Service Training

MALAGA

TRACK TYPE LOADERS

SYSTEMS OPERATION

Francis
July 1997

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

SYSTEMS OPERATION
Engine off
Park
Brakes off
Maximum forward
Center pedal fully depressed
Starting the engine with the
FPR lever in forward

Page:

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

Page:
PILOT VALVE

HYDROSTATIC DRIVE SYSTEM

ENGINE OFF - COMPONENT IDENTIFICATION
OPERATE/BRAKE SPOOL

ORIFICE TO
PILOT VALVE

TO BRAKES

CHARGE PRESSURE
CHECK VALVE
SPEED/BRAKE
SPOOL

START/VENT SPOOL

SERVO RELIEF
VALVE

FILTER
RELIEF
VALVE
VENTURI

UNDERSPEED
CUT-IN SCREW

CHARGE
PUMP
SCREEN

MAX
REVERSE

MAX
FORWARD

FILTER
QUICK RESPONSE
VALVE

DIRECTION/
SPEED
LINK

OVERSPEED
VALVE
UNDERSPEED
VALVE

UNDERSPEED
OVERRIDE
VALVE

TRACK TYPE LOADERS

PARK

CHAPTER : SYSTEMS OPERATION

VENTURI
THROAT ORIFICE

Page:
4

HYDROSTATIC DRIVE SYSTEM

ENGINE OFF - COMPONENT IDENTIFICATION
TO BRAKES
LEFT CHARGE AND MAIN RELIEF VALVE

LEFT DRIVE PUMP

LUBE SCREEN

LEFT
TRACK
MOTOR

LEFT SERVO CYLINDER

NEUTRAL
SCREW
SHUTTLE
SPOOL

TOWING
PLUG

CHARGE PRESSURE
RELIEF VALVE

SYNC
CUTOFF VALVE
SERVO VALVE

MAIN
RELIEF VALVE

LEFT DRIVE PUMP

RIGHT
DRIVE PUMP
SERVO VALVE

MAIN
RELIEF VALVE

SYNC VALVE

COOLER

TOWING PLUG

SHUTTLE
SPOOL
SYNC
SCREW
RIGHT CHARGE AND MAIN RELIEF VALVE
RIGHT SERVO CYLINDER

OIL COOLER
RETURN SCREEN

RIGHT
TRACK
MOTOR

TRACK TYPE LOADERS

RIGHT
DRIVE PUMP
LUBE SCREEN

CHAPTER : SYSTEMS OPERATION

COOLER
BYPASS
VALVE

CENTERING LINK

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

Page:
PILOT VALVE

HYDROSTATIC DRIVE SYSTEM

PARK
OPERATE/BRAKE SPOOL

ORIFICE TO
PILOT VALVE

TO BRAKES

CHARGE PRESSURE
CHECK VALVE
SPEED/BRAKE
SPOOL

START/VENT SPOOL

SERVO RELIEF
VALVE

FILTER
RELIEF
VALVE
VENTURI

UNDERSPEED
CUT-IN SCREW

CHARGE
PUMP
SCREEN

FILTER

MAX
REVERSE

QUICK RESPONSE
VALVE

MAX
FORWARD

DIRECTION/
SPEED
LINK

OVERSPEED
VALVE
UNDERSPEED
VALVE

UNDERSPEED
OVERRIDE
VALVE

TRACK TYPE LOADERS

PARK

CHAPTER : SYSTEMS OPERATION

VENTURI
THROAT ORIFICE

Page:

HYDROSTATIC DRIVE SYSTEM

PARK
SPEED/BRAKE
SPOOL
START/VENT SPOOL

SERVO RELIEF
VALVE

VENTURI

UNDERSPEED
CUT-IN SCREW

VENTURI
THROAT ORIFICE
PARK

QUICK RESPONSE
VALVE

DIRECTION/
SPEED
LINK

OVERSPEED
VALVE
UNDERSPEED
VALVE

UNDERSPEED
OVERRIDE
VALVE

TRACK TYPE LOADERS

FILTER

MAX
FORWARD

CHAPTER : SYSTEMS OPERATION

CHARGE
PUMP

MAX
REVERSE

Page:

HYDROSTATIC DRIVE SYSTEM

PARK

CHARGE PRESSURE
CHECK VALVE
SPEED/BRAKE
SPOOL
START/VENT SPOOL

SERVO RELIEF
VALVE

VENTURI

UNDERSPEED
CUT-IN SCREW

VENTURI
THROAT ORIFICE

MAX
REVERSE

FILTER
QUICK RESPONSE
VALVE

A
B

OVERSPEED
VALVE
UNDERSPEED
VALVE

DIRECTION/
SPEED
LINK

UNDERSPEED
OVERRIDE
VALVE

TRACK TYPE LOADERS

CHARGE
PUMP

MAX
FORWARD

CHAPTER : SYSTEMS OPERATION

PARK

Page:
8

HYDROSTATIC DRIVE SYSTEM

PILOT VALVE

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

PARK

ORIFICE TO
PILOT VALVE

OPERATE/BRAKE SPOOL

CHARGE PRESSURE
CHECK VALVE

SERVO RELIEF
VALVE

VENTURI

TRACK TYPE LOADERS

START/VENT SPOOL

CHAPTER : SYSTEMS OPERATION

SPEED/BRAKE
SPOOL

Page:

PILOT VALVE

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

HYDROSTATIC DRIVE SYSTEM

PARK
1

ORIFICE TO
PILOT VALVE

VENTURI
THROAT ORIFICE

TRACK TYPE LOADERS

VENTURI

CHAPTER : SYSTEMS OPERATION

START/VENT SPOOL

Page:

10

SYNC
SCREW

NEUTRAL
SCREW

LEFT DRIVE PUMP

SERVO VALVE

RIGHT
DRIVE PUMP

RIGHT SERVO CYLINDER

RIGHT
DRIVE PUMP
LUBE SCREEN

SERVO VALVE

LEFT SERVO CYLINDER

CENTERING LINK

LEFT DRIVE PUMP

LUBE SCREEN

SHUTTLE
SPOOL

TOWING PLUG

SYNC VALVE

RIGHT CHARGE AND MAIN RELIEF VALVE

MAIN
RELIEF VALVE

MAIN
RELIEF VALVE

TOWING
PLUG

SHUTTLE
SPOOL

SYNC
CUTOFF VALVE

LEFT CHARGE AND MAIN RELIEF VALVE

PARK

HYDROSTATIC DRIVE SYSTEM

OIL COOLER
RETURN SCREEN

COOLER
BYPASS
VALVE

CHARGE PRESSURE
RELIEF VALVE

TO BRAKES

COOLER

RIGHT
TRACK
MOTOR

LEFT
TRACK
MOTOR

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

Page:
11

HYDROSTATIC DRIVE SYSTEM

PARK

LEFT DRIVE PUMP

LUBE SCREEN

LEFT CHARGE AND MAIN RELIEF VALVE

LEFT SERVO CYLINDER

SHUTTLE
SPOOL

SERVO VALVE

MAIN
RELIEF VALVE

LEFT
DRIVE PUMP
CENTERING LINK

SYNC VALVE

TRACK TYPE LOADERS

SYNC
CUTOFF VALVE

CHAPTER : SYSTEMS OPERATION

TOWING
PLUG

Page:

HYDROSTATIC DRIVE SYSTEM

PARK

12
LEFT
TRACK
MOTOR

CHARGE PRESSURE
RELIEF VALVE

RIGHT
TRACK
MOTOR

OIL COOLER
RETURN SCREEN

TRACK TYPE LOADERS

COOLER

CHAPTER : SYSTEMS OPERATION

COOLER
BYPASS
VALVE

Page:
13

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

HYDROSTATIC DRIVE SYSTEM

PILOT VALVE

BRAKES OFF
OPERATE/BRAKE SPOOL

ORIFICE TO
PILOT VALVE

TO BRAKES

CHARGE PRESSURE
CHECK VALVE
SPEED/BRAKE
SPOOL

START/VENT SPOOL

SERVO RELIEF
VALVE

FILTER
RELIEF
VALVE
VENTURI

PARK

CHARGE
PUMP
SCREEN

FILTER

MAX
REVERSE

QUICK RESPONSE
VALVE

MAX
FORWARD

DIRECTION/
SPEED
LINK

OVERSPEED
VALVE
UNDERSPEED
VALVE

UNDERSPEED
OVERRIDE
VALVE

TRACK TYPE LOADERS

VENTURI
THROAT ORIFICE

CHAPTER : SYSTEMS OPERATION

UNDERSPEED
CUT-IN SCREW

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

UNDERSPEED VALVE

Page:

14

Page:

15

SYNC
SCREW

NEUTRAL
SCREW

RIGHT SERVO CYLINDER

SERVO VALVE

RIGHT
DRIVE PUMP

CENTERING LINK

LEFT DRIVE PUMP

SERVO VALVE

LEFT SERVO CYLINDER

RIGHT
DRIVE PUMP
LUBE SCREEN

LEFT DRIVE PUMP

LUBE SCREEN

SHUTTLE
SPOOL

TOWING PLUG

SYNC VALVE

RIGHT CHARGE AND MAIN RELIEF VALVE

MAIN
RELIEF VALVE

MAIN
RELIEF VALVE

TOWING
PLUG

SHUTTLE
SPOOL

SYNC
CUTOFF VALVE

LEFT CHARGE AND MAIN RELIEF VALVE

BRAKES OFF

HYDROSTATIC DRIVE SYSTEM

OIL COOLER
RETURN SCREEN

COOLER
BYPASS
VALVE

CHARGE PRESSURE
RELIEF VALVE

TO BRAKES

COOLER

RIGHT
TRACK
MOTOR

LEFT
TRACK
MOTOR

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

SPEED DIRECTION CONTROL LEVER

MAXIMUM FORWARD POSITION

Page:

16

Page:
17

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

HYDROSTATIC DRIVE SYSTEM

PILOT VALVE

MAXIMUM FORWARD
OPERATE/BRAKE SPOOL

ORIFICE TO
PILOT VALVE

TO BRAKES

CHARGE PRESSURE
CHECK VALVE
SPEED/BRAKE
SPOOL

START/VENT SPOOL

SERVO RELIEF
VALVE

FILTER
RELIEF
VALVE
VENTURI

PARK

CHARGE
PUMP
SCREEN

FILTER

MAX
REVERSE

QUICK RESPONSE
VALVE

MAX
FORWARD

DIRECTION/
SPEED
LINK

OVERSPEED
VALVE
UNDERSPEED
VALVE

UNDERSPEED
OVERRIDE
VALVE

TRACK TYPE LOADERS

VENTURI
THROAT ORIFICE

CHAPTER : SYSTEMS OPERATION

UNDERSPEED
CUT-IN SCREW

Page:

NEUTRAL
SCREW

18

SYNC
SCREW

SERVO VALVE

RIGHT SERVO CYLINDER

RIGHT
DRIVE PUMP
LUBE SCREEN

RIGHT
DRIVE PUMP

LEFT
DRIVE PUMP

SERVO VALVE

LEFT SERVO CYLINDER

CENTERING LINK

LEFT DRIVE PUMP

LUBE SCREEN

SHUTTLE
SPOOL

TOWING PLUG

SYNC VALVE

SYNC
CUTOFF VALVE

TOWING
PLUG

SHUTTLE
SPOOL

RIGHT CHARGE AND MAIN RELIEF VALVE

MAIN
RELIEF
VALVE

MAIN
RELIEF
VALVE

LEFT CHARGE AND MAIN RELIEF VALVE

MAXIMUM FORWARD

HYDROSTATIC DRIVE SYSTEM

OIL COOLER
RETURN SCREEN

COOLER
BYPASS
VALVE

CHARGE PRESSURE
RELIEF VALVE

TO BRAKES

COOLER

RIGHT
TRACK
MOTOR

LEFT
TRACK
MOTOR

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

Page:
19

HYDROSTATIC DRIVE SYSTEM

MAXIMUM FORWARD

LEFT CHARGE AND MAIN RELIEF VALVE

LEFT DRIVE PUMP
LUBE SCREEN

LEFT SERVO CYLINDER

NEUTRAL
SCREW
SHUTTLE
SPOOL

SYNC
CUTOFF VALVE

LEFT
DRIVE PUMP
CENTERING LINK
SYNC VALVE

TRACK TYPE LOADERS

SERVO VALVE

MAIN
RELIEF
VALVE

CHAPTER : SYSTEMS OPERATION

TOWING
PLUG

Page:
20

HYDROSTATIC DRIVE SYSTEM

MAXIMUM FORWARD
CHARGE PRESSURE
RELIEF VALVE
SYNC
CUTOFF VALVE
MAIN
RELIEF
VALVE

COOLER
BYPASS
VALVE

TOWING PLUG

SHUTTLE
SPOOL

RIGHT CHARGE AND MAIN RELIEF VALVE

RIGHT SERVO CYLINDER

OIL COOLER
RETURN SCREEN

RIGHT
TRACK
MOTOR

TRACK TYPE LOADERS

SERVO VALVE

MAIN
RELIEF
VALVE

COOLER

CHAPTER : SYSTEMS OPERATION

SYNCRO VALVE

RIGHT
DRIVE PUMP

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

CENTER PEDAL
PARTIALLY DEPRESSED

Page:

21

Page:
22

HYDROSTATIC DRIVE SYSTEM

MAXIMUM FORWARD
ORIFICE TO
PILOT VALVE

OPERATE/BRAKE SPOOL

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

23
CENTER PEDAL PARTIALLY DEPRESSED

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

Page:

HYDROSTATIC
DRIVE SYSTEM

ORIFICE TO
PILOT VALVE

OPERATE/BRAKE SPOOL

TO BRAKES

CHARGE PRESSURE
CHECK VALVE
SPEED/BRAKE
SPOOL

SPOOL

SERVO RELIEF
VALVE

VENTURI
THROAT ORIFICE
FROM
VALVE SPOOL

TO DRAIN

TRACK TYPE LOADERS

UNDERSPEED
CUT-IN SCREW

CHAPTER : SYSTEMS OPERATION

VENTURI
TO UNDERSPEED
VALVE

Page:

NEUTRAL
SCREW

24

SYNC
SCREW

SERVO VALVE

RIGHT SERVO CYLINDER

RIGHT
DRIVE PUMP
LUBE SCREEN

RIGHT
DRIVE PUMP

LEFT
DRIVE PUMP

SERVO VALVE

LEFT SERVO CYLINDER

CENTERING LINK

LEFT DRIVE PUMP

LUBE SCREEN

SHUTTLE
SPOOL

TOWING PLUG

SYNC VALVE

SYNC
CUTOFF VALVE

TOWING
PLUG

SHUTTLE
SPOOL

RIGHT CHARGE AND MAIN RELIEF VALVE

MAIN
RELIEF
VALVE

MAIN
RELIEF
VALVE

LEFT CHARGE AND MAIN RELIEF VALVE

FORWARD

HYDROSTATIC DRIVE SYSTEM

OIL COOLER
RETURN SCREEN

COOLER
BYPASS
VALVE

CHARGE PRESSURE
RELIEF VALVE

TO BRAKES

COOLER

RIGHT
TRACK
MOTOR

LEFT
TRACK
MOTOR

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

25

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

Page:

ORIFICE TO
PILOT VALVE

OPERATE/BRAKE SPOOL

TO BRAKES

CHARGE PRESSURE
CHECK VALVE

HYDROSTATIC
DRIVE SYSTEM

SPEED/BRAKE
SPOOL

CENTER PEDAL FULLY DEPRESSED

SPOOL

SERVO RELIEF
VALVE

VENTURI
THROAT ORIFICE
FROM
VALVE SPOOL

TO UNDERSPEED
VALVE

TO DRAIN

TRACK TYPE LOADERS

UNDERSPEED
CUT-IN SCREW

CHAPTER : SYSTEMS OPERATION

VENTURI

Page:
26

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

HYDROSTATIC DRIVE SYSTEM

PILOT VALVE

MAXIMUM FORWARD
OPERATE/BRAKE SPOOL

ORIFICE TO
PILOT VALVE

TO BRAKES

CHARGE PRESSURE
CHECK VALVE
SPEED/BRAKE
SPOOL

START/VENT SPOOL

SERVO RELIEF
VALVE

FILTER
RELIEF
VALVE
VENTURI

PARK

CHARGE
PUMP
SCREEN

FILTER

MAX
REVERSE

QUICK RESPONSE
VALVE

MAX
FORWARD

DIRECTION/
SPEED
LINK

OVERSPEED
VALVE
UNDERSPEED
VALVE

UNDERSPEED
OVERRIDE
VALVE

TRACK TYPE LOADERS

VENTURI
THROAT ORIFICE

CHAPTER : SYSTEMS OPERATION

UNDERSPEED
CUT-IN SCREW

Page:

HYDROSTATIC DRIVE SYSTEM

27

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

OVERSPEED / UNDERSPEED OVERRIDE CIRCUITS

PILOT VALVE

OPERATE/BRAKE SPOOL

ORIFICE TO
PILOT VALVE

TO BRAKES

CHARGE PRESSURE
CHECK VALVE
SPEED/BRAKE
SPOOL

START/VENT SPOOL

SERVO RELIEF
VALVE

FILTER
RELIEF
VALVE
UNDERSPEED
CUT-IN SCREW

PARK

CHARGE
PUMP
SCREEN

FILTER

MAX
REVERSE

QUICK RESPONSE
VALVE

MAX
FORWARD

DIRECTION/
SPEED
LINK

OVERSPEED
VALVE
UNDERSPEED
VALVE

UNDERSPEED
OVERRIDE
VALVE

TRACK TYPE LOADERS

VENTURI
THROAT ORIFICE

CHAPTER : SYSTEMS OPERATION

VENTURI

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

UNDERSPEED OVERIDE VALVE

Page:

28

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION

START THE ENGINE WITH THE SPEED/DIRECTION

CONTROL LEVER INFULL FORWARD DIRECTION

Page:

29

Page:
30

HYDROSTATIC DRIVE SYSTEM

PILOT VALVE

REVERSE
BRAKES OFF
BRAKES ON
BRAKES OFF
FORWARD

STARTING THE ENGINE

WITH THE CONTROL LEVER IN FORWARD

ORIFICE TO
PILOT VALVE

OPERATE/BRAKE SPOOL

TO BRAKES

CHARGE PRESSURE
CHECK VALVE

SERVO RELIEF
VALVE

VENTURI
VENTURI
THROAT ORIFICE

UNDERSPEED
CUT-IN SCREW

TRACK TYPE LOADERS

START/VENT SPOOL

CHAPTER : SYSTEMS OPERATION

SPEED/BRAKE
SPOOL

Page:

NEUTRAL
SCREW

31

SYNC
SCREW

SERVO VALVE

RIGHT SERVO CYLINDER

RIGHT
DRIVE PUMP
LUBE SCREEN

RIGHT
DRIVE PUMP

LEFT
DRIVE PUMP

SERVO VALVE

LEFT SERVO CYLINDER

CENTERING LINK

LEFT DRIVE PUMP

LUBE SCREEN

SHUTTLE
SPOOL

TOWING PLUG

SYNC VALVE

SYNC
CUTOFF VALVE

TOWING
PLUG

SHUTTLE
SPOOL

RIGHT CHARGE AND MAIN RELIEF VALVE

MAIN
RELIEF
VALVE

MAIN
RELIEF
VALVE

LEFT CHARGE AND MAIN RELIEF VALVE

FORWARD

HYDROSTATIC DRIVE SYSTEM

OIL COOLER
RETURN SCREEN

COOLER
BYPASS
VALVE

CHARGE PRESSURE
RELIEF VALVE

TO BRAKES

COOLER

RIGHT
TRACK
MOTOR

LEFT
TRACK
MOTOR

TRACK TYPE LOADERS

CHAPTER : SYSTEMS OPERATION