Telephone:

Fax:
VAT Registration No.:

Name:

Henris

Address:

Manufacturer:

Toyota

Model:

2C

Year:
Registration:
Tel - Private:

Mileage:

Tel - Business:

Job number:

Vehicle identification
Notes

Specified value

Measured value

Type 4/OHC

No. of cylinders
Capacity

cc 1974

Compression ratio

:1 22,5
Injection system

Notes

Specified value
Injection pump assembly

Make Denso

Injection pump assembly

Type VE

Pump type

Rotary

Injection sequence

1-3-4-2

Measured value

Make Denso

Injection nozzle

Part No. DN0PD4

Nozzle and holder assembly

bar 142-152/132

Nozzle opening pressure - new/used

bar/secs 122-132/10

Leak rate (dribble)

Tuning and emissions

Notes

Specified value
BTDC 0

Crankshaft position

Engine/Pump Pointer/ Dial gauge

Adjusting method
Idle speed

rpm 750-850

Rated no load speed

rpm 5300-5400
C 80

Oil temperature

rpm 750-850

Idle speed - for smoke test

Governed speed range - for smoke test

Tuned for:

rpm 5300-5400
secs 1,0

Maximum time at governed speed

Manufacturer: Toyota
Engine code: 2C

Measured value

mm ABDC 0,77-0,83

Plunger travel (pump)

Model: Lite-Ace 2,0D

Output: 53 (72) 4500
Year: 1992-95

Autodata Limited 2004

2008/06/24
V5.373-

Test mode

A/B B

Probe type

1/2 1
Accelerations/rpm 3

Conditioning

m-1 (%) 2,50 (66)

Smoke opacity - EU limit

Starting and charging

Notes

Specified value

Measured value

V/RC(Ah) 12 (85) /150

Battery
Starter motor

Make Denso

Starter motor

Type 2,0kW
A 230-281

Maximum cranking amps

Make Denso

Alternator

Type 50A

Alternator

A/V/rpm 30/14/2000

Alternator output

V 13,8-14,4

Regulated voltage
Glow plugs
Notes

Specified value

Measured value

V/A 7/8,5

Glow plug nominal rating

secs 2-4

Glow plug activation time

Bosch 0 250 202 052

Glow plug - part no.

Champion CH95

Glow plug - part no.

Lucas/CAV HDS233

Glow plug - part no.

Service checks and adjustments

Notes

Specified value
Valve clearance - INLET

mm 0,20-0,30 cold

Valve clearance - EXHAUST

mm 0,25-0,35 cold

Compression pressure

bar 24,5-29,4

Measured value

bar/rpm 2,5-5,9/3000

Oil pressure

bar 0,74-1,03

Radiator cap

C 80-84

Thermostat (primary/secondary) open

mm 12-14/9,5-12,5

Drive belt tension - alternator/PAS/AC

Lubricants and capacities

Notes

Specified value
Engine oil grade - cold climate

SAE 10W/30

Engine oil grade - moderate climate

SAE 10W/40
SAE 20W/40

Engine oil grade - hot climate

API/ACEA CF/B2-96

Engine oil classification

Engine oil grade - alternative - moderate climate

SAE 20W/50

Engine with filter

litres 4,2

Gearbox oil grade

SAE 75W/90

Gearbox 4/5 speed

litres 2,2

Differential oil grade - rear

SAE 80W/90

Differential rear

litres 1,2

Cooling system

litres 7,1

Brake fluid

Type DOT 3

Power steering fluid

Type Dexron II

Power steering fluid

litres 0,8

Manufacturer: Toyota
Engine code: 2C
Tuned for:

Measured value

Model: Lite-Ace 2,0D

Output: 53 (72) 4500
Year: 1992-95

Autodata Limited 2004

2008/06/24
V5.373-

Tightening torques
Notes

Specified value

Measured value

Cylinder head instructions

Cylinder head
Renew bolts No
Stage 1

Tighten 44 Nm

Stage 2

Tighten 90

Stage 3

Tighten 90

Other tightening torques

Main bearings
3

Renew bolts/nuts No

Main bearings
Big end bearings

Stage 1
Renew bolts/nuts No

Big end bearings

Stage 1 35 Nm

Big end bearings

Stage 2 64 Nm

Sump bolts

16 Nm

Sump drain bolt

34 Nm

Flywheel/driveplate

88 Nm/74 Nm

Clutch to flywheel

19 Nm

Crankshaft pulley/damper

98 Nm

Camshaft sprocket/gear

88 Nm

Camshaft carrier/cap

18 Nm

Camshaft/rocker cover

7 Nm

Inlet manifold to cylinder head

20 Nm

Exhaust manifold to cylinder head

52 Nm

Injector/clamp

64 Nm

Injector pipe unions

29 Nm

Injection pump sprocket/gear

64 Nm

Injection nozzle to holder

37 Nm

Glow plugs

13 Nm
59 Nm

Steering track rod end

Front 88 Nm

Brake disc to hub

103 Nm

Road wheels

Brake disc and drum dimensions

Notes

Specified value
Minimum disc thickness - ventilated

Front 23 mm

Disc runout

Front 0,10 mm

Maximum drum diameter

Rear 256 mm

Minimum pad thickness

Front 1 mm

Minimum shoe thickness

Rear 1 mm

Handbrake travel

Measured value

No. of notches 6-8

Air conditioning

Notes

Specified value
Type R12

Air conditioning refrigerant

30

grams 67575

Air conditioning refrigerant quantity

Type Dens Oil 6

Air conditioning oil

cm 100

Air conditioning oil quantity

Manufacturer: Toyota
Engine code: 2C
Tuned for:

Measured value

Model: Lite-Ace 2,0D

Output: 53 (72) 4500
Year: 1992-95

Autodata Limited 2004

2008/06/24
V5.373-

Autodata Note 3
1) 35 Nm
2) 70 Nm
3) 103 Nm
Autodata Note 30
With rear AC = 130050 grams

Cylinder layout

Injection pump timing

Crankshaft position/Piston position

Idle speed adjustment (A)

Manufacturer: Toyota
Engine code: 2C
Tuned for:

Model: Lite-Ace 2,0D

Output: 53 (72) 4500
Year: 1992-95

Autodata Limited 2004

2008/06/24
V5.373-

Tightening sequence

Manufacturer: Toyota
Engine code: 2C
Tuned for:

Model: Lite-Ace 2,0D

Output: 53 (72) 4500
Year: 1992-95

Autodata Limited 2004

2008/06/24
V5.373-