You are on page 1of 4

Connector Location

Description

Wire
Number

Power Circuits

Description

Wire Color

Schematic Location

Connector Number

Accessory Circuits (Continued)

Volume 2

A-14

CONN 1

101

RD

Bat (+)

E543

WH

Auxiliary Hydraulic Solenoid #1

102

RD

Roading Lamps

E544

GN

Auxiliary Hydraulic Solenoid #2

105

RD

Key SW

110

RD

Horn/Misc.

603

PK

Beacon Switch

111

RD

Signal Lamp

604

OR

Rear Stop/Tail/Turn Lamp

113

OR

Operator Monitoring

605

YL

Turn Signal Switch (LH)

115

RD

Power Port

606

GY

Turn Signal Switch (RH)

116

BR

Rear Flood Switch

607

PK

Front Flood Switch

117

YL

Rear Flood Switch

608

GN

Rear Flood Switch

118

GY

Front Wiper

610

OR

Front Roading Lamp Switch

119

PK

Rear Wiper

611

PU

High Beam Lamp

122

BU

HVAC Relay

614

PU

Backlighting

CONN 13

123

WH

Transmission

617

BR

LH Tail Lamp

CONN 14

128

PK

Bucket Position

618

YL

RH Tail Lamp

CONN 15

131

RD

Start Aid

619

GN

Low Beam Lamp

CONN 16

134

YL

Ride Control

620

WH

Front Flood Lamp

136

GN

All Wheel Steering

627

YL

Rear Fog Lamp

143

BR

All Wheel Drive

630

GY

Rear Flood Lamp

144

GY

Beacon

157

YL

Front Flood Switch

702

OR

Brake Switch (B)

158

BR

Front Flood Switch

710

GN

Lighting Circuits

Volume 1

3E-6449

Actuate

Hydraulic Temperature (446D Only)

E-15

57

CONN 3

C-14,I-14

59NA,60COS

CONN 4

C-14

I-6

57

CONN 5

I-12,I-13

62

CONN 6

I-12,I-13

62

CONN 7

G-12,G-13

63

CONN 8

A-11,D-11,B-15

64

CONN 9

D-11

I-6

63

CONN 10

F-9

A-2

CONN 11

F-9

I-12,C-14

CONN 12

F-9

D-10,A-8,F-6

Deactuate

Contact Position
Normally

38 3C

27C MIN

(100.4 5.4F)

(80.6F MIN)

Closed

38 3C

27 3C

Normally

(100.4 5.4F)

(80.6 5.4F)

Open

34

CONN 2

E-7

Function

7N-0758

Hydraulic Temperature

7W-1238

Engine Oil Pressure

62.1 to 95.1 kPa


(9 to 13.8 psi)

62.1 to 95.1 kPa


(9 to 13.8 psi)

Normally

Hyd. Filter Pressure (446D Only)

110 to 138 kPa


(16 to 20 psi)

86 to 103 kPa
(12.5 to 15 psi)

Normally

107 3C

98C MIN

Normally

(224.6 5.4F)

(208.4F MIN)

Open

551 kPa Max

344 20 kPa

A-C, Normally Closed

(80 psi)

(50 3 psi)

A-B, Normally Open

3500 kPa Max

3000 150 kPa

A-C, Normally Closed

(507.6 psi)

(435.1 21.8 psi)

A-B, Normally Open

7X-8549
9W-1519

Coolant Temperature (446D Only)

128-5091

All Wheel Steer Pressure

131-9203

Loader Cylinder Pressure

134-0404

Hydraulic Filter Pressure

I-10

63

I-14

276 to 303 kPa


(40 to 44 psi)

207 kPa
(30 psi)

Normally

F-10

47 to 53C

37 to 43C

Normally

CONN 17

F-9

E-11

(117 to 127F)

(99 to 109F)

Closed

CONN 18

I-7,I-8

2200 kPa Max

1800 175 kPa

Normally

CONN 19

D-8

E-12,E-13,B-7,B-8,F-7,F-8

(319 psi)

(261 25.4 psi)

Closed

CONN 20

I-4

G-3

18

CONN 21

H-4

F-3

18

Speed Sensor

CONN 22

G-4

Control Circuits

194-2553

Float Detent Pilot Pressure

236-6923

Refrigerant Pressure (A\C)

160

PU

Air Inlet Heater

720

PU

Brake Switch (A)

CONN 23

G-4

163

WH

Aux. Hydraulics

752

YL

Forward Solenoid

CONN 24

F-4

Contact position at the contacts of the harness connector.

170

RD

Radio/Dome Lamp

754

BU

Reverse Solenoid

CONN 25

H-4

10

180

RD

Air Suspension Seat

755

OR

Speed Clutch Solenoid #3

CONN 26

I-2

I-1

25

184

BU

Rear Hydraulics

762

YL

Hydraulic Flow Relay

CONN 27

I-4

10

766

GN

Transmission Neutral Switch

CONN 28

E-2,E-1

25

779

WH

Quick Coupler Solenoid

CONN 29

F-1

C-2

45

FMI No.

C701

YL

Autoshift Control

CONN 30

H-3

Data valid but above normal operational range.

B-15,B-14,G-10

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

200

BK

Main Chassis

202

BK

Autoshift Control

Failure Mode Identifiers (FMI)


Failure Description

203

BK

Aux. Hydraulics Control

C720

BU

Transmission Neutral Lock Switch

CONN 31

218

BK

Shift Handle Control (SEE NOTE AK)

E701

PK

Ride Control Auto Switch

CONN 32

D-14,A-3

265

BK

Shift Handle Control (SEE NOTE AK)

E702

OR

Ride Control Enable Switch

CONN 33

E-10

E-12,E-13

Voltage above normal or shorted high.

AWS Circle Steer Solenoid

CONN 34

B-12

Voltage below normal or shorted low.

I-12,A-3

Current below normal or open circuit.

281
A250
301

BK
BK
BU

Autoshift Control

E764

OR

MSS Control

F738

WH

Loader Pressure Switch

CONN 35

Basic Machine Circuits

F739

GN

Dead Engine Lower Switch

CONN 36

H-11

18

Current above normal or grounded circuit.

F748

WH

Ride Control On Switch

CONN 37

F-2

H-11

18

Mechanical system not responding properly.

CONN 38

A-3

17

Abnormal frequency, pulse width, or period.

CONN 39

F-8,A-3

17

Abnormal update.

CONN 40

A-12

17

10

Abnormal rate of change.

CONN 41

A-2

11

Failure mode not identifiable.

CONN 42

B-3

12

Bad device or component.

CONN 43

B-2

13

Out of calibration.

CONN 44

G-10

14

Parameter failures.

CONN 45

H-10

10

CONN 46

I-10

15

Parameter failures.

CONN 47

H-9,H-6

16

Parameter not available.

CONN 48

F-10,F-11

17

Module not responding.

CONN 49

H-9

48

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Starter No. 1 Sol

304

WH

Starter Relay No. 1 Output

F765

BR

Transmission in Gear Relay

306

GN

Starter Relay Coil

F793

OR

Air Inlet Heater Relay

307

OR

Key Start Switch

G703

GN

Dead Engine Lower Command Relay

308

YL

Main Power Relay Coil

G726

GY

All Wheel Steer Shutoff Solenoid

309

GY

Alternator (D) Term.

G789

BR

All Wheel Steer Mode Select Switch

310

PU

Start Aid SW To Start Aid Relay

G795

OR

All Wheel Steer Mode Select Switch

321

BR

Hydraulic Temperature Switch

G796

YL

All Wheel Steer Mode Select Switch

322

GY

Warning Horn (Forward)

H730

BR

Speed Clutch Solenoid #2

326

PU

Engine Shutdown Relay

H731

GY

Speed Clutch Solenoid #1

327

PK

Fuel Lift Pump Relay

H767

BR

All Wheel Steer Mode Select Switch

338

PK

MSS Control

H768

BR

All Wheel Steer RH Steer Solenoid

367

BU

Rear Horn Switch

H769

BR

All Wheel Steer LH Steer Solenoid

382

PK

Start Aid Solenoid

H770

BR

All Wheel Steer Shutoff Solenoid

384

BU

Glow Plug Relay

H771

BR

Side Shift Lock Solenoid

CONN 52

G-7

48

A313

OR

Stabilizer Leg Alarm

H772

YL

Hydraulic Shutoff Solenoid

CONN 53

H-7

48

A346

BU

MSS Control

M733

PK

MSS Control

CONN 54

G-6

G-7

A347

GN

MSS Eng Relay


Monitoring Circuits

A856

OR

Stabilizer Leg Timer

CONN 55

E-8,H-4

C883

GY

AWS Quick Coupler Relay

CONN 56

A-7,G-6

CONN 50

C-9

F-11

42

CONN 51

H-9

405

GY

Low Oil Pressure Lamp

C884

OR

Right Broom Angle Relay

CONN 57

B-6

42

406

PU

High Coolant Temperature Lamp

C885

PK

AWS Quick Coupler Relay

CONN 58

C-6

56

419

YL

Parking Brake Lamp

E803

YL

Left Broom Angle Relay

CONN 59

D-6

42

429

YL

All Wheel Steer Pos Gauge

E804

BU

Right Broom Angle Relay

CONN 60

H-3

18

430

BU

Dirty Air Filter Lamp

F846

PU

MSS LED Indicator

CONN 61

G-5

42

439

YL

Full Water Separator Lamp

F871

PU

All Wheel Steer LH Steer Solenoid

CONN 62

F-1

22

441

OR

Eng Coolant Temperature Gauge

F872

BU

All Wheel Steer RH Steer Solenoid

CONN 63

G-1

443

YL

Converter Temperature Gauge

F874

PK

Start Aid Timer

CONN 64

H-6

F-5

24

447

PK

Fuel Level Gauge

F877

WH

AWS Quick Coupler Relay

CONN 65

D-6

42

450

YL

Tachometer Gauge

F879

PK

AWS Quick Coupler Relay

CONN 66

E-5

483

BR

Low Brake Fluid Lamp

G848

GN

MSS LED Indicator

CONN 67

B-4

E455

BR

Hydraulic Temperature Switch

H809

YL

Stabilizer Leg Timer

CONN 68

E-3

G423

PK

Dirty Hydraulic Filter Lamp

H833

PU

Control Flow Switch

CONN 69

A-15

B-2

64

911

YL

AWD Switch

CONN 70

I-4

H-3

CONN 71

G-3,G-4

49

Accessory Circuits
500

BR

Wiper - Front (Park)

922

BR

Forward Solenoid

501

GN

Wiper - Front (Low)

923

GY

Reverse Solenoid

502

OR

Wiper - Front (HI)

944

OR

Cat Data Link (+)

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

275 to 1750 kPa

-Normally Open
(40 to 255 psi)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

Ground Circuits

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

416D, 420D, 424D, 428D, 430D, 432D,


442D, and 446D Backhoe Loader
Electrical System
416D:
B2D1-UP
BGJ1050-UP
BFP12900-UP
CXP940-UP

420D:
BKC920-UP
BMC1060-UP
BLN10300-UP
FDP18400-UP

424D:
RXA1-UP
CJZ1-UP

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

430D:
BNK5900-UP
BML4800-UP

432D:
WEP1-UP
TDR1-UP

442D:
TBD1-UP
SMJ1-UP

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

446D:
DBL1-UP

Volume 1 of 2: Cab Wiring

Component

Machine
Location

Component

Schematic
Location

Machine
Location

B-6

I-13,I-15

Relay - Main

Alternator

E-1

Relay - Pressure Switch Timer

G-13

Arc Suppressor - All Wheel Drive

E-4

24

Relay - Rear Lighting

D-6

Alarm - Backup

3.5 .15

15

3E-8620

Solenoid:

Bucket Position

21.8 1

3E-8622

Solenoid:

Side Shift Lock


All Wheel Steer Shutoff

10.5 .3

3T-9493

Solenoid:

Start Aid

Resistor - Excitation

Auto/Manual Switch

Battery #2

D-4

Resistor - Motor Speed

507

WH

Washer - Rear

975

WH

Transmission in Gear Relay

Block - Lighting Diode

D-12

Sender - Converter Temperature

F-1

12

508

PU

Radio Speaker - Left

976

OR

Ride Control Relay

Block - Fuse Relay #1

B-6

Sender - Coolant Temperature

H-1

13

509

WH

Radio Speaker - Left (Common)

977

YL

Auto/Manual Switch

Block - Fuse Relay #2

D-6

Sender - Fuel Level

G-1

11

511

BR

Radio Speaker - Right

A922

OR

Auxiliary Hydraulic Control

Breaker - Roading Lamps

F-6

Solenoid - A/C Clutch

I-1

25

512

GN

Radio Speaker - Right (Common)

A972

OR

Ride Control Relay

Control - Shuttle Handle

H-6

24

Solenoid - Bucket Position

F-2

17

513

OR

A/C Compressor/Refrigerant Pressure SW

C920

GY

Diagnostic Indicator

515

GY

Blower Motor (HI)

G943

BU

Auxiliary Hydraulic Control

516

GN

Blower Motor (Medium)

G981

PU

Stabilizer Leg Alarm

517

BU

Blower Motor (Low)

L990

GN

Start Aid Timer

521

YL

A/C SW To Refrigerant SW

L998

OR

Left Broom Angle Relay

CID

Electrical System Voltage


Speed Sensor (Transmission Output)

Component Identifiers (CID)


Module Identifier (MID)
Autoshift Transmission Control System
(MID No. 081)
Component

AWD Switch

M969

YL

Ride Control Switch

0268

Parameter Fault

Transmission in Gear Relay

N904

PU

Forward High Solenoid

0346

Ride Control Relay


Ride Control Switch

PK

A/C Shutoff Tachometer

N905

OR

Forward Low Solenoid

578

BU

Washer ATT Switch

N907

GN

Reverse Solenoid

0368

Transmission Auto/Manual Switch

585

YL

Auxiliary Hydraulic Control

N945

OR

AWD Switch

0520

The Configuration of the Transmission


Invalid Downshift Switch
Transmission Solenoid 1 (Forward High)

586

BR

Quick Coupler Pin Switch

N997

WH

Auxiliary Hydraulic Control

0621

C511

WH

A/C Shutoff Jumper

R912

OR

Backhoe Shutoff Switch

0641

C568

WH

High Speed Relay to Blower Motor

T901

YL

MSS Exciter Coil

0642

Transmission Solenoid 2 (Reverse)

E528

PU

Heater/A/C SW To Blower Speed Switch

T902

PK

MSS Exciter Coil

0643

Transmission Solenoid 3 (Forward Low)

Fuel Lift Pump Relay

0644

Transmission Solenoid 4 (Speed Clutch 1)

Blower Speed Switch

E540

PK

Auxiliary Hydraulic Control

X977

YL

0645

Transmission Solenoid 5 (Speed Clutch 2)

0646

Transmission Solenoid 6 (Speed Clutch 3)

0650

The Plug for the Harness Code

0668

Transmission Control (Shift Lever)

0683

Relay (In Gear)

1180

Auxiliary Hydraulic Solenoid #1

1181

Auxiliary Hydraulic Solenoid #2

1184

Auxiliary Hydraulic Solenoid Supply

1187

Continuous Flow Switch

1189

Auxiliary Proportional Lever Switch

1529

Quick Coupler Switch

1530

Quick Coupler Solenoid

24

10

Electrical System Voltage

0668

Transmission Control (Shift Lever)

Machine Security System Control


(MID No. 124)

97

18
41

29

17

81

56

80

13

D
2

85
19
12 76
53
64 15 83
45
47 38 89
62 30
96
1
63
84
6
C
42
60
B
A
57

41

86

75
7

26

90

47

59

46

64
95

91

17 80 60

30
32

93

82 62

25

42

18
19

5
45
12

83

13

20
C

84

76

89 52

36
11

97
75
26

7
90

6
49

48

Solenoid - Cold Start Advance

B-6

F-1

31

G-9

Solenoid - Forward Transmission

I-1

F-13

Solenoid - Front Drive

G-1

19

Gauge - Coolant Temperature

F-13

Solenoid - Fuel Shutoff

E-1

20

Gauge - Fuel Level

F-12

Solenoid - Hydraulic Shutoff

H-13

91

Gauge - Tachometer

F-12

Solenoid - Pilot Shutoff

H-13

92

I-8

Solenoid - Pilot Hydraulics Shutoff

I-13

91

Gauge - Tachometer with A/C Shutoff

4W-9972

Component Description

Sender:

E-14

Solenoid - Reverse Transmission

I-1

18

F-1

Solenoid - Side Shift Lock

H-13

93

Ground - Cab

D-4

87

Switch - Air Filter Pressure

I-3

10

Ground - Engine

D-1

12

Switch - All Wheel Drive

F-2

Ground - Engine

D-3

89

Switch - Atch Front Flood

D-13

Ground - Frame

D-4

90

Switch - Atch Rear Flood

Ground - Right Cab 1

F-7

Switch - Backhoe Handle Pushbutton

Ground - Right Cab 2

F-7

Switch - Backhoe Hydraulic Shutoff

D-15

Ground - Top of Cab

C-13

Switch - Beacon

E-13

Group - Basic Lamp

G-15

Switch - Blower Speed

H-10

Group - Fault Lamp

F-15

Switch - Brake A

H-6

22

D-13

I-13,I-14

85

Group - Function Lamp

E-4

Switch - Brake B

H-6

22

Group - Air Suspension Seat

G-9

29

Switch - Brake Fluid Level

I-3

10

Heater - Engine Block

I-1

Switch - Cold Start Temperature

F-1

Resistance (Ohms)

1.5
54C (130F) - 560 to 716

Converter Temperature
Coolant Temperature (446D Only)
Fuel Level (446D Only)

110C (230F) - 72 to 82
Full:
Empty:

Sender:

8C-4110

Resistor:

Alternator Excitation (446D Only)

22 1.1

8C-5541

Solenoid:

LH Lock Valve
RH Lock Valve

5.0 .3

117-2911

Solenoid:

Forward High
Speed Clutch #2

7.9 .5

121-4036

Solenoid:

Front Drive
Speed Clutch #1

10.5 .3

129-4531

Solenoid:

All Wheel Steer Lock Valve

10.5 .3

130-0912

Solenoid:

Forward Low
Speed Clutch #3

7.9 .5

160-7203

Solenoid:

All Wheel Steer Circle Steering


All Wheel Steer LH Steering
All Wheel Steer RH Steering

8.15 .6

171-8775

Solenoid:

Pilot Hydraulic Shutoff


Ride Control

10.5 .5

179-5593

Solenoid:

Hydraulic Shutoff

10.5 .3

185-4254

Solenoid:

Auxiliary Hydraulic #1
Auxiliary Hydraulic #2

2.2 .2

187-8936

Sender:

Full:
Empty:

Fuel Level

240 - 260

28 - 33
240 - 250

Horn - Forward

G-1

26

Switch - Coolant Temperature

H-1

Horn - Rear

Switch - Engine Oil Pressure

H-1

20

203-3055

Solenoid:

Pilot Shutoff

Jumper - A/C Shutoff

I-15
I-8

Switch - Front Horn

D-3

210-5544

Solenoid:

Quick Coupler

3.2 .2

Lamp - Left Headlight

H-3

95

Switch - Front Roading Lamps

F-2

223-8181

Solenoid:

7.9 .5

Lamp - Right Headlight

G-3

96

Switch - Hazard

E-3

Forward Transmission
Reverse Transmission

Meter - Service

D-2

24

Switch - Heater / Air Conditioning

H-10

238-1966

Solenoid:

Reverse

7.9 .5

Motor - Front Washer Pump

I-3

10

Switch - Heater Vent

H-7

238-9397

Resistor:

Alternator Excitation

120 6

C-12

Switch - Hydraulic Filter Pressure

G-1

32

244-3106

Sender:

Coolant Temperature

E-1

20

Switch - Hydraulic Temperature

G-2

22

10.16 .2

54C (130F) - 560 to 716


110C (230F) - 72 to 82

At room temperature unless otherwise noted.

Motor - HVAC Blower

H-8

30

Switch - Key Start

E-14

Motor - Rear Washer Pump

H-3

10

Switch - Loader Neutralizer

C-9

85

Motor - Rear Wiper

C-15

Switch - Park Brake

C-8

42

Motor - Starter

D-2

Switch - Rear Horn

D-14

Power Port

G-9

14

Switch - Rear Washer / Wiper

E-14

Relay - A/C Shutoff

I-8

Switch - Refrigerant Pressure

I-1

25

Relay - All Wheel Drive Braking

D-6

Switch - Side Shift Lock

E-15

Relay - Attachment

D-6

Switch - Stalk

G-7

24

Electric Starting Motor:

143-0539
111-9860

Related Electrical Service Manuals


Title

Form Number
SENR3828

0168

Electrical System Voltage

Relay - Aux Lighting

B-6

Switch - Start Aid

E-13

446D Only:

0248

Cat Data Link

Relay - Aux Flood

A-14

Switch - Std Front Flood

F-11

Autoshift Control:

RENR2869

0817

ECM Internal Backup Battery

Relay - Cab

C-6

Switch - Std Rear Flood

F-11

Aux Hydraulic Control:

MSS Output Driver No. 1

A-6

RENR3588

1391

Relay - Front Lighting

Switch - Thermostat

I-7

97

MSS Output Driver No. 2

Relay - Fuel Lift Pump

E-2

Switch - Transmission Neutral

E-5

56

RENR2462

1392

20

Machine Security:
Shift Handle Control:

RENR2869

Machine Harness Connector and Component Locations

28 - 40

6T-0454

18

Glow Plugs

Motor - Fuel Lift Pump


86

20

Relay - Start

Gauge - Converter Temperature

Motor - Front Wiper

22

B
56

96

10
53

85

29 63
87 15

D
24

38

57

81

Component

0168

25

20

36

22

E-2

25

Flasher

Gauge - Voltmeter

46

Shift Handle Control


(MID No. 117)

48

95

82

93

Auxiliary Hydraulic Control


(MID No. 106)

CID

32

49

52

91

569

YL

11
87

0367

E529

Diode - Fuel Lift Pump

H-1

Resistor, Sender and Solenoid Specifications

E-1

D-4

BR

GN

Printed in U.S.A.

H-9

Battery #1

973

WH

Wire Gauge
Wire Color

A/C Clutch

Washer - Front

568

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Solenoid:

PU

552

Component
Part Number

3E-1908

506

Arc Suppressor - HVAC

0191

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

9X-1123

Fuse (5 Amps)

Loader Detent Solenoid

Right Broom Angle Relay

1
2

5A

Part No.

Cat Data Link (-)

Quick Coupler Pin Switch

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Component Location (Volume 1)


Schematic
Location

BR

BU

1
2

2012 Caterpillar
All Rights Reserved

GN

GN

Receptacle
Pin or Socket Number

325-AG135 PK-14

963

L999

Part Number: for Connector Receptacle

Plug

945

M968

The FMI is a diagnostic code that indicates what type of failure has occurred.

Wiper - Rear (Park)

Hazard Switch

L-C12
3E-5179

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Wiper - Rear (Low)

Heater/A/C SW To Thermostat SW

L-C12
3E-5179

Part Number: for Connector Plug

YL

GN

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

AG-C4
111-7898

BR

WH

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

504

537

428D:
BXC1-UP
MBM1-UP
DSX1-UP

503

522

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Harness and Wire Symbols

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are
generally located at or near the component. See the Component Location Chart.

0168

Circuit Breaker
Symbol

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Open

F-10

Level
Symbol

Symbols and Definitions

Open

Cold Start Temperature

Temperature
Symbol

Closed

235-1790

Pressure
Symbol

The CID is a diagnostic code that indicates which circuit is faulty.

Relay - Glow Plugs

F-1

18

Switch - Transmission Neutral Lock

G-3

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Relay - High Speed

H-9

Switch - Water Separator

G-1

36

C
Relay - HVAC
C-6
Machine locations are repeated for components located close together.
A = Located inside/on right console.
B = Located in machine electrical center 1.
C = Located in machine electrical center 2.
D = Located inside/on front console.

SENR3828

(Dimensions: 39 inches x 24 inches)

Wire Color

Part No.

20 Page,

Wire
Number

Symbols

Off Machine Switch Specification


Machine
Location

RENR7781-03 VOL 1 of 2

Wire Description

Harness And Wire Electrical Schematic Symbols

RENR7781-03
April 2012

L3

L6

H1

L5

L5
EXT ALARM
L8
L3

RD
BK
PU
YL
GY
BR
GY
GN
OR
BR

L7

BU

L1
L4
L1

L4

CONVERTER TEMP GAUGE


170-6542

IGN
443-CR37 YL-18 SEND

H1

483-CR32 BR-18
309-CR36 GY-18
430-CR17 BU-18

IGN
441-CR27 OR-18 SEND

NOTE K

1
2
3
4

308-JK2 YL-18
307-JK3 OR-18

R
YL-16
PU-16
OR-16
BR-16

C OFF
S ON
B ST

CR-C6
1141749

614-CR83 PU-18

NC
GND

1
3
MOM

200-CR50 BK-18
450-CR35 YL-18
200-CR49 BK-18
441-CR27 OR-18
113-CR82 OR-18
200-CR84 BK-18

REAR HORN SW
169-0587

ATCH REAR FLOOD SW


169-0591
(8 LIGHT) NOTE L
7

7
2

CR-C10
1429117

MOM

131-CR11 RD-16
116-CR13 BR-16
117-CR14 YL-18

H7

6
CR-C11
1429117

CR-C13
1429117
367-CR8 BU-18
614-CR57 PU-18
507-CR20 WH-18
119-CR81 PK-16
503-CR87 BR-16

504-CR19 YL-16
200-CR66 BK-18
119-CR79 PK-16
110-CR7 RD-18

H772-CR22YL-18
R912-CR28OR-18
R912-CR94OR-18
H771-CR10BR-18

ATCH FRONT FLOOD SW


169-0593
(8 LIGHT) NOTE L

CR-C17
1429117

CR-C16
1429117

200-CR38 BK-18
200-CR38 BK-18
200-CR2 BK-18

200-CR66 BK-18
200-CR97 BK-18
200-CR77 BK-18
200-CR62 BK-18
307-CR9 OR-18
308-CR6 YL-18

610-CR43 OR-18

614-CR78 PU-18
614-CR26 PU-18

614-CR55 PU-18
614-CR57 PU-18
607-CR85 PK-16
608-CR86 GN-16

H7

TO AUX HYD ATCH


CONN MP-C11
(SH 2 LOC I-14)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

A
B
C

504-CR19 YL-16
503-CR87 BR-16
119-CR88 PK-16

754-PW49 BU-18
923-PW180GY-18
367-PW84 BU-18
367-PW83 BU-18

PW-C5
1552269
1
113-PW40 OR-18
2
200-PW51 BK-18

105-PW52 RD-18
110-PW128RD-18
116-PW45 BR-16
117-PW46 YL-18
131-PW55 RD-16
119-PW70 PK-16
144-PW69 GY-16
157-PW47 YL-18
158-PW58 BR-16
184-PW63 BU-18
200-PW173BK-18
307-PW10 OR-18
308-PW135YL-18
309-PW11 GY-18
310-PW15 PU-16
367-PW60 BU-18
405-PW28 GY-18
406-PW27 PU-18
430-PW18 BU-18
439-PW20 YL-18
441-PW9 OR-18
443-PW5 YL-18
447-PW12 PK-18

105-PW52 RD-18
450-PW132YL-18
307-PW10 OR-18

113-PW136OR-18

FOR EAME MACHINES:


TO EAME ROOF EXTENSION
CONN RK-C1
(SH 1 LOC B-15)

H8

(Dimensions: 39 inches x 24 inches)

20 Page,

PW-C17
1552264

C
L
MOTOR
P

B+

GND

BK
GN
RD
YL

1
2
3
4

GN-18
202-PW175BK-18
327-PW134PK-18

327-PW134PK-18
202-PW175BK-18
306-PW14 GN-18
NOTE AK

170-PW54 RD-16
118-PW145GY-16
500-PW37 BR-16
501-PW36 GN-16
502-PW35 OR-16

HU-C3
1552272
200-HU2 BK-16
503-HU4 BR-16
504-HU1 YL-16
119-HU3 PK-16

1
2
3
4
5
6
7
8

HU-C1
3E3387

618-PW117YL-18

118-HU5 GY-16
500-HU6 BR-16
501-HU7 GN-16
502-HU8 OR-16

PW-C16 TV-C3
3E3382 1552273
1
617-TV30 BR-18
617-PW104BR-18
2
200-PW160BK-18
3
604-PW114OR-18
604-TV23 OR-18
4
606-TV35 GY-18
606-PW116GY-18
5
605-TV36 YL-18
605-PW115YL-18
6
618-TV33 YL-18
618-PW117YL-18

H9
REAR WIPER
174-2025

118-HU5 GY-16
500-HU6 BR-16
501-HU7 GN-16
502-HU8 OR-16
200-HU2 BK-16

200-HU9 BK-16

200-HU9 BK-16
500-HU6 BR-16
501-HU7 GN-16
502-HU8 OR-16
118-HU5 GY-16

H
1
2
3
4
5
6

GND
BK
BR
GN
OR
GY

754-PW49 BU-18
754-PW22 BU-18
754-PW32 BU-18

LOADER NEUT SW
9R-9868
PW-C12
1552269
1
766-PW17 GN-18
2
202-PW42 BK-18

184-PW30 BU-18
184-PW63 BU-18

200-TV38 BK-12
200-TV40 BK-12

HEATER AND AIR CONDITIONER CIRCUIT

200-TV39 BK-12

TURN SIGNAL / WIPER WASHER CIRCUIT

200-PW85 BK-18
200-PW160BK-18
200-PW173BK-18
308-PW135YL-18
754-PW49 BU-18

UTILITY CAB HEADLINER

PW-C30
3E3364
1
2
PARK BRAKE SW
154-5416

HIGHWAYS

H11

TO RH CONSOLE HARN
CONN CR-C9
(SH 1 LOC D-11)
RK-C1
3E3382
1
2
3
4
5
6
CONN 8

603-RK1 PK-18
630-RK2 GY-18
608-RK3 GN-16
607-RK4 PK-16
620-RK5 WH-18
610-RK6 OR-18

LH BEACON
180-3663-FIXED MOUNT
180-3664-MAG MOUNT

30

85
87
87A

610-RK9 OR-18
610-RK10 OR-18
610-RK14 OR-18

RK-C3
1116795

REAR LH FLOOD ATCH


234-4329

30

85
87
87A

TR-C3
1552269
1
630-TR15 GY-18
2
200-TR11 BK-18

200-TR9 BK-18
200-TR27 BK-12
200-TR22 BK-18

200-TR13 BK-18
200-TR14 BK-18
200-TR10 BK-18
200-TR26 BK-12

200-TR7 BK-18

WH-18
BK-18

TR-C5
1552269
1
630-TR16 GY-18
2
200-TR12 BK-18

603-TV37 PK-18
604-TV23 OR-18

620-TR20 WH-18
200-TR14 BK-18

605-TV36 YL-18
606-TV35 GY-18
607-TV4 PK-16
608-TV1 GN-16

620-TR19 WH-18
200-TR13 BK-18

617-TV30 BR-18
618-TV33 YL-18

620-RK8 WH-18
REAR RH FLOOD STD
234-4328

WH-18
BK-18

RK-C2 TR-C1
1552273 3E3382
1
603-TR25 PK-18
603-RK1 PK-18
2
630-TR17 GY-18
630-RK2 GY-18
3
608-TR1 GN-18
608-RK3 GN-16
4
607-TR4 PK-18
607-RK7 PK-16
5
620-TR18 WH-18
620-RK8 WH-18
6

TR-C6
1552269
1
608-TR3 GN-18
2
200-TR7 BK-18

603-TR25 PK-18
607-TR4 PK-18
608-TR1 GN-18
620-TR18 WH-18
630-TR17 GY-18

620-TV18 WH-18
630-TV17 GY-18

603-TR23 PK-18
608-TR2 GN-18
608-TR3 GN-18
630-TR16 GY-18
630-TR15 GY-18

RK-C4
1116795

AUX FLOOD RELAY


3E-9362

200-RK15 BK-18
200-RK13 BK-18
200-RK12 BK-18
200-RK11 BK-18

FRONT LH FLOOD STD


105-8069
200-TR8 BK-18
200-TR24 BK-18
200-TR11 BK-18
200-TR12 BK-18

FRONT RH FLOOD ATCH


105-8069
REAR RH FLOOD ATCH
234-4329

86

NOTE A
(TO RH CAB GND 1)

603-TR23 PK-18
200-TR24 BK-18
TR-C2
1552269
1
608-TR2 GN-18
2
200-TR8 BK-18

607-RK7 PK-16

610-RK10 OR-18
200-RK11 BK-18

200-RK15 BK-18

WH-18
BK-18

STD FLOOD RELAY


3E-9362

620-RK5 WH-18

607-TR6 PK-18
200-TR9 BK-18

FRONT LH FLOOD ATCH


105-8069
86

607-RK4 PK-16

RK-C5
1552269
1
610-RK14 OR-18
2
200-RK13 BK-18
CONN 69
TO REAR FOG
LAMP ATCH HARN}
CONN FP-C3
(SH 2 LOC B-1)

WH-18
BK-18

610-RK9 OR-18
200-RK12 BK-18

610-RK6 OR-18

REAR LH FLOOD STD


234-4328

603-RK1 PK-18
630-RK2 GY-18
608-RK3 GN-16

200-TV40 BK-12
200-TV39 BK-12
200-TV38 BK-12

606-TV32 GY-18
606-TV27 GY-18
607-TV6 PK-18
607-TV5 PK-18
608-TV3 GN-18
608-TV2 GN-18

620-TV19 WH-18
620-TV20 WH-18
630-TV16 GY-18
630-TV15 GY-18

607-TR5 PK-18
200-TR10 BK-18
FRONT RH FLOOD STD
105-8069

603-TR23 PK-18
608-TR3 GN-18
608-TR2 GN-18
630-TR15 GY-18
630-TR16 GY-18
603-TR21 PK-18
607-TR6 PK-18
607-TR5 PK-18
620-TR20 WH-18
620-TR19 WH-18

603-TR21 PK-18
200-TR22 BK-18

RH BEACON
180-3663-FIXED
180-3664-MAG

TO RH CONSOLE HARN
CONN CR-C9
(SH 1 LOC D-11)

200-TR27 BK-12
200-TR26 BK-12

NOTE A
(TO HEADLINER
TOP CAB GND STUD)
(SH 1 LOC C-13)

604-TV23 OR-18
605-TV36 YL-18
606-TV35 GY-18
617-TV30 BR-18
618-TV33 YL-18

TV-C1
3E3382
1
603-TV37 PK-18
2
630-TV17 GY-18
3
608-TV1 GN-16
4
607-TV4 PK-16
5
620-TV18 WH-18
6

ROOF (EAME)

15

14

REAR LH STD FLOOD


234-4328

REAR LH ATCH FLOOD


234-4329

REAR RH ATCH FLOOD


234-4329

REAR RH STD FLOOD


234-4328
H11

603-TR21 PK-18
603-TR23 PK-18
607-TR5 PK-18
607-TR6 PK-18
608-TR3 GN-18
608-TR2 GN-18
620-TR19 WH-18
620-TR20 WH-18
630-TR15 GY-18
630-TR16 GY-18

604-TV34 OR-18
604-TV31 OR-18
605-TV29 YL-18
605-TV28 YL-18

REAR LH STOP TAIL TURN LAMP


115-1715

REAR RH STOP TAIL TURN LAMP


115-1715

TV-C12
1552272
605-TV29 YL-18
200-TV22 BK-18
617-TV30 BR-18
604-TV31 OR-18

TURN
GND
TAIL
STOP

1
2
3
4

WH-18
BK-18

TV-C2
1552269
1
608-TV2 GN-18
2
200-TV8 BK-18

WH-18
BK-18

WH-18
BK-18

WH-18
BK-18

TURN
GND
TAIL
STOP

BEACON
180-3663-FIXED MOUNT
180-3664-MAG MOUNT

TV-C4
1552269
1
630-TV15 GY-18
2
200-TV11 BK-18
TV-C5
1552269
1
630-TV16 GY-18
2
200-TV12 BK-18

1
2

TV-C6
1552269
608-TV3 GN-18
200-TV7 BK-18

1
2
3
4

TV-C13
1552272
606-TV32 GY-18
200-TV24 BK-18
618-TV33 YL-18
604-TV34 OR-18

603-TV37 PK-18
200-TV21 BK-18

200-TV22 BK-18
200-TV11 BK-18
200-TV8 BK-18
200-TV21 BK-18

200-TV24 BK-18
200-TV7 BK-18
200-TV12 BK-18

200-TV9 BK-18
200-TV38 BK-12
200-TV26 BK-18
200-TV14 BK-18
200-TV13 BK-18
200-TV10 BK-18
200-TV39 BK-12
200-TV40 BK-12
200-TV25 BK-18

TV-C10
1552269
1
605-TV28 YL-18
2
200-TV26 BK-18

YL-18
BK-18

PW-C26
1733141
A
520-PW43 WH-18
B
618-PW138YL-18
C
617-PW137BR-18
D
338-PW140PK-18
E
F
119-PW70 PK-16
G
118-PW68 GY-16
H
122-PW71 BU-12

P39
C2
P27
P38

P36

12

11

10

15 A

SPARE
113-8490

LH TAIL LAMP
141-2759

5 A

85
87

10 A

P28
P35

P34
184-PW76 BU-18

15 A
20 A
20 A
10 A
10 A
15 A

BEACONS
113-8491
RR WIPER WASH
113-8492
FR WIPER WASH
113-8492

L4

XMSN NEUT SW
9R-9868

1
2

TV-C11
1552269
1
606-TV27 GY-18
2
200-TV25 BK-18

RIDE CONTROL
113-8490

200-PW149BK-16
200-PW176BK-18
200-PW177BK-18

P10

113-PW141OR-18
304-PW2 WH-12
128-PW109PK-18
131-PW55 RD-16
218-PW81 BK-18
306-PW80 GN-18
123-PW158WH-18
143-PW23 BR-18

A
B
C
D
E
F
G
H

157-PW47 YL-18
117-PW46 YL-18
184-PW76 BU-18
308-PW135YL-18
327-PW82 PK-18
338-PW77 PK-18
200-PW177BK-18

A
B
C
D
E
F
G
H

115-PW56 RD-18
158-PW58 BR-16

111-PW159RD-18
PW-C24
1791311
105-PW52 RD-18
180-PW50 RD-14
170-PW54 RD-16
110-PW127RD-16
102-PW144RD-16

C1

P7
P8
P4

C2

P3
P14
P9
P2

A
B
C
D
E
F
G
H

C3

P19
P15
P22
P20

A
B
C
D
E
F
G
H

C4
P18

P17
P16

FRONT RH TURN LAMP


115-1716

P23

AUX HYDRAULICS
113-8491

15 A

10 A
5 A

1
2
3
4
5
6
7
8

LAMP
L1
L2
L3
L4
L5
L6

30

10 A

CAB

5 A
10 A
10 A
25 A

ALL WHEEL DRIVE


141-2759

86

INPUT CONN 5
(GRAY)

INPUT CONN 6
(BLACK)

86
30

87A

K5
MAIN RLY
146-9439

OUTPUT CONN 1 (BLACK)

ENGINE FUEL
113-8490
85

30

87A

K1

10 A
10 A
10 A
10 A
5 A
5 A
15 A

15 A
10 A
25 A

RR AUX FLOOD
113-8490
ACCESSORY PORT
113-8490
SIGNAL LAMP
113-8490

85
87

OUTPUT CONN 2 (GRAY)

86
30

87A

K6
AUX LIGHTING RLY
146-9439

KEY START
141-2759
RADIO/DOMELAMP
141-2759
HORN/MISC
113-8491

FR STD FLOOD
113-8491
SPARE 1
113-8490
AIR SEAT
113-8493

85
87

86
30

101-PC9 RD-8

87A

200-TV40 BK-12

200-AE7 BK-18

BATTERY
GROUND
LAMP

1
2

PK-18
BK-18

FUEL LEVEL SENDER


187-8936

FUNCTION
PARK BRAKE
NOT USED
RIDE CONTROL
RIGHT TURN
HIGH BEAM
LEFT TURN

200-CF14 BK-18
614-CF36 PU-18

614-CF45 PU-18
NOTE AL

FRAME

101-EF11 RD-12
200-EF10 BK-16
310-EF25 PU-16
384-EF50 BU-12

614-CF33 PU-18
614-CF37 PU-18

610-CF29 OR-18
610-CF31 OR-18

INPUT CONN 5
(GRAY)

FORWARD HORN
164-9425

30
1
5 86
2
85
4
87
3
87a

GLOW PLUG RELAY


115-1615
RELAY K3 (40 A)
EF-C11
2219804

GLOW PLUGS
GLOW PLUGS

443-EF15 YL-18

CF-C2
1429117

CONV TEMP SNDR T


4W-9972
EF-C6
1552267

1
3

4
6
10

128-EF27 PK-18

1
2

BK-18
BK-18

911-CF18 YL-18
911-CF18 YL-18

762-EF42 YL-18
200-EF2 BK-18

762-EF42 YL-18
200-EF1 BK-18

BUCKET POS SOL


3E-8620
(EMISSIONS ENGINE)
327-EF23 PK-18

143-CF6 BR-18
552-CF22 WH-18
552-CF41 WH-18

CF-C3
1429117

128-EF27 PK-18
EF-C5
1552269

614-CF34 PU-18

200-EF2 BK-18
200-EF1 BK-18

EP-C2
1003320

327-EP1 PK-18
200-EP2 BK-18

FUEL SHUTOFF SOL


176-6219

A
B

200-EF6 BK-18

2 1

EF-C14
9X1054
30
1
327-EF33 PK-18
5 86
X977-EF54YL-18
2
200-EF55 BK-18
85
4
X977-EF56YL-18
87
3
87a

TO RIDE CONT HARN


976 TERMINAL
(SH 2 LOC H-6)

5
10

EF-C21
1552269

605-CF24 YL-18
605-CF25 YL-18

X977-EF8 YL-18
304-EF40 WH-16

17

606-CF28 GY-18
606-CF27 GY-18
537-CF3 GN-18

X977-EF57YL-18

18

CF-C4
1387675

HORN SW
169-0587
8

3
MOM

WC-C1
3E3364
327-WC1 PK-18

FUEL LIFT PUMP DIODE


106-8704

1
2

EXCITATION RESISTOR
238-9397

309-EF51 GY-18

D+

450-EF38 YL-18

SOL F SHUTOFF NA
208-5029

EF-C7
1552269

200-EF2 BK-18
200-EF55 BK-18
200-EF3 BK-18
200-EF1 BK-18
200-EF30 BK-18
200-EF41 BK-18
200-EF6 BK-18
200-EF43 BK-18
200-EF5 BK-18

ALTERNATOR-120A
225-3145

B+

200-EF7 BK-18
200-EF44 BK-18
200-EF45 BK-18
200-EF4 BK-18
200-EF9 BK-18
200-EF10 BK-16

MTR BAT

322-CF17 GY-18

SIG +

CBL-CC1 RD-2

200-EF48 BK-16
200-EF47 BK-16

CBL-PP1 RD-00
NOTE A
(TO STARTER BAT TERM)

200-EF46 BK-16

322-CF17 GY-18

NOTE LOC

NOTE

DESCRIPTION

SH 1 VARIOUS

NOTE A:

ASSEMBLE TERMINALS TO DESIGNATED STUD

SH 2 VARIOUS

NOTE C:

WIRES ARE TWISTED.

SH 1 I-7

NOTE E:

NORMALLY CLOSED WHEN BRAKE IS DEPRESSED

SH 1 H-9,F-12

NOTE F:

IF MACHINE IS A/C EQUIPPED, REPLACE STANDARD TACHOMETER WITH


SHUTOFF
A/C TACHOMETER

SH
SH
SH
SH

NOTE H:

OPTION HARNESS - ALTERNATE BASED ON MACHINE CONFIGURATION.

NOTE J:

ATTACHMENT HARNESS

1
1
1
1

A-3,B-3
C-3
A-3,B-3
C-3

TWISTED 1 TWIST PER 25mm.

SH 1 E-14
SH 2 B-1

NOTE K:

FOR MACHINE WITH ROTATING VANDAL COVER OPTION, REPLACE EXISTING KEY
SWITCH WITH ROTATING COVER KEY SWITCH

SH 1 D-13,F-11

NOTE L:

FOR 8 FLOOD LIGHT OPTION, USE ATCH FLOOD SWITCH.


OPTION, USE STD FLOOD SWITCH}

SH 1 H-7,H-10

NOTE M:

WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS REPLACED WITH VENT SW.

SH 2

NOTE N:

IF RIDE CONT AND DEAD ENGINE LOWER FUNCTIONS ARE INSTALLED, CONNECT LC-C1
TO RIDE CONTROL HARN CONN RA-C1 (SH 2 LOC F-6). HARN LH WILL NOT BE USED.

VARIOUS

NOTE P:

FOR 446 MACHINES ONLY

SH 1 I-1

NOTE R:

NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE

SH 1 G-11
SH 2 A-8,G-6
E-11

NOTE U:

CONNECTOR PW-C4 (LOC. SH 1, H-11) IS USED TO SUPPLY POWER FOR THE RIDE CONTROL
(CONN RA-C7), DEAD ENGINE LOWER (CONN LN-C3 - SH 2, A-8), AND STAB LEGS AUTO UP
(CONN JU-C9 - SH 2, D-10) ATTACHMENTS.

SH 1 G-11
SH 2 C-14,I-12

NOTE V:

CONNECTOR PW-C15 (LOC. SH 1, G-11) IS USED TO SUPPLY POWER FOR THE AWS
(CONN WE-C1, SH 2 C-14) AND AUX. HYDRAULICS (CONN MP-C7, SH 2 ATTACHMENTS.
I-12)

SH 2 C-14

NOTE X:

THIS CONNECTOR IS USED IN PLACE OF PW-C15 FOR THE AUX. HYDRAULICS (CONN MP-C7)
ATTACHMENT.

SH 2 E-10

NOTE Y:

THIS CONNECTOR IS USED IN PLACE OF PW-C4


OR OTHER ATTACHMENTS PER NOTE U.

SH 2 G-3,E-7

NOTE AG: WHEN USING RIDE CONTROL ATTACH AND AUTOSHIFT, CONNECT XF-C11 (LOC. SH 2, E-7)
TO RA-C2 (LOC. SH 2, G-4) AND DO NOT USE 6 PIN JUMPER WIRE AS. RA-C2A.

A-7,F-6

NOTE AH:

FOR 4 FLOOD LIGHT

FOR THE RIDE CONTROL (CONN RA-C7)


ATTACHMENT

IF MSS IS INSTALLED, CONNECT SIDE CONSOLE CONNECTOR CR-C14 TO


HARN
MSS
TA-C8. CONNECT PLATFORM CONNECTOR PW-C14 TO MSS TA-C9.}
CONN

SH 1 E-3
SH 2 E-3,H-6,
I-8,B-5,D-10

NOTE AL: CONNECT MALE BLADE TERMINAL INTO 614-PU FEMALE BLADE TERMINAL COMING OFF
OF HAZARD SWITCH IN THE FRONT CONSOLE (LOC. SH 1, E-1).

SH 2 G-10,B-15,
C-14

NOTE AM: FOR MACHINES WITH AUX. HYDRAULICS AND ALL WHEEL STEER, CONNECT WE-C7 (LOC. SH 2, C-14)
TO KR-C5 (LOC. SH 2, G-10) AND CONNECT WE-C6 (LOC. SH 2, C-14) TO MP-C10
(LOC. SH 2, G-10).
REAR STEER SWITCH P/N 189-0998 IS NOT USED.

SH 1 H-13

NOTE AP: FOR MACHINES WITH MECHANICAL CONTROLS.

SH 1 H-13

NOTE AR: FOR MACHINES WITH PILOT CONTROLLED HYDRAULICS.

SH 1 F-1

NOTE AU:

CONNECTION TO BE SUPPLIED WITH ENGINE

SH 1 F-1

NOTE AV:

FOR NA ENGINE, CONNECT EP-C1 TO WC-C1

SH 1 D-5

NOTE AW: FOR BRAZIL MACHINES, USE 3T-5760 FOR STD BATTERY OPTION,
USE 230-6368 FOR HD BATTERY OPTION.

INPUT CONN 6
(BLACK)

FUSE/RELAY BLOCK 1 - WHEN FACING, MOUNTED ON THE LEFT SIDE


NOTE: "K" DESIGNATES A RELAY; "P" DESIGNATES A FUSE

IDENT

PART NO

CHG

AC
AE
AR
CF
CH
CR
CT
EF
EN
EP
FL
FM
FP
FR
HL
HU
JA
JC
JE
JK
JU
JV
KA
KC
KL
KR
KT
LC
LH
LN
LX
ME
MP
MW
PW
PX
PY
RA
RC
RF
RJ
RK
RL
TA
TR
TV
UH
WA
WE
WF
XC
XE
XF
XG

229-8413
174-6417
202-6108
167-3701
194-4414
205-4286
183-4492
234-1992
239-9533
178-8465
189-6563
140-7602
189-6561
189-6562
179-1215
167-3704
186-0320
167-3708
241-0948
193-1509
186-0319
167-3707
179-9335
179-9336
183-4738
179-7997
174-6397
194-1941
194-1940
194-1938
194-1937
179-8000
235-4751
131-1368
167-3700
107-5605
122-1648
174-6398
174-6395
174-6399
231-7660
200-0648
167-3710
211-1813
241-0093
241-0094
183-7581
164-9638
174-6406
174-6405
174-6411
174-6413
174-6415
174-6414

00
02
00
05
03
00
02
01
00
00
02
00
03
02
03
03
02
03
00
02
09
04
02
02
05
04
01
00
00
00
01
02
00
03
08
05
04
04
03
03
00
00
02
02
00
00
02
01
02
01
03
04
06
02

SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH

1
1
1
1
1
1
2
1
2
1
2
2
2
2
2
1
2
1
2
1
2
1
2
2
2
2
2
2
2
2
2
2
2
1
1
2
2
2
2
2
2
1
1
2
1
1
2
2
2
2
2
2
2
2

AA
AF
ET
WC
EH
JW
WG
WH

101-4448
9R-3859
104-5467
246-6560
241-8410
246-0568
226-7280
235-4752
4D-6565
242-9356

01
01
03
00
00
00
01
00
00
00

SH
SH
SH
SH
SH
SH
SH
SH
SH
SH

2
2
2
1
2
1
1
1
2
1

CC
EE
FF
GG
HH
KK
PP
PP
PC
PC
VV
VV
-

213-6094
8R-6892
9R-6500
9R-6501
213-6092
213-6088
141-1656
235-5776
237-0224
213-6097
213-6091
141-1658
8R-6111

00
00
01
02
01
01
03
01
00
00
01
03
01

SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH
SH

1
2
2
2
1
1
1
1
1
1
1
1
2

110-2706
7P-6682
7G-1060
7Y-3883

00
01
00
02

SH
SH
SH
SH

2
2
1
1

ENGINE GND
NOTE A

ENGINE
SERVICE METER
197-8832

MOTOR

200-EF30 BK-18

STARTER
143-0539

614-CF37 PU-18

FUEL LIFT PUMP


249-7669
1
2

101-EF11 RD-12
304-EF12 WH-12

1
2

FUEL SHUTOFF SOL-NA ENG (ATCH)


1
2

EF-C9
1552269

113-EF53 OR-18
309-EF49 GY-18

NOTE AV
FUEL LIFT PUMP RLY
115-1615
RELAY K3 (40 A)

110-CF40 RD-18
200-CF9 BK-18

ENGINE

F
A NOTE N
B NOTE P
C

COLD START TEMP SW


173-7527
(EMISSIONS ENGINE)
NOTE AU
COLD START ADV SOL
T

NOTE AV EF-C17 EP-C1


1552269 3E3364
1
2

327-EF28 PK-18
200-EF6 BK-18

CF-C5
1429117

450-CF20 YL-18

FRONT DRIVE SOL


121-4036

384-EF24 BU-10

NOTE AK: PLATFORM HARNESS CONNECTORS PW-C34 AND PW-C35 (LOC. SH 1, D-8) CONNECT
SH 1 VARIOUS
TOGETHER WHEN THERE ARE NO ATTACHMENTS. WHEN MACHINE SECURITY,
SH 2 VARIOUS,B-3
DEAD ENGINE LOWER, OR AUTOSHIFT
ATTACHMENTS ARE USED,
CONNECTORS PW-C34 AND PW-C35 ARE DISCONNECTED AND THE ATTACHMENT
HARNESSES CONNECT INTO THEM AND EACH OTHER. SEE TABLE 1 (LOC. SH 2, C-3)
TO UNDERSTAND CORRECT ATTACHMENT CONNECTIONS.

OUTPUT CONN 1 (BLACK)

RD-18
RD-18

EF-C19
1552269
1
322-EF26 GY-18
2
200-EF3 BK-18

2
537-CF21 GN-18

HYD FILTER PRESS SW


134-0404

200-EF5 BK-18

HAZARD SW
229-8182

976-CF15 OR-18
605-CF24 YL-18
606-CF27 GY-18

EF-C4
3E3364
1
2

552-EF17 WH-18
200-EF5 BK-18

K13
FR LIGHTING RLY
146-9439

OPERATOR PLATFORM

WATER SEPARATOR SW
193-0618

976-CF15 OR-18

OUTPUT CONN 2 (GRAY)

FUSE/RELAY BLOCK 2 - WHEN FACING, MOUNTED ON THE RIGHT SIDE

FR AUX FLOOD
113-8490

PK-18
BK-18
YL-18

HYDRAULIC TEMP SW
7N-0758

NOTE AJ: IF STAB LEG ALARM ATCH IS INSTALLED, CONNECT STABILIZER CONNECTORS JU-C1 AND
JU-C2 TO JA-C10 AND JA-C11 STAB LEG ALARM CONNECTORS. ORDER IS NOT IMPORTANT.

86

87

ENGINE OIL PRESS


7W-1238

E455-EH1 BR-16

3
4

CF-C9
1158109

CF-C6
1552264
113-CF35 OR-18
419-CF19 YL-18
200-CF13 BK-18
611-CF30 PU-18

SH 1 E-10
SH 2 I-3,F-13

REAR HYDRAULICS
113-8490

START RELAY
113-8493

1
2

447-EF22 PK-18
200-EF7 BK-18

FRONT DASH PANEL

30

30

200-EF3 BK-18

NOTE A
(TO FRAME GND)

86

MONITORING
113-8490

TRANSMISSION
113-8490

COOLANT TEMP SENDER


244-3106

E455-EF18BR-18

611-CF30 PU-18
419-CF19 YL-18
200-CF13 BK-18

BATTERY BOX

87A

85

1
2

EF-C10
1552269

MOTOR

NOTE A
(TO NEG TERM)

HVAC RLY
170-2237

87

HVAC ARC SUPPR


106-8704
200-EF41 BK-18
200-EF9 BK-18
200-EF55 BK-18

200-EF44 BK-18

RH HEADLIGHT
3E-7585-LH DIP
3E-7584-RH DIP
3E-9382-SIDE REP

552-CF22 WH-18
143-CF6 BR-18

110-CF46 RD-18
110-CF40 RD-18

POS NEG BATTERY HD


H
230-6368-NACD
3T-5760-EAME
NOTE AW

86

THERM START AID


113-8491

BUCKET POS
141-2759

1
2

COOLANT TEMPERATURE SW
235-8747

EF-C8
9X1054

N945-CF12OR-18

200-CF42 BK-18

POS NEG BATTERY


BATTER
230-6368-NACD
3T-5760-EAME
NOTE AW

101-PC10 RD-8

87

A/C COMPRESSOR CLUTCH


3E-1908

200-EF45 BK-18

552-CF26 WH-18
552-CF41 WH-18

CBL-HH1 BK-00

NOTE A
(TO POS TERM)

FUSE RELAY BLK 1


239-9411-BLOCK ONLY
240-0541 - BLOCK W/ RELAYS, FUSES

200-TV39 BK-12

L3

338-PW140PK-18

200-TV38 BK-12

L2

87A

K26 85

BK-14
BK-14

AE-C1
1552269

1
2

EF-C16
1552267
A
113-EF52 OR-18
B
200-EF44 BK-18
C
439-EF16 YL-18

AWD SW
169-0598

CBL-KK1 BK-00

CBL-PP1 RD-00

FUSE RELAY BLK 2


239-9412-BLOCK ONLY
240-0542 - BLOCK W/ RELAYS, FUSES

338-PW140PK-18
338-PW78 PK-18
YL-18
BK-18

RD
OR
BK
PK
WH
PU
YL
GN

CAB RLY
146-9439

P11

FRONT RH STD FLOOD


105-8069

607-TV5 PK-18
200-TV10 BK-18

L1

L5

CBL-VV1 RD-00

RR LIGHTING RLY
146-9439

ALL WHEEL STER


113-8490

HIGH
LOW

200-CF10 BK-18

CF-C10
1552269
552-CF26 WH-18
200-CF23 BK-18
AWD ARC SUPPR
106-8704

30

87

POSN

610-CF31 OR-18
610-CF29 OR-18
614-CF34 PU-18

1
2

CBL-VV1 RD-00

K4085

AE-C2
1552269
1
513-AE5 OR-18
2
200-AE6 BK-18

200-EF7 BK-18

200-CF4 BK-18
200-CF23 BK-18

ATCH RLY
146-9439

A/C COMPRESSOR
113-8490

TURN

RD-18

102-CF1 RD-16

200-CF42 BK-18

87A

PW-C22
1733141

FRONT RH ATCH FLOOD


105-8069

143-CF6 BR-18
450-CF20 YL-18
552-CF22 WH-18
200-CF16 BK-18
N945-CF12OR-18
610-CF31 OR-18

614-CF33 PU-18
614-CF32 PU-18
614-CF34 PU-18
614-CF36 PU-18

86

87A

C4

P37

FRONT LH TURN LAMP


115-1716

FRONT LH ATCH FLOOD


105-8069

1
2
3
4
5
6

101-PC10 RD-8
101-PC9 RD-8

AWD BRAKE RLY


146-9439

K31

YL-18
BK-18
WH-18
BU-18

200-CF11 BK-18
200-CF42 BK-18
110-CF2 RD-18
110-CF46 RD-18

200-CF7 BK-18

30

RH TAIL LAMP
141-2759

5 A

1
2
3
4
5
6

606-CF27 GY-18
606-CF28 GY-18
605-CF25 YL-18
605-CF24 YL-18

RR STD FLOOD
113-8491

K2985
87

ROOF (NACD)

13

10 A

HIGH
LOW

RD-18

405-EF39 GY-18
200-EF45 BK-18

LH HEADLIGHT A
3E-7585-LH DIP
3E-7584-RH DIP
104-5225-SIDE REP

FRONT ROADING LAMP SW


169-0594

86

87

POSN

C720-CF39BU-18
614-CF32 PU-18
614-CF33 PU-18

110-CF46 RD-18

87A

P12

620-TV19 WH-18
200-TV13 BK-18

200-TV38 BK-12
200-TV40 BK-12
200-TV39 BK-12
605-TV28 YL-18
606-TV27 GY-18
607-TV5 PK-18
607-TV6 PK-18
620-TV20 WH-18
620-TV19 WH-18

85

K24

TURN

CF-C1
1429117

C1

FRONT LH STD FLOOD


105-8069

620-TV20 WH-18
200-TV14 BK-18

603-TV37 PK-18
604-TV31 OR-18
604-TV34 OR-18
605-TV29 YL-18
606-TV32 GY-18
608-TV3 GN-18
608-TV2 GN-18
617-TV30 BR-18
618-TV33 YL-18
630-TV16 GY-18
630-TV15 GY-18

HVAC BLOWER
229-8377

P32

PW-C23
1791312

603-TV37 PK-18
604-TV31 OR-18
604-TV34 OR-18
605-TV29 YL-18
606-TV32 GY-18
608-TV3 GN-18
608-TV2 GN-18
617-TV30 BR-18
618-TV33 YL-18
630-TV15 GY-18
630-TV16 GY-18

766-PW119GN-18
202-PW41 BK-18

EF-C12
1552269

200-EF43 BK-18

EF-C13
1552269

YL-18
BK-18
WH-18
BU-18

113-CF5 OR-18
113-CF35 OR-18
200-CF7 BK-18
200-CF8 BK-18

C720-CF39BU-18
N945-CF12OR-18

PW-C11
1552269

35A

1
2
3
4
5
6

200-CF7 BK-18

200-CF16 BK-18
322-CF17 GY-18
419-CF19 YL-18
450-CF20 YL-18
552-CF22 WH-18
537-CF21 GN-18
605-CF25 YL-18
606-CF28 GY-18
610-CF29 OR-18
610-CF31 OR-18
611-CF30 PU-18
614-CF38 PU-18

200-AC15 BK-12

P25
PW-C27
1791311
A
B
136-PW59 GN-18
C
D
614-PW139PU-18
E
F
G
134-PW64 YL-18
H
163-PW65 WH-16

619-RL5 GN-18

200-CF43 BK-18
200-CF43 BK-18
200-CF11 BK-18
200-CF14 BK-18

LAMP GP FUNCTION
144-9931
PW-C25
1733139
A
200-PW176BK-18
B
C
702-PW125OR-18
D
116-PW45 BR-16
E
720-PW126PU-18
F
N945-PW111OR-18
G
144-PW69 GY-16
H

606-RL8 GY-18
200-RL2 BK-16
618-RL6 YL-18
611-RL4 PU-18

200-CF9 BK-18
200-CF8 BK-18
200-CF4 BK-18
200-CF10 BK-18
200-CF13 BK-18

450-PW100YL-18
450-PW110YL-18

START RLY
146-9439
607-TV6 PK-18
200-TV9 BK-18

110-CF2 RD-18
419-CF19 YL-18
322-CF17 GY-18
611-CF30 PU-18
537-CF21 GN-18
C720-CF39BU-18
610-CF29 OR-18
605-CF25 YL-18
606-CF28 GY-18
614-CF38 PU-18
113-CF5 OR-18
102-CF1 RD-16

L6

PW-C21
1733139

OPERATOR PLATFORM

200-PW87 BK-12
200-AC15 BK-12
122-AC18 BU-12

520-PW43 WH-18
614-PW139PU-18
617-PW137BR-18
618-PW138YL-18

202-PW29 BK-18
419-PW151YL-18

OTHER COLOR DESCRIPTIONS

TOP CAB GND


NOTE A

NOTE A

200-AC15 BK-12
200-PW152BK-14
200-PW181BK-16
200-PW79 BK-16

START AID CIRCUIT


AUTOSHIFT CONTROL CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
REFER TO NOTE AK

RH CAB GND 2

AC-C7
PW-C29
1779641
1779646
1
122-PW71 BU-12
122-AC19 BU-12
2
200-PW87 BK-12
200-AC15 BK-12

611-RL4 PU-18
611-RL11 PU-18
617-RL7 BR-18
618-RL6 YL-18
619-RL13 GN-18

102-CF1 RD-16
110-CF2 RD-18
113-CF5 OR-18
143-CF6 BR-18

CF-C8
3E3382

143-PW23 BR-18
450-PW100YL-18
552-PW101WH-18
200-PW57 BK-18
N945-PW111OR-18
610-PW133OR-18

605-PW107YL-18
605-PW120YL-18
606-PW106GY-18
606-PW98 GY-18
610-PW133OR-18
614-PW143PU-18
617-PW131BR-18
618-PW105YL-18
752-PW7 YL-18
754-PW32 BU-18
923-PW21 GY-18
N945-PW111OR-18
E455-PW24BR-18
122-AC19 BU-12

441-EF19 OR-18

RL-C2
1552273

552-PW101WH-18

200-PW87 BK-12

200-PW181BK-16
200-PW79 BK-16

200-EF41 BK-18
200-EF9 BK-18
200-EF55 BK-18

XMSN NEUTRAL LOCK SW


169-0588

439-PW20 YL-18
443-PW5 YL-18
441-PW9 OR-18
447-PW12 PK-18
483-PW13 BR-18
507-PW8 WH-18
521-PW19 YL-18
537-PW96 GN-18

P30

766-PW119GN-18
766-PW3 GN-18

STARTING CIRCUIT

122-PW71 BU-12

131-PW55 RD-16
134-PW64 YL-18
136-PW59 GN-18
144-PW69 GY-16
157-PW47 YL-18
158-PW58 BR-16
163-PW65 WH-16
170-PW54 RD-16
180-PW50 RD-14

752-PW26 YL-18
752-PW7 YL-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

FRONT WIPER
186-2589

H11

617-PW131BR-18
617-PW137BR-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

MOTOR L
T
B+

105-PW52 RD-18
113-PW141OR-18
115-PW56 RD-18
116-PW45 BR-16
117-PW46 YL-18
118-PW68 GY-16
119-PW70 PK-16
122-AC18 BU-12

618-PW138YL-18
618-PW105YL-18

752-PW31 YL-18

GROUND CIRCUIT
HU-C2
1552273

450-PW132YL-18

RH CAB GND 1

338-PW78 PK-18
102-PW144RD-16

606-PW106GY-18
606-PW98 GY-18
606-PW92 GY-18

E455-PW24BR-18

H8

PW-C34 PW-C35
1552272 3E3375
1
306-PW14 GN-18
306-PW80 GN-18
2
202-PW175BK-18
218-PW81 BK-18
3
338-PW78 PK-18
338-PW77 PK-18
4
327-PW134PK-18
327-PW82 PK-18

605-PW90 YL-18
605-PW107YL-18
605-PW120YL-18

610-PW133OR-18
617-PW104BR-18

WIRE GROUP COLOR DESCRIPTIONS

B-1

102-PW33 RD-16

202-PW130BK-18
202-PW41 BK-18
202-PW175BK-18
202-PW118BK-16

202-PW118BK-16
304-PW2 WH-12
702-PW125OR-18
720-PW126PU-18
N945-PW111OR-18

754-PW49 BU-18
754-PW39 BU-18

504-HU1 YL-16
503-HU4 BR-16
119-HU3 PK-16
200-HU2 BK-16

923-PW21 GY-18
923-PW62 GY-18

322-PW16 GY-18
322-PW112GY-18

102-PW33 RD-16
110-PW127RD-16
111-PW159RD-18
123-PW158WH-18
128-PW109PK-18
143-PW23 BR-18

606-PW116GY-18

H9

20

1
2
3
4
5
6
7
8
9
10
11
12

PW-C8
1552273

327-PW134PK-18
405-PW28 GY-18
406-PW27 PU-18
419-PW94 YL-18
430-PW18 BU-18

NOTE A

304-PW2 WH-12
306-PW14 GN-18
327-PW134PK-18
702-PW125OR-18
720-PW126PU-18
N945-PW111OR-18

605-PW115YL-18

H9

A-1

ROADING LAMPS
173-3175

PW-C39
1864321

200-PW149BK-16
200-PW152BK-14

102-PW33 RD-16
110-PW127RD-16
111-PW159RD-18
123-PW158WH-18
128-PW109PK-18
143-PW23 BR-18

200-PW160BK-18
200-PW173BK-18
307-PW10 OR-18
308-PW135YL-18
309-PW11 GY-18
310-PW15 PU-16
405-PW28 GY-18
406-PW27 PU-18
430-PW18 BU-18
439-PW20 YL-18
441-PW9 OR-18
443-PW5 YL-18
447-PW12 PK-18
450-PW132YL-18
483-PW13 BR-18
500-PW37 BR-16
501-PW36 GN-16
502-PW35 OR-16
507-PW8 WH-18
568-PW4 GN-18
604-PW114OR-18

113-PW136OR-18
113-PW40 OR-18
113-PW99 OR-18
113-PW141OR-18
113-PW183OR-18
450-PW132YL-18
118-PW68 GY-16
118-PW145GY-16
118-PW38 GY-16
170-PW54 RD-16
200-PW160BK-18
500-PW37 BR-16
501-PW36 GN-16
502-PW35 OR-16
604-PW114OR-18
605-PW115YL-18
606-PW116GY-18
617-PW104BR-18
618-PW117YL-18

102-PW144RD-16

202-PW118BK-16

202-PW118BK-16
202-PW175BK-18

614-PW142PU-18
367-PW60 BU-18
105-PW52 RD-18
110-PW128RD-18
113-PW183OR-18
113-PW141OR-18
113-PW99 OR-18
116-PW45 BR-16
117-PW46 YL-18
118-PW38 GY-16
118-PW68 GY-16
119-PW70 PK-16
131-PW55 RD-16
144-PW69 GY-16
157-PW47 YL-18
158-PW58 BR-16
170-PW54 RD-16
184-PW63 BU-18

LIGHT DIODE BLOCK


172-9200

RIGHT PANEL

102-PW144RD-16
102-PW33 RD-16

E455-PW24BR-18

113-PW40 OR-18
H771-PW61BR-18
H772-PW67YL-18
R912-PW113OR-18

113-PW40 OR-18
H771-PW61BR-18
H772-PW67YL-18
R912-PW113OR-18

FOR NACD MACHINES:


TO NACD ROOF
CONN TV-C1
(SH 1 LOC A-11)

HU-C4
1552267
A
504-HU1 YL-16
B
503-HU4 BR-16
C
119-HU3 PK-16

614-PW143PU-18
614-PW142PU-18
614-PW139PU-18

614-PW44 PU-18

483-PW13 BR-18
507-PW8 WH-18
568-PW4 GN-18
610-PW133OR-18
614-PW142PU-18
E455-PW24BR-18
H771-PW61BR-18
H772-PW67YL-18
R912-PW113OR-18

1
2
3
4
5
6

367-PW60 BU-18

322-PW108GY-18

604-PW122OR-18
604-PW121OR-18

604-PW114OR-18
605-PW90 YL-18
605-PW120YL-18
605-PW107YL-18
606-PW98 GY-18
606-PW92 GY-18
606-PW106GY-18
610-PW133OR-18
614-PW143PU-18
617-PW131BR-18
618-PW105YL-18
752-PW7 YL-18
752-PW26 YL-18
754-PW32 BU-18
754-PW22 BU-18
766-PW119GN-18
766-PW3 GN-18

200-PW75 BK-18
200-PW74 BK-18
200-PW73 BK-18
200-PW57 BK-18

304-PW2 WH-12
309-PW11 GY-18
310-PW15 PU-16

568-PW4 GN-18

322-PW108GY-18
520-PW43 WH-18
521-PW19 YL-18

619-RL10 GN-18

619-RL10 GN-18
619-RL5 GN-18

CF-C7
1552252

110-PW93 RD-18
419-PW94 YL-18
322-PW16 GY-18
611-PW95 PU-18
537-PW96 GN-18
C720-PW129BU-18
610-PW34 OR-18
605-PW120YL-18
606-PW98 GY-18
614-PW143PU-18
113-PW99 OR-18
102-PW33 RD-16

113-PW183OR-18
113-PW99 OR-18
128-PW109PK-18
143-PW23 BR-18
200-PW48 BK-16

537-PW96 GN-18
537-PW91 GN-18

537-PW147GN-18

200-PW181BK-16

202-PW42 BK-18
202-PW29 BK-18

NOTE AH

CR-C9
1552273

CR-C18
3E3370

200-PW169BK-18
200-PW66 BK-16
200-PW72 BK-16

110-PW127RD-16

200-PW182BK-18

611-RL12 PU-18
200-RL3 BK-16
619-RL13 GN-18
617-RL7 BR-18
618-RL6 YL-18
606-RL8 GY-18
605-RL9 YL-18

PW-C7
3E5179

111-PW159RD-18

STEERING COLUMN

521-AE4 YL-18
513-AE3 OR-18

OPERATOR PLATFORM

102-PW33 RD-16
110-PW93 RD-18

STALK SW
238-7448

923-PW180GY-18

E455-CR16BR-18
H771-CR10BR-18
H772-CR22YL-18
R912-CR28OR-18
R912-CR94OR-18

603-CR71 PK-18
630-CR73 GY-18
608-CR72 GN-16
607-CR70 PK-16
620-CR69 WH-18
610-CR43 OR-18

PW-C4
1552272
184-PW30 BU-18
200-PW72 BK-16
134-PW64 YL-18

PW-C18
TO STAB LEG ALARM HARN 1552269
CONN JA-C2 1
752-PW31 YL-18
(SH 2 LOC E-11) 2
754-PW39 BU-18

PW-C14
3E3370

CR-C14
1552267
105-CR12 RD-18
450-CR35 YL-18
307-CR9 OR-18

184-PW63 BU-18
113-PW136OR-18
447-PW12 PK-18
614-PW142PU-18
441-PW9 OR-18
443-PW5 YL-18
309-PW11 GY-18
405-PW28 GY-18
406-PW27 PU-18
483-PW13 BR-18
568-PW4 GN-18
H771-PW61BR-18
116-PW45 BR-16
117-PW46 YL-18
310-PW15 PU-16
439-PW20 YL-18
430-PW18 BU-18
610-PW133OR-18
507-PW8 WH-18
E455-PW24BR-18
158-PW58 BR-16
200-PW173BK-18
157-PW47 YL-18
119-PW70 PK-16
144-PW69 GY-16
308-PW135YL-18
110-PW128RD-18
367-PW60 BU-18
R912-PW113OR-18
H772-PW67YL-18
131-PW55 RD-16

200-PW152BK-14
200-AC15 BK-12

PW-C15
1552267
A
163-PW65 WH-16
B
200-PW66 BK-16
C
136-PW59 GN-18

TO CAT DATA LINK HARN


CONN U-C2
(SH 2 LOC A-1)

PW-C20
1673692

614-CR78 PU-18

CR-C2
1552272
1
2
3
4

607-CR85 PK-16
608-CR86 GN-16
614-CR21 PU-18

309-CR23 GY-18

310-CR15 PU-16
367-CR8 BU-18
405-CR30 GY-18
406-CR31 PU-18
430-CR17 BU-18
439-CR18 YL-18
441-CR27 OR-18
443-CR37 YL-18
447-CR25 PK-18
450-CR35 YL-18
483-CR32 BR-18
507-CR20 WH-18
568-CR33 GN-18
610-CR43 OR-18
614-CR26 PU-18

105-CR12 RD-18
110-CR7 RD-18
116-CR13 BR-16
117-CR14 YL-18
119-CR79 PK-16
119-CR81 PK-16
131-CR11 RD-16
144-CR5 GY-16
157-CR3 YL-18
158-CR1 BR-16
184-CR59 BU-18
200-CR66 BK-18
200-CR62 BK-18
200-CR77 BK-18
307-CR9 OR-18
308-CR6 YL-18
310-CR15 PU-16
367-CR8 BU-18
503-CR87 BR-16
504-CR19 YL-16
507-CR20 WH-18
603-CR71 PK-18
607-CR70 PK-16
608-CR72 GN-16
614-CR78 PU-18
614-CR26 PU-18
620-CR69 WH-18
630-CR73 GY-18
H771-CR10BR-18
H772-CR22YL-18
R912-CR28OR-18
R912-CR94OR-18

105-CR12 RD-18
110-CR7 RD-18
116-CR13 BR-16
117-CR14 YL-18
119-CR81 PK-16
119-CR79 PK-16
131-CR11 RD-16
144-CR5 GY-16
157-CR3 YL-18
158-CR1 BR-16
184-CR59 BU-18
200-CR66 BK-18
200-CR77 BK-18
200-CR62 BK-18
307-CR9 OR-18
308-CR6 YL-18
310-CR15 PU-16
367-CR8 BU-18
503-CR87 BR-16
504-CR19 YL-16
507-CR20 WH-18
603-CR71 PK-18
607-CR70 PK-16
608-CR72 GN-16
620-CR69 WH-18
630-CR73 GY-18
H771-CR10BR-18
H772-CR22YL-18
R912-CR28OR-18
R912-CR94OR-18

184-CR59 BU-18
113-CR24 OR-18
447-CR25 PK-18
614-CR26 PU-18
441-CR27 OR-18
443-CR37 YL-18
309-CR23 GY-18
405-CR30 GY-18
406-CR31 PU-18
483-CR32 BR-18
568-CR33 GN-18
H771-CR10BR-18
116-CR13 BR-16
117-CR14 YL-18
310-CR15 PU-16
439-CR18 YL-18
430-CR17 BU-18
610-CR43 OR-18
507-CR20 WH-18
E455-CR16BR-18
158-CR1 BR-16
200-CR2 BK-18
157-CR3 YL-18
119-CR4 PK-16
144-CR5 GY-16
308-CR6 YL-18
110-CR7 RD-18
367-CR8 BU-18
R912-CR28OR-18
H772-CR22YL-18
131-CR11 RD-16

119-CR4 PK-16

309-CR36 GY-18
309-CR29 GY-18

CR-C12
1429117

200-CR68 BK-18

504-CR67 YL-18

CR-C8
1673693

PW-C13
1552269
1
180-PW50 RD-14
2
200-PW152BK-14

1
2
3
4

NOTE V

113-CR24 OR-18

200-CR75 BK-18
200-CR84 BK-18
200-CR49 BK-18
200-CR50 BK-18
200-CR51 BK-18
200-CR52 BK-18

6
MOM10
614-CR61 PU-18

BACKHOE SHUTOFF SW
169-0599

CR-C15
1429117

200-CR34 BK-18

614-CR92 PU-18

184-CR90 BU-18

200-CR93 BK-18

CR-C20
1429117

184-CR59 BU-18

614-CR83 PU-18

200-CR62 BK-18
144-CR5 GY-16
158-CR1 BR-16
157-CR3 YL-18

5
9

105-CR12 RD-18
200-CR77 BK-18
308-CR6 YL-18
307-CR9 OR-18

200-CR84 BK-18
200-CR49 BK-18
200-CR52 BK-18
200-CR50 BK-18
200-CR51 BK-18
441-CR27 OR-18
443-CR37 YL-18
447-CR25 PK-18
450-CR35 YL-18

NOTE F

BEACON SW
169-0595

630-CR73 GY-18
608-CR72 GN-16
608-CR86 GN-16
310-CR15 PU-16

START AID
169-0586

REAR WASHER WIPER SW


169-0596

200-CR63 BK-18

RENR7781-03 VOL 1 of 2

GND

1
2

113-CR98 OR-18

131-CR11 RD-16
144-CR5 GY-16
157-CR3 YL-18
158-CR1 BR-16
184-CR59 BU-18

119-CR88 PK-16

614-CR47 PU-18

614-CR60 PU-18

200-CR64 BK-18

SIDESHIFT LOCK SW
169-0597

113-CR42 OR-18
113-CR39 OR-18
113-CR40 OR-18
113-CR82 OR-18
113-CR41 OR-18

CR-C22
1552269

R912-CR94OR-18

116-CR13 BR-16
117-CR14 YL-18
119-CR88 PK-16
119-CR81 PK-16
119-CR79 PK-16

614-CR78 PU-18

614-CR91 PU-18

SEND

NOTE L

113-CR82 OR-18
113-CR40 OR-18
113-CR42 OR-18
113-CR39 OR-18
113-CR41 OR-18

614-CR44 PU-18
614-CR45 PU-18

AIR SUSPENSION SEAT + BATTERY


164-1201(REFERENCE) GROUND

105-CR12 RD-18
110-CR7 RD-18
113-CR76 OR-18
113-CR96 OR-18

200-CR54 BK-18

200-CR65 BK-18

CR-C4
1141749

IGN

200-CR49 BK-18

CR-C21
1141749
200-CR84 BK-18

KEY START SWITCH


142-8858

450-CR35 YL-18

GND

113-CR82 OR-18
BAT

TACHOMETER GAUGE
239-1081

614-CR45 PU-18
614-CR83 PU-18

NOTE U

614-CR46 PU-18
614-CR44 PU-18

CR-C7
1141749
200-CR51 BK-18
447-CR25 PK-18
614-CR78 PU-18
200-CR52 BK-18
443-CR37 YL-18
113-CR42 OR-18
113-CR39 OR-18

200-CR52 BK-18

COOLANT TEMP GAUGE


226-7164

JK-C2
1552271

GND

113-CR42 OR-18

JK-C1
3E3381
105-JK1 RD-18

IGN

SEND

CR-C5
1141749

VOLTMETER GAUGE
170-6309

447-CR25 PK-18

GND

LAMP GP FAULT
189-0148
CR-C1
1552273
1
105-CR12 RD-18
2
200-CR77 BK-18
3
308-CR6 YL-18
4
307-CR9 OR-18
5
6

FUEL LEVEL GAUGE


170-6305

614-CR46 PU-18
614-CR78 PU-18

614-CR56 PU-18

1
2
3
4
5
6
7
8
9
10
11
12

620-CR69 WH-18
607-CR70 PK-16
607-CR85 PK-16
603-CR71 PK-18
614-CR55 PU-18

L2

113-CR40 OR-18
113-CR41 OR-18

113-CR76 OR-18
200-CR75 BK-18
309-CR36 GY-18
309-CR29 GY-18
405-CR30 GY-18
406-CR31 PU-18
430-CR17 BU-18
439-CR18 YL-18
483-CR32 BR-18
568-CR33 GN-18

H1

CR-C3
1552252
113-CR76 OR-18
200-CR75 BK-18
406-CR31 PU-18
G423-CR95PK-18
405-CR30 GY-18
439-CR18 YL-18
309-CR29 GY-18
568-CR33 GN-18

STD FRONT FLOOD STD REAR FLOOD


169-0592
169-0590
(4-LIGHT)
(4-LIGHT)

G423-CR95PK-18

113-CR40 OR-18
+
-

113-CR96 OR-18
200-CR97 BK-18
E455-CR16BR-18
G423-CR95PK-18

SW1

1
2
3
4
5
6
7
8

611-PW103PU-18
200-PW48 BK-16
619-PW1 GN-18
617-PW131BR-18
618-PW105YL-18
606-PW106GY-18
605-PW107YL-18

200-RL1 BK-16
200-RL2 BK-16
605-RL9 YL-18
606-RL8 GY-18
611-RL12 PU-18

7Y-3883

L2
L6

FOR USE ON 446


MACHINES ONLY.
MATE CH-C1 TO
CR-C19

110-PW86 RD-18
122-AC18 BU-12
134-PW64 YL-18
136-PW59 GN-18
163-PW65 WH-16
180-PW50 RD-14
184-PW30 BU-18

RL-C1
1552264

PW-C9
3E3388

7G-1060

L8

BAT (+) A-1


GND (-) B-2
INPUT (S)B-1
OUTPUT (L)C-1
PRESS SW TIMER
189-4920 CH-C3
1864321

FUNCTION
LOW OIL PRESSURE
HIGH COOLANT TEMP
LOW BRAKE FLUID
FULL WATER SEP
ALTERNATOR FAIL
DIRTY HYD FILTER
DIRTY AIR FILTER
NOT USED

CR-C23 CR-C19
3E3376 1552272
1
2
3
G423-CR48PK-18
4

430-PW18 BU-18
439-PW20 YL-18
441-PW9 OR-18
443-PW5 YL-18
447-PW12 PK-18
450-PW132YL-18
483-PW13 BR-18
500-PW37 BR-16
501-PW36 GN-16
502-PW35 OR-16
507-PW8 WH-18
521-PW19 YL-18

605-RL9 YL-18
200-RL1 BK-16
617-RL7 BR-18
611-RL11 PU-18

200-RL3 BK-16

OUTPUT CONN 4 (GREEN)

L7

LAMP
L1
L2
L3
L4
L5
L6
L7
L8

CH-C1
3E3375
1
113-CH9 OR-18
2
200-CH13 BK-18
3
E455-CH14BR-18
4
G423-CH4 PK-18

419-PW94 YL-18
419-PW102YL-18

I
AE-C3 REFRIGERANT SW
1684999 236-6923
A
B
NOTE R

K40

B+
GND

405-PW28 GY-18
406-PW27 PU-18
419-PW151YL-18

200-PW97 BK-18
200-PW48 BK-16
200-PW182BK-18
200-PW79 BK-16

200-PW51 BK-18

SW2

JW-C1 PW-C6
3E5179 1552252
1
110-PW88 RD-18
2
506-PW6 PU-18
506-JW1 PU-18
3
611-PW89 PU-18
611-JW2 PU-18
4
610-PW34 OR-18
610-JW3 OR-18
5
619-PW1 GN-18
619-JW4 GN-18
6
500-JW5 BR-16
500-PW37 BR-16
7
501-JW6 GN-16
501-PW36 GN-16
8
118-JW7 GY-16
118-PW38 GY-16
9
605-JW8 YL-18
605-PW90 YL-18
10
606-PW92 GY-18
606-JW9 GY-18
11
537-JW10 GN-18
537-PW91 GN-18
12
502-JW11 OR-16
502-PW35 OR-16

REV
VALVE

513-AE1 OR-18
200-AE2 BK-18

X977-EF8 YL-18
X977-EF56YL-18
X977-EF54YL-18
X977-EF57YL-18

406-EF37 PU-18
200-EF4 BK-18

P38

LAMP GP BASIC
223-6539

111-PW53 RD-18
537-PW147GN-18
200-PW97 BK-18

SW4

RD-18
RD-18

BK-18
BK-18
ENGINE BLOCK HEATER
120 VAC
234-1711
240 VAC
234-1710

200-EF43 BK-18

P25

L5
EXT ALARM
EXT ALARM
L3

BATTERY +2
FLASHER
7T-4848 LAMP OUTPUT4
GROUND5

923-PW180GY-18
H771-PW61BR-18
H772-PW67YL-18
R912-PW113OR-18

110-PW88 RD-18
111-PW123RD-18
111-PW124RD-18
118-PW38 GY-16
123-PW158WH-18
202-PW130BK-18
306-PW14 GN-18
307-PW10 OR-18
419-PW102YL-18
500-PW37 BR-16
501-PW36 GN-16
502-PW35 OR-16
537-PW91 GN-18
568-PW4 GN-18
604-PW121OR-18
606-PW92 GY-18
605-PW90 YL-18
604-PW122OR-18
702-PW125OR-18
752-PW26 YL-18
754-PW22 BU-18
720-PW126PU-18
766-PW3 GN-18
923-PW62 GY-18

SW5

JW-C2
1552252
WASHER
2
506-JW1 PU-18
WASHER WIPE +BAT.6
118-JW7 GY-16
WIPER - HIGH 12
502-JW11 OR-16
WIPER - LOW 7
501-JW6 GN-16
WIPER PARK 1
500-JW5 BR-16
HIGH BEAM
9
611-JW2 PU-18
5
HEADLAMP +BAT. 4
610-JW3 OR-18
LO BEAM
3
619-JW4 GN-18
RH TURN 11
606-JW9 GY-18
TURN SIGNAL +BAT. 10
537-JW10 GN-18
LH TURN
8
605-JW8 YL-18

MOTOR

FWD
VALVE

A
B
C

EF-C20
1552269

P32

L4

PW-C37
1116795

MW-C2
1171877
1
507-MW2 WH-18
2
200-MW5 BK-18

RD-18
RD-18

EF-C15 AE-C4
1552269 3E3364
1
2

521-EF14 YL-18
200-EF41 BK-18

RL-C3
1552273

PW-C3
1552252
1
123-PW158WH-18
2
202-PW130BK-18
3
922-PW25 BR-18
4
923-PW62 GY-18
5
752-PW26 YL-18
6
754-PW22 BU-18
7
306-PW14 GN-18
8
307-PW10 OR-18
9
766-PW3 GN-18
10
568-PW4 GN-18
11
419-PW102YL-18
12
C720-PW129BU-18

SW3

113-PW183OR-18
113-PW99 OR-18
118-PW38 GY-16
200-PW48 BK-16
200-PW182BK-18
307-PW10 OR-18
309-PW11 GY-18
310-PW15 PU-16
322-PW108GY-18

MOTOR

1
2

VALVE GP
223-8181

327-EF28 PK-18
327-EF23 PK-18
327-EF33 PK-18

507-PW8 WH-18
430-PW18 BU-18
483-PW13 BR-18
506-PW6 PU-18
200-PW75 BK-18
200-PW73 BK-18
200-PW74 BK-18

K1

L1

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

111-PW123RD-18
111-PW124RD-18
111-PW159RD-18

111-PW53 RD-18

115-PW56 RD-18
200-PW85 BK-18

POWER PORT
178-7539

110-PW86 RD-18
200-PW169BK-18
322-PW108GY-18
367-PW84 BU-18
367-PW83 BU-18
754-PW49 BU-18

110-PW127RD-16
110-PW88 RD-18
110-PW93 RD-18

110-PW128RD-18
110-PW86 RD-18

200-MW3 BK-18

MW-C1
1171877
1
506-MW1 PU-18
2
200-MW4 BK-18

FR WASHER MOTOR
117-2826

405-EF39 GY-18
406-EF37 PU-18
439-EF16 YL-18
441-EF19 OR-18
443-EF15 YL-18
447-EF22 PK-18
450-EF38 YL-18
521-EF14 YL-18
552-EF17 WH-18
752-EF35 YL-18
754-EF31 BU-18
922-EF36 BR-18
923-EF32 GY-18
E455-EF18BR-18

754-EF31 BU-18
923-EF32 GY-18

K5

122-AC18 BU-12
200-AC15 BK-12
520-PW43 WH-18
521-PW19 YL-18
614-PW44 PU-18

EF-C18
1779641
304-EF34 WH-12

327-EF20 PK-18

AIR FILTER SW
193-2181

EF-C3
1552267

304-EF12 WH-12
304-EF40 WH-16
309-EF51 GY-18
309-EF49 GY-18

P10

L1
L4

1
2
3
4
5
6
7
8
9
10
11
12

HVAC SYSTEM - ATCH

PW-C33 MW-C3
1552267 3E3369
A
506-PW6 PU-18
B
507-PW8 WH-18
C
200-PW75 BK-18

P2

RD
BK
BU
OR
WH
GN
PK
YL
PU
DKBU

200-AC16 BK-18

200-EF9 BK-18
113-EF13 OR-18

P4

L5

BATTERY
GROUND
FORWARD SOLENOID RETURN
REVERSE SOLENOID RETURN
FORWARD SOLENOID OUT
REVERSE SOLENOID OUT
START RELAY COIL OUT
KEY START SW TO BAT
NEUTRALIZER SW TO GND
PARK BRAKE ALARM OUT
PARK BRAKE SW TO GND
NEUTRAL LOCK SW TO GND

NOTE M

PW-C32 AF-C1
AF-C2
1552269 3E3364
1166158
1
A
430-PW18 BU-18
430-AF1 BU-18
2
B
200-AF2 BK-18
200-PW74 BK-18

200-EF55 BK-18

P8

L2

MOTOR SPEED RESISTOR


204-9921

AC-C2
1429117

SHUTTLE CONTROL
174-6640

MOTOR

310-EF25 PU-16
322-EF26 GY-18

752-EF35 YL-18
922-EF36 BR-18

P9

ATCH WIRE, CABLE, COMPONENT

AC-C12
1779646
1
C568-AC26WH-12
2
200-AC27 BK-12

309-EF21 GY-18

BK-16
BR-16

CONN 70

754-EF31 BU-18
923-EF32 GY-18
922-EF36 BR-18
752-EF35 YL-18

P34

CIRCUIT GROUPING DESIGNATION

C568-AC25WH-12

516-AC22 GN-14

614-AC8 PU-18

10

2
BLOWER MOTOR
168-2313

304-EF34 WH-12

BRAKE FLUID LEVEL SW


4E-8619

PW-C31
7N9738
1
483-PW13 BR-18
2
200-PW73 BK-18

EF-C2
1552269

113-EF53 OR-18
113-EF52 OR-18

REAR WASHER MOTOR


117-2826

P36

H#

517-AC23 BU-14

101-EF11 RD-12

322-EF26 GY-18
128-EF27 PK-18

1
2

304-PW2 WH-12

P35

+
-

L6

E528-AC3 PU-12
522-AC6 WH-18

AC-C13
1922111
3
2

NOTE E

113-EF13 OR-18
128-EF27 PK-18
200-EF9 BK-18

406-EF37 PU-18

PW-C38
1779646

P37

L3

CONNECTOR

200-AC12 BK-18
200-AC16 BK-18

HI SPD RELAY
3E-9362

614-AC7 PU-18
E528-AC30PU-12

HTR3
4

VENT SW
184-2422

PW-C2
1082253
A
702-PW125OR-18
B
604-PW121OR-18
C
111-PW124RD-18

309-EF21 GY-18
450-EF38 YL-18
327-EF20 PK-18
310-EF25 PU-16
443-EF15 YL-18
521-EF14 YL-18
552-EF17 WH-18
405-EF39 GY-18
441-EF19 OR-18
439-EF16 YL-18
E455-EF18BR-18
447-EF22 PK-18

K29

L2
L6

520-AC13 WH-18

BRAKE SW B
105-8034

200-AC20 BK-18
86 AC-C8
1116795
5
4 87
C568-AC21WH-12
3
87A

85
2
30 1

PW-C1
1082253
720-PW126PU-18
604-PW122OR-18
111-PW123RD-18

K26

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

200-AC1 BK-18

A
B
C

NOTE E

P3

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

8
A/C1

122-AC29 BU-12

NOTE M

AIR CONDITIONER SHUTOFF

P7

CIRCUIT NOT CONNECTED

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

BRAKE SW A
105-8034

200-AC27 BK-12
200-AC20 BK-18

515-AC24 GY-14

122-AC28 BU-12

A/C SHUTOFF RLY


3E-9362

113-PW183OR-18

110-PW88 RD-18
111-PW124RD-18
111-PW123RD-18
118-PW38 GY-16
123-PW158WH-18
202-PW130BK-18
306-PW14 GN-18
307-PW10 OR-18
419-PW102YL-18
501-PW36 GN-16
502-PW35 OR-16
537-PW91 GN-18
568-PW4 GN-18
604-PW121OR-18
604-PW122OR-18
605-PW90 YL-18
606-PW92 GY-18
500-PW37 BR-16
702-PW125OR-18
720-PW126PU-18
752-PW26 YL-18
754-PW22 BU-18
766-PW3 GN-18
923-PW62 GY-18

P14

CIRCUIT CONNECTED

HEATER AC SW
169-0606

CONNECT AR-C2 TO
AC-C10 IF A/C
SHUTOFF IS USED

P15

DESCRIPTION

B+
GND

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

E528-AC5 PU-18
E528-AC3 PU-12
E528-AC30PU-12

E528-AC4 PU-12

87A 3

AR-C2
3E3364
1
C511-AR3 WH-18
2
521-AR4 YL-18

P19

ABBREV

H
SYMBOL

200-AC15 BK-12
200-AC17 BK-18
200-AC16 BK-18

200-AC17 BK-18

SIDE SHIFT LOCK SOL


3E-8622

TACH A/C SHUTOFF


239-1080
239-1081 NOTE F

515-AC24 GY-14
E528-AC5 PU-18

AC-C1
1429117

PILOT SHUTOFF SOL


203-3055
NOTE AR

RD-18
RD-18

SEND
GND

E529-AC2 YL-12
516-AC22 GN-14

6
HIGH
10

IGN AC

86
5
1
30

P30

REAR END (EAME)

1
2

1
2

E529-AC2 YL-12
200-AC1 BK-18
200-AC17 BK-18

521-AR4 YL-18

P27

JV-C6
1552269
H771-JV13BR-18
200-JV10 BK-18

HYD SHUTOFF SOL


179-5593
NOTE AP

85
87 42

614-AC10 PU-18
614-AC7 PU-18
517-AC23 BU-14

8
LOW1
MED
3
4

754-PW32 BU-18
923-PW21 GY-18
922-PW25 BR-18
752-PW7 YL-18

619-PW1 GN-18
922-PW25 BR-18
C720-PW129BU-18

P39

R912-JV21OR-18
200-JV20 BK-18

REAR RH STOP TAIL TURN LAMP


9R-5369(CENTER PIVOT)
9R-2385 (SIDE SHIFT)

E528-AC4 PU-12

322-PW112GY-18
128-PW109PK-18

611-PW95 PU-18
611-PW103PU-18

P28

RD-18
RD-18

JV-C9
1552269

923-JV3 GY-18

200-AC12 BK-18

AR-C1
1116795

406-PW27 PU-18

506-PW6 PU-18
610-PW34 OR-18

A/C SHUTOFF JUMPER


8Y-7833

611-PW89 PU-18

113-AR1 OR-18
569-AR2 PK-18

BLOWER SPEED SW
169-0605

THERMOSTAT SW
119-9631

EF-C1
1673693
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

K6

R912-JV21OR-18

614-AC10 PU-18
614-AC8 PU-18

520-AC13 WH-18
122-AC29 BU-12
E529-AC2 YL-12

REAR END (NACD)

JV-C7
1552269
1
H772-JV14YL-18
2
200-JV9 BK-18

H772-JV14YL-18

JV-C5
1552272
618-JV7 YL-18
604-JV8 OR-18
606-JV18 GY-18
200-JV6 BK-18

AC-C10
1552269
1
C511-AC11WH-18
2
521-AC14 YL-18

K13

1
2
3
4

H771-JV13BR-18

JC-C4
1552269
1
R912-JC6 OR-18
2
200-JC2 BK-18

RD-18
RD-18

TO PLATFORM HARN
CONN PW-C19
(SH 1 LOC I-12)

JC-C2 PW-C19
3E3388 1552264
1
754-PW49 BU-18
184-JC1 BU-18
2
200-JC2 BK-18
200-PW169BK-18
3
923-JC3 GY-18
923-PW180GY-18
4
367-PW83 BU-18
5
H771-PW61BR-18
6
H772-PW67YL-18
7
R912-JC6 OR-18
R912-PW113OR-18
8

522-AC6 WH-18
C511-AC11WH-18

522-AC6 WH-18
521-AC14 YL-18

AC-C9
PW-C28
3E3376
1552272
1
520-PW43 WH-18
520-AC13 WH-18
2
521-PW19 YL-18
521-AC14 YL-18
3
614-AC9 PU-18
614-PW44 PU-18
4

AC-C11
3E3364
1
2

P20

JV-C1
1552269
754-JV1 BU-18
923-JV3 GY-18

PILOT HYD SHUTOFF SOL


171-8775

122-AC18 BU-12

THERMOSTAT WIRE AS
170-7274

K31

605-JV19 YL-18
606-JV18 GY-18
617-JV15 BR-18
618-JV7 YL-18
754-JV1 BU-18

RD-16
BK-16

PW-C10
1673692
309-PW11 GY-18
450-PW110YL-18
327-PW134PK-18
310-PW15 PU-16
443-PW5 YL-18
521-PW19 YL-18
552-PW101WH-18
405-PW28 GY-18
441-PW9 OR-18
439-PW20 YL-18
E455-PW24BR-18
447-PW12 PK-18

K24

YL-18
OR-18
GY-18
BK-16

754-JV1 BU-18
200-JV2 BK-16
923-JV3 GY-18
367-JV12 BU-18
H771-JV13BR-18
H772-JV14YL-18
R912-JV21OR-18

110-JC8 RD-18
322-JC9 GY-18

JC-C1
1552269
1
184-JC1 BU-18
2
923-JC3 GY-18

P12

TAIL
STOP
TURN
GND

1
2

JV-C2
3E3388
1
2
3
4
5
6
7
8

604-JV17 OR-18

BACKUP ALARM
154-5428

TO PLATOFMR HARN
CONN PW-C16
(SH 1 LOC C-14)

P16

RD-16
BK-16

367-JV12 BU-18
604-JV5 OR-18
604-JV8 OR-18

1
2
3
4
5
6

JC-C5 PW-C36
3E3370 1552267
A
110-PW86 RD-18
B
322-PW108GY-18
C
367-PW84 BU-18

HVAC SYSTEM - ATCH

200-AC15 BK-12
122-AC28 BU-12
122-AC29 BU-12

200-AC15 BK-12

P18

BACKUP ALARM
154-5428

200-JV9 BK-18
200-JV10 BK-18
200-JV20 BK-18
200-JV2 BK-16

200-JV16 BK-18

TO PLATFORM HARN
CONN PW-C36
(SH 1 LOC I-12)

P22

REAR HORN
164-9425 JV-C8
1552269
1
367-JV12 BU-18
2
200-JV16 BK-18

617-JV15 BR-18
200-JV11 BK-18
604-JV17 OR-18
606-JV18 GY-18
605-JV19 YL-18
618-JV7 YL-18

200-JV11 BK-18

BACKHOE RH HANDLE SW
JC-C6
185-5915
1552269
BK-18 1
110-JC8 RD-18
BK-18 2
322-JC9 GY-18

P11

110-JV22 RD-18
367-JV23 BU-18

JV-C3
1552273

200-JV4 BK-18
200-JV6 BK-18

REAR LH STOP TAIL TURN LAMP


9R-5369(CENTER PIVOT)
9R-2385 (SIDE SHIFT)

JV-C10
3E3370
A
B
C

10

P17

BK-18
BK-18

JV-C11
1552269
1
110-JV22 RD-18
2
367-JV23 BU-18

11

P23

BACKHOE RH HANDLE
185-5915

12

OUTPUT CONN 3 (BLUE)

1
2
3
4

JV-C4
1552272
617-JV15 BR-18
604-JV5 OR-18
605-JV19 YL-18
200-JV4 BK-18

13

OUTPUT CONN 4 (GREEN)

YL-18
OR-18
GY-18
BK-16

TAIL
STOP
TURN
GND

14

101-PC9 RD-8

15

NOTE
DESCRIPTION
HARNESS AS.
J
HVAC-PLATFORM
J
HVAC COMPRESSOR
J
HVAC-SHUTOFF RELAY
CONSOLE-FRONT
P
HYD FILTER SW TIMER - 446
RIGHT SIDE CONSOLE
J
FRONT CONSOLE OROPS TURN SIGNAL
H
ENGINE AND FRAME
P
ENGINE - 446
FUEL SHUTOFF
J
FOG LAMP AND LIGHT
P
FRAME - 446
J
FOG LAMP-PLATFORM
J
FOG LAMP-CONSOLE
H
HEADLINER-STANDARD
H
HEADLINER-UTILITY CAB
J
STABILIZER ALARM
H
REAR END-NACD
P
ENGINE JUMPER HARN - 446
KEY START ADAPTER
J
STABILIZER-AUTO UP
H
REAR END-EAME
J
QUICK COUPLER - FRONT CSL ATCH
J
QUICK COUPLER-FRONT CONSOLE
J
QUICK COUPLER-LOADER ARM
J
QUICK COUPLER ATCH-RELAY
J
QUICK COUPLER ATCH-BROOM
J
DEAD ENGINE LOWER-FRONT CONSOLE
J
DEAD ENGINE LOWER-FRAME
J
DEAD ENGINE LOWER-PLATFORM
J
DEAD ENGINE LOWER-PRESS SW
J
MULTI-PURPOSE-FRAME
J
MULTI-PURPOSE-PLATFORM
J
WASHER MOTORS
PLATFORM
H
RETURN TO DIG SW-LOADER ARM
H
BUCKET POS SNSR-LOADER ARM
J
RIDE CONTROL-AUTOSHIFT
J
RIDE CONTROL-FRONT CONSOLE
J
RIDE CONTROL-FRAME-NACD
J
RIDE CONTROL-FRAME-EAME
H
SIDE CONSOLE EXTENSION-EAME
J
ROADING LIGHTS
J
MACHINE SECURITY SYSTEM
H
ROOF-EAME
H
ROOF-NACD
J
CAT DATA LINK SERVICE PORT
J
AWS-AXLE
J
AWS-PLATFORM
J
AWS-FRONT CONSOLE
J
AUTOSHIFT-FRONT CONSOLE
J
AUTOSHIFT-ECM
J
AUTOSHIFT-PLATFORM
J
AUTOSHIFT-TRANSMISSION
WIRE AS.
F-8
J
LICENSE PLATE LAMP
F-1
P
FRAME TO ENGINE GND - 446
F-2
P
AIR INLET HEATER - 446
I-3
H
AIR FILTER INDICATOR JUMPER
F-1
P
HYDRAULIC FILTER - 446
E-1
J
NA ENG SHUTOFF SOL
G-1
HYDRAULIC FILTER
G-6
STALK SW JUMPER
H-1
P
ALTERNATOR GND -446
A-12
BEACON JUMPER
CABLE AS.
D-2
ALTERNATOR CABLE-POS-TO STARTER
G-1
P
446 - STARTER
D-1
P
BAT POS - 446
D-1
P
BAT NEG - 446
D-4
H
BAT NEG-HEAVY DUTY
D-4
H
BAT NEG-STANDARD
D-5
H
BAT POS-STANDARD (EAME)
D-5
H
BAT POS-STANDARD (NACD)
D-6
H
BAT POS-POWER TO CAB-NACE
D-6
H
BAT POS-POWER TO CAB-EAME
D-5
H
BAT POS-HEAVY DUTY (NACD)
D-5
H
BAT POS-HEAVY DUTY (EAME)
I-4
J
CABLE-COAXIAL (RADIO ANTENNA)
STRAP AS.
F-2
P
446 - AIR INLET HEATER
G-1
P
446 - STARTER TO FRAME GND
D-4
STRAP-GROUND CAB TO FRAME
D-4
STRAP-GROUND ENGINE TO FRAME

LOC

I-10
I-2
I-8
G-4
G-13
E-10
G-8
I-4
H-3
F-1
B-2
H-3
B-2
B-2
I-6
C-14
F-11
I-12
H-3
E-15
F-9
I-14
I-10
I-10
H-10
G-10
H-8
A-7
A-7
B-6
B-6
H-10
I-10
H-3
D-7
C-2
C-2
G-6
G-6
G-4
G-4
A-14
G-4
E-15
A-15
C-14
A-3
A-12
A-12
B-12
G-4
C-6
D-6
C-6

LAYOUT OF FUSE / RELAY BLOCKS

THIS SCHEMATIC IS FOR THE 416D, 420D, 424D, 428D, 430D, 432D, 442D,
AND 446D BACKHOE LOADER ELECTRICAL SYSTEM
VOLUME 1 of 2: CAB WIRING
MEDIA NUMBER: RENR7781-03
SCHEMATIC PART NUMBER: 235-8077, CHANGE: 00
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Wire Description
Description
Power Circuits

Wire Color

Machine
Location

Alarm - Stabilizer Leg

E-12

Description

Accessory Circuits (Continued)

Component

Schematic
Location

Machine
Location

Sensor - Bucket Position

C-1

16
82

Component

Volume 1

Volume 2

101

RD

Bat (+)

E543

WH

Auxiliary Hydraulic Solenoid #1

Alternator

G-1

Sensor - RR Steering Position

A-10

CONN 1

A-14

34

102

RD

Roading Lamps

E544

GN

Auxiliary Hydraulic Solenoid #2

Antenna

I-4

Sensor - Speed

C-8

18

CONN 2

E-15

57

105

RD

Key SW

CONN 3

C-14,I-14

59NA,60COS

Arc Suppressor - Dead Eng Lower # 1

B-7

Solenoid - All Wheel Steer Circle Steering

B-10

80

110

RD

Horn/Misc.

603

PK

Beacon Switch

CONN 4

C-14

I-6

57

Arc Suppressor - Ride Control

G-4

Solenoid - All Wheel Steer LH Steering

A-10

80

111

RD

Signal Lamp

604

OR

Rear Stop/Tail/Turn Lamp

CONN 5

I-12,I-13

62

Assembly - Diode #1 (AWS Axle)

B-11

80

Solenoid - All Wheel Steer Lock Valve

B-10

80

113

OR

Operator Monitoring

605

YL

Turn Signal Switch (LH)

Assembly - Diode #2 (AWS Axle)

A-11

80

Solenoid - All Wheel Steer RH Steering

A-10

80

115

RD

Power Port

606

GY

Turn Signal Switch (RH)

Assembly - Diode #3 (AWS Axle)

A-11

80

Solenoid - All Wheel Steer Shutoff

A-10

80

116

BR

Rear Flood Switch

607

PK

Front Flood Switch

Assembly - Ferrite Coil

D-14

Solenoid - Aux Hydraulic #1

G-12

42

117

YL

Rear Flood Switch

608

GN

Rear Flood Switch

Battery #1

D-1

Solenoid - Aux Hydraulic #2

G-12

42

118

GY

Front Wiper

610

OR

Front Roading Lamp Switch

119

PK

Rear Wiper

611

PU

High Beam Lamp

CONN 6

I-12,I-13

62

CONN 7

G-12,G-13

63

CONN 8

A-11,D-11,B-15

64

CONN 9

D-11

I-6

63

Lighting Circuits

CONN 10

F-9

A-2

CONN 11

F-9

I-12,C-14

CONN 12

F-9

D-10,A-8,F-6

122

BU

HVAC Relay

614

PU

Backlighting

CONN 13

E-7

123

WH

Transmission

617

BR

LH Tail Lamp

CONN 14

I-10

63

128

PK

Bucket Position

618

YL

RH Tail Lamp

CONN 15

F-10

I-14

131

RD

Start Aid

619

GN

Low Beam Lamp

CONN 16

F-10

134

YL

Ride Control

620

WH

Front Flood Lamp

CONN 17

F-9

E-11

136

GN

All Wheel Steering

627

YL

Rear Fog Lamp

CONN 18

I-7,I-8

143

BR

All Wheel Drive

630

GY

Rear Flood Lamp

CONN 19

D-8

E-12,E-13,B-7,B-8,F-7,F-8

144

GY

Beacon

CONN 20

I-4

G-3

18

157

YL

Front Flood Switch

702

OR

CONN 21

H-4

F-3

18

158

BR

Front Flood Switch

710

GN

Speed Sensor

CONN 22

G-4

160

PU

Air Inlet Heater

720

PU

Brake Switch (A)

CONN 23

G-4

CONN 24

F-4

CONN 25

H-4

10

CONN 26

I-2

I-1

25

CONN 27

I-4

10

CONN 28

E-2,E-1

25

CONN 29

F-1

C-2

45

200

BK

Main Chassis

779

WH

CONN 30

H-3

202

BK

Autoshift Control

C701

YL

BK

Aux. Hydraulics Control

C720

BU

163

WH

Control Circuits

752

Aux. Hydraulics

YL

Brake Switch (B)

E-1

17

Solenoid - Engine Shutdown

H-1

20

Control - Autoshift

C-4

Solenoid - Forward High

C-7

18

Control - Aux Hydraulics

H-15

Solenoid - Forward Low

B-7

18

Control - Machine Security

E-15

Solenoid - Front Drive

I-1

19

Control - Pilot Hydraulic Loader Handle

G-13

38

Solenoid - Left Stabilizer Leg Detent

E-10

Control - Shift Handle

F-7

24

Solenoid - LH Lock Valve

B-4

36

Diode - Autoshift #1

D-5

Solenoid - Loader Detent

I-13

83

Diode - Leg Stabilizer

E-12

Solenoid - Quick Coupler

H-9

48

Diode - Alternator

E-2

Solenoid - Reverse

D-7

18

Diode - Autoshift #2

D-5

Solenoid - RH Lock Valve

B-4

45

Solenoid - Ride Control

G-3

49

Solenoid - Ride Control #1 (EAME Only)

G-3

49

F-1

12

Solenoid - Ride Control #2 (EAME Only)

G-3

49

Ground - Engine

F-1

89

Solenoid - Right Stabilizer Leg Detent

E-10

Ground - Frame

G-1

90

Solenoid - Speed Clutch #1

B-8

18

Group - Lamp (AIH/Start Aid)

E-2

Solenoid - Speed Clutch #2

C-8

18

Quick Coupler Solenoid

Heater - Air Inlet

F-2

Solenoid - Speed Clutch #3

C-8

18

Autoshift Control

Horn - Forward

E-1

26

Solenoid - Start Aid

E-1

75

Transmission Neutral Lock Switch

Jumper - Dead Eng Lower

A-6

Switch - 446 Engine Oil Pressure

H-1

20

Radio/Dome Lamp

754

BU

Reverse Solenoid

Air Suspension Seat

755

OR

Speed Clutch Solenoid #3

Ground Circuits

Solenoid - Bucket Position

RD

Rear Hydraulics

F-13

E-9

RD
BU

D-1

Coil - MSS Exciter

C-11

180
184

Battery #2

Gage - All Wheel Steer Pos

170

762

YL

Hydraulic Flow Relay

766

GN

Transmission Neutral Switch

Ground - Engine

CONN 31

B-15,B-14,G-10

203

CONN 32

D-14,A-3

218

BK

Shift Handle Control (SEE NOTE AK)

E701

PK

Ride Control Auto Switch

Jumper - Start Aid

H-1

Switch - All Wheel Steer Mode Select

B-11

BK

Shift Handle Control (SEE NOTE AK)

E702

OR

Ride Control Enable Switch

Lamp - Dome

I-6

41

Switch - All Wheel Steer Pressure

C-14

84

BK

Autoshift Control

E764

OR

AWS Circle Steer Solenoid

Lamp - Steering Indicator

C-11

Switch - Auto Manual

E-4

D-4

Switch - Auto Shift Ride Control

H-4

CONN 33

E-10

E-12,E-13

265

CONN 34

B-12

281

MSS Control

F738

WH

Loader Pressure Switch

LED - Diagnostic

Basic Machine Circuits

F739

GN

Dead Engine Lower Switch

LED - MSS Indicator

D-13

Switch - Brake Fluid Level

H-3

10

Starter No. 1 Sol

F748

WH

Ride Control On Switch

Motor - Front Wiper

I-4

Switch - Bucket Position

E-1

76

WH

Starter Relay No. 1 Output

F765

BR

Transmission in Gear Relay

Motor - Rear Wiper

I-6

Switch - Control Flow (Quick Coupler)

H-7

306

GN

Starter Relay Coil

F793

OR

Air Inlet Heater Relay

Motor - Starter

G-1

Switch - Coolant Temperature

H-1

307

OR

Key Start Switch

G703

GN

Dead Engine Lower Command Relay

Radio

I-4

Switch - Dead Eng Lower

A-5

D
D

A250

BK

CONN 35

I-12,A-3

CONN 36

H-11

18

CONN 37

F-2

H-11

18

301

BU

CONN 38

A-3

17

304

CONN 39

F-8,A-3

17

CONN 40

A-12

17

CONN 41

A-2

CONN 42

B-3

CONN 43

B-2

CONN 44

G-10

CONN 45

H-10

10

CONN 46

I-10

308

YL

Main Power Relay Coil

G726

GY

All Wheel Steer Shutoff Solenoid

Relay - Left Boom Angle Relay

G-9

Switch - Dual Function Ride Control

A-4

309

GY

Alternator (D) Term.

G789

BR

All Wheel Steer Mode Select Switch

Relay - MSS Eng

D-13

Switch - EAME Ride Control

H-4

310

PU

Start Aid SW To Start Aid Relay

G795

OR

All Wheel Steer Mode Select Switch

Relay - Ride Control

F-5

Switch - Float Detent Limit

A-4

32

321

BR

Hydraulic Temperature Switch

G796

YL

All Wheel Steer Mode Select Switch

Relay - Air Inlet Heater

F-2

Switch - Float Detent Pilot Pressure

A-4

32

322

GY

Warning Horn (Forward)

H730

BR

Speed Clutch Solenoid #2

Relay - All Wheel Steer QC

B-14

Switch - Hydraulic Filter Pressure

F-1

32

326

PU

Engine Shutdown Relay

H731

GY

Speed Clutch Solenoid #1

Relay - Dead Eng Lower Command

A-8

Switch - Hydraulic Temperature

F-1

22

CONN 47

H-9,H-6

CONN 48

F-10,F-11

327

PK

Fuel Lift Pump Relay

H767

BR

All Wheel Steer Mode Select Switch

Relay - Dead Eng Lower Enable

B-8

Switch - Key Start

PK

MSS Control

H768

BR

All Wheel Steer RH Steer Solenoid

Relay - Engine Shutdown

E-2

Switch - Left Stabilizer Leg Up

B-1

F-10,F-12

CONN 49

H-9

48

338

CONN 50

C-9

F-11

42

367

BU

Rear Horn Switch

H769

BR

All Wheel Steer LH Steer Solenoid

Relay - Left Steering

A-15

Switch - Loader Pressure

F-3

52

CONN 51

H-9

382

PK

Start Aid Solenoid

H770

BR

All Wheel Steer Shutoff Solenoid

Relay - Quick Coupler Interlock

G-9

Switch - Quick Coupler Pin

I-9

CONN 52

G-7

48

384

BU

Glow Plug Relay

H771

BR

Side Shift Lock Solenoid

Relay - Right Boom Angle

G-9

Switch - Rear Fog Lamp

B-3

CONN 53

H-7

48

A313

OR

Stabilizer Leg Alarm

H772

YL

Hydraulic Shutoff Solenoid

Relay - Right Steering

A-14

Switch - Rear Steering

B-14

85

CONN 54

G-6

G-7

A346

BU

MSS Control

M733

PK

MSS Control

Relay - Xmsn In Gear

E-8

Switch - Return to Dig

C-1

26

CONN 55

E-8,H-4

A347

GN

A856

OR

Stabilizer Leg Timer

Relay- Hydraulic Flow

I-14

Switch - Right Stabilizer Leg Up

F-10,F-12

CONN 56

A-7,G-6

MSS Eng Relay


Monitoring Circuits

C883

GY

AWS Quick Coupler Relay

Resistor - Alternator Excitation

E-2

Switch - Standard Ride Control

H-6

CONN 57

B-6

42

405

GY

Low Oil Pressure Lamp

C884

OR

Right Broom Angle Relay

Sender - Converter Temperature

H-1

12

Switch - Turn Signal

G-8

406

PU

High Coolant Temperature Lamp

C885

PK

AWS Quick Coupler Relay

Sender - Coolant Temperature

I-1

13

Switch - Washer

I-7

419

YL

Parking Brake Lamp

E803

YL

Left Broom Angle Relay

Sender - Fuel Level

I-1

11

Timer - Leg Stabilizer

E-9

429

YL

All Wheel Steer Pos Gauge

E804

BU

Right Broom Angle Relay

Timer - Start Aid

E-2

430

BU

Dirty Air Filter Lamp

F846

PU

MSS LED Indicator

Machine locations are repeated for components located close together.

439

YL

Full Water Separator Lamp

F871

PU

All Wheel Steer LH Steer Solenoid

A = Located inside/on right console.

441

OR

Eng Coolant Temperature Gauge

F872

BU

All Wheel Steer RH Steer Solenoid

B = Located in machine electrical center 1.

YL

Converter Temperature Gauge

F874

PK

Start Aid Timer

C = Located in machine electrical center 2.


D = Located inside/on front console.

CONN 58

C-6

56

CONN 59

D-6

42

CONN 60

H-3

18

CONN 61

G-5

42

CONN 62

F-1

22

CONN 63

G-1

CONN 64

H-6

F-5

24

CONN 65

D-6

42

443

CONN 66

E-5

447

PK

Fuel Level Gauge

F877

WH

AWS Quick Coupler Relay

CONN 67

B-4

450

YL

Tachometer Gauge

F879

PK

AWS Quick Coupler Relay

CONN 68

E-3

483

BR

Low Brake Fluid Lamp

G848

GN

MSS LED Indicator

CONN 69

A-15

B-2

64

E455

BR

Hydraulic Temperature Switch

H809

YL

Stabilizer Leg Timer

CONN 70

I-4

H-3

G423

PK

Dirty Hydraulic Filter Lamp

H833

PU

Control Flow Switch

CONN 71

G-3,G-4

49

911

YL

AWD Switch

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are
generally located at or near the component. See the Component Location Chart.

Component Identifiers (CID)


Module Identifier (MID)
Autoshift Transmission Control System
(MID No. 081)
CID
0168

Component
Electrical System Voltage

Accessory Circuits
500

BR

Wiper - Front (Park)

922

BR

Forward Solenoid

501

GN

Wiper - Front (Low)

923

GY

Reverse Solenoid

502

OR

Wiper - Front (HI)

944

OR

Cat Data Link (+)

503

BR

Wiper - Rear (Park)

945

BR

Cat Data Link (-)

504

YL

Wiper - Rear (Low)

963

GN

Loader Detent Solenoid

506

PU

Washer - Front

973

BR

Auto/Manual Switch

507

WH

Washer - Rear

975

WH

Transmission in Gear Relay

508

PU

Radio Speaker - Left

976

OR

Ride Control Relay

509

WH

Radio Speaker - Left (Common)

977

YL

Auto/Manual Switch

511

BR

Radio Speaker - Right

A922

OR

Auxiliary Hydraulic Control

512

GN

Radio Speaker - Right (Common)

A972

OR

Ride Control Relay

513

OR

A/C Compressor/Refrigerant Pressure SW

C920

GY

Diagnostic Indicator

515

GY

Blower Motor (HI)

G943

BU

Auxiliary Hydraulic Control

516

GN

Blower Motor (Medium)

G981

PU

Stabilizer Leg Alarm

517

BU

Blower Motor (Low)

L990

GN

Start Aid Timer

521

YL

A/C SW To Refrigerant SW

L998

OR

Left Broom Angle Relay

0191

Speed Sensor (Transmission Output)

522

0268

Parameter Fault

537

0346

Ride Control Relay

552

WH

AWD Switch

M969

YL

Ride Control Switch

0367

Ride Control Switch

568

GN

Transmission in Gear Relay

N904

PU

Forward High Solenoid

0368

Transmission Auto/Manual Switch

569

PK

A/C Shutoff Tachometer

N905

OR

Forward Low Solenoid

0520

The Configuration of the Transmission

578

BU

Washer ATT Switch

N907

GN

Reverse Solenoid

0621

Invalid Downshift Switch

585

YL

Auxiliary Hydraulic Control

N945

OR

AWD Switch

0641

Transmission Solenoid 1 (Forward High)

586

BR

Quick Coupler Pin Switch

N997

WH

Auxiliary Hydraulic Control

0642

Transmission Solenoid 2 (Reverse)

C511

WH

A/C Shutoff Jumper

R912

OR

Backhoe Shutoff Switch

0643

Transmission Solenoid 3 (Forward Low)

C568

WH

High Speed Relay to Blower Motor

T901

YL

MSS Exciter Coil

0644

Transmission Solenoid 4 (Speed Clutch 1)

E528

PU

Heater/A/C SW To Blower Speed Switch

T902

PK

MSS Exciter Coil

0645

Transmission Solenoid 5 (Speed Clutch 2)

E529

YL

Blower Speed Switch

X977

YL

Fuel Lift Pump Relay

0646

Transmission Solenoid 6 (Speed Clutch 3)

E540

PK

Auxiliary Hydraulic Control

0650

The Plug for the Harness Code

0668

Transmission Control (Shift Lever)

0683

Relay (In Gear)

WH

Heater/A/C SW To Thermostat SW

L999

GN

Right Broom Angle Relay

GN

Hazard Switch

M968

BU

Quick Coupler Pin Switch

Auxiliary Hydraulic Solenoid #1


Auxiliary Hydraulic Solenoid #2

1184

Auxiliary Hydraulic Solenoid Supply

1187

Continuous Flow Switch

1189

Auxiliary Proportional Lever Switch

1529

Quick Coupler Switch

1530

Quick Coupler Solenoid

Shift Handle Control


(MID No. 117)
CID
0668

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

416D, 420D, 424D, 428D, 430D, 432D,


442D, and 446D Backhoe Loader
Electrical System
416D:
B2D1-UP
BGJ1050-UP
BFP12900-UP
CXP940-UP

11

430D:
BNK5900-UP
BML4800-UP

432D:
WEP1-UP
TDR1-UP

446D:
DBL1-UP

442D:
TBD1-UP
SMJ1-UP

Component

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Electrical System Voltage

Current above normal or grounded circuit.

Transmission Control (Shift Lever)

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Machine Security System Control


(MID No. 124)

Abnormal update.

0168

Electrical System Voltage

10

Abnormal rate of change.

0248

Cat Data Link

11

Failure mode not identifiable.

0817

ECM Internal Backup Battery

12

Bad device or component.

1391

MSS Output Driver No. 1

13

Out of calibration.

1392

MSS Output Driver No. 2

14

Parameter failures.

The CID is a diagnostic code that indicates which circuit is faulty.

15

Parameter failures.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

Component
Part Number

9X-1123

325-AG135 PK-14

Volume 2 of 2: Chassis Wiring

46
10

97

18

41

29

56

80
93

85
17

81

64 15 83
47
62 30
1
63
84
42
60
A
57

12 76
45
38 89
96

86
7
90

Normally

(100.4 5.4F)

(80.6F MIN)

Closed

38 3C

27 3C

Normally

(100.4 5.4F)

(80.6 5.4F)

Open

62.1 to 95.1 kPa


(9 to 13.8 psi)

Normally

7X-8549

Hyd. Filter Pressure (446D Only)

110 to 138 kPa


(16 to 20 psi)

86 to 103 kPa
(12.5 to 15 psi)

Normally

107 3C

98C MIN

Normally

Coolant Temperature (446D Only)


All Wheel Steer Pressure

131-9203

Loader Cylinder Pressure

134-0404

Hydraulic Filter Pressure

173-7527

Cold Start Temperature

194-2553

Float Detent Pilot Pressure

Contact Position

27C MIN

62.1 to 95.1 kPa


(9 to 13.8 psi)

26

Deactuate

38 3C

Engine Oil Pressure

128-5091

75

53

Hydraulic Temperature

13

2
19

Hydraulic Temperature (446D Only)

Actuate

7W-1238

9W-1519

25

20

36

22

24

Function

48

95

82

91

49

52

32

87

236-6923

Open

(224.6 5.4F)

(208.4F MIN)

Open

551 kPa Max

344 20 kPa

A-C, Normally Closed

(80 psi)

(50 3 psi)

A-B, Normally Open

3500 kPa Max

3000 150 kPa

A-C, Normally Closed

(507.6 psi)

(435.1 21.8 psi)

A-B, Normally Open

276 to 303 kPa


(40 to 44 psi)

207 kPa
(30 psi)

Normally

47 to 53C

37 to 43C

Normally

(117 to 127F)

(99 to 109F)

Open

2200 kPa Max

1800 175 kPa

Normally

(319 psi)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Printed in U.S.A.

Closed

--

Normally Open

(40 to 255 psi)

1
41

Contact position at the contacts of the harness connector.

47
46

91

17

80

30
32
60

93

82 62

76

86

22

B
56

25

C
42

18
19

5
45
12

83

13

20

84

10
53

85

29 63
87 15

24

38

57

81

96

89 52

36
11

97
75
26

7
90

6
49

48

Machine Harness Connector and Component Locations

Related Electrical Service Manuals


Title

Form Number

Electric Starting Motor:

143-0539

SENR3828

446D Only:

111-9860

SENR3828

Autoshift Control:

RENR2869

Aux Hydraulic Control:

RENR3588

Machine Security:

RENR2462

Shift Handle Control:

RENR2869

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

3E-1908

Solenoid:

A/C Clutch

3.5 .15

3E-8620

Solenoid:

Bucket Position

21.8 1

3E-8622

Solenoid:

Side Shift Lock


All Wheel Steer Shutoff

10.5 .3

3T-9493

Solenoid:

Start Aid

4W-9972

Sender:

1.5
54C (130F) - 560 to 716

Converter Temperature
Coolant Temperature (446D Only)
Fuel Level (446D Only)

110C (230F) - 72 to 82
Full:
Empty:

28 - 40

6T-0454

Sender:

8C-4110

Resistor:

Alternator Excitation (446D Only)

22 1.1

8C-5541

Solenoid:

LH Lock Valve
RH Lock Valve

5.0 .3

117-2911

Solenoid:

Forward High
Speed Clutch #2

7.9 .5

121-4036

Solenoid:

Front Drive
Speed Clutch #1

10.5 .3

129-4531

Solenoid:

All Wheel Steer Lock Valve

10.5 .3

130-0912

Solenoid:

Forward Low
Speed Clutch #3

7.9 .5

160-7203

Solenoid:

All Wheel Steer Circle Steering


All Wheel Steer LH Steering
All Wheel Steer RH Steering

8.15 .6

171-8775

Solenoid:

Pilot Hydraulic Shutoff


Ride Control

10.5 .5

179-5593

Solenoid:

Hydraulic Shutoff

10.5 .3

185-4254

Solenoid:

Auxiliary Hydraulic #1
Auxiliary Hydraulic #2

2.2 .2

187-8936

Sender:

Open

(261 25.4 psi)

275 to 1750 kPa

Refrigerant Pressure (A\C)

Closed

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

Failure Description
Data valid but above normal operational range.

428D:
BXC1-UP
MBM1-UP
DSX1-UP

424D:
RXA1-UP
CJZ1-UP

420D:
BKC920-UP
BMC1060-UP
BLN10300-UP
FDP18400-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Harness and Wire Symbols

7N-0758

Circuit Breaker
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

3E-6449

95

Flow
Symbol

Off Machine Switch Specification

59

FMI No.

Level
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Part No.

Failure Mode Identifiers (FMI)

Temperature
Symbol

Symbols and Definitions

64

1181

0168

Pressure
Symbol

2012 Caterpillar
All Rights Reserved

Auxiliary Hydraulic Control


(MID No. 106)
1180

Symbols

Diode - Leg Stabilizer Timer

Forward Solenoid

Harness And Wire Electrical Schematic Symbols

RENR7781-03
April 2012

Component Location (Volume 2)


Schematic
Location

Fuel Level

Full:
Empty:

240 - 260

28 - 33
240 - 250

203-3055

Solenoid:

Pilot Shutoff

210-5544

Solenoid:

Quick Coupler

3.2 .2

223-8181

Solenoid:

Forward Transmission
Reverse Transmission

7.9 .5

238-1966

Solenoid:

Reverse

7.9 .5

238-9397

Resistor:

Alternator Excitation

120 6

244-3106

Sender:

Coolant Temperature

At room temperature unless otherwise noted.

10.16 .2

54C (130F) - 560 to 716


110C (230F) - 72 to 82

(Dimensions: 39 inches x 24 inches)

Wire Color

Wire
Number

20 Page,

Machine
Location

Schematic Location

Connector Number

Wire
Number

RENR7781-03 VOL 2 of 2

Connector Location

13

MP-C2
1552272
1
R912-MP18 OR-18
2
200-MP24 BK-18
3
963-MP44 GN-18
4
200-MP35 BK-18

MP-C11
3E3364
R912-MP43 OR-18
TO RH CONSOLE HARN 1
CONN CR-C22 2
(SH 1 LOC F-10)

CONN 15

R912-MP45 OR-18
I

963-MP44 GN-18
R912-MP45 OR-18
85
87

963-MP44 GN-18

86 MP-C12
1116795
30

87A

R912-MP43 OR-18
R912-MP18 OR-18
963-MP44 GN-18
200-MP35 BK-18
200-MP24 BK-18
200-MP24 BK-18
200-MP35 BK-18
200-MP46 BK-18
762-MP34 YL-18

HYD FLOW RLY


3E-9362

A250-MP16 BK-16
A922-MP15 OR-16

AUX HYDRAULICS CONT


216-0658
+ BAT
GND
CONTROL FLOW SW TO GND
QC ENABLE SW TO GND
CDL (-)
CDL (+)
QUICK COUPLER SOL
H

QC PIN EXTEND SW TO GND


QC PIN RETRACT SW TO GND
AUX HYD #1 SOL (FWD)
AUX HYD SOL SUPPLY
REV DIR ENABLE STATUS
8V RETURN
AUX HYD #2 SOL (REV)
8V SUPPLY
AUX HYD LEVER POS (PWM)

MP-C9
1506765
1
163-MP1 WH-16
3
203-MP2 BK-18
5
7
H833-MP3 PU-18
9
M968-MP41 BU-18
11
945-MP5 BR-18
13
944-MP4 OR-18
18
779-MP6 WH-18
19
24
26
29
586-MP7 BR-18
31
585-MP8 YL-18
40
E543-MP9 WH-18
42
E540-MP10 PK-18
45
G943-MP11 BU-18
47
52
A250-MP16 BK-16
53
58
E544-MP12 GN-18
60
A922-MP15 OR-16
62
N997-MP13 WH-18
64
66
68
70

163-MP1 WH-16

163-MP14 WH-16
163-MP20 WH-16
163-MP38 WH-16
163-MP32 WH-16
163-MP21 WH-16

203-MP2 BK-18

203-MP22 BK-18
203-MP23 BK-18
203-MP17 BK-18

NOTE C

12

NOTE C

FLOAT

LOADER DETENT SOL GP


187-0521

163-MP20 WH-16

MP-C4
1552264

M968-MP29 BU-18
200-MP37 BK-18
L998-MP27 OR-18
L999-MP28 GN-18
M969-MP30 YL-16
200-MP37 BK-18
L998-MP27 OR-18
L999-MP28 GN-18
M969-MP30 YL-16
M968-MP29 BU-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

CAT DATA LINK


MACHINE SECURITY CONTROL CIRCUIT

CONN 36

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT
AUX. HYDRAULIC CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS

AUX HYD 2 SOL


185-4254

PILOT HYD LOADER HANDLE


237-3747-FULLY POPULATED
237-3748-THUMB ROLLER ONLY

BK-18
BK-18

+ BATTERY
GROUND
THUMB ROCKER (PWM)
CALIBRATE
PUSHBUTTON COMMON
L. PUSHBUTTON (NO)
TRIGGER SW COMMON
R. PUSHBUTTON (NO)

WH-20

KC-C2
1552273

203-KA12 BK-18
203-KA5 BK-18
203-KA6 BK-18

203-KA1 BK-18

203-KA1 BK-18
H833-KA2 PU-18
578-KA3 BU-18
M969-KA4 YL-18

578-KA3 BU-18
H833-KA2 PU-18
M969-KA4 YL-18

CONN 51

203-KA6 BK-18

MOM

RD-18
RD-18

QUICK COUPLER SOL


210-5544

1
2
3
4
5
6

578-KL6 BU-18
200-KL8 BK-18
L998-KL4 OR-18
L999-KL5 GN-18
G943-KL7 BU-18
203-KL3 BK-18

200-KT2 BK-18

KT-C1
1552273

KL-C3
3E3381

203-KT14 BK-18
200-KT6 BK-18
200-KT7 BK-18
200-KT8 BK-18
200-KT9 BK-18

578-KT1 BU-18
200-KT2 BK-18
L998-KT3 OR-18
L999-KT4 GN-18
G943-KT5 BU-18
203-KT14 BK-18

578-KT1 BU-18
L998-KT11 OR-18
L998-KT10 OR-18
L999-KT13 GN-18
L999-KT12 GN-18
G943-KT5 BU-18

L998-KT3 OR-18
L999-KT4 GN-18

CONN 49

E804-KR3 BU-18
200-KR14 BK-18

M969-KR9 YL-18
L999-KR5 GN-18
MP-C8 KR-C1
1552273 3E3382
1
163-KR1 WH-16
2
L998-KR4 OR-18
3
L999-KR5 GN-18
4
M968-KR6 BU-18
5
M969-KR7 YL-16
6
200-KR15 BK-18

163-MP14 WH-16
L998-MP27 OR-18
L999-MP28 GN-18
M968-MP29 BU-18
M969-MP30 YL-16
200-MP37 BK-18

ME-C3
1552269
1
E540-ME11 PK-18
2
E544-ME10 GN-18

VALVE GP
179-8290

MP-C10
3E3370

KR-C5
1552267
A
B
C

H15

163-KR13 WH-16
163-KR11 WH-16

200-KR15 BK-18

200-KR12 BK-18
200-KR14 BK-18

M969-KR10 YL-18
L998-KR4 OR-18

M969-KR8 YL-16

MP-C6
3E3364
1
766-MP40 GN-18
2
202-MP39 BK-18

HIGHWAYS

CONN

AUX. HYDRAULICS

86 KR-C3
1116795

87A

606-CT2 GY-18

605-CT1 YL-18

CT-C2
1117898

605-CT1 YL-18
606-CT2 GY-18
537-CT3 GN-18

537-CT3 GN-18

OROPS TURN SIGNAL SWITCH

86 KR-C4
1116795

1
2
3
4
5
6
7
8
9
10
11
12

STD RIDE CONT SW


169-0607

614-RC13 PU-18

QUICK COUPLER
ATTACHMENT
CONNECTORS
ON THE
LOADER ARM.

IF AUX. HYDRAULICS,
CONNECT RC-C4 TO KC-C4
(LOC. SH 2, H-9)

H16

134-RC10 YL-18
200-RC3 BK-18

TO SIDE CONSOLE HARN


CONN CF-C9
(SH 1 LOC E-3)

CONN 52

RA-C6
1552269
1
A972-RA9 OR-18
2
A972-RA10 OR-18

976-RC1 OR-18

RA-C4
1552269

CONN 68

CONNECT
TO PW-C6
(LOC. SH 1, G-6)
IN PLACE OF
STALK SW.

976-RA6 OR-18
200-RA12 BK-18

CONN 54

H16

NOTE N
RC-C1 RA-C1
1552272 3E3382
1
F748-RC5 WH-18
F748-RA1 WH-18
2
976-RA2 OR-18
976-RC1 OR-18
3
E701-RA3 PK-18
E701-RC6 PK-18
4
F739-RA4 GN-18
F739-RC9 GN-18
5
200-RC3 BK-18
200-RA17 BK-18
6
134-RC10 YL-18
134-RA18 YL-18

200-RA7 BK-18
200-RA17 BK-18

200-RA15 BK-18
200-RA12 BK-18

F739-RA4 GN-18
E701-RA3 PK-18
F748-RA1 WH-18

F739-RA4 GN-18

976-RA8 OR-18
976-RA2 OR-18

HARNESS LAMP
101-4449

QUICK COUPLER

1
NOTE U 2
3
4

TO RIDE CONT HARN


CONN RF-C4
(SH 2 LOC G-4)

RJ-C2
1698668
976-RJ3 OR-18 1
2
200-RJ5 BK-18
RJ-C3
1552269
1
976-RJ4 OR-18
2
200-RJ6 BK-18

RC SOL 2
249-3125
RD-18
RD-18

RF-C4
1552269

976-RF5 OR-18
200-RF1 BK-18

RA-C5
30 1116795
134-RA16 YL-18
134-RA18 YL-18

200-RF3 BK-18

RC SOL
171-8775
1
2

RD-18
RD-18

CONN 71 PRESS

RF-C3
1552267
A
200-RF4 BK-18
B
C
F738-RF2 WH-18

SW LOADER
131-9203

BK-16
RD-16
BU-16

KEYSWITCH CRANK POSITION INPUT


CAT DATA LINK +
CAT DATA LINK EXCITER COIL RETURN LINE
DRIVER #1 GND RETURN
RED LED SIGNAL LINE
GREEN LED SIGNAL LINE
DRIVER 2 ENABLE INPUT

A250-TA14 BK-18
306-TA11 GN-18
306-TA7 GN-18

306-TA21 GN-18

338-TA20 PK-18
338-TA5 PK-18
338-TA9 PK-18
450-TA10 YL-18
A346-TA3 BU-18
A347-TA6 GN-18
F846-TA18 PU-18
G848-TA19 GN-18
M733-TA17 PK-18

NOTE C

CONN 33

A346-TA3 BU-18
202-TA15 BK-18
338-TA23 PK-18

338-TA22 PK-18
338-TA23 PK-18
NOTE AK

1
2
3
4

TA-C6
3E3375

CONN 19

1
2
3
4

TA-C7
1552272
1
A346-TA3 BU-18
2
202-TA15 BK-18
3
338-TA23 PK-18
4
327-TA26 PK-14
NOTE AK

306-TA21 GN-18
202-TA24 BK-18
338-TA22 PK-18
327-TA25 PK-14

JA-C3
1552272

CONN 19

T902-TA35 PK-18
T901-TA34 YL-18

86
30

ABBREV

TO CAT DATALINK HARN


CONN UH-C5
2, A-3)

CONN 32(SH

1
2

TO PLATFORM HARN
CONN PW-C18
(SH 1 LOC F-9)

CONN 17

DETENT VALVE GP
185-5900

A313-JA1 OR-18
G981-JA2 PU-18

PU-18

RED

GN-18
BK-18

GREEN

MSS LED INDICATOR


165-5655

1
2
NOTE AG 3
4
5
6

XF-C11
3E3381
E701-XF18 PK-18
F748-XF19 WH-18
F738-XF20 WH-18
A972-XF21 OR-18
975-XF31 WH-18
F739-XF12 GN-18

COLOR

SYMBOL

1
2
NOTE U 3
4

DESCRIPTION

RD

RED
WHITE

OR

ORANGE

PK

PINK

BK

BLACK

GY

GRAY

PU

PURPLE

85
87

568-XF4 GN-18

87A

CONN 55

H17

JU-C3
1552272

568-XF4 GN-18

200-JU20 BK-18
134-JU19 YL-18
976-JU15 OR-18

A972-XF21 OR-18
E701-XF18 PK-18
F738-XF20 WH-18
F739-XF12 GN-18
F748-XF19 WH-18

JU-C9
3E3376
184-JU5 BU-18
200-JU21 BK-18
134-JU19 YL-18
976-JU15 OR-18

BR

BROWN

GN

GREEN

BU

BLUE

DESIGN ATION

SPLICE
BLADE, S PADE, RING OR SCREW
TERMINA L

(Dimensions: 39 inches x 24 inches)

NOTE V
SHT 1

A
B
C

WE-C1
3E3370
163-WE32 WH-16
200-WE8 BK-16
136-WE9 GN-18

CONN 11

WE-C2
1552267
A
163-WE32 WH-16
NOTE X B
200-WE33 BK-16
SHT 1 C

1
3

CONN 11

NOTE AM
SHT 1

REAR STEER SW
189-0998
2

A
B
C

NOTE AM
SHT 1

CONN 31
C885-WE36 PK-18
C883-WE37 GY-18

7
5
6

PK-18
WH-18
OR-18

8 WE-C8
3 1299819
1
4
2

WE-C10
1299819
G795-WE25 OR-18
F872-WE11 BU-18
G796-WE24 YL-18
H769-WE5 BR-18

LEFT STEER RELAY


3E-7572
H770-WE38 BR-18
A

G726-WE28 GY-18

200-WE17 BK-18
200-WE20 BK-18

WE-C5
1552264
136-WE4 GN-18
200-WE17 BK-18
G789-WE2 BR-18
G795-WE15 OR-18
H767-WE18 BR-18
G796-WE22 YL-18
429-WE19 YL-18

WF-C6
3E3387
1
2
3
4
5
6
7
8

G789-WE2 BR-18

136-WF13 GN-18

136-WF13 GN-18
200-WF3 BK-18
G789-WF12 BR-18
G795-WF10 OR-18
H767-WF11 BR-18
G796-WF2 YL-18
429-WF1 YL-18

CONN 34

G795-WE26 OR-18
G795-WE25 OR-18
G795-WE21 OR-18
G795-WE15 OR-18
G795-WE15 OR-18

7
G726-WE31 GY-18
H770-WE27BR-18

5
6

8
3
1
4
2

H767-WE18 BR-18
H767-WE18 BR-18
H769-WE5 BR-18
H768-WE10 BR-18
H770-WE6 BR-18

WE-C9
1299819
G795-WE26 OR-18
F871-WE12 PU-18
G796-WE16 YL-18
H768-WE10 BR-18

429-WF1 YL-18

WF-C4
1552272

1
2
3
4

BK-18
WH-18

CIRCLE STEER

H770-WE6 BR-18

IND.REAR STEER

G789-WF12 BR-18

G789-WF19 BR-18
G789-WF18 BR-18

136-WF16 GN-18

G795-WF10 OR-18

G795-WF15 OR-18
G795-WF14 OR-18

2
5

1
3
4
6

E764-WE1 OR-18
429-WE19 YL-18

WE-C3
1552252

1
2
3
4
5
6
7
8
9
10
11
12

WA-C1
3E5179
E764-WA17 OR-18
429-WA2 YL-18
200-WA5 BK-18
H767-WA18 BR-18
H768-WA24 BR-18
H769-WA23 BR-18
H770-WA20 BR-18
G726-WA19 GY-18
F871-WA21 PU-18
F872-WA22 BU-18

XG-C5
1552269
1
N904-XG1 PU-18
2
975-XG3 WH-18

CONN 40

PLATFORM

200-WA5 BK-18
429-WA2 YL-18

200-WA5 BK-18
429-WA2 YL-18

DIODE AS
148-4505

H770-WA20 BR-18

WA-C13
7N8205
1
G726-WA19 GY-18
2
3
4
H770-WA20 BR-18

F872-WA22 BU-18
F871-WA21 PU-18
H768-WA24 BR-18
H769-WA23 BR-18

WA-C8
7N8204
1
F872-WA22 BU-18
2
F871-WA21 PU-18
3
H768-WA24 BR-18
4
H769-WA23 BR-18

DIODE AS
148-4505

12

123-XC5 WH-18

977-XC2 YL-18
202-XC1 BK-18
123-XC5 WH-18
973-XC9 BR-18

202-XC3 BK-18

CONN 66

202-XG10 BK-18
710-XG9 GN-18
H731-XG7 GY-18
H730-XG11 BR-18
755-XG16 OR-18
N904-XG1 PU-18
N905-XG6 OR-18
N907-XG5 GN-18
975-XG2 WH-18

SPEED CLUTCH 1 SOL


121-4036

XG-C2
1552267

1
2
3
4
5
6
7
8
9
10
11
12

CONN 65

202-XE24 BK-18
710-XE26 GN-18
H731-XE27 GY-18
H730-XE28 BR-18
755-XE29 OR-18
N904-XE15 PU-18
N905-XE25 OR-18
N907-XE30 GN-18
975-XE5 WH-18

DIODE AUTOSHIFT 1
106-8704

C701-XE34 YL-18
E702-XE33 OR-18
XE-C7
1552269
1
E702-XE33 OR-18
2
F739-XE32 GN-18

DIODE AUTOSHIFT 2
106-8704

123-XE7 WH-18

123-XE9 WH-18
123-XE8 WH-18

755-XE29 OR-18
710-XE26 GN-18
766-XE21 GN-18
944-XE16 OR-18
945-XE17 BR-18
973-XE31 BR-18
975-XE3 WH-18

975-XE5 WH-18
975-XE6 WH-18
977-XE23 YL-18
A972-XE4 OR-18
C720-XE20 BU-18

202-XE24 BK-18
710-XE26 GN-18
755-XE29 OR-18
975-XE5 WH-18
H730-XE28 BR-18
H731-XE27 GY-18
N904-XE15 PU-18
N905-XE25 OR-18
N907-XE30 GN-18

C920-XE10 GY-18
E701-XE1 PK-18
F738-XE14 WH-18
F748-XE2 WH-18
F765-XE22 BR-18
H730-XE28 BR-18
H731-XE27 GY-18
N904-XE15 PU-18
N905-XE25 OR-18
N907-XE30 GN-18

CONN 58

202-XE24 BK-18
202-XE18 BK-18

327-JE30 PK-18
327-JE15 PK-18

3
4

977-XC2 YL-18

202-XE11 BK-18

123-XE8 WH-18
C920-XE10 GY-18

1
2
3
4

WA-C9
7N8204
E764-WA1 OR-18
E764-WA3 OR-18
H767-WA4 BR-18
H767-WA6 BR-18

WA-C10
7N8204
1
G726-WA10 GY-18
2
3
4
H770-WA9 BR-18

1
2
3
4

WA-C11
7N8205
F872-WA12 BU-18
F871-WA11 PU-18
H768-WA7 BR-18
H769-WA8 BR-18

WA-C3
1552269
1
E764-WA3 OR-18
2
H767-WA4 BR-18

RD-18
BR-18

AWS LOCK VALVE SOL


129-4531

WA-C2
1552269
1
E764-WA1 OR-18
2
H767-WA6 BR-18

RD-18
BR-18

AWS CIRCLE STEER SOL


160-7203

WA-C4
1552269
1
G726-WA10 GY-18
2
H770-WA9 BR-18
WA-C6
1552269
1
F872-WA12 BU-18
2
H769-WA8 BR-18
WA-C5
1552269
1
F871-WA11 PU-18
2
H768-WA7 BR-18

265-LN12 BK-18

11

85
87

86

RD-18
BR-18

DEL ARC SUPPR 1


189-3158

LN-C1 LX-C2
3E3372 3E3376
1
2
3
4

XE-C5
8T9834
1
123-XE9 WH-18
2
202-XE13 BK-18
3
C701-XE34 YL-18
4
5
710-XE26 GN-18
6
7
8
944-XE16 OR-18
9
945-XE17 BR-18
10
11
12
C720-XE20 BU-18
13
766-XE21 GN-18
14
973-XE31 BR-18
15
16
977-XE23 YL-18
17
18
E702-XE33 OR-18
19
20
21
E701-XE1 PK-18
22
F748-XE2 WH-18
23
F738-XE14 WH-18
24
25
26
27
28
29
281-XE12 BK-18
30
C920-XE10 GY-18
31
N904-XE15 PU-18
32
N907-XE30 GN-18
33
N905-XE25 OR-18
34
H731-XE27 GY-18
35
H730-XE28 BR-18
36
755-XE29 OR-18
37
A972-XE4 OR-18
38
F765-XE22 BR-18
39
975-XE3 WH-18
40

CONN 57

NOTE AL
SH 1

G703-LN21 GN-18

RD-18
BR-18

G703-LN22 GN-18

AWS RH STEER SOL


160-7203

85
87

86
30

87A

614-LC15 PU-18
614-LC16 PU-18

PK-18
BK-18

G703-LN22 GN-18
976-LN3 OR-18
265-LN12 BK-18
134-LN4 YL-18

AWS LH STEER SOL


160-7203

LN-C6
1116795

M969-LC13 YL-18

265-LN13 BK-18

200-LC11 BK-18
LC-C4
1552269
1
M969-LC13 YL-18
2
134-LC9 YL-18

RR STEER POS SENS0R


107-9677
1
NOTE U 2
3
4

134-LN16 YL-18

LN-C3
3E3376
184-LN9 BU-18
200-LN6 BK-18
134-LN7 YL-18

184-LN9 BU-18
200-LN6 BK-18
134-LN8 YL-18
976-LN3 OR-18

LH-C2 LC-C1
3E3382 1552272
1
F748-LC4 WH-18
2
976-LC5 OR-18
3
E701-LC6 PK-18
4
F739-LC7 GN-18
F739-LH1 GN-18
5
200-LC8 BK-18
200-LH2 BK-18
6
134-LC9 YL-18
134-LH3 YL-18

LN-C2 LH-C1
1552272 3E3375
1
2
200-LH2 BK-18
3
134-LH3 YL-18
4
F739-LH1 GN-18

H18

134-LC9 YL-18
200-LC11 BK-18
200-LC10 BK-18

MOTOR

FRAME GND

STARTER GND STRAP


7P-6682

327-EN28 PK-18
382-EN34 PK-18
382-EN6 PK-18
382-EN33 PK-18

ENGINE GND

405-EN10 GY-18
406-EN11 PU-18
441-EN14 OR-18
443-EN15 YL-18
447-EN22 PK-18
450-EN9 YL-18
521-EN20 YL-18
552-EN23 WH-18
E455-EN26 BR-18
F874-EN2 PK-18

200-EN1 BK-10
200-EN16 BK-16
200-EN21 BK-18
200-EN24 BK-18
200-EN27 BK-18

ENGINE GND
NOTE A
E455-ET2 BR-16
HYD FILTER PRESS
7X-8549

BK-18
BK-18

JE-C2
1552272

FM-C1 ET-C1
ET-C2
1552269 3E3364
1552269
1
1
128-FM2 PK-18
2
2
321-ET1 BR-18
321-FM8 BR-18

1
2
3
4

HYD TEMP SW
3E-6449

CONN 62

FM-C2
1552269
1
128-FM3 PK-18
2
762-FM11 YL-18

BUCKET POS SOL


3E-8620
BUCKET POS SW
129-6466

762-FM11 YL-18
200-FM6 BK-18

200-FM5 BK-18
382-FM10 PK-18

FM-C4
7N9738

1
2

RD-18
RD-18

START AID SOL


3T-9493

FWD HORN
7T-0635

322-FM9 GY-18
200-FM7 BK-18

AIR INLET HTR LAMP GP


144-9933
START AID

CBL-GG2 RD-00 TO FRAME


GND

2
5

3
MOM 4

NEUTRAL LOCK SW TO GND


NEUT/DOWNSHIFT SW TO GND
AUTO/MANUAL (MAN) SW TO GND

PLATFORM CONN MATCH AUTO- DEAD MACH


PW-C34 & PW-C35 ATTACH SHIFT ENG SECURATTACHMENTS
LOWER ITY
ATTACHMENT
CONN XF-C3 LN-C6 TA-C7 PW-C34
MACH SECURITY TA-C6
NO
NO
NO
YES
DEAD ENG LOWER LN-C5
NO
NO
YES
YES
AUTOSHIFT
XF-C2
NO
YES
YES
YES
PW-C35 YES
YES
YES
YES

AUTO/MANUAL (AUTO) SW TO GND


RIDE CONTROL ENABLE CMD SW TO BAT
RIDE CONTROL AUTO SW TO GND
RIDE CONTROL ON SW TO GND
LOADER ROD END PRESS SW TO GND
HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3
HARN CODE 4
HARN CODE 5
DIAGNOSTIC INDICATOR
FWD HIGH SOL
REV SOL
FWD LOW SOL
SPD CLUTCH #1 SOL
SPD CLUTCH #2 SOL
SPD CLUTCH #3 SOL
RIDE CONTROL RLY
XMSN-IN-GEAR RLY
SOL RETURN

976-LC18 OR-18
INSERT INTO
JIFFY SPLICE CF-C9
(LOC. SH 1, E-3

976-LC17 OR-18
976-LC5 OR-18

H18

LX-C4
1552269
1
134-LX3 YL-18
2
G703-LX2 GN-18

RD-18
BR-18

RD-18
BR-18

LH LOCK VALVE SOL


8C-5541

134-LC9 YL-18
200-LC8 BK-18

+ BATTERY
SOLENOID
GROUND

RETURN TO DIG SW
206-1486

CONN 29

RTD ATCH
SINGLE TILT ONLY

KEY START SW
168-4609

627-FL2 YL-18
200-FL1 BK-18

- SPARE -

CONN 38

CONNECT TO XF-C7
(LOC. SH 2, F-7)

A
B
C

1
2

FP-C2
3E3364

CONN 42

TO SIDE CONSOLE HARN


HAZARD SW 614 BLADE TERM
(SH 1 LOC E-3)
NOTE AL
627-FP4 YL-18
200-FP3 BK-18

+ BATTERY
GROUND
RUN
START
NOT USED
NOT USED
OFF-ON-START(MOM)

ROTATING VANDAL
COVER - ATCH

FP-C3
3E3364
1
610-FP1 OR-18
2
200-FP5 BK-18

CONN 69

UH-C6
1552269
944-UH11 OR-18
945-UH12 BR-18

1
2

UH-C1
1552269
944-UH1 OR-18
945-UH2 BR-18

CONN 39

CAT DATA LINK


FLOAT DETENT PILOT PRESS SW
194-2553

NOTE: USE PRESS SWITCH FOR


PILOT HYDRAULIC LOADER CONFIGURED
MACHINES IN PLACE OF LIMIT SWITCH.

CONNECT TO TA-C4
(LOC. SH 2, D-14)

CONN 32

UH-C5
1552269
1
944-UH3 OR-18
2
945-UH4 BR-18

CAT DATA LINK


CONNECT TO MP-C1
(LOC. SH 2, I-12)

CONN 35

1
2

UH-C4
1552269
944-UH5 OR-18
945-UH6 BR-18

113-UH7 OR-18
200-UH8 BK-18

NOTE C

UH-C2
3E3364

1
2

TO PLATFORM HARN
CONN PW-C5
(SH 1 LOC G-11)

CONN 10

944-UH1 OR-18
944-UH3 OR-18
944-UH5 OR-18
944-UH11 OR-18
945-UH12 BR-18
945-UH6 BR-18
945-UH4 BR-18
945-UH2 BR-18

113-UH7 OR-18
200-UH8 BK-18
944-UH9 OR-18
945-UH10 BR-18
NOTE C

UH-C3
9W1951

A
B
C
D
E
F
G
H
J

A
CAT DATA LINK
SERVICE PORT

CONN 41

CAT DATA LINK SERVICE PORT


4

TO EAME SIDE CONSOLE


EXTENSION HARN
CONN RK-C5
(SH 1 LOC A-15)

REAR FOG LAMP


220-8698

1
2

CAT DATA LINK

NOTE: USE DUAL FUNCTION RIDE CONTROL SWITCH


FOR DEAD ENGINE LOWER& RIDE CONT. ATTACH.
CONFIGURATIONS. THE MOMENTARY POSITION
IS USED FOR DEAD ENG LOWER.

CONN 43

627-FL2 YL-18
200-FL1 BK-18

CAT DATA LINK

FL-C1
1552269

NOTE K

1
2
3
4
5
6

REAR FOG LAMP ATCH

FLOAT DETENT LIMIT SW


131-0379

3
MOM

OR-18
BU-18
BK-18

FR-C1 FP-C1
1552267 3E3369
A
610-FP1 OR-18
610-FR1 OR-18
B
200-FR2 BK-18
200-FP2 BK-18
C
627-FR3 YL-18
627-FP4 YL-18

614-FR4 PU-18

FR-C2
1429117

RH LOCK VALVE SOL


8C-5541

BUCKET POS SENSOR


3E-7843
A
B
C

RTD ATCH,
PARALLEL LIFT ONLY

PX-C1
3E3370
A
128-PX1 PK-18
B
762-PX2 YL-18
C
NOTE N

HOW TO USE THIS TABLE:


1) IDENTIFY ALL ATTACHMENTS BEING INSTALLED.
2) GO DOWN LEFT COLUMN TILL AN INSTALLED ATTACHMENT IS FOUND.
3) GO LEFT TO RIGHT ACROSS ROW TILL FIRST "YES" CONNECTOR.
4) IF THE MATCH ATTACH IS AN INSTALLED ATTACHMENT, CONNECTORS CAN BE MATED.
5) IF NOT, CONTINUE ACROSS ROW UNTIL AN ATTACHMENT OR PW-C34 MATCHES.
6) REPEAT STEPS 2 - 5 TILL ALL ATTACHMENT CONNECTIONS HAVE BEEN FOUND.
7) PLATFORM CONNECTORS PW-C34
& PW-C35 SHOULD BE MATED TO A CONNECTOR.
8) NEVER MAKE A CONNECTION WHERE THERE IS A "NO".

REAR FOG LAMP SW


169-0611
8
7
614-FR4 PU-18
1
2
3
627-FR3 YL-18
4
5
6

DUAL FUNC RIDE CONT SW


193-8640

MOM

PY-C1
3E3370

YES - CONNECTION IS ALLOWED


NO - DO NOT CONNECT

LX-C3
1552267
A
202-LX5 BK-18
B
G703-LX4 GN-18
C
265-LX6 BK-18

610-FR1 OR-18
200-FR2 BK-18

976-LC17 OR-18

E701-LC6 PK-18

CONN 29

TABLE 1 - CONNECTIONS FOR ATTACHMENTS WITH PW-C34


& PW-C35

CONN 67

G703-LX1 GN-18

LC-C2
1429117

PY-C2
3E3370
A
128-PY1 PK-18
B
762-PY2 YL-18
C
200-PY3 BK-18
NOTE P

NOTE AK

G703-LX8 GN-18

F739-LC7 GN-18
F748-LC4 WH-18

CBL-GG1 RD-00

446 ENGINE AND ENGINE JUMPER

DEAD ENGINE LOWER


7

309-EN30 GY-18
310-EN5 PU-16
322-EN7 GY-18
326-EN13 PU-18

MTR BAT

CDL (+)
CDL (-)

CONN 56

CONN 12

DEAD ENGINE LOWER


8

DEL JUMPER
8Y-7833

IF AUX. HYDRAULICS,
CONNECT LC-C4 TO KC-C4
(LOC. SH 2, H-9)

NOTE N

CONN 63

309-EN32 GY-18
309-EN8 GY-18

XMSN OUTPUT SPEED SNSR

614-LC14 PU-18
DEAD ENG LOWER SW
193-8639
8
200-LC10 BK-18 7

DEAD ENG LOWER COMMAND RLY


3E-9362

RD-18
BR-18

EN-C8 EE-C1
9G4352 9G4349
1
301-EE1 BU-10
301-EN3 BU-10

304-EN12 WH-12

AUTOSHIFT CONT
237-3655
BATTERY
GROUND
PARK BRAKE SW TO GND

134-LX7 YL-18
G703-LX8 GN-18

134-LX7 YL-18
202-LX5 BK-18
G703-LX1 GN-18
265-LX6 BK-18

202-LN11 BK-18

976-LN3 OR-18

AWS SHUTOFF SOL


3E-8622

CONN 12

10

202-LN10 BK-18

30

87A

LN-C4
1552269
1
202-LN23 BK-18
2
G703-LN21 GN-18

LN-C5
1116795

G
STARTER
111-9860

POS NEG BATTERY 446 2


3T-5760-NACD

LX-C1
1552269
1
134-LX9 YL-18
2
G703-LX10 GN-18

DEAD ENG LOWER ENABLE RLY


3E-9362

WA-C7
1552269
1
2

265-LN17 BK-18

134-LN4 YL-18

304-EN12 WH-12

200-EN16 BK-16
200-EN4 BK-18
200-EN19 BK-18

DIAGNOSTIC LED
3E-8679

NOTE C
SH 1

BATTERY BOX

134-LN16 YL-18
202-LN2 BK-18
G703-LN1 GN-18
265-LN15 BK-18

B+

POS NEG BATTERY 446


3T-5760-NACD

XE-C3 XE-C3A
1552269 8Y7833
1
281-XE12 BK-18
2
202-XE11 BK-18

281-XE12 BK-18

LN-C8
3E3372
1
306-LN18 GN-18
2 NOTE AK
265-LN14 BK-18
3
338-LN19 PK-18
4 CONN 19
327-LN20 PK-18
134-LN16 YL-18
202-LN2 BK-18
G703-LN22 GN-18
265-LN15 BK-18

D+

ALTERNATOR
149-2064

101-EN17 RD-6

30
1
5 86
ENGINE SHUTDOWN RELAY
2
115-1615
4 85
87
3
87a
JE-C8
1552272
1
BAT POS
2
BAT NEG
3
HEAT SW
4
RELAY
START AID TIMER
138-7009
JE-C11
1552269
1
2
ALTERNATOR DIODE
106-8704
ALT EXCITATION RESISTOR
8C-4110

F793-JE19 OR-18
200-JE9 BK-18
382-JE16 PK-18
200-JE13 BK-18

AUTOSHIFT
LN-C7
3E3375
1
306-LN18 GN-18
2
202-LN5 BK-18
NOTE AK 3
338-LN19 PK-18
CONN 19 4
327-LN20 PK-18

1
2

973-XC9 BR-18

202-XE13 BK-18
202-XE11 BK-18

SOL GP A
238-1967

G795-WF14 OR-18

113-EN29 OR-18
128-EN25 PK-18

CBL-FF1 BK-00
XE-C6
1552269
1
419-XE19 YL-18
2
C701-XE34 YL-18

FWD LOW SOL


130-0912

RD-18
RD-18

B-

101-EN18 RD-4

200-EN31 BK-18

FRONT CONSOLE

XE-C2
3E3376

XE-C1
1552252

FWD HIGH SOL


117-2911

RD-18
RD-18

614-XC6 PU-18

TO ENGINE GND

TO CBL-FF2 BK-00
STARTER

TRANSMISSION

AWS AXLE

ALL WHEEL STEER

13

A
B
C

N905-XG6 OR-18
975-XG14 WH-18

G796-WF2 YL-18
G789-WF18 BR-18

G795-WF14 OR-18
G789-WF18 BR-18

DIODE AS
148-4505

G726-WA19 GY-18

1
2
3
4

XF-C6
1552272

123-XE7 WH-18
202-XE18 BK-18
419-XE19 YL-18
766-XE21 GN-18
945-XE17 BR-18
944-XE16 OR-18
973-XE31 BR-18
975-XE6 WH-18
977-XE23 YL-18
A972-XE4 OR-18
C720-XE20 BU-18
E701-XE1 PK-18
F739-XE32 GN-18
F738-XE14 WH-18
F748-XE2 WH-18
F765-XE22 BR-18

XG-C1
3E5179

309-EN8 GY-18

JE-C5
3E5519

309-JE10 GY-18

WF-C5
3E7188

WA-C12
7N8205
1
E764-WA13 OR-18
2
E764-WA14 OR-18
3
H767-WA15 BR-18
4
H767-WA16 BR-18

H767-WA18 BR-18

975-XG2 WH-18

975-XG14 WH-18
N905-XG6 OR-18
975-XG3 WH-18
N904-XG1 PU-18

H767-WF11 BR-18

XE-C4
1552252

REVERSE SOL
238-1966

H730-XG11 BR-18
H731-XG7 GY-18
N904-XG1 PU-18
N905-XG6 OR-18
N907-XG5 GN-18

202-XG10 BK-18
710-XG9 GN-18
975-XG8 WH-18
H731-XG7 GY-18

RD-18
RD-18

XF-C1
3E5178

CONN 59

RD-18
RD-18

975-XG8 WH-18
975-XG14 WH-18
975-XG3 WH-18
975-XG4 WH-18
975-XG15 WH-18
975-XG12 WH-18

XG-C3
1552269

710-XG9 GN-18
202-XG10 BK-18
XG-C7
1552269

XG-C6
3E3364
1
H731-XG7 GY-18
2
975-XG8 WH-18

429-WA2 YL-18
200-WA5 BK-18

14

1
2

1
2

450-EN9 YL-18

977-XC2 YL-18
973-XC9 BR-18

202-XG10 BK-18
710-XG9 GN-18
755-XG16 OR-18

H730-XG11 BR-18
975-XG12 WH-18

975-XG8 WH-18
H731-XG7 GY-18

AWS MODE SELECT SW


115-1970

200-WF6 BK-18

E764-WA17 OR-18

200-WE20 BK-18
H767-WE18 BR-18
H768-WE10 BR-18
H769-WE5 BR-18
H770-WE6 BR-18
G726-WE7 GY-18
F871-WE12 PU-18
F872-WE11 BU-18

RIGHT STEER RELAY


3E-7572

136-WF16 GN-18
136-WF17 GN-18
200-WF5 BK-18
200-WF4 BK-18
200-WF6 BK-18
200-WF20 BK-18

200-WF3 BK-18

200-WA5 BK-18
429-WA2 YL-18

G726-WE7 GY-18

15

1
2

XC-C1
1552272

XF-C4
3E3375
977-XF14 YL-18
202-XF15 BK-18
123-XF28 WH-18
973-XF39 BR-18

202-XC4 BK-18

XC-C2
1429117

975-XG4 WH-18
N907-XG5 GN-18
755-XG16 OR-18
975-XG15 WH-18

SPEED SENSOR
189-5746

WF-C1
1141749

FRONT CONSOLE

G796-WE22YL-18
G796-WE23YL-18
G796-WE30 YL-18
G796-WE24 YL-18
G796-WE29 YL-18
G796-WE16 YL-18

G796-WE30 YL-18
G795-WE25 OR-18
F872-WE11 BU-18
G796-WE24 YL-18
H769-WE5 BR-18
G796-WE29 YL-18

RD-18
RD-18

SOL GP B
238-1967

G796-WF2 YL-18
H767-WF11 BR-18

429-WF1 YL-18
G796-WF2 YL-18
H767-WF11 BR-18

F877-WE3 WH-18

AWS QC RELAY
3E-7572

SPEED CLUTCH 2 SOL


117-2911

XG-C8
1552267

INDICATOR LAMP
144-9933

G726-WE7 GY-18
E764-WE1 OR-18
F871-WE12 PU-18
F872-WE11 BU-18

F877-WE3 WH-18
8
3
1
4
2

G789-WF19 BR-18
200-WF4 BK-18
200-WF20 BK-18
G795-WF15 OR-18

136-WE4 GN-18

429-WE19 YL-18

CONN 31

F879-WE14 PK-18
G796-WE30 YL-18

7
5

IGN
SEND

200-WF5 BK-18
429-WF1 YL-18
136-WF17 GN-18

136-WE13 GN-18
136-WE9 GN-18
136-WE4 GN-18

A
B
C

136-WF17 GN-18

GND

200-WE20 BK-18
200-WE17 BK-18
200-WE8 BK-16
200-WE33 BK-16

WE-C6
1552267
A
E803-WE34 YL-18
B
E804-WE35 BU-18
C
136-WE13 GN-18
E804-WE35 BU-18
E803-WE34 YL-18
G795-WE21 OR-18
G796-WE23 YL-18

WE-C7
3E3369

AWS POS GAUGE


170-6307
614-WF8 PU-18

20 Page,

RENR7781-03 VOL 2 of 2

PRESSURE SW
128-5091

NOTE AL
SHT 1

614-WF7 PU-18

614-WF8 PU-18

XG-C4
1552269

N907-XG5 GN-18
975-XG4 WH-18

RD-18
RD-18

AUTO MANUAL SW
169-0604

C720-XF9 BU-18
F765-XF29 BR-18

PLATFORM

SPEED CLUTCH 3 SOL


130-0912

614-XC6 PU-18
614-XC8 PU-18

202-XF15 BK-18
123-XF28 WH-18
973-XF39 BR-18
977-XF14 YL-18

200-WG1 BK-6

AIR INLET HEATER


155-4911
AIH STRAP AS
160-AA1 PU-4
110-2706
AIR INLET HEATER RELAY
117-9080

113-JE4 OR-18
200-JE5 BK-18
F874-JE8 PK-18
L990-JE6 GN-18

614-XC7 PU-18

START AID JUMPER


139-9606

NOTE A

101-EN36 RD-6

202-XF15 BK-18

944-XF7 OR-18
945-XF36 BR-18

973-XF39 BR-18
977-XF14 YL-18

GEAR FWD HIGH


REVERSE
FWD LOW SPEED CLUTCH 1 SPEED CLUTCH 2 SPEED CLUTCH 3
SOLENOID 1 SOLENOID 2 SOLENOID 3 SOLENOID 4
SOLENOID 5
SOLENOID 6
F1
OFF
OFF
ON
ON
OFF
OFF
F2
ON
OFF
OFF
ON
OFF
OFF
F3
OFF
OFF
ON
OFF
ON
OFF
F4
ON
OFF
OFF
OFF
ON
OFF
F5
ON
OFF
OFF
OFF
OFF
ON
NEUT
OFF
OFF
OFF
------R1
OFF
ON
OFF
ON
OFF
OFF
R2
OFF
ON
OFF
OFF
ON
OFF
R3
OFF
ON
OFF
OFF
OFF
ON

614-WF9 PU-18

BK-18
RD-18
BU-18

944-XF23 OR-18
944-XF22 OR-18
945-XF24 BR-18
945-XF25 BR-18

NOTE C

TO

JE-C7
1552269

L990-JE6 GN-18
200-JE12 BK-18

H17

CONNEC TOR

WE-C4
1552267
A
G789-WE39 BR-18
B
E764-WE1 OR-18
C

568-XF4 GN-18
766-XF11 GN-18

NOTE C

ALL WHEEL STEER

419-XF6 YL-18

419-XF2 YL-18
419-XF5 YL-18

123-XF27 WH-18
202-XF16 BK-18
766-XF11 GN-18
419-XF5 YL-18
944-XF23 OR-18
945-XF25 BR-18
973-XF39 BR-18
977-XF14 YL-18
C720-XF9 BU-18

XMSN IN GEAR RLY


3E-9362

ATCH WIRE, CABLE, COMPONENT

MACHINE SECURITY SYSTEM

419-XF2 YL-18

30

CONN 64

NOTE AL

CONVERTER TEMP SENDER


4W-9972

WH

F793-JE19 OR-18

123-XF10 WH-18
202-XF16 BK-18
218-XF17 BK-18
265-XF13 BK-18
419-XF6 YL-18
568-XF4 GN-18
766-XF11 GN-18
944-XF7 OR-18
945-XF36 BR-18
C720-XF9 BU-18
F765-XF29 BR-18

202-XF16 BK-18
218-XF17 BK-18
265-XF13 BK-18

975-XF3 WH-18
A972-XF21 OR-18
E701-XF18 PK-18
F738-XF20 WH-18
F739-XF12 GN-18
F748-XF19 WH-18
F765-XF1 BR-18

86

INTERNA L ELECTRICA L CONNECTION


TO SUR FACE OF COMPONEN T

CIRCUI T GROUPING

975-XF3 WH-18

STABILIZER LEG UP DETENT

ELECTRICA L CONNECTION
MACHINE STRUCTURE

H#

F765-XF29 BR-18
F765-XF1 BR-18

CONNECT TO PLATFORM
HARNESS PW-C3
(LOC. SH 1, H-6)
IN PLACE OF THE
SHUTTLE CONTROL

326-JE7 PU-18
123-XF10 WH-18
123-XF28 WH-18

123-XF27 WH-18

CONN 12

CIRCUI T CONNECTED

YELLOW

F765-XF32 BR-18
975-XF31 WH-18
975-XF30 WH-18

923-XF33 GY-18
F765-XF29 BR-18
123-XF43 WH-18
306-XF35 GN-18
307-XF34 OR-18
766-XF11 GN-18
568-XF4 GN-18
419-XF6 YL-18
C720-XF9 BU-18

101-JE1 RD-16
200-JE3 BK-18
327-JE2 PK-18

975-XF3 WH-18
A972-XF21 OR-18
E701-XF18 PK-18
F738-XF20 WH-18
F739-XF12 GN-18
F748-XF19 WH-18
F765-XF1 BR-18

XF-C9
1116795

CONN 12

CIRCUI T NO T CONNECTED

TA-C3
1552267
A
F846-TA18 PU-18
B
G848-TA19 GN-18
C
A250-TA14 BK-18

1
2
NOTE Y 3
4

265-XF13 BK-18
218-XF17 BK-18
419-XF2 YL-18
568-XF4 GN-18
944-XF22 OR-18
945-XF24 BR-18
F765-XF29 BR-18

975-XF31 WH-18

STB TIMER
173-7003

200-JU21 BK-18
200-JU20 BK-18
200-JU14 BK-18

NOTE C

CONN 39

TIMER DIODE
189-3158

A-1 BAT (+)


B-2 GND (-)
B-1 INPUT (S)
C-1 OUTPUT (L)

JU-C8
1864321

JU-C7
1552269
H809-JU8 YL-18
200-JU9 BK-18

R STB LEG DETENT

IF AUTOSHIFT ATTACHMENT
IS USED, THEN MOVE
A313-JA1 SOCKET TERMINAL
FROM POS 4 TO POS 1
ON CONN. JA-C3

WH

YL

TA-C4
3E3364
1
944-TA12 OR-18
2
945-TA13 BR-18

752-JA3 YL-18
754-JA4 BU-18

JA-C2
3E3364

1
2

STABILIZER LEG ALARM

TA-C5
9X1054
327-TA25 PK-14

MSS ENG RELAY


115-1615

WH-18
BK-18
BK-18
WH-18

TA-C11
1552269
2
T901-TA16 YL-18
1
T902-TA4 PK-18

87

184-JU5 BU-18
200-JU17 BK-18
A856-JU16 OR-18
H809-JU18 YL-18

L STB LEG DETENT

87A

FERRITE COIL AS.


