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CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 1 REVIEW COPYRIGHT © 2008 - J. WW. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT GOPY WITHOUT PERMISSION ASME MATH QUESTIONS FOR API EXAMINATION QUESTION: 4 During the inspection of a horizontal pressure vessel a corroded area was found on the inside surface, the thickness at the point was measured to be .906 inches thick. Checking the ASME Data Report for the vessel it was found that the shell plate was 1-1/4 inch purchased thickness, 48 Inch Inside diameter, of SA-516 Gr. 70 material, the shell was rolled and welded using a type 1 longitudinal seam with full radiographic examination. The MAWP is 600 psig at 300 F. All openings in the vessel are fully reinforced, welded connections. & is 20,000 psi. What would be the maximum pressure permitted for this thinned area? 1) 729 psi 2) 859 psi 3) 1025 psi 4) 445 psi QUESTION: 2 On a horizontal pressure vessel, 48 inch actual inside diameter, 4-1/4 inch actual wall thickness, of SA-516 Gr 70 normalized material, S = 20,000 psi and the nameplate is stamped RT-3. All vessel seams are type 1 welded from both sides. The distance from the centerline to the uppermost part of the vessel is 3 ft and operated full of water. Given the above conditions what is the maximum pressure permitted for this vessel? “ 1) 543 psi 2) 859 psi 3) 897 psi 4) 228 psi QUESTION: 3 A vessel operating in the horizontal position has an inside diameter of 48 inches. The vessel wall thickness is measured as 2.5 inches, material is SA-516 Gr 70. No corrosion has taken place over the life of the vessel. The MAWP is 1355 psig with a temperature of 650 F and a 0.125 inch corrosion allowance applies. The distance from the bottom of the shell to the highest point in the vessel is 5 feet and operated full of water. The nameplate shows RT 2. $ @ 650 F = 18,800 psi and E = 1.0. What is the minimum required thickness to operate at the present MAWP? 1) 3.824in, 2) 4,500in 3) 1.820in. 4 1.716in QUESTION: 4 During the inspection of this horizontal pressure vessel a minimum thickness wes measured to be 2.5 inches. Checking the ASME Data Report for the vessel it was found that the shell plate was 2-3/4 inch purchased thickness of SA-516 Gr 70 material, $ = 20,000 psi, the shell was rolled and welded using type 1 longitudinal seam with full radiographic examination. The original design defined the inside diameter as $7.06 inches, The design pressure (P) is 875 psig at 450°F. All openings in the vessel are fully reinforced welded connections. Plant records indicate a corrosion rate of 0.030 inches per year of service on the inside surface of the vessel, With a constant corrosion rate, what is the time interval to the next required internal inspection of this vessel? 4) 30 years 3) 22 years 2) 10 years 4) 3years COPYRIGHT 2008 © - J. W, STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 1 CODEWEST API-510 PREP COURSE - ASME SECTION VIII, DIV. 1 REVIEW COPYRIGHT @ 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION QUESTION: 5 A vessel is constructed with a double "V" longitudinal seam and one single "V" circumferential weld seam with backing strip left in place. Vessel is stamped RT 2 and UW-11(a)(5)(b) has been applied, a) Whatis the joint type for the longitudinal weld? 1) 2 2) tered ao 4 8 b) _ Whatis the extent of radiography for the circumferential weld? 1) None 2) Full 3) Partial 4) Spot QUESTION: 6 A pressure vessel has the following characteristics. Measured thickness =1.136", measured ID = 65.103", corrosion allowance = 0.250", MAWP =525 psig @ 650 F. S = 17500 psi. The original thickness =1.250" and original ID = 64-7/8" and E = 1.0. Corrosion rate = 0.030"/ year. a) What would be the minimum required thickness? 1) 28m . 2) 999 in 3) 78in. 4) 1.2in, ») Using the corrosion rate, when would the next internal inspection be required? 1) 4.87 years 2) 3.3years 3) tO years 4) 2.3 years QUESTION: 7 On a horizontal pressure vessel, 60 inch actual inside diameter, 1-1/4 inch actual wall thickness, of SA-575 Gr. 70 normalized material, S= 19,400 psi. The vessel nameplate reads MAWP 600 at 350 F., RT-3. All vessel seams are Type 1 welded from both sides. The distance from the centerline to the upper most portion of the vessel is 4 feet and is operated full of water. The Data Report shows that a corrosion allowance was not specified. What Is the minimum thickness required to meet Code requirements? 1) 4.424 in 2) 4.867 in 3) 2.600in 4) 1.976in QUESTION: 8 ‘A pressure vessel has just received its first in-service inspection after four years of service. The shell has a measured inside radius of 26.625", Its current measured thickness is 1.36". The shell's original thickness was 1.433". Two years ago its thickness was measured at 1.41". It is made of a material with a stress value of 18000-psi and a joint efficiency of 1.0. The MAWP is 685 psi with a 5 psi static head. No corrosion allowance is specified. COPYRIGHT 2008 @ - J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 2 CODEWEST API-510 PREP COURSE - ASME SECTION VIII, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION a) Whats the remaining corrosion allowance for the shell? 