DESIGN OF 2 VENTS BOX CULVERT

3 X 6 X 5.50

GENERAL DATA
0.70

5.5

0.800
0.85
6.00

6.85
0.15

0.15
TOP HAUNCH DETAILS

0.15
0.15
BOTTOM HAUNCH DETAILS

DIMENSION DETAILS IN CROSS SECTION

Clear width
=
Clear height
=
No of Cells
=
Top slab thickness
=
Bottom slab thickness
=
Side wall thickness
=
Height of fill in left
=
Height of fill in Right
=
Width of Carriage way
=
Wearing Coat Thick
=
Total width
=
Total height
=
C/C width
=
C/C height
=
BASIC PARAMETERS

Coefficient of Active pressure

6.00
5.50
3
0.7
0.8
0.85
0.00
0.00
7.5
0.075
21.4
7.00
6.85
6.25

Dry density of fill

Concrete Density
Surcharge live load
SBC

=
=
=

m
m
No
m
m
m
m
m
m
m
m
m
m
m
30 Degrees
0.333
1.8 t/m3
2.4 t/m3
1.20 m
20.000 T/m2

General Diagram With Loading

Wheel Load From IRC
L.L.Surcharge
0.72 T/M2
0.00

Earth Pressure
0

0.00

0.7

0.0 T/M2

5.50

0.8
0.85

0.85

0.72 T/M2

3.75 T/M2

6.00
7.49 T/M2
Base Earth Pressure

IDEALISED STRUCTURE OF BOX CULVERT FOR STAAD ANALYSIS

The structure is idealised in STAAD. Pro as shown below. The dimensions have all been considered as centre to centre.
The structure analysis has been done for one metre strip.
6.850

6.850

6.25

SP. BET TWO END SPRINGS AT THE END OF THE CANTILEVER

Spacing b/w 2 end springs
Spacing b/w 2 int springs
Spacing b/w 2 end nodes of Side Wall
Spacing b/w 2 int. nodes of Side wall
Modulus of Subgrade reaction

=
=
=
=
=
=

0
0.90
1.263
0.85
0.758
2000

=
=
=
=

900.00
2162.50
2525.00
1800.00

M
m
m
m
m
t/m3

Ref:pg:408,Foundation Analysis and Design by joseph E.Bowles (Fs=40*s.f*qa) and s.f = 2.5

Spring constants at end supports

Spring constant at Penultimate supports for the end spans
Spring constant at Int.Supports
Spring constant for Middle support

=2000(0.9/2)
=2000(1.263+0.9)/2
=2000(1.263+1.263)/2
=2000(0.9+0.9)/2

t/m
t/m
t/m
t/m

Spring constant at Penultimate supports of Int Span

=2000(1.263+0.9)/2

2162.50 t/m

Load Calculation
1)

COMPUTATION OF EARTH PRESSURE

SIDE A

SIDE B
EARTH CUSHION

0.333*1.8*0 = 0.000 T/M2

0.333*1.8*0.85 = 0.51 T/M2

=0
0.000M
0.850M

0.333*1.8*1.608 = 0.96 T/M2

1.608M
0.333*1.8*2.367 = 1.42 T/M2
2.367M
0.333*1.8*3.125 = 1.87 T/M2
3.125M
0.333*1.8*3.883 = 2.33 T/M2
3.883M
0.333*1.8*4.642 = 2.78 T/M2
4.642M
0.333*1.8*5.400 = 3.24 T/M2
0.333*1.8*6.250 = 3.75 T/M2
2)

5.400
6.250M

SURCHARGE LIVE LOAD

SURCHARGE LIVE LOAD IS CONSIDERED TO BE EQUIVALENT TO 1.2 M OF EARTH FILL
= 0.333 * 1.8 * 1.2

3)

0.719 T/M2

DEAD LOADS
SELF WEIGHT OF TOP SLAB
= 0.7x1x2.4
=
SELF WT. OF BOTTOM SLAB
= 0.8x1x2.4
=
SELF WEIGHT OF SIDE WALLS
= 0.85x1x2.4
=
LOAD DUE TO W/C
= 0.075x1x2.2
=
LOAD DUE TO FILL
= 0x1x1.8
=
WEIGHT OF FINISHES
=
WEIGHT OF HAUNCH
=12x 0.15x0.5x0.15x2.4
=
WEIGHT OF CRASH BARRIER (@ 0.67t/m)
= 0.67x1
=
TOTAL
=
TOTAL BASE AREA
TOTAL AVERAGE BOTTOM PRESSURE
= (143.173+2.513x6.85x1)/21.4

1.68
1.92
2.04
0.17
0.00
0.00
0.32
0.67
6.80
=
=

T/m
T/m
T/m
T/m
T/m
T/m
T
T/m
T/m

35
39
51
4
0
0
0.32
14
143
21.40 M2
7.49 T/M2

T
T
T
T
T
T
T
T
T

< SBC So, Safe

4)
a.

LIVE LOADS
Water Live load inside the Box cell

5.5 kN/m2

It is very negligible values it will not govern the max stresses

b.

Wheel Load
CASE 1:

CLASS 70R TRACK LOAD :

MAXIMUM BENDING MOMENT AT MID SPAN

(b/ l0 ) =

CALCULATION FOR EFFECTIVE WIDTH OF LOADING

DIRECTION OF TRAFFIC
TOTAL LOAD

1.095

70T
0.84

4.57
35T

35T

6.85

2.05
X
bw

=
=

6.85 / 2
0.84+2X(0.075+0.000)

=
=

3.425
0.99

M
M

=
=

2.24
4.826

As per IRC-21-2000

=
=
=
=
=

6.583
5.420
5.420
5.420
4.995

M
M
M
M
M

=70/(6.583*5.42)
=70/(6.583*5.42)
=70/(6.583*5)

=
=
=

1.962
1.962
2.129

T/M2
T/M2
T/M2

18.06 %
18.06 %
2.316
2.316
2.513

As per IRC-6-2000, cl:211.3

=1.962x1.183
=1.962x1.183
=2.129x1.183

=
=
=
=
=

As per IRC-6-2000

k
B eff

0.990+2.24X3.425(1-(3.425/6.85))

4.826/2>2.05/2
THEREFORE OVERLAPING DUE TO LOAD DISPERSION OCCURS
EFFECTIVE WIDTH
=0.5+1.2+0.84/2+2.05+4.826/2
Total Dispersion width along Span dir =4.57+2(0.075+0.7/2+0.00)
=4.57+2(0.075+0.00+0.7/2)
WIDTH ALONG SPAN VEHICLE PLACED AT MIDDLE OF TOTAL BOX
WIDTH ALONG SPAN VEHICLE PLACED AT MIDDLE OF END SPAN

=4.57+2(0.075+0.00+0.7/2)

WIDTH ALONG SPAN VEHICLE PLACED AT START OF END SPAN

=4.57+0.075+0.000+0.7/2

LOAD INTENSITY AT MIDDLE OF TOTAL BOX LENGTH

LOAD INTENSITY AT MIDDLE OF END SPAN
LOAD INTENSITYWHEN VEHICLE PLACED AT START OF END SPAN
Impact factor
= 10 + ((25-10)/(9-5)) x (9-6.85)
Actual Impact factor
=(3-0) x 18.063/3
INCREASING DUE TO IMPACT FOR VEHILE IN MIDDLE OF BOX
INCREASING DUE TO IMPACT FOR VEHILE IN MIDDLE OF END SPAN
INCREASING DUE TO IMPACT WHEN VEHICLE PLACED AT START OF END SPAN

T/M2
T/M2
T/M2

CASE 2 :
CLASS A LOAD 2 WEELS OF 11.4T (Max Loads) considered
MAXIMUM BENDING MOMENT AT MID SPAN
TOTAL LOAD 22.8T
0.5
0.25
5.7

5.7

5.7

5.7

1.45

1.2

6.85

2.3

X
bw

=
=

6.85 / 2-1.2/2
0.5+2 X(0.075+0.000)

=
=

2.825
0.65

M
M

=
=

2.24
4.368

As per IRC-21-2000
M

4.368/2>2.3/2
THEREFORE OVERLAPING DUE TO LOAD DISPERSION OCCURS
EFFECTIVE WIDTH
=0.5+1.2+0.5/2+2.3+4.368/2
Total Dispersion width of load in long direction
=1.45+2(0.075+0.00+0.7/2)
WIDTH ALONG SPAN VEHICLE PLACED AT MIDDLE OF TOTAL BOX
=1.45+2(0.075+0.00+0.7/2)
WIDTH ALONG SPAN VEHICLE PLACED AT MIDDLE OF END SPAN
#NAME?
WIDTH ALONG SPAN VEHICLE PLACED AT START OF END SPAN

=
=
=
=
=

6.434
2.3
2.3
2.3
1.875

M
M
M
M
M

LOAD INTENSITY AT MIDDLE OF TOTAL BOX LENGTH

LOAD INTENSITY AT MIDDLE OF END SPAN
LOAD INTENSITYWHEN VEHICLE PLACED AT START OF END SPAN

=
=
=

1.5407279 T/M2
1.5407279 T/M2
1.8899596 T/M2

As per IRC-6-2000
k
B eff

0.650+2.24X2.825(1-(2.825/6.85))

Impact factor
= 10 + ((25-10)/(9-5)) x (9-6.85)
Actual Impact factor
=(3-0) x 18.063/3
INCREASING DUE TO IMPACT FOR VEHILE IN MIDDLE OF BOX
INCREASING DUE TO IMPACT FOR VEHILE IN MIDDLE OF END SPAN
INCREASING DUE TO IMPACT WHEN VEHICLE PLACED AT START OF END SPAN

=22.8/(6.434*2.3)
=22.8/(6.434*2.3)
=22.8/(6.434*1.88)

=1.541x1.183
=1.541x1.183
=1.89x1.183

=
=
=
=
=

18.06 %
18.06 %
1.819
1.819
2.231

OK
OK

As per IRC-6-2000, cl:211.3

T/M2
T/M2
T/M2

STAAD INPUT FILE

STAAD PLANE
START JOB INFORMATION
ENGINEER DATE
17-Jul-15
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER Mton
JOINT COORDINATES
*END SIDE WALL
1 0.00 0 0.00; 2 0.00 0.85 0.00; 3 0.00 1.608 0.00; 4 0.00 2.367 0.00
5 0.00 3.125 0.00; 6 0.00 3.883 0.00; 7 0.00 4.642 0.00; 8 0.00 5.4 0.00
9 0.00 6.25 0.00;
* TOP SLAB
10 0.9 6.25 0.00; 11 2.163 6.25 0.00; 12 3.425 6.25 0.00
13 4.688 6.25 0.00; 14 5.95 6.25 0.00; 15 6.85 6.25 0.00
16 7.75 6.25 0.00; 17 9.013 6.25 0.00; 18 10.275 6.25 0.00
19 11.538 6.25 0.00; 20 12.8 6.25 0.00; 21 13.7 6.25 0.00
* END SIDE WALL
22 13.7 5.4 0.00
23 13.7 4.642 0.00; 24 13.7 3.883 0.00; 25 13.7 3.125 0.00; 26 13.7 2.367 0.00
27 13.7 1.608 0.00; 28 13.7 0.85 0.00
* BOTTOM SLAB
29 13.7 0 0.00; 30 12.8 0 0.00; 31 11.538 0 0.00
32 10.275 0 0.00; 33 9.013 0 0.00; 34 7.75 0 0.00
35 6.85 0 0.00; 36 5.95 0 0.00; 37 4.688 0 0.00
38 3.425 0 0.00; 39 2.163 0 0.00; 40 0.9 0 0.00
*INTERMEDIATE SIDE WALL
41 6.85 5.4 0.00
42 6.85 4.642 0.00; 43 6.85 3.883 0.00; 44 6.85 3.125 0.00; 45 6.85 2.367 0.00
46 6.85 1.608 0.00; 47 6.85 0.85 0.00
MEMBER INCIDENCES
1 1 2; 2 2 3; 3 3 4; 4 4 5; 5 5 6; 6 6 7; 7 7 8; 8 8 9; 9 9 10; 10 10 11
11 11 12; 12 12 13; 13 13 14; 14 14 15; 15 15 16; 16 16 17; 17 17 18
18 18 19; 19 19 20; 20 20 21; 21 21 22; 22 22 23; 23 23 24
24 24 25; 25 25 26; 26 26 27; 27 27 28; 28 28 29
29 29 30; 30 30 31; 31 31 32; 32 32 33; 33 33 34; 34 34 35; 35 35 36
36 36 37; 37 37 38; 38 38 39; 39 39 40;40 40 1;
*INTERMEDIATE SIDE WALLS

41 15 41; 42 41 42;43 42 43;44 43 44;45 44 45;46 45 46;47 46 47;48 47 35

DEFINE MATERIAL START
ISOTROPIC MATERIAL1
E 2.73861e+006
POISSON 0.15
DENSITY 2.4
DAMP 2.8026e-044
END DEFINE MATERIAL
CONSTANTS
MATERIAL MATERIAL1 MEMB 1 TO 48
MEMBER PROPERTY INDIAN
1 TO 8 21 TO 28 41 TO 48 PRIS YD 0.85 ZD 1
9 TO 20 PRIS YD 0.7 ZD 1
29 TO 40 PRIS YD 0.8 ZD 1
**SUPPORT SPECS*********
*CONSIDERING MOD. OF SUBGRADE RXN AS 1500 T/CUM
SUPPORTS
1 FIXED BUT FX FZ MX MY MZ KFY 900
29 FIXED BUT MX MY MZ KFY 900
30 34 36 40 FIXED BUT FX FZ MX MY MZ KFY 2162.5
31 TO 33 37 TO 39 FIXED BUT FX FZ MX MY MZ KFY 2525
35 FIXED BUT FX FZ MX MY MZ KFY 1800
****LOADING ON THE STRUCTURE****************
LOAD 1 DEAD LOAD FOR MAX FILL
MEMBER LOAD
1 TO 8 21 TO 28 41 TO 48 UNI GY -2.04
9 TO 20 UNI GY -1.68
29 TO 40 UNI GY -1.92
*LOAD DUE TO EARTH CUSHION
9 TO 20 UNI GY 0
*LOAD DUE TO EARTH PRESSURE AND LL SURCHARGE DUE TO MAXIMUM HEIGHT OF FILL AT BOTH SIDES
LOAD 2 EARTH PRESSURE FOR MAX FILL
MEMBER LOAD
8 TRAP GX 0.509 0
7 TRAP GX 0.964 0.509
6 TRAP GX 1.419 0.964
5 TRAP GX 1.873 1.419
4 TRAP GX 2.328 1.873

