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Operating Instructions
The operator must ensure that all operatives are familiar with
these operating instructions and proceed accordingly.
c Digital display
d LED indicates regenerative power
n Typical connection
Contents
Page
Page
1.
Introduction .................................7
1.1 How to use
these operating instructions ...........7
1.2 Scope of functions .........................7
5.
Functioning and operation ....... 23
5.1 Automatic control mode .............. 23
5.2 Displaying the
total harmonic distortion factor .... 23
5.3 Check System ............................ 23
5.4 Manual mode.............................. 24
2.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
6.
Alarms and troubleshooting .... 25
6.1 Connection errors ....................... 25
6.1.1 E3 - No capacitors ................. 25
6.1.2 E1 - Defect capacitor stages .. 25
6.1.3 E2 - Incorrect connection ....... 25
6.1.4 I = 0 - No current in current path 25
6.2 Connection messages ................ 26
6.2.1 A2 - Incorrect connection
that can be corrected
internally......................... 26
6.2.2 A1 - Relative value of the
switch output .................. 26
6.3 Alarms in automatic control
operation .................................... 26
6.3.1 E4 - Harmonic overcurrent
in the capacitor ............... 26
6.3.2 E5 - Target power factor
not reached .................... 27
6.3.3 E1 - Defect capacitor stages .. 27
6.3.4 U = 0 - No measuring voltage..... 27
6.3.5 I = 0 - No measuring current ..... 27
6.4 Other errors ................................ 27
6.5 Troubleshooting .......................... 28
3.
Start-up ......................................14
3.1 Initial start-up ...............................14
3.2 Subsequent start-up ....................15
4.
4.1
4.2
4.3
4.4
7.
Technical data........................... 29
1. Introduction
Important:
It is essential that you read section 2
Installation and connection and
section 3 Start-up before installing
the control relay.
The functions of the control relay are also
described in brief in section 1.2 Scope
of functions.
The setting options for the control relay
are described in section 4 Control relay setup.
Section 5 Functioning and operation
explains how the control relay works and
how to operate it.
Section 6 Alarms and troubleshooting describes alarms and error messages of the control relay. Troubleshooting
information is also provided there.
7
Important information:
The control relay should be disconnected from the mains during
installation.
Important information:
The reactive power control relay is
designed for voltage supplies of up to
240VAC.
2.1 Installation
The connections for the supply voltage are to be fused externally with 4A
max.
The reactive power control relay is installed from the front in a control panel
space measuring 138 x 138mm and is
fixed in place using the mounting screws
of the front panel.
As accessories (protection kit; see
section 8) insulated fixing screws are
available. These can be used to install
the control relay into switchgear cabinets
and cubicles of protective class II. Also a
sealing ring is part of the protection kit,
which must be used when installing the
control relay in switchgear cabinets and
cubicles of protection class IP 54.
Caution:
The nominal current in the current
transformer path may not exceed 5 A.
Important information:
The outputs of the switching contacts
do not have floating potential.
Note:
After connection it is necessary to remove the short-circuit jumper on the current transformer, if present.
Important information:
The nominal voltage between the
Meas and N connectors may not
exceed 240 VAC. The voltage between
the Meas and L connectors may
not exceed 420 VAC.
RM2112 / 06
The voltage signal for power factor measurement is received in parallel with the
voltage supply. The terminal Meas is
not in use.
10
RM2112 / 06
In this case, the terminal Meas is attached to another phase conductor of the
AC mains network. The voltage signal for
the internal measurements is tapped between terminal L and terminal Meas.
11
RM2112 / 06
Important information:
The control voltage of the transformer
may not exceed 240VAC.
If the voltage signal is tapped by the control transformer between two phase
12
RM2112 / 06
If the control relay operates with automatic response current recognition, connection errors would be reported.
If response current recognition is deactivated, then an error in the connection will
lead to functional errors during subsequent operation.
13
3. Start-up
After installation has been carried out as
described in section 2, the control relay
can be started.
Important information:
The device should always be switched
off before carrying out wiring or
installation activities.
Important information:
Make sure that the connector terminals of the control relay are no longer
accessible (e.g. by means of a locked
door or a cover hood).
Important:
If the control relay does not behave as
described above, the device should be
switched off and the installation
should be checked.
After measurement the control relay indicates the results it has determined on the
display (c).
When all messages have been acknowledged, the control relay begins the automatic regulating process. The current
power factor appears on the display.
If the power factor displayed does not
correspond to the actual power factor,
the identification of the connection must
be repeated. This is activated by pressing the Select and Voltage thd keys
simultaneously for at least 3 seconds
(check system).
Important information:
The control relay should be disconnected from the mains while cleaning
the back of the control relay.
15
A wide range of setting options are provided to enable the reactive power control relay to be used in the widest possible way. To simplify matters the control
relay is set to standard values in the factory (see table 1 below).
Setup
code
-1-
-2-
-3-4-5-
Significance
Target power factor
Maximum harmonic overcurrent until the alarm is
activated
-Alarm output on contact 6
and contact 12 respectively
-switch on or off alarm E5
Automatic determination of
response current
Manual setting of
response current
-6-
-7-
Service:
Standard
values
ind 1.00
1.30
OFF
no alarm
E5
On
Setting range
From inductive o,85 to o,99 and
from inductive 0.85 to 1.00
in steps of 0.01
From 1.05 times to 1.95 times the
fundamental wave current or OFF
in steps of 0.05
OFF or On
with or without alarm E5
(see section 4.3)
OFF or On
from 0.02 to 2
in steps of 0.01
1.0 for each Optional for each switch
switch
output the value 0 to 16
output
in steps of 1.0
Measuring (only the fundamental
frequency components):
--- Active current
- Reactive current
- Apparent current
2.00
4.1 Target power factor setting -1The required target power factor can be
set between 1.00 and ind. 0.85 in steps
of 0.01.
This for example results in the following
control characteristic for a target power
factor of 1.00:
Reactive power
ind
3
2
Activation
Regenerative power
Active power
-2
Deactivation
-3
cap
ind
4
3
Activation
Regenerative power
Reactive power
ind
-1
Deactivation
Active power
-2
-3
cap
Activation
1
The scale spacing corresponds to
0,65 * smallest stage power
Regenerative power
Active power
Deactivation
-3
-2
In addition to the target power factor setting 1.00, the control relay can also be
set to a target power factor between 0.85
and 0.99. A distinction is made here between two different control bands. The
control bands are distinguished by a
cap
18
Note:
This function should be set to OFF
when choked capacitor stages are
used.
After the overcurrent falls below the limiting value, the control relay begins to activate the stages again after waiting about
5 minutes.
19
When automatic response current identification is switched off (-4-), the response
current can be set between 0.02 and 2 A
in steps of 0.01 A.
Important:
If OFF is set, connection must be as
shown in connection diagrams 3, 4, 5
or 6. Deviations are not signalled and
are not corrected automatically.
Formula 1:
IA = 0,65
Q 400V ku
Qk
150V 2 u
2
U ki
U 3 ki
20
Currenttransformer
A /A 2,5
30 /5 0,40
40 /5 0,30
50 /5 0,24
60 /5 0,20
75 /5 0,16
100 /5 0,12
150 /5 0,08
200 /5 0,06
250 /5 0,05
300 /5 0,04
400 /5 0,03
500 /5 0,02
600 /5
750 /5
1000 /5
1500 /5
2000 /5
2500 /5
3000 /5
4000 /5
5000 /5
6000 /5
6,25
0,98
0,74
0,59
0,49
0,39
0,30
0,20
0,15
0,12
0,10
0,08
0,06
0,05
0,04
0,03
0,02
7,5
1,20
0,90
0,72
0,60
0,48
0,36
0,24
0,18
0,14
0,12
0,09
0,07
0,06
0,05
0,04
0,02
10
1,60
1,20
0,96
0,80
0,64
0,48
0,32
0,24
0,19
0,16
0,12
0,10
0,08
0,06
0,05
0,03
0,02
12,5
1,50
1,20
1,00
0,80
0,60
0,40
0,30
0,24
0,20
0,15
0,12
0,10
0,08
0,06
0,04
0,03
0,02
15
1,44
1,20
0,96
0,72
0,48
0,36
0,29
0,24
0,18
0,14
0,12
0,10
0,07
0,05
0,04
0,03
0,02
20
1,60
1,28
0,96
0,64
0,48
0,38
0,32
0,24
0,19
0,16
0,13
0,10
0,06
0,05
0,04
0,03
0,02
25
30
40
50
60
100
1,60
1,20
0,80
0,60
0,48
0,40
0,30
0,24
0,20
0,16
0,12
0,08
0,06
0,05
0,04
0,03
0,02
1,92
1,44
0,96
0,72
0,58
0,48
0,36
0,29
0,24
0,19
0,14
0,10
0,07
0,06
0,05
0,04
0,03
0,02
1,92
1,28
0,96
0,77
0,64
0,48
0,38
0,32
0,26
0,19
0,13
0,10
0,08
0,06
0,05
0,04
0,03
1,60
1,20
0,96
0,80
0,60
0,48
0,40
0,32
0,24
0,16
0,12
0,10
0,08
0,06
0,05
0,04
1,92
1,44
1,15
0,96
0,72
0,58
0,48
0,38
0,29
0,19
0,14
0,12
0,10
0,07
0,06
0,05
1,92
1,60
1,20
0,96
0,80
0,64
0,48
0,32
0,24
0,19
0,16
0,12
0,10
0,08
21
Note:
To assure correct operation of the reactive VA control system the following conditions must be taken into account when
choosing stage ratings:
If all possible switching combinations are
sorted according to reactive power (capacity), then the power difference between two consecutive combinations may
not be more than 1.2 times the smallest
stage power.
When automatic response current identification is switched on (-4-), the relative
value is automatically determined by the
control relay. This can be read under
setup code -6- but not altered.
When automatic response current identification is switched off (-4-), the relative
value of the switch outputs must be programmed manually.
