You are on page 1of 46

Do not print this sheet, it contains only information

as how to design elements of pressure vessel


INPUTS
INPUT CELLS (UNLOCKED)

Drop down selection

CALCULATIONS BY PROGRAM
RESULTS

STEPS
1

Select sheet what you need to design (e-g: For shell design select shell sheet)

Input values in yellow cells ----->

Results

or thru

are shown for every item at end of the sheet

Histroy:
0 Reviewed with ARC

USA

05.11.07

cells

lect shell sheet)

Inputs

THICKNESS OF CYLINDRICAL SHELL


(Internal Pressure & Inside Dimensions)

Cylindrical Shell

Dsign Code:
Cylinder Construction Material

ASME Sec VIII, Div.1, 2004


SA-516 Gr. 70
See Section II Part D for other materials

Internal Design Pressure

107.00

psi

Inner Diameter of Shell

Di

4580.00

mm

Temp

315.00

Design Temperature
Corrosion Allowance
Allowable Stress

CA

3.00

20000
20000.00

Radiography Type
Joint Efficiency

Shell thickness per UG-27

mm
psi

Full
E

1.00

t=

PD i
2(SE0 . 6 P)

Result:
Min. Req. Design Thickness of Shell
Mill Undertolerence per UG-16
Min. req'd thickness of Shell
Select shell thickness

t = 15.2910
0.300
to= 15.5910
16.0000

mm
mm
mm
mm

or
Recommended thickness is adequate

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

16.00

mm

Final Centre Linre Radius

Rf =

2298.00

mm

Original Centreline radius

Ro=

infinity for straight plate

Percent Extreme fiber Elongation

0.348%

Stress Releif Not Required

Inputs

THICKNESS OF CYLINDRICAL SHELL


(Internal Pressure & Outside Dimensions)

Cylindrical Shell

Dsign Code:
Cylinder Construction Material

ASME Sec VIII, Div.1, 2004


SA-106 Gr. B
See Section II Part D for other materials

Internal Design Pressure

1440.00

psi

Inner Diameter of Shell

Do

219.00

mm

120.00

Design Temperature
Corrosion Allowance
Allowable Stress

Temp
CA

3.00

17115
20000.00

Radiography Type
Joint Efficiency

mm
psi

Full
E

Shell thickness per UG-27

t=

1.00

PD o
2( SE+ 0 . 4 P)

Result:
Min. Req. Design Thickness of Shell
Mill Undertolerence per UG-16
Min. req'd thickness of Shell
Select shell thickness

t = 11.9131
1.489
to= 13.4023
16.0000

mm
mm
mm
mm

or
Recommended thickness is adequate

Stress Releif per UCS-79


tnom=

16.00

mm

Final Centre Linre Radius

R f=

117.50

mm

Original Centreline radius

Ro=

Nominal thickness of Vessel

Percent Extreme fiber Elongation

infinity for straight plate

6.809%
Stress Releif Required. To Avoid Stress Releif Increase The Thickness

AL SHELL

ions)

Recommended thickness is adequate

d Stress Releif Increase The Thickness

Inputs

THICKNESS OF BOOT
(Internal Pressure & Inside Dimensions)

Boot

Dsign Code:

ASME Sec VIII, Div.1, 2004

Cylinder Construction Material

As Desired
See Section II Part D for other materials

Internal Design Pressure

350.00

psi

Inner Diameter of Shell

Di

1524.00

mm

Height of Liquid Level in Boot

3.00

ft

100.00

Design Temperature

Temp

Corrosion Allowance

CA

3.00

mm

Total Internal Pressure in Boot

Pi

351.30

psi

Allowable Stress

0
20000.00

Radiography Type

psi

To be entered by user

Full

Joint Efficiency

1.00

Thickness per UG-27

t=

Pi D i
2( SE0 . 6 P)

Result:
Min. Req. Design Thickness of Boot
Mill Undertolerence per UG-16
Min. req'd thickness of Boot
Select Boot thickness

t = 16.5271
0.300
to= 16.8271
17.0000

mm
mm
mm
mm

or
Recommended thickness is adequate

Stress Releif per UCS-79


Nominal thickness of Boot

tnom=

17.00

mm

Final Centre Linre Radius

Rf =

770.50

mm

Original Centreline radius

Ro=

infinity for straight plate

Percent Extreme fiber Elongation

1.10%

Stress Releif Not Required

Inputs

THICKNESS OF ELLIPSOIDAL HEAD

Dsign Code:
Cylinder Construction Material

Ellipsoidal
Head

Ellipsoidal
Head

(Internal Pressure & Inside Dimensions)

ASME Sec VIII, Div.1, 2004


SA-240 Gr. 304
See Section II Part D for other materials

Internal Design Pressure

1440.00

psi

Inner Diameter of Head

Di

3300.00

mm

Temp

170.00

Design Temperature
Corrosion Allowance
Allowable Stress

CA

3.00

20015
20000.00

Radiography Type
Joint Efficiency

mm
psi

Spot
E

0.85

Thickness per UG-32

t=

PD i
2 SE 0 . 2 P

Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness

t = 145.0606
0.300

mm
mm

to= 145.3606
14.0000

mm
mm

or
Recommend a higher thickness

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

14.00

mm

Final Centre Linre Radius

Rf =

563.38

mm

Original Centreline radius

Ro=

infinity for straight plate

Percent Extreme fiber Elongation

1.86%

Stress Releif Not Required

L HEAD

s)

Recommend a higher thickness

Inputs

THICKNESS OF ELLIPSOIDAL HEAD

Dsign Code:
Cylinder Construction Material

Ellipsoidal
Head

Ellipsoidal
Head

(Internal Pressure & Inside Dimensions)

ASME Sec VIII, Div.1, 2004


SA-516 Gr. 70
See Section II Part D for other materials

Internal Design Pressure

1440.00

psi

Inner Diameter of Head

D0

273.00

mm

120.00

Design Temperature
Corrosion Allowance
Allowable Stress

Temp
CA

3.00

20000
20000.00

Radiography Type
Joint Efficiency

mm
psi

Full
E

1.00

Thickness per UG-32

t=

PD o
2 SE+1 . 8 P

Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness

t = 12.2271
0.300
to= 12.5271
14.0000

mm
mm
mm
mm

or
Recommended thickness is adequate

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

14.00

mm

Final Centre Linre Radius

Rf=

48.79

mm

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

21.52%

infinity for straight plate

Stress Releif Required. To Avoid Stress Releif Increase The Thickness

Inputs

THICKNESS OF ELLIPSOIDAL HEAD


(Internal Pressure & Inside Dimensions)

Boot

Dsign Code:
Cylinder Construction Material

ASME Sec VIII, Div.1, 2004


As Desired

Add SA 105 as Boot cap

See Section II Part D for other materials

Internal Design Pressure

386.30

psi

Inner Diameter of Head

Di

457.20

mm

Temp

150.00

Design Temperature
Corrosion Allowance
Allowable Stress

CA

3.00

0
20000.00

Radiography Type
Joint Efficiency

mm
psi

To be entered by user

Full
E

1.00

Thickness per UG-32

t=

PD i
2 SE0 . 2 P

Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness

t = 7.4297
0.300
to= 7.7297
7.9375
5/16

mm
mm
mm
mm
in

or
Recommended thickness is adequate

Stress Releif per UCS-79


tnom=

7.94

mm

Final Centre Linre Radius

R f=

79.07

mm

Original Centreline radius

Ro=

Nominal thickness of Vessel

Percent Extreme fiber Elongation

infinity for straight plate

7.53%
Stress Releif Required. To Avoid Stress Releif Increase The Thickness

AL HEAD

ions)

SA 105 as Boot cap

To be entered by user

Recommended thickness is adequate

oid Stress Releif Increase The Thickness

Inputs

THICKNESS OF HEMISPHERICAL HEAD

Spherical
Head

Spherical
Head

(Internal Pressure & Inside Dimensions)

Dsign Code:

ASME Sec VIII, Div.1, 2004

Cylinder Construction Material

As Desired
See Section II Part D for other materials

Internal Design Pressure

100.00

psi

Inner Diameter of Head

Di

2438.40

mm

Temp

650.00

Design Temperature
Corrosion Allowance
Allowable Stress

CA

0.00

0
20000.00

Radiography Type
Joint Efficiency

mm
psi

To be entered by user

Full
E

1.00

Thickness per UG-32

t=

PD i
2(2 SE0 . 2 P )

Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness

t = 3.0495
0.300
to= 3.3495
4.0000

mm
mm
mm
mm

or
Recommended thickness is adequate

Stress Releif per UCS-79


tnom=

4.00

mm

Final Centre Linre Radius

R f=

1221.20

mm

Original Centreline radius

Ro=

Nominal thickness of Vessel

Percent Extreme fiber Elongation

0.25%

infinity for straight plate


Stress Releif Not Required

ICAL HEAD

ions)

To be entered by user

Recommended thickness is adequate

Inputs

THICKNESS OF CONICAL SECTION


(Internal Pressure & Inside Dimensions)

Note:

to be less than 30 degree

Conical
Section

Dsign Code:

ASME Sec VIII, Div.1, 2004

Cylinder Construction Material

SA-106 Gr. B
See Section II Part D for other materials

Internal Design Pressure

100.00

psi

Inner Diameter of Conical section

Di

2438.40

mm

Temp

650.00

Design Temperature
Corrosion Allowance
Cone Half Apex Angle

CA

0.00

mm

35.00

Degree
Formula is not valid. See Div I for
special analysis

Allowable Stress

17115
20000.00

Radiography Type

psi

Full

Joint Efficiency

1.00

Thickness per UG-32

t=

PD i
2Cos (SE0 . 6 P)

Result:
Min. Req. Design Thickness of Conical sec

Mill Undertolerence per UG-16


Min. req'd thickness of Conical section
Select Conical section thickness

t = 8.7270
1.091
to= 9.8179
7.9375
5/16

mm
mm
mm
mm
in

or
Recommend a higher thickness

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

7.94

mm

Final Centre Linre Radius

R f=

1223.17

mm

Original Centreline radius

Ro=

infinity for straight plate

Percent Extreme fiber Elongation

0.49%

Stress Releif Not Required

SECTION

ions)

Formula is not valid. See Div I for


special analysis

Recommend a higher thickness

Inputs

THICKNESS OF TORISPHERICAL HEAD


(Internal Pressure & Inside Dimensions)

Torispherical Head

Dsign Code:

ASME Sec VIII, Div.1, 2004


SA-240 Gr. 304

Cylinder Construction Material

See Section II Part D for other materials

Internal Design Pressure

135.00

psi

Inner Diameter of Head

2100.00

mm

Temp

350.00

Design Temperature
Corrosion Allowance

CA

2.00

mm

Knuckle radius

152.40

mm

Allowable Stress

18855
15000.00

Radiography Type

psi

Spot

Joint Efficiency

0.85

Ratio

L/r

13.78

Case 1: when L/r= 16


Thickness per UG-32

t=

0 . 885 PL
( SE0. 1 P)

This Formula Is Not Valid

Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness

t = 17.6682
0.300
to= 17.9682
14.2875
9/16

Case 2: when L/r < 16

t=

PLM
2 SE0 . 2 P

mm
mm
mm
mm
in

or
Recommend a higher thickness

Thickness per UG-32

t=

PLM
2 SE0 . 2 P

This Formula Is Valid

Result:
M= 1.65
t = 16.61
0.300
to= 16.91
14.2875
9/16

Factor M
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
SA-516 Gr. 70

mm
mm
mm
mm
mm
in

or
Recommend a higher thickness

SA-106 Gr. B

Case 3:

SA-285 Gr. C

when L/r > 16 SA-240 Gr. 304

Thickness per UG-32


As Desired

M=

t=

1
L
(3+
)
4
r

PLM
2 SE0 . 2 P

This Formula Is Not Valid

Result:
Factor M
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness

M= 1.68
t = 16.85
0.300
to= 17.15
14.2875
9/16

mm
mm
mm
mm
mm
in

or
Recommend a higher thickness

Stress Releif per UCS-79


Nominal thickness of Vessel

tnom=

16.91

mm

Final Centre Linre Radius

R f=

169.31

mm

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

infinity for straight plate

7.49%
Stress Releif Required. To Avoid Stress Releif Increase The Thickness

Inputs

THICKNESS OF HEMISPHERICAL HEAD


(Internal Pressure & Inside Dimensions)

Circular Flat
Head

Dsign Code:

ASME Sec VIII, Div.1, 2004

Cylinder Construction Material

As Desired
See Section II Part D for other materials

Internal Design Pressure

300.00

psi

Inner Diameter of Head

Di

609.60

mm

Temp

450.00

Design Temperature
Corrosion Allowance
Allowable Stress

CA

3.00

0
20000.00

Radiography Type

mm
psi

Full

Joint Efficiency

1.00

Required thickness of Shell

tr

-505.00

mm

Actual thickness of Shell

ts

-505.00

mm

Thickness per UG-34

C=0 . 33

t =D
Result:
C Factor
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness

To be entered by user

tr
ts

CP
SE

C= 0.33
t = 45.8892
0.300
to= 46.1892
46.0000

mm
mm
mm
mm
mm

or
Recommend a higher thickness

Stress Releif per UCS-79

Nominal thickness of Vessel

tnom=

46.19

mm

Final Centre Linre Radius

R f=

327.89

mm

Original Centreline radius

Ro=

Percent Extreme fiber Elongation

infinity for straight plate

10.56%
Stress Releif Required. To Avoid Stress Releif Increase The Thickness

ICAL HEAD

ions)

To be entered by user

Recommend a higher thickness

oid Stress Releif Increase The Thickness

SADDLE DIMENSIONS

Dia of
Vessel
(mm)

304.8
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1219.2
1371.6

Max.Weight
of Vessel
(Kg)

19,051
22,680
25,402
28,123
31,752
34,474
38,102
40,824
44,453
47,174
50,803
58,061
60,782
65,318
95,256
99,792
114,307
127,915

Length
A (mm)

266.7
317.5
355.6
393.7
444.5
482.6
533.4
571.5
622.3
660.4
711.2
736.6
774.7
838.2
889
927.1
1066.8
1193.8

Base Plate
Web Plate
Wear Plate
Width
Thickness Height Thickness Width
Thickness Width
C (mm)
G (mm)
(mm)
H (mm)
D (mm)
K (mm)
(mm)

101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
152.4
152.4
152.4
152.4
152.4
152.4
152.4

6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05

6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525

101.6
101.6
101.6
101.6
101.6
152.4
152.4
152.4
152.4
152.4
152.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4

6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525

Ribs
Thickness
H (mm)

6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525

Dist. Of centre
from Base Plate
(B)

304.8
330.2
355.6
381
406.4
431.8
457.2
482.6
508
533.4
558.8
584.2
609.6
635
660.4
685.8
762
914.4

Bolt Dist.

Bolt Dia

E (mm)

(mm)

88.9
101.6
127
152.4
165.1
177.8
190.5
203.2
215.9
228.6
241.3
254
279.4
304.8
330.2
355.6
406.4
457.2

12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
19.05
19.05
19.05
19.05
19.05

1524
1676.4
1828.8
1981.2
2133.6
2286
2438.4
2590.8
2743.2
2895.6
3048
3200.4
3352.8
3505.2
3657.6

141,523
156,038
182,347
197,770
213,192
227,707
243,130
344,736
365,602
386,467
406,426
426,384
447,250
467,208
488,074

1320.8
1460.5
1587.5
1727.2
1854.2
1981.2
2120.9
2247.9
2374.9
2527.3
2641.6
2781.3
2908.3
3048
3175

152.4
152.4
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6

19.05
19.05
19.05
19.05
19.05
19.05
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4

9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05

279.4
279.4
457.2
457.2
457.2
457.2
457.2
457.2
457.2
609.6
609.6
609.6
609.6
609.6
609.6

9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7

9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05

990.6
1066.8
1143
1219.2
1295.4
1371.6
1447.8
1524
1600.2
1676.4
1752.6
1828.8
1905
1981.2
2057.4

508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1117.6
1168.4
1219.2

19.05
19.05
19.05
19.05
25.40
25.40
25.40
25.40
25.40
25.40
31.75
31.75
31.75
31.75
31.75

THICKNESS OF SKIRT

LATER
Inputs
* Wind Load (From PVElite)

P
H
MT

* Height of Vessel
* Moment
* Outside Radius of Skirt

R
E

* Joint Efficiency
* Stress Value of Head or Skirt

Mat. Whichever is smaller


* Weight of Tower above Skirt

8500.00
58.00

lbs
ft

493,000.00 lbs-ft
in
28.00
0.70

Skirt

20000.00

psi

78000.00

lbs
516 Gr-70
Temp(F)
S (psi)

Formula used :

t=

12 M T
R SE

2W
RSE

Resuslt:
Required Thickness of Skirt
Required Thickness of Skirt

0.30
7.58

in
mm

(-20)

20,000

50

20,000

100

20,000

200

20,000

300
400

20,000
20,000

500
600

20,000
19,400

650

18,800

700
750

18,100
14,800

800

12,000

850
900
950
1000

9,300
6,700
4,000
2,500

Note: For other materials


see section 2 part D

THICKNESS OF NOZZLE AS PER UG-45


NB 3/4" (DN 20)

Nozzle Size :

Inputs
UG-45 b(1) for Internal Pressure
Internal Design Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used

Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA

t=

Result
Thickness

140.00
17100.00

psi
mm
F
psi

1.00
3.00

mm

259.00
2168.00

19.5691

External Design Pressure


Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used

PD
2(SE0 . 6 P)

Result
mm

Inputs
UG-16(b)

t=

P
D
Temp
S
E
CA

15.00

2168.00
140.00
17100.00
1.00
3.00

psi
mm
F
psi
mm

PD
2(SE0. 6 P)

Thickness

3.9514

mm

t
t
CA

2.87

2.5113
3.00

mm
mm
mm

5.5113

mm

259.00
20.00
140.00
17100.00
1.00
3.00

psi
mm
F
psi

Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance

t
t
CA

1/16
1.59
3.00

in
mm
mm

Result

Standard Wall Thk of pipe


Minimum thickness
Corrosion Allowance
Result

Thickness

4.5875

mm

Final Result

Thickness

Inputs
UG-45 a for Internal Pressure

Max ( UG 45b(1) , UG 16b)

19.5691

mm

Step 2:

Max ( UG 45b(2) , UG 16b)

4.5875

mm

Step 3:

Max ( Step1 , Step 2)

19.5691

mm

Step 4:

Min ( Step3 , UG-45 b(4))

5.5113

mm

Step 5:

Max ( Step4 , UG-45 (a))

5.5113

mm

Step 1:

LATER

Nozzle on Sump of PV-221 ( R22 Receiver )

Internal Design Pressure


Diameter of Pipe
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance
Formula used
Result

Min Required thickness of


Nozzle

t
Sch

5.5113

mm

Thickness

t=

P
D
Temp
S
E
CA

mm

PD
2(SE0 . 6 P)
t

3.1529

mm

Sch

THICKNESS OF NOZZLE AS PER UG-45


11.75

Nozzle Size :

in

Inputs
UG-45 b(1) for Internal Pressure
Internal Design Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used

t=

Result

Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA

400.00
60.00
250.00
14300.00
1.00
0.00

psi
in
F
psi

Formula used
Result
0.8535

in

Inputs
UG-16(b)

t=

P
D
Temp
S
E
CA

15.00
60.00
250.00
14300.00
1.00
0.00

psi
in
F
psi

0.0315

in

t
t
CA

8.3738
0.00

mm
mm
mm

t
t

8.3738
0.3297

mm
in

P
D
Temp
S
E
CA

400.00

in

PD
2(SE0 . 6 P)

