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EASTMAN KODAK COMPANY, 2003

{Adjust/Replace}{Production}{KodakServiceSupport}{None}

KODAK SERVICE AND SUPPORT


Publication No. AR3177-1
12SEP02

ADJUSTMENTS AND REPLACEMENTS


for the
Kodak i200 SERIES SCANNERS
Service Codes: 3094, 3177, 3178
Important

Qualified service personnel must do these procedures.

B144_0002BC

ADJUSTMENTS AND REPLACEMENTS


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AR3177-1
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PLEASE NOTE

The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodaks negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.

Table of Contents
Description
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEPARATOR MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPPER SCAN MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPPER TRANSPORT AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FEED MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOWER SCAN MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOWER TRANSPORT AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSPORT MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EXIT ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRE-APERTURE and POST-APERTURE ROLLERS . . . . . . . . . . . . . . . . . . . . . .
TAKE-AWAY ROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCUIT BOARD COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100 and 200 BOARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page
3
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29
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ADJUSTMENTS AND REPLACEMENTS


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Section 1: Adjustments
Important

This equipment has no adjustment procedures.

Adjustments

ADJUSTMENTS AND REPLACEMENTS


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Replacements

Section 2: Replacements
SEPARATOR MODULE
Prerequisites:
None

To Remove:
Warning

Dangerous Voltage
1 De-energize the equipment.
2 Disconnect the main power.
3 Remove the EXIT TRAY.
LATCH

UPPER TRANSPORT AY

4 Release the LATCH.


5 Lift the UPPER TRANSPORT AY to the
service position.

B144_0055ACA
B144_0055AC

ADJUSTMENTS AND REPLACEMENTS


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SEPARATOR MODULE

B144_0027BCA
B144_0027BC

6 Apply pressure to release the SEPARATOR MODULE.

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None

Replacements

ADJUSTMENTS AND REPLACEMENTS


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Replacements

COVER
Prerequisites:
1 Remove the SEPARATOR MODULE.

To Remove:
SCREWS

B144_0028BCA
B144_0028BC

1 Remove the 4 SCREWS.

ADJUSTMENTS AND REPLACEMENTS


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COVER

Replacements

2 Place the UPPER TRANSPORT AY into


the scanning position.
3 Remove the COVER.

B144_0037ACA
B144_0037AC

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None

ADJUSTMENTS AND REPLACEMENTS


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Replacements

UPPER SCAN MODULE


Prerequisites:
1 Remove:
SEPARATOR MODULE
COVER

To Remove:
EMI COVER

3 SCREWS
SCREW

Warning

Dangerous Voltage

P/J302

Possible Hot Surfaces


Prevent damage from electrostatic
discharge.
WASHER

1 Remove:
3 SCREWS
EMI COVER
2 Disconnect the VIDEO CABLE.

UPPER
SCAN MODULE
VIDEO
CABLE

3 Cut the WIRE TIE that holds


CONNECTOR P/J302.
4 Disconnect CONNECTOR P/J302.
5 Remove:
SCREW
WASHER

B144_0024GCA
B144_0024GC

6 Carefully remove the UPPER SCAN


MODULE.

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To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None

Replacements

ADJUSTMENTS AND REPLACEMENTS


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Replacements

UPPER TRANSPORT AY
Prerequisites:
1 Remove:
SEPARATOR MODULE
COVER
UPPER SCAN MODULE

To Remove:
PARTITION

Warning

Dangerous Voltage

CN1

1 Disconnect:

INVERTER

CN1
CN2
2 Remove and keep:
INVERTER BOARD

UDS RECEIVER

PARTITION
UDS RECEIVER
CN2

B144_0063GCA
B144_0063GC

ADJUSTMENTS AND REPLACEMENTS

Replacements

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3 Remove the IMAGING GUIDE.

IMAGING GUIDE
B144_0062ACA
B144_0062AC

4 Remove and keep:


4 SCREWS

2 PLATES

2 SPRINGS
4 SCREWS
2 PLATES
STRUCTURE
5 Remove the UPPER TRANSPORT AY.

STRUCTURE
2 SPRINGS

UPPER TRANSPORT AY
B144_0064GCA
B144_0064GC

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To Install:
1 Install the following parts on the new UPPER TRANSPORT AY.
STRUCTURE
2 PLATES
4 SCREWS
2 SPRINGS
UDS RECEIVER
INVERTER BOARD
PARTITION
2 Connect:
CN1
CN2
3 Clean both sides of the IMAGING GUIDE.
4 Install the IMAGING GUIDE.

Postrequisites:
None

Replacements

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Replacements

FEED MODULE
Prerequisites:
None

To Remove:
Warning

Dangerous Voltage
1 De-energize the equipment.
2 Disconnect the main power.
3 Remove the EXIT TRAY.
LATCH

UPPER TRANSPORT AY

4 Release the LATCH.


5 Lift the UPPER TRANSPORT AY to the
service position.
6 Remove the INPUT TRAY.

B144_0036ACB
B144_0036AC

INPUT TRAY

ADJUSTMENTS AND REPLACEMENTS


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Replacements

PRE-APERTURE COVER

FEED MODULE

MOUNT

B144_0023BCA
B144_0023BC

7 Remove the PRE-APERTURE COVER.


8 Press the FEED MODULE against the MOUNT.
9 Lift the FEED MODULE on the left side to remove it.

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None

ADJUSTMENTS AND REPLACEMENTS


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Replacements

LOWER SCAN MODULE


Prerequisites:
None

To Remove:
LATCH

UPPER TRANSPORT AY

Warning

Dangerous Voltage
1 De-energize the equipment.
2 Disconnect the main power.
3 Remove the EXIT TRAY.
4 Release the LATCH.
5 Lift the UPPER TRANSPORT AY to the
service position.
6 Remove the INPUT TRAY.
B144_0036ACB
B144_0036AC

INPUT TRAY

RIBBON CABLE

Warning

Possible Hot Surfaces

PANEL

7 Remove the PANEL or the optional


FLATBED, if installed.
8 Observe the configuration of the
RIBBON CABLE.
Note

B144_0039ACA
B144_0039AC

If a FLATBED is installed, you will also


return the RIBBON CABLE to the
configuration indicated in the graphic.

ADJUSTMENTS AND REPLACEMENTS

Replacements

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RETAINER

LOWER SCAN MODULE

B144_0026HCA
B144_0026HC

RETRACTOR

9 Press the RETAINER to release the LOWER SCAN MODULE.


10 Partially remove the LOWER SCAN MODULE.
11 Press the RETRACTOR and remove the LOWER SCAN MODULE.
12 Are you installing a new LOWER SCAN MODULE?
Yes

Continue with Step 16 to remove the existing


parts from the old LOWER SCAN MODULE.

No

No action

ADJUSTMENTS AND REPLACEMENTS

Replacements

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13 Remove the EMI COVER.


14 Disconnect:
VIDEO CABLE

VIDEO CABLE
LAMP DRIVER HARNESS
15 Observe the routing of the HARNESS.

LAMP DRIVER HARNESS


B144_0056ACA
B144_0056AC

INVERTER

Warning
CN2

EMI COVER

Dangerous Voltage
16 Disconnect CN2.
17 Remove the INVERTER BOARD and
LAMP DRIVER HARNESS.

LOWER SCAN MODULE

B144_0057ACA
B144_0057AC

ADJUSTMENTS AND REPLACEMENTS


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Replacements

LAMP

2 PUSH NUTS
2 SPRINGS

RETRACTOR
B144_0043BCA
B144_0043BC

LOWER
SCAN MODULE

18 Remove:
LAMP
2 PUSH NUTS
2 SPRINGS
2 RETRACTORS
Important

The RETRACTOR seats under the PIN on each side.


19 Install the parts onto the new LOWER SCAN MODULE.

PIN

ADJUSTMENTS AND REPLACEMENTS


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Replacements

To Install:
RIBBON CABLE

Caution

Prevent damage to the RIBBON CABLE.


It must be installed in the original
configuration.
The configuration in the graphic is for a
SCANNER without the optional
FLATBED installed.

B144_0022ACA
B144_0022AC

1 Reverse the Steps 1 - 11 in the removal


procedure.
2 Make the necessary connections.

Postrequisites:
None

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Replacements

LOWER TRANSPORT AY
Prerequisites:
1 Remove:
LOWER SCAN MODULE
CIRCUIT BOARD COVER

To Remove:
POST-APERTURE COVER

LOWER TRANSPORT AY

SCREWS
2 SCREWS
P/J2
P/J209
P/J MOTOR

B144_0029HCA
B144_0029HC

1 Remove the POST-APERTURE COVER.

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Caution

Do not remove the 2 SCREWS.


2 Remove the 4 SCREWS.
3 Slowly lift the LOWER TRANSPORT AY.
4 Disconnect the 3 CONNECTORS:
P/J MOTOR
P/J2
P/J209

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None

Replacements

ADJUSTMENTS AND REPLACEMENTS


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Replacements

TRANSPORT MOTOR
Prerequisites:
1 Remove:
LOWER SCAN MODULE
LOWER TRANSPORT AY

To Remove:
2 SCREWS

BELT

1 Remove:
2 SCREWS
TRANSPORT MOTOR
BELT

TRANSPORT
MOTOR

B144_0020ACA
B144_0020AC

To Install:
1 Install:
TRANSPORT MOTOR
2 SCREWS
BELT

ADJUSTMENTS AND REPLACEMENTS

Replacements

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2 Check that the deflection of the BELT is


6.35 mm (0.25 in.).
3 If necessary, adjust the BELT.
a Loosen the 2 SCREWS.
BELT
6.35 mm (0.25 in.)

2 SCREWS

TRANSPORT MOTOR

Postrequisites:
None

B144_0034ACA
B144_0034AC

b Move the TRANSPORT MOTOR to


obtain the correct deflection.
c Tighten the 2 SCREWS.

ADJUSTMENTS AND REPLACEMENTS


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Replacements

EXIT ROLLER
Prerequisites:
None

To Remove:
Warning

Dangerous Voltage
1 De-energize the equipment.
2 Disconnect the main power.
3 Remove the EXIT TRAY.
LATCH

UPPER TRANSPORT AY

4 Release the LATCH.


5 Lift the UPPER TRANSPORT AY to the
service position.

B144_0055ACA
B144_0055AC

ADJUSTMENTS AND REPLACEMENTS


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Replacements

POST-APERTURE COVER

6 From the LOWER TRANSPORT AY,


remove:
POST-APERTURE COVER
2 E-RINGS

EXIT ROLLER

2 WASHERS
2 BEARINGS

2 WASHERS

2 E-RINGS
2 BEARINGS

BELT
B144_0021GCA
B144_0021GC

LOWER
TRANSPORT AY

To Install:
1 Insert the EXIT ROLLER through the BELT.
2 Reverse the steps in the removal procedure.

Postrequisites:
None

EXIT ROLLER

ADJUSTMENTS AND REPLACEMENTS


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Replacements

PRE-APERTURE and POST-APERTURE ROLLERS


Prerequisites:
None

To Remove:
LATCH

UPPER TRANSPORT AY

Warning

Dangerous Voltage
1 De-energize the equipment.
2 Disconnect the main power.
3 Remove the EXIT TRAY.
4 Release the LATCH.
5 Lift the UPPER TRANSPORT AY to the
service position.
B144_0036ACB
B144_0036AC

DRIVE COVER

B144_0040ACA
B144_0040AC

INPUT TRAY

6 Remove the INPUT TRAY.


7 Remove the DRIVE COVER.

ADJUSTMENTS AND REPLACEMENTS

Replacements

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8 Remove the BELT.


9 Release the DRIVE BELT.
Note

It is not necessary to remove the DRIVE


BELT.

BELT

DRIVE BELT
B144_0038ACA
B144_0038AC

10 Remove the 2 COVERS.

COVERS

11 For each ROLLER, remove:


E-RING
WASHER
ROLLER
BEARING

E-RING

WASHER

B144_0030GCA
B144_0030GC

BEARING
ROLLER

ADJUSTMENTS AND REPLACEMENTS


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To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None

Replacements

ADJUSTMENTS AND REPLACEMENTS


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Replacements

TAKE-AWAY ROLLER
Prerequisites:
1 Remove:
FEED MODULE
LOWER TRANSPORT AY

To Remove:
DRIVE COVER

B144_0040ACA
B144_0040AC

1 Remove the DRIVE COVER.

ADJUSTMENTS AND REPLACEMENTS

Replacements

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2 From the bottom of the LOWER


TRANSPORT AY:
COVER

J/CLUTCH
CONNECTOR

b Disconnect the J/CLUTCH


CONNECTOR.
c Remove the SHAFT AND CLUTCH
AY.