Relative value =
Formula 2:
Stage power
Smallest stage power
22
The control relay runs completely automatically after it has been connected and
started. The current power factor appears
in the digital display (c). The ind and cap
LEDs (b) show whether the network is
loaded with capacitive or inductive reactive power.
At the same time, the stage indicator (a)
shows the switched capacitor stages.
23
Note:
The check system mode defines the
present stage ratings as reference values for subsequent stage rating
checking.
Note:
No automatic switching activities are
carried out in manual mode. Manual
mode does not terminate automatically.
(see section 3)
5.4 Manual mode
Alarm signals E4 and E5 are also generated in manual mode, but do not lead to
any switching activities.
Pressing Select (i) for more than 3 seconds switches the control relay to manual
mode. The Manual Mode LED (g)
lights up.
24
Possible causes:
individual capacitor stages only have
2-phase connections to the mains
the defect capacitor stages do not
draw a symmetrical current from the
3 phases
After the overcurrent falls below the limiting value, the control relay begins to activate the stages again after waiting about
5 minutes. The maximum overcurrent
factor (Ieff./I50/60Hz) is recorded as the
cause of the alarm.
26
Note:
This function only works if automatic
response current identification is
active.
27
7. Troubleshooting
Pos
Fault
1 Control relay not working; no displays on the
front of the control relay.
2 The control relay does
not react to manual
switching despite
availability of power and
functioning indicators.
3 Stage indicator (a) lights
up, however capacitor
contactors are not
switched on.
4
Possible causes
No or the wrong voltage
has been applied to the
control relay.
Delay time of about
10 seconds is not up.
Manual mode is not
activated.
Control circuit not
connected correctly or
no control voltage.
No zero conductor at
contactors.
Unstable mains supply
(strong power factor
variation).
Response current set too
low.
Strong load variation.
The response current has
been programmed
incorrectly.
Response current not
correctly identified despite
automatic response current
identification being set.
Another measuring device
switched in parallel with the
control relay current path.
Step size of capacitor is too
large.
Necessary action
Check that operating voltage
applied to the control relay is
at the right level.
If the required stage flashes in the
stage display (a) then wait until
the stage switches.
Hold down "Select" key until
"Manual Mode" LED (g) lights up.
Check the control circuit in accordance with the connection diagram; check fuse.
Wait for more stable mains conditions or enter the response current and switching sequence
manually.
Set the response current correctly
in accordance with Table 1 or
Formula 1.
Set the response current correctly
in accordance with Table 1 or
Formula 1.
Check the control circuit according to the connection diagram and
repeat the check system
procedure
Current paths for different measuring devices should always be
switched in series
Introduce capacitors with smaller
step size.
Fault
Possible causes
Pos
7 "I=0" flashes on the Current transformer line
display.
interrupted or shortcircuited.
8 Displayed power
Error in the control circuit.
factor is less than
target power factor, Error in the capacitor cureven though the
rent circuit.
control relay has
activated all stages.
System too small.
9 Control relay does Response current is set too
not switch off all
high.
stages at light load Control relay in manual
or standstill.
mode.
Necessary action
Check current in current path using
ammeter (Imin 0.02 A).
Check for the contactors
to be energized.
Check fuses and contacts of
capacitor contactors as well as the
power consumption of the various
capacitor stages if necessary.
Add capacitors.
Set the response current correctly
according to Table 1 or Formula 1.
Press the "Select" key (i).
8. Technical data
Mode of connection:
As shown in connection diagrams 3 to 6.
Operating voltage:
Supply
voltage
220 - 240 V
Absolute permissible
threshold values
195 ... 264 V
Control contacts:
RM 2106 ....... 6 switching contacts
RM 2112 ..... 12 switching contacts
with potential binding to supply voltage
(terminal L)
Frequency:
50 Hz / 60 Hz (48 to 62 Hz)
Consumption of supply voltage:
Approx. 4 VA
Current path:
For current transformer ... /1A to ... /5A
Permissible maximum current: 6 A~
29
No-voltage trip
(undervoltage monitoring):
With voltage drops under 170 V for more
than 10 ms all capacitor stages connected are switched off. After voltage is
restored the control relay switches the
required stages on.
Installation position:
As required
Protection class:
Terminals IP 20
Housing
IP 54
(when the sealing ring is used)
Indicator elements:
RM2106: 12 LEDs
RM2112: 18 LEDs
3 character digital display
Design as per:
DIN EN 61010-1 ( IEC 1010-1 )
Protection Class II (when insulated
mounting screws are used)
EMC:
EMC Immunity:
EMC Emission:
Installation depth:
40 mm
Weight:
approx. 0.8 kg
Connections:
Terminal block
cable cross-section max. 1,5 mm
(AWG 16)
Housing:
Plastic, black
flame-retardant as per UL-94 V0
DIN EN 61 000-6-2
DIN EN 61 000-6-3
Fuse:
External, max. 4A specified
Accessories:
protection kit for protection class II / IP 54
...................................item no. 20-50014
Mounting:
From the front panel using a screwdriver
Front panel dimensions:
144 x 144 mm (DIN 43 700)
30
Notes:
BA V1.11; ab SW V1.00
31
32