Professional Documents
Culture Documents
2, 191202
personal protective equipment against falls from a height retractable type fall arresters
locking test method measurement of acceleration signals
1. INTRODUCTION
Annual publications of statistical data concerning
work-related accidents unequivocally indicate that
working at heights is one of the most dangerous
jobs in Poland. The practice of work conducted at
a height and the organization of worksites under
such conditions demonstrates that, in many cases,
personal equipment protecting against falls is still
the only method used to protect workers.
According to the requirements of European
Standard No. EN 363:1992 [1] a system designed
for fall arresting must consist of the following three
components:
an anchor device, which constitutes part of the
worksite load-bearing structure or is directly
connected to it,
a component which connects a full body
harnesses with an anchor device and arrests the
workers fall and minimizes its consequences,
This publication has been prepared on the basis of the results of the first stage of the National Programme Adaptation of Working Conditions
in Poland to European Union Standards, partly supporedwithin the scope of state servicesin 20022004 by the Ministry of Economy and
Labour. The Central Institute for Labour Protection National Research Institute has been the Programmes main co-ordinator.
Correspondence and requests for offprints should be sent to Krzysztof Baszczyski, Centralny Instytut Ochrony Pracy Pastwowy
Instytut Badawczy, Zakad Ochron Osobistych, ul.Wierzbowa 48, 90-133 d, Poland. E-mail: <krbas@ciop.lodz.pl>.
192 K. BASZCZYSKI
this reason, one of the essential characteristics of
retractable type fall arresters specified by European
Standard No. EN 360:1992 [2] is appropriate
locking after conditioning simulating extreme
conditions they can be exposed to at the worksite.
This paper concerns the problems associated
with studies carried out in the Department of
Personal Protective Equipment of the Central
Institute for Labour Protection National Research
Institute (CIOP-PIB) in the field of locking of
retractable type fall arresters. It characterizes
the test methods used to date, discusses detected
shortcomings and presents an improved methodology together with a description of a test stand.
193
TABLE 1. A Method of Conditioning of Retractable Type Fall Arresters Before Locking Test (according
to EN 364:1992 [8])
Kind of Conditioning
Conditioning to cold
Conditioning to heat
Conditioning to wet
Conditioning to oil
Conditioning to dust
Methods
Device placed at a temperature of (30 2) oC
o
Device placed at a temperature of (+50 2) C and
relative humidity of (85 5)%
Device placed at a water spray delivered
at a rate
of 70 L/hr (temperature 1030 oC)
Retractable lanyard immersed in commercial
grade
diesel oil at a temperature of (+20 2) oC
Dripping of a retractable lanyard
Device placed in the box with dry cement agitated
by blasts of air
Parameters of the method:
period of blast
interval between blasts
interval between sequences of movements of device
total time of conditioning
period of dust settlement (at the end of conditioning)
Duration
2 hrs
2 hrs
tc
90 s
3 hrs
30 min
Not
defined
24 hrs
2s
5 min
1 hrs
5 hrs
15 min
194 K. BASZCZYSKI
Figure 2. Dependence between the force Fz acting on the end of retractable lanyard and the length L
of the retractable lanyard segment removed from the device.
195
Figure 3. The acceleration a and the velocity v of the test mass m = 10.0 kg during its fall arrested
by a retractable type fall arrester.
4. TEST STAND
In order to implement the new test method
according to the assumptions, a test stand was
designed. It is presented in Figure 4.
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196 K. BASZCZYSKI
The basis for the stand is a rigid construction
(3), which meets the requirements of European
Standard No. EN 364:1992 [8]. On the rigid
construction, a bracket (4) with an anchor
point for the tested equipment is mounted. The
Figure 4. Retractable type fall arrester-test equipment and test method. Notes. Astate before fall,
Bstate after fall, 1power winch for lifting and lowering test mass, 2quick release device, 3rigid
construction, 4bracket with anchor point, 5test mass, 6accelerometer type 7265A (Endevco, USA),
7flexible connector, 8controlling device for quick release device, 9, 10low-pass filter with amplifier type
106 (Endevco, USA), 11personal computer with measuring card type DAP-1200e (Datalog, Germany),
12retractable type fall arrester.
197
198 K. BASZCZYSKI
Figure 6. A block diagram of the computer program for calculating the test mass velocity.
199
5. VERIFICATION TESTS
The designed test stand was subjected to tests, the
aim of which was to check the applicability of the
developed test method and to perform metrological
verification.
The first stage involved verification of the
measuring software by means of a numerical
simulation of acceleration signals, which were
saved in the computer memory in the form of data
files. The files were analogous to those obtained as
a result of measuring the acceleration signal with
the DAP-1200e measuring card, that is, consisting
of ca. 50,000 data each, with the data recorded
as integer type values [10], with the sampling
frequency fp = 10 kHz.
The first simulated test signal presented in
Figure 7, case A, took a rectangular form of a
maximum value (integer) equal to 1680, which
2
corresponds to the acceleration of 10.059 m/s .
The data values for the time intervals from 0 to 1 s
and from 4 to 5 s equalled 0. Calculating, using an
analytic method, the value of maximum velocity
for that acceleration signal, the result of Vmaxt =
30.177 m/s was obtained. Then the signal was
processed by the program operating the test stand
with the following results:
Vmax = 30.18 m/s,
the initial moment of the fall corresponded to
the data recorded at number 10001,
the constant component of the signal prior to
the initial moment of the fall was 0,
which demonstrated that the program operation
for test signal A was completely correct.
The second simulated test signal presented in
Figure 7, case B, also took a rectangular form of
a maximum value (integer) equal to 1716, which
2
corresponds to the acceleration of 10.275 m/s .
Data for the time intervals:
from 0 to 1s had a triangular course with the
amplitude of 72 and the constant component
equal to 36,
from 4 to 5s had the value of 36,
which correspond to the case when under actual
measuring conditions the acceleration signal
is shifted by the value of 36 (acceleration
2
0.215 m/s ). This case simulates inaccurate
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200 K. BASZCZYSKI
201
VKT 2 gh
(1)
6. CONCLUSION
Summing up this research, it should be stated
that its objective, that is, preparation of an
improved method of testing retractable type fall
arresters subjected to conditioning simulating
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202 K. BASZCZYSKI
extreme atmospheric conditions at the worksite
and exposure to industrial pollution, has been
fully achieved. The introduced improvement
together with the test stand ensure that the results
of retractable type fall tests are free from the
effects of the force causing automatic tensioning
of the retractable lanyard and stepwise acting of
the interlocking mechanisms. Consequently, it is
possible to assess retractable type fall arresters
more objectively than with the previous method.
It is also noteworthy that this test method and
the design of the test stand still comply with the
general requirements of the relevant European
Standards No. EN 360:1992 [2] and EN 364:1992
[8].
The improved method, together with the test
stand, has been incorporated in the system of
testing personal fall protection equipment carried
out for certification purposes. Its implementation
should result in increased safety of people working
at a height.
As demonstrated by research carried out in the
CIOP-PIB in 2003, the test stand described here
can also be used successfully in research on the
performance of the devices. The recorded signals
of test mass acceleration are especially useful for
the assessment of the self-locking function of
retractable type fall arresters. These signals, with
appropriate interpretation, make it possible to
determine why a device does not work correctly.
As a result, the new test stand can be used for in
research and development related to new designs
of retractable type fall arresters.
REFERENCES
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