Thickness

Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance

Result

External Design Pressure


Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance

in

PD
2(SE0. 6 P)

Thickness

LATER

ASME Section VIII Index L-7.2 Example 2

Thickness
Thickness

t
t
CA

1/16
1.59
3.00

in
mm
mm

t
t

4.5875
0.1806

mm
in

Final Result

Standard Wall Thk of pipe


Minimum thickness
Corrosion Allowance
Result

Thickness
Thickness

Inputs
UG-45 a for Internal Pressure

Step 1:

Max ( UG 45b(1) , UG 16b)

0.8535

mm

Step 2:

Max ( UG 45b(2) , UG 16b)

0.1806

mm

Step 3:

Max ( Step1 , Step 2)

0.8535

mm

Step 4:

Min ( Step3 , UG-45 b(4))

0.3297

mm

Step 5:

Max ( Step4 , UG-45 (a))

0.3297

mm

Min Required thickness of


Nozzle

0.3297

mm

Internal Design Pressure


Diameter of Pipe
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance
Formula used
Result

Actual Thickness of Pipe

9.57

Sch

Pipe Schedule Thickness x 0.875 (12.5% Undertolerance )

Thickness

t=

psi
in
250.00 F
16600.00 psi
11.75

1.00

0.00

in

0.14

in

PD
2(SE0 .6 P)
t

Actual Thickness of Pipe

should be greater than

Minimum Required Thickness

PIPE SCHEDULE CHART


ND
(in)

OD

0.50
0.75
1.00
1.25
1 1/2
2.00
2 1/2
3.00
3 1/2
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00
28.00
30.00
32.00
34.00
36.00

21.30
26.70
33.4
42.2
48.3
60.3
73
88.9
101.6
114.3
141.3
168.3
219.1
273.1
323.9
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4

Sch
10

Sch.
20

Sch.
30

2.11
2.77
2.77
2.77
2.77
3.05
3.05
3.05
3.05
3.4

6.35
6.35
6.35
6.35
6.35
6.35
7.92
7.92
7.92
7.92
7.92
7.92

6.35
6.35
6.35
7.92
7.92
7.92
9.52
9.52
9.52
12.7
12.7
12.7
12.7
12.7
12.7

7.04
7.8
8.38
9.52
9.52
11.12
12.7
12.7
14.27
15.87
15.87
15.87
15.87
15.87

Std.
Wall

Sch.
40

2.77
2.87
3.38
3.56
3.69
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.57
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52

2.77
2.87
3.38
3.56
3.69
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
10.31
11.12
12.7
14.27
15.06
15.87
17.48

17.48
17.48
19.05

Sch.
60

10.34
12.7
14.27
15.06
16.66
19.05
20.62
22.22
24.59

Extra
Strong

Sch.
80

3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.52
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7

3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.52
10.97
12.7
15.06
17.45
19.05
21.41
23.8
26.19
28.57
30.94

Sch.
100

15.06
18.24
21.41
23.8
26.19
29.36
32.54
34.92
38.89

Sch.
120

11.3
12.7
14.27
18.24
21.41
23.8
27.76
30.94
34.92
38.1
41.27

Sch.
140

20.62
25.4
28.57
31.75
36.53
39.67
44.45
47.64

Sch
160

XX
Strong

ND

4.75
5.54
6.35
6.35
7.14
8.71
9.52
11.13

7.47
7.82
9.09
9.7
10.16
11.07
14.02
15.24
16.15
17.12
19.05
21.95
22.22

1/2
3/4
1.00
1 1/4
1 1/2
2.00
2 1/2
3.00
3 1/2
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00
28.00
30.00
32.00
34.00
36.00

13.49
15.87
18.24
23.01
28.57
33.32
35.71
40.46
45.24
49.99
53.97

LIFTING LUG DIMENSIONS

Vessel Weight
(Kg)
5,443
9,072
13,608
22,680
31,752
45,360
68,040
90,720
113,400
136,080

