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Soul & Solutions for Global Success

DESMA INJECTION
MOULDING MACHINES
AND EQUIPMENT
Everything for the profitable production
of rubber and silicone moulded parts

www.desma.biz

2 | DESMA | THE COMPANY

DESMA PIONEER IN
RUBBER INJECTION MOULDING MACHINES
FOR THE PROFITABLE PRODUCTION OF RUBBER
AND SILICONE MOULDED PARTS
Premium system solutions for industries.
DESMA produces turnkey, resource-friendly system
solutions for the production of technical rubber and
silicone moulded parts. With innovative technologies
and comprehensive service we meet the needs of the
elastomer processing industry. DESMA machines
manufacture products used in automobiles, ships,
power plants and medical appliances.
Highest performance through tailored concepts.
With over 70 years experience in sophisticated machine
and mould engineering, we provide premium solutions
for elastomer processing. We fine-tune the DESMA injection
moulding machines, moulds, automation systems and
create competitive advantages for our customers.
Leading through DESMA technologies and
full backup service. DESMA is committed to Salzgitter
values and to develop technically perfect system solutions
for the safe, efficient and profitable production of rubber
and silicone parts. We offer one stop solutions from
complete know-how to research and development to
consulting and project engineering with every DESMA
Machine. DESMA has production sites in the most
important economic regions of the world along with an
international service network. This ensures that we
remain close to our customers all over the globe.

DESMA AT A GLANCE.....
Wholly owned subsidiary of Salzgitter AG
Over 500 employees worldwide
5 DESMA production sites in Germany, USA, India,
China, Slovakia
DESMA service locations worldwide
Over 6,000 DESMA injection moulding machines
are in operation, globally
Clamping forces ranging from 500 kN to 40,000 kN
Injection volumes of 80 cm to 25,000 cm
Consulting & project engineering
Design & production at four locations
Customer care center
Mould shop at three strategic locations
Process engineering center

DESMA | THE COMPANY | 3

STRATEGIES FOR SUCCESS

DESMA Germany
Since 1965, at Fridingen, Germany we are producing
Rubber Injection Moulding Machines, Moulds and Cold
Runner Blocks. We continue to be technology leader in
the world, through our consistent development strategy.
Quality of service, technical key qualification and process
know-how are the strong points constituting the basis for
the partnership with our customers. Our patented injection
unit FIFO A and the Benchmark clamping system has set
standards for ergonomics. Since 2008 DESMA is part of
Salzgitter AG (Steel and Technology).

DESMA India
Commenced operation from 1996 in the industrial city
of Ahmedabad. We produce Rubber Injection Moulding
Machines, Moulds, Cold Runner Blocks, Presses and Turnkey
Projects from the-state-of-the-art new factory with 13,500 m
area having 7,500 m production plant and offices. With
this new factory DESMA is now in a unique position to
provide in-house mould shop with engineering center
for mould & CRB testing and optimization as well as a
comprehensive training center for customers.

Turnkey projects

Full service

Everything from one source

Our Sigma and Alpha models are offered from 150 kN to


6300 kN in Vertical Series, C-frame Series and Horizontal Series.
These modular machines are equipped to hold injection units
ranging from 85 cc to 12500 cc injection volumes. Wide range
of automation devices can be integrated to optimise cycle time.
High quality optimized moulds are supplied as turnkey solutions.
Our well equipped and experienced project department works
with customers, to design the optimum process engineering.
We also (Optionally) offer CE compliant machines.
Desma India has attained distinction as Star Export House
for exporting machines to 20 countries across all continents.
Sales and service offices are located strategically in India and
through strategic partners in most prominent locations across
the world, provides prompt after sales service.
In brief, we offer a total solution for economic production
of high quality rubber parts. We are ISO 9001:2008,
ISO 14001:2004 and OHSAS 18001: 2007 certified.

4 | DESMA | VERTICAL MACHINES

DESMA VERTICAL MACHINES


MODULAR MACHINE CONCEPTS FOR MANY DIFFERENT REQUIREMENTS
ALPHA & SIGMA SERIES
500 kN to 6300 kN clamping force Vertical Machines Series
ALPHA & SIGMA represents our globally popular 968 and compact
series. Perfect solution for wide range of applications like rubber to
metal bonded parts in auto & railways. Sigma SE Series is popular
for production of silicone composite insulators and arrestors.

First-In-First-Out Injection System ensures uniform


rheology and high injection temperature
Close loop control of entire process
Power efficient proportional delivery
hydraulic system
Robust design of clamping unit with high
stability and perfect parallelism
Fully hydraulic clamping unit for fast speeds
and easy mould height setup
Full closing stroke can be used for Injection
Transfer Moulds
Pre-stressed Tie Bars to offer you perfect
parallelism over a long period of use
Special insulation plates prevents heat loss
from heating platens
Tie bars are Induction Hardened for long service life
3 Zone Closed loop heating platens(optional)
with differential heating for uniform temperature
in the mould
Ergonomic operating height and easy access to
mould from three sides
Wide range of automation devices can be
integrated to reduce cycle time
CE certification option is available

SIGMA F & SIGMA FA SERIES


Machines are specially designed with compact
footprint. 1000 kN, 1600 kN and 2500 kN sizes
are offered with a variety of demoulding devices
operated from front.

Easy operation from front


Compact, space saving design
Smart control system
Fast machine speeds
Patented First-In-First-Out injection
2RT, 3RT, customized demoulding devices
In FA Series injection unit can be
laterally placed

SIGMA FA

SIGMA F

DESMA | VERTICAL MACHINES | 5

DESMA VERTICAL MACHINES


MODULAR MACHINE CONCEPTS FOR MANY DIFFERENT REQUIREMENTS
S SERIES
Energy saving ServoGear hydraulics
Significant reductions in noise emission level
Improved positioning accuracy of all hydraulic
movements
Fully close loop control DRC 1020

BENCHMARK SERIES
User-friendly operating heights of 750 mm
(floor to top edge of the bottom heating platen)
Minimum construction height of the machine
Very large opening strokes
Deflection-resistant and spacious clamping unit
design
Fully hydraulic clamping system with automated
mould height adjustment
Easily accessible material feed area

MACHINES FOR BLADDERS


Benchmark machine with extended daylight and
opening stroke for manufacturing tyre bladders
Additional central ejector device helps to lift heavy
mould core for ejection of bladder inside the machine
Moulds with single piece core or split core can be
used with this machine
4500 kN and 6300 kN clamping force machines are
available with injection volume upto 10,000 cm

SIGMA SE SERIES
Especially designed with extended heating platens
for step moulding of composite insulators and surge
arrestors. Moving platen is specially reinforced to
minimise deflection.
Machine sizes of 2700 kN with 1000 mm long platen,
4500 kN with 1500 mm long platen and 6300 kN
with 1700 mm long platens are available.

6 | DESMA | HORIZONTAL MACHINES

DESMA HORIZONTAL MACHINES


STURDY SYSTEMS FOR HIGH-QUALITY AUTOMATED PROCESS
Sturdy concepts for excellent production results.
The horizontal DESMA injection moulding machines
with their strong, deflection resistant clamping units are
perfectly designed for the production of high quality
rubber and silicone products.
DESMA H SERIES
Optionally available with retractable FIFO-B or
stationary FIFO-C injection unit
Various automation systems possible
DesFlex system to minimize flash
Deflection resistant clamping unit in four
column design
Sturdy machine bed design for heavy moulds
Precise plate positioning, thanks to synchronized
hydraulic ejectors
Optimum manual accessibility of the entire
clamping unit
Ergonomic overall design
Fully automatic production possible

DESMA C-FRAME SERIES


INJECTION MOULDING MACHINES FOR CORNER MOULDING
With the Alpha-C and Alpha-CTC Series, DESMA offers
sturdy C-frame machines for rubber, silicone and TPE
processing. The range extends from 150 kN to 500 kN
clamping force. Comprehensive special equipment by
DESMA provides the right solution for every application
and industry. In addition, this series is also offered with
injection units for TPE applications.
DESMA C-FRAME SERIES
Alpha-C : Closing from the bottom
Alpha-CTC : Closing from the top
Very sturdy C-frame
Closing forces between 150 kN and 500 kN
Optional devices like demoulding table, shuttle table,
silicone stuffer and TPE injection unit
Optionally available with retractable FIFO-B or
stationary FIFO-C injection unit

DESMA | SPECIAL SERIES | 7

DESMA SPECIAL SERIES


INJECTION MOULDING MACHINES FOR DIFFERENT SPECIAL APPLICATIONS
DESMA VERTICAL PARTING LINE INJECTION MACHINES
Large scope. T-series is available with a clamping force between
2,500 kN and 40,000 kN and with injection volumes ranging between
85 cm and 25,000 cm is offered from DESMA Germany. The cold
runner flow diversion block optionally permits gating from the top or
bottom. The central injection in addition permits a 2-deck production.
The vertical injection moulding machines are also suited for solid
silicone applications, as even large silicone stuffing systems can be
filled at a convenient height. The laterally mounted injection unit is
height adjustable.

DESMA T-SERIES
Lateral injection with height-adjustable injection unit
Very large shot volumes possible
Very large stuffing volumes can be realized for HTV silicone
Flexible gating possible with Cold Runner Flow diversion blocks
Ideal for double deck production

D 968.560 T

STATOR MACHINES
Manufacturing pump stators with injection
moulding machines is our special know-how.
For the production of stators, DESMA offers
a large scope of special machines in
different configurations. Horizontal gating
is preferably used for very large dimensions,
while for small and medium sizes vertical gating
from the top or bottom is also feasible.
Corresponding clamping units are also available for
small and medium dimensions. Clamping fixtures
as well as height adjustable support frames are part of the
comprehensive range of accessories. With the twin injection
units and the multi-inject function, it is possible to realize
injection volumes of several hundred kilograms. Depending on
application and injection volume, injection pressures of up to
3,000 bar are available.

D 969.318 Z2

DESMA MULTIPLE COMPONENT


INJECTION MOULDING MACHINES
The ideal solution for a wide variety of applications.
DESMA two component injection moulding machines are
optionally available with complete two color control
system and double hydraulics or as switchable version.
The position of the injection units can in each case be
defined in different ways: for instance as injection from
the top (ZO) and from the side (T) or 2 x from the top (ZO)
or 2 x from the side (T).

D 968.400 ZO T

8 | DESMA | INJECTION UNITS

DESMA INJECTION UNITS


COMPONENTS FOR A PROFITABLE AND ENERGY-SAVING PRODUCTION
State-of-the-art FIFO injection units in all DESMA injection moulding machines. When the First-In-First-Out (FIFO)
principle is applied, the material that has been plasticised first is injected into the mould first. This results in an even
heating time of the compound in the injection unit at a constant stock pressure. During the entire plasticising process,
the stock temperature may be increased, thus considerably reducing cure time.

DESMA FIFO-A
The patented FIFO-A system is one of the most
successful DESMA injection units. The injection unit
is designed for average to very large injection volumes
and offers operating comfort, combined with a high
stability of the injection moulding machine.
The standard design includes the nozzle that can be
lifted off hydraulically.

DESMA FIFO-B
The FIFO-B system is in particular used on DESMA
horizontal machines. The injection unit is basically suited
for all injection moulding machines with lateral injection
into the mould parting surface (T-series). The retractable
hydraulic nozzle requires only a small hole in the clamping
unit and ensures maximum deflection stability even in
the middle section of the mould.

DESMA FIFO-C
The FIFO-C injection unit is ideally suited for small to
average injection volumes. The short nozzle provides
a short flow path in the injection unit. FIFO-C is the
standard injection unit for C-frame injection moulding
machines and small DESMA horizontal machines.

INJECTION UNITS FOR PROCESSING TPE, LSR AND HTV


DESMA injection units in different sizes are available
for TPE applications. These systems can be used on
all DESMA C-frame injection machines.
All FIFO injection units can be optionally equipped
to process HTV or LSR grades of silicone.

DESMA | INJECTION UNITS | 9

DESMA AUTOMATION SYSTEMS


NEED-BASED PROCESS AUTOMATION
OPTIMUM PROCESSES
For every job the right DESMA solution. DESMAs broad automation program provides multiple options
for all kinds of applications. The modular and multifunctional design permits retrofitting to be done at any point of time.
DESMA also develops and implements customised concepts for special requirements.

Centre plate sliding device optionally for one or two


centre plates. Optionally available with ejector system.
Also available as multifunctional variant that can be
used in front of or behind the machine.

Demoulding table with hydraulic drive, alternatively


with 70 % or 100 % stroke and optionally available with
central ejector.

Centre plate shuttle device for two centre plates.


System de-coupled from the clamping unit and offering
excellent ease of operation and safety.

Double-sided shuttle table for two mould bottom


halves or two complete moulds, optionally available with
lower & upper lifting devices at the outside stations.

Alternating core plate shuttle device for economic


production of parts such as bellows, boots with two
core bars or centre plates.

Multifunctional centre plate sliding device, to be


used alternatively in front of or behind the machine,
with an integrated splitting function and automated
runner removal device.

10 | DESMA | AUTOMATION SYSTEMS

DESMA AUTOMATION SYSTEMS


NEED-BASED PROCESS AUTOMATION

2RT SYSTEM STANDARD


Bottom plate and middle plate
slide in the front. Middle plate is
lifted up by outside ejector.

MIDDLE PLATE SHUTTLE MANUAL


Two middle plates are shuttled
by operator on E-rails. Outside
ejector is also possible. Outside
station is de-coupled from the
main machine for low operating
height and safe operation.

3RT SYSTEM WITH TOP PLATE SLIDING


Runner plate slides in front by separate
hydraulic cylinder. Middle plate and
bottom plate slide out with demoulding
table. Optionally middle plate can be
split open horizontally by using hydraulic
splitting device.

PROCESS AUTOMATION FOR HORIZONTAL MACHINES


Sturdy brushing systems with pneumatic/electrically
driven brush modules and brush bodies
Robust brush module guides for accurate
demoulding processes
To cope with high demoulding forces, we also offer
gear variants to drive the brush bodies
Our delivery range also comprises servo axles for
particularly fast and accurate demoulding processes

The brush modules can be optionally equipped with


ejector devices or rubbing rollers
Possibility to integrate spraying and blowing systems
Special designs for customised demoulding
requirement is possible

DESMA | CONTROL SYSTEMS | 11

DESMA CONTROL SYSTEMS


INTUITIVE INTERFACE BETWEEN MAN AND INJECTION MOULDING MACHINE
DRC 1020 FULLY CLOSE LOOP
Close loop control of injection cycle, mould functions,
all temperature zones
10 inch LCD Display with clear view
Real time graphics for trends and machine movements
Mould recipe and shot history saved on USB/LAN
Auto tuning PID heating controllers with fine tuning
Bumping programme during/after the injection
ICM/ITM software
Vacuum is controlled though PLC
Mould safety pressure setting
Machine cycle with functions editable in F(x) line
Multi language support

KDM 1020 M CONTROL


OP with 6" TFT colour display with touch
Print screen function over USB
Data storage on internal memory/USB
Real time trend curve for temperature
Multi level soft password
Machine cycle with functions editable in F(x) line
Refilling in 3 stages
Injection in 4 stages
Dwell pressure in 2 stages
Auto tuning PID heating controllers

DRC 2020 HT
Sensing what is happening inside the injection moulding machine.
The DRC 2020 HT visualization with the generous 19" upright format
screen permits a simple and logical operation of the injection moulding
machine. In conjunction with the perfect illustration of operating sequences,
DESMA is once again defining the peak of technology with this system.
Intuitive and highly convenient machine operation.
The innovative haptic touch screen does not only provide the operator with
visual information, but also offers sensitive feedback. The screen supports
logical operator guidance and illustrates even complex correlations in an
easy to understand manner. Even the input of machine cycles, in particular
when parallel movements with several pumps are concerned, is possible in a
quick and uncomplicated manner. The logical correlations of the input masks
are established via graphically animated assemblies and the operator will find
it easy to get his bearings. The innovative control panel DRC 2020 HT can
also be retrofitted on existing DESMA injection moulding machines with
DRC 1210 and DRC 2010 visualization systems in a cost effective manner.

12 | DESMA | HYDRAULIC & SERVOGEAR

DESMA HYDRAULIC SYSTEM


ENERGY-SAVING, FAST, RELIABLE
PROPORTIONAL DELIVERY HYDRAULICS
Power saving system with Proportional Delivery Pump
Latest system without proportional valves
Central hydraulics in block design
Oil temperature, level and cleanliness monitoring
Offline filtering of hydraulic oil
High speeds and repeatability

Function

VARIABLE PUMP WITH ELECTRONIC


PRESSURE AND DISPLACEMENT CONTROL

DESMA SERVOGEAR
THE NEW HYDRAULIC GENERATION: ENERGY-SAVING, QUIET, PRECISE
Trend-setting drive concept by DESMA. Each servo
axis of the ServoGear hydraulics accommodates two
differently sized constant pumps, which depending on
speed and pressure can be operated individually or jointly.
Both at extremely low and extremely high speeds, the
three speed gear permits an accurate control with
simultaneously clearly reduced energy consumption.
Optimising the energy consumption of production
cycles. All in all, approx. 45% of hydraulic energy can be
saved, which corresponds to a reduction of the over-all
consumption by approx. 10% to 13%. The optionally
available EnergyControl software additionally leads to a
drastic reduction of the peak load consumption.
DESMA ServoGear hydraulics also reduces the noise
emissions. For parallel movements, a second servo axis
with ServoGear technology is used.

-45%

hydraulic energy

DESMA | SYSTEM SOLUTIONS | 13

DESMA SYSTEM SOLUTIONS


HIGH TECH AND FULL SERVICE

DESMA SERVICE
& KNOW-HOW TRANSFER

DESMA MACHINES

DESMA MOULD SHOP

The open design of the machine


architecture facilitates the application
of all DESMA handling systems.
The modular concept makes it
possible to upgrade DESMA machines
with DESMA peripheral equipment
and innovations. Our key technical
advantages ensure enhanced
productivity.

The DESMA mould shop provides


hands-on and process oriented
injection moulds and cold runner
systems for elastomer processing.
The increasingly challenging
requirements of the elastomer
processing industry are also factored
into the DESMA developments for the
direct benefit of our customers.

The DESMA Customer Care Center


supports customers worldwide with
comprehensive system assembly
and equipment commissioning.
The DESMA Training Center provides
targeted courses, training and
E-learning to ensure prompt
diagnostics. DESMA also offers
Annual Maintenance Contract for
preventive maintenance of delivered
machines.

DESMA CONSULTING
& PROJECT ENGINEERING

DESMA RESEARCH
& DEVELOPMENT

RECONDITIONING
AND UPGRADES

The basis of every DESMA solution


is formed by comprehensive and
thorough consulting. An engineer is
assigned to each individual project.
This point of contact will support
the customer throughout the entire
process from planning and
implementation to final acceptance
and installation.

In the DESMA Process Engineering


Center, advanced technologies
and manufacturing methods are
developed and made ready for
production. Our developments are
born from a fundamental understanding of elastomer processing.
Such innovations offer the latest
advancements to our customers.

The reconditioning and upgrade


service options increase productivity
while minimizing cost. Existing
systems remain state of the art and
do not have to be scrapped and
proven production processes do not
need to be interrupted. This saves
time and safeguards valuable
competitive advantages.

14 | DESMA | TURNKEY PROJECTS, ADVANTAGES & BENEFITS

DESMA TURNKEY PROJECTS,


ADVANTAGES & BENEFITS
TECHNOLOGY AND MAXIMUM EFFICIENCY FROM ONE SOURCE
PROCESS OPTIMIZATION, SET-UP TIME REDUCTION
Turnkey systems from the injection moulding expert.
DESMA designs and builds individual moulds, Cold Runner
Blocks and systems for process automation customised
for your specific production needs. Our modular machine
design, innovative mould concepts, advanced Cold Runner
Technology and wide range of automation devices are
synergised in an economical production system.

Profitable all the time. The proven DESMA


injection moulds and innovative Cold Runner Systems
enable your company to increase volume and capacity
and to considerably lower the costs for energy, material
and production at the same time and thus to secure
real competitive advantages.

DESMA | COLD RUNNER SYSTEMS & ITM PROCEDURE | 15

DESMA COLD RUNNER SYSTEMS


& TEMPERATED ITM SYSTEMS
TAKING FULL ADVANTAGE OF COST-SAVING POTENTIALS
Technology for success. As one of the leading suppliers,
we design, develop and build moulds and Cold Runner
Systems for a wide variety of rubber and silicone articles,
industries, quality standards and production requirements.
Designed for every application. We provide a broad
product portfolio with intelligent technologies for an

Standard cold runner block


Our Cold Runner Blocks are made from single block and
thus offer high stability even when used under high
injection pressures.
Cleaning of Cold Runner Blocks by purging cured compound
is made easy thanks to polished distribution channels
One or two-deck Cold Runner Blocks as production-ready
overall system with documentation and spare parts list

FlowControl cold runner block


Minimum material loss, thanks to direct injection without runners
Together with individual nozzle control, it allows non-symmetrical
nozzle layouts
Easy to adjust injection volume for different article sizes in
one mould
Ease of cleaning and compound change
Safe function even with high injection pressures, e.g. for
highly viscous elastomers like ACM, FKM
Significant cost-saving potential with hydraulic nozzle
control integrated in the machine control system
Volume or time-controlled input of the nozzle switching points
Saving and retrieving of correct volume balancing data
together with mould recipe

Temperature-controlled ITM-pot / ZeroWaste


Temperature-controlled distributing pot with hydraulically
actuated shut-off needles
Direct injection of precision articles without runner loss
Production solutions including zero-waste article
manufacture are feasible

extremely diversified range of objectives of the elastomer


processing industry from proven open nozzle systems to
forward looking Cold Runner Systems with shut-off nozzles.
Training and maintenance is offered for optimum use of
Cold Runner Block. We guide you in the selection of
optimum nozzle configuration as per your mould.

16 | DESMA | TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
MACHINE TYPE

ALPHA SERIES

MODEL

ALPHA 50

ALPHA 100

ALPHA 160

ALPHA 250

ALPHA 400

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Hydro Mechanical

Benchmark

500-510

1000 - 850

1600 1700

2500 3400

4000 - 7000

5600 10000

Injection unit - standard size

2C1

1A

2A

3A

4A

5A

Injection unit - options size

1C1 and 3C

2A

1A and 3A

2A and 4A

3A and 5A

4A and 6A

2C1

1A

2A

3A

4A

5A

Clamping type
EUROMAP size indication

Injection unit - System: A - size:

ALPHA 560

Injection piston diameter

mm

45

55

55

65

75

85

85

95

105

115

115

125

Injection pressure

bar

2350

1570

2390

1710

2150

1670

2160

1730

2180

1820

2060

1740

Injection volume

cm

220

330

350

500

800

1000

1600

2000

3300

4000

5000

6000

Piston stroke

mm

140

140

150

150

180

180

290

290

390

390

490

490

Injection force

kN

373

373

567

567

950

950

1227

1227

1886

1886

2138

2138

cm/s

50

74

49

68

79

102

79

99

190

230

208

246

Injection volume, calculated


Screw diameter

mm

35

25

35

45

55

65

Screw length

L:D

10:1

10:1

10:1

10:1

10:1

10:1

Screw speed

rpm

20 - 170

20 - 170

20 - 170

20 - 170

20 - 170

20 - 150

Screw, torque, maximum

Nm

480

380

540

1260

1370

1940

Heating capacity temp. control

kW

1 x 4.5

1 x 4.5

1 x 4.5

1 x 4.5

2 x 4.5

3 x 4.5

Injection unit contact force

kN

50

50

80

80

80

Strip size (width x thickness)

mm

50 x 7

43 x 6

50 x 7

65 x 8

65 x 10

75 x 12

kN

500

1000 (1100)

1600 (1700)

2500 (2700)

4000 (4500)

5600 (6300)

Clamping unit
Clamping force (Increased)
Transfer force

kN

500

1000

1600

2500

4000

5600

Transfer stroke

mm

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

40

Fully hydraulic

Opening force

kN

24

38

58

80

103

94

Opening stroke

mm

300

450

500

550

650

500910

Opening speed

mm/s

450

300

300

220

400

450

Closing speed

mm/s

270

470

420

270

650

430

Mould height, minimum

mm

50

100

140

160

180

180

Daylight distance, maximum

mm

350

550

640

710

830

1090

Clearance between tie bars

mm

345 x 265

305 x 415

410 x 570

510 x 680

603 x 830

683 x 950

Heating platen, standard (W x L)

mm

320 x 400

320 x 400

450 x 510

560 x 630

670 x 780

810 x 980

Lifting force Fixed platen extends

kN

10

14.5

24.5

38

58

58

Lifting force Fixed platen retracts

kN

15

24.5

40.2

63

98

98

Lifting force Mov. platen extends

kN

15

24.5

40.2

63

98

125

Lifting force Mov. platen retracts

kN

10

14.5

24.5

38

58

76

Stroke Lifting device Fixed platen

mm

0 - 150

0 - 200

0 - 250

0 250

0 - 400

0 - 600

Stroke Lifting device Mov. platen

mm

0 - 150

0 - 200

0 - 250

0 - 250

0 - 400

0 - 400

Hydraulic core lifting device

General data
Pump drive

bar

250 (275)

263 (289)

260 (276)

250 (265)

251 (283)

253 (285)

l/min

28

28

41

41

103

103

kW

7.5

7.5

15

15

30

30

21

21

35

38

64

90

Total connected load

kW

Machine dimension L x W x H

mm

Oil tank capacity


Weight with hydraulic oil

1435x1360x2950 2215x1200x3005 2375x1255x3050 2580x1380x3440 3000x1660x3735 3540x1800x4010

180

270

270

330

330

330

kg

2550

4100

5700

8840

13800

19400/20400

Machine safety: Standard supply is conforming to IS:11016 & IS:11743


* CE, conforming to EN 201 is offered optionally
Design and specifications are subject to change without notice or obligation

EN 201
(Optional)

DESMA | TECHNICAL SPECIFICATIONS | 17

TECHNICAL SPECIFICATIONS
MACHINE TYPE

C FRAME TOP CLAMPING

MODEL

ALPHA 25 CTC ALPHA 50 CTC

ALPHA 15 C

ALPHA 25 C

ALPHA 50 C

ALPHA 100 H ALPHA 300 H

ALPHA 400 H

Clamping type

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

250 - 850

500 - 850

150 - 170

250 - 200

500 - 510

1000 - 850

3000 - 1700

4000 - 7000

Injection unit - standard size

1K

3K

1 C1

1 C1

2 C1

1B

2B

4B

Injection unit - options size

1K

2 C1

2 C1

1 C1 + 3 C

0B and 2B

2B und 4B

3B und 5B

1K

3K

1 C1

1 C1

2 C1

1B

2B

4B

EUROMAP size indication

Injection unit - System: - size:

C FRAME BOTTOM CLAMPING

HORIZONTAL SERIES

Injection piston diameter

mm

32

40

55

65

32

40

32

40

45

55

55

65

75

85

105

115

Injection pressure

bar

2400

1550

2400

1720

2030

1300

2420

1550

2350

1570

2200

1580

2200

1700

2070

1720

Injection volume

cm

85

130

350

500

85

130

85

130

220

330

350

500

800

1000

3300

4000

Piston stroke

mm

105

105

150

150

105

105

105

105

140

140

150

150

180

180

390

390

Injection force

kN

195

195

569

569

164

164

195

195

373

373

523

523

951

951

1790

1790

cm/s

70

110

49

68

48

75

48

75

50

74

53

74

79

102

208

249

Injection volume, calculated


Screw diameter

mm

25

35

25

25

35

25

35

55

Screw length

L:D

10:1

10:1

10:1

10:1

10:1

10:1

10:1

10:1

Screw speed

rpm

20 - 170

20 - 170

20 150

20 - 170

20 - 170

20 170

20 - 170

20 - 170

Screw, torque, maximum

Nm

380

380

275

380

480

380

480

1370

Heating capacity temp. control

kW

1 x 4.5

1 x 4.5

1 x 4.5

1 x 4.5

1 x 4.5

1 x 4.5

1 x 4.5

2 x 4.5

Injection unit contact force

kN

58

58

153

Strip size (width x thickness)

mm

43 x 6

50 x 7

40 x 6

43 x 6

50 x 7

43 x 6

50 x 7

65 x 10

kN

250

500

150

250

500

1000 (1100)

3000

4000 (4500)

Clamping unit
Clamping force (Increased)
Transfer force

kN

250

500

150

250

500

1000

3000

4000

Transfer stroke

mm

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Opening force

kN

125

22

84

98

20

38

47,2

103

Opening stroke

mm

350

300

300

300

350

450

500

700

Opening speed

mm/s

130

240

110

170

130

300

360

410

Closing speed

mm/s

135

180

120

100

240

470

330

650

Mould height, minimum

mm

200

150

100

100 / 70

130 (100)

75

130

180

Daylight distance, maximum

mm

550

450

400

400

480

525

630

880

Clearance between tie bars

mm

410 x 410

480 x 480

730 x 730

Heating platen, standard (W x L)

mm

320 x 320

320 x 400

300 x 300

320 x 320

320 x 400

320 x 400

570 x 570

670 x 780

Lifting force Fixed platen extends

kN

16

16

8.4

16

16

15.5

24.5

63

Lifting force Fixed platen retracts

kN

10

10

13.1

10

10

10

14.5

38

Lifting force Mov. platen extends

kN

16

16

8.4

16

16

15.5

24.5

63

Lifting force Mov. platen retracts

kN

10

10

13.1

10

10

10

14,5

38

Stroke Lifting device Fixed platen

mm

150

150

150

150

150

0 200

0 - 350

0 - 400

Stroke Lifting device Mov. platen

mm

150

150

150

150

150

0 200

0 - 350

0 - 400

Hydraulic core lifting device

General data
Pump drive

bar

250

250

210 (192)

250

296

250

279

251 (283)

l/min

41

28

28

41

28

28

41

103

kW

7.5

7.5

7.5

7.5

7.5

7.5

22

30

Total connected load

kW

20

20

20

20

20

21

45

64

Machine dimension L x W x H

mm 1475x2460x3775 1660x1165x3660 1410x1140x2640 1410x1220x2830 1450x1550x3070 4120x1325x2135 4570x1460x2390 5900x2000x2830

Oil tank capacity


Weight with hydraulic oil

5)

160

230

180

kg

3500

4500

2000

Machine safety: Standard supply is conforming to IS:11016 & IS:11743


* CE, conforming to EN 201 is offered optionally
Design and specifications are subject to change without notice or obligation

5)

180

180

170+40=210

230+130=360

450+160=610

2000

3400

5550

7620

21700

EN 201
(Optional)

18 | DESMA | TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS
MACHINE TYPE

SIGMA SERIES

SIGMA F SERIES

SIGMA SE SERIES

MODEL

SIGMA 160

SIGMA 250

SIGMA 400

SIGMA 100 F SIGMA 160 F SIGMA 250 F SIGMA 250SE SIGMA 400SE

Clamping type

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

1600 850

2500 3400

4000 - 7000

1000 850

1600 1700

2500 3400

2500 4500

4500 17000

EUROMAP size indication


Injection unit - standard size

2A

3A

4A

1A

2A

3A

3.1A

5.2A

Injection unit - options size

1A

1A and 2A

2A and 3A

2A

1A and 3A

1A and 3A

2A,3A and 4A

3A and 4A

Injection unit - System: A - size:

2A

3A

4A

1A

2A

3A

3.1A

5.2A

Injection piston diameter

mm

75

85

85

95

105

115

55

65

75

85

85

95

85

95

125

140

Injection pressure

bar

2150

1670

2160

1730

2180

1820

2390

1710

2150

1670

2160

1730

2160

1730

1740

1385

Injection volume

cm

800

1000

1600

2000

3300

4000

350

500

800

1000

1600

2000

2200

2700

10000 12500

Piston stroke

mm

180

180

290

290

390

390

150

150

180

--

290

290

390

390

820

820

Injection force

kN

950

950

1227

1227

1886

1886

567

567

950

--

1227

1227

1227

1227

2138

2138

cm/s

54

70

79

99

126

151

49

68

54

70

79

99

75

93

245

305

Injection volume, calculated


Screw diameter

mm

35

45

55

25

35

45

45

65

Screw length

L:D

10:1

10:1

10:1

10:1

10:1

10:1

10:1

14:1

Screw speed

rpm

20 - 170

20 - 170

20 - 170

20 - 170

20 - 170

20 - 170

20 - 170

20 - 150

Screw, torque, maximum

Nm

540

1260

1370

380

540

1260

1260

1940

Heating capacity temp. control

kW

1 x 4.5

1 x 4.5

2 x 4.5

1 x 4.5

1 x 4.5

1 x 4.5

1 x 4.5

3 x 4.5

Injection unit contact force

kN

50

80

80

50

50

80

80

80

Strip size (width x thickness)

mm

50 x 7

65 x 8

65 x 10

43 x 6

50 x 7

65 x 8

65 x 8

70 x 12

kN

1600 (1700)

2500 (2700)

4000 (4500)

1000 (1100)

1600 (1700)

2500 (2700)

2500 (2700)

4500

Clamping unit
Clamping force (Increased)
Transfer force

kN

1600

2500

4000

1000

1600

2500

2500

4500

Transfer stroke

mm

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Fully hydraulic

Opening force

kN

38

58

93

56

38

58

58

92

Opening stroke

mm

450

500

600

550

450

500

500

500

Opening speed

mm/s

300

300

295

300

300

300

280

460

Closing speed

mm/s

320

425

300

470

320

425

400

300
330

Mould height, minimum

mm

100

100

180

200

100

100

100

Daylight distance, maximum

mm

550

600

780

750

650

750

600

830

Clearance between tie bars

mm

305 x 570

410 x 680

490 x 830

305 x 440

305 x 570

410 x 680

410 x 680

490 x 830

Heating platen, standard (W x L)

mm

450 x 510

560 x 630

670 x 780

320 x 400

450 x 510

560 x 630

670 x 1000

670 x 1450

Lifting force Fixed platen extends

kN

24.5

24.5

58

24.5

24.5

24.5

24.5

58

Lifting force Fixed platen retracts

kN

14.5

40.2

98

14.5

14.5

40.2

40.2

98

Lifting force Mov. platen extends

kN

40.2

63

98

24.5

40.2

63

63

98

Lifting force Mov. platen retracts

kN

24.5

38

58

14.5

24.5

38

38

58

Stroke Lifting device Fixed platen

mm

0 - 200

0 250

0 - 300

0 - 200

0 - 200

0 250

0 250

0 300

Stroke Lifting device Mov. platen

mm

0 - 250

0 - 250

0 - 300

0 - 200

0 - 250

0 - 250

0 - 250

0 - 300

Hydraulic core lifting device

General data
Pump drive

bar

260 (276)

250 (265)

251 (283)

263 (289)

260 (276)

250 (265)

250 (265)

283

l/min

28

41

66

28

28

41

41

103

kW

7.5

15

22

7.5

7.5

15

15

30

Total connected load

kW

28

38

56

21

28

38

50

102

Machine dimension L x W x H

mm 2460x1260x2965 2760x1305x3330 3170x1315x4005 2100x1220x3650 2320x1020x3260 3760x1300x3475 2760x1305x3330 3870x1315x4070

Oil tank capacity


Weight with hydraulic oil

270

330

450

120

270

330

330

450

kg

6000

7400

13900

4500

6000

8650

8170

17450

Machine safety: Standard supply is conforming to IS:11016 & IS:11743


* CE, conforming to EN 201 is offered optionally
Design and specifications are subject to change without notice or obligation

EN 201
(Optional)

DESMA | TEAM | 19

DESMA STRONG BRAND,


STRONG CUSTOMERS, STRONG TEAM
WITH VISION AND FORESIGHT

Disclaimer : The whole of our business transactions is exclusively subject to our general terms of delivery and payment in their ruling form. For our warranty obligations only the
Contract concluded between the customer and Desma is decisive. The statements made in this brochure are not an assurance of any characteristics or possible applications. They
only serve as general information and may differ in the individual case. The products and systems shown solely serve to visualize possible production alternatives. The illustrations
represent, among other things, products and systems which were designed as per customer requirements and in this form are only available as customer-specific solution. The
products and systems described in this brochure are partially equipped with special equipment only obtainable at separate extra charge. The information on scope of delivery,
appearances, performance as well as dimensions and weight correspond to the knowledge existing at the time of printing. Any time subject to modifications.

POCKET

Germany
DESMA Fridingen
Phone +49 7463 8340
info@desma.biz

India
DESMA Ahmedabad
Phone +91 79 6619 0000
sales@desmaindia.com

USA
DESMA Hebron (KY)
Phone +1 859 5256610
info.us@desma.biz

China
DESMA Wuxi
Phone +86 510 85361118
info@desma.biz

Slovakia
DESMA povask Bystrica
Phone +421 42 4307200
info.sk@desma.biz

www.desma.biz

Kloeckner DESMA Machinery Pvt. Ltd.

Represented By :

ISO 9001: 2008


ISO 14001: 2004
OHSAS 18001: 2007

Phone +91 79 6619 0000


Fax +91 79 6619 0076
Mail sales@desmaindia.com
Web www.desmaindia.com

marg 11/2014

Plot No.10, Road No.1, G.I.D.C., Kathwada


AHMEDABAD 382430, India

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