Inhoud

Concept description / Style description 2

Material overview 3
Technical drawing front / back 5
Size specification 6
How to measure 7
Style sheet 8
Technical style specification 9
General style specification 11
Sequence of operations 13
Work description / flow 16
Cost price calculation 22
Correlation of the garment 23

-Production and Transport Systems

-Lay-out production line
-Calculation lead time

BITE.

Concept description

The Bite. by Royal Club collection is designed for the twenty-five

to thirty-five year old woman who is in the middle of her life. With
her busy and social life she needs comfortable clothes, but with
a special touch. That is where Bite. by Royal Club is standing for.

For the collection is a fitting trend chosen, a trend that also feels
the atmosphere of summer 2015 namely: Sporty Casual. The
concept is also standing for flats in the items, this is like a red
thread through the collection.

What we want to achieve with this collection for the recent Royal
Club consumer is wearing comfort and this in a special jacket for
an affordable price.

Style description

Slightly loose-fitting top with an elastic bottom and elastic cuffs.

The top is made from a thin summer fabric, with a loose drape.
In the top there are coloured patches processed.

2
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Material overview
Fabric
Main Fabric (A), Number: 011, Color: K5

Contrast Fabric (B), Number: 010, Color: K1

Contrast Fabric (C), Number: 013, Color: K10

Yarn
Pink, ton sur ton, Amann Saba, 120-0075

BITE.

Grey, ton sur ton, Amann Saba, 120-1177

White, ton sur ton, Amann Saba, 120-0327

Elastic
4 Centimeter wide, Color: white

Fuse material
White & soft fuse

4
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Technical drawing
Short top

Details

BITE.

Size specification
Label: Bite.
Article: Triangle Multicoloured top
Style Number: N1RC2463
Collection: S/S 2015

6
BITE.

How to measure

Label: Bite.
Article: Triangle Multicoloured top
Style Number: N1RC2463
Collection: S/S 2015

BITE.

Style sheet
Name:Triangle
multicoloured top
Model nr: N1RC2463
Gender: Female
Season: S/S 2015
Technical drawing

Fabric A
011

Fabric B
010

Fabric C
013

Details:

Model description:
Slightly loose top. With an elastic band at the
bottom and at the arm panels. It also has triangle
form panels.

Yarn nr. & color:

70/30.
Pink, ton sur ton, Amann Saba, 120 - 0075
Grey, ton sur ton, Amann Saba, 120 - 1177
White, ton sur ton, Amann Saba, 120 -0327

Elastic band:
At the arm panels, and at the bottom.

Main color: 011

Contrast color: 010, 013

8
BITE.

Sizelabel & Fancylabel:

Bite. Original clothing label by Royal
Club - 38.

Technical style specification

Article: Triangle Multicoloured Top

Style number: N1ME2463

Technical drawing

Collection: S/S 2015

Target group: Woman
Label: Bite.
Features:
Elastic

Nr.

Size specification

34

01

Centerback

53

02

Chest Width

48

03

Shoulder Width

8,5

04

Armhole Straight

20

05

Sleeve length from Shoulder

59,5

06

Cuff Width (straight)

15

07

Cuff Width (relaxed)

10

08

Cuff Depth

09

Neck Width

26

10

Neck Drop

11
12
13
14
15

Bottom Width
Bottom Band Width (straight)
Half Bottom Band Width (relaxed)
Bottom Band Depth
Sucon

45
43
38
3,5
10

36

38

40

42

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Special measurements

16

Triangle detail arm panel depth

13,5

17

Triangle detail arm panel width

27

18
19
20

Traingle detail front panel depth

Triangle detail front panel width
Detail triangle side depth

9
13
2,5

Seams
Closing seam Lockstitch

Stitch
type
301
Lock
stitch
STST
504

Closing Seams Overedge

Top / Fancy Stitching

3

st/cm
5

Seam
allowance
1 CM

Needle Yarn
type / nr type / nr
70
120

1 CM

80

120

0,5 CM

70

120

Overedg
e
301
5
Lock
Stitch
STST

REMARKS
Terms of delivery
Garments are delivered ironed and cleaned with hangtags and label in plastic bags.
During transport there are 20 pieces in one cardboard box.

10
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General style specification

Season Division Cost price excl. vat
S/S
Woman 81,55
2015

Fabric Colour
70 % Soft
Cotton, Pink
30 %
polyeste
r,
Plain
woven.
A
100% White
Cotton
Plain
Woven
B
100 % Dark
Cotton, Grey
Plain
Woven
B

34

36

38

Style nr.

Date
N1ME2463 12-06-2014
40

42

150

200 250

250

150

150

200 250

250

150

Body Lining
X

150

200 250

250

150

Sleeve lining
X

Contrast fabric
- Dark Grey, Color: 013, Fabric C,
100% Cotton
- White, Color: 010, Fabric B,
100% Cotton
Interlining
X
Trimmings
3 x Elastic
Others
Buttons: X
Zippers: X
Brand label: 1 set (attached before shipment),
100 % Cotton
Wash & Care label: 1, 100 % Cotton
Size label: 1, 100 % Cotton
Topstitching: ton sur ton / Pink, Grey, White
Closing yarn: ton sur ton / Pink

11

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Fabric Quality Research

Shell fabric composition:
Plain Woven, 70 % polyester, 30 %
cotton
Contrast fabric composition:
Fabric B: Plain Woven, 100 %
Cotton
Fabric C: Plain Woven, 100% Cotton
Lining composition: X

Actual fabric A width: 150 CM

Actual fabric B width: 150 CM
Actual fabric C width: 150 CM

Interlining: X

Fabric A consumption: 140 CM

Fabric B consumption: 50 CM
Fabric C consumption: 50 CM

Wash & Care label

Changes:

Size Label:
(Attached in the neck)

Hang Tag:
(Attached before shipping)

12
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Sequence of operations
1. Close right shoulderseam

2. Close left shoulderseam

3. Overlock inside left shoulderseam

4. Overlock inside right shoulderseam

5. Fuse two piece collar

6. Stitch two piece collar together

7. Top stitch collar

8. Turn collar

9. Insert collar to neckhole

10. Stitch Sucons in front panel

11. Stitch small detail (triangle) at left side front panel

12. Stitch small detail (triangle) at right side back panel

13. Stitch detail (triangle) at left side front panel

14. Stitch detail (traingle) at right side back panel

15. Stitch small detail (traingle) at right arm panel

16. Stitch detail (triangle) at right arm panel

17. Stitch left arm panel to front / back panel

18. Stitch right arm panel to front / back panel

13

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19. Overlock inside along right arm panel

20. Overlock inside along left arm panel

21. Close right side seam + arm seam

22. Close left side seam + arm seam

23. Overlock inside right side + arm seam

24. Overlock inside left side + arm seam

25. Fuse Cuff

27. Close left piece cuff

28. Stitch cuff inside right arm panel

29. Stitch cuff inside left arm panel

30. Stitch elastic to right arm cuff

31. Stitch elastic to left arm cuff

32. Turn cuff

33. Topstitch right arm cuff to right arm panel

34. Topstitch left arm cuff to left arm panel

"

26. Close right piece cuff

35. Fuse Bottom Band

36. Close one piece bottom band
37. Stitch bottom band inside front / back panel

38. Stitch elastic to bottom band

39. Turn bottom band

40. Topstitch bottom band to front / back panel

14

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"

"

"

"

"

"

"

41. Controle.

15

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"

"

"

Work description / flow

PATERNNUMBER: Triangle Multicoloured Top

FRONT
BACK

SAM
1.

40

Operation

Seam Machine type Stitch Attachment

type
symbol

Close right shoulderseam

301

One needle
lockstitch
2.

40

Close left shoulderseam

301

One needle
lockstitch

16
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SAM
3.

10

Operation

Seam Machine type Stitch Attachment

type
symbol

Overlock inside left shoulderseam

504

3-threads
overlock
4.

10

Overlock inside right shoulderseam

504

3-threads
overlock
5.

20

Fuse two piece collar

6.

10

Stitch two piece collar together

301

One needle
lockstitch
7.

60

301

Top stitch collar

One needle
lockstitch
8.

15

Turn Collar

9.

30

Insert collar to neckhole

301

One needle
lockstitch
10
.

50

Stitch sucons in front panel

301

One needle
Lockstitch

17

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SAM
11. 20

Operation

Seam Machine type Stitch Attachment

type
symbol

Stitch small detail (triangle) at left

side front panel

301

One needle
Lockstitch
12
.

20

Stitch small detail (triangle) at right

side back panel

301

One needle
Lockstitch
13
.

15

Stitch detail (triangle) at left side

front panel

301

One needle
Lockstitch
14
.

15

Stitch detail (triangle) at right side

back panel

301

One needle
Lockstitch
15
.

25

Stitch small detail (triangle) at right

arm panel

301

One neelde
Lockstitch
16
.

20

Stitch detail (triangle) at right arm

panel

301

One needle
Lockstitch
17
.

180

Stitch left arm panel to front/back

panel

301

One needle
Lockstitch

18
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SAM
18
.

180

Operation

Seam Machine type Stitch Attachment

type
symbol

Stitch right arm panel to front/

back panel

301

One needle
Lockstitch
19
.

20

Overlock inside along right arm

panel

504

3-threads
overlock
20
.

20

Overlock inside along left arm

panel

504

3-threads
overlock
21
.

60 + Close right sideseam +

50 = armseam

301

110
One needle
Lockstitch
22
.

60 + Close left sideseam + arm seam

50=

301

110
One needle
Lockstitch
23
.

30

Overlock inside right side + arm

seam

504

3-threads
overlock
24 30
.

Overlock inside left side + arm

seam

504

3-threads
overlock

19

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25 25

Fuse Cuff

26 15
.

