You are on page 1of 22

TOP DRIVE DRILLING SYSTEM

SUBSECTION 5: OPTIONAL EQUIPMENT

CANDOC OPTIONAL EQUIPMENT MANUAL


SUBSECTION 5: OPTIONAL EQUIPMENT

COPYRIGHT 2004 CANRIG DRILLING TECHNOLOGY LTD.


ALL RIGHTS RESERVED

This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.
Printed in the United States of America.

SUBSECTION 5H: WASH PIPE & COUPLING TOOL (3 WP)


Assembly

Description

Drawing

Rev

AY11400

WASH PIPE CPLG TOOL ASSY, 3IN

AY11400

AY11400-1

WASHPIPE CPLG TOOL, 3 IN, PRELIM ASSY

AY11400-1

AY11679

WRENCH TOOL ASSY, WASHPIPE 3IN

AY11679

AY11730

WASH PIPE REMOVAL TOOL SET, 3IN

NO DRAWING

8/17/2006

Serial Number: 489

Engineering
Bill of Material
AY11400
Part:
Description: WASHPIPE CPLG TOOL ASSY, 3 IN
0
Eng ID:
Drawing ID: AY11400
Item

Qty

01
02
03
04
05

1.00
4.00
8.00
16.00
1.00

Printed: 12/30/2003

Rev No: C

Units

Part ID

EA
EA
FT
EA
EA

AY11400-1
M24-2000-010
M21-2000-010
M19-3006-010
DT12826

Eng ID Description

VSA

WASHPIPE CPLG TOOL ASSY, 3 IN, WELDMENT


SAFETY PIN
WIRE ROPE, 1/16, 7 x 7, STAINLESS
FERRULE, 1/16, OVAL, ALUMINIUM
TOOL, REMOVAL SUPPORT, WASHPIPE

Page 1 of 1

IF IN DOUBT......PLEASE ASK!

WIRE PIN HEAD


THRU THIS CHAIN LINK
03 04

01
WIRE PIN HEAD
THRU THIS CHAIN LINK.
LEAVE ENOUGH SLACK
TO BE ABLE TO REMOVE PIN.

02

03 04
03 04

03 04

DETAIL A

TOP VIEW
A
01

WIRE BOTH PIN HEADS


THRU THIS CHAIN LINK.
LEAVE ENOUGH SLACK TO
BE ABLE TO REMOVE PINS.

ISOMETRIC VIEW

RH SIDE VIEW

BOTTOM END VIEW

DRAWN

WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989

C
No.

03/01/29
Y/M/D

JRS
BY

ADDED ITEM 5 TO B OF M
REVISION

THIS PRINT AND DESIGN AND DETAIL


SHOWN THEREON ARE THE PROPERTY
AND INVENTION OF CANRIG DRILLING
TECHNOLOGY LTD.. THIS PRINT IS
FURNISHED WITH THE UNDERSTANDING
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
UPON DEMAND. ALL RIGHTS OF DESIGN
AND INVENTION ARE RESERVED BY
CANRIG DRILLING TECHNOLOGY LTD..

IF IN DOUBT......PLEASE ASK!

TOLERANCE
REMOVE SHARP CORNERS AND BURRS
CASTING
1/16
CONCENTRICITY .005 TIR
.005 IN 5 INCHES
STRAIGHTNESS
.010 IN 5 INCHES
SQUARENESS
PARALLELISM
.010 IN 5 INCHES
TRUE POSITION
.005
MACHINED SURFACES 125

CHECKED
APPRV'D
MATERIAL

- UNLESS OTHERWISE SPECIFIED


FABRICATING [METRIC]
0 TO 600 mm
> 600 mm

1 mm
3 mm

02/09/02
-

CANRIG DRILLING
TECHNOLOGY LTD.

MACHINING IMPERIAL
DECIMAL

FABRICATING IMPERIAL
.06"
0 TO 24"
.12"
> 24"
ANGULAR

DC
-

.x
.xx
.xxx

.030"
.015"
.005"

EST. WEIGHT
ANGULAR

60 LBS

WASHPIPE CPLG TOOL, 3 IN BORE


FINAL ASSEMBLY
SCALE

PROJECT

1:2

AY11400

REV

Engineering
Bill of Material
AY11400-1
Part:
Description: WASHPIPE CPLG TOOL, 3 IN, PRELIM
ASSY
0
Eng ID:
Drawing ID: AY11400-1
Item

Qty

01
03
04
05
06
07
08

4.00
1.00
1.00
4.00
12.00
1.00
2.00

Printed: 5/11/2006

Rev No: 0

Units

Part ID

EA
EA
EA
EA
EA
EA
EA

DT12162-3
DT12162-LH
DT12162-RH
DT12166
DT12319
DT12581
M10130

Eng ID Description

PLATE, REINFORCEMENT, CPLG TOOL, 3 IN


TUBE, MACHINING, LH
TUBE, MACHINING, RH
PIN, 3/4 DIA, 3.50 LG
HINGE, WASHPIPE TOOL, 3/4 IN
PIN, GAUGE, 3/4 DIA, 3.50 LG
CHAIN, 1/4 GRADE 70

Page 1 of 1

IF IN DOUBT......PLEASE ASK!
0.01 GAP TYP
1.56 TYP
0.75
REF

6
6

SEE NOTE 1

6
5

0.56 (NO WELD)


TYP - SEE NOTES

SEE NOTE 1

7.38 DIA REF

TYP

1/4

TYP

1/4
6

1/4

DETAIL C
1:1

SECTION A-A

TOP END

D
5

BOTTOM END

6.00

STAMP ARROW AND "UP"


BOTH HALVES
1/4" LETTERS

34

8
8

CENTERED
ON EACH TOOTH

0.06 GAP

DETAIL B - TYP
1:1

SEE NOTE 1

TYP

SEE NOTE 3

TYP

1/8

1
1

UP
CL

TYP

1/4
3

NOTES:

0.25 TYP

SECTION D-D

1) WELD ITEM 6 TO ITEMS 3 AND 4 WITH GAUGE PIN (ITEM 07 - DT12581) INSERTED THRU ITEM 6.
LOCATE ITEM 6 AS SHOWN IN DETAIL "B". ENSURE THAT ITEMS 3 AND 4 HAVE A 0.06 GAP
BETWEEN THEM PRIOR TO WELDING. EACH ITEM 6 SHOULD HALF A 0.010" SHIM BETWEEN THEM
PRIOR TO WELDING. DO NOT USE ITEM 5 (DT12166) IN PLACE OF THE GAUGE PIN WHEN WELDING
ITEM 6.
2) LEAVE 0.56" CLEARANCE FROM WELDS TO ASSURE CLOSING OF THE WASHPIPE TOOL (SEE
DETAIL "C").
3) CUT ITEM 8 IN HALF AND WELD IN LOCATIONS SHOWN.
4) AFTER WELDING, SHOT BLAST AND THEN APPLY MAGNESIUM PHOSPHATE COATING.

D
4.65 TYP

SEE NOTE 1

SIDE VIEW

B
A
No.

02/7/24
02/6/24
Y/M/D

DC
DC
BY

REDESIGNED ENTIRE TOOL


ECN#845, 2.50 WAS 2.38, 0.25 R. WAS 0.19 R.
REVISION

IF IN DOUBT......PLEASE ASK!

BOTTOM END VIEW


DRAWN

WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989


THIS PRINT AND DESIGN AND DETAIL
SHOWN THEREON ARE THE PROPERTY
AND INVENTION OF CANRIG DRILLING
TECHNOLOGY LTD.. THIS PRINT IS
FURNISHED WITH THE UNDERSTANDING
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
UPON DEMAND. ALL RIGHTS OF DESIGN
AND INVENTION ARE RESERVED BY
CANRIG DRILLING TECHNOLOGY LTD..

32 T
YP

TOLERANCE
REMOVE SHARP CORNERS AND BURRS
CASTING
1/16
CONCENTRICITY .005 TIR
STRAIGHTNESS
.005 IN 5 INCHES
.010 IN 5 INCHES
SQUARENESS
PARALLELISM
.010 IN 5 INCHES
TRUE POSITION
.005
MACHINED SURFACES 125

- UNLESS OTHERWISE SPECIFIED


FABRICATING [METRIC]
0 TO 600 mm
> 600 mm

1 mm
3 mm

MACHINING IMPERIAL
DECIMAL

FABRICATING IMPERIAL
.06"
0 TO 24"
.12"
> 24"
ANGULAR

.x
.xx
.xxx

.030"
.015"
.005"

CHECKED
APPRV'D
MATERIAL

60 LBS

SHEET 1 OF 2

02/07/22
-

SEE ALSO DWG#AY11400-2

EST. WEIGHT
ANGULAR

DC
-

SCALE

CANRIG DRILLING
TECHNOLOGY LTD.

WASHPIPE CPLG TOOL, 3 IN BORE


WELDMENT AND PRELIMINARY ASSEMBLY
PROJECT

1:2

AY11400-1

REV B

IF IN DOUBT......PLEASE ASK!

5
1

5
3

SHEET 2 OF 2
DRAWN

WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989

No.

Y/M/D

BY

REVISION

THIS PRINT AND DESIGN AND DETAIL


SHOWN THEREON ARE THE PROPERTY
AND INVENTION OF CANRIG DRILLING
TECHNOLOGY LTD.. THIS PRINT IS
FURNISHED WITH THE UNDERSTANDING
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
UPON DEMAND. ALL RIGHTS OF DESIGN
AND INVENTION ARE RESERVED BY
CANRIG DRILLING TECHNOLOGY LTD..

IF IN DOUBT......PLEASE ASK!

TOLERANCE
REMOVE SHARP CORNERS AND BURRS
CASTING
1/16
CONCENTRICITY .005 TIR
STRAIGHTNESS
.005 IN 5 INCHES
.010 IN 5 INCHES
SQUARENESS
PARALLELISM
.010 IN 5 INCHES
TRUE POSITION
.005
MACHINED SURFACES 125

- UNLESS OTHERWISE SPECIFIED


FABRICATING [METRIC]
0 TO 600 mm
> 600 mm

1 mm
3 mm

MACHINING IMPERIAL
DECIMAL

FABRICATING IMPERIAL
.06"
0 TO 24"
.12"
> 24"
ANGULAR

.x
.xx
.xxx

.030"
.015"
.005"

CHECKED
APPRV'D
MATERIAL

02/07/24
-

CANRIG DRILLING
TECHNOLOGY LTD.

SEE ALSO DWG#AY11400-1

EST. WEIGHT
ANGULAR

DC
-

60 LBS

SCALE

3/4"=1"

WASHPIPE CPLG TOOL, 3 IN BORE


ISOMETRIC
PROJECT

AY11400-2

REV

Engineering
Bill of Material
AY11679
Part:
Description: WRENCH TOOL ASSY, WASHPIPE, 3 IN
0
Eng ID:
Drawing ID: AY11679
Item

01
02
03

Qty

Units

1.00 EA
2.00 EA
1.33 FT

Printed: 12/30/2003

Rev No: 0
Part ID

DT12546
M19-3007-010
M21-2001-010

Eng ID Description

TOOL, WRENCH, WASHPIPE, 3 IN BORE


FERRULE, 3/16, OVAL, ALUMINIUM
WIRE ROPE, 3/16, 7 x 19, STAINLESS

Page 1 of 1

IF IN DOUBT.......PLEASE ASK!

01

02 03

NOTES:
1) ITEMS 02 AND 03 NOT SHOWN. LOOP WIRE THRU HOLE
IN HANDLE, THEN CRIMP USING FERRULES. LOOP
SHOULD BE APPROX. 5" IN DIAMETER.

MACHINED VERSION

DRAWN

WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989

No.

Y/M/D

BY

REVISION

THIS PRINT AND DESIGN AND DETAIL


SHOWN THEREON ARE THE PROPERTY
AND INVENTION OF CANRIG DRILLING
TECHNOLOGY LTD.. THIS PRINT IS
FURNISHED WITH THE UNDERSTANDING
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
UPON DEMAND. ALL RIGHTS OF DESIGN
AND INVENTION ARE RESERVED BY
CANRIG DRILLING TECHNOLOGY LTD..

TOLERANCE
REMOVE SHARP CORNERS AND BURRS
1/16
CASTING
CONCENTRICITY .005 TIR
.005 IN 5 INCHES
STRAIGHTNESS
.010 IN 5 INCHES
SQUARENESS
PARALLELISM
.010 IN 5 INCHES
TRUE POSITION
.005
MACHINED SURFACES 125

CHECKED

- UNLESS OTHERWISE SPECIFIED


FABRICATING [METRIC]
0 TO 600 mm
> 600 mm

1 mm
3 mm

MACHINING IMPERIAL
DECIMAL

FABRICATING IMPERIAL
.06"
0 TO 24"
.12"
> 24"
ANGULAR

IF IN DOUBT.......PLEASE ASK!

.x
.xx
.xxx

APPRV'D
MATERIAL

.030"
.015"
.005"

02/09/02

CANRIG DRILLING
TECHNOLOGY LTD.

EST. WEIGHT

ANGULAR

DC

30 LBS

WRENCH TOOL ASSY, 3 IN


SCALE

PROJECT

1:1

AY11679

REV

IF IN DOUBT.......PLEASE ASK!

01

02 03

NOTES:
1) ITEMS 02 AND 03 NOT SHOWN. LOOP WIRE THRU HOLE
IN HANDLE, THEN CRIMP USING FERRULES. LOOP
SHOULD BE APPROX. 5" IN DIAMETER.

WELDED VERSION

DRAWN

WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989

No.

Y/M/D

BY

REVISION

THIS PRINT AND DESIGN AND DETAIL


SHOWN THEREON ARE THE PROPERTY
AND INVENTION OF CANRIG DRILLING
TECHNOLOGY LTD.. THIS PRINT IS
FURNISHED WITH THE UNDERSTANDING
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
UPON DEMAND. ALL RIGHTS OF DESIGN
AND INVENTION ARE RESERVED BY
CANRIG DRILLING TECHNOLOGY LTD..

TOLERANCE
REMOVE SHARP CORNERS AND BURRS
1/16
CASTING
CONCENTRICITY .005 TIR
.005 IN 5 INCHES
STRAIGHTNESS
.010 IN 5 INCHES
SQUARENESS
PARALLELISM
.010 IN 5 INCHES
TRUE POSITION
.005
MACHINED SURFACES 125

CHECKED

- UNLESS OTHERWISE SPECIFIED


FABRICATING [METRIC]
0 TO 600 mm
> 600 mm

1 mm
3 mm

MACHINING IMPERIAL
DECIMAL

FABRICATING IMPERIAL
.06"
0 TO 24"
.12"
> 24"
ANGULAR

IF IN DOUBT.......PLEASE ASK!

.x
.xx
.xxx

APPRV'D
MATERIAL

.030"
.015"
.005"

02/09/02

CANRIG DRILLING
TECHNOLOGY LTD.

EST. WEIGHT

ANGULAR

DC

30 LBS

WRENCH TOOL ASSY, 3 IN


SCALE

PROJECT

1:1

AY11679

REV

Engineering
Bill of Material
AY11730
Part:
Description: WASHPIPE REMOVAL TOOL SET, 3 IN
0
Eng ID:
Drawing ID: NO DRAWING
Item

01
02

Qty

Units

1.00 EA
1.00 EA

Printed: 12/30/2003

Part ID

AY11400
AY11679

Rev No: 0
Eng ID Description

0
0

WASHPIPE CPLG TOOL ASSY, 3 IN


WRENCH TOOL ASSY, WASHPIPE, 3 IN

Page 1 of 1

WASH PIPE COUPLING & WRENCH TOOL


(3 & 4 WP)
1
INTRODUCTION........................................................................................................... 2
DESCRIPTION:............................................................................................................. 2
1) Wash Pipe Coupling Tool:...................................................................................... 2
2) Wash Pipe Wrench Tool ........................................................................................ 3
3) Wash Pipe Retaining Tool...................................................................................... 3
Operating Instructions ................................................................................................ 4
Sequence of operation Removal of wash pipe: ....................................................... 4
Sequence of operation Installation of wash pipe ..................................................... 5

Revision 03.12

Canrig Top Drive Drilling System

INTRODUCTION:
To improve the productivity and help eliminate safety hazards associated with the
removal of the Wash Pipe nuts, CANRIG has designed a Wash Pipe removal tool that is
safe, user friendly and more efficient. The tool consists of three parts, the coupling tool,
the wrench tool and the retaining tool.

DESCRIPTION:

1) Wash Pipe Coupling Tool:


The coupling consists of a split tubular where
both pieces are hinged by two pins on one side
while the other side has two removable pins to
open and close. The coupling has 4 lugs on
each end which are designed to fit into the lugs
on each of the upper and lower nuts. Each of
the nuts has 5 lugs which indicate that only 4
lugs will make contact with the coupling. The
coupling will fit between the two nuts as shown
below.

Picture shows the 3 Wash Pipe Coupling with Nuts

Revision 03.12

Wash pipe Coupling & Wrench Tool

2) Wash Pipe Wrench Tool


The Wrench is designed to make-up and breakout the lower nut only. As shown below,
the 3 Wash Pipe Wrench has four lugs and an opening that is large enough to fit around
the Wash Pipe and then slid down to fit on the lower nut. On the other hand, the 4 Wash
Pipe Wrench has 5 lugs, however two of the lugs are hinged to the main wrench to allow
it to fit over the Wash Pipe before sliding it down to fit onto the lower nut. Both the 3 and
4 Wash Pipe Wrenches have an arm that will rest against the open window in the
Bonnet when breaking out or making up the lower nut.

4 Wash Pipe Wrench

3 Wash Pipe Wrench

3) Wash Pipe Retaining Tool


The wash pipe retainer tool (P/N DT12826) fits between the wash pipe and the quill, to
prevent the wash pipe from sliding into the quill, once the lower nut is loose.

Wash Pipe Retainer Tool - P/N: DT12826

Revision 03.12

Canrig Top Drive Drilling System

Operating Instructions

Sequence of operation Removal of wash pipe:


When attempting to remove an old wash pipe where the packing is worn out, it may very
well be that the threads on the lower nut had lost tension. In this case, if you were to use
the wash pipe coupling tool first, the lower nut will most likely break out before the upper
nut does. Therefore, for the sake of saving time, it maybe more advantageous to tighten
the lower nut using the wash pipe wrench prior to using the wash pipe coupling tool.
CAUTION: a) The Torque Boost should NEVER be used when tightening the wash
pipe nuts due to the excessive torque that it generates. It maybe used
for aligning the nuts lugs only.
b) The top and lower nuts have left hand threads
c) Apply a liberal amount of anti-seize to the threads of both nuts prior
to tightening.
1.

Install the wrench tool by fitting it around the wash pipe and then sliding it down to
fit onto the lower nut.

2.

Set the drilling torque limit to ZERO. Next, advance the throttle in FORWARD
direction to approximately 10 oclock position.

3.

To prevent the wrench arm from slamming against the side of the bonnet window,
VERY SLOWLY increase the drilling torque to:

3 WP tool
6000 Ft-lbs

4 WP tool
8000 Ft-lbs

Once the proper torque has been applied for approximately 5 seconds, zero the
throttle and the drilling torque, and remove the wrench.

4.

Align the top and bottom wash pipe nuts such that the lugs are in synchronization
(i.e. will allow the coupling tool to be installed), by rotating the Top Drive with the
torque boost Make-up or Break-out).

5.

Remove pins from coupling tool to allow the tool to be opened

6.

Pending wash pipe nut design you may have to remove the grease zirc before
installing the coupling tool.

7.

Install coupling tool between the upper and lower wash pipe nut.
Revision 03.12

Wash pipe Coupling & Wrench Tool


8.

Close the coupling tool and insert the pins (removed in step 5).

9.

For loosening of the upper wash pipe nut (do not fully unscrew it, until the wash
pipe retainer tool has been inserted, see step 13), rotate the Top Drive reverse.
This is accomplished by first setting the Drill Torque limit to ZERO. Now move
the Joystick into the REVERSE position and advance the throttle to select very
slow rotation (approx. 10 oclock position). Next, very slowly increase the Drill
Torque limit to the following limits:
3 WP tool
6000 Ft-lbs

4 WP tool
8000 Ft-lbs

Zero the torque limit and throttle, as soon as the nut breaks the connection. Make
sure that the top nut is not fully unthreaded, as it will be used to hold the wash pipe
in place until step 13.
10. Should the bottom wash pipe nut break before the top nut, remove the coupling
tool and perform steps 1 through 9, however, the make up torque for the lower nut
should be increased to 7000 ft-lb and 9000 ft-lb for the 3 and 4 nuts respectively,
otherwise proceed to step 11.
11. Remove the coupling tool and install the wrench onto the lower nut.
12. For loosening of the lower wash pipe nut, rotate the Top Drive in a reverse
direction. This is accomplished by first setting the Drill Torque limit to ZERO.
Now set the joystick to REVERSE and advance the throttle to select very slow
rotation (approx. 10 oclock position). Next, very slowly increase the Drill Torque
limit to:
3 WP tool
7000 Ft-lbs

4 WP tool
9000 Ft-lbs

Zero the throttle, as soon as the nut breaks the connection. Any further rotation
can be done by repeating this step again until the lower nut is fully unthreaded.
13. Remove the wrench and install the wash pipe retainer tool (P/N DT12826)
between the wash pipe and the quill, to prevent the wash pipe from sliding into the
quill, once the lower nut is loose.
14. Continue to loosen (unthread) the upper nut by hand until is completely free.
Remove the wash pipe assembly.

Sequence of operation Installation of wash pipe


15. After the wash pipe assembly has been properly assembled, make sure that the
threads of both the top and lower nuts have a liberal amount of anti-seize
coating. Insert the wash pipe assembly into the Top Drive through the large
Revision 03.12

Canrig Top Drive Drilling System


bonnet window and start both nuts (by hand) until at least two full turns of thread
are engaged. Note: Both threads are LEFT-HAND.
16. Install the coupling tool (as per steps 4-8).
17. Set the drilling torque limit to ZERO. Next, advance the throttle in FORWARD
direction to approximately 10 oclock position.
18. To prevent over-torquing, VERY SLOWLY increase the drilling torque in small
increments to 1000 ft-lbs until the nuts shoulder up. If 1000 ft-lbs is not enough to
make the nuts shoulder up, SLOWLY increase torque limit to 2000 ft-lbs until they
do. Once the threads have fully shouldered up, SLOWLY increase the drilling
torque as shown below:

3 WP tool
4500 Ft-lbs

4 WP tool
6000 Ft-lbs

Once the proper torque has been applied for approximately 5 seconds, zero the
throttle and the drilling torque, and remove the coupling tool.

19. Check wash pipe seals for any leak. If the seals are still leaking, repeat steps 17
and 18 (above) by slowly increasing torque limit by 500 ft*lbs above previous
setting until seals are tight. Do not exceed the following maximum torque
values:
3 WP tool
6000 Ft-lbs

4 WP tool
9000 Ft-lbs

If sealing of the wash pipe is not possible with the above maximum torque values,
the packing may be defective and needs to be replaced with a new unit.
20. Once a proper seal has been accomplished, remove the coupling tool. This
concludes the installation sequence.

Revision 03.12