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FORM DESCRIPTION

Form No.: F-141


Revision: 0

Material Card

Release: 19-May-09

Part Description:

Customer:

Vehicle type

Sideframe L

BMW

F-15

Coil information
Mill Source:

AK Steel
Part Numbers

Coil Part Number:

Thickness-L (mm) Width (mm)

QB74770065R

0.75 Min

Use

Material Specification

r-Value

n-Value

1.9 min
36000
45000

0.20 min
lbs
lbs

Surface

Exposed
Unexposed
Surface Critical
Gonvauto, Union, SC

Oiling
Type

EGL1/61AUS

Amount

Light

+ 6.35/-0

Requirements
X

GS93032-2

CR4 EG50G/50G E

BMW Part Number:


7287477
Aim To: 0.8
Tolerances:
+0.12/-0
Mechanical properties
Yield
Tensile strength
Elongation
Mpa
Mpa
%
140-180
270-330
39 min
Inside diameter
24"
Min Coil Weight
Outside diameter
40" - 72"
Max Coil Weight
Outer part
Inner visual
Inner non-visual
Ship to:

Material Grade- L

1825

gloss
matt
rough

Burr Tolerance

Surface roughness

Max 10% of
Thickness up to
0.003"

USA STD

Coils Must Be Paperwrapped with VCI Paper


No Welds

Temper Pass
X

Yes
No

Coil Edges
Mill Edge
Slit Last
X

Prime Side

Outside / Top
Inside / Bottom

Coating
1 Sided Top
1 Sided Bottom
2 Sided

Slitting Information (if required)


Part Numbers
Slit Coil Part#
Tolerances:
Shipping Information:
Special Slitting Instructions:
Ship to:

Thickness (mm)

Width (mm)

ID

OD

Weight

Packaging

Max Skid Weight

Blanking Information (if required)


Part Numbers
Thickness (mm)
Width (mm)
Length
Squareness Tol
Flatness Tol.
Blanks/Hit
Gross Weight
Net Weight
Blank Part # BB74770065R
0.75
1825
3540
1/2 astm
1/2 astm
83.855
Tolerances:
+0.12/-0
+6.35/-0
+1.5/-0
1
38.036
Aim to Weight - used for theoretical calculations and pc
Aim To:
0.80
89.445
Tolerance:
+0.07/-0.05
price
40.572
Blank Type
Blank Packaging Requirements
Base oiling
Surface
Rectangle
Skid Type
PP1558037
Paper Shroud:
Yes
Type:
7723C Rock Valley Exposed
X
Form Cut
Trapezoid
Chevron

Max Skid Wt
18000
Load
Forklift Side
Amount:
0.8-1.5 g/m^2
Unexposed
Max Skid Ht
711.2mm
** including skid
Wash & Oil
YES
# Pcs per Skid
200
Oil Side
both
Blanks must be Centered on the pallet - Double Wall Cardboard must be between the blanks and the pallet

Unit

LB
KG
LB
KG
Burr

Max 10% of
Thickness up
to 0.076mm

Ship to:

Stamping Information (if required)


Stamping Part #
Stamping Part #

Part Numbers
SB74770065F
BMW Part#
BMW Part#

7287477

Parts/ Blank

Pcs / Container

Rack / Container

1.00

N09

Part Weight

Nael #

AI/DI

Nael #

AI/DI

16.51 KG

Assembly Information (if required)


Part Numbers
Assembly Part #
Assembly Part #
Ship to:

Part Descr.

Pcs / Container

Rack / Container

Part Weight

BMW Part#
BMW Part#
BMW

Special Comment:
Blank is flipped to make Left Hand
Blanks must be stoned after flipping

Date: 5-22-2014
created: G. Jones
checked:
approved:

Rev. 7

Gestamp South Carolina


1 LSP Road
Union, SC 29379

GSC Visual Inspections Required upon Receipt


Damage
Excess Oil
Stamping Pics

Wet

Flatness/Bowing
Assemby Pics

Loose Pins

Sheet 1

Rust
Blank Sketch

BB74770065R ON PP1558037

1.

After the blanking process check the location of Blanks on Pallet as Shown in figure 2.

2.

Place pins on pallet as shown in figure 2.


a.
All pins must be tight to blank wall
b.
Verify all pin nuts are torqued to a maximum of a 75 ft-lbs

3.

Place VCI paper over pins covering both the top and side walls of the blanks. Under the straps

4.

Place 1 - 3/4" band around pins as shown in figure 3.


a.
straps should be midway up blank wall
b. use corner protectors where strap is in contact with blank edges

5.

Strap the blank to the pallet using 2 - 3/4" straps


a.
Place cardboard under straps

6.

Wire brush side walls, inspect for burrs / slivers-remove if detected

7. Place Batch and Part number on top of VCI paper


8. Lift tag must be applied to right hand side of fork lift entry.
9. Dock audit Certification labels must be applied to top of packaging.

PRESS FLOW

Gennie Jones 8/6/2013

3937mm

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