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Plant gross power

Plant net power


Number of units
Plant net HR (HHV)
Plant net HR (LHV)
Plant net eff (HHV)
Plant net eff (LHV)
Aux. & losses
Fuel heat input (HHV)
Fuel heat input (LHV)
Fuel flow

350052
333079
1
8988
8692
37.96
39.26
16973
831631
804172
2511

kW
kW

Ambient
14.7 p
59 T
60% RH
51.5 T wet bulb

BTU/kWh
BTU/kWh
%
%
kW
BTU/s
BTU/s
ton/day

95 p 565.4 T 25 M

666.2 p 1042.6 T 562.8 M

100 p
568.6 T
436.3 M

692.9 p 680.7 T 562.8 M


2770.7 p 1045.2 T 677.1 M
To stack
144.8 T
928.2 M

350052 kW

WFGD

SO2
53.3 ppmv
0.062 gr/dscf
@ 6% O2, dry

HPT

IPT

2x1 LPTs

G
3600 RPM

SO2 removal
eff = 95 %

2690 p
1040 T
677.1 M

293.1T

1p
101.7 T
364.4 M

650 p
1040 T
562.8 M

ID Fan
0.722 M
ESP
280T

77.01 T

58.12 M Fuel (Pennsylvania Upper)

280 T
895.9 M
Dust collection
eff = 99.5 %

841.5 M Air
59.01 T
19038 M
BFPT

562 T
2882.4 p
562 T
658.4 M
TTD [F]
DCA [F]

504.6 T

444 T

8D

7D

6D

-5.00
9.00

-3.17
9.00

-5.00
9.00

2906.4 p
389.7 T
678.7 M

381.7 T

319.3 T

264.9 T

210.5 T

156.1 T

5C

4D

3D

2D

1P

5.00
9.00

5.00
9.00

5.00
9.00

4.99

HRHX
102.8 T

5.338 p
101.2 T

321.8 p
101.7 T
421.8 M

p [psia] T [F] M [lb/s]


STEAM PRO 23.0 Demonstration Thermoflow, Inc.
1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

BOILER EFF (HHV/LHV) 89.1% / 92.1%


NET PLANT EFF (HHV/LHV) 38% / 39.3%

NET POWER 333079 kW


NET PLANT HR (HHV/LHV) 8988 / 8692 BTU/kWh

AUX 16973 kW
TURBINE HR 7599 BTU/kWh

20.31 m 2770.7 p 1045.2 T 677.1 m


666.2 p 1042.6 T 562.8 m
2690 p
1040 T
677.1 m

Blowdown
1.642 m

650 p
1040 T
562.8 m

0.392 m
SSR
1.431 m
HPT

IPT1
11.52 m

8748 kW

1p
101.7 T
365.2 m
56.68 m
5.338 p
101.2 T
421.8 m

SSR

205.7 p 734.5 T
100 p 568.2 T

0.389 m
to FWH1
1.155 m

1.877 m

389.1 p 898.8 T

BFPT
30.04 m

59.01 T 77.01 T
19038 m 19038 m

0.333 m

710.2 p 684.2 T

RPM

43.89 p 402.3 T 25.93 m

1139.4 p 803.4 T

3600

LPT1x2
(double flow)

16.54 p 235.8 T 24.4 m


5.114 p 163.2 T 21.56 m

LPcrs 100 p 568.6 T 436.3 m

100 p 568.2 T 57.25 m

205.7 p 734.5 T 30.75 m

389.1 p 898.8 T 29.54 m

2882.4 p
562 T
658.4 m

1139.4 p 803.4 T 51.11 m

1p
101.7 T
30.04 m
To FPT condenser

710.2 p 684.2 T 45.23 m

3.894 m LPcrs
0.666 m SSR

BFPT

350052 kW

1 p 101.7 T 364.4 m

95.24 p
565.4 T
30.04 m

95 p 565.4 T 25 m

0.82 m SSR

692.9 p 680.7 T 562.8 m

Leak 3.894 m

2882.4 p
562 T
658.4 m

12 p
0.389 m

43.89 p 402.3 T

GSC

16.54 p 235.8 T
5.114 p 163.2 T
1106.2 p
799.2 T
51.11 m
562 T

504.6 T
658.4 m

689.5 p
680.4 T
45.23 m

377.8 p
896.2 T
29.54 m

199.7 p
732 T
30.75 m

95.24 p
565.4 T
27.21 m

41.8 p
399.7 T
25.93 m

15.75 p
233.2 T
24.4 m

4.871 p
161.1 T
21.56 m

389.7 T
658.4 m

381.7 T 319.4 T
522.1 m

319.3 T 264.9 T
522.1 m

264.9 T 210.5 T
522.1 m

210.5 T 157.2 T
522.1 m

156.1 T 102.8 T
421.8 m

TTD
5.00 T
DCA
9.00 T

TTD
5.00 T
DCA
9.00 T

TTD
5.00 T
DCA
9.00 T

TTD
4.99 T

504.6 T 444 T
658.4 m

444 T

TTD
FWH7
-3.17 T
DCA
689.5 p
9.00 T 453 T
96.34 m

TTD
FWH6
-5.00 T
DCA
377.8 p
9.00 T 398.7 T
125.9 m

381.7T
TTD
FWH8
-5.00 T
DCA
1106.2 p
9.00 T 513.6 T
51.11 m

DA (FWH5)
199.7 p
381.7 T
678.7 m

FWH4
95.24 p
273.9 T
27.21 m

FWH3
41.8 p
219.5 T
53.14 m

FWH2
15.75 p
166.2 T
77.54 m

desup
20.31 m
STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP CYCLE SCHEMATIC
p[psia], T[F], h[BTU/lb], m[lb/s]

FWH1
4.871 p
161.1 T
100.3 m

321.8 p
102.8 T
421.8 m

Fuel chemical LHV input = 804172 BTU/s


Fuel chemical HHV input = 831631 BTU/s

Plant Energy Flow Schematic [BTU/s]

Fuel enthalpy 832957

Inlet air sensible 5501


Inlet air latent 5701
Proc return/makeup 1641.8
FGD water 2521.5
FGD oxidation air 144.7

(350052 kW)

Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

Non heat balance aux. 8883 (9372 kW)

Gross Power 331801

Heat balance aux. 7205 (7601 kW)

Power Plant

Stack gas sensible 26275


Stack gas latent 65442
Bottom ash 413.2
Fly ash 116.6
Unburned carbon 1719.1
Boiler minor loss 14821
Fuel delivery energy loss 262.2
Main condenser 341942
BFPT condenser 29044
Process steam 32842
Blowdown 1277.8
Steam pipe losses 2088.5
ST/generator mech/elec/gear loss 4325
BFPT mech loss 82.92
Pump mech/elec loss 332.1
Fan mech/elec loss 484.3
FGD energy loss 2402.7

Net Power 315713


(333079 kW)

Auxiliaries & Losses [kW]


Total auxiliaries & transformer losses = 16973 kW

FW heater drain pump(s)


130.1, 0.77 %
Boiler feed booster pump
340.5, 2.01 %
Condensate pump
637.9, 3.76 %
Condenser C.W. pump
1219.1, 7.18 %
Ash handling
255.2, 1.5 %

Additional auxiliaries from PEACE


1708.1, 10.06 %
Misc. ST aux.
1286.4, 7.58 %

Misc. plant aux.


