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ENGINEERING MATERIALS
MATERIAL CLASSIFICATION
MATERIALS
NON - FERROUS
METALS
FERROUS
NON - METALS
FERROUS METALS
ORIGINAL DEFINITION
- IRON CONTENTS GREATER THAN 50%.
SS 310
Cr : 26 max.
Ni : 22 max.
Mn : 02 max.
Si : 1.5 max.
CARBON STEEL
CAST IRON
ALLOY STEEL
BASED ON C ADDITION
IRON MAKING
STEEL MAKING
CONTINUOUS CASTING
PRODUCTS
REHEATING FURNACE
WROUGHT IRON
IRON ORE
COKE
LIME STONE
CASTING
PLATES
RODS
PIG IRON
BLAST FURNACE
PIPE
ELECTRIC ARC FURNACE
BILLETS
PROPERTIES OF MATERIALS
ELASTICITY
-The
PLASTICITY
-The
PROPERTIES OF MATERIALS
HARDNESS
-
Also hardness is the property which enables to cut the other material.
TOUGHNESS
-Ability
PROPERTIES OF MATERIALS
STIFFNESS
-
BRITTLENESS
-
DUCTILITY
-
PROPERTIES OF MATERIALS
STRENGTH
-
PROPERTIES OF MATERIALS
MALLEABILITY
-
CONDUCTIVITY
-
WELDABILITY
-
Hardness
Strength
Ductility
Weldability
Iron
Cast Iron
ii.
Wrought Iron
iii.
Steels
1600 oC
Ore Coke Limestone Scrap
Pig Iron
BlastFurnace
WROUGHT IRON
COMPOSITION
- CARBON CONTENTS LESS THAN 0.08 % CARBON
- CONTAINS SMALL AMOUNT OF SLAG (SiO2)
MECHANICAL PROPERTIES
- LOW STRENGTH , MALLEABLE AND DUCTILE
- EASILY WELDABLE
CARBON STEEL
Cast Iron
COMPOSITION
- LESS THAN 0.3 % CARBON
MECHANICAL PROPERTIES
- EXCELLENT FORMABILITY AND WELDABILITY
- GRADES HAVING CARBON B/W 0.1 % TO 0.3 % ARE HEAT TREATABLE
GENERAL USES
-
API 5L GRADE B
ASTM A - 105
ASTM A - 234
MECHANICAL PROPERTIES
- GOOD BALANCE BETWEEN STRENGTH AND DUCTILITY
- HEAT TREATABLE
GENERAL USES
-
MECHANICAL PROPERTIES
- HIGH STRENGTH
- LOW DUCTILITY
- POOR WELDABILITY AND FORMABILITY
GENERAL USES
-
RIMMED STEEL
NO DEOXIDIZER IS ADDED
Cold bending and cold forming
MOLTEN STEEL IS CAPPED TO STOP RIMMING ACTION. Used for cold working.
CAPPED STEEL
KILLED STEEL
MECHANICAL PROPERTIES
- INCREASED STRENGTH DUE TO HOMOGENOUS MICRO STRUCTURE
- DIFFICULT WELDING AS HEAT TREATMENT IS INVOLVED
GENERAL USES
-
CAST IRON
COMPOSITION
- CARBON CONTENTS BETWEEN 2% AND 5%
- SILICON INCLUSION BETWEEN 1% AND 3%
MECHANICAL PROPERTIES
- MELTING TEMPERATURE BELOW CARBON STEEL
- EXCELLENT FLUIDITY (REQUIRED FOR CASTING PURPOSE)
-
Cupola
Pig Iron Coke little Lime Stone
Cast Iron
Furnace
GENERAL USES
-
MANGANESE:
Up to 2% is added steels as a beneficial element.
It improves Hardenability, Tensile Strength, response to Heat
Treatment
& decreases Ductility.
NICKEL
It increases toughness, corrosion resistance especially at low temp.
MOLYBDENUM:
It increases hardenability & strength at elevated temp. Also improves
heat resistance, welding properties.
ALLOY STEELS
ALLOY STEEL
Cr-Mo Alloy
CORROSION RESISTANT
WEAR RESISTANT
Cr Mo STEELS
COMPOSITION
- Cr UPTO 2.25% AND Mo UP TO 1.25%
ALLOYING EFFECT
- Cr INCREASES CORROSION RESISTANCE
- Mo ADDS ELEVATED TEMPERATURE STRENGTH
MECHANICAL PROPERTIES
- HIGH STRENGTH AT TEMPERATURES UP TO 650 0C
- DIFFICULT WELDING AS HEAT TREATMENT IS INVOLVED
GENERAL USES
-
Cr Mo STEELS
USES AT FERTILIZER PLANT
-
PIPING, VALVES AND VESSELS FOR VER HIGH PRESSURE STEAM (KS)
Cr - Mo STEEL GRADES
STAINLESS STEEL
STEEL
EFFECT OF CHROMIUM
STAINLESS STEEL
STAINLESS STEEL
AUSTENITIC
FERRITIC
MARTENSITIC
DUPLEX
Cr UP TO 30%
Ni UP TO 30%
C 0.3%
MECHANICAL PROPERTIES
- EXCELLENT CORROSION RESISTANT
- GOOD WELDABILITY
- CAN BE USED AT LOW AND HIGH TEMPERATURE (UP TO 900 0C)
- CANNOT BE HARDENED BY HEAT TREATMENT
GENERAL USES
-
AUSTENITIC GRADES
SS- 304
SS- 316
25 Cr 22Ni 02 Mo
SS- 321
CHROMIUM
CHROMIUMCARBIDE
(Cr23 C6)
Cr UP TO
17%
C
1.2%
MECHANICAL PROPERTIES
- MODERATE CORROSION RESISTANT
- POOR WELDABILITY
- CAN BE HARDENED BY HEAT TREATMENT
GENERAL USES
-
MARTENSITIC GRADES
SS- 410
SS- 416
SS- 420
SS- 440
Cr UP TO
30%
C .3%
MECHANICAL PROPERTIES
- MODERATE TO GOOD CORROSION RESISTANT
- POOR WELDABILITY
- CANNOT BE HARDENED BY HEAT TREATMENT
GENERAL USES
-
Cr UP TO
30%
Ni UP TO 8%
MECHANICAL PROPERTIES
C.
3%
GENERAL USES
-
DUPLEX GRADES
HVD-1
FERRALIUM ALLOY
MARTENSITIC
STEEL
SS - 317
INCREASE C
LOWER Cr
FERRITIC
STEEL
SS - 317L
LOWER C
SS - 316
SS - 316L
SS - 304L
NO Ni
ADD Mo (2%)
FOR PITTING RESISTANCE
SS - 347
SS 304
18 Cr 8 Ni
ADD Nb + Ta
TO REDUCE SENSITIZATION
SS - 321
ADD Ti
ADD Cr & Ni
TO REDUCE SENSITIZATION
DUPLEX
STEEL
SS 310
SS - 309
REDUCE Ni
TO REDUCE AUSTENITIC STRUCTURE
SAE
UNS
DIN
- German Standards
BS
- British Standards
JS
- Japanese Standards
Element addition
2
3
4
16
L
H
No Specific Interpretation
MATERIAL TYPE
- Austenitic Stainless
Steel
- Austenitic Stainless
Steel
- Martensitic &
Ferritic
- Low Carbon
(<0.03%)
- High Carbon
Contents
- Added Nitrogen
Cu - Added Copper
ASTM STANDARDS
DESIGNATION SYSTEM
CLASSIFY PRODUCTS ON THE BASIS OF MANUFACTURING METHOD
MOST WIDELY USED SYSTEM COVERS ALL DETAILS REQUIRED FOR MATERIAL
PROCUREMENT
Grade
ASTM A 182 / 182M - 93b F 304L
Ferrous Metals
AISI NO
Year of Revision
Arbitrary Number
Metric System
ASTM STANDARDS
DESIGNATION SYSTEM
- Corrosion Resistant
- Heat Resistant
- Addition of Molybdenum
EXAMPLES
A 403/A 403M -93 WP304L
Digital
No.
P
- Carbon Percentage
- Pipe
- Tube
TP
- Forging
- Wrought
MATERIAL COMPOSITION
WHERE TO FIND
ASTM STANDARDS
THE END