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CALCULATIONS BY PROGRAM
RESULTS
STEPS
1
Select sheet what you need to design (e-g: For shell design select shell sheet)
Results
or thru
Histroy:
0 Reviewed with ARC
USA
05.11.07
cells
Inputs
Cylindrical Shell
Dsign Code:
Cylinder Construction Material
107.00
psi
Di
4580.00
mm
Temp
315.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
3.00
20000
20000.00
Radiography Type
Joint Efficiency
mm
psi
Full
E
1.00
t=
PD i
2(SE0 . 6 P)
Result:
Min. Req. Design Thickness of Shell
Mill Undertolerence per UG-16
Min. req'd thickness of Shell
Select shell thickness
t = 15.2910
0.300
to= 15.5910
16.0000
mm
mm
mm
mm
or
Recommended thickness is adequate
tnom=
16.00
mm
Rf =
2298.00
mm
Ro=
0.348%
Inputs
Cylindrical Shell
Dsign Code:
Cylinder Construction Material
1440.00
psi
Do
219.00
mm
120.00
Design Temperature
Corrosion Allowance
Allowable Stress
Temp
CA
3.00
17115
20000.00
Radiography Type
Joint Efficiency
mm
psi
Full
E
t=
1.00
PD o
2( SE+ 0 . 4 P)
Result:
Min. Req. Design Thickness of Shell
Mill Undertolerence per UG-16
Min. req'd thickness of Shell
Select shell thickness
t = 11.9131
1.489
to= 13.4023
16.0000
mm
mm
mm
mm
or
Recommended thickness is adequate
16.00
mm
R f=
117.50
mm
Ro=
6.809%
Stress Releif Required. To Avoid Stress Releif Increase The Thickness
AL SHELL
ions)
Inputs
THICKNESS OF BOOT
(Internal Pressure & Inside Dimensions)
Boot
Dsign Code:
As Desired
See Section II Part D for other materials
350.00
psi
Di
1524.00
mm
3.00
ft
100.00
Design Temperature
Temp
Corrosion Allowance
CA
3.00
mm
Pi
351.30
psi
Allowable Stress
0
20000.00
Radiography Type
psi
To be entered by user
Full
Joint Efficiency
1.00
t=
Pi D i
2( SE0 . 6 P)
Result:
Min. Req. Design Thickness of Boot
Mill Undertolerence per UG-16
Min. req'd thickness of Boot
Select Boot thickness
t = 16.5271
0.300
to= 16.8271
17.0000
mm
mm
mm
mm
or
Recommended thickness is adequate
tnom=
17.00
mm
Rf =
770.50
mm
Ro=
1.10%
Inputs
Dsign Code:
Cylinder Construction Material
Ellipsoidal
Head
Ellipsoidal
Head
1440.00
psi
Di
3300.00
mm
Temp
170.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
3.00
20015
20000.00
Radiography Type
Joint Efficiency
mm
psi
Spot
E
0.85
t=
PD i
2 SE 0 . 2 P
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
t = 145.0606
0.300
mm
mm
to= 145.3606
14.0000
mm
mm
or
Recommend a higher thickness
tnom=
14.00
mm
Rf =
563.38
mm
Ro=
1.86%
L HEAD
s)
Inputs
Dsign Code:
Cylinder Construction Material
Ellipsoidal
Head
Ellipsoidal
Head
1440.00
psi
D0
273.00
mm
120.00
Design Temperature
Corrosion Allowance
Allowable Stress
Temp
CA
3.00
20000
20000.00
Radiography Type
Joint Efficiency
mm
psi
Full
E
1.00
t=
PD o
2 SE+1 . 8 P
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
t = 12.2271
0.300
to= 12.5271
14.0000
mm
mm
mm
mm
or
Recommended thickness is adequate
tnom=
14.00
mm
Rf=
48.79
mm
Ro=
21.52%
Inputs
Boot
Dsign Code:
Cylinder Construction Material
386.30
psi
Di
457.20
mm
Temp
150.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
3.00
0
20000.00
Radiography Type
Joint Efficiency
mm
psi
To be entered by user
Full
E
1.00
t=
PD i
2 SE0 . 2 P
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
t = 7.4297
0.300
to= 7.7297
7.9375
5/16
mm
mm
mm
mm
in
or
Recommended thickness is adequate
7.94
mm
R f=
79.07
mm
Ro=
7.53%
Stress Releif Required. To Avoid Stress Releif Increase The Thickness
AL HEAD
ions)
To be entered by user
Inputs
Spherical
Head
Spherical
Head
Dsign Code:
As Desired
See Section II Part D for other materials
100.00
psi
Di
2438.40
mm
Temp
650.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
0.00
0
20000.00
Radiography Type
Joint Efficiency
mm
psi
To be entered by user
Full
E
1.00
t=
PD i
2(2 SE0 . 2 P )
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
t = 3.0495
0.300
to= 3.3495
4.0000
mm
mm
mm
mm
or
Recommended thickness is adequate
4.00
mm
R f=
1221.20
mm
Ro=
0.25%
ICAL HEAD
ions)
To be entered by user
Inputs
Note:
Conical
Section
Dsign Code:
SA-106 Gr. B
See Section II Part D for other materials
100.00
psi
Di
2438.40
mm
Temp
650.00
Design Temperature
Corrosion Allowance
Cone Half Apex Angle
CA
0.00
mm
35.00
Degree
Formula is not valid. See Div I for
special analysis
Allowable Stress
17115
20000.00
Radiography Type
psi
Full
Joint Efficiency
1.00
t=
PD i
2Cos (SE0 . 6 P)
Result:
Min. Req. Design Thickness of Conical sec
t = 8.7270
1.091
to= 9.8179
7.9375
5/16
mm
mm
mm
mm
in
or
Recommend a higher thickness
tnom=
7.94
mm
R f=
1223.17
mm
Ro=
0.49%
SECTION
ions)
Inputs
Torispherical Head
Dsign Code:
135.00
psi
2100.00
mm
Temp
350.00
Design Temperature
Corrosion Allowance
CA
2.00
mm
Knuckle radius
152.40
mm
Allowable Stress
18855
15000.00
Radiography Type
psi
Spot
Joint Efficiency
0.85
Ratio
L/r
13.78
t=
0 . 885 PL
( SE0. 1 P)
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
t = 17.6682
0.300
to= 17.9682
14.2875
9/16
t=
PLM
2 SE0 . 2 P
mm
mm
mm
mm
in
or
Recommend a higher thickness
t=
PLM
2 SE0 . 2 P
Result:
M= 1.65
t = 16.61
0.300
to= 16.91
14.2875
9/16
Factor M
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
SA-516 Gr. 70
mm
mm
mm
mm
mm
in
or
Recommend a higher thickness
SA-106 Gr. B
Case 3:
SA-285 Gr. C
M=
t=
1
L
(3+
)
4
r
PLM
2 SE0 . 2 P
Result:
Factor M
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
M= 1.68
t = 16.85
0.300
to= 17.15
14.2875
9/16
mm
mm
mm
mm
mm
in
or
Recommend a higher thickness
tnom=
16.91
mm
R f=
169.31
mm
Ro=
7.49%
Stress Releif Required. To Avoid Stress Releif Increase The Thickness
Inputs
Circular Flat
Head
Dsign Code:
As Desired
See Section II Part D for other materials
300.00
psi
Di
609.60
mm
Temp
450.00
Design Temperature
Corrosion Allowance
Allowable Stress
CA
3.00
0
20000.00
Radiography Type
mm
psi
Full
Joint Efficiency
1.00
tr
-505.00
mm
ts
-505.00
mm
C=0 . 33
t =D
Result:
C Factor
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
To be entered by user
tr
ts
CP
SE
C= 0.33
t = 45.8892
0.300
to= 46.1892
46.0000
mm
mm
mm
mm
mm
or
Recommend a higher thickness
tnom=
46.19
mm
R f=
327.89
mm
Ro=
10.56%
Stress Releif Required. To Avoid Stress Releif Increase The Thickness
ICAL HEAD
ions)
To be entered by user
SADDLE DIMENSIONS
Dia of
Vessel
(mm)
304.8
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1219.2
1371.6
Max.Weight
of Vessel
(Kg)
19,051
22,680
25,402
28,123
31,752
34,474
38,102
40,824
44,453
47,174
50,803
58,061
60,782
65,318
95,256
99,792
114,307
127,915
Length
A (mm)
266.7
317.5
355.6
393.7
444.5
482.6
533.4
571.5
622.3
660.4
711.2
736.6
774.7
838.2
889
927.1
1066.8
1193.8
Base Plate
Web Plate
Wear Plate
Width
Thickness Height Thickness Width
Thickness Width
C (mm)
G (mm)
(mm)
H (mm)
D (mm)
K (mm)
(mm)
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
152.4
152.4
152.4
152.4
152.4
152.4
152.4
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
101.6
101.6
101.6
101.6
101.6
152.4
152.4
152.4
152.4
152.4
152.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
Ribs
Thickness
H (mm)
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
Dist. Of centre
from Base Plate
(B)
304.8
330.2
355.6
381
406.4
431.8
457.2
482.6
508
533.4
558.8
584.2
609.6
635
660.4
685.8
762
914.4
Bolt Dist.
Bolt Dia
E (mm)
(mm)
88.9
101.6
127
152.4
165.1
177.8
190.5
203.2
215.9
228.6
241.3
254
279.4
304.8
330.2
355.6
406.4
457.2
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
19.05
19.05
19.05
19.05
19.05
1524
1676.4
1828.8
1981.2
2133.6
2286
2438.4
2590.8
2743.2
2895.6
3048
3200.4
3352.8
3505.2
3657.6
141,523
156,038
182,347
197,770
213,192
227,707
243,130
344,736
365,602
386,467
406,426
426,384
447,250
467,208
488,074
1320.8
1460.5
1587.5
1727.2
1854.2
1981.2
2120.9
2247.9
2374.9
2527.3
2641.6
2781.3
2908.3
3048
3175
152.4
152.4
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
19.05
19.05
19.05
19.05
19.05
19.05
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
279.4
279.4
457.2
457.2
457.2
457.2
457.2
457.2
457.2
609.6
609.6
609.6
609.6
609.6
609.6
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
990.6
1066.8
1143
1219.2
1295.4
1371.6
1447.8
1524
1600.2
1676.4
1752.6
1828.8
1905
1981.2
2057.4
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1117.6
1168.4
1219.2
19.05
19.05
19.05
19.05
25.40
25.40
25.40
25.40
25.40
25.40
31.75
31.75
31.75
31.75
31.75
THICKNESS OF SKIRT
LATER
Inputs
* Wind Load (From PVElite)
P
H
MT
* Height of Vessel
* Moment
* Outside Radius of Skirt
R
E
* Joint Efficiency
* Stress Value of Head or Skirt
8500.00
58.00
lbs
ft
493,000.00 lbs-ft
in
28.00
0.70
Skirt
20000.00
psi
78000.00
lbs
516 Gr-70
Temp(F)
S (psi)
Formula used :
t=
12 M T
R SE
2W
RSE
Resuslt:
Required Thickness of Skirt
Required Thickness of Skirt
0.30
7.58
in
mm
(-20)
20,000
50
20,000
100
20,000
200
20,000
300
400
20,000
20,000
500
600
20,000
19,400
650
18,800
700
750
18,100
14,800
800
12,000
850
900
950
1000
9,300
6,700
4,000
2,500
Nozzle Size :
Inputs
UG-45 b(1) for Internal Pressure
Internal Design Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used
Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA
t=
Result
Thickness
140.00
17100.00
psi
mm
F
psi
1.00
3.00
mm
259.00
2168.00
19.5691
PD
2(SE0 . 6 P)
Result
mm
Inputs
UG-16(b)
t=
P
D
Temp
S
E
CA
15.00
2168.00
140.00
17100.00
1.00
3.00
psi
mm
F
psi
mm
PD
2(SE0. 6 P)
Thickness
3.9514
mm
t
t
CA
2.87
2.5113
3.00
mm
mm
mm
5.5113
mm
259.00
20.00
140.00
17100.00
1.00
3.00
psi
mm
F
psi
Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance
t
t
CA
1/16
1.59
3.00
in
mm
mm
Result
Thickness
4.5875
mm
Final Result
Thickness
Inputs
UG-45 a for Internal Pressure
19.5691
mm
Step 2:
4.5875
mm
Step 3:
19.5691
mm
Step 4:
5.5113
mm
Step 5:
5.5113
mm
Step 1:
LATER
t
Sch
5.5113
mm
Thickness
t=
P
D
Temp
S
E
CA
mm
PD
2(SE0 . 6 P)
t
3.1529
mm
Sch
Nozzle Size :
in
Inputs
UG-45 b(1) for Internal Pressure
Internal Design Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used
t=
Result
Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA
400.00
60.00
250.00
14300.00
1.00
0.00
psi
in
F
psi
Formula used
Result
0.8535
in
Inputs
UG-16(b)
t=
P
D
Temp
S
E
CA
15.00
60.00
250.00
14300.00
1.00
0.00
psi
in
F
psi
0.0315
in
t
t
CA
8.3738
0.00
mm
mm
mm
t
t
8.3738
0.3297
mm
in
P
D
Temp
S
E
CA
400.00
in
PD
2(SE0 . 6 P)
Thickness
Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance
Result
in
PD
2(SE0. 6 P)
Thickness
LATER
Thickness
Thickness
t
t
CA
1/16
1.59
3.00
in
mm
mm
t
t
4.5875
0.1806
mm
in
Final Result
Thickness
Thickness
Inputs
UG-45 a for Internal Pressure
Step 1:
0.8535
mm
Step 2:
0.1806
mm
Step 3:
0.8535
mm
Step 4:
0.3297
mm
Step 5:
0.3297
mm
0.3297
mm
9.57
Sch
Thickness
t=
psi
in
250.00 F
16600.00 psi
11.75
1.00
0.00
in
0.14
in
PD
2(SE0 .6 P)
t
OD
0.50
0.75
1.00
1.25
1 1/2
2.00
2 1/2
3.00
3 1/2
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00
28.00
30.00
32.00
34.00
36.00
21.30
26.70
33.4
42.2
48.3
60.3
73
88.9
101.6
114.3
141.3
168.3
219.1
273.1
323.9
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
Sch
10
Sch.
20
Sch.
30
2.11
2.77
2.77
2.77
2.77
3.05
3.05
3.05
3.05
3.4
6.35
6.35
6.35
6.35
6.35
6.35
7.92
7.92
7.92
7.92
7.92
7.92
6.35
6.35
6.35
7.92
7.92
7.92
9.52
9.52
9.52
12.7
12.7
12.7
12.7
12.7
12.7
7.04
7.8
8.38
9.52
9.52
11.12
12.7
12.7
14.27
15.87
15.87
15.87
15.87
15.87
Std.
Wall
Sch.
40
2.77
2.87
3.38
3.56
3.69
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.57
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
9.52
2.77
2.87
3.38
3.56
3.69
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
10.31
11.12
12.7
14.27
15.06
15.87
17.48
17.48
17.48
19.05
Sch.
60
10.34
12.7
14.27
15.06
16.66
19.05
20.62
22.22
24.59
Extra
Strong
Sch.
80
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.52
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.52
10.97
12.7
15.06
17.45
19.05
21.41
23.8
26.19
28.57
30.94
Sch.
100
15.06
18.24
21.41
23.8
26.19
29.36
32.54
34.92
38.89
Sch.
120
11.3
12.7
14.27
18.24
21.41
23.8
27.76
30.94
34.92
38.1
41.27
Sch.