222-3870

NOTE C

85
327-TA26 PK-14

JU-C6
1552269
H809-JU6 YL-18
200-JU7 BK-18

HORN ALARM
136-5185

A347-TA6 GN-18
M733-TA17 PK-18

TA-C10
1552269
1
T901-TA34 YL-18
2
T902-TA35 PK-18

200-JA13 BK-18

752-JA3 YL-18
754-JA4 BU-18
A313-JA1 OR-18

+
-

NOTE C

1
2

NOTE A
(TO CAB GROUND STUD)
(SH 1 LOC F-7)

ALARM DIODE BLOCK


172-9200

338-TA22 PK-18
202-TA24 BK-18
306-TA21 GN-18

JU-C10
1552269
1
G981-JU22 PU-18
2
A856-JU16 OR-18

CONN 48

R STB LEG UP SW

ALARM VALVE GP
185-5901

CONN 48

NOTE C
944-XF22 OR-18
945-XF24 BR-18

1
2
3
4
5
6
7
8
9
10
11
12

200-EN27 BK-18

CONN 21

BK-18
RD-18
BU-18

202-TA15 BK-18
202-TA24 BK-18

202-TA33 BK-18

TA-C1
1506766
1
105-TA1 RD-18
3
202-TA33 BK-18
5
A346-TA3 BU-18
7
T901-TA16 YL-18
9
338-TA5 PK-18
11
A347-TA6 GN-18
13
18
306-TA7 GN-18
19
A250-TA14 BK-18
24
338-TA9 PK-18
26
450-TA10 YL-18
29
31
306-TA11 GN-18
40
42
944-TA12 OR-18
45
945-TA13 BR-18
47
52
53
T902-TA4 PK-18
58
M733-TA17 PK-18
60
F846-TA18 PU-18
62
G848-TA19 GN-18
64
338-TA20 PK-18
66
68
70

MACHINE SECURITY CONT


156-6155
+ BAT
GND
DRIVER #2 OUTPUT
EXCITER COIL SIGNAL LINE
DRIVER #1 INPUT
DRIVER #1 OUTPUT
UNUSED
DRIVER #2 INPUT
LED GND
KEYSWITCH ON POSITION INPUT
ALTERNATOR R TERMINAL INPUT

105-TA1 RD-18
450-TA10 YL-18

JA-C11
1552269
1 NOTE AJ
G981-JA8 PU-18
2
200-JA11 BK-18

XF-C7
3E3364
TO CAT DATA LINK HARN 1
CONN UH-C1 2
(SH 2 LOC A-3)

945-XF36 BR-18
944-XF7 OR-18

EN-C1
1673693
1
309-EN30 GY-18
2
450-EN9 YL-18
3
327-EN28 PK-18
4
310-EN5 PU-16
5
443-EN15 YL-18
6
521-EN20 YL-18
7
552-EN23 WH-18
8
405-EN10 GY-18
9
441-EN14 OR-18
10
11
E455-EN26 BR-18
447-EN22 PK-18
TO PLATFORM HARN12
13
CONN PW-C10
406-EN11 PU-18
(SH 1 LOC I-4) 14
15
CONN 20
16
322-EN7 GY-18
17
128-EN25 PK-18
18
19
20
21
22
23
24
25
200-EN31 BK-18
26
113-EN29 OR-18
27
28
29
30
31
EN-C7
1779641
TO PLATFORM HARN
1
CONN PW-C38
304-EN12 WH-12
2
(SH 1 LOC H-4)

XF-C14
3E5178

123-XF8 WH-18
202-XF26 BK-18

443-EN15 YL-18

101-EN35 RD-16

RD-18
RD-18

START

EN-C2
1552267
A
F874-EN2 PK-18
B
310-EN5 PU-16
C
382-EN6 PK-18

RC SOL 1
249-3124

BK-18
RD-18
BU-18

105-TA1 RD-18

JA-C7
3E3364
G981-JA6 PU-18
200-JA12 BK-18

IF JU-C2 TO
STB LEG SWITCH,
THEN CONNECT TO
JA-C6 OR JA-C7
(LOC. SHT 2, D-9)

E701-XF18 PK-18
F748-XF19 WH-18
F738-XF20 WH-18
A972-XF21 OR-18

CONN 33

1
2

1
G981-JU3 PU-18
2
200-JU4 BK-18
NOTE AJ

R STB UP SW

JU-C5
1552269
1
G981-JU12 PU-18
2
200-JU13 BK-18

923-XF33 GY-18
306-XF35 GN-18
307-XF34 OR-18
123-XF8 WH-18
123-XF43 WH-18
202-XF26 BK-18
C720-XF9 BU-18
766-XF11 GN-18
419-XF6 YL-18
568-XF4 GN-18
F765-XF29 BR-18

200-EN1 BK-10
301-EN3 BU-10

382-JE16 PK-18

483-JE28 BR-18

ENGINE SHUTDOWN SOL


8C-3662

GND

F874-JE8 PK-18

EAME RIDE CONT ONLY

1
2
3
4

TA-C9
1552267
A
105-TA28 RD-18
B
450-TA30 YL-18
C
TO PLATFORM HARN
CONN PW-C14
(SH 1 LOC E-11)
NOTE AH

JU-C2
3E3364

CONN 19

1
2
3
4
5
6
7
8
9
10
11
12

923-XF33 GY-18
306-XF35 GN-18
307-XF34 OR-18
123-XF38 WH-18
202-XF37 BK-18
218-XF17 BK-18
265-XF13 BK-18

E701-XE1 PK-18
F748-XE2 WH-18
F738-XE14 WH-18
A972-XE4 OR-18

TA-C8
TO RH CONSOLE HARN 3E3370
CONN CR-C14
A
105-TA27 RD-18
(SH 1 LOC E-11) B
450-TA29 YL-18
NOTE AH
C
307-TA31 OR-18

CONN 48

L STB LEG UP SW

NOTE AK

XF-C15
1552253
123-XF38 WH-18
202-XF37 BK-18
944-XF7 OR-18
945-XF36 BR-18
306-XF35 GN-18
307-XF34 OR-18
923-XF33 GY-18
218-XF17 BK-18
265-XF13 BK-18

944-XF7 OR-18
945-XF36 BR-18
265-XF13 BK-18
218-XF17 BK-18
202-XF16 BK-18
202-XF15 BK-18
123-XF10 WH-18
C720-XF9 BU-18
766-XF11 GN-18
419-XF6 YL-18
568-XF4 GN-18
F765-XF29 BR-18

MSS EXCITER COIL


206-5208

CONN 48

SHIFT HANDLE CONT


174-6649
BATTERY
GROUND
CDL (+)
CDL (-)
START RLY COIL OUT
KEY START SW TO BAT
BACKUP ALARM OUT
START RLY COIL RETURN
DEAD ENG LWR SW TO GND

1
2
3
4
5
6
7
8
9
10
11
12

TA-C2
1552269
1
T902-TA35 PK-18
2
T901-TA34 YL-18

L STB UP SW

JA-C10
1552269
1
G981-JA7 PU-18
2 NOTE AJ
200-JA9 BK-18

XF-C3
1552272
1
306-XF40 GN-18
2
218-XF17 BK-18
3
338-XF41 PK-18
4
327-XF42 PK-18

XF-C2
3E3375
1
306-XF40 GN-18
2
265-XF13 BK-18
NOTE AK 3
338-XF41 PK-18
CONN 19 4
327-XF42 PK-18

123-XE7 WH-18
202-XE18 BK-18
419-XE19 YL-18
944-XE16 OR-18
945-XE17 BR-18
C720-XE20 BU-18
766-XE21 GN-18
F765-XE22 BR-18
975-XE6 WH-18
977-XE23 YL-18
973-XE31 BR-18
F739-XE32 GN-18

NOTE C
SHT1

JA-C6
3E3364
G981-JA5 PU-18
200-JA10 BK-18

IF JU-C1 TO
STB LEG SWITCH,
THEN CONNECT TO
JA-C6 OR JA-C7
(LOC. SHT 2, D-9)

123-XF27 WH-18
202-XF16 BK-18
419-XF5 YL-18
944-XF23 OR-18
945-XF25 BR-18
C720-XF9 BU-18
766-XF11 GN-18
F765-XF1 BR-18
975-XF3 WH-18
977-XF14 YL-18
973-XF39 BR-18
F739-XF12 GN-18

1
2

JU-C4
1552269
1
G981-JU10 PU-18
2
200-JU11 BK-18

101-EN36 RD-6
101-JE1 RD-16

L990-JE6 GN-18

LICENSE PLATE LAMP


JU-C1
3E3364
1
G981-JU1 PU-18
2
200-JU2 BK-18
NOTE AJ

327-JE11 PK-18

JE-C10
7N9737
1
483-JE28 BR-18
2
200-JE22 BK-18

446 ENGINE OIL PRESS SW


7W-1238

326-EN13 PU-18 STOP

200-JE17 BK-18

JE-C9
7N9737
1
483-JE28 BR-18
2
200-JE22 BK-18

COOLANT TEMP SW
9W-1519

405-EN10 GY-18

200-JE12 BK-18
200-JE9 BK-18
200-JE3 BK-18
200-JE5 BK-18
200-JE13 BK-18
309-JE10 GY-18
326-JE7 PU-18
327-JE15 PK-18
327-JE2 PK-18

RC ARC SUPPR
106-8704

1
2

COOLANT TEMP SENDER


4W-9972

200-JE22 BK-18

FOR FRENCH MACHINES, REMOVE THIS


2 PIN JUMPER AND USE FOR THE GEAR
INDICATOR SWITCH.

RIDE CONTROL RLY


3E-9362

RIDE CONTROL

113-JE4 OR-18

CONN 30

TO PLATFORM HARNESS
CONN PW-C31
(SH 1 LOC I-4)

86

87A

1
2
3
4
5
6
7
8

FRONT DRIVE SOL


121-4036

406-EN11 PU-18
200-EN4 BK-18

101-EN17 RD-6

101-EN35 RD-16

CONN 70

134-RA18 YL-18
134-RA16 YL-18
975-RA5 WH-18
A972-RA9 OR-18

976-RA13 OR-18

1552264
101-JE1 RD-16
200-JE17 BK-18
327-JE11 PK-18
113-JE4 OR-18
382-JE16 PK-18
F874-JE8 PK-18
326-JE7 PU-18
309-JE10 GY-18

128-FM2 PK-18
128-FM3 PK-18
200-FM5 BK-18
200-FM6 BK-18
200-FM7 BK-18
321-FM8 BR-18
322-FM9 GY-18
382-FM10 PK-18

200-FM4 BK-18

CONN 60JE-C1

BRAKE FLUID LEVEL SW


168-7557
BK-18
BK-18

CONN 61

85
87

128-FM1 PK-18

EN-C5
3E3388
101-EN35 RD-16
200-EN27 BK-18
327-EN28 PK-18
113-EN29 OR-18
382-EN34 PK-18
F874-EN2 PK-18
326-EN13 PU-18
309-EN32 GY-18

RD-18
RD-18

441-EN14 OR-18

EN-C3 FM-C3
1552273 3E3382
1
321-FM8 BR-18
E455-EN26 BR-18
2
322-EN7 GY-18
322-FM9 GY-18
3
200-FM4 BK-18
200-EN19 BK-18
4
128-FM1 PK-18
128-EN25 PK-18
5
6
382-EN33 PK-18
382-FM10 PK-18

EAME RIDE CONT SW


189-8615
NOTE: REPLACE STD RIDE CONTROL
SWITCH WITH THE AUTO RIDE CONT
7
8
SWITCH IF USING DEAD ENG LOWER
OPTION.
2
3

RA-C3 RF-C5
1552267 3E3370
A
200-RF1 BK-18
200-RA15 BK-18
B
F738-RA11 WH-18
F738-RF2 WH-18
C
976-RF5 OR-18
976-RA14 OR-18

134-RA16 YL-18
134-RA18 YL-18

CONN 12

EN-C4
3E3364
1
552-EN23 WH-18
2
200-EN24 BK-18

101-EN35 RD-16

CONN 71

976-RA14 OR-18
976-RA13 OR-18

200-RA7 BK-18
134-RA16 YL-18
976-RA8 OR-18

B+

RJ-C1
3E3364
1
976-RJ1 OR-18
2
200-RJ2 BK-18

976-RA6 OR-18

RA-C7
3E3376

RA-C6A
8Y-7833

200-RA15 BK-18

200-RA15 BK-18
F738-RA11 WH-18
A972-RA9 OR-18
975-RA5 WH-18

CONN 56

NOTE: ATTACH
YELLOW WIRE TO TAIL
LAMP CKT. ATTACH
BK WIRE TO GND CKT.

BK
YL

LICENSE LAMP
101-4448

163-KR11 WH-16

FUEL LEVEL SENDER


6T-0454

447-EN22 PK-18

304-EN12 WH-12
309-EN8 GY-18
310-EN5 PU-16
326-EN13 PU-18
382-EN6 PK-18
405-EN10 GY-18
406-EN11 PU-18
441-EN14 OR-18
443-EN15 YL-18
447-EN22 PK-18
450-EN9 YL-18
521-EN20 YL-18
552-EN23 WH-18
F874-EN2 PK-18

RA-C2 RA-C2A
1552273 184-6185
1
E701-RA3 PK-18
2
F748-RA1 WH-18
NOTE AG
3
F738-RA11 WH-18
SHT 1
4
A972-RA10 OR-18
5
975-RA5 WH-18
CONN 55
6
F739-RA4 GN-18

E701-RC6 PK-18

CONN 47

CONN 53

YL
RD
GY/BK,VI/BK
GY,VI

TO AC HARNESS
AE-C4
(LOC I-2,SH1)

CONN 26

301-EN3 BU-10

F739-RC9 GN-18
F748-RC5 WH-18

RC-C2
1429117

200-RC8 BK-18
200-RC11 BK-18

F739-RC2 GN-18

3
4

MOTOR

614-RC7 PU-18

200-RC8 BK-18
RC-C4 RC-C4A
1552269 8Y-7833
1
M969-RC12 YL-18
2
134-RC10 YL-18

ANTENNA
LEFT SPKR LEFT SPKR +
GROUND
NC
+B MEMORY
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +

WH/BK,GN/BK
WH,GN
BK

FRONT WIPER
186-2589

7
NOTE: REPLACE STD RIDE CONTROL
SWITCH WITH THE AUTOSHIFT RIDE CONT
SWITCH IF USING AUTOSHIFT.
2

614-RC7 PU-18

614-RC4 PU-18

30

87A

GND
BK
BR
GN
OR
GY

EN-C6
1552269
1
521-EN20 YL-18
2
200-EN21 BK-18

200-EN4 BK-18
200-EN1 BK-10

RADIO
173-6532

A SHIFT RIDE CONT SW


169-0608

TO FRONT CONSOLE
614 BLADE TERMINAL
OFF HAZARD SW
(SH 1 LOC E-3) AND/OR
TO OTHER ATCH
HARNESS 614 BLADE
TERMINALS

200-EN27 BK-18
200-EN16 BK-16
200-EN21 BK-18

H
1
2
3
4
5
6

HEADLINER FOR STANDARD CAB

CT-C1
3E5178

3
4

537-CT4 GN-18

QC INTERLOCK RELAY
3E-9362

CONNECT TO PW-C12
(LOC. SH 1, C-9)
IN PLACE OF
50NEUTRALIZER SW

537-CT5 GN-18

NOTE A
(TO TOP CAB GND, LOC. SH 1, B-13)

A972-RA10 OR-18

200-HL12 BK-16
500-HL4 BR-16
501-HL5 GN-16
502-HL6 OR-16
118-HL3 GY-16

200-EN24 BK-18

SPEAKER RH
169-7290

+
-

HL-C2
1552273

200-HL12 BK-16
200-HL15 BK-18

H16

TURN SIGNAL SW
138-4894

30

85
87

CONN 31

H15

85
87

LEFT BROOM ANGLE RELAY


3E-9362
163-KR13 WH-16
M968-KR6 BU-18

M969-KR10 YL-18
M969-KR8 YL-16
M969-KR9 YL-18

M969-KR7 YL-16

E803-KR2 YL-18
E804-KR3 BU-18
NOTE AM

30

87A

200-HL10 BK-18
200-HL11 BK-16

511-HL19 BR-18
512-HL18 GN-18

ANTENNA
8E-1118

CABLE AS
8R-6111

HL-C5
1552264
1
509-HL14 WH-18
2
508-HL13 PU-18
3
200-HL15 BK-18
4
5
170-HL16 RD-18
6
170-HL17 RD-18
7
512-HL18 GN-18
8
511-HL19 BR-18

170-HL9 RD-18
170-HL8 RD-18

170-HL9 RD-18
170-HL8 RD-18
118-HL3 GY-16
500-HL4 BR-16
501-HL5 GN-16
502-HL6 OR-16

170-HL9 RD-18
170-HL8 RD-18
118-HL3 GY-16
500-HL4 BR-16
501-HL5 GN-16
502-HL6 OR-16

SPEAKER LH
169-7290

+
-

CONN 9

170-HL8 RD-18
118-HL3 GY-16
500-HL4 BR-16
501-HL5 GN-16
502-HL6 OR-16

M969-RC12 YL-18

KT-C2
1552269
1
G943-KT5 BU-18
2
203-KT14 BK-18

QUICK COUPLER ATCH

86 KR-C2
1116795

RIGHT BROOM ANGLE RELAY


3E-9362
E803-KR2 YL-18
200-KR12 BK-18

E803-KR2 YL-18
E804-KR3 BU-18
L998-KR4 OR-18
L999-KR5 GN-18
M968-KR6 BU-18

CONN 44

E803-MP25 YL-18
E804-MP26 BU-18

163-KR1 WH-16

85
87

HL-C1
3E3388
1
2
3
4
5
6
7
8

200-RC11 BK-18

KT-C4
7N7781
1
200-KT9 BK-18
2
L998-KT11 OR-18
3
L999-KT12 GN-18

762-ME16 YL-18
200-ME14 BK-18

ME-C2
1552269
1
E540-ME12 PK-18
2
E543-ME9 WH-18

TRIGGER SW (NO)

KT-C3
1561460
A
200-KT6 BK-18
B
578-KT1 BU-18
C
L999-KT13 GN-18
D
L998-KT10 OR-18
E
200-KT8 BK-18
F
200-KT7 BK-18
G
H

508-HL13 PU-18
509-HL14 WH-18

TO RH CONSOLE HARN
CONN CR-C18
(SH 1 LOC D-11)

CONN 4

203-KA12 BK-18

A
B
C

170-HL9 RD-18
200-HL10 BK-18
200-HL11 BK-16

TO PLATFORM HARN
CONN PW-C17
(SH 1 LOC C-14)

KA-C2
1429117

CONN 45

200-ME14 BK-18

HL-C4
1552267

200-HL15 BK-18

CONT FLOW SW
169-0601

IF RIDE CONTROL IS INSTALLED, REMOVE JUMPER RC-C4A


AND CONNECT TO RC-C4 (LOC. SHT 2, H-6)

KL-C2
1552269
1
163-KL1 WH-16
2
779-KL2 WH-18

163-KL1 WH-16
779-KL2 WH-18
203-KL3 BK-18
L998-KL4 OR-18
L999-KL5 GN-18
578-KL6 BU-18
G943-KL7 BU-18
200-KL8 BK-18

B+

HL-C3
1552272
200-HL11 BK-16
503-HL2 BR-16
504-HL7 YL-16
119-HL1 PK-16

578-KA3 BU-18
614-KA8 PU-18

614-KA8 PU-18
614-KA7 PU-18

614-KA9 PU-18

KA-C1
3E3381
1
2
3
4
5
6

163-KC1 WH-16
203-KC10 BK-18
H833-KC5 PU-18
578-KC6 BU-18
M969-KC8 YL-18

E540-ME12 PK-18
E540-ME11 PK-18
E543-ME9 WH-18
E544-ME10 GN-18

BK-18
BK-18

OR-20
BK-20
BU-20
GY-20
PU-20
WH-20
BR-20
GN-20

NOTE AL
SHT 1

H833-KA2 PU-18

E544-ME10 GN-18
E543-ME9 WH-18
E540-ME8 PK-18
762-ME16 YL-18

ME-C5
CONNECT TO EF-C5 3E3364
(LOC. SH 1, E-2) 1
IN PLACE OF THE 2
BUCKET POS SOL.CONN 37

AUX HYD 1 SOL


185-4254

MP-C5
1552252
1
A922-MP15 OR-16
2
A250-MP16 BK-16
3
N997-MP13 WH-18
4
5
163-MP38 WH-16
6
E803-MP25 YL-18
7
202-MP39 BK-18
8
E804-MP26 BU-18
9
10
766-MP40 GN-18
11
12

REFER TO NOTE AK

200-ME15 BK-18

1
2
3
4

BK
GN
RD
YL

REAR WIPER
174-2025

KL-C1
3E3388
1
2
3
4
5
6
7
8

163-ME1 WH-16
779-ME2 WH-18
203-ME3 BK-18
L998-ME4 OR-18
L999-ME5 GN-18
578-ME6 BU-16
G943-ME7 BU-18
200-ME13 BK-18

GND

MOTOR

KA-C3
1429117

KC-C3
1429117
M968-KC12 BU-18
M968-KC11 BU-18
586-KC3 BR-18

M969-KC8 YL-18
M968-KC12 BU-18
M968-KC11 BU-18

CONN 46

ME-C1
1552264

MP-C3 ME-C4
3E5179 1552252
1
163-MP32 WH-16
163-ME1 WH-16
2
779-ME2 WH-18
779-MP6 WH-18
3
203-MP22 BK-18
203-ME3 BK-18
4
L998-MP27 OR-18
L998-ME4 OR-18
5
L999-ME5 GN-18
L999-MP28 GN-18
6
578-ME6 BU-16
578-MP19 BU-16
7
G943-MP11 BU-18
G943-ME7 BU-18
8
E540-MP10 PK-18
E540-ME8 PK-18
9
E543-MP9 WH-18
E543-ME9 WH-18
10
E544-ME10 GN-18
E544-MP12 GN-18
11
200-ME15 BK-18
200-MP31 BK-18
12
762-ME16 YL-18
762-MP34 YL-18

H15

202-MP39 BK-18
766-MP40 GN-18
E803-MP25 YL-18
E804-MP26 BU-18

START AID CIRCUIT


AUTOSHIFT CONTROL CIRCUIT

M969-KA4 YL-18

504-HL7 YL-16
503-HL2 BR-16
119-HL1 PK-16

DOME LAMP
084-4277

WASHER ATT SW
169-0602

MOM 1
MOM
3
4
MOM
6
MOM

170-HL9 RD-18
200-HL10 BK-18

CONN 47

163-MP38 WH-16
A250-MP16 BK-16
N997-MP13 WH-18
A922-MP15 OR-16

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


STARTING CIRCUIT

163-KC1 WH-16
203-KC2 BK-18
586-KC3 BR-18
585-KC4 YL-18
H833-KC5 PU-18
578-KC6 BU-18
M969-KC13 YL-18
M968-KC7 BU-18

KC-C4
3E3364
1
M969-KC14 YL-18
2

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT

203-KC9 BK-18

163-KC1 WH-16
203-KC10 BK-18
203-KC9 BK-18

200-MP31 BK-18

NOTE A, SH 1
(TO CAB GROUND STUD, LOC. SH 1, F-7)

A922-MP15 OR-16
N997-MP13 WH-18
A250-MP16 BK-16
163-MP38 WH-16

1
2
3
4
5
6
7
8

163-MP20 WH-16
203-MP23 BK-18
586-MP7 BR-18
585-MP8 YL-18
H833-MP3 PU-18
578-MP19 BU-16
M969-MP30 YL-16
M968-MP42 BU-18

203-MP17 BK-18

163-MP14 WH-16

KC-C1
3E3387

614-KA7 PU-18

203-KA5 BK-18

163-MP32 WH-16

203-MP22 BK-18
203-MP23 BK-18
585-MP8 YL-18
586-MP7 BR-18
762-MP34 YL-18
779-MP6 WH-18
E543-MP9 WH-18
E540-MP10 PK-18
E544-MP12 GN-18
G943-MP11 BU-18
H833-MP3 PU-18
M968-MP42 BU-18
M969-MP30 YL-16
L998-MP27 OR-18
L999-MP28 GN-18

QUICK COUPLER PIN SW


169-0612

NOTE V

163-MP21 WH-16
945-MP5 BR-18
944-MP4 OR-18
200-MP36 BK-16
200-MP36 BK-16
200-MP46 BK-18
200-MP37 BK-18
200-MP35 BK-18
200-MP24 BK-18

585-KC4 YL-18

CONN 11

M968-MP41 BU-18
M968-MP42 BU-18
M968-MP29 BU-18

E540-MP10 PK-18
E543-MP9 WH-18
E544-MP12 GN-18
G943-MP11 BU-18
H833-MP3 PU-18
M968-MP41 BU-18
N997-MP13 WH-18

TO CAT DATA LINK HARN


CONN UH-C4
(SH 2 LOC A-3)

MP-C7
3E3370
A
163-MP21 WH-16
B
200-MP36 BK-16
C

163-MP32 WH-16
163-MP21 WH-16
163-MP20 WH-16
203-MP22 BK-18
203-MP23 BK-18
203-MP17 BK-18
585-MP8 YL-18
586-MP7 BR-18
779-MP6 WH-18
944-MP4 OR-18
945-MP5 BR-18
E540-MP10 PK-18
E543-MP9 WH-18
E544-MP12 GN-18
G943-MP11 BU-18
H833-MP3 PU-18
M968-MP41 BU-18

944-MP4 OR-18
945-MP5 BR-18

10

CONN 35

RTD

200-MP24 BK-18
200-MP35 BK-18
200-MP46 BK-18
762-MP34 YL-18

585-MP8 YL-18
586-MP7 BR-18
779-MP6 WH-18

MP-C1
3E3364
1
944-MP4 OR-18
2
945-MP5 BR-18

11

9R-3859

14

C884-KR16 OR-18

15

THIS SCHEMATIC IS FOR THE 416D, 420D, 424D, 428D, 430D, 432D, 442D,
AND 446D BACKHOE LOADER ELECTRICAL SYSTEM
VOLUME 2 of 2: CHASSIS WIRING
MEDIA NUMBER: RENR7781-03
SCHEMATIC PART NUMBER: 235-8077, CHANGE: 00
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.