Professional Documents
Culture Documents
Warnings/Cautions
Removing/Installing the CSU and Rectifiers
Step 1 Installing the Cabinet
Step 2 Connecting Grounding Cables
Step 3 Connecting AC Input Cables
Step 4 Connecting DC Output Cables
Step 5 Installing Batteries and Connecting Battery Cables
Step 6 Installing Battery Temperature Sensors
Step 7 Connecting Supervision Cables
System Maintenance
----------
Normal Shutdown
Emergency Shutdown
Startup
Manual Power Recovery
Manually Enabling the CSU to Count Operating Rectifiers (for software V1.0G only)
elated Documentation
ZXDU CSU500 (SV1.0/SV1.0G) Centralized Supervision Unit Quick Reference
Providing parameter setting guidelines for system commissioning.
Providing an alarm list in which the user can record actual alarm output relays.
For all related manuals, users can refer to the product manual CD or search on the ZTE
website.
Website: http://ensupport.zte.com.cn.
The key word can be ZXDU68 W201 or V5.0R05M04.
ZTE CORPORATION
Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
URL: http://ensupport.zte.com.cn
Tel: +86-755-26771900
Fax: +86-755-26770801
E-mail:support@zte.com.cn
System Structure
ZXD3000 Rectifier
Electrical Specifications
The rectifier converts AC to DC, powering DC loads and charging the batteries.
1. Fan box
Item
Specification
AC input
AC input mode:
110V - 127V ~ 3W+N+PE (L1/L2/L3/N/PE)
110V - 127V ~ 2W+N+PE (L1/L2/N/PE)
220V - 240V ~ 3W+N+PE (L1/L2/L3/N/PE)
220V - 240V ~ 1W+N+PE (L/N/PE)
2. Communications equipment
space (13U)
3. Power distribution
components
11
LLVD
1
LLVD2/
BLVD
1
DC SPD
3
4
2
BATT Input
7
8
12
Fault
Query Button
(QUY)
Running Status
Working with Current
stable voltage limit
Fault
Sleeping Communication Alarm
interruption
occurrence occurrence
Power
Lit
Lit
Flashing
Running
Lit
Indicator
Frequency: 50 Hz/60 Hz
AC Input
Alarm
10
Running
4. Battery racks
2
Power
Rectifier
DC
output
Lit
Lit
Not lit
Alarm
Flashing
Lit
Fault
Not lit
Not lit
Not lit
Lit
13
The - mark in the table means that the status of the corresponding indicator
is not fixed.
Lit
USB interface
14
1. Fan box (
cover removed)
Indicator
Power
Running Status
Working normally
Lit
Running Flashing
Alarm
LLVD1
5. PE busbar
Lit
Alarm occurrence
Lit
Lit/Not lit
Flashing
The - mark in the table means that the status of the corresponding
indicator is not fixed.
LLVD2/BLVD
Not lit
Breaking down
LLVD1 ON
AC SPD
DC SPD
3
2
4
BATT Input
BLVD ON
Caution
Slot Configuration
SMR 1
SMR 2
SIU
SMR 3
SMR 4
CSU
ZTE Corporation
5. DC SPD
SIB
SIB
Postcode: 518057
Website: http://ensupport.zte.com.cn
Email: support@zte.com.cn
Warnings/Cautions
Remove watches, bracelets, rings or other conductive objects before the operation. Wear
special gloves for protection against electrostatic hazards. Failure to comply can result in
damage to equipment.
Never set heavy objects on top of the cabinet. Failure to comply can result in damage to
equipment.
Locked
(1) Batteries used in the system should be of the same type. Old and new batteries must not
be used together. (2) Battery packs should not be short-circuited in any way during the
operation.
Always use insulated tools when making electrical connections and always ensure that all
connection terminals and unnecessarily exposed metal parts are fully insulated. Failure to
comply can result in damage to equipment.
The system has high leakage current, thus it must be properly grounded before power-on.
The grounding cable should be connected to the nearest grounding terminal, and the cable
length cannot be greater than 30 m.
Cable requirements:
Be aware of jamming!
Cable diameter: The diameter of a cable should match the load capacity.
Locked
Cable color: When using cables in non-standard colors, use black cables and mark them
using heat-shrinkable tubing or insulated tape in corresponding colors to avoid errors. If
local regulations have different requirements for cable colors, always follow the local
regulations. Failure to comply can result in damage to equipment.
Cable turning radius: At a corner of a cabling route, the turning radius should be 10 times
equal to or greater than the cable diameter to avoid short circuits due to the cable tube
damage caused by the turning radius being too small.
Be aware of jamming!
No stacking
D2
Keep
vertical
SIU
SMR 3
SMR 4
CSU
GND
Communications
equipment space
DC distribution unit
SMRs, CSU and SIU
PE
D1
b
89
Battery racks
750
690
14.5
Bottom
524.3
700
Caution
GND (black)
D2
SMR 2
PE (yellow-green)
D3
SMR 1
M12 X100
expansion bolt
Nut
Spring washer
80 mm
Cabinet front
3
4.
52
ZTE Corporation
16 mm
Flat washer
Installed expansion
bolt
690
Postcode: 518057
Website: http://ensupport.zte.com.cn
Email: support@zte.com.cn
AC Input Mode
AC Input Cables to
Be Connected
The system provides two battery circuit breakers. Two battery packs can be
installed inside the W201 cabinet.
63A/3P*1 MCB
For example, if the capacity of a circuit breaker is 32 A, it can connect a load with the
peak capacity of no more than 25 A.
80A/2P*1 MCB
L1, L2, N, PE
63A/3P*1 MCB
Connect primary loads to the LLVD2/BLVD branches and secondary loads to the
LLVD1 branches.
100A/1P*1 MCB
L, N, PE
Caution:
Disconnection Mode
Load
Configuration
LLVD1
Secondary loads
LLVD2/BLVD
Primary loads
- + -
Caution
LLVD1
OFF!
OFF
OFF!
OFF
OFF!
PE
OFF
L1 L2 L3
PE
PE (yellow-green)
N (blue)
AC input
circuit breaker
L1 (yellow)
DC load
L3 (red)
Secondary load
DC load
Primary load
Example:
Connect the AC input cables of the W201
cabinet with three-phase AC input.
Plate
- + - + - + - +
GND
+ -
Battery pack 2
+ -
Battery pack 1
Caution
BATT
OFF!
OFF
ZTE Corporation
BATT
(Top view)
BATT Input
GND (black)
BATT
- +
-48V (blue)
GND (black)
L2 (green)
Front
BAT- (blue)
OFF
PE N L1 L2 L3
BAT- (blue)
AC output
OFF! circuit breaker
LLVD2/BLVD
-48V (blue)
3P
BATT
Ensure that circuit breakers are set to OFF position prior to connecting
battery cables. Failure to comply can result in damage to equipment.
Positive and negative battery cables must be connected to their correct
terminals. Failure to comply can result in damage to equipment.
See the figure below for cable routing. Battery cables should be routed
backwards, not forwards.
GND
+ -
Steps
Ensure that all circuit breakers are set to OFF position and that no power is
applied to the system prior to making any electrical connections. Failure to
comply can result in death, personal injury or damage to equipment.
The live and neutral cables must not be reversed!
+ -
(Front view)
Before connecting the AC input cables, ensure that the W201 cabinet
is applicable to local AC input system. Failure to comply can result in
damage to equipment.
BAT+ (red)
The four types of W201 cabinet are applicable to four AC input modes. For a
description of the AC input modes and the AC input cables to be connected on
site, refer to the table below.
BAT+ (red)
Postcode: 518057
Website: http://ensupport.zte.com.cn
Email: support@zte.com.cn
The battery temperature detection cables have been laid in the chassis and one
end (with two-pin plug) of the cable has been connected to the battery
temperature detection interface on the SIB. The other end is the temperature
sensor, which needs to be installed on site.
The SIB provides input & output relays, communication interfaces, battery
temperature sampling interfaces, and environmental detection interfaces.
- + - + - + - +
Battery pack 1
Preparation: Clean the side of
the left-most batteries.
Description
X3
Input relay 1, 2
X4
Input relay 3, 4
X15
X16
X17
2
1
Description
X11
RS232 interface
X12
X13
X22
RS232 interface
NC = Normally Closed
NO = Normally Open
Interface
X14
VCC5V_T
T_E
2
1
VCC5V_T
T_B4
2
1
X16
Output relay 5,6
X18
CSU fault
Interface
6
5
4
3
2
1
RO8-NC
RO8-COM
RO8-NO
RO7-NC
RO7-COM
RO7-NO
6
5
4
3
2
1
RO2-NC
RO2-COM
RO2-NO
RO1-NC
RO1-COM
RO1-NO
X15
Output relay 3,4
6
5
4
3
2
1
Battery pack 2
X10
Env. temp
ROW-NC
3
ROW-COM 2
ROW-NO
1
2
1
48VP
DOOR
- + - + - + - +
X17
Output relay 7,8
RO4-NC
RO4-COM
RO4-NO
RO3-NC
RO3-COM
RO3-NO
SIB
(TO EIB-X11)
X21
X14
Output relay 1,2
3
2
1
X7
X4
Input relay 3, 4
48VP
INRLY4
INRLY3
X6
VCC5V_T
T_B3
SI
SIB
B
X3
Input relay 1,2
Communication Interfaces
6
5
4
3
2
1
WATER
AGND_W
VCC_WATER
+VCC5V_W
SIB
X5
Door status
X9
Batt4 temp
RO6-NC
RO6-COM
RO6-NO
RO5-NC
RO5-COM
RO5-NO
4
3
2
1
X8
Batt3 temp
2
1
Caution
X7
Batt2 temp
VCC5V_T
T_B2
X6
Batt1 temp
3
2
1
X22
RS232(multiplexing with X11) X2
Flood
RXD
3
TXD
2
GND_2
1
48VP
INRLY2
INRLY1
X11
RS232
X13
X12
RS485(multiplex)
RS485(indepent)
RS485B1
RS485B0
1
1
RS485A1
RS485A0
2
2
2
1
Dual-pin plug
VCC5V_T
T_B1
Temperature sensor
Interface
Description
X2
Flooding alarm
X5
Door alarm
X6
Battery 1 temperature
X7
Battery 2 temperature
X8
Battery 3 temperature
X9
Battery 4 temperature
X10
Environmental temperature
NC and NO Contactors
Each output relay has two different contactors, Normally Open (NO) and
Normally Closed (NC). Pay attention to their designations when making cable
connections.
Alarms and Corresponding Output Relays
Refer to the Alarm List in the ZXDU CSU500 (SV1.0/SV1.0G) Centralized
Supervision Unit Quick Reference.
Record the actual output relays in the Alarm List.
ZTE Corporation
Output Relay
Code
Output Relay
Code
X14-1
A1
X16-5
A5
X14-2
A2
X16-6
A6
X15-3
A3
X17-7
A7
X15-4
A4
X17-8
A8
Postcode: 518057
Website: http://ensupport.zte.com.cn
Email: support@zte.com.cn
Caution
3P
AC output
circuit breaker
ON
OFF!
PE N L1 L2 L3
PE
OFF
L1 L2 L3
PE
AC input
circuit breaker
Slot Configuration
AC output
OFF! circuit breaker
PE N L1 L2 L3
OFF!
PE
OFF
OFF
L1 L2 L3
Steps:
1. Install rectifier 1 into the slot SMR 1.
2. Set the AC input circuit breaker of the W201 system to ON position.
3. Observe the rectifier indicators to ensure that the rectifier is operating properly.
4. Remove rectifier 1.
5. Repeat the above steps to check the rectifiers (SMR 2 - SMR 4) and ensure that
the rectifiers are operating properly.
PE
AC input
circuit breaker
Example:
Measure the phase voltage between L1 and N.
(The figure is for reference only.)
SMR 1
SMR 2
SIU
SMR 3
SMR 4
CSU
Indicators
Power
Steps
Running
1. Set the AC output circuit breaker (in the AC power distribution box) to ON position.
2. Turn the knob of the multimeter to the AC voltage scale.
3. Measure the AC input line voltage.
Check items for 110V - 27V ~ 3W+N+PE AC input: L1-L2, L2-L3, L3-L1
Example:
Check for short circuit between L1 and N.
(The figure is for reference only.)
Caution
Ensure that all power is removed prior to performing the check. Failure
to comply can result in death, personal injury or damage to equipment.
Maintenance Suggestion:
If the AC input line voltage is not within the range, the rectifiers cannot be started.
Start the generator for power supply.
Steps
1. Ensure that the AC output circuit breaker (in the AC power
distribution box) is set to OFF position.
Status Indication:
Alarm
Fault
AC Input Voltage
Output Power
(85 5) V
0%
(85 V 5 V) to 110 V
40% to 55%
110 V to 176 V
55% to 100%
176 V to (295 V 5 V)
100%
>295V 5 V
0%
OFF!
Check Item
Qualified
YES
YES
OFF
Black probe
GND
BATT1- BATT2-
Steps:
1. Install the CSU.
2. Set the battery circuit breakers to ON position.
Red probe
Status Indication:
Test Points
Red probe: GND
Black probe: battery
circuit breaker
Maintenance Suggestion:
Locate any short circuit and eliminate it before proceeding
to the next step.
Turn the knob to the
DC voltage scale.
Danger
After the CSU self-check and initialization, the LCD displays the
main menu screen, meaning that the CSU is operating properly.
Maintenance Suggestion
If the power indicator ( ) of the CSU is not lit (power-on failure),
check the positive and negative battery cables to ensure that they
are not reversed. If the fault persists, re-install the CSU.
Example:
Measure the voltage of battery pack 1.