SHAFT AND CLUTCH AY

B144_0045GCA
B144_0045GC

a Remove the COVER.

LOWER TRANSPORT AY

ADJUSTMENTS AND REPLACEMENTS


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Replacements

3 From the top of the LOWER


TRANSPORT AY, remove:

2 BELTS

2 BELTS

ROLLER
BEARING
WASHER
E-RING

E-RING
WASHER
BEARING
TAKE-AWAY ROLLER

B144_0031ACA
B144_0031AC

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None

ADJUSTMENTS AND REPLACEMENTS


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Replacements

CIRCUIT BOARD COVER


Prerequisites:
None

To Remove:
Warning

Dangerous Voltage
1 De-energize the equipment.
2 Disconnect:
IEEE 1394 INTERFACE

POWER CABLE
IEEE 1394 INTERFACE

POWER CABLE
B144_0035ACA
B144_0035AC

LATCH

UPPER
TRANSPORT AY

3 Remove the EXIT TRAY.


4 Release the LATCH.
5 Remove the UPPER TRANSPORT AY.

EXIT TRAY
B144_0025ACA
B144_0025AC

ADJUSTMENTS AND REPLACEMENTS


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Replacements

6 If a PRINTER is installed, do:

CABLE
P/J601

a Disconnect P/J601.
b Remove the CABLE.
Warning

Possible Hot Surfaces


CIRCUIT BOARD COVER

7 Remove the CIRCUIT BOARD COVER.

B144_0033GCA
B144_0033GC

To Install:
1 Reverse the steps in the removal procedure.

Postrequisites:
None

ADJUSTMENTS AND REPLACEMENTS


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Replacements

100 and 200 BOARDS


Prerequisites:
1 Remove:
LOWER SCAN MODULE
LOWER TRANSPORT AY

To Remove:
200 BOARD

4 PINS

ESD
Possible damage from electrostatic discharge.

1 From the 200 BOARD, disconnect:


P/J10
P/J206
P/J207

P/J206

P/J207
P/J10

B144_0048GCA
B144_0048GC

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100 BOARD

Replacements

2 SCREWS
2 SPRINGS

2 Remove:
2 SCREWS
2 SPRINGS
GUARD

SUPPORT
200 BOARD

3 Disconnect the 2 VIDEO CABLES.


Caution

The BOARDS contain lead. Use local


environmental requirements to discard the
parts.
4 Remove:

2 VIDEO CABLES

SUPPORT
GUARD

100 or 200 BOARD


5 Are you installing a new 100 BOARD?
Yes

B144_0044GCA
B144_0044GC

Continue with
Step 6 to remove
the existing parts
from the old 100
BOARD.

No

No action

ADJUSTMENTS AND REPLACEMENTS


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4 PINS

Replacements

100 BOARD

6 Remove the existing 600 BOARD and


install it onto the new 100 BOARD.
Important

The memory size of the 700 BOARD on a


new 100 BOARD is 64 MB.
700 BOARD

7 Check the memory size of the existing


700 BOARD on the old 100 BOARD.
64 MB

256 MB

No action

Remove the 256 MB


BOARD from the old
100 BOARD.
Remove and discard
the 64 MB 700
BOARD from the new
100 BOARD.
Install the 256 MB
BOARD onto the new
100 BOARD.

600 BOARD

B144_0047GCA
B144_0047GC

To Install:
Important

The 100 and 200 BOARDS seat on the PINS.


1 Reverse the Steps 1 - 4 in the removal procedure.
2 Check that the 100 and 200 BOARDS seat correctly on the 4 PINS.

Postrequisites:
None

ADJUSTMENTS AND REPLACEMENTS

Replacements

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Kodak is a trademark.

Printed in U.S.A. ar3177_1.fm

EASTMAN KODAK COMPANY


Rochester, NY 14650