Weld Consumable Calculator-Material

Single V Butt Weld with both Plates prepped at same angle
Select Process
98 MIG (GMAW) pulsed arc
Complete dimensions below
Plate thickness (T)
Included bevel angle (A)
Root gap (G)
Root thickness (R)
Cap height (C)
Weld length
Opening width (O)
Consumable usage
25
60
0
6
5
25
21.9
2.30
Total weld metal weight
mm
degrees
mm
mm
mm
m
mm
Kg/mtr
57 Kg
NOTE: The weight of consumable required is based on the assumption that a sin
butt weld has no cap on the underside
NOTE: To calculate consumable weight for double-V butt welds, input the same b
angles, but half the plate thickness. Then double the result
Total consumable required
59 Kg
Fillet welds
Select Process
56 Stick (MMAW) GP's
Complete dimensions below
Fillet size (F)
Cap height (C)
Weld length
Consumable usage
Total weld metal weight
8
1
50
0.17
mm
mm
m
Kg/mtr
9 Kg
Total consumable required
16 Kg
TRIANGLE
Weight of Weld Metal in KG/M of weld
For Filet calculations use 45 degrees and F being the Fillet length
X (Angle in degrees)
15
A (Plate Thickness in mm)
KG/M
20
W
KG/M
30
W
KG/M
45
W
KG/M
3.15
0.01
0.8
0.01
1.1
0.02
1.8
0.04
0.07
4.2
0.02
1.1
0.03
1.5
0.04
2.4
5.25
0.03
1.4
0.04
1.9
0.06
3.0
0.11
0.04
1.6
0.05
2.2
0.08
3.5
0.14
0.07
2.1
0.09
2.9
0.15
4.6
0.25
10
0.11
2.7
0.14
3.6
0.23
5.8
0.40
12
0.15
3.2
0.21
4.4
0.33
6.9
0.57
14
0.21
3.8
0.28
5.1
0.45
8.1
0.77
16
0.27
4.3
0.37
5.8
0.58
9.2
1.01
18
0.34
4.8
0.47
6.6
0.74
10.4
1.28
20
0.42
5.4
0.58
7.3
0.91
11.5
1.58
22
0.51
5.9
0.70
8.0
1.10
12.7
1.91
24
0.61
6.4
0.83
8.7
1.31
13.9
2.28
25
0.66
6.7
0.90
9.1
1.43
14.4
2.47
26
0.72
7.0
0.97
9.5
1.54
15.0
2.67
28
0.83
7.5
1.13
10.2
1.79
16.2
3.10
30
0.95
8.0
1.29
10.9
2.05
17.3
3.56
32
1.08
8.6
1.47
11.6
2.34
18.5
4.04
34
1.22
9.1
1.66
12.4
2.64
19.6
4.57
36
1.37
9.6
1.86
13.1
2.96
20.8
5.12
38
1.53
10.2
2.08
13.8
3.29
21.9
5.70
40
1.69
10.7
2.30
14.6
3.65
23.1
6.32
KG/M of weld
nd F being the Fillet length
(Angle in degrees)
45
60
F
3.2
KG/M
70
W
KG/M
1
W
0.05
8.7
0.06
6.0
0.07
5.5
0.11
4.2
8.0
0.12
7.3
0.19
11.5
10
0.08
5.3
10.0
0.19
9.1
0.30
14.4
12
0.09
6.0
11.4
0.25
10.4
0.39
16.5
14
0.11
16
0.13
18
0.14
20
0.16
22
0.17
24
0.19
25
0.20
26
0.21
28
0.22
15.2
0.44
13.9
0.69
22.0
19.0
0.68
17.3
1.09
27.5
12.0
22.8
0.99
20.8
1.56
33.0
14.0
26.7
1.34
24.2
2.13
38.5
16.0
30.5
1.75
27.7
2.78
44.0
18.0
34.3
2.22
31.2
3.52
49.5
20.0
38.1
2.74
34.6
4.34
54.9
22.0
41.9
3.31
38.1
5.25
60.4
24.0
45.7
3.94
41.6
6.25
65.9
30
0.24
25.0
47.6
4.28
43.3
6.78
68.7
32
0.25
26.0
49.5
4.62
45.0
7.34
71.4
34
0.27
28.0
53.3
5.36
48.5
8.51
76.9
36
0.28
30.0
57.1
6.16
52.0
9.77
82.4
38
0.30
32.0
60.9
7.01
55.4
11.1
87.9
40
0.32
34.0
64.7
7.91
58.9
12.5
93.4
36.0
68.5
8.87
62.4
14.1
98.9
38.0
72.3
9.88
65.8
15.7
104
40.0
76.1
10.9
69.3
17.4
110
T (Plate Thickness in mm)
8.0
10.0
RECTANGLE
W (Width in mm)
2
10
12
0.09
0.14
0.19
0.24
0.28
0.33
0.38
0.43
0.47
0.57
0.13
0.19
0.25
0.32
0.38
0.44
0.51
0.57
0.63
0.76
0.16
0.24
0.32
0.40
0.47
0.55
0.63
0.71
0.79
0.95
0.19
0.28
0.38
0.47
0.57
0.66
0.76
0.85
0.95
1.14
0.22
0.33
0.44
0.55
0.66
0.77
0.88
1.00
1.11
1.33
0.25
0.38
0.51
0.63
0.76
0.88
1.01
1.14
1.26
1.52
0.28
0.43
0.57
0.71
0.85
1.00
1.14
1.28
1.42
1.71
0.32
0.47
0.63
0.79
0.95
1.11
1.26
1.42
1.58
1.90
0.35
0.52
0.70
0.87
1.04
1.22
1.39
1.56
1.74
2.09
0.38
0.57
0.76
0.95
1.14
1.33
1.52
1.71
1.90
2.28
0.40
0.59
0.79
0.99
1.19
1.38
1.58
1.78
1.98
2.37
0.41
0.62
0.82
1.03
1.23
1.44
1.64
1.85
2.05
2.46
0.44
0.66
0.88
1.11
1.33
1.55
1.77
1.99
2.21
2.65
0.47
0.71
0.95
1.19
1.42
1.66
1.90
2.13
2.37
2.84
0.51
0.76
1.01
1.26
1.52
1.77
2.02
2.28
2.53
3.03
0.54
0.81
1.07
1.34
1.61
1.88
2.15
2.42
2.69
3.22
0.57
0.85
1.14
1.42
1.71
1.99
2.28
2.56
2.84
3.41
0.60
0.90
1.20
1.50
1.80
2.10
2.40
2.70
3.00
3.60
0.63
0.95
1.26
1.58
1.90
2.21
2.53
2.84
3.16
3.79
CAP
CH (Cap Height in mm)
15
20
1.5
2.5
0.95
0.03
0.04
0.06
0.07
0.09
0.95
1.26
0.04
0.05
0.07
0.09
0.11
1.19
1.58
0.04
0.06
0.08
0.10
0.12
1.42
1.90
0.05
0.07
0.09
0.12
0.14
1.66
2.21
10
0.06
0.09
0.12
0.15
0.18
1.90
2.53
12
0.07
0.11
0.14
0.18
0.21
2.13
2.84
14
0.08
0.12
0.17
0.21
0.25
2.37
3.16
15
0.09
0.13
0.18
0.22
0.27
2.61
3.48
16
0.09
0.14
0.19
0.24
0.28
2.84
3.79
18
0.11
0.16
0.21
0.27
0.32
2.96
3.95
20
0.12
0.18
0.24
0.30
0.36
3.08
4.11
22
0.13
0.20
0.26
0.33
0.39
3.32
4.42
24
0.14
0.21
0.28
0.36
0.43
3.56
4.74
25
0.15
0.22
0.30
0.37
0.44
3.79
5.06
26
0.15
0.23
0.31
0.39
0.46
4.03
5.37
29
0.17
0.26
0.34
0.43
0.52
4.27
5.69
30
0.18
0.27
0.36
0.44
0.53
4.50
6.00
35
0.21
0.31
0.41
0.52
0.62
4.74
6.32
40
0.24
0.36
0.47
0.59
0.71
CW (Cap Width in mm)
0.71
of weld
Height in mm)
4
0.12
0.15
0.18
0.14
0.18
0.21
0.17
0.21
0.25
0.19
0.24
0.28
0.24
0.30
0.36
0.28
0.36
0.43
0.33
0.41
0.50
0.36
0.44
0.53
0.38
0.47
0.57
0.43
0.53
0.64
0.47
0.59
0.71
0.52
0.65
0.78
0.57
0.71
0.85
0.59
0.74
0.89
0.62
0.77
0.92
0.69
0.86
1.03
0.71
0.89
1.07
0.83
1.04
1.24
0.95
1.19
1.42

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Weld Consumable Calculator-Material

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Available Formats

Single V Butt Weld with both Plates prepped at same angle

Total weld metal weight

Total consumable required

A (Plate Thickness in mm)

nd F being the Fillet length

T (Plate Thickness in mm)

CW (Cap Width in mm)

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