-77 License plate light brakes 47-7
heater core 87-9 94-14 clutch 30-4, 30-5
see also Air conditioning (A/C)
Lifting vehicle Mirror
HID headlight 03-11 interior 70-2
94-7 outside 66-3
Lights, exterior
Hood back-up 96-5 Muffler
engine hood 55-2 center brake 94-12 1.8L engine 26-6, 26-7, 26-8
lock carrier 50-3 controls 96-6 3.2L engine 26-9
foglights 94-10
Horn
headlights 94-4
vehicle 96-19
alarm 96-19
interior 70-17, 96-2 N
license plate 94-14
rear lights 94-11 Navigation
switch 96-6 91-10
I see also Headlight

Ignition system Lock carrier, front


components 50-1 O
1.8L engine 28-4
3.2L engine 28-6 OBD II
disabling 28-2 M OBD-1

Immobilizer Oil
Maintenance 03-17
96-19
air filter 03-48 see also Engine lubrication
Instrument cluster ATF 03-63
90-1 battery 03-33 Oil filter
dimmer 02-32 body and interior 03-77 1.8L engine 03-20
replacing 90-4 brake fluid 03-27 3.2L engine 03-21
brake system 03-50
Instrument panel On Board Diagnostics
cooling 03-24
side covers 70-10 OBD-1
drive axle boots 03-57
switches 96-6 dust and pollen filter 03-77 Oxygen sensor
under-dash panel, left side 70-13 engine oil 03-17 26-5
see also Trim exhaust system 03-58
Intake air temperature sensor fuel filter 03-32
testing 24a-9, 24b-7 maintenance schedules 03-84 P
parking brake 03-83
Intake manifold ribbed belt 03-39 Parking brake
1.8L engine 24a-12 road test 03-82
03-83, 46-13
3.2L engine 24b-10 sound absorber panels 03-15
spark plugs 03-43 Plenum
Intercooler
timing belt 03-42 see Wiper assembly
21-3, 21-8
tires and wheels 03-52
Pollen filter
Interior lights transmission oil
03-77
96-2 Direct Shift Gearbox (DSG) 03-69
manual 03-59 Power steering
underbody 03-58 see Steering
J under car maintenance 03-50
windshield wipers and washers 03-78 Power window
see Door window
Jacking vehicle Manifold
03-11 see Exhaust manifold
see also Intake manifold
AT06_index.fm Page 5 Tuesday, September 19, 2006 9:41 AM

INDEX 5

Secondary air injection system Switches


WARNING 1.8L engine 26-10 dashboard 96-6
3.2L engine 26-13 door 96-10
Your common sense, good judgement emergency flasher 96-6
and general alertness are crucial to Service reminder
exterior lights 96-6
safe and successful service work. 03-81
ignition and steering lock 96-16
Before attempting any work on your instrument cluster dimmer 96-6
Shift-lock
Audi, be sure to read steering column stalk 96-12
automatic transmission 37-5
00 Warnings and Cautions and the
Direct Shift Gearbox (DSG) 34b-3
copyright page at the front of the
manual. Review these warnings and Shock absorber T
cautions each time you prepare to work shock absorber, rear 42-5, 42-8
on your car. Please also read any
warnings and cautions that accompany Sill panel trim Tailgate
the procedures in the manual. 70-20 lid 55-4
trim 70-30
Slave cylinder, clutch
30-4, 30-5 Taillight
94-11, 94-12
R Sound absorber panels
03-15 Technical specifications
Radiator 02-4
Sound system
19-20 Thermostat
amplifier 91-7
Radiator grille CD changer 91-5 1.8L engine 19-10
63-5 general 91-1 3.2L engine 19-18
overview 91-3 testing 19-4
Radio speakers 91-9
91-1 Timing belt
Spark plugs checking 03-42
Rain sensor 03-43 removing and installing
70-2 1.8L engine 15a-11
Speakers
Rear suspension 91-9 Timing chain (camshaft drive chain)
coil spring 42-4, 42-8 02-15
curb weight position 42-2 Special tool suppliers assembly 15b-5
overview 42-2, 42-6 OBD-29
shock absorber 42-5, 42-8 Tiptronic
Specifications 02-16
wheel bearing 42-2, 42-7
02-4 switch 34b-3, 37-5
Refrigerant
Stabilizer bar Tires
see Air conditioning (A/C)
rear 42-6 03-52, 44-1
Relays
Starter Toothed belt
97-26
27-15 see Timing belt
Remote control (locking)
Steering Tool suppliers
57-1
overview 02-20 OBD-29
Ribbed belt rack 48-4
03-39 steering angle sensor 48-2 Torque converter
steering column 48-2, 48,3 32-1
steering column switches 96-12
Towing
S steering lock 96-16
03-10
steering wheel 48-2
Safety, passenger Transmission
Strut, front suspension
02-2 applications and codes 02-15
40-9
identification 03-8
Scan tool Sunlight photo sensor see also Automatic transmission
on-board diagnostics II OBD-2 70-16, 87-4 see also Direct Shift Gearbox (DSG)
scan tool suppliers OBD-29 see also Manual transmission
Sun visor
Seatbelts 70-18 Trim
child seat anchors 69-5 center console 70-4
front 69-6 Suspension door inner trim 70-21
rear 69-9 overview 02-20 pillar and side trim 70-19, 70-20
see Front suspension rear compartment trim 70-26
Seats see also Rear suspension sill panel trim 70-20
front 72-1
see also Body
rear 72-6
see also Door panel
AT06_index.fm Page 6 Tuesday, September 19, 2006 9:41 AM

6 INDEX

Triple roller joint Wipers and washers


40-16 blades 03-79
washers 92-6
Trunk
wipers 92-2
see Tailgate
Wiring
Turbocharger
general EWD-2
21-3, 21-8
indexes EWD-6
see also Intercooler
Work safety
Turn signal
03-3
front 94-9
rear 94-11 Working under vehicle
03-13
Turn signal flasher relay
see Emergency flasher relay
X
V
Xenon headlights
94-7
Vacuum pump
47-6

Valvetrain
1.8L engine 15a-17
3.2L engine 15b-7

Vehicle identification number (VIN)


01-1, 03-4

Ventilation
dust and pollen filter 03-77
flow through vents 87-12
see also Air conditioning (A/C)
see also Heating and ventilation

Visor
70-18

Voltage
9-3

Water pump
1.8L engine 19-8
3.2L engine 19-14

Weight, vehicle
02-2

Wheel alignment
44-3

Wheel bearing
front 40-18
rear 42-2, 42-7

Wheel housing liners


66-7

Wheels
03-52, 44-1
alignment 44-3
bolt 44-2
lock 03-55

Window
see Door window
established 1950
Automotive Reference™

BentleyPublishers
.com

Audi TT
Service Manual: 2000-2006
1.8L turbo, 3.2L
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Price: $99.95
Bentley Stock Number: AT06
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Technical Highlights: TT Roadster.
• Covers TT Coupe and Roadster (convertible) models 2000-2006.
• Maintenance procedures: from oil changes to belt replacement.
• Engine and cylinder head service, including timing belt replacement
for 4-cylinder engines.
• Removal, installation and testing of Motronic fuel injection system
components.
• Exhaust system component replacement, including Secondary Air
Injection system.
• Drivetrain maintenance, troubleshooting, adjustment and repair,
including clutch, gearshift linkage, and drive axles.. Location of ignition components
• Suspension component replacement, including front struts, rear on 3.2L engine.
28 Ignition System
shocks, springs, front stabilizer bar and alignment procedures and
specifications.
• Heating and air conditioning component replacement.
• Body adjustment and repairs, including front door components,
fenders, bumper covers and convertible top replacement.
• Wiring schematics with fuse/relay locations including an easy-to-use Engines covered:
illustrated component locator section. • 1.8L turbo gasoline (engine code: ATC, AWP, AMU, BEA)
• Audi OBD II diagnostic trouble codes, SAE-defined OBD II • 3.2L gasoline (engine code: BHE)
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