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INSPECTION & TESTING REPORT OF CRANE ASSEMBLY

Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

ITEM
DESCRIPTION

DECK CRANE FOR


: MHN PROCESS
PLATFORM

TAG NO

BOOM LENGTH

: 50 M

LOCATION
NORTH FIELD

DYNAMIC LIFT
RADIUS
STATIC LIFT
RADIUS

:
:

25T AT 12M

: M4640

: MUMBAI HIGH

CRANE PART NO : RE-25-12-50

25T AT 50M

CRANE SERIAL NO :

247

MANUFACTURER :

M/S. RAINA ENGINEERS


AT & POST : PATANSAI NAGOTHANE
TAL: ROHA, DIST : RAIGAD
MAHARASHTRA, INDIA.
SR.N
O

REFERENCE DOCUMENTS :-

1.
2.
3.

DATE OF INSPECTION: 15/06/2011

QAP NO

RE-60148-QA-34, Rev. 03

G.A. DRG.NO

RE-60182-DE-005,Rev. 06

API SPEC.

API 2C, 6th. Edition

1.SPEED TESTS:
1.1 MAIN HOIST:
Sr
.

MOTIO
N

1.

MAIN
HOIST

LOA
D
(Ton
s)

Distanc
e Load
Moved
(Meter)

Time
record
ed

Avera
ge
time

Speed
(M/Min)

Req
.

Act.

28

27.27

Remarks

4.5
25

2 Meter

4.4
4.4

4.43

Accepted

INSPECTION & TESTING REPORT OF CRANE ASSEMBLY


Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

1.2 AUX. HOIST:


Sr
.

MOTIO
N

LOAD
(Tons)

Distance
Load
Moved
(M)

1.

AUX
HOIST

2M

Time
recorde
d

Avera
ge
time

1.40
1.53
1.60

Speed
(M/Min)

Remarks

Req
Act.
.

1.51

76

79.47

Accepted

1.3 SLEWING SPEED TEST:


RPM

SLEW
MOTION

TIME
(Sec)

Revolutio
n

Req.

Act.

1.

SLEW LEFT

38

1.5

1.57

Accepted

2.

SLEW RIGHT

38

1.5

1.57

Accepted

Sr.

Remarks

2. LOAD TESTS:
2.1 MAIN HOIST:
CRANE RADIUS
(MTRS)

STATIC RATED
LOAD (TONS)

ACTUAL LIFTED
LOAD (TONS)

REMARK

8.3
14
18
22
26
30
33
38
42
46
50

25
25
23
21
19
17
15
12.5
10.5
10
9.5

25
25
23
21
19
17
15
12.5
10.5
10
9.5

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

2.2 AUXILLIARY HOIST:

INSPECTION & TESTING REPORT OF CRANE ASSEMBLY


Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

CRANE RADIUS
(MTRS)

RATED LOAD
(TONS)

ACTUAL LIFTED
LOAD (TONS)

REMARK

Minimum to
Maximum

OK

2.3 OVER LOAD TEST:


Overload test with load 1.33 times of SWL i.e. 33.25 MT at 12 meter radius
performed and found satisfactory.

3. FUNCTIONAL TESTS OF ELECTRICAL ACCESSORIES:


LIGHTS

Location

Remark

Flood light

Boom

Air craft Light

Boom tip

O.K.
O.K.

Air craft Light

Top of yoke

O.K.

Bulk head lights

Cabin

O.K.

Bulk Head lights

Walkway

O.K.

Bulk head lights

Engine room

O.K.

4. POWER PACK PARAMETRS:


S.
N.

PARAMETER CHECK

OBSERVATION
Flow (LPM)

1
2
3
4
5
6
7
8
9

Main Pump
Main motor
Aux. pump
Aux. Motor
Slew Pump
Slew Motor
Luff Pump
Luff Motor
Taco hour meter
Running RPM

Pressure(BAR
)

REMARKS

INSPECTION & TESTING REPORT OF CRANE ASSEMBLY


Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

5.ACCESSORIES CHECK
S.
N
1
2
3
4
5
6
7
8

TAG Description

REMARK

Jib angle indicator functional check for


angle indication from minimum to
maximum angle
Boom Back stopper

VERIFIED & OK
VERIFIED & OK

Slew Lock

VERIFIED & OK

Luff pawl cylinder

VERIFIED & OK

EPU

VERIFIED & OK

Speed variation

VERIFIED & OK

Start & Stop

VERIFIED & OK

Wiper assembly

VERIFIED & OK

6. Manual and Controlled lowering of the load by stopping the prime mover is
checked for main and auxiliary hoist and found satisfactory.

7. Anti two blocks test for main & auxiliary hooks carried out and found
satisfactory.

8. Control Panel functional test indication alarms 7 shutdown checked &


found satisfactory.

9. Functional test of Pneumatic & Hydraulic starter carried out and found
satisfactory.

10. PAINTING:
10.1 FINAL DFT:
Sr.
No.
1
2
3
4
5

CRANE
COMPONENTS
Crane Base
Yoke
Boom( Base section)
Boom ( Insert section)
Boom ( Top section)

DFT
365
365
365
365
365

TO
TO
TO
TO
TO

450
450
450
450
450

REMARK
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable

INSPECTION & TESTING REPORT OF CRANE ASSEMBLY


Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL
6
27
8
9
10

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

Canopy
Boom Cat ladder
Bottom catwalk
Hammer head catwalk
Yoke catwalk

365
365
365
365
365

TO
TO
TO
TO
TO

450
450
450
450
450

Acceptable
Acceptable
Acceptable
Acceptable
Acceptable

10.2 HOLIDAY TEST:


Sr.
No.
1
2
3
4
5
6
7
8
9
10

CRANE
COMPONENTS
Crane Base
Yoke
Boom( Base section)
Boom ( Insert section)
Boom ( Top section)
Canopy
Boom Cat ladder
Bottom catwalk
Hammer head catwalk
Yoke catwalk

REMARK
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory

10.3DIMENSIONAL CHECK:
S.N.
1
2
3

PARAMETERS
Base lug centre to Top
Sheave Pin Center
Total Boom length
Tail Radius

READINGS

REMARK

12508,12506

Accepted

50006,50004
4608,4607

Accepted
Accepted

7. NOISE LEVEL:
S.N.
1
2
3

Parameters
At 1 meter away
from engine
Inside cabin
At 1 meter away
from Crane on the
ground

READINGS( minimum 4)

REMARK

77 dB,75 dB, 76 dB, 78 dB

Accepted

76 dB,74 dB,75 dB,74 dB

Accepted

71 dB,74 dB,73 dB, 72 dB

Accepted

INSPECTION & TESTING REPORT OF CRANE ASSEMBLY


Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

Based on above observation, the crane meets the requirements of PO and API 2C and released for
dispatch.

INSPECTED BY:
VERIFIED BY: