You are on page 1of 1

VCIPL

PQCS-HM-01-40
Rev. No. 00

PROCESS QUALITY CONTROL SHEET

PART NAME :
TUBE FLANGE ROUGH

PART No. : 10032200-LH


10032201-RH

OPERATION :
FORGING & TRIMMING

Op. No. : 40, 50

CUSTOMER DRG. NO. 10032199 REV NO. :"B"

MACHINE : HAMMER 2 TON

TOOLS
FORGING DIE --- From Customer

No. of Strokes
Blocker - 3

This Sketch is for 10032201-RH


Sketch for 10032200-LH is
symmetrically opposite

Finisher - 4

Die Pre-Heating Temp.


250 - 310C

Billet Temperature
1150 - 1200C

SETUP APPROVAL
IN-PROCESS INSPECTION
SAMPLE
SAMPLE
RECORD ON
FREQ.
RECORD ON
SIZE
SIZE

S.
NO.

PARAMETER

SPECIFICATION

TOL.

INSPECTION
METHOD

Dimension

80.30

+1.5 / -0.0

Height Gauge

QFM-QC-05

2 Hrs.

QFM-QC-25

Dimension

48.40

+1.5 / -0.0

Height Gauge

QFM-QC-05

2 Hrs.

QFM-QC-25

Dimension

60.5

+1.5 / -0.0

Height Gauge

QFM-QC-05

2 Hrs.

QFM-QC-25

Dimension

35.00

+1.5 / -0.0

Vernier Caliper

QFM-QC-05

2 Hrs.

QFM-QC-25

Dimension

26.0

+1.5 / -0.0

Vernier Caliper

QFM-QC-05

2 Hrs.

QFM-QC-25

Dimension

11

0.75

Height Gauge

QFM-QC-05

2 Hrs.

QFM-QC-25

Radius

20.60

+1.5 / -0.0

Radius Gauge

QFM-QC-05

2 Hrs.

QFM-QC-25

Dimension

193.02

0.75

Height Gauge

QFM-QC-05

2 Hrs.

QFM-QC-25

Radius

20.60

+1.5 / -0.0

Radius Gauge

QFM-QC-05

2 Hrs.

QFM-QC-25

10

Dimension

34.04

0.75

Height Gauge

QFM-QC-05

2 Hrs.

QFM-QC-25

11

Diameter

70.00

+0.0 / -1.5

Vernier Caliper

QFM-QC-05

2 Hrs.

QFM-QC-25

12

Angle

50

QFM-QC-05

2 Hrs.

QFM-QC-25

13

Angle

45

QFM-QC-05

2 Hrs.

QFM-QC-25

14

Visual Defects

Free from unfilling, dent,


mismatch, damage etc.

VISUAL

10

QFM-QC-05

15

Acid Etching Test

Free from Crack, Lap etc.

VISUAL

QFM-QC-05

Bevel Angle
Protector
Bevel Angle
Protector

15 Minutes QFM-QC-25
2 Hrs.

QFM-QC-25

Responsibility : Quality Control Supervisor


Reaction Plan - In case of Mismatch, Dent, damage inform to operator and get corrected. In case of any dimensional
problem, Unfilling, any other defect inform to Tool Room Incharge
Note : All the dimensions are in mm, unless otherwise specified.

PREPARED BY

APPROVED BY