4) 250 in, 2) 104 in, 3) 303 in, 4) 054 in b) What is the remaining life of the vessel considering LTCR? 1) 8.8 years 2) 35 years 3) 2.7 years 4) 10 years QUESTION: 9 ‘A pressure vessel cylindrical shell is measured to be 1.063 inches thickness at its thinnest point. The inside radius was measured at 24 inches. Plant records provide the following information: 1 The vessel has been in service for 64 years. 2 The original vessel thickness was 1.188 inches minimum. 3 The allowable stress of the vessel material is 15000 psi at design temperature. 4 The weld seam efficiency is 0.86. 5 The maximum allowable working pressure is 500 psi with a static head 6fwater equal to 6 psi 6 The first ingpection was made 10 years ago with a reading of 1.108 inches. The previous (last) inspection was completed 8 years ago. The vessel wall thickness at last inspection was 1,087 inches a Based on the above, how much material is available as remaining corrosion allowance? 1) 427 in. 2) 093 in. 3) -.082in, 4) .966in b. Whats the remaining life of the vessel using STCR? 1) 34.0 years 2) 57years 3) 10.0 years 4) 2years QUESTION: 10 During the inspection of an existing pressure vessel you find it necessary to determine the weld seam efficiency of g joint on the vessel, The vessel nameplate shows the letters RT 4. The joint type is 3 and degree of radiographic examination is none from the ASME Data Report of the vessel. What is the joint efficiency. 1) 58% 2) 60% 3) 90% 4) 85% QUESTION: 11 A vessel has fixed tube sheets with 40, 4 inch outside diameter by 0.120 inch minimum wall thickness tubes of SA-192 material installed between tubesheets. Factor A is 0.001 and Factor B is @800.The total COPYRIGHT 2008 @ - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 3 CODEWEST API-510 PREP COURSE - ASME SECTION VIII, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION unsupported length is 72 inches. The vessel is stamped 500 psig at 400 F. on the shell side. What is the maximum external pressure at which the tubes can operate? 1) 400 psi 2) 393 psi 3) 425 psi 4) 115 psi QUESTION: 12 The inner wall of a jacketed vessel is 0.635 inch wall, the cylinder is 45 inch outside diameter, the unsupported length is 120 inches, and is made of SA-516 Gr. 70 material. Factor A is 0.0008 and Factor B is 11,600. What is the maximum pressure permitted on the inner wall of the jacket with a temperature rating of 300 F? QUESTION: 13 A vessel cylindrical shell has corroded down to 0.25 inch thickness. The shell is 40 inches in outside diameter with an, unsupported length of 10 feet. The vessel was designed for 28 psig extemal differential pressure at 30°F. Factor A is 0.0002 and Factor B is 2875. In its present corroded state what is the maximum external pressure permitted? ) 40 psi ') 24 psi ) 60 psi 4) 100 psi ai 2) 3) QUESTION: 14 The lower seamless elliptical head of a vessel has an as measured dimensions as follows: head thickness of 1.77 inches, inside diameter of head skirt of 60 inches, inside depth of 15 inches (tangent line to crown), and a vertical distance from the ton of the vessel to the bottom of the head of 45 feet and operates full of water. The head is ellipsoidal with pressure on the concave side. From the nameplate and Data Report we find the MAWP is 800 psig at 460 F, the head material is SA-516 Gr. 60, $ = 17,100. psi and RT 2 examination. What portion of the head thickness may be considered as material available for corrosion allowance? 4) 0.098 in. 2) 0.834 in, 3) 0.826 in. 4) 0.254 in, QUESTION: 18 ‘A seamless 2:1 elliptical head was found to have a corroded inside diameter of 60.25" with a thickness of 1.25". The allowable stress is 17,500 psi, the longitudinal seam is double welded and not radiographically examined, UW-11{a)(5)(b) has not been applied. The corrosion allowance is 0.250", and the corrosion rate is 0.02"/year. The original head inside diameter was 60" with a thickness of 1.375". The MAWP of the vessel is 550 psi and the corrosion is considered to be uniform on the head skirt. 2) What would the maximum permitted pressure be for the conditions given above? 1) 267 psi 2) 851 psi 3) 345 psi CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 1 REVIEW COPYRIGHT @ 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 4) 1086 psi b) What would be the remaining life of the vessel? 1) 20 years 2) Syears, 3) 12.7 years 4) 6.36 years QUESTION: 16 A seamless carbon steel P-No. 1, 2:1 elliptical head is to be attached to a shell. The thickness of the head is 1.500", A metal backing plate will be used and will remain in place. Only one welder will be used during the process. a) What would be the type of joint. ) 3 gy 4 3 2 4. 