Close right piece cuff

301

One needle
Lockstitch
27 15
.

Close left piece cuff

301

One needle
Lockstitch
28 30
.

Stitch cuff inside right arm panel

301

One needle
Lockstitch
29 30
..

Stitch cuff inside left arm panel

301

One needle
Lockstitch
30 35
.

Stitch elastic to right arm cuff

301

One needle
Lockstitch
31 35
.

Stitch elastic to left arm cuff

301

One needle
Lockstitch
32 15

Turn Cuff

33 40
.

Topstitch right arm cuff to right

arm panel

301

One needle
Lockstitch
20
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34 40
.

Topstitch left arm cuff to left arm

panel

301

One needle
Lockstitch
35 30

Fuse botom band

36 15
.

Close one piece bottom band

301

One needle
Lockstitch
37 60
.

Stitch bottom band inside front /

back panel

301

One needle
Lockstitch
38 65
.

Stitch elastic to bottom band

301

One needle
Lockstitch
39 20

Turn Bottom Band

40 70
.

Topstitch bottom band to front /

back panel

301

One needle
Lockstitch
41 20

Controle

21

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Cost Price Calculation

22
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Correlation of the garment

Production and transport systems

Whole garment production system

Type: departemental whole garment

The departmental whole garment system is used by custom wholesale manufacturers. We

choose for this production system because:

This production system is suitable for our brand because this system is more
effective when a very large variety of garments have to be produced in extremely
small quantities. In the collection of S/S 2015 there are a large variety of
garments, we create a maximum of thousand garments. We have extremely low
quantities per size, because we produce 5 sizes divided in 1000 pieces.

The Work in Progress (WIP) is reduced, as one at a time is cut and the garment
given to one operator and so the amount as inventory is reduced. This will lead to
shorter production lead times.

Disadvantage

Highly skilled labourers are used, so the cost of labour is high. The brand is in the
middle segment, so quality is our priority. This allows us to afford us additional costs
for skilled laborers.

For long run/bulk quantity of same style is not effective in this system. This
disadvantage is inapplicable for our brand, because we dont produce bulk
production. Instead we produce small quantities with a large variety of different
garments and fabrics.

In this case the advantages weigh higher than the disadvantages. We deal with the fact that
we need highly skilled labourers, this will cause higher cost prices. Because the garments are
produced by highly skilled labourer, the operator will try to finish the complicated operation
also without any difficulties. This advantage ensures high quality of the garments.

Transport system; during the production the parts of the garment are transported by hanger
between the different machines and operators.

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Lay-out production line

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Explanation of the Lay - out production line

1.

Fuse Collar, Bottomband, Cuffs

2.1

Close right shoulderseam

3.1

Close left shoulderseam

4.

Overlock shoulderseam

5.1

Stitch Collar

6.1

Stitch small detail to front en back panel

7.1

Stitch detail to front en back panel

8.1

Stitch left / right arm panel to front / back panel

9.

Overlock inside along right / left arm panel

10.1

Close left / right side + arm seam

11.

Overlock inside along right / left arm panel

12.1

Stitch Cuff / Bottomband

13.

Press

14.

Control

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Calculation Leadtime
CUT MAKE TRIM berekening:
M&T = 1610
C = 10% van 1610 --> 0,10 x 1610 = 161, 0
CMT = C + M & T : 100= 17,71 cmin

17,71 x 1,25 = 22,14

22,14 x 0,20 =4,43
It costs 4,43 euros to cut, make and trim te garment in a factory in Turkey. The production
of the garments will take palce in factorys in Turkey. In Turkey they dont produce bulk
production, but smaller quantities with high quality.

- Calculation Cycle Time

The cycle time is the total time from the beginning to the end of the process of a
garment:
Formula
Cycle Time

(SAM / Number of
empolyees ) x cordsize

Calculation
(17, 71 / 13) x 20 =
27,25 min

Each employee needs a an average time of 27,25 minutes to complete the operations of 20
pieces ( a bundle).

- Calculation Leadtime
The lead time is the period of time between the initiation of any process of production and the
computation of that process:

Formula

Calculation

Leadtime
100%

Cycletime x following
numbers of operations

27,25 x 13 = 354,25

Leadtime
70%

(Cycletime x following
numbers of operations) x
0,70

(27,25 x 13) x 0,70 =

247, 98

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It takes an average time of 354, 25 minutes for the whole process to run and complete.
With an efficiency of 70 % the process should be completed in an average time of 247,98
minutes.

- Calculation Daily output

The daily output is the maximum of garments that can be made in one day:

Formula

Calculation

Daily output
Efficiency 100%

(Daily working minutes /

SAM) x operations

(480 / 17, 71) x 13 =

352,34

Daily output
Efficiency 70%

(Daily working minutes /

SAM) x operations

(336 / 17, 71) x 13 =

246,64

Output 1000 pieces

1000 / daily output

1000 : 246,64 = 4,05

It takes 4,05 days to complete an order of 1000 pieces.

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