875.1, 5.16 %

Flue gas desulfurization (FGD)


1436.8, 8.47 %

Transformer losses
875.1, 5.16 %

Boiler primary air fan


643.6, 3.79 %
Electrostatic precipitator (ESP)
855, 5.04 %
Boiler secondary air fan
1040, 6.13 %
Boiler forced circulation pump
861.2, 5.07 %

Boiler fuel delivery


1383, 8.15 %

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

Boiler induced draft fan


3426, 20.18 %

BOILER EFF (HHV/LHV) 89.1% / 92.1%


NET PLANT EFF (HHV/LHV) 38% / 39.3%

NET POWER 333079 kW


NET PLANT HR (HHV/LHV) 8988 / 8692 BTU/kWh

AUX 16973 kW
TURBINE HR 7599 BTU/kWh

20.31 m 2770.7 p 1045.2 T 677.1 m


666.2 p 1042.6 T 562.8 m
2690 p
1040 T
677.1 m

Blowdown
1.642 m

650 p
1040 T
562.8 m

0.392 m
SSR
1.431 m
HPT

IPT1
11.52 m

8748 kW

1p
101.7 T
365.2 m
56.68 m
5.338 p
101.2 T
421.8 m

SSR

205.7 p 734.5 T
100 p 568.2 T

0.389 m
to FWH1
1.155 m

1.877 m

389.1 p 898.8 T

BFPT
30.04 m

59.01 T 77.01 T
19038 m 19038 m

0.333 m

710.2 p 684.2 T

RPM

43.89 p 402.3 T 25.93 m

1139.4 p 803.4 T

3600

LPT1x2
(double flow)

16.54 p 235.8 T 24.4 m


5.114 p 163.2 T 21.56 m

LPcrs 100 p 568.6 T 436.3 m

100 p 568.2 T 57.25 m

205.7 p 734.5 T 30.75 m

389.1 p 898.8 T 29.54 m

2882.4 p
562 T
658.4 m

1139.4 p 803.4 T 51.11 m

1p
101.7 T
30.04 m
To FPT condenser

710.2 p 684.2 T 45.23 m

3.894 m LPcrs
0.666 m SSR

BFPT

350052 kW

1 p 101.7 T 364.4 m

95.24 p
565.4 T
30.04 m

95 p 565.4 T 25 m

0.82 m SSR

692.9 p 680.7 T 562.8 m

Leak 3.894 m

2882.4 p
562 T
658.4 m

12 p
0.389 m

43.89 p 402.3 T

GSC

16.54 p 235.8 T
5.114 p 163.2 T
1106.2 p
799.2 T
51.11 m
562 T

504.6 T
658.4 m

689.5 p
680.4 T
45.23 m

377.8 p
896.2 T
29.54 m

199.7 p
732 T
30.75 m

95.24 p
565.4 T
27.21 m

41.8 p
399.7 T
25.93 m

15.75 p
233.2 T
24.4 m

4.871 p
161.1 T
21.56 m

389.7 T
658.4 m

381.7 T 319.4 T
522.1 m

319.3 T 264.9 T
522.1 m

264.9 T 210.5 T
522.1 m

210.5 T 157.2 T
522.1 m

156.1 T 102.8 T
421.8 m

TTD
5.00 T
DCA
9.00 T

TTD
5.00 T
DCA
9.00 T

TTD
5.00 T
DCA
9.00 T

TTD
4.99 T

504.6 T 444 T
658.4 m

444 T

TTD
FWH7
-3.17 T
DCA
689.5 p
9.00 T 453 T
96.34 m

TTD
FWH6
-5.00 T
DCA
377.8 p
9.00 T 398.7 T
125.9 m

381.7T
TTD
FWH8
-5.00 T
DCA
1106.2 p
9.00 T 513.6 T
51.11 m

DA (FWH5)
199.7 p
381.7 T
678.7 m

FWH4
95.24 p
273.9 T
27.21 m

FWH3
41.8 p
219.5 T
53.14 m

FWH2
15.75 p
166.2 T
77.54 m

desup
20.31 m
STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP CYCLE SCHEMATIC
p[psia], T[F], h[BTU/lb], m[lb/s]

