Professional Documents
Culture Documents
SENSIUYE
h
MIL-STWI05E
10 MAY 1989
SUPERSEDING
MIL-STD-105D
29 APRIL 1963
MILITARY STANDARD
SAMPLING PROCEDURES AND TABLES
FOR INSPECTION
BY ATTRIBUTES
AMSC N/A
AREA Qcil
~~~
is Unlimfi
!QL-SID105E
DEPA~
W DEFENSE
Washbgmn, DC 20301
SAT*LDG
P~
T I!NDZABESFOR INSP=TI@JBYMTNBUES
and Jqencies
1. Ttis tilitarystandad is approvedfor use by all Depsmmms
of ~~~
of ~f-
.
Cemmm&tiom.
additions,Wetions) and any
2. Beneficial~.ts
peeine.ntdatawhi~ may beef usein~this~
shouldbe
addressedto:
CnRInancier
Dwelopnent
Amy AmamE!!!Rem-a,
+-king
Ckmer
M-IN: SK?R-BAC-WBM!J . 6
Picatinnytisenal,NJ 07806-5000
Us.
by usi..g
the self-a=-essed&.andardizat
ion Dmmmt
(DD Fom 1426)~L-hq
at the md of this docmmt
ii
and
m~
or
PrepSal
letter.
MZL-SIZ+1C5Z
mRE3m*
ms
are
of an
This publicationshouldbe-used to guide the user in the ~kpmnt
inspee.ionStratw that providesa co=. eff~ive qroach to attaining
ats. The
te-&%i~ reqJ
cm-:idm~ in pro&t ~liance withca%racaual
user is warned of the assumedrisks relativeto the *sem sanple size and
w-.
iii
~L-.STD-lO5E
GmTmTs
Page
Paragraph
1.
1.1
1.2
2.
2.1
3.
3.1
3.2
3.3
3.4
3.5
2.6
3.7
3.e
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
4.
4.1
4.2
4.3
4.4
4.4.1
4.4.2
4.4.3
SCOPE...............................................
...........................................
.......................................
-se
*liation
~IxmPEurs-
...............................
qplicable ....................................
=INITIONS .........................................
Acq.able
Qdality Ievel WE) ....................
Average Outgo
~Quality(lQ) ....................
Averaoe OutqoingQualityWt
(AOQIJ
.............
Classificationof Defects.........................
CriticalDefect...................................
CriticalDefective................................
Defect............................................
D@eccive................. ........................
DefectsPer Ru@edUn its... ......................
..................................
~i~......
~aim
by Attribxes ..........................
w&or Batdl......................................
Im or Batch Size.................................
Major Defect......................................
Major Defective...................................
Minor Defect .....................................
Minor Defeaive. ..................................
PercentDefective.................................
~s
Average...................................
Sanple............................................
Sanple Size COde~tt=v ...........................
Salq?ling
Plan.....................................
unit of Procalct
...................................
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
W.
~mxm=nm
4
4
5
5
5
5
5
................................
Written ~
NmcVnfozmne ....................................
Fonmticm and Itificatim
of ~
or =Cks. ..
...............................................
........................
ML use...0...........*...
Umkation ........ ...............................
choosingAQU .....................................
iv
mL-sm-lo5E
CcNTmrs
Conttiued.
Page
Paragraph
~B~
Sarrpling.
........................................
..........................
RepresentativeSan@.ing
4.5.1
The of Sanpling.................. ..............
4.5.2
Double or MQtiple Sampling
......................
4.5.3
.................... .......
4.6
~on
P~
.............................
4.7
WitdlirlgP~
....................
Normalto Tightened......0...
4.7.1
4.7.2
...................
Tightto Normal .....0....
..
..............*.....**...**..
4.7.3
Normalto ~
4.7.4
Rduced to Normal................................
4.8
Disconthtion of~on...
.................
4.9
SanplingPlans...................................
4.9.1
~ion
Wvel .................0...............
4.9.2
Co& utters .....................................
4.9.3
~aining San@ing Plan..........................
4.9.4
TYF= of sapling Pkns ..........................
4.10
Determinationof~ability.
..................
4.lC.1
P~Defective~ion.
....................
4.lC.1.A Single Sanql@ Plan.............................
4.1(?.1.2Double Sa@ing Plan.............................
4.10.1.3 FhltipleSanpling.
.......
Plan.......... *........
4.10.1.4 ~
for
Redu*IrqeCtion
.........
p~
4.10.2
............
DefectsPer ?lundmdt?nit s~ion
4.11
Idniting@ality Protection..
....................
4.12
~s
.................*.........................
4.12.1
~t@~merkic
~
..................
A~ge
Sanple Size Comes... ....................
4.12.2
5
5
5:
5
:
6
6
6
6
7
7
7
7
7
8
8
8
8
8
8
8
9
9
9
9
9
5.
...............*..
...........
TABES .............*...*
11
I.
13
Table
II-A.
II-B.
II-C.
III-A.
III-B.
III-C.
14
15
16
17
18
19
MIL-STW105E
mtnmrs-
Conthued.
Page
Table
Mltiple Sa@ing Plans for Norml
Inspectim M3ster-le) ......................
M.dtipleSanplingPlans for Tightened
IV-B.
~im
(MastertaMe) ......................
Mdtiple SamplingPlans for ReduOed
TV-c.
Inspection(Mastertable)......................
IAmit F~s
for
V-A.
Average Outgoinguty
lwml~on
(Sin@e Zq)
.....-...o..
V-B.
~ge
Outgo* QualityLimit Fa=ors for
TightenedIMpeCtiOn (S=le ~1~).:...-..
%3-A.
uting
Quality (h Perumt Def-iue) for
Wch a Pa = 10% (forNomal Inspemion,
S~le Saxrpling)
....................-..-...-*o
LimitingQuality (inDefectsper ~
V3-3.
Unks) for which the Pa = 10% (forNozmal
Inspection,Single Sanplhg).-..--------------XI-A.
Unliziq Quality (inP~t
mfecti=) fo~
khid. thePa = 5% (forNom@ ~ionl
SingleSawling)................................
LimitingQuality (fiDefectsper Hmdma
VII-B.
Units) for which the Pa = 5% (f= W*
....*..............
Siwle S=@@
~m,
~*~1Li,mitNmbersfor ~
Inspection...
..........
Auerage SampleSize Cumes for DDuble and
IX.
FmltipleS.mpliq .............-...--.-......-.c~ltig
pl= and cparatirq~amic
Cumes (andData) for:
San@e Size ~ktter
A........................
X-A.
X-3 .
Sanple Size ~Utter
B .........................
x-c.
Sanple Size Mkter
C ..........e00-00o.......
X-D.
San@e Size Co& LetterD ........................
X-E.
Sanple Size ~Utter
E ........................
San@e Size Mletter
F ........................
X-F.
Sanple Size MUtter
G ...............--..-..x-G .
X-H.
~le
Size @ckletter H ........................
X-J.
qksM-~
J............*....
X-K.
Sauple Size MIetter
K .......----------------X-L.
~le
S~M~
L ........................
x-M.
Sanple Size M~M
...........e............
X-N.
San@eSizeM E~N
. .......................
Sal@esizeM
wtterP
. . . . . . . . . . . . . . . .......
x-P.
~le
S~Mk=
Q.......*+*.==.*+*..=
x-Q.
X-R.
~le
S@ Mk=R
..................=~
IV-A.
vi
20
22
24
26
27
28
29
33
31
32
33
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
mL-slwlo5E
CCNTS
- Continued.
Page
x-s.
~~e
size ~
~tt~v S ........................
66
Paragraph
6.
6.1
6.2
6.3
........*..............................
. . . .
use...................................
(keyuofi) tist~ ................
Issw . . . . . . . . . . . . . . . . . . . .
~fr~P~im
Intf2nckci
67
SubjectIem
67
mlmsAL. .............................
67
68
F2L-SID-105S
1. ~~~
This ~li=tim
establisheslot or bat~ sapling plans and
1.2 Pqse.
publi=tion shallnot & irfterproceduresfor ~ion
by attributes. 1nis
words
s. m
p.reted
to superm3e or confli= with any amtraCtti ~
to
the
contractors
use
of
refer
only
a~,
acceptable*
e
tc,
awqX,
~anddonotinplyana~
W
the sanplingpkms Writin this
of aqability
by the
-theGove&mmnt to accept any prcdom. Deterfnination
me
Sarfpling
plans
Gwen :=% shall k as desm~
in contractual~ts.
*sdhd
in
Ws
standad
m
awli-le
to Us of .01pe~t
or ~~
and
arethe.ref
ore not suitablefor ++lications where quality1-1s in the defemive
;az.s per million range m be realiz05.
are applicable,
items.
a. ElrIc
b.
Cmponents
c. Qerations
d. Materialsin process.
e.
Su@ies
in storage.
f. Maintenance~ations.
9. Data
or
records.
FEL-SIW105E
3.3 Average Qxqoing QualityLimit (ADQL). The M(2L is the maximum ACQ fora
ML tiues are givm M
9L~ a9L~~
-lW
pkn. Factors for ~@?
Tabie V-A for each of ~ singlesaqlimg plans for normal irqection and in
on.
Table V-3 for each of the singlesmpling plans foz tightened~
of defectsis t!! enumerationof
3.4 ClassifimEion of Defects. A classification
of the unit of pxduct
classifiedamrdirq to their seri~.
pcsstiie defects
laksm-lo5E
Defects
hundredunits
Nunberof &fects x
Nmbar of units ~~
100
~gt
3.2C Impaction. Inspectionis the processof ~imt
cr o-.?m.isecmparing the unit of pmdu~. with the reqair-nts.
testmt
T
~io~
by Attribtes. Inspectim by attributesis inspectionwhe~
eizher & unit of productis classifiedsimplyas defectiveor non+ef=eive, or
to a givm
~he number of defe~.sti the unit c= prcdue.is courted,with re~st
~~:i~m
or set or requirements.
7,1i
---
3.14 M3jor Defect. A major defecL is a -fact, other than criti-, that is
liKelyto resultin failure,or to reducemateriallythe usabilityof the unit
of productfor its int~~ajor * f~i~.
A major defectiveis a unit of product whid? containSone
0: mre major defects,* may alSO contain rrtiordefecLsbut containsno aitidefect.
3.15
isnot-yto~
3.16
Minor Defect. Anbm~i.Sa&fti~t
materiallythe usabilityof the unit of productfox its intpuzpose~m is e
~WviIgU*~@m
tkeffeCtiWUSec
fran ~
&par&m
operatim of the unit.
3-17
Minor
- . . . Def-i-.
mtamtains
!!GL-SB105!2
3.16 Per-m
Defective. The percent &femive of any givm quantityof units
of produe~is one hur&4 tires the n~of defemive units of prda~. contairEd
thereindiviti by the total mmber of units of produa, i.e.:
?ercentDefective
Nmber of &fectives x
~
of lmits ~ed
100
&fective or
3..19ProcessAverage. The Drocess average is the average~t
of product
averagenmber of &fects pez hw@red units (whichever is ~li~le)
szhitted by the sq@ier for originalinspection. Originalinspectionis ~
firstinspectionof a pa.z.zicula.r
quantityof produceas d.istinguis@dfran the
~ion
of productwhi~ has been resu&nittedafterprior rejection.
3.2C Sa~le. A sampleconsi=.sof one or mre u..irsof productdrawn fran a 10=
to their
or &z&, the units of the sem@e being sele~beda= randomwithoutrq~z:icy. ~
nmtx= C: units of product in the sample is the sarplesize.
3.22 SampleSize Coae Utter.
ElO.ngWitihthe WA fcr l-tins
3.22
A sanplingplan indc!caces
the nunt?erof units of product
Sa?@hg Plan.
ad (sanplesize or seriesof
fromeat.io= or bat&. which m
to be insoect
sa@e sizes)and the criteriafor cke.rmi.%ngthe acceptabilityof the lot or
batch (acceptan02anc rejectionnumbers).
?.23 Unitof Prodxz . The unit of produ~. is the thing inspectedin o-r to
&.emme
lts classif~mtion as defectiveor non-def-hive or to count the ~
of +.fecbs. It my be a single article,a p&ir, a set, a hmgth, an =8
~
operation,a volme, a cmpcmmt of an end product,or tlw end prociuaitself.
SWPIY,
The unit of p~GL
may or my not be the same as the unit of ~,
production,or sh.ipnent.
4. QN=AL
RmJIm=m
are o~ily
davelopedami made
4.1. Written P~
. Written p~
Ves~,lqmnmquast.
-avaalablefor *
Govemmm
~
writtenp~
indime me of this stmdard, they shall amply with mq111
raErltsof this stmdard arxlZefermce appropriate~
as ~.
ofpro&ct sbaube=rP=4.2 Nonconformance
. he extent of nonconf~
titS.
eitherin terns Of peroentCkfectiveor in term of ckfectsper ~
MIPSTD-105E
AQL.
4.4.1 AQL use. The AQL, to@ther with the SaupleSize b&
plans p.mcw
herein.
. the sapling
.
~
ln&?Lnc
Letter,is used
for
4.4.2
Iimita:ion. The selectionor use of an AQL shallm. inplythat the
cwcractor has the right to sm@ y any defecEivewilt of product.
units only.
4.5 Saxlplinq.
4.5.1 Repmsmt ative (Stratified)Satrplinq.When ~ropriate, the rnzr&r of
units in the sanple shall & sel~ed in proportionto the size of subletsor
-bat-,
or -s
of tM lot or bat~, idmtified by q
rationalcriterior
when represemathHaIcpMn
giswad,121e units
franeaal Sublet,sub-batch or
part of the lot or batdi shall be selected
at ranch.
4.5.2 Time of SanPlhq A samplemay be dram after all the units caprising
the lot or batch have bi+enassembled,or sarrple
unitsmay be drawn duringassak
of the lot or bat~, in uhi~ case the size of the lot or M*
till k *te*
kefore any ample units are dram. If tk sampleunits are drawn duringas~l~
oftklot
or batda, mdif tkrejectionnmb2ris
~m!foreth
lotis
Curpleted,that pomim of U
lot almldy cxmpletedshallbe @ected. m
a
oftkdefective ~shall
bedmermined and ammctive actiontaken,after
*.
&ichanewl otorbat*shgd.lk
4.5.3
Double or Mltiple Saup1~
WherI&&le or mkiple sauplingis to be
used, ea~ qle
shall be selecte&Ovar the entire lot or bat~.
IaL-sIwlc5E
~ion
Pr~.
Normal inspectionwink-at
the startof
shall continueundwqed for
inspection. Normal,tightenedor redu~ -bion
an sumsive
lots ox batd7esexq. where the
each class of def~s or &fectiws
*1
givm klw
require -.
m
swit~
P~?
p~
%it~
oz &2f_iveS ~
<Y
be -lied to each class of ckfecSs
4.6
4.7
%?it-
P~es
on is consi&rr
&sirable.
is in effect,normal inspection
on originalinq3acEcion:
c. Productionbecmes -=
d. Other conditims ~ant
or dela~;
or
MIL-SIW105E
4.8
Discontinuation
of 1~
ion. If the cumulative nmber of lots not
acce~.edin a sequenceof mnsecmive LuLs on originaltightmed inspection
r~achesfive,the acceptan~ prm3dures of this standardshall be discontfiued.
Inqlm
un~- the provisims of *thisstandardshallnot be ~
until
mrrective actionhas ~
takZ7. Tigthened~ion
shall then be used as if
4.7.1had been invoked. .
4.9 SanplinqPlans.
4.9.1 InspectionM.
The inspectionlevel &termines the rela+~onship~
the lo: or &t* size and the sanplesize. Thehspemion levelto be used for
any pa.mieti~-re@~c
will be as prescribedby the contractorswritten
Three
in.spec.ion
levels:I, II, and 111, are g:van in Table I for
--es.
P-~
ge-.-erai
use (see4.1). Normally,hspee~ion Level II is us-. Hmmmr,
In~=.ion @vel I my be used whm less dis=wtion
is needed,or Ievel 111
my be used for greaterdiscrtition.
Four additionalspeciallevels:
S-1, S-2, S-3, mti S-4, am gimn in the same tabie and my be used where
relaciveiysmall sanpiesizesace necessaryand large sa@ing risks can or W.
& mlerat~.
In the selectionof inspee.im ievelsS-1 tc S-4, ~
must be exercised
avoidAQii mm.asistent witi.
these ~eion
levels. Lm OLk
words,
the
~
inspemion
levels is to keep sanplessmall when ~saxy.
For
of the
special
in.stanae,
the code iectersunder S-1 go no funk: than D, equivalentto a siql
sanpleof size 8, but it is cf nc use to choose S-1 if the AQL is 0.10 ~.
f
which the mhinm ample is 125.
N3TE:
MIL-SID-105E
im. 4.10.1.4
special
P~for~xnSJect
Xed13=d ~im
*
Sanplingpmoadura may t~
or rejectionaiteria
Withult aith=ac=pt==
m--
~
*l~or=*~~be-acceptable,but normal
reinstatedstartingwith the next lot or
batch (see4.7.4.b)
.
8
.
mL-Slmlo5E
a-ability
of a
4.10.2 Defectsw
Hundredunits Inspection. To &temine ~
ion, t& promdure specified
k&feCts ~ hundredunits ~
lot Or batti
for pemem 63feGive inapecxionabove shallbe -, ex~
that the woti
defectsshallbe substitutedfor ckfectives.
4.~1 ~i
mg QualityProtection.The sanplingplans and associated~
given m this @liatim
were designedfor use _
the units of product are
prodmed in a continuingseriesof lots or batches mer a period of tire.~t
the lot or batti is of an isolatedmm,
it is ~irable to limit the
ML mlw, Z
=lec&im of sarrpling
plans to those, associatedwith a ck2signated
prouidenot less than a ~fied
limitingqualitypmtectim
-W
pldns for
this purpose-. be selectedby dmosing a LimitingQuality (L@ and a ~s
risk to be associatedwith it. TablesVI and VII give values of W for the
If a
the cmnonly used bonsmersrisks of 10 ~at
and 5 ~t
~bively.
s risk is recpired,the O.C. cumesandtheirtabutiffe.mc value of co~
lazed valuesmy be used. The conceptof IQ may also be useful in specify+q the
on Levels for a seriesof lots or bat-s, thus fixim mimmm
L-L and ~~.i
s*ie size-vhere there is saw reason for avoiding (withmre than a-gima
corsmers risk)more than & Limking p~rtion
of def-kives (or defects)in any
single lot or bat~..
4.X2
Cum?es.
MIL-SlW105E
SEXZIC)N
5
TAW3SANOG7E7VES
<ma
<4<
Vvu
C=W
=aa
CODI
LETTEN
1.3
SINGLE
NORMAL
14
s
w
we
la
n
9
SW
..
ns
M
ao
II
#w
to
o
n
Ii
a
s
4
e
Ialu
do.
b.
0
12
r)
1?
01
ldJ
M@
)4
11-6 Single
01
TABLE
0.40
satnpling
/or tighened
01
km
.
I.e
plans
itlspeclitm
(Muster
table)
(s0?
4.9.3
and
MO
4.9.4)
MIb~105E
SINGLE
REDUCED
16
-SK)-105E
17
DOUBJ
NORMI
?
?
*V*?
l,+
---l=
_LL
Idle,
c--
e
Ilu
Il..
II*
hew,+1.,
PI.,
e-a~w
.,.aI,
h,,,*,+ ., ,1,.
- n,,.~,rw. 8d94
,Iti+,
..I,,
VI
.w,I.-.
.h.m.11..l,
11s*w1..*I.
?!
6:
1. Il.
441. . ...1..,+
I,,,b,. . ..l
,..,..,,,8
.h.
w . ..4.!1.1
$, 1....1.
1-1..
4.
A,.,sl.l.l. 1,..,1.
n
n
.. .
I
n
1.
IIW pha h,
l-k,. urn*I,,,., me
l:. t. II
,I,lbl
, It 1,
*
II
II
61
13 I
1-
. i
t:
II
.
.
;>
11
,,
(5ee4.9.3.ml 4.9.4)
DOUBI
mua
u
MULTIPLE
NORMAL
20
KUF~105E
.1
I
1
.:
..
---*
1.- -----
;
I .8 -----}!-!
H sl~l----1
-.--.w.ei
*----
-------
+ .. *+.-..
C.. --.
s -----
.* -----
-------
-.o===~
Z=Z:
*- *-..:
------
.0
.---
m-.
***-
.. ----
-----
9 .. -.--
.0 ----..---?!
n-----
.--
. . .. ---t
D-
------
1----l
----.- o-a..
4
-00 --------
-m-:=
..-
-----
a---=:~
..-
-*j..-*
.* .0---
.----~~
--.--*3
..0---
=m
. ------
r. ..
-..
. ..0---1
1
..
21
.--
. ..----1.*-*-.
*
I
I
I1.-----
-----
------
-------
*.-
II
!I
--1===---=1A
-o=:~==
aa
-,-
1=
o..-gn
---
*--0--------.--------
0-...=:
.-
l=lsl=l
2
i
:.-
...=
E
m
jz
-------I..-----1------- ----.-~
------I -------
a
a
:
.--
-.*
i-----=:
------~
.- ---0
~
---=:==
--.====
0--.--
=1=1
+1:::::::
:::::::
:::::::1:::::::
-------1-------, -----:=1---;2
!-,. 10 ~
;::::::
i:i
+
-:
I 2 l+
II
.-...,.-
00---.
-----51-------
0---.-
1------
--
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2.5
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21
22
24
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33
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