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Basic Chemistry
Corrosion is defined by NACE International as the deterioration of a
material, usually a metal that results from a reaction with its environment.
Understanding corrosion and cathodic protection requires a basic
knowledge of chemistry and electrochemistry. Electrochemistry is a branch
of chemistry dealing with chemical changes that accompany the passage of
an electric current, or a process in which a chemical reaction that produces
an electric current. Pertinent terms and descriptions are given in this
chapter.
Elements
All matter is made up of chemical elements. These elements are the
building blocks of the physical world and are composed of atoms. As of
1998 there were 109 recognized elements, some of which have been found
only as products of nuclear reactions and last for only very short periods.
Atoms
An atom consists of a nucleus and orbiting electrons. The nucleus is made
up of positively charged particles called protons and neutral particles called
neutrons. For any given atom, the number of protons equals the number of
negatively charged electrons. Therefore, an atom has no net electrical
charge. See Figure 1.
ELECTRONS
NUCLEUS
ORBIT
Ions
Gaining or losing electrons can electrically charge atoms. Electrically
charged atoms are referred to as ions and the charge on an atom is known as
its valence state. An ion formed by the gaining of electrons is called an
anion and is negatively charged because the number of electrons is greater
than the number of protons. The loss of electrons yields a positively
charged ion called a cation. For example, when sodium combines with
chlorine an electron is transferred from sodium to chlorine, creating a
positively charged sodium ion and a negatively charged chloride ion. The
two ions, now of opposite charge, are electrostatically attracted to each
other, forming a molecule. Ions allow for transfer of electrical charge in
liquids.
Compounds (Molecules)
Molecules are composed of two or more atoms. A molecule is the smallest
unit of a substance with the same specific chemical properties of that
substance. For example, a single water molecule is composed of one oxygen
and two hydrogen atoms as shown in Figure 2. Further splitting of this
molecule would result in a substance with characteristics unlike water. The
atoms of a molecule are held together by a force referred to as chemical
bonding. It is this chemical bonding that defines many of the properties of a
substance.
Oxygen
Atom
Hydrogen Atoms
Neutral
pH = 7
Acid
Alkaline
pH < 7
pH > 7
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Neutral
Acid
Alkaline
ph = log [H+]
12
pH
STEEL
pH
pH and Lead
Aluminum
ALUMINUM
LEAD
Figure &
2-7B
12
Basic Electrochemistry
Electrochemistry is the division of chemistry that deals with the transfer of
electric charge in chemical reactions. These chemical reactions are
electrochemical reactions. One branch deals with solid state reactions that
take place in semiconductors such as transistors and diodes. Corrosion and
cathodic protection pertain to the branch of electrochemistry concerned
with charge transfer in aqueous or other liquid environments.
e- ee - e++
++
Fe
Fe
e- e
+
Fe
e+
ANODE
e
e - eFe++
++
Fe
e- ee - e++
e
++ Fe
Fe++
Fe++
e-
e-
-e
Fe
Reduction
Reduction is the term applied to the gain of one or more electrons to an
atom or molecule, which then forms a negatively charged ion or neutral
element.
A reduction reaction occurs any time that electrons are gained by an atom
or molecule. The atom or molecule increases in negative charge.
For example, when a hydrogen ion (H+) is reduced, it gains one electron,
producing a neutral hydrogen atom (H).
H+ + e H
The electrode or metallic site where reduction occurs is called a cathode.
The process appears in Figure 6.
e- H
e- H2 2
CATHODE
H0
H+
e -H 0
e- eH+
H0
H+
e+
e
H
e eH+
+
ee
H
e - e -H 0
H+
eH+
+
e
H
e
H0
e-
ELECTROLYTE
Electrochemical Circuits
The basic electrochemical corrosion cell is illustrated in Figure 7. The
various parts of the basic cell are discussed following the figure.
Metallic Path
+ ions
- ions
Electrolytic Path
Electrolyte
The electrolyte is an ionized solution capable of conducting electricity.
Ionization
In addition to ions that may be produced in oxidation and reduction
reactions, ions may be present in the electrolyte due to dissociation of
ionized molecules. Cations are positively charged ions and anions are
negatively charged ions). These ions are current-carrying charges.
Therefore, electrolytes with higher ionization have greater conductivity.
Corrosion Cell
Corrosion is an electrochemical process involving the flow of electrons and
ions. Metal loss (corrosion) occurs at the anode. No metal loss occurs at the
cathode (the cathode is protected).
Electrochemical corrosion involves the transfer of electrons across
metal/electrolyte interfaces. Corrosion occurs within a corrosion cell. A
corrosion cell consists of four parts as illustrated in Figure 8.
Anode
Cathode
Electrolyte
Metallic Path
Metallic Path
+ ions
- ions
Cathode
Anode
e-
Electrolyte
Anode Reactions
The chemical reaction that occurs at the anode, the anodic reaction, is an
oxidation reaction. Corrosion is the result of the oxidation reaction in a
corrosion cell. Oxidation is the loss of electrons as shown in the following
reaction:
Mo Mn+ + ne-
10
Fe++ + 2e
Al+++ + 3e
Hg+ + 1e
Cathode Reactions
The chemical reaction that occurs at the cathode, the cathodic reaction, is a
reduction reaction. Reduction is the gain of electrons. The actual cathodic
reaction that occurs will depend on the electrolyte. The following reactions
are the two most common reduction reactions that occur at the surface of
the cathode.
Oxygen Reductionmore common in neutral environments.
2H2O + O2 + 4e- 4OH
ANODIC
CATHODIC
External Circuit
The external circuit refers to those parts of an electrochemical circuit in
which charge movement is electronic; that is, it involves the movement of
electrons.
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The electric current produced by oxidation and reduction flows through the
electronic path by means of electron movement. The electrons produced in
the oxidation reaction flow from the anode to the cathode to provide
electrons for the reduction reaction to occur. This is shown in Figure 10.
e-
ee-
e-
e-
e-
e- ee- - ee - e e
CATHODE
ELECTROLYTE
+
+
+
+
eeeee- e- e-
e-
ANODE
+
Figure 10 Electron and Ion Flow