FWH1
4.871 p
161.1 T
100.3 m

321.8 p
102.8 T
421.8 m

Plume visible
29

2853.8P

18

D1
10.64
12.49
4.63
71.38
0.86
0.01

%H2O
%CO2
%O2
%N2
%Ar
%SO2

821.6 m

CR2

CS2

HX

Tin

Tout

ECO1
REV
CS1
RSH
CS2
CR1
CR2

562
642.8
687.8
715.2
874.7
680.7
857.2

642.8
687.8
726.9
874.7
1045.2
857.2
1042.6

658.4
656.8
656.8
677.1
677.1
562.8
562.8

RSH
DESUP

1862.3T 2200T

D1

821.6 m

m
20.3

h
367.5

FUEL WEIGHT%

1625.4T
Fly Ash
0.003 m

C % 81.6
H % 5
O % 4.87
N % 1.4
S % 1
ASH % 6.1

2946T

CS1
Flue Gas Reheater
1262.4T

26.88 m
CR1

8.959 m

144.8 T

19

928.2 m

117.8T
270.9T

Pennsylvania Upper

1011T

ID Fan

WFGD 293.1T

ESP

280T

180T

ECO1

280T
51.75 m

22.55 m

Fly Ash
2.931 m

Ash 0.011 m Ash 2.916 m (126 ton/day)


64.01T

58.12m 77T 2.1% moist.


2510.6 ton/day

671.1T

Ash 0.733 m (32 ton/day)


525T 665.5 m

79.72T

400T 51.68 m

243.2T 101.7 m 13.3% of total air

79.72T 50.02 m 49.18% of PA


59T
732 m

59T
109.5 m

STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP BOILER SCHEMATIC
p
T
m
BOILER EFF
BOILER FUEL INPUT (BTU/s)
psia F
lb/s 89.1 % (HHV) 92.1 % (LHV)
831631(HHV) 804172(LHV)

Boiler - TQ Diagram
4000

FRN
381566

Temperature [F]

3000

CS2
87651
CR2
58681

2000
CS1
87652
CR1
58681
ECO1
76205

1000
AH
81600

0
0

200000

400000

600000

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

800000

1000000

ECO1 - TQ Diagram
1100

Temperature [F]

900

700

500
0

20000

40000

60000

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


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80000

100000

CS1 - TQ Diagram
1700

Temperature [F]

1400

1100

800

500
0

20000

40000

60000

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

80000

100000

CS2 - TQ Diagram
2500

Temperature [F]

2100

1700

1300

900

500
0

20000

40000

60000

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


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80000

100000

CR1 - TQ Diagram
1500

Temperature [F]

1300

1100

900

700

500
0

15000

30000

45000

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

60000

75000

CR2 - TQ Diagram
2150

Temperature [F]

1850

1550

1250

950

650
0

15000

30000

45000

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

60000

75000

Furnace - TQ Diagram
4000

Temperature [F]

3000

2000

1000

0
0

100000

200000

300000

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

400000

500000

Rotary Air Heater - TQ Diagram


750

Temperature [F]

600

450

300

150

0
0

20000

40000

60000

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

80000

100000

Expansion power
Mechanical loss
Generator loss
Generator power

354615
886.5
3676
350052

kW
kW
kW
kW

2690 p
1040 T
1478.2 h
677.1 M

710.2 p
684.2 T
1335.4 h
562.8 M

650 p
1040 T
1537.8 h
562.8 M

HPT

100 p
568.6 T
1313.9 h
436.3 M

IPT1

LPT1x2

3
4

1139.4 p
803.4 T
1384.9 h
51.11 M

710.2 p
684.2 T
1335.4 h
45.23 M

8
6

389.1 p
898.8 T
1469.8 h
29.54 M

205.7 p
734.5 T
1391.7 h
30.75 M

100 p
568.2 T
1313.7 h
82.25 M

43.89 p
402.3 T
1237 h
25.93 M

16.54 p
235.8 T
1161.4 h
24.4 M
5.114 p
163.2 T
1086.1 h
21.56 M

Total exhaust
1p
101.7 T
1006.7 h
364.4 M
90.44 %

p [psia] T [F] h [BTU/lb] M [lb/s]


