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FORM DESCRIPTION

Form No.: F-141


Revision: 0

Material Card

Release: 19-May-09

Part Description:

Customer:

Vehicle type

Door Inner Front LH/RH

BMW

F-15

Coil information
Mill Source:

AK Steel
Part Numbers

Coil Part Number:

QB8855A065R

BMW Part Number:


7288855A
Tolerances:
Yield
Tensile strength
Mpa
Mpa
140-180
270-330
Inside diameter
24"
Outside diameter
40" - 72"
Part Numbers
Coil Part Number:

QB8855B065R

BMW Part Number:


7288855B
Tolerances:
Yield
Tensile strength
Mpa
Mpa
110-170
260-330
Inside diameter
24"
Outside diameter
40" - 72"
Use

Thickness (mm)

Width (mm)

1.80

1337

Aim To: 1.80


+/-0.13
Mechanical properties
Elongation
%
39 min
Min Coil Weight
Max Coil Weight
Thickness (mm)
0.80

Material Specification

CR4 HD50G/50G U

GS93032-2

Oiling
Type

EGL1/61AUS

Amount

Light

+ 6.35/-0
Surface roughness

Burr Tolerance

r-Value
1.7mm
36000
45000
Width (mm)
1555

Aim To: 0.80


+/-0.06
Mechanical properties
Elongation
%
42 min
Min Coil Weight
Max Coil Weight

Material Grade

Coil Edges
Mill Edge
X
Slit Last

Max 10% of
USA STD
Thickness up
to 0.003"
0.20 min
lbs
Coils Must Be Paperwrapped with VCI Paper
lbs
No Welds
Material Grade
Material Specification
Oiling
Type
EGL1/61AUS
CR5 HD50G/50G U
GS93032-2
Amount
Light
n-Value

+ 6.35/-0
Surface roughness
Coil Edges
Max 10% of
Mill Edge
X
USA STD
Thickness up
Slit Last
to 0.003"
Coils Must Be Paperwrapped with VCI Paper
No Welds
Burr Tolerance

r-Value

n-Value

2.1 min
36000
45000

0.22 min
lbs
lbs

Requirements

Surface

Temper Pass

Prime Side

Coating

Outer part
Exposed
gloss
Yes
X
Outside / Top
X
1 Sided Top
Inner visual
X
Unexposed
matt
X
No
Inside / Bottom
1 Sided Bottom
Inner non-visual
Surface Critical
X
rough
2 Sided
X
Ship to:
Jefferson Blanking, Pendergrass, GA
WIP Part Numbers
Thickness (mm)
Width (mm)
Length
Squareness Tol
Flatness Tol.
Blanks/Hit
Gross Weight
Net Weight
Unit
Blank Part # 8855A WIP Blank
1.80
1336.68
894.68
1/2 astm
1/2 astm
18.607
16.601 LB
2
Blank Part # 8856A WIP Blank
1.80
1336.68
894.68
8.440
7.530 KG
Blank Part # 8855B WIP Blank
0.80
1555
2123.9
Burr Tolerance
22.840
19.445 LB
2
Blank Part # 8856B WIP Blank
0.80
1555
2123.9
Max 10% of Thickness up to
10.360
8.820 KG
Tolerances:
See Above
+6.35/-0
+1.5/-0
0.003"
Part Numbers
Thickness (mm)
Width (mm)
Length
Squareness Tol
Flatness Tol.
Blanks/Hit
Gross Weight
Net Weight
Unit
Blank Part # BB88550065R
.080/1.80
Laser Welded Blank
1/2 astm
1/2 astm
LB
Blank Part # BB88560065R
.080/1.80
Laser Welded Blank
KG
Tolerances:
See Above
Blank Type
Blank Packaging Requirements
Base oiling
Surface
Rectangle
Skid Type
PP0878237 blue corners / 145 PalletPaper Shroud:
Yes
Type:
EGL1/61AUS
Exposed
Form Cut - Laser Weld X Max Skid Wt
18000
Load
Forklift Side Amount:
0.8-1.5 g/m^2
Unexposed
Trapezoid
Max Skid Ht
28"
** including skid
Wash- Reoil
YES
Critical
x
Chevron
# Pcs per Skid
180
Oil Side
both
See Pallet Pic for layout on pallet - Double Wall Cardboard must be between the blanks and the pallet - SLOPE Max 30mm
Ship to:

Stamping Information (if required)


Part Numbers
SB88550065W
BMW Part#
SB88560065W
BMW Part#

Stamping Part #
Stamping Part #

7288855
7288856

Parts/ Blank

Pcs / Container

Rack / Container

1.00
1.00

40
40

LSP016
LSP016

Part Weight

Part Descr.

Pcs / Container

Rack / Container

Part Weight

Assy. Front Door LH

10
10

N17
N18

19.138 KG
19.138 KG

Nael #

AI/DI

Nael #

AI/DI

9.216 KG
9.216 KG

Assembly Information (if required)


Assembly Part #
Assembly Part #
Ship to:

Part Numbers
AB88490065F
BMW Part#
AB88500065F
BMW Part#

7288849
7288850

Assy. Front Door RH

Special Comment:
Date: 8-26-2014
Change r-value from 1.9min to 1.7min "A" Blank. Packaging-Note the created: G. Jones
box for the pins location in relationship we the blank. Only use the
pallets with the blue corners sprary painted on them, Add one strap checked:
Packaging Instructions - .For the 145 pallet use 6 pins instead of 5
approved:

Rev. 12

Gestamp South Carolina


1 LSP Road
Union, SC 29379

GSC Visual Inspections Required upon Receipt


Damage
Excess Oil
Stamping Pics

Wet

Flatness/Bowing
Pallet Pic

Material Card

Loose Pins

Rust
Blank Sketch

FORM DESCRIPTION
Packaging Instructions
BB88550065R / BB88560065R ON PP0878237 with blue corners, or a 145 pallet
1.

2.

3.

Cardboard between Pallet and bottom blank.


b.
Minimum of 90% coverage of blank surface.

Place pins on pallet as shown.


a.
All pins must be tight to blank wall
b. Verify all pin nuts are torqued to a maximum of a 75 ft-lbs
Place paper bonnet over pins covering top & side walls.

4. Wire brush side walls, inspect for burrs / slivers-remove if detected


5. Place Lift# and Part number on top of paper
6. Lift tag must be applied to right hand side of fork lift entry.
7. Center blanks on pallet.

Note for the 145 pallet the distence between the blanks is critical
Note for the PP0878237 pallet make sure the blank and pin box location is like the picture below.
Slope must be within 30mm spec & uniform

pp0878237

box for pins


box for pins

Position Blanks From Pallet Center Line


145 Pallet
300mm

Slider

8856

8855

Slider

Slider

660m

140.4m
Add straps and corner protectors
Do not over tighten straps

140.4m