Dia of Hole
D (mm)
25.4
28.702
35.052
41.402
54.102
63.5
76.2
101.6
107.95
114.3

Thickness of Lug
T (mm)
12.7
19.05
25.4
31.75
31.75
38.1
44.45
50.8
50.8
63.5

Radius of Outer
arc R (mm)
38.1
50.8
54.102
63.5
88.9
114.3
127
152.4
165.1
177.8

Height of Lug
H (mm)
127
152.4
152.4
177.8
203.2
228.6
254
304.8
330.2
355.6

Length of Lug
L (mm)
254
254
254
304.8
304.8
406.4
406.4
457.2
457.2
508

Weld
(Min)
12.7 mm Full Penetration Fillet

19.05 mm Full Penetration Fillet

LATER
Butt Weld Input
Thickness of the Plate

Pressure Conditions
t

16.00

mm

Design Pressure

400.00

psi

Theta

56.00

degree

Diameter

1375

mm

Diameter to be Weld

1375.00

mm

Area for Pressure

1484140.63

mm2

Total Area of Weld

Area for Pressure

2300.42

in2

Total Area of Weld

836.80

in2

Load induced

920169

lbs

Allowable Stress of Material

20000.00

psi

Bearable Load for Butt Weld

16735938 lbs

Bevel Angle

Strength of Weld
Result

539867.88 mm2

1718.79 %
Weld is O.K.

LATER

ANCHOR BOLT DESIGN

Inputs
Bolt Area

Wind Load (From PVElite)


Height of Vessel with Skirt
Moment
Weight of Vessel
Bolt Circle

P
H
M
W

Area within Bolt Circle


Circumference of Bolt Circle
Maximum Tension
Allow. Stress Value of Bolt Mat.
No. of Anchor Bolts

AB
CB

Req.Area of one Bolt


Dia of Bolt from Table against Root Area
Induced Stress in Anchor Bolts
Corrosion Allowance for Bolt

lbs
ft
63,000.00 lbs-ft
lbs
11000.00
in
84.00
3000.00
21.00

5,538.96
264
94.78
15,000.00

T
SB
N
BA

in2
in
lb/in
psi

8.00

0.21

d
Sind

in

in
10,191.08 psi
in
0.13
0.63

CA

Formulas Used
i Maximum Tension ( lb/in )
ii Req. Area of One Bolt ( Sq.in )
iii Stress in Anchor Bolt ( psi )
Resuslt:
Required Diameter of Anchor Bolt

T =12
B A=
S B=

M
W

AB CB

TC B
SB N
TC B

BA N

0.75

in

Table
Bolt Size

in2

in

0.126

0.500

0.202

0.625

0.302

0.750

0.419

0.875

0.551

1.000

0.693

1.125

0.89

1.250

1.054

1.375

1.294

1.500

1.515

1.625

1.744

1.750

2.049

1.875

2.3

2.000

3.02

2.250

3.715
4.618

2.500
2.750

5.621

3.000

Required Diameter of Anchor Bolt

19.05

mm

LATER
Nominal Thickness
(in)

Nominal Thickness
(mm)

Temperature (F)

0.1

2.54

-55

2.54

-55

0.2

5.08

-55

5.08

-55

0.3

7.62

-55

7.62

-55

0.4

10.16

-55

10.16

-55

0.5

12.7

-55

12.7

-55

0.6
0.7
0.8
0.9

15.24
17.78
20.32
22.86

-50
-45
-40
-35

15.24
17.78
20.32
22.86

-50
-45
-40
-35

1
1.3
1.5
1.7
2.2
2.5
2.9
3.4
3.8
4.2
4.7
5.3
5.4
6

25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4
0
0
0
0
0
0

-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38

25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4

-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38

INTERPOLATION
Temp (F)

Thickness

X1

-50

Y1

15.24

16

X2

-45

Y2

17.78

-48.5

INTERPOLATION
X1

340.57

Y1

81.35

85

X2

359.93

Y2

85.95

355.93174

You might also like