140
20.62
25.4
28.57
31.75
36.53
39.67
44.45
47.64
Sch
160
XX
Strong
ND
4.75
5.54
6.35
6.35
7.14
8.71
9.52
11.13
7.47
7.82
9.09
9.7
10.16
11.07
14.02
15.24
16.15
17.12
19.05
21.95
22.22
1/2
3/4
1.00
1 1/4
1 1/2
2.00
2 1/2
3.00
3 1/2
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00
28.00
30.00
32.00
34.00
36.00
13.49
15.87
18.24
23.01
28.57
33.32
35.71
40.46
45.24
49.99
53.97
Vessel Weight
(Kg)
5,443
9,072
13,608
22,680
31,752
45,360
68,040
90,720
113,400
136,080
Dia of Hole
D (mm)
25.4
28.702
35.052
41.402
54.102
63.5
76.2
101.6
107.95
114.3
Thickness of Lug
T (mm)
12.7
19.05
25.4
31.75
31.75
38.1
44.45
50.8
50.8
63.5
Radius of Outer
arc R (mm)
38.1
50.8
54.102
63.5
88.9
114.3
127
152.4
165.1
177.8
Height of Lug
H (mm)
127
152.4
152.4
177.8
203.2
228.6
254
304.8
330.2
355.6
Length of Lug
L (mm)
254
254
254
304.8
304.8
406.4
406.4
457.2
457.2
508
Weld
(Min)
12.7 mm Full Penetration Fillet
LATER
Butt Weld Input
Thickness of the Plate
Pressure Conditions
t
16.00
mm
Design Pressure
400.00
psi
Theta
56.00
degree
Diameter
1375
mm
Diameter to be Weld
1375.00
mm
1484140.63
mm2
2300.42
in2
836.80
in2
Load induced
920169
lbs
20000.00
psi
16735938 lbs
Bevel Angle
Strength of Weld
Result
539867.88 mm2
1718.79 %
Weld is O.K.
LATER
Inputs
Bolt Area
P
H
M
W
AB
CB
lbs
ft
63,000.00 lbs-ft
lbs
11000.00
in
84.00
3000.00
21.00
5,538.96
264
94.78
15,000.00
T
SB
N
BA
in2
in
lb/in
psi
8.00
0.21
d
Sind
in
in
10,191.08 psi
in
0.13
0.63
CA
Formulas Used
i Maximum Tension ( lb/in )
ii Req. Area of One Bolt ( Sq.in )
iii Stress in Anchor Bolt ( psi )
Resuslt:
Required Diameter of Anchor Bolt
T =12
B A=
S B=
M
W
AB CB
TC B
SB N
TC B
BA N
0.75
in
Table
Bolt Size
in2
in
0.126
0.500
0.202
0.625
0.302
0.750
0.419
0.875
0.551
1.000
0.693
1.125
0.89
1.250
1.054
1.375
1.294
1.500
1.515
1.625
1.744
1.750
2.049
1.875
2.3
2.000
3.02
2.250
3.715
4.618
2.500
2.750
5.621
3.000
19.05
mm
LATER
Nominal Thickness
(in)
Nominal Thickness
(mm)
Temperature (F)
0.1
2.54
-55
2.54
-55
0.2
5.08
-55
5.08
-55
0.3
7.62
-55
7.62
-55
0.4
10.16
-55
10.16
-55
0.5
12.7
-55
12.7
-55
0.6
0.7
0.8
0.9
15.24
17.78
20.32
22.86
-50
-45
-40
-35
15.24
17.78
20.32
22.86
-50
-45
-40
-35
1
1.3
1.5
1.7
2.2
2.5
2.9
3.4
3.8
4.2
4.7
5.3
5.4
6
25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4
0
0
0
0
0
0
-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38
25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4
-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38
INTERPOLATION
Temp (F)
Thickness
X1
-50
Y1
15.24
16
X2
-45
Y2
17.78
-48.5
INTERPOLATION
X1
340.57
Y1
81.35
85
X2
359.93
Y2
85.95
355.93174