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DATA SHEET NO.

: T
TATA PROJECTS LTD. PROCESS DATA SHEET 499-01-DS-
FOR HEAT EXCHANGERS
CLIENT : ONGC SHEET 1 O
1 LOCATION : ANKLESHWAR PROJECT : TPL-ACRU-499 DATA SHEET NO.
2 SERVICE : RICH GAS PRE-COOLER QTY : 2 PR-DS02-01
3 ITEM # : E-101 A/B
4 PROCESS DATA
5 SHELL SIDE-COLD TUBE SIDE-HOT
6 FLUID ALLOCATION INLET OUTLET INLET OUTLE
7 FLUID NAME LEAN H/C GAS VAPOUR RICH H/C +GAS RICH H/C
8 FLOW RATE, TOTAL (KG/HR) 15600 15600 19968 1996
9 VAPOR (KG/HR) 15600 15600 19968 19955.
10 LIQUID (KG/HR) -- -- 12.90
11 STEAM (KG/HR) -- -- -- --
12 WATER (KG/HR) -- -- -- --
13 NONCONDENSABLE (KG/HR) -- -- -- --
14 TEMPERATURE (DEG. C) -10.38 22.22 35.00 19.09
15 DENSITY,(G/L) (KG/M3 ) 41.78 34.36 143.7138 171.6404/
16 VISCOSITY,(G/L) (CP) 0.0111 0.0120 0.0177 0.0191/0.
17 MOLECULAR WEIGHT,VAPOR -- -- -- --
18 MOL.WEIGHT,NONCONDENSABLE -- -- -- --
19 SPECIFIC HEAT,(G/L) (KCAL/KG ,DEG. C) 0.5608 0.5374 0.8131 0.9509/0
20 THERM.CONDUCTIVITY,(G/L) (KCAL.M/HR M2.C) 0.0251 0.0281 0.0398 0.0423/0
21 LATENT HEAT (KCAL/KG @DEG.C) -- -- 5.90
22 INLET PRESSURE (KG/CM2G) 35.996 35.838 103.807 103
23 VELOCITY (M/SEC) 5.868 7.145 2.184 4.121
24 PRESSURE DROP,ALLOW./CALC. (KG/CM2) 0.200 / 0.1579 0.300 / 0.0205
25 FOULING RESISTANCE (HR M2 DEG. C/KCAL) 0.000200 0.0002
26 HEAT EXCHANGED (KCAL/HR): 278531.81 CORRECTED LMTD (DEG. C) : 19.85
27 TRANSFER RATE, (KCAL/HR M2 DEG.C), DIRTY: 255.74 CLEAN : 289.57
28 CONSTRUCTION: SIZE & MATERIALS
29 DESIGN CONDN SHELL SIDE TUBE SIDE No OF UNITS : 1 SHELLS/UNIT : 1 SHELL SIDE TUBE
30 DES.PRESS. (KG/CM2G) 46 135 NO. OF PASSES PER SHELL 1
31 TEST PRESS. (KG/CM2G) AS PER CODE CORROSION ALLOWANCE(mm) NIL
32 DESIGN TEMP. (DEG C) -60/ +46 +20/ +120
33 SIZE: SHELL I.D. X LENGTH(mm) : 410X6000 TYPE : TEMA-E HORZ/VERT: H PARALLEL/ SERIES:
34 SURF./ UNIT,NET : 63.55 SQ.M, SURF/SHELL : 63.55
35 SHELL HEAD FRONT END TEMA TYPE : TEMA-B CHANNEL Integral/Removable : -- Cover Integral/Removable :
36 SHELL HEAD REAR END TEMA TYPE : TEMA-M HE TEMA TYPE : BEM STATIONARY/FLOATING :
37 No OF TUBES : 182 THICKNESS (mm) : 2.1 OD (mm) : 19.05 LENGTH TOTAL/EFFECTIVE (mm) : 6000 / 5834
38 TUBE TYPE : PLAIN D PITCH (mm) : 25.40 PATTERN : 30 DEG
39 TUBESHT.-Integral/Removable : I
40 MATERIAL
41 SHELL : 304SS TUBE : 304 SS TUBE SHEET : 304SS
42 CHANNEL OR BONNET : CS CHANNEL COVER : --
43 IMPINGEMENT PROTECTION : YES X-RAY : 100 % STRESS RELIEF: NO
44 BAFFLES-CROSS : Nos : 22 TYPE : DOUBLE SEG % CUT(Dia) : 20.49 / 14.74
45 BAFFLE SPACING, mm: INLET: 289.62 C / C : 250 OUTLET : 289.62 % CUT(Area) : 13.41 / 16.87
46 BAFFLES-LONG : -- SEAL TYPE : --
47 SUPPORTS-TUBE : -- -- U-BEND : -- TYPE : --
48 BYPASS SEAL ARRANGEMENT : -- TUBE-TUBE SHEET JOINT : CONTACT EXPANDED AND WELDED
49 EXPANSION JOINT : -- TEMP SHELL METAL : -- MEAN TEMP.TUBE METAL :
50 pv2-(KG/M-S2 ) SHELL INLET/OUTLET : 6'' I+,1439 / 6''-1752 BUNDLE ENTRANCE / EXIT : 8''-685.5/6''-2911
51 GASKET-SHELL SIDE : SS304,SPR WND + CAF TUBE SIDE : SOFT IRON 95 BHN FLOATING HEAD : --
52 CODE REQUIREMENT : ASME SEC VIII, DIV ONE. TEMA CLASS : TEMA R
53 WEIGHTS,SHELL & BUNDLE(KG)EMPTY : 3522 FILLED W/WATER : 4322 BUNDLE ONLY : 1153
NOTE : NO PAINT SHOULD BE APPLY FOR SS TANKS
REVISION NO. 0 1 2 3
PREP. BY/DATE HKD/01.07.06 HKD/28.08.06 HKD/22-11-06 HKD/04.01.
CHKD. BY/DATE SDB/01.07.06 SDB/28.08.06 SDB/24-11-06 SDB/04.01.
TCE APPD. BY/DATE RR RR RR RR
DATA SHEET NO.: T
TATA PROJECTS LTD. PROCESS DATA SHEET 499-01-DS-
FOR HEAT EXCHANGERS
CLIENT : ONGC SHEET 2 O
1 LOCATION : ANKLESHWAR PROJECT : ACRU AT CPF GANDHAR
2 SERVICE : RICH GAS PRE-COOLER QTY : 2
3 ITEM # : E-101 A/B
4 NOTES
5 1) HEAT DUTY SELECTION METHODOLOGY
6 A) THERE ARE 10 CASES TO BE CONSIDERED FOR THIS EXCHANGER (9 SIMULATION CASES + 120% NORMAL
7 CASE.
8 B) THE EXCHANGERS ARE DESIGNED FOR THE WORST AMONG THESE 10 CASES.
9 C) 110 % FLOW AND 10 % EXCESS C3+ IS THE WORST CASE .

10 SUMMARY OF THE CASES CONSIDERED IS GIVEN BELOW.


11 SR CASES TO BE FLOW RATE HEAT DUTY HIGHEST HEAT
12 NO CONSIDERED (KG/HR) (KCAL/HR) DUTY (KCAL/HR)
13 1) NORMAL FLOW 16640 232109.8
14 2) 120 % OF NORMAL FLOW 19968 278531.8 278531.8
15 3) WORST CASE FROM SIMULATION 18207.9 262799.1
16 STUDY(110 % OF NORMAL FLOW & 10 %
17 EXCESS C3+ COMPONENTS
18
19 2) PROCESS DATA SHEET IS PREPARED FOR PARAMETERS CORRESPONDING TO HIGHEST HEAT DUTY.
20 3) THERMAL INSULATION IS REQUIRED ON SHELL SIDE.
21 4) CARBON STEEL PARTS SHALL BE PAINTED WITH THREE COATS OF SUITABLE PAINT.
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50 REVISIONNO. 0 1 2 3
51 PREP. BY/DATE HKD/01.07.06 HKD/28.08.06 HKD/22.11.06 HKD/04.01.
52 CHKD. BY/DATE SDB/01.07.06 SDB/28.08.06 SDB/24.11.06 SDB/04.01.
53 TCE APPD. BY/DATE RR RR RR RR
DATA SHEET NO.: TPL-ACRU-
499-01-DS-13
SHEET 1 OF 2
REV.
3

CESS DATA
TUBE SIDE-HOT
OUTLET
RICH H/C GAS
19968 2
19955.10 2
12.90 2
--
--
--
19.09 2
171.6404/387.4 2
0.0191/0.0556 1
--
--
0.9509/0.8207 2
0.0423/0.0686 1
5.90 2
103.787 2
4.121 2
2

2
2
ON: SIZE & MATERIALS
TUBE SIDE
1 1
--
3
-- 1
SQ.M 1
--
S
1

2
H/V : H 1
1

17.8 2
2
3

3
HKD/04.01.07
SDB/04.01.07
RR
DATA SHEET NO.: TPL-ACRU-
499-01-DS-13
SHEET 2 OF 2

NOTES

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HKD/04.01.07
SDB/04.01.07
RR
CO