Trident Group.

Trident Geographies
Punjab, India Dhaula Campus
600 Acres
Home Textiles, Energy and Paper Units
Takshashila (Center of Excellence)
Punjab, India Sanghera Campus
350 Acres
Yarn Units, Ananda (Leadership Workshop
Center)
Madhya Pradesh, India Budhni Campus
800 Acres
Yarn and Proposed Home Textiles Units

Corporate Office Ludhiana, Punjab (India)

Sales Offices in NY (US), Delhi and Mumbai
(India)

Diversification through Integration

Power & Steam
Power

Power

TRIDENT YARN

ENERGY

3.94 Lakhs Spindles/

275 MTs per day

50 MW per day

Steam &
Sulphuric Acid

TRIDENT PAPER
475 MTs per day

Power & Steam

Yarn
Power
Sulphuric Acid

Terry Fabric

BATHROBES

Sulphuric
Acid

TOWEL

TRIDENT CHEM
275 MTs per day

ENERGY CONSUMPTION DETAILS

S.NO.
1
2
3
4
5

ENERGY
ELECTRICITY
STEAM
GROUND WATER
RECYCLED WATER
CO2 EMISSION

CONSUMPTION
AMOUNT
125,297,782
6500
3650000
1095000
199429

UNIT OF
MEASUREMENT
KWH
MT/DAY
M3/YEAR
M3/YEAR
TON CO2 EQ

Projects for FY 2013-2014

S.No.
1
2
3
4
5
6
7

8
9
10

Project Name
Reduction in specific power consumption in pulp area
Reduction in specific steam consumption in pulp area
To improve the condensate return from towel and paper
Reduction in specific power consumption in Paper machine
Reduction in specific steam consumption in Paper machine
Reduction in specific power consumption in towel manufactring
Reduction in specific Steam consumption in towel manufactring
To increase the usage of Hot water consumtion( from 850 Kl/day
to 1000 Kl/day) and reduction in soft water consumption(102lt/kg
to 95 lt/kg) in Dye House by 31st July,2013
To reduce the power consumption in WFL from 293 Kw-h/MT to
264 Kw-h/MT by Septermber-13
To reduce the soft water consumption(From 102lt/kg to 95 lt/kg)
in Dye House by 31st July,2013

UOM
KWH/MT
MT/MT
%
KWH/MT
MT/MT
KWH/MT
MT/MT

Baseline
317
2.68
66
344
2.11
2.69
7.08

Target
264
2.41
74
335
2.07
2.41
6.2

KL/day

850

1000

KWH/MT

293

264

LTR/kg

102

95

Initiatives Linked to energy conservation projects

ENERGY CONSERVATION PLANNER 2013-2014
S no
1

Project Title
Reduction in Power consumption of Pm-1 drives by changing
the present open gear system with Silent drive system
Steam savings from Blow heat Recovery System, converting
vent system from batch digesters to heat water.

Implementation Area

Approx.Investment
( in Lacs)

Estimated Savings*
UOM
Saving Value

PM I

225

KW / year

336384

PULP

320

MT / year

100

PM I

100

MT / year

8760

PM I

125

MT / year

9000

PM-2

395

KW / year
MT / year

566940
2244

2
3
4
5

Reduction in steam Consumption by commissioning of closed

hood with heat recovery system
Reduction in steam Consumption by modification of PM-1
steam & condensate system
Rope less tail treading system to reduce tail treading time

Replacement of poor MC pumps (3) with efficient MC pumps

WFL

180

KW / year

378432

Blow Heat Recovery project

WFL

334

MT / year

23800

MC PUMPS 9nos (VFD to be provide )

SFL

40

KW / year

578160

9
10

Installation of the additional finisher effect in Evap-2 for

increasing the production

11

Modification & up gradation of the RB-2

Improving the firing liquor concentration ( mix feed from evap1&2) , furnace stability & improving the asset condition ( Like
ESP internal & casing, Air & FG ducting, SBs)

12

Installation of VFD on FD Fan of Boiler 2/3

MT / year

3432

Rec-2
Rec-2

500
100

KW / year

262500

MT / year

1890

Rec-1

70

MT / year

23800

Energy 2/3

40

KW/year

326400

Initiatives Linked to energy conservation projects

Energy Conservation planner (2013-2014)
S no
1
2

Project Title
Replacement of Electrical heater by
Steam Radiator
Installation of main header of size 6" in
place of 4" to improve the water flow in
process house with lower pump running

Investment
(Tentative in Lacs)

Estimated Savings*
UOM
Saving Value

KW / year

350000

KW / year

72000

Installation of new ss line of 10" for

Effluent transfer from shortest route to
reduce power consumption

14

KW / year

70000

Replacement/Modification of Sot water

line for Dye house for reduction in
energy of Pumping at pump house.

1.5

KW / year

73000

Installation of VFD 2 nos. for Blowers on

Stenter machine no 2.

1.5

KW / year

87600

Atomization of soft water transfer system

KW / year

36500

1.53

KW / year

18250

30

49.5145

707350

Introduction of LED technology for

lighting

Total

Summary of initiatives

No. of initiatives 60

Total investment involved- 3.53 crores

Estimated savings- 7.32 crores

Payback Period- 6months

Management's perspective

ENERGY MANAGEMENT POLICY

Improvement
In

Grey Folding Process

by

Value Stream Mapping

through

Low Cost Automation

under

TPM pillar KK Kobetsu Kaizen

11