6 b) What would be the efficiency used in calculating the head thickness, 7 1.00 i 2) 0.90 3) 0.85 4) 086 QUESTION: 17 are to rate a torispherical head on a horizontal pressure vessel. The maximum height of the liquid is bove the bottom of the shell. The OD of the skirt is 48” and the inside crown radius is 48", The material allowable stress is 17,500 psi, E = 1.0 and the thickness is 1.25". What is the MAWP of the head? 1) 1050 psi 2) 622 psi 3) 814 psi 4) 624.4 psi QUESTION: 18 A:seamless 2:1 elliptical head on a horizontal pressure vessel is found by inspection to have a minimum thickness of 7/8 inch in the knuckle region. The nameplate shows a MAWP of 500 psi at 600 degrees. The vessel has not been radiographed and the Data Report shows that UW-11(a)(5)(b) has not been applied, The inside length of the major axis is 42 inches. The material is SA-816 Grade 60, S = 16,400 psi. What is the maximum permitted pressure on the head for the conditions given? 1) 980 psi 2) 785 psi 3) 325 psi 4) 579 psi CODEWEST API-510 PREP COURSE - ASME SECTION VIII, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION Thickness 0.875" L 48" s 417500 psi E 4.00 MAWP 350 psig What is the maximum pressure permitted? 1) 360 psi 2) 368 psi 3) 859 psi 4) 750 psi QUESTION: 20 A vessel owner is to repair a pressure vessel by replacing one of the vessel ellipsoidal heads with a duplicate head, butt welded to the vessel shell, The original vessel nameplate is stamped W, RT 2, and HT below the Gode Symbol stamp. a. What type or types of welded joints may be used in the repair? _ 1) Types 2) Types 1&2 3) Type 1 4) Types 1,20r3 b, What radiographic examination of the joint must be performed? 1) Spot per UW-51 2) Spot per UW-14(a)(5)(b) 3) Full radiography per UW-52 4) None is required QUESTION: 21 A seamless flat circular head, attached to a cylinder as shown in Fig. UG-34(b-1), has been subjected to corrosion near the center of the head which has reduced the thickness below acceptable limits, The reduced area is to be restored by weld buildup. The head is made of SA-105 material, $ = 20,000 psi with an inside diameter d of 36 inches. The hydrostatic head acting on the flat head is 10 psig. From the nameplate, the MAWP is 550 psi at 400 F and RT-2 is the extent of radiography. What is the minimum required thickness of the head after the weid buildup has been completed? 1) 2.881 in 2) 2.483 in. 3) 3.673 in. 4) 8.788 in. QUESTION: 22 The minimum thickness of a seamless flat circular unstayed head is found to be 1.2 inches during a routine internal inspection. The head is attached as shown in Figure UG-34(1). The inside diameter is 18 inches, MAWP 250 psi at 750 degrees, and the material is SA-515 Grade 60, S = 13000 psi. What is the minimum thickness permitted for the given conditions? 1) 1.856 in 2) 2.334 in 3) 1.677 in. 4} 1.433 in. COPYRIGHT 2008 @ - J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 6 CODEWEST API-810 PREP COURSE - ASME SECTION VIII, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION QUESTION: 23 A circular flat head at the top of the vessel is measured at 1.25 inches thickness during inspection. The flat head has a diameter of 14 inches. From the records on the vessel 00 psi, C = 0.33, $ = 17500 psi, and E = 1.0. Based on the above data what is the minimum required thickness for this head? 1) 3.335iin, 2) 4,952 in. 3) 2.541 in. 4) 1.359 in. QUESTION: 24 A circular flat head with an inside diameter of 40 inches is to have a weld buildup made on 2 corroded section. The material is SA-105, S = 19,600 psi, with an operating temperature of 500 F at an MAWP of 550 psig. The head is attached similar to figure UG-34(b-1). There is a static head of 10 psig. The vessel is stamped RT 1 and the head is seamless, What is the required thickness of the head after weld buildup is completed? 1) 2.787 in, 2) 2,306 in. « 3) 4.525 in, 4) 1,234 in. QUESTION: 25 A seamless forged fiat unstayed circular head is to be replaced. It is similar to that shown in Figure UG- 34(0-1). The inside diameter is 26", E = 1.0, MAWP is 500 psi and the allowable stress is 13,000 psi What is the required thickness? 1) 4.8in. 2 23in 3) 3.3 in, 4) 08in. QUESTION: 26 A flat head similar to Figure UG-34(e) has a measured thickness of 1.312 in. The “m’ factor is 0.9471, d = 12 in., S = 17500 psi, MAWP = 650 psig including static head and E = 1.0. The corrosion rate is 0.012 in, per year. What is the remaining life on this head? 4) 4.7 years 2) 3.0 years 3) 10 years 4) 30 years QUESTION: 27 During an internal inspection a 4 inch |.D. nozzle conforming to SA-106 Grade B is found to have a wall thickness of 3/4 inch. It is attached by welding to a vessel that has an inside diameter of 30 inches and a shell thickness of 3/8 inch. The shell conforms to SA-615 Grade 60. The nameplate shows a MAWP of 250 psi at 150 degrees. The corrosion allowance Is 0.250 inch for the nozzle. The required thickness of the seamless shell is 0.221 inch. The extent of radiography is RT 3 on the longitudinal joint and the opening is not located in a Category A joint. The outward fillet weld leg is 0.375 inch. There is no butt weld in the nozzle, S, 100 psi; S, = 17,100 psi. The configuration is similar to Figure UW-16.1(e). COPYRIGHT 2008 © - J. W, STOKES AND CODEWEST - ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION 7 CODEWEST API-810 PREP COURSE - ASME SECTION VIII, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION What is the required area of reinforcement? 1) 1.100 in.? 2) 10.100 in.” 3) 3.345 in? 4) 0.994 in* QUESTION: 28 During an internal inspection of a pressure vessel the following conditions were noted. An 11% inch |.D. nozzle % inch thick conforming to SA-106 Grade C is attached by welding to a shell that has an inside diameter of 60 inches, with a thickness of % inch conforming to SA-815 Grade 60. The opening does not pass through a Category A joint. The nameplate shows the MAWP to be 250 psi at 700 degrees. A corrosion allowance of 0.125 inch is provided on the nozzle and 0.250 inch on the shell. The outward thn is 0.080 inch. The configuration is similar to Figure UW-16.1(d). What is the smalier of the A, values for area available for reinforcement in the nozzle? 4) 1.006 in? 2) 3.800 in? 3) 0.583 in? 4) 8.354 in? QUESTION: 29 There are two adjacent 4 inch inside diameter openings located in a shell section. The thickness of the shell is 3 inches and the nozzle is 1 inch. How far apart, center to center must the openings be so that their limits of reinforcement do not overlap? 1) Gin 2 12in. 3) 48iin 4) 128in. QUESTION: 30 A vessel is to be altered to add a new nozzle to a cylindrical vessel shell: The engineer has provided the following below. What is the smaller of the two A, values? P= 800 psigdesign d= 12 inch nozzle iD = 1.5 inch vessel thickness fen = 0.282 inch t, = 1.75 nozzle thickness ¢=0 inch corrosion allowance R = 36 inch inside radius $= 17,500 psi for both shell and nozzle material Outward nozzle weld leg = + inch See Figure UW-16.1(0} for mounting 1) 11.010 in* z 2) 9.436 in? 3) 9.876 in? 4) 0.877 in? QUESTION: 31 A vessel is to be altered to add a new nozzle to a cylindrical shell. The Engineer has provided the following information: P= 605 psig design pressure 488 in .0 in. vessel thickness R = 36 in. inside vessel radius COPYRIGHT 2008 @ - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 8 CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 7 REVIEW COPYRIGHT © 2008 - J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION = 1 for vessel and nozzle ¢ = Qin. corrosion allowance 4.5 in. nozzle thickness fy = 0.248 42 in, nozzle inside diameter S = 18,000 psi nozzle & shell 0 in, Internal nozzle projection Outward nozzle weld leg = 4 in. What is the excess material available for reinforcement? 1. 10.656 in? 2. 2.765 in? 3. 23.000 in* 4. 7.322 in? QUESTION: 32 A welding procedure requires impact testing for a thickness range of 3/16" - 2", The specimen is 1” having 2.45 ksi yield strength. Whal is the minimum acceptable impact test values for the three specimens? 18-19-12 47-12-25 17-16-17 48-17-12 SeNs QUESTION: 33 A welding procedure requires impact testing for a thickness range of 3/16" - 6". The specimen is 4-1/2" having @ 65 ksi yield strength. What is the minimum acceptable impact test values for the three specimens? 5 38-23 -44 46 -26 -37 49 -25 -52 38 -24 -48 AoNs QUESTION: 34 A vertical pressure vessel is to be hydrostatically tested for an MAWP of 125 psi. Two pressure gages will be used to monitor pressure. One is placed at the top of the vessel at the 175 ft. The other is placed at the 28 f. level, Stress ratio is 1.0 for the materials. As the Inspector you are to read the test pressure gauge at the 25 ftlevel. What pressure reading would you expect to observe? 4) 64.95 psi 2) 162.5 psi 3) 228 psi 4) 300 psi QUESTION: 35 You are to rate a vertical vessel. The top of the vessel is at an elevation of 75'. An engineer has provided the following pressure ratings along with the elevation of each component. The elevations are given for the botiom of each component. The vessel is operated full of water, Psi Elevation (ft) Top Head 351.2 725 Top Shell 352.6 65.0 Manway 360.0 40.0 Reducer Section 3725 25.0 Bottom Head 425.0 6.0 What is the greatest possible MAWP for the vessel? 1) 395 psi 2) 349 psi -—«-3) 345 psi_ 4) 445 psi COPYRIGHT 2008 @ - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 9 CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION QUESTION: 36 A vertical pressure vessel is built for an MAWP of 30 psi and is 48 inches in inside diameter and operctes full of water. The top of the vessel is at the 148 foot level. The stress value for the head S = 15000 psi. The bottom head is seamless ellipsoidal type and is eight feet off the ground level. UW-11(a)(5)(b) has been applied. (2) Whatis the minimum thickness of the bottom head considering static head? (0) What is the minimum thickness of the bottom head not considering static head? QUESTION: 37 A hydrostatic test is to be performed on a pressure vessel as required by Section Vill, Div. 1 Code where the MAWP is 725 psig at 700 F. The vessel is a single chamber vessel constructed of SA-516 Gr. 70 or equal materials, Sj= 18,100 psi, $= 20,000 psi, What is the required test pressure? 1) 1042 psi 2) 1000 psi 3) 906 psi 4) 1176 psi QUESTION: 38 What is the required hydrostatic test pressure for a vessel to be stamped 300 psi MAWP at 350 F, the vessel is constructed of SA-240 Type 316 material? S, = 19,650 psi, S; = 20,000 psi. 1) 397 psi 2) 850 psi 3) 234 psi 4) 534 psi QUESTION: 39 Calculate the pneumatic test pressure for a vessel of SA-515 Gr 60, S, & Sy = 17,100 psi, with a temperature of 450 F and an MAWP of 800 psig. The MOMT is 100 F. 1) 800 psi 2) 880 psi 3) 750 psi 4) 1000 psi QUESTION: 40 A pneumatic test is to be performed on a pressure vessel as required by Section Vill, Div. 1 Code where the MAWP is 600 psig at 400 F. The vessel is a single chamber vessel constructed of SA-516 Gr. 60 material and is neither enameled or lined. The test temperature is 50 degrees minimum. S = 17,100 psi, = 17,100 psi. What is the required test pressure? 1) 725 psi 2) 900 psi 3) 660 psi 4) 1050 psi QUESTION: 41 A pneumatic test is to be performed on a pressure vessel which has a thickness of 1.5 in. using the same methodology as required by Section Vill, Div. 1 Code where the MAWP is 635 psig at 317 F. The vessel COPYRIGHT 2008 @ - J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 10 CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV, 1 REVIEW COPYRIGHT © 2008 - J. W, STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION is constructed of SA-516 Gr 65 material and is neither enameled or lined. The minimum design metal temperature is 50 F as established by the owner's specifications. S, = 18,600 psi and S, = 18,600 psi a) What is the required test pressure? 1) 699 psi 2) 800 psi 3) 995 psi 4) 1200 psi b) What is the minimum test temperature per ASME Code requirements? 1) 80 degrees 2) 60 degrees 3) 70 degrees 4) 120 degrees QUESTION: 42 A nozzle is to be installed similar to Figure UW-16.1()) in @ pressure vessel using two equal leg fillet welds. The nozzle thickness is 7/16" and the vessel thickness is 3/4". What is the minimum weld leg required for each fillet weld? Round up to the nearest 1/16" 1) -3/Bin, 2) 7/16 in 3) 12in 4 4) §/16in. QUESTION: 43 Awelded nozzle is installed into a vessel shell using two fillet welds as shown in Figure UW-16.1(). The nozzle thickness tn = 0.76 in., the shell thickness t = 1.5 in., t)= 0.5 in,, and t = 0.375 inch. What is the value for 1-1/4t min? 1) 0.9875 in 2) 4.25'n. 3) 0.75 iin 4) 28in QUESTION: 44 On an existing vessel, @ saddle type studding outlet is to be installed as shown in Figure UG-40(a-1) using an external fillet of 0.500 inch leg and an internal fillet of 0.378 inch leg. Both welds have equal leg dimensions. The vessel tis 0.376 inch thick, the nozzle thickness t, is 1.26 inch, the nozzle diameter d is 4 inches and the outside diameter of the nozzle is 8 inches. What is the required dimension for the inside weld? 1) 0.280 in. 2) 0.1875 in 3) 0.2628 in. 4) 0.9785 in QUESTION: 45 welded nozzle is installed into a vessel shell using one %" leg fillet and a 3/8" partial penetration groove weld as shown in Figure UW-16.1(). The nozzle thickness is 4" and the shell thickness is 1.25". What is the sum of actual t, +f welds? 1) 0.7285 in. 2) 0.8854 in. ie I ai cae a ace enti eat a alana CODEWEST API-510 PREP COURSE - ASME SECTION VII, DIV. 1 REVIEW COPYRIGHT @ 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMIS 310 3) 0.138in, 4) 0.626 in QUESTION: 46 Alap patch of SA-515 Gr. 70, 1-1/8" thick is to be used to repair a pressure vessel. The material has not been normalized. The coincident Ratio is 0.5. The nameplate Indicates an MOMT of -10°F and HT is stamped under the Code symbol stamp, What is the final calculated MOMT after all reductions have bee taken? 1) 45°F 2) - 20°F 3) 30°F 4) -11°F QUESTION: 47 A pressure vessel shell with the following characteristics is to have a plate replaced by butt welding using SA-515-70 material. Minimum thickness =1.125" Inside radius =30" E=1.00 MAWP =641 psig @ 300 F PWHT =Applied te original vessel but not mandatory MDMT =-20 F. Coincident ratio =1.00 $ =20,000 psi After all exemptions are taken what is the MDMT of the plate? 1) -45 degrees 2) 45 degrees 3) 75 degrees 4) 30.degrees QUESTION: 48 An unfired pressure vessel cylinder has a 1.1875 inch minimum thickness, 30 inch inside radius, and 100 percent design efficiency. The vessel stamping states the maximum allowable working pressure (MAWP) 28 675 psig at 300 degrees F, the minimum design metal temperature (MDMT) is 60 degrees F, and that postweld heat treatment has been performed but was not mandatory. The coincident ratio is equal to one (4.0) and § = 17,500 psi, The butt welded replacement shell plate is SA-515 Gr 70 material What reduction in the basic MDMT can-be taken? 1) none 2) 60 degrees 3) 30 degrees 4) 47 degrees QUESTION; 49 Plant records indicate @ corrosion rate of 0,031 inches per year of service on the inside surface of the vessel. Duting the inspection of this horizontal pressure vessel a minimum thickness was measured to be 1.368 inches. Checking the ASME Data Report for the vessel it was found that the shell plate was 1-1/2 inch purchased thickness, 50 inch outside diameter, of SA-516 Gr. 70 materials, $ = 20,000 psi, the shell was rolled and welded using a type 1 longitudinal seam with full radiographic examination. The MAWP is 750 psig at 200 F. All openings in the vessel are fully reinforced, welded connections. With a constant corrosion rate, what is the remaining life of the vessel? COPYRIGHT 2008 © - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 12 CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 1) 23 years 2) 14.35 years 3) BS years 4) 12 years QUESTION: 50 Aseamless hemispherical head is to be replaced on a cylindrical shell, The MAWP of the vessel is 450 psi, SA-516 Gr. 70 material is to be used with a stress value of 20,000 psi and the inside spherical radius ig 96 in. A 0.128 corrosion allowance is provided. A Type 2 joint is to be used and spot radiography applies. What is the required thickness of this head? 4) 0.999 in 2) 0.875 in 3) 2.425, 4) 1.385in QUESTION 51 Four scattered pits are found on the shell of a vessel. All the pits are contained within an 8 inch diameter circle. Pit number 4 is 0.75 inch diameter and 0.25 inch deep. Pit number 2 is 0.49 inch diameter and 0.61 Inch deep. Pit number 3 is 0.60 inch diameter and 0.51 inch deep. Pit number 4 is 1.50 inches diameter and 0.16 inch deep. The required thickness is 0.781 inch (1/2 required thickness is 0.3905 inch) and the actual thickness is 1,00 inch. The following pits are in straight lines within the 8 inch circle, Nos. 1 & 2,2 & 3, 2&4, and 3&4. a} Whatis the total area of the pis in the 8 inch circle? 1) 2.678 sq. in. 2) 3.335 sq. in. 3) 1.002 sq. in. 4) 6.00 sq.in. b) What pit(s) are unacceptable due to remaining thickness? 1) Nos. 1&3. 2) No.2. 3) No.4. 4) Nos.1&2. 9) What pit(s) are unacceptable because of straight line out of tolerance? 1) Nos. 1&2. 2) Nos. 283. 3) Nos. 3&4. COPYRIGHT 2008 © - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION 13 CODEWEST API-510 PREP COURSE - ASME SECTION VIII, DIV. 1 REVIEW COPYRIGHT © 2008 - J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 4) Nos. 2&4. 52. The bottom cap plate of a 50 foot inside diameter sphere is to be replaced. The MAWP is 150 psi at 100°F. A 1/8 in, corrosion allowance applies and the sphere operates full of water. The E = 1.0 and the § = 25,000 psi. What is the required thickness of the replacement plate including corrosion allowance? 4) 1.156in. 2) 2.345 in. 3) 0.997 in. 4) 3.006 in COPYRIGHT 2008 @ - J. W, STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 14 CODEWEST API-510 PREP COURSE - ASME SECTION VIII, DIV. 1 REVIEW COPYRIGHT 6 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 4) Nos. 2&4. 52. The bottom cap plate of a 50 foot inside diameter sphere is to be replaced. The MAWP is 150 psi at 100°F. A 1/8 in. corrosion allowance applies and the sphere operates full of water. The and the S = 25,000 psi. What is the required thickness of the replacement plate including corrosion allowance? 006 in, fence wore 8 s COPYRIGHT 2008 @ - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 44 CODEWEST API-510 PREP COURSE - ASME SECTION VIil, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION ASME MATH QUESTION SOLUTIONS SOLUTION: 4 Material SA-516-70 = 20,000 psi Original thickness = 1.250" Corraded thickness = _0.906" Amount of corrosion = 0.344" P = 600 psig 24.344 + 0.620.906 P= 728.07 psi SOLUTION: 2 GIVEN: $= 20,000 0.85 1.25" R=24 FORMULA; — UG-27(c)(1) pe Sit R+0.6t _ 200000.85x1.25 24-+0.6x1.25 P = 858.58 psi COPYRIGHT 2008 © - J. W, STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 15 CODEWEST API-510 PREP COURSE - ASME SECTION VIil, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION SOLUTION: 3 GIVEN: 1356 Static Head = 5' x 433 = 2.165 psi 1.0 CA, = 0.425" R= 24" $= 18,800 2.5 FORMULA: — UG-27(0)(1) PR SE-0.6P 1357.165224. 18800x1 0 — 0.611357.165 t= 1,620" required thickness SOLUTION: 4 GIVEN: Measured minimum thickness = 2.500" Original thickness = 2.75" S = 20,000 psi E=1.00 Radius for calculation = 57.06 / 2 = 28.53 inches P = 875 psi Corrosion ratefyear = 0.030" FORMULA: UG-27(c)(1) & API 510, 6.3 te PR SE—0.6P 875x28.55 20001 4.281" minimum required thickness Factual Remaining Life = ——“—""" _ corrosion — rate RL = 40.6 years therefore the next interval is 10 years per AP! 610, 6.4 COPYRIGHT 2008 @ - J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 16 CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION SOLUTION: 5 GIVEN: Double "V" welded longitudinal seam. Single "V" welded circumferential seam with backing strip left in place. \Vassel stamped RT 2. y Type 1 per Table UW-12 2) RT Extent is spot per UW-11(a)(5}(b) & UG-118(e)(2) SOLUTION: 6 GIVEN: P= 625 $= 17500 CA. = 0.250" Inside radius excluding corrosion allowance = 64.875 + .500/ 2 = 32.6875" E=1.00 Amount of corrosion that had taken place = 1,250 ~ 1.136 = 0.114 = 0.250 t= 4.136" Corrosion rate = 0.030 in./year FORMULA: — UG-27(c)(1) 17500.x1.0 — 0.6x525 = 0,999" Fetuad — freguired Remaining Life =| ———"""*__ corrosion — rate 1,136 -0.999 Remaining Life = — 0.030 Remaining Life = 4.87 years therefore next internal inspection is due in 2.3 years COPYRIGHT 2008 © - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 7 CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 1 REVIEW COPYRIGHT @ 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION SOLUTION: 7 Static Head = 6.5' x 433 = 2.815 psi R=30" P = 600 psi FORMULA: — UG-27(0)(1) PR SE-0.6P re 602.8145x30 19400x0.85 — 0.6%602.8145 t= 4.121" SOLUTION: 8 GIVEN: $= 18000 1.433 - 1.360 433" 36" 0.073 =1.0 Present inside R = 26.625" MAWP = 685 psi Static head = 5 psi Vessel age = 4 years FORMULA: UG-27(¢)(1) Corrected radius for calculation = 26.625 — 0.073 = 26.552 oe 2 0.6P _ 60x26. 