3 TRAP GX 2.782 2.328

2 TRAP GX 3.237 2.782
1 TRAP GX 3.746 3.237
21 TRAP GX 0 -0.509
22 TRAP GX -0.509 -0.964
23 TRAP GX -0.964 -1.419
24 TRAP GX -1.419 -1.873
25 TRAP GX -1.873 -2.328
26 TRAP GX -2.328 -2.782
27 TRAP GX -2.782 -3.237
28 TRAP GX -3.237 -3.746
LOAD 3 LL SURCHARGE
MEMBER LOAD
8 UNI GX 0.71928
7 UNI GX 0.71928
6 UNI GX 0.71928
5 UNI GX 0.71928
4 UNI GX 0.71928
3 UNI GX 0.71928
2 UNI GX 0.71928
1 UNI GX 0.71928
21 UNI GX -0.71928
22 UNI GX -0.71928
23 UNI GX -0.71928
24 UNI GX -0.71928
25 UNI GX -0.71928
26 UNI GX -0.71928
27 UNI GX -0.71928
28 UNI GX -0.71928
LOAD 4 70R TRACKED LL IN MIDDLE OF END SPAN
MEMBER LOAD
9 TO 14 UNI GY -2.316
15 UNI GY -2.316 0 0.060
LOAD 5 70R TRACKED LL IN MID SPAN OR PENAULTIMATE SUPPORT
MEMBER LOAD
12 TO 17 UNI GY -2.316
11 UNI GY 0 0.845 0.96
18 UNI GY 0 0 0.115

LOAD 6 70R TRACKED LL AT START OF END SPAN

MEMBER LOAD
9 TO 13 UNI GY -2.513
14 UNI GY -2.5130 0.30
LOAD 7 CLASSA LIVE LOAD IN MIDDLE OF END SPAN
MEMBER LOAD
10 TO 13 UNI GY -1.819
9 UNI GY -1.819 0.4835 0.5
14 UNI GY -1.819 0 0.0165
LOAD 8 CLASSA LIVE LOAD IN MID SPAN OR PENAULTIMATE SUPPORT
MEMBER LOAD
14 TO 15 UNI GY -1.819
13 UNI GY -1.819 0.0135 0.48
16 UNI GY -1.819 0 0.4665
LOAD 9 CLASSA LIVE LOAD AT START OF END SPAN
MEMBER LOAD
9 TO 11 UNI GY -2.231
12 UNI GY -2.231 0 0.258
****LOAD COMBINATIONS***************
LOAD COMB 10 DL + EP + SUR + 70R IN MIDDLE OF END SPAN
1 1.0 2 1.0 3 1.0 4 1.0
LOAD COMB 11 DL + EP + SUR + 70R IN MID SPAN OR PENAULTIMATE SUPPORT
1 1.0 2 1.0 3 1.0 5 1.0
LOAD COMB 12 DL + EP + SUR + 70R AT START OF END SPAN
1 1.0 2 1.0 3 1.0 6 1.0
LOAD COMB 13 DL + EP + SUR + CLASSA IN MIDDLE OF END SPAN
1 1.0 2 1.0 3 1.0 7 1.0
LOAD COMB 14 DL + EP + SUR + CLASSA IN MID SPAN OR PENAULTIMATE SUPPORT
1 1.0 2 1.0 3 1.0 8 1.0
LOAD COMB 15 DL + EP + SUR + CLASSA AT START OF END SPAN
1 1.0 2 1.0 3 1.0 9 1.0
LOAD COMB 16 DL + EP + SURCHARGE
1 1.0 2 1.0 3 1.0
PERFORM ANALYSIS
PRINT MAXFORCE ENVELOPE LIST 1 TO 48
START SCRIPT LANGUAGE
UNIT MET KNS
OPEN FILE REACTION.DAT
FOR SUPPORT ALL
FOR LOAD ALL
WRITE REACTION JOINT FY MX MZ
FORMAT=I5,3F8.2
CLOSE
END SCRIPT LANGUAGE
FINISH

STRUCTURAL DESIGN
SUMMARY OF MOMENTS (FROM STAAD Pro)
MAXIMUM MOMENT(T-m)

LOAD
COMBINATIONS

TOP SLAB

L/C

MAXIMUM SHEAR(T)