Real Msg
Steps:
ZTE Corporation
Postcode: 518057
Website: http://ensupport.zte.com.cn
Email: support@zte.com.cn
Normal Shutdown
The software version of the W201 system with 110V - 127V AC input is V1.0G.
The software version of the W201 system with 220V - 240V AC input is V1.0.
Perform the following operations in the CSU. For details, refer to the ZXDU
CSU500 (SV1.0/SV1.0G) Centralized Supervision Unit Quick Reference.
Caution
The system shutdown will cause power supply interruption to the loads
connected. Do not shut down the system without permission. Failure to
comply can result in loss of traffic or damage to equipment.
Steps:
When the system is used for the first time, the system and battery parameters
must be set properly according to the actual configuration on site.
1. To ensure that the system is free of loads, remove power from all loads
or switch the loads to another power supply system.
2. Set all DC output circuit breakers to OFF position.
Caution
The emergency shutdown should only be performed during an emergency.
Failure to comply can result in loss of traffic or damage to equipment.
Steps:
Steps:
1. Install the rectifiers one by one.
SIU
SMR 3
SMR 4
CSU
Startup
High current leakage exists during the system operation. The system must be
well grounded before power-on. Failure to comply can result in damage to
equipment or operation failure.
Steps:
Prerequisites:
1. Ensure that power switches of the load equipment are set to OFF position.
2. Set the DC output circuit breakers connected to the load equipment to ON position.
Before startup, ensure that the system has been properly installed and
configured and all required tests has passed.
Steps:
Red probe (+): Touching the +/GND connection terminal of the load
Black probe (-): Touching the -48 V connection terminal of the load
4. Verify that the multimeter indicates a value of 42 V to 58 V.
5. After the test has passed for all loads, set power switches of the load equipment to
ON position.
Red probe
PB +PL
BLVD ON
+1
When the CSU operates properly, activate the rectifiers that are deactivated in Step 2.
DC INPUT
_
+
LLVD2 ON
Follow-Up Action:
Caution
DC Load
LLVD1 ON
If the CSU is operating properly, the CSU can accordingly disconnect the
branch(es) that is (are) manually connected through the above steps.
2. Because the CSU is ineffective and cannot limit the output current of the
rectifiers, to avoid high-current charging to the batteries, calculate the
quantity of the rectifiers that need to operate according to the total load
power and the power required by the battery charging. Deactivate the
excessive rectifiers according to the calculation result. (Note: Keep phase
balance.)
Note:
SMR 1
1. Press the LLVD1 ON button to connect the LLVD1 branch to the system.
The LLVD1 loads are powered on.
Quantity of required =
rectifiers
Caution
1. Set the AC output circuit breaker (in the AC power distribution box) to
OFF position to remove power from the W201 system.
Refer to the Setting the Device Addr. of a Rectifier section in the ZXDU
CSU500 (SV1.0/SV1.0G) Centralized Supervision Unit Quick Reference.
Steps:
Emergency Shutdown
For the W201 system with 110V - 127V AC input (software version: V1.0G),
manually enable the CSU to count operating rectifiers after removing a rectifier
from the cabinet. Failure to comply can result in the SMR Comm.Fail (SMR
communication failure) alarm.
For the W201 system with 220V - 240V AC input (software version: V1.0), set
the SMR Quantity parameter according to actual number of operating rectifiers.
Note:
The disconnection mode (LLVD1, LLVD2, BLVD) is subject to the contract.
Steps:
1. Set the AC output circuit breaker (in the AC power distribution box) to
ON position to apply power to the W201 system.
Ctrl.
Ent
3. Wait for the rectifiers and CSU to start up automatically. Verify that the
CSU displays the main menu screen.
Batt.Manage
SMR Ctrl.
Save Ctrl.
Alm.Ctrl.
GEN Ctrl.
Ent
Test Criteria:
Positive value of 42 V to 58 V
Maintenance Suggestion:
If the measured value is negative, it
Black probe indicates that the positive and negative
DC output cables are reversed and need
to be removed and connected to the
correct terminals.
ZTE Corporation
Ctrl.
Password:
0000
ON
Edit
Ent
SMR-1#1/4
SMR Sleep
SMR Waken
SMR Fan Ctrl.En.
SMR Fan Ctrl.Dis.
CAN Dev.Stat.
SMR-1#1/4
SMR Sleep
SMR Waken
SMR Fan Ctrl.En.
SMR Fan Ctrl.Dis.
CAN Dev.Stat.
/
Message
Ent
: to select an item
Succeed!
upper-level interface
Postcode: 518057
Website: http://ensupport.zte.com.cn
Email: support@zte.com.cn