15000x1.0 -0.6x690 t= 1.256" tocuat factual — frequired LTCR Remalingtier= ee ‘years 433-13 iroRim: W388 Remaining Life = LICR = 0.01825 in.Jyear Remaining Life = 5.698 years 0.104" of metal available for corrosion allowance COPYRIGHT 2009 @ - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 18 CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 1 REVIEW COPYRIGHT 6 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION SOLUTION: S GIVEN: P = 500 psi Static head = 6 psi S = 15000 psi R = 24 inches B= 0.85 terevious, = 1.087 inches — tasuai = 1.063 inches Last inspection 8 years ago FORMULA; UG-27(c)(1) 1.188 24,000 1.083 425 PR SE-0.6P = = 506x23.8 15000x0.85 — 0.6x506 = 0.970 in. a Material available for corrosion Remaining corrosion allowance = taciei~ tegtuind = 1.063 - 0.970 = 0.098 inches b. Remaining life API 510, 6.3 eToR = frit taal years 1.087 — 1.063 STCR = ~~ S STCR = 0.003 in/year oth Remaining Life or 1.063 - 0.970 Remaining Life = 0.0 Remaining Life = 31.0 years COPYRIGHT 2008 ® - J. W. STOKES AND GODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 19 CODEWEST API-510 PREP COURSE - ASME SECTION VIII, DIV. 1 REVIEW COPYRIGHT © 2008 - J, W, STOKES AND CODEWEST - ALL. RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION SOLUTION: 10 60% from UW-12(c) & Table UW-12 SOLUTION: 11 GIVEN: 0.120" FORMULA: — UG-28(¢)(1) A= 0.001 B= 9800 ° 4B * * 3(Dvt) _ _4x9800 3(4/0.120) Pa = 392.039 psi SOLUTION: 12 GIVEN FORMULA: UG-28(c}(1} Pe COPYRIGHT 2008 © - J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 20 A=0.0002 B=2875 4B P= = 3(Di/t) 4x2875 3{40/0.25) P, = 23.958 psi SOLUTION: 14 Static Head = 45' x .433 = 19.485 psi FORMULA: UG-32(d) because head is a 2:1 ratio since the inside depth of the head minus the skirt one-fourth of the inside diameter of the head, t=__PD 2SE - 0.2P t= 819.485 x 60 2x 17,100 -.2x 619.485 t= 1.4da" 7 44 0.326 in. may be considered as material available for corrosion allowance. N RS SOLUTION: 15 GIVEN: ID corroded = 60.25" Original ID = 60" t= 1,25" Original t = 1.375" CA = 0.250" MAWP = 550 psi C.R./year = 0.02" S = 17500 COPYRIGHT 2008 © - J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION a CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION FORMULA: — UG-32(d) 2SEt D+0.2t 2x17500x0.85x1.125 60.50 +0.2x1.125 P = 551 psi 2p 2SE—0.2P 550x60.50 2x17500x0.85 - 0.2xS50 t= 1.123" ‘toetual trequieed Remaining Life = corrosion rate 123 1.250-1 0.020 Remaining Life = Remaining Life = 6.35 years SOLUTION: 16 GIVEN: 2:1 Elliptical head Netel backing plate used on head to shell joint Only one welder used. a) Category B per UW-3(a)(2) & Figure UW-3. Type of joint is 2 per Table UW-12 b) Full radiography is required per Table UCS-57. The efficiency is 7.0 since UW-12(d) applies end one radiogranh is used to satify the spot requirement of UW-11{a)(5)(b). SOLUTION: 17 GIVEN $= 17800 OD at skirt MAWP of head = ? Static head = 5'6" COPYRIGHT 2008 @- J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 22 Ps P = 579 psi SOLUTION: 19 GIVEN: 875" S= 17,500 8" P= 350 E=1.0 FORMULA: — UG-32(e) SEL 0.885L+0.1t 0,885x48 + 0.1x0.875 P = 360 psi SOLUTION: 20 SOLUTION: 21 GIVEN: Hydrostatic head = 10 psi cC=017 FORMULA: — UG-84(c}(2) t=dV CPISE t= 36 4717 x 8607 (20,000 x 1.00) t= 2.483 in, SOLUTION: 22 FORMULA: UG-34(¢}(2) CPISE t= 418 ¥ .33 x 250/ (13,000 x 1.0) 433" t= CODEWEST API-510 PREP COURSE - ASME SECTION Viil, DIV. 1 REVIEW COPYR'GHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT) SOLUTION: 24 GIVEN: E=10 Hydrostatic head = 10 psi == 1.00 c=0.17 FORMULA: — UG-34(¢){2) dV CP/SE pt t=40 V¥ 0.17 x 560/ (19,600 x 1.00) SOLUTION: 25 GIVEN d=28" E= MAWP = 500 psi 3,000 17 per Figure UG-34(b-1) & UG-34(d) Sketch (b-1) c FORMULA: — UG-34(c)(2) and Figure UG-34(b-1) ted¥ t= 28 VO.47 x 500/ (13,000 x 1) 1=2.3" SOLUTION: 26 GIVEN P = 650 pst including static head m= 0.9474 2 in. tecuat = 1.312 in $= 17500 E=10 Corrosion rate - 0.012 inlyr. UG-34 C = .33m per Figure UG-34(2) C= 33x.9471 = 313 t= d ¥ CPISE = 12 V 313 x 850/ (17500 x 1.0) t Remaining Life = tue toiimum corrosion rate 4.292 in. RL= 1.312 - 1.292/0,012 RL= 1.7 years SOLUTION: 27 GIVEN: = 0.221 inch ca =0,250 FORMULA: UG-37 Asdt A= 4.500 x 0.224 = 0.994 in? SOLUTION : 28 GIVEN: ty = 0.560 inch tn = 0.080 i ca nozzle = 0.125 inch FORMULA’ UG - 37 t-ca = 0.750 - 0.250 = 0.500 inch th 68 = 0.600 ~ 0.125 = 0.875 inet Ag = Slty~ tia} t= 5 (0.375 - 0,080) ( = B(ty- thn) ty = 5 (0.375 - 0.080) ‘Smaller value of Ag is 0.553 ir CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 1 REVIEW COPYRIGHT © 2008 - J, W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION SOLUTION: 29 GIVEN: Two 4 inch inside diameter openings t, = 3.00 inch t, = 1,00 inch FORMULA: Figure UG-37.1 Limits of reinforcement parallel to surface Use larger value of: d=4 or Ry, tt tt=2+ 1+3=6 inches Larger value is 6 inches therefore the distance between centers is 2 x 6 or 12 in. SOLUTION: 30 GIVEN. ty =.1.500 inches ta = 0.282 inch 1.780 inches ca shell and nozzle = 0 FORMULA: UG-37 Ag = 5 tytn) t= 5 (1.750 - 0.282) 1,750 = 12.845 in.® Ag = 5 lly ~ tin) ty = 5 (1.750 - 0.282) 1.500 = 11,010 in* The smaller value of Ay is 11.010 in* SOLUTION: 34 GIVEN: P = 605 psi 5 & S, = 15,000 psi Ry = 36" d= 12" FORMULA: UG-37 Az d= 12x 1.488 = 17.856 in® Ay = d(t—t) = 12(.0- 1.488) = 18.144 in? Ay = lt ty) (tt) = 203.0 + 1.8) (8.0 — 1.488) = 13,608 in* Ay = 5 tytn) t# 5 (1.500 - 0.248) 3.0 = 18,780 In# COPYRIGHT 2008 © - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - 00 NOT COPY WITHOUT PERMISSION 27 CODEWEST API-510 PREP COURSE - ASME SECTION Vill, DIV. 1 REVIEW COPYRIGHT @ 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - D0 NOT COPY WITHOUT PERMISSION Ag = 5 (t= ten) by = § (1.800 - 0.248) 1.500 = 9.390 in? Ay + Ag+ Aa) = 18,144 + 9.390 + 1.000 = 28.534 in Then 28.534 — 17.886 = 10.678 in.” of excess material available for reinforcement. SOLUTION: 32 GIVEN: Thickest material of the range of base material qualified by the procedure is 2” Minimum specified yield strength = 45 ksi Per UG-84(h)(2)(c) and Figure UG-84.1 the required average value for the three test specimens Is 17ft41b One specimen may have a minimum value of 2/3 of 17or 11.3 feb. ‘The values which meet the requirements are 17-12-25 because the average of the three values is 2 than 17 feb, two of the three values are > 17 and the third specimen is not below 11.3. SOLUTION: 33 GIVEN: “Thickest material of the range of base material qualified by the procedure is 8”, Minimum specified yield strength = 65 ksi Per UG-84(h)(2)(0) and Figure UG-84.1 the required average value for the three test specimens is 37 ft-lb One specimen may have @ minmium value of 2/3 of 37or 24.7 ftb. The values which meet the requirements are 49 - 25 - 52 because the average of the three values is 2 37 two of the three values are = 37 and the third specimen is not below 24.7. SOLUTION: 34 GIVEN: MAWP = 125 psi Vessel height = 175! Pressure gage location = 26' level FORMULA: — UG-98 Pr= 1.3.x MAWP x SSa Py= 1.3.x 125 x 1.00 P,= 162.5 psi There is 150 feet from top of vessel to pressure gage 150 x .433 = 64.95 psi of static head Test gage reading at 25' level = 162.5 + 64.95 = 227.45 psi or 228 psi COPYRIGHT 2008 © - J, W, STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 28 CODEWEST API-510 PREP COURSE - ASME SECTION VIll, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION SOLUTION: 35 GIVEN: Top of vessel elevation is 75° Top head seam elevation is 72.5! Bottom of top shell course elevation is 65.0 Bottom of manway elevation is 40.0° Bottom of reducer section elevation is 25.0° Bottom of bottom head elevation is 6.0" Difference in elevation between top of top head and bottom of bottom head is 69 ft. The static head for gach elevation is the difference between the top of top head and elevation under consideration. Top Head 0.433 351.2 25 44 7083 MAWP = 350.1 Top Shell 0.483 40 4330 MAWP = Manwey 0.433, 360.0 35 15.16 75.16 MAWP = 344,84 Reducer Section 0.433 372.8 50 24.65 21.65 MAWP = 350.6 Bottom Head 0.433 425.0 69 29.9 29.88 MAWP = 395.1 Maximum allowable MAWP permitted = 344.8 psi SOLUTION: 36 GIVEN: Bottom of bottom head to top of top head = 140 feet Inside diameter = 48 inches S = 15000 psi MAWP = 30 psi E=10 fa) PD 2SE -0.2P te 90,62x48 2x15000x1.0 - 0.2x90.62 0.146 inches considering static COPYRIGHT 2008 © « J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 29 CODEWEST API-510 PREP COURSE - ASME SECTION VIII, DIV. 1 REVIEW COPYRIGHT © 2008 - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 30x48 2x15000x1.0- 0.2x30 t= 0.048 inches not considering static head SOLUTION: 37 GIVEN: P= 725 Design temperature = 700F Material S_ = 18,100 psi at design temperature Material S, = 20,000 psi at test temperature FORMULA: — UG-99 P, = 1.3.x MAWP x S/Sq P, = 1.3.x 725 x 20.0/18.1 1042 psi SOLUTION: 38 GIVEN: P= 300 Design temperature = 350 F Material Sj = 19,880 psi at design temperature Material S, = 20,000 psi at test temperature FORMULA: UG-99 Pys 13x MAWP x Sy/Sq P.= 1.3 x 300 x 20/19.65 P, = 397 psi SOLUTION: 39 GIVEN: P = 800 psi Design Temperature = 450 F MDMT = 100 F Material S, = 17,100 psi at design temperature Material S, = 17,100 psi at test temperature FORMULA: — UG-100 Pos 1.1.x MAWP x SYS; Poe 14x 800% 47.417.4 P, = 880 psi COPYRIGHT 2008 @ - J. W. STOKES AND CODEWEST - ALL RIGHTS RESERVED - DO NOT COPY WITHOUT PERMISSION 30 SOLUTION: 40 GIVEN P = 600 Design temperature = 400 F Material Sy = 17,100 psi at design temperature Material S; = 17,100 psi at test temperature Test temperature is 50 F. minimum FORMULA: —UG-100 P.= 1.1.x MAWP x SySq P.= 1.1.x 600 x 17.4/17.1 P, = 660 psi SOLUTION: 41 GIVEN P = 635 psi Design Temperature = 317 F. MDMT = 50 F. Material Sy = 18,600 psi at design temperature Material S, = 18,600 psi at test temperature FORMULA: UG-100 1x MAWP x S/Sq 1x 635 x 18.6/18.6 Pr P, = 699 psi The test temperature is 50 + 30 = 8 SOLUTION: 42 GIVE! t= 0.75" t, = 0.4375" Figure UW-16.1(i)

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