BOTTOM SLAB

Sagging

Hogging

Sagging

Hogging

SIDE
WALLS

INT
WALLS

TOP
SLAB

BOTTOM
SLAB

10

DL+EP+SUR+70R in
middle of end span

50.9

97.0

52.1

89.7

29.2

0.3

61.4

61.0

11

DL+EP+SUR+70R in
mid span

50.3

97.2

51.6

89.1

29.2

0.0

61.0

60.6

12

DL+EP+SUR+70R at
start of end span

51.3

97.2

52.4

89.0

29.3

0.5

61.6

61.1

13

DL+EP+SUR+BOG
in middle of end span
DL+EP+SUR+BOG
in mid span

50.3

96.1

51.5

88.5

29.0

0.3

60.7

60.3

49.9

96.1

51.0

88.0

28.8

0.0

60.5

60.1

15

DL+EP+SUR+BOG
at start of end span

51.0

96.7

51.9

88.2

29.0

0.7

61.0

60.2

16

DL+EP+SURCHARG
E

49.0

94.8

50.4

87.0

28.7

0.0

59.5

59.2

14

So Governing Load Combination is

MAX. MOMENT IN TOP SLAB IN MID SPAN
MAX. MOMENT IN TOP SLAB AT SUPPORT
MAX. MOMENT IN SIDE WALL
MAX. MOMENT IN INTERMEDIATE WALL
MAX. MOMENT IN BOTTOM SLAB IN MID SPAN
MAX. MOMENT IN BOTTOM SLAB AT SUPPORT

=
=
=
=
=
=

11.300
22.200
24.900
12.500
15.600
24.900

T-M
T-M
T-M
T-M
T-M
T-M

DEPTH OF TOP SLAB

DEPTH OF SIDE WALL
DEPTH OF INTERMEDIATE WALL
DEPTH OF BOTTOM SLAB

=
=
=
=

700
850
800
800

MM
MM
MM
MM

GRADE OF CONCRETE
GRADE OF STEEL
MODULAR RATIO
k
j
Q

M30

1000 T/M2

Fe415

=
=
=
=
=

20000 T/M2
10
0.333
0.889
151.02

= 1/(1+st/m*cbc)
= 1-k/3
= 0.5*k*j*cbc

TOP SLAB
DEPTH CHECK
Considering clear cover of 75 mm for the base slab and 40 mm for all the othert faces

DEPTH OF TOP SLAB PROVIDED

EFFECTIVE DEPTH PROVIDED
MAXIMUM MOMENT
EFFECTIVE DEPTH REQUIRED

= 700 mm x MM
=
650 MM
=
22.2 TM
=
383 MM
DEPTH PROVIDED IS SUFFICIENT

700-40-10
SQRT(22.2/(151.02))*1000

SHEAR CHECK FOR TOP SLAB AT THE LOCATION OF THE WALLS

LET US PROVIDE A TOP HAUNCH OF
EFFECTIVE DEPTH ( deff ) =

150 mm x 150 mm
650

650 mm

OK

TOTAL SHEAR FORCE

TOTAL SHEAR FORCE AT BEAM ( deff from support )

16.000 T
=

0T

SF (t)
carried
tc
by
(N/mm2) concrete
, tc*b*d

MAXIMUM SHEAR FORCE DEVELOPS AT BEAM 2

Shear carried by concrete :

30

Sl.
No.

Section considered

Section
location

Net Shear F (t)

Top slab/Wall Loc.

at deff.

16

tv

(N/mm2)

tmax

0.246

(N/mm2)

r%

2.200

0.322

1.00
Hence OK
-0.452 Mt

=
Asw = Vs x s/(s x d)

Shear Reinforcement

8 mm dia @
300mm C/C
Area of steel provided

0.253

16.45

-10.4323 As per IRC-21-2000 cl:304.7.1.4

167.55 mm2

OK

At junction of top slab and end side wall :

Reinforcement Details
Depth of slab
=
Max moment on top surface
Provide
20 mm dia @
300mm C/C
Area of steel provided
Depth of slab
=
Max moment on bottom surface
Provide
12 mm dia @
200mm C/C
Area of steel provided

700 mm
=

700 mm

Effective depth =
650 mm
22.20 tm
Steel reqd =
1921.2 mm2
+
20 mm dia @
300mm C/C
=
2094.40 mm2
OK
Effective depth =
650

11.30 tm
+
=

Steel reqd =
12 mm dia @
200mm C/C
1130.97 mm2
OK

977.9 mm2

BOTTOM SLAB
DEPTH CHECK
DEPTH OF BOTTOM SLAB PROVIDED
EFFECTIVE DEPTH PROVIDED
800-75-10
MAXIMUM MOMENT
EFFECTIVE DEPTH REQUIRED
SQRT(24.9/(151.02))*1000

=
800 MM
=
715 MM
=
24.9000 TM
=
406 MM
DEPTH PROVIDED IS SUFFICIENT

SHEAR CHECK FOR THE BOTTOM SLAB AT THE LOCATION OF THE WALLS
TOTAL SHEAR FORCE

21.300 T

OK

Shear carried by concrete :

Sl.
No.

Section considered

Section
location

Net Shear F (t)

Bottom Slab/Wall
Loc.

at deff.

21

tv

(N/mm2)

0.298

(N/mm2)

2.200

Shear Strength
Shear Reinforcement

tmax

r%

0.352

1.00

=
Asw = Vs x s/(s x d)

Reinforcement Details
Depth of slab
=
Max moment on top surface
=
Provide
16 mm dia @
200mm C/C
Area of steel provided
Depth of slab
=
Max moment on bottom surface
Provide
20 mm dia @
250mm C/C
Area of steel provided

800 mm

800
=

0.262

18.77
Provide Shear Reinforcement

2.533 Mt

10 mm dia @
300mm C/C
Area of steel provided

SF (t)
carried
tc
by
(N/mm2) concrete
, tc*b*d

53.1298 As per IRC-21-2000 cl:304.7.1.4

261.80 mm2

Effective depth =
15.60 tm
16 mm dia @
=
2010.62
Effective depth =
24.90 tm
20 mm dia @
=
2513.27

OK

715 mm
Steel reqd =
1227.3 mm2
200mm C/C
mm2
OK
715
Steel reqd =
1958.9 mm2
250mm C/C
mm2
OK

SIDE WALL
DEPTH CHECK
DEPTH OF SIDE WALL PROVIDED
EFFECTIVE DEPTH PROVIDED
850-40-10
MAXIMUM MOMENT
EFFECTIVE DEPTH REQUIRED
SQRT(24.9/(151.02))*1000

=
850 MM
=
800 MM
=
24.900 TM
=
406 MM
DEPTH PROVIDED IS SUFFICIENT

OK

SHEAR CHECK FOR SIDE WALLS

TOTAL SHEAR FORCE

10.100 T

Shear carried by concrete :

Sl.
No.

Section considered

Section
location

Net Shear F (t)

Top slab

at deff.

10.1

End side wall :

Depth of wall
=
Max moment on outer surface
Provide
16 mm dia @
200mm C/C
Area of steel provided
Provide same reinforcement on the inner face
Minimum reinforcement on the inner face
Minimum Steel
= 0.12 % of C/S
Provide
16 mm dia @
300mm C/C
Area of steel provided

tv

(N/mm2)

0.126

850 mm
=

tmax

(N/mm2)

2.200

r%

0.251

1.00

SF (t)
carried
tc
by
(N/mm2) concrete
, tc*b*d
0.253
Hence OK

20.25

Effective depth =
800 mm
24.90 tm
Steel reqd =
1750.8 mm2
+
16 mm dia @
200mm C/C
=
2010.62 mm2
OK

=
+
=

960 mm2
16 mm dia @
300mm C/C
1340.41 mm2
OK

INTERMEDIATE WALL
DEPTH CHECK
DEPTH OF INTERMEDIATE WALL PROVIDED
EFFECTIVE DEPTH PROVIDED
MAXIMUM MOMENT
EFFECTIVE DEPTH REQUIRED

800-40-10

SQRT(12.5/(151.02))*1000

=
800 MM
=
750 MM
=
12.500 TM
=
288 MM
DEPTH PROVIDED IS SUFFICIENT

SHEAR CHECK FOR INTERMEDIATE WALL

TOTAL SHEAR FORCE

12.500 T

OK

Shear carried by concrete :

Sl.
No.

Section considered

Section
location

Net Shear F (t)

Top slab

at deff.

12.5

Intermediate side wall :

Depth of wall
=
Max moment on outer surface
Provide
16 mm dia @
300mm C/C
Area of steel provided
Provide same reinforcement on the inner face
Minimum reinforcement on the inner face
Minimum Steel
= 0.12 % of C/S
Provide
16 mm dia @
300mm C/C
Area of steel provided

tv

(N/mm2)

0.167

850 mm
=

tmax

(N/mm2)

r%

2.200

0.168
Hence OK

1.00

Effective depth =
12.50 tm
Steel reqd =
+
16 mm dia @
300mm C/C
=
1340.41 mm2
OK

=
+
=

SF (t)
carried
tc
by
(N/mm2) concrete
, tc*b*d
0.223

800 mm
878.9 mm2

900
16 mm dia @
300mm C/C
1340.41 mm2
OK

DISTRIBUTION STEEL :
TOP SLAB
0.12% Effective Area
Case1 :
MIN STEEL
0.2DL+0.3LL
Case2 :
MAXIMUM BENDING MOMENT FOR DIST. STEEL LOAD COMBINATION
AREA OF STEEL REQUIRED
=2.4/ (20000*0.89*650)*10^9
Thus, AREA OF STEEL REQUIRED
PROVIDE
12 mm dia @
200mm C/C
Area of steel provided
BOTTOM SLAB
Case1 :
0.12% Effective Area
MIN STEEL
Case2 :
0.2DL+0.3LL
MAXIMUM BENDING MOMENT FOR DIST. STEEL LOAD COMBINATION
AREA OF STEEL REQUIRED
=2.4/(20000*0.89*715)*10^9
Thus, AREA OF STEEL REQUIRED
PROVIDE
12 mm dia @

200mm C/C

Area of steel provided

SIDE WALL
Case1 :
0.12% Effective Area
MIN STEEL
Case2 :
0.2DL+0.3LL
MAXIMUM BENDING MOMENT FOR DIST. STEEL LOAD COMBINATION

12 mm dia @

780 mm2

=
=

2.40 T-M
207.69 mm2

=
780.00 MM2
200mm C/C
=
1130.97 mm2
OK

12 mm dia @
=

858 mm2

=
=

2.40 T-M
188.81 mm2

=
200mm C/C

858.00 MM2

1130.97 mm2

OK

960 mm2

2.40 T-M

17.85

AREA OF STEEL REQUIRED

=2.4/(20000*0.89*800)*10^9

Thus, AREA OF STEEL REQUIRED

PROVIDE
12 mm dia @

200mm C/C

12 mm dia @

Area of steel provided

INTERMEDIATE WALL
Case1 :
0.12% Effective Area
MIN STEEL
Case2 :
0.2DL+0.3LL
MAXIMUM BENDING MOMENT FOR DIST. STEEL LOAD COMBINATION
AREA OF STEEL REQUIRED

200mm C/C

Area of steel provided

168.75 mm2

=
200mm C/C

960.00 MM2

1130.97 MM2

=1.8/(*0.89*800)*10^9

Thus, AREA OF STEEL REQUIRED

PROVIDE
12 mm dia @

12 mm dia @
=

OK

900 mm2

1.800 T-M

135.00 mm2

=
200mm C/C

900.00 MM2

1130.97 MM2

OK

Design of Skew Box culvert ::

Angle
Angle

Skew Box Culvert

= 8.86

Angle

0 t/m

0 t/m

290

#N/A

DL

LL

8m

Width of the Assumed beam

Slab thickness
Wearing coat thickness
Filling height
Density of slab
Density of wc
Density of filling
Normal Clear Span of Culvert
Angle

=
=
=
=
=
=
=
=
=
=

150
800.000
0.065
5.500
2.400
2.200
1.800
7.700
29.62
0.517

mm
m
m
m
t/m3
t/m3
t/m3
m
deg
radians

Calculation of dead load

Due to Slab thickness
Due to wc
Due to filling
DL intensity

=
=
=
=

288.000
0.021
1.485
289.506

t/m
t/m
t/m
t/m

LL intensity
Total intensity
Design intensity of load
Load per m run of the beam
Span of the assumed beam

=
=
=
=
=

#N/A
#N/A
#N/A
#N/A
8.856

t/m
t/m
t/m
t/m
m

Design Bending Moment

#N/A t-m

Grade of Concrete

M30

1000 T/M2

Grade of Steel
Q
K

=
=
=

Fe415

20000 T/M2

J
dreqd
dprovd.
Ast reqd.
Provide
No. of Bars
Ast provide

#N/A

= 1/(1+st/m*cbc)
= 1-k/3
= 0.5*k*j*cbc

=
=
=

#N/A

#N/A
Y32

At

1.481 Mpa

0.333
0.889

#N/A mm
1200 mm

#N/A mm2

3 nos.

2412 mm2

#N/A

70 mm spacing

=+(3.1432^2/4)3

B.M. (For distribution steel)

Ast reqd.
Provide
Y25
At

0.2m

=
=
75 mm spacing

#N/A t-m
#N/A mm2

#N/A

No. of Bars
Ast provide

=
=

2
981

#N/A

b/l0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2

0.4
0.8
1.16
1.44
1.68
1.84
1.96
2.08
2.16
2.24
2.28
2.36
2.4
2.48
2.48
2.52
2.56
2.6
2.60
2.60

Live load intensity :

Clear Span (m)

Effective Span (m)

Intensity due to live load

(t/m2)

6.00

7.50

2.51

BAR BENDING SCHEDULE FOR THE BOX CULVERT

For Normal Spans:
For 1 m length of the culvert
S.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Bar Mark
Usage
Bar
5
Top Slab Bottom
6
Top Slab Top-Throughout
6a
Top Slab Top-Supp Xtra
2
Bottom Slab Top
1
Bottom Slab Bottom-Thr
1a
Bottom Slab Bottom-Supp Xtra
4
Side Wall Inner Face
3
Side Wall Outer Face
12
Intermediate Wall Inn
12
Intermediate Wall Out
7
Distribution (Top Slab)
9
Distribution (Bottom Slab)
8
Haunch Reinf
7
Distribution (Int.Wall)

Dia(mmBar Shape
16
16
16
16
16
16
16
16
16
16
10
10
8
10

Density (kg/m) Cut length(mm)

1.58
9050
1.58
10230
1.58
3250
1.58
9000
1.58
10180
1.58
3250
1.58
5080
1.58
3900
1.58
3900
1.58
3900
0.62
1150
0.62
1150
0.4
924
0.62
1150

Nos.
9
6
6
9
6
6
8
8
5
5
35
35
31
20

Total Length (m)

81.45
61.4
19.5
81.0
61.1
19.5
40.6
31.2
19.50
19.50
80.5
80.5
28.7
46.0

15

10

Edge Beam

10

0.62

3900

57

222.3

16

11

Edge Beam

10

0.62

8500

12

102.0
TOTAL

VOLUME OF CONCRETE FOR 1 m LENGTH :

Reinforcement Density

23.4
44

cum
kg/cum

With Edge Beams

VOLUME OF CONCRETE FOR 1 m LENGTH :

Reinforcement Density

17.0
49

cum
kg/cum

Without Edge Beams

Total Weight (kg)

128.69
96.98
30.81
127.98
96.51
30.81
64.21
49.30
30.81
30.81
49.91
For Top and Bottom
49.91
For Top and Bottom
11.46
In 4 haunches
28.52
For Inner and Outer
137.83
63.24
1027.77

NOT
CONSIDERED IN
TENDER

COMPARISON OF 3.75 X 3.0 pup WITH 4.0 x 3.0 Box Culvert

Steel Weight per cum of Concrete

Clear width
Clear height
Top slab thickness
Bottom slab thickness
Side wall thickness
Height of fill in left
Height of fill in Right
Width of Carriage way
Haunch Size
C/S area
Dia of Bar

Bar No.

Shear

=
=
=
=
=
=
=
=

=
Spacing

0.15
0.15
20.945 m3
Weight/m
Length Number
2.46615 12.520

6.00
5.50
0.70
0.80
0.85
0.00
0.00
7.50

m
m
m
m
m
m
m
m

Total Kg
4 123.5

20 mm dia @

250 mm c/c

16 mm dia @

200 mm c/c

1.57834

24.840

3
4
5

16 mm dia @

200 mm c/c

16 mm dia @

200 mm c/c

16 mm dia @

300 mm c/c

1.57834
1.57834
1.57834

9.220
4.200
8.620

5 72.761
5 33.145
8 108.84

6
7
8

12 mm dia @

200 mm c/c

12 mm dia @

200 mm c/c

20 mm dia @

300 mm c/c

0.88781
0.88781
2.46615

9.220
4.200
12.520

5 40.928
5 18.644
4 123.5

12 mm dia @

200 mm c/c

0.88781

1.000

140 124.29

12 mm dia @

200 mm c/c

0.88781

1.000

152 134.95

10 mm dia @

120 mm c/c

0.61654

2.350

36 52.159

8 mm dia @

300 mm c/c

Density of Steel

196

1029
49.1 Kg/m3

Steel Weight per cum of Concrete

Clear width
Clear height
Top slab thickness
Bottom slab thickness
Side wall thickness
Height of fill in left
Height of fill in Right
Width of Carriage way

=
=
=
=
=
=
=
=

Haunch Size
0.15
0.15
C/S area
=
20.945 m3
Bar No. Dia of Bar
Spacing
Weight/m Length Number
1 10 mm dia @
12.520
200 mm c/c 0.61654

6.00
5.50
0.70
0.80
0.85
0.00
0.00
7.50

m
m
m
m
m
m
m
m

Total Kg
5 38.595

20 mm dia @

200 mm c/c

2.46615

24.840

3
4
5

12 mm dia @

200 mm c/c

16 mm dia @

200 mm c/c

12 mm dia @

175 mm c/c

0.88781
1.57834
0.88781

9.220
4.200
8.620

5 40.928
5 33.145
12 91.835

6
7
8

16 mm dia @

200 mm c/c

8 mm dia @

200 mm c/c

10 mm dia @

200 mm c/c

1.57834
0.39458
0.61654

9.220
4.200
12.520

5 72.761
5 8.2863
5 38.595

10 mm dia @

200 mm c/c

0.61654

1.000

140 86.315

10 mm dia @

200 mm c/c

0.61654

1.000

152 93.714

10 mm dia @

150 mm c/c

0.61654

2.350

28 40.568
851.04
40.6 Kg/m3

Density of Steel

306.3