STEAM PRO 23.0 Demonstration Thermoflow, Inc.
1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

Valve Stem leak 2 To SSR


0.392 M
Valve Stem leak 1 To IPT inlet
1.431 M

HPT

HPT HP leak 1 To
IPT inlet
11.52 M

IPT

LPT

HPT LP leak 2 To SSR

IPT LP leak To SSR

0.666 M

0.82 M

HPT LP leak 1 To LPT Crossover


3.894 M

p [psia] T [F] h [BTU/lb] M [lb/s]


STEAM PRO 23.0 Demonstration Thermoflow, Inc.
1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

Steam Turbine Exhaust Loss


90

Dry Exhaust Loss, BTU/lb

70

50

30

10

-10
0

300

600

900

Annulus Velocity, ft/s

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

1200

1500

(6)
100 p
568.2 T
30.04 M

95.24 p

8748 kW

BFPT

1p
101.7 T
30.04 M

77.01 T
59.01 T
1617 M
6.206 p
101.7 T
30.04 M

p [psia] T [F] M [lb/s]


STEAM PRO 23.0 Demonstration Thermoflow, Inc.
1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

STEAM PRO 23.00 Demonstration


Steam Turbine Expansion Path
1700

1200 F
637 psia

1600
2690 psia

1000 F
2622.8 psia

1500

710.2 psia

389.1 psia

2069.2 psia

100 psia

205.7 psia

1139.4 psia

1400

800 F

ENTHALPY BTU/lb

600 F
1300
43.89 psia
400 F
1200

16.54 psia
Wilson 0.97

0.95

1100

1 psia

5.114 psia

0.9
0.85

1000

Exhaust (LPT1)

0.8

900
1.3

1.4

1.5

1.6

ENTROPY BTU/lb-R

1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

1.7

1.8

1.9

(1)
1139.4 p
803.4 T
1384.9 h
51.11 M

(2)
710.2 p
684.2 T
1335.4 h
45.23 M

(4)
389.1 p
898.8 T
1469.8 h
29.54 M

(5)
205.7 p
734.5 T
1391.7 h
30.75 M

(6)
100 p
568.2 T
1313.7 h
27.21 M

(7)
43.89 p
402.3 T
1237 h
25.93 M

(9)
5.114 p
163.2 T
1086.1 h
21.56 M

1.155 M

To Boiler
2882.4 p
562 T
658.4 M

562 T

(8)
16.54 p
235.8 T
1161.4 h
24.4 M

8D 504.6 T

7D

444 T

6D

5C 319.3 T
199.7 p
381.7 T

4D 264.9 T

3D 210.5 T

2D 156.1 T

1P

102.8 T
421.8 M
461Q

BFP

20.31 M

p [psia] T [F] h [BTU/lb] M [lb/s] Q [BTU/s]


STEAM PRO 23.0 Demonstration Thermoflow, Inc.
1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

FWH System T-Q Diagram

1100

1000

FWH8
44974 Q
14022 A

FWH7
44321 Q
16577 A

900

FWH6
38123 Q
13524 A

FWH5
34162 Q
0A

800

FWH4
29104 Q
7935 A

700

FWH3
28684 Q
8615 A

FWH2
27890 Q
9541 A

TEMPERATURE F

600

FWH1
22418 Q
7878 A

500

400

300

200

100

0
0

40

80

120

160

200

240

280

HEAT TRANSFER .001 X BTU/s


STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP
p
T
m
Q
A
psia F
lb/s BTU/s ft^2

FWH 1 T-Q Diagram


250

FWH 1
22418 Q
7878 A

Steam: 21.56 m, 4.871 p, 161.1 Tin, 161.1 Tex


Water: 421.8 m, 321.8 p, 102.8 Tin, 156.1 Tex

TEMPERATURE F

200

150

100

50
0

10

15

20

25

HEAT TRANSFER .001 X BTU/s


STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP
p
T
m
Q
A
psia F
lb/s BTU/s ft^2

FWH 2 T-Q Diagram


300

FWH 2
27890 Q
9541 A

Steam: 24.4 m, 15.75 p, 233.2 Tin, 166.2 Tex


Water: 522.1 m, 296.6 p, 157.2 Tin, 210.5 Tex

TEMPERATURE F

250

200

150

100
0

10

15

20

25

30

HEAT TRANSFER .001 X BTU/s


STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP
p
T
m
Q
A
psia F
lb/s BTU/s ft^2

FWH 3 T-Q Diagram


500

FWH 3
28684 Q
8615 A

450

Steam: 25.93 m, 41.8 p, 399.7 Tin, 219.5 Tex


Water: 522.1 m, 271.1 p, 210.5 Tin, 264.9 Tex

400

TEMPERATURE F

350

300

250

200

150
0

10

15

20

25

30

HEAT TRANSFER .001 X BTU/s


STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP
p
T
m
Q
A
psia F
lb/s BTU/s ft^2

FWH 4 T-Q Diagram


700

650
FWH 4
29104 Q
7935 A

600

Steam: 27.21 m, 95.24 p, 565.4 Tin, 273.9 Tex


Water: 522.1 m, 249.9 p, 264.9 Tin, 319.3 Tex

550

TEMPERATURE F

500

450

400

350

300

250

200
0

10

15

20

25

30

HEAT TRANSFER .001 X BTU/s


STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP
p
T
m
Q
A
psia F
lb/s BTU/s ft^2

FWH 5 T-Q Diagram


900

850
FWH 5
34162 Q
0A

800

Steam: 30.75 m, 199.7 p, 732 Tin, 381.7 Tex


Water: 522.1 m, 199.7 p, 319.4 Tin, 381.7 Tex

750

700

650

TEMPERATURE F

600

550

500

450

400

350

300

250
0

10

15

20

25

30

35

HEAT TRANSFER .001 X BTU/s


STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP
p
T
m
Q
A
psia F
lb/s BTU/s ft^2

FWH 6 T-Q Diagram


1050
1000
950

FWH 6
38123 Q
13524 A

900

Steam: 29.54 m, 377.8 p, 896.2 Tin, 398.7 Tex


Water: 658.4 m, 2906.4 p, 389.7 Tin, 444 Tex

850
800
750

TEMPERATURE F

700
650
600
550
500
450
400
350
300
0

10

15

20

25

30

35

40

HEAT TRANSFER .001 X BTU/s


STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP
p
T
m
Q
A
psia F
lb/s BTU/s ft^2

FWH 7 T-Q Diagram


800

750
FWH 7
44321 Q
16577 A

Steam: 45.23 m, 689.5 p, 680.4 Tin, 453 Tex


Water: 658.4 m, 2898.1 p, 444 Tin, 504.6 Tex

700

650

TEMPERATURE F

600

550

500

450

400

350
0

10

15

20

25

30

35

40

45

HEAT TRANSFER .001 X BTU/s


STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP
p
T
m
Q
A
psia F
lb/s BTU/s ft^2

FWH 8 T-Q Diagram


900

850
FWH 8
44974 Q
14022 A

Steam: 51.11 m, 1106.2 p, 799.2 Tin, 513.6 Tex


Water: 658.4 m, 2889.2 p, 504.6 Tin, 562 Tex

800

750

TEMPERATURE F

700

650

600

550

500

450
0

10

15

20

25

30

35

40

45

HEAT TRANSFER .001 X BTU/s


STEAM PRO 23.00 Demonstration 1000 06-09-2015 09:18:25 Steam Properties: IFC-67
FILE: C:\TFLOW23D\MYFILES\STPRO.STP
p
T
m
Q
A
psia F
lb/s BTU/s ft^2

Condenser heat rejection


Condensate pump power
CW circulation pump power

341942
637.9
1219.1

BTU/s
kW
kW

STexh 364.8 M
Misc. 0.389 M

1p
101.7 T
1006.1 h
365.2 M
90.38 %

77.01 T

59.01 T
19038 M
Makeup 4.142 M

59 T
20655 M
CW to FPTcond
1617 M

PRCreturn 22.5 M

321.8 p
101.7 T
421.8 M
FPTcond 30.04 M

p [psia] T [F] h [BTU/lb] M [lb/s]


STEAM PRO 23.0 Demonstration Thermoflow, Inc.
1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

WCC - TQ Diagram
110

Temperature [F]

90

70

50
0

100000

200000

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

300000

400000

FPT condenser - TQ Diagram


110

Temperature [F]

90

70

50
0

10000

20000

Heat Transfer [BTU/s]

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

30000

40000

WFGD Flow Circuit - One Unit (Engineering Design)

270.9T
860.1M
8.959M

26.88M

117.8T
892.3M
0.0698lb/MMBTU SO2
0.0352gr/dscf SO2

Hot flue gas


293.1T
895.9M
1.396lb/MMBTU SO2
0.7059gr/dscf SO2
Cold flue gas
144.8T
928.2M
47.87%RH
0.1229lb/MMBTU SO2
0.062gr/dscf SO2

Makeup
30.31M

Reclaim
Water Tank
Evap Water
29.37M
Limestone
1.823M

44.56M
1.526%W

7.895M
1.526%W

Reagent
Mill

FGD SO2 removal efficiency = 91.2 %


Absorber SO2 removal efficiency = 95 %
Number of transfer units (NTU) = 2.996
Absorber L/G = 79.94 gal/kft^3
Solids retention time = 24 hours
Total reagent consumption = 1.823 lb/s
Total SO2 removed = 1.059 lb/s
Total chloride removed = 0.0006 lb/s
Total auxiliary power = 1436.8 kW

Slurry feed
9.718M
20%W

Slurry bleed
25.51M
15%W

Blowdown
0M

Overflow
20.01M
4%W

1090.1 kW
9863M
15%W
Primary
Dewater

20.01M
4%W

Oxidation
14.7P
59T
3.451M

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

Underflow
5.502M
55%W

Secondary
Dewater

Landfill
3.362M
90%W

2.14M
P[psia] T[F] M[lb/s] %W[wt% solid]

Plant Energy In [BTU/s]

Plant Energy Out [BTU/s]

Plant energy in = 848467 BTU/s


Plant fuel chemical LHV input = 804172 BTU/s, HHV = 831631 BTU/s

Plant energy out = 848466 BTU/s

Miscellaneous
4308, 0.51 %
Inlet air sensible
5501, 0.65 %
Inlet air latent
5701, 0.67 %

Main Condenser
341942, 40.3 %

ST/generator mech/elec/gear loss


4325, 0.51 %
BFPT Condenser
29044, 3.42 %
Stack gas sensible
26275, 3.1 %
Stack gas latent
65442, 7.71 %
Minor losses
14821, 1.75 %
Process steam
32842, 3.87 %
Miscellaneous
18063, 2.13 %

Fuel @ supply
832957, 98.17 %

Net power output


315713, 37.21 %

Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

Boiler Energy In [BTU/s]

Boiler Energy Out [BTU/s]

Boiler energy in = 846644 BTU/s


Plant fuel chemical LHV input = 804172 BTU/s, HHV = 831631 BTU/s

Boiler energy out = 846643 BTU/s

Exhaust sensible
54704, 6.46 %
Exhaust latent
33827, 4 %
Minor losses
14821, 1.75 %
Miscellaneous
2249.9, 0.27 %

Miscellaneous
2485, 0.29 %
Inlet air sensible
5501, 0.65 %
Inlet air latent
5701, 0.67 %
Fuel into boiler
832957, 98.38 %
Steam & water
741042, 87.53 %

Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

Steam Cycle Energy In [BTU/s]

Steam Cycle Energy Out [BTU/s]

Steam cycle energy in = 751943 BTU/s

Steam cycle energy out = 751943 BTU/s

Main Condenser
341942, 45.47 %

BFPT Output
8292, 1.1 %
Mech/Elec/Gear Losses
4325, 0.58 %
BFPT Condenser
29044, 3.86 %
Process Steam
32842, 4.37 %
Miscellaneous
3698, 0.49 %

Miscellaneous
1641.8, 0.22 %
Pump aux. load
9259, 1.23 %
Boiler Heat Addition
741042, 98.55 %

ST/Gen Output
331801, 44.13 %

Zero enthalpy: dry gases & liquid water @ 32 F (273.15 K)

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

Head (ft)

Efficiency (%)

3600 RPM

No. per Boiler


No. operating per Boiler
Nameplate flow
Nameplate head
Nameplate flow (nominal)
Nameplate head (nominal)
Nameplate RPM
Design flow
Design head
Design RPM

100

8000

Boiler Feed Pump (P1)

Design
6000

1
1
754.1 lb/s
6428 ft
6500 gpm
6600 ft
3600
678.7 lb/s
6788 ft
3600

50

4000

Nameplate

2000

Thermoflow, Inc.

Company: Thermoflow, Inc.


User: Demonstration
Boiler Feed Pump (P1)

500
1000
Flow per pump(lb/s)

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

1500

Date: 06/09/15

Drawing No:

Boiler Feed Booster Pump (P3)

No. per Boiler


No. operating per Boiler
Nameplate flow
Nameplate head
Nameplate flow (nominal)
Nameplate head (nominal)
Nameplate RPM
Design flow
Design head
Design RPM
Minimum continuous flow
Maximum continuous flow

400

Efficiency (%)

100

Head (ft)

300

1
1
754.1 lb/s
269.7 ft
6500 gpm
275 ft
900
678.7 lb/s
286.9 ft
900
188.5 lb/s
1018.1 lb/s

Design

200

50

Nameplate

Min flow

Max flow

100

Thermoflow, Inc.

Company: Thermoflow, Inc.


User: Demonstration
Boiler Feed Booster Pump (P3)

500

1000

1500

Date: 06/09/15

Flow (lb/s)

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

Drawing No:

Efficiency (%)

No. per ST
No. operating per ST
Nameplate flow
Nameplate head
Nameplate flow (nominal)
Nameplate head (nominal)
Nameplate RPM
Design flow
Design head
Design RPM
Minimum continuous flow
Maximum continuous flow

100

Head (ft)

40

50

Condenser C.W. Pump (P4)

20

50

30

Design

3
3
7650 lb/s
32.6 ft
55000 gpm
35 ft
600
6885 lb/s
34.65 ft
600
3060 lb/s
10710 lb/s

Nameplate

Min flow

Max flow

10

Thermoflow, Inc.

Company: Thermoflow, Inc.


User: Demonstration
Condenser C.W. Pump (P4)

5000

10000

15000

Date: 06/09/15

Flow (lb/s)

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

Drawing No:

Head (ft)

Efficiency (%)

No. per ST
No. operating per ST
Nameplate flow
Nameplate head
Nameplate flow (nominal)
Nameplate head (nominal)
Nameplate RPM
Design flow
Design head
Design RPM
Minimum continuous flow
Maximum continuous flow

100

1500

Condensate Forwarding Pump (P6)

1000

2
1
468.7 lb/s
817 ft
3500 gpm
900 ft
1800
421.8 lb/s
735.3 ft
1800
117.2 lb/s
632.8 lb/s

50

Design
D

Max flow

Min flow

Nameplate

500

Thermoflow, Inc.

Company: Thermoflow, Inc.


User: Demonstration
Condensate Forwarding Pump (P6)

200

400
Flow (lb/s)
3

STEAM PRO 23.0 Demonstration Thermoflow, Inc.


1000 06-09-2015 09:18:25 C:\TFLOW23D\MYFILES\STPRO.STP

600

Date: 06/09/15

Drawing No: