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T e c h n o l o g y

f o r

T h e

W e l d e r ’ s

W o r l d .

MIG/MAG
Product Catalogue 2.0 / V1

www .binze l-abi c or.com

Content

MIG/MAG Welding Torches
■ MIg/MAg Welding Torches ”MB grIP“ air cooled (up to 230 A)
MB GRIP 15 AK / 25 AK

Page 04–05

■ MIg/MAg Welding Torches ”MB grIP“ air cooled (up to 320 A)
MB GRIP 24 KD / 26 KD / 36 KD

Page 06–07

■ MIg/MAg Welding Torches ”MB grIP“ liquid cooled (up to 550 A)
MB GRIP 240 D / 401 D / 401 / 501 D / 501

Page 08–09

■ MIg/MAg Welding Torches ”ABIMIg® grIP“ air cooled (up to 270 A)
ABIMIG® GRIP A 155 / 255

Page 10–11

■ MIg/MAg Welding Torches ”ABIMIg® grIP“ air cooled (up to 430 A)
ABIMIG® GRIP A 305 / 355 / 405

Page 12–13

■ MIg/MAg Welding Torches ”ABIMIg® grIP“ liquid cooled (up to 575 A)
ABIMIG® GRIP W 555 D / 555

Page 14–15

■ MIg/MAg Welding Torches ”ABIMIg® grIP“ liquid cooled (up to 625 A)
ABIMIG® GRIP W 605 / 605 D / 605 C

Page 16–17

■ MIg/MAg Welding Torches ”ABIMIg®“ liquid cooled (up to 600 A)
ABIMIG® 452 W / 452 D W / 645 W

Page 18–19

■ MIg/MAg Welding Torches Push-Pull ”PP“ air and liquid cooled (up to 350 A)
PP 24 D / 36 D / 240 D / 401 D

Page 20–21

■ MIg/MAg fume extraction Torches ”rAB Plus“ air and liquid cooled (up to 550 A)
RAB Plus 15 AK / 24 KD / 25 AK / 36 KD / 240 D / 501 D / 501

Page 22–23

■ MIg/MAg Machine Welding Torches air and liquid cooled
AUT / ABIMIG® MT

Page 24–25

Spare Parts
■ Bikox, control cables, hoses, handles, Modules and liners

Page 26–29

Central adaptor and central connector system
■ The universal connection …

Page 30–33

Central adaptor with spring contacts
■ flexible contact …

Page

34

3

”grIP“ insert and ball joint in the handle guarantee high grip safety as well as optimal handling.2 mm Torch complete Type MB grIP 15 AK MB grIP 25 AK 4 Handle Type MB Type MB 3m 002.0012 .0510 Part-No. extremely UV resistant. 4m 002.8–1.0511 5m 002.0512 Type 50° 50° Swan neck Part-No. All torches are carefully designed to provide comfortable and precise operation.0604 004.0606 004.0009 004. enabling trouble-free operation for every application.6–1. 002. considerably increased temperature resistance and tensile strength ■ Time-saving torch change-over due to the ABIcor BInZel central connector MB GRIP 15 AK Technical data (EN 60 974-7): rating: 180 A co2 150 A Mixed gases M21 (dIn en 439) duty cycle: 60% Wire size: 0.0 mm MB GRIP 25 AK Technical data (EN 60 974-7): rating: 230 A co2 200 A Mixed gases M21 (dIn en 439) duty cycle: 60% Wire size: 0. soft components on the handle and thumb rest – positive handling even in extreme conditions ■ Ball joint with optimal movement radius – perfect handling ■ optimum cooling of the torch – extending torch life ■ BIKoX® r air cooled torches – high flexibility even at low temperatures. It combines progressive technology and quality with optimum ergonomics. ■ ergonomic short handle with ”grIP“ insert – for best accessibility ■ ”grIP”.MIG/MAG Welding Torches ”MB GRIP“ air cooled Rating 150 A up to 230 A The MIg/MAg Torch series ”MB grIP“ in air and liquid cooled variants is the finest solution of its kind.0605 004.

0 Ø 1.8 Ø 1.0001 (10 pcs.6 Ø 0.5 25 mm 28 mm Ø6 Contact tip (10 pcs.5 145.0059 140.0028 126.0003 127.0002 127.2 Ø 0.0058 003.8 Ø 1.0075 145.8 Ø 1.0005 127.0013 Nozzle spring (20 pcs.0005 M8 142.0006 141.2 M8x1 lh M6 002.0242 140.0 Ø 1.8 Ø 1.0012 124.0015 124.0003 127.0004 127.0008 5 .0123 ØB Ø 22 ØB Ø 18 Ø 15 Ø 11.0008 126.0042 145.0015 124.0028 127.) for 4 m 124.0035 126.0124 Ø8 M6 140.0379 141.0004 127.0008 127.0011 126.0 Ø 1.0011 126.6 Ø 0.0002 127.0 Ø 1.0054 140.2 e-cu for Al Ø 0.0 Ø 1.0011 124.) cylindrical conical conical ØA Ø 16 Ø 12 Ø 9.0256 – M6 – 140.) e-cu Ø 0.0005 126.0011 124.) 35 mm M6 Gas nozzle holder / Contact tip holder M6 Liner Insulated liner PTfe liner carbon PTfe liner Ø 0.2 cucrZr Ø 0.0253 – 141.0012 124.6 Ø 0.0007 for 5 m 124.0026 124.0005 126.0008 140.0062 140.0076 145.0051 140.0031 124.0026 126.8 Ø 1.6 Ø 0.6 Ø 0.0008 126.2 145.8 Ø 1.0001 141.0031 126.0855 140.0007 127.0382 002. MB GRIP 25 Wear parts MB GRIP 15 AK MB GRIP 25 AK 53 mm 57 mm Ø 18 ØA Gas nozzle (10 pcs.0041 145.0021 126.0010 – 140.0026 127.2 Ø 0.0 Ø 1.0035 124.0078 for 3 m 124.0245 140.0026 126.0007 – 140.0002 141.0021 127.MB GRIP 15.

0001 014.0146 014.0001 018.0336 Type 50° 50° 50° Swan neck Part-No.8–1.0253 018.MIG/MAG Welding Torches ”MB GRIP“ air cooled Rating 220 A up to 320 A ■ ergonomic short handle with ”grIP“ insert – for best accessibility ■ ”grIP”. extremely UV resistant.0334 Part-No.2 mm Wire size: MB GRIP 26 KD Technical data (EN 60 974-7): 270 A co2 rating: 240 A Mixed gases M21 (dIn en 439) 60% duty cycle: 0.0335 5m 012.0148 014.0006 . 012. soft components on the handle and thumb rest – positive handling even in extreme conditions ■ Ball joint with optimal movement radius – perfect handling ■ optimum cooling of the torch – extending torch life ■ BIKoX® r air cooled torches – high flexibility even at low temperatures. 4m 012.2 mm Wire size: MB GRIP 36 KD Technical data (EN 60 974-7): 320 A co2 rating: 290 A Mixed gases M21 (dIn en 439) 60% duty cycle: 0. considerably increased temperature resistance and tensile strength ■ Time-saving torch change-over due to the ABIcor BInZel central connector MB GRIP 24 KD Technical data (EN 60 974-7): 250 A co2 rating: 220 A Mixed gases M21 (dIn en 439) 60% duty cycle: 0.2 mm Wire size: Torch complete Type MB grIP 24 Kd MB grIP 26 Kd MB grIP 36 Kd 6 Handle Type MB Type MB Type MB 3m 012.0251 018.8–1.0147 014.8–1.0252 018.

0379 141.0261 014.0001 141.0085 145.0116 – 018.) M6 M8 30 mm Ø8 M6 140.MB GRIP 24.0379 141.0026 126.0004 127.0005 for 4 m 124.2 Ø 0.0245 140.0051 140.0011 124.0003 141.2 Ø 0.0026 127. MB GRIP 26.0 Ø 1.8 e-cu for Al Ø 1.0245 140.0445 M8 M6 / M8 142.0015 124.0382 22 mm M6 145.0054 140.0007 127.0020 20 mm 29 mm 32.0082 142.0001 141.0051 140.0015 140.0028 127.0007 142.0035 126.0382 M6 Gas diffuser (10 pcs.0128 28 mm Ø8 M6 140.0132 28 mm Ø 24 28 mm M8 M6 / M8 M8 140.0003 141.5 mm 012.0316 140.0445 Ø 10 M6 140.) Ø 0.0054 140.0008 127.0051 145.0114 140.0021 126.2 for 3 m 124.8 cucrZr Ø 1.8 e-cu Ø 1.0141 014.0035 124.0313 140.0242 140.8 Ø 1.0001 141.0026 126.0382 Contact tip (10 pcs.8 Ø 1.0126 Ø8 Ø 10 26 mm Contact tip holder (10 pcs.0021 127.0054 140.0010 140.0008 141.0183 – – 018.0028 126.0005 127. MB GRIP 36 Wear parts MB GRIP 24 KD MB GRIP 26 KD MB GRIP 36 KD 63.0026 124.0117 140.5 mm 76 mm 84 mm ØA Ø 17 Ø 12.0008 7 .0379 141.2 Ø 0.0023 Ø 0.0010 140.8 Ø 1.0316 140.0011 126.0026 014.0006 141.0242 140.0078 145.2 Ø 0.2 ØC Ø 19 Ø 16 Ø 12 145.0114 140.) standard long life ceramic Liner Insulated liner PTfe liner carbon PTfe liner 30 mm 28 mm M8 140.0031 124.0007 for 5 m 124.5 Ø 10 Gas nozzle (10 pcs.0442 141.0031 126.0005 126.0047 145.0002 127.0045 145.0117 140.0 Ø 1.0006 141.0010 140.0008 141.0 Ø 1.0 Ø 1.0313 140.0245 140.0 Ø 1.0051 140.0012 124.0006 141.0 Ø 1.) cylindrical conical conical Ø 24 Ø c Ø 20 Ø B ØA ØB Ø 20 Ø 16 Ø 14 145.0003 – 142.0008 126.0015 140.0005 142.0242 140.0003 127.0080 145.0442 141.

0273 030. 023.0231 Part-No.0234 .2 mm MB GRIP 501 D* / MB GRIP 501* Technical data (EN 60 974-7): rating: 500 A / 550 A co2 450 A / 500 A Mixed gases M21 (dIn en 439) duty cycle: 100% Wire size: 1.8–1. Torch complete Type MB grIP 240 d MB grIP 401 d MB grIP 401 MB grIP 501 d MB grIP 501 8 Handle Type MB Type MB Type MB Type MB Type MB 3m 023.0496 032.2 mm MB GRIP 401 D* / MB GRIP 401* Technical data (EN 60 974-7): rating: 400 A / 450 A co2 350 A / 400 A Mixed gases M21 (dIn en 439) duty cycle: 100% Wire size: 0.0205 034.0277 030.0207 034.0227 033.0494 032.8–1.0232 5m 023.0228 033. soft components on the handle and thumb rest – positive handling even in extreme conditions ■ Ball joint with optimal movement radius – perfect handling ■ optimum cooling of the torch – extending torch life ■ Time-saving torch change-over due to the ABIcor BInZel central connector ■ ergonomically and technically proven and 100% reliable MB GRIP 240 D* Technical data (EN 60 974-7): rating: 300 A co2 270 A Mixed gases M21 (dIn en 439) duty cycle: 100% Wire size: 0.0206 034.0233 Type 50° 50° 50° 50° 50° Swan neck Part-No.0492 032.0272 030. 4m 023.0225 033.0226 033.0493 032.MIG/MAG Welding Torches ”MB GRIP“ liquid cooled Rating 270 A up to 550 A ■ ergonomic short handle with ”grIP“ insert – for best accessibility ■ ”grIP”.0208 034.0271 030.0–1.6 mm *Note: To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes.

0005 127.0051 145.0004 127.0008 141.0 Ø 1.0114 140.0060 126.2 Ø 1.0031 122.0028 126.2 Ø 1.0313 140.0379 – 141.0190 030.0028 126.0316 140.0054 140.0010 – 140.0242 140.0005 126.0445 140.5 mm 76 mm 76 mm Gas nozzle (10 pcs.0020 140.0242 140.0022 140.8 e-cu Ø 1.0063 126.) standard long life ceramic Liner liner PTfe liner carbon PTfe liner 145.) M6 M8 30 mm Ø8 M6 140.8 e-cu for Al Ø 1.0379 140.0 Ø 1.0021 126.8 Ø 1.0039 122.0005 127.0316 140.2 Ø 1.) cylindrical conical conical Ø 24 Ø c Ø 20 Ø B ØA ØA Ø 17 Ø 12.0009 122.0036 122.0382 140.0036 122.0587 141.0010 141.0054 140.0382 140.0 Ø 1.0 Ø 1.0005 122.0 Ø 1.0051 140.6 Ø 0.0002 127.0015 141. MB GRIP 401 / 501 Wear parts MB GRIP 240 D MB GRIP 401 D / 501 D MB GRIP 401 / 501 63.0008 127.0587 141.0022 140.0010 141.) Ø 0.0007 127.0379 140.0590 25 mm 26 mm Contact tip holder (10 pcs.0003 141.0022 – – 20 mm 28 mm 28 mm 012.0008 126.6 for 3 m 122.0183 – – 030.0056 126.0555 141.8 Ø 1.0190 Ø 0.5 Ø 10 ØB Ø 20 Ø 16 Ø 14 145.0010 for 4 m 122.0020 140.0003 141.0145 030.0382 – Contact tip (10 pcs.6 ØC Ø 20 Ø 16 Ø 14 145.0590 Ø 10 M6 140.2 Ø 1.0085 145.0085 145.0007 127.0012 for 5 m 122.0039 127.0442 140.0117 140.0031 122.0128 28 mm Ø8 M6 140.0013 9 .0001 141.2 Ø 1.0245 140.0242 140.0003 127.8 Ø 1.0007 122.0442 140.0051 140.0047 145.0 Ø 1.0011 126.0080 145.0445 140.0008 141.6 Ø 0.0003 – 142.8 cucrZr Ø 1.0145 030.0051 140.0015 141.0001 141.0114 140.0042 127.0313 140.0006 141.0026 126.0039 122.2 Ø 1.MB GRIP 240.0001 141.0004 127.0008 142.6 Ø 0.0054 140.0132 28 mm Ø 24 M6 M6 / M8 M10x1 142.0558 M8 140.0037 030.0045 127.0006 141.0245 140.0132 30 mm 28 mm Ø8 Ø 10 M8 140.0026 126.0117 140.0051 145.6 Ø 0.0555 141.0006 141.0037 030.0245 140.0558 M6 Gas diffuser (10 pcs.0021 126.

1 Type 45° 45° Swan neck Part-No.1 5m 767.d603.d600.1 767. All torches are carefully designed to provide comfortable and precise operation. gas nozzle holder and contact tip holder in one piece) – reduces stock requirements ■ laminar gas feed – excellent gas coverage for best welding results ■ changeable gas nozzle seat – ”extends“ operating cycle of the torch neck and reduces maintenance costs ■ electrically insulated liner and connection nut (on the central adaptor) – enables exact setting of the arc parameters and therefore repeatability of welding results ABIMIG® GRIP A 155 LW Technical data (EN 60 974-7): 240 A / 190 A co2 rating: 220 A / 170 A Mixed gases M21 (dIn en 439) 35% / 60% duty cycle: 0.1 Part-No. thumb rest and ball joint – guarantees optimal handling in all positions ■ screw-on gas nozzle with thermoprotective insulation – extending torch life ■ function integrated tip holder (gas diffusor. 4m 767. 767. which gives perfect balance to the torches for effortless welding in all positions. ■ low Weight Bikox® – up to 50% weight saving ■ ergonomic short handle with ”grIP“ soft components on the handle.1 767.d633.0 mm Wire size: ABIMIG® GRIP A 255 LW Technical data (EN 60 974-7): 270 A / 240 A co2 rating: 240 A / 210 A Mixed gases M21 (dIn en 439) 35% / 60% duty cycle: 0.d631.MIG/MAG Welding Torches ”ABIMIG® GRIP A“ air cooled • Rating 170 A up to 270 A MIg/MAg Welding Torches ABIMIg® grIP A air cooled with the innovative 2 component handle system “grIP”.1 767. The torches of the ABIMIg® grIP A series utilize the new developed low Weight Bikox®. combine ergonomics and feel with all common module variations (for switch and control fuctions) as well as ”switch on top“ solutions.2 mm Wire size: Torch complete Type ABIMIg® grIP A 155 lW ABIMIg® grIP A 255 lW 10 Handle Type MB Type MB 3m 767.d602.1 .8–1.6–1.d630.d632. ”grIP“ insert and ball joint in the handle guarantee secure grip and optimal handling.1 767.d601.

2 Ø 0.3 mm Ø 16.d003 145.0004 127.8 Ø 1.0855 140.0007 for 5 m 124.d004 Ø 22 ØB ØB Ø 18 Ø 16 Ø 14 X2 69 mm 70 mm 67 mm 25 mm 28 mm Ø8 Ø6 Contact tip (10 pcs.6 Ø 0.3 mm Adapter piece (5 pcs.) cylindrical conical conical X1 52 mm 52 mm 54 mm 145.0003 127.d607.) Ø 0.0005 126.d014 145.0015 124.0012 124.0011 126.0031 124.0005 126.0028 126.0008 126.0059 140.0002 127.0007 127.0011 126.0 Ø 1.6 Ø 0.2 145.0010 – 140.0035 126.0026 124.d001 145.0062 140.0 Ø 1.8 Ø 1.0253 – 141.d637.d719.0008 140.0026 126.0021 127.8 Ø 1.0 Ø 1.0256 – M6 – 140.5 004.0 Ø 1.5 for 4 m 124.0031 126.6 Ø 0.0011 124.8 Ø 1.2 Ø 0.0028 127.0051 140.0004 127.0026 126.0015 124.d624.ABIMIG® GRIP A 155.0005 127.0007 – 140.0 Ø 1.0021 126.0382 35 mm 51 mm M6 M6 Contact tip holder (5 pcs.0008 127.0005 767.6 Ø 0. ABIMIG® GRIP A 255 Wear parts ABIMIG® GRIP A 155 ABIMIG® GRIP A 255 X1 X2 Ø 20 ØA ØA Ø 17 Ø 12 Ø 12 Gas nozzle (5 pcs.0006 141.0379 141.0054 140.2 for 3 m 124.2 Ø 0.d011 145.0245 140.0035 124.0242 140.6 e-cu Ø 0.8 Ø 1.) 767.0008 126.5 14 mm 14 mm Ø 14.0002 127.2 cucrZr Ø 0.0 Ø 1.0003 127.8 e-cu for Al Ø 1.) 006.0001 141.5 Liner liner PTfe liner carbon PTfe liner Ø 0.0011 124.0012 124.0008 11 .0026 127.d012 M6 140.0002 141.

1 767.1 767. thumb rest and ball joint – guarantees optimal handling in all positions ■ screw-on gas nozzle with thermoprotective insulation – extending torch life ■ function integrated tip holder (gas diffusor.1 Type 45° 45° 45° Swan neck Part-No.d722.0–1. 4m 767.1 Part-No. gas nozzle holder and contact tip holder in one piece) – reduces stock requirements ■ laminar gas feed – excellent gas coverage for best welding results ■ changeable gas nozzle seat – ”extends“ operating cycle of the torch neck and reduces maintenance costs ■ electrically insulated liner and connection nut (on the central adaptor) – enables exact setting of the arc parameters and therefore repeatability of welding results Additionally for ABIMIG® GRIP A 405 LW: ■ BIKoX® with large flow cross-section – guarantees gas coverage ■ specially designed steel liner – guarantees optimal and constant wire feeding ABIMIG® GRIP A 305 LW Technical data (EN 60 974-7): 315 A / 270 A co2 rating: 300 A / 240 A Mixed gases M21 (dIn en 439) 35% / 60% duty cycle: 0.6 mm Wire size: Torch complete Type ABIMIg® grIP A 305 lW ABIMIg® grIP A 355 lW ABIMIg® grIP A 405 lW 12 Handle Type MB Type MB Type s 3m 767.d692.d663.1 767.1 767.1 767.d661.d660.1 5m 767.d723.2 mm Wire size: ABIMIG® GRIP A 355 LW Technical data (EN 60 974-7): 350 A / 300 A co2 rating: 320 A / 270 A Mixed gases M21 (dIn en 439) 35% / 60% duty cycle: 1.d693.1 767.d690.6 mm Wire size: ABIMIG® GRIP A 405 LW Technical data (EN 60 974-7): 430 A / 370 A co2 rating: 350 A / 300 A Mixed gases M21 (dIn en 439) 35% / 60% duty cycle: 1.1 767.MIG/MAG Welding Torches ”ABIMIG® GRIP A” air cooled • Rating 240 A up to 430 A ■ low Weight Bikox® – up to 50% weight saving ■ ergonomic short handle with ”grIP“ soft components on the handle.d662.d721.0–1.d691.8–1.1 767.d720. 767.1 .

0002 – 127.0010 – 767.0012 405 for 4 m – 124.0003 141.d117 124.0028 126.5 305 / 355 for 4 m 124.d745.6 cucrZr Ø 0.) M8 145.0026 124.0008 141.5 Liner liner PTfe liner carbon PTfe liner Ø 0.0445 140.6 Ø 0.0044 126.0316 140.0117 140.0022 140.d024 145.) e-cu Ø 0.0028 126.0042 127.6 305 / 355 405 for 3 m for 3 m 124.0045 127.0026 124.0587 141.d729. ABIMIG® GRIP A 355.0313 140.0008 126.5 014.0007 127.d116 124.d120 – – – – – – – – 305 / 355 for 5 m 124.0021 – 126. ABIMIG® GRIP A 405 Swan neck ABIMIG® GRIP A 305 ABIMIG® GRIP A 355 ABIMIG® GRIP A 405 X1 X1 Ø 25 ØA Gas nozzle (5 pcs.d022 Ø 25 ØA ØA Ø 21 Ø 18 Ø 16 X1 72 mm 72 mm 69 mm 30 mm 30 mm Ø 10 Ø 10 Contact tip (10 pcs.0003 127.0031 124.8 mm Adapter piece (5 pcs.0039 – 127.0004 127.8 Ø 1.0 Ø 1.8 Ø 1.d021 145.0005 – 127.) cylindrical conical conical ØA Ø 21 Ø 18 Ø 16 X1 72 mm 72 mm 69 mm 145.0003 141.) 767.0007 127.0011 126.0008 141.d745.0042 126.0590 M8 – 140.2 Ø 1.0012 124.0 Ø 1.8 Ø 1.0 Ø 1.0022 140.0035 124.0015 124.0008 127.d118 124.0041 124.8 Ø 1.d024 145.0587 141.0442 140.0313 140.d022 M8 014.ABIMIG® GRIP A 305.0 Ø 1.0 Ø 1.d114 124.0005 – 126.d021 145.8 Ø 1.d668.0035 124.0114 140.2 Ø 1.0005 – 127.6 M8 140.0026 126.2 Ø 1.0117 140.d121 – – – – – – – – 13 .6 Ø 0.2 Ø 1.6 e-cu for Al Ø 0.0590 52 mm 52 mm M8 Contact tip holder (5 pcs.0015 141.0031 124.0008 127.d119 126.2 Ø 1.0021 – 126.5 mm Ø 21.0445 140.5 14 mm 14 mm Ø 16.8 Ø 1.0316 140.0013 405 for 5 m – 124.0 Ø 1.0015 141.0442 140.d113 124.0026 126.0011 – 124.2 Ø 1.d115 124.

1 .0526.0532. ”grIP“ insert and ball joint in the handle guarantee secure grip and optimal handling. All torches are thoroughly designed to provide comfortable and precise operation.1 Type 50° 50° Swan neck Part-No.8–1. ozone.and temperature-resistant protective cover – for longer torch service life ■ The newly developed torch neck and handle system ABIMIg® grIP with ball joint guarantees optimal balance – even for welding tasks when access is difficult ■ except the tip holder.0533.1 5m 766.0529.0527. 4m 766. The liquid cooled ABIMIg® grIP W torches particularly excel in impulse welding due to an optimized dual-circuit cooling system that ensures ”extra-cool” wear parts and therefore extended service life. all spare and wear parts of the ABIMIg® grIP W 555-series are compatible with the torch series MB 401/501 – reduced storage ■ Mechanically highly resilient and robust tip holder (optionally soldered or changeable) – long service life ABIMIG® GRIP W 555 D Technical data (EN 60 974-7): 550 A co2 rating: 500 A Mixed gases 400 A Pulse M21 (dIn en 439) 100% duty cycle: 0.1 766.0528.1 766.0530.0531.8–1. ■ dual-circuit cooling system with increased cooling liquid flow and novel heat dissipation for optimal power and heat conduction – guarantees less spatter adhesion and therefore extremely extended service life of wear and spare parts ■ Additional torch neck protection through a UV-.1 766.1 766.MIG/MAG Welding Torches ”ABIMIG® GRIP W“ liquid cooled • Rating 400 A up to 575 A MIg/MAg Welding Torches ABIMIg® grIP W liquid cooled with the innovative 2-component handle system “grIP” combine ergonomics and feel with all common module variations (for switch and control fuctions) as well as ”switch on top“ solutions. 766.6 mm Wire size: *Note: To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes.6 mm Wire size: ABIMIG® GRIP W 555 Technical data (EN 60 974-7): 575 A co2 rating: 525 A Mixed gases 400 A Pulse M21 (dIn en 439) 100% duty cycle: 0.1 Part-No. Torch complete Type ABIMIg® grIP W 555 d ABIMIg® grIP W 555 14 Handle Type s Type s 3m 766.

8 Ø 1.0442 140.0008 127.2 Ø 1.0042 127.0022 140.2 Ø 1.2 Ø 1.0313 140.0085 145.0085 145.6 Ø 0.0037 030.0035 124.0003 141.0008 141.0008 141.0445 140.0012 124.0026 124.8 Ø 1.0026 126.0042 126.0011 124.0003 127.0005 127.0007 127. ABIMIG® GRIP W 555 Wear parts ABIMIG® GRIP W 555 D ABIMIG® GRIP W 555 76 mm 76 mm ØA Gas nozzle (10 pcs.) standard long life ceramic Liner liner PTfe liner carbon PTfe liner Ø 0.0028 126.2 Ø 1.0021 126.0045 127.0022 140.0114 140.0 Ø 1.0021 126.0002 127.ABIMIG® GRIP W 555 D.0117 140.6 Ø 0.) cylindrical conical conical ØA Ø 24 ØA Ø 20 Ø 16 Ø 14 145.6 e-cu for Al Ø 0.0026 124.0587 141.8 Ø 1.0031 124.0035 124.0037 030.0590 27 mm M8 Contact tip holder M8 Gas diffuser (5 pcs.0445 140.10 – 28 mm 28 mm 030.6 Ø 0.0 Ø 1.0004 127.6 M10x1 142.0145 030.8 Ø 1.0041 126.0005 126.0007 127.0201.0015 141.0013 15 .0132 Ø 24 ØA Ø 20 Ø 16 Ø 14 145.6 M8 140.0442 140.0316 140.0051 145.0 Ø 1.0039 127.0316 140.2 Ø 1.0 Ø 1.0117 140.0028 126.0010 for 4 m 124.0008 126.2 Ø 1.0587 141.0042 126.0012 for 5 m 124.0190 030.0313 140.0015 124.0015 141.0005 127.0190 for 3 m 124.0 Ø 1.0132 30 mm 30 mm Ø 10 Ø 10 Contact tip (10 pcs.0031 124.0 Ø 1.0008 127.0011 126.0145 030.0114 140.0003 141.8 cucrZr Ø 1.8 Ø 1.0026 126.0051 145.) e-cu Ø 0.0590 M8 140.

1 5m 766.0543.6 mm Wire size: *Note: To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes.1 766.0544.0535.0542. 4m 766.0537.0541. ozone.1 .1 766.1 766. Torch complete Type ABIMIg® grIP W 605 ABIMIg® grIP W 605 d ABIMIg® grIP W 605 c 16 Handle Type s Type s Type s 3m 766.6 mm Wire size: ABIMIG® GRIP W 605 C Technical data (EN 60 974-7): 600 A co2 rating: 550 A Mixed gases 450 A Pulse M21 (dIn en 439) 100% duty cycle: 1.6 mm Wire size: ABIMIG® GRIP W 605 D Technical data (EN 60 974-7): 600 A co2 rating: 550 A Mixed gases 450 A Pulse M21 (dIn en 439) 100% duty cycle: 1.0539.1 766.MIG/MAG Welding Torches ”ABIMIG® GRIP W“ liquid cooled • Rating 450 A up to 625 A ■ dual-circuit cooling system with increased cooling liquid flow and novel heat dissipation for optimal power and heat conduction – guarantees less spatter adhesion and therefore extremely extended service life of wear and spare parts ■ Additional torch neck protection through a UV-.1 Type 50° 50° 50° Swan neck Part-No.0–1.0–1.and temperature-resistant protective cover – for longer torch service life ■ The newly developed torch neck and handle system ABIMIg® grIP with ball joint guarantees optimal balance – even for welding tasks when access is difficult ■ specially designed spare and wear parts for the high-performance application range – excellent results especially in pulse arc welding ■ gas nozzle with innovative ”plug-screw connection” – optimal fixing and heat dissipation ■ swan neck can be delivered in three versions – with soldered or changeable tip holder M10 as well as with collet body version for push-fit ”click” contact tip ABIMIG® GRIP W 605 Technical data (EN 60 974-7): 625 A co2 rating: 575 A Mixed gases 450 A Pulse M21 (dIn en 439) 100% duty cycle: 1.0536.1 766.0540.0534.1 766.1 Part-No.1 766.0545.0538.0–1. 766.1 766.

0042 126.2 Ø 1.0031 124.0026 126.0035 124.0039 127.0518 for 3 m 124.0348 140.) cylindrical conical 77 mm ØB ØB Ø 20 Ø 17 145.0028 126.0678.2 Ø 1.0035 124.0007 127.) long life (standard) ØB Ø 20 Ø 17 35 mm M10 140.2 Ø 1.0518 Liner liner 145.6 Ø 1.2 Ø 1.10 145.0026 124.0005 127.1318 140.10 140.0 Ø 1.10 145.1544.1070 Ø 9.1544.1051 31 mm 31 mm 31 mm 766.10 140. ABIMIG® GRIP W 605 C ABIMIG® GRIP W 605 Wear parts ABIMIG® GRIP W 605 D 77 mm 77 mm ØB Gas nozzle (10 pcs.0481 140.6 766.0 Ø 1.0202.0005 127.) e-cu Ø 1.5 mm M9x1 – – 142.0 Ø 1.0031 124.6 ABIMIG® GRIP W 605 C Ø 1.0012 for 5 m 124.1542.0026 124.0008 127.6 Ø 1.0348 140.0008 127.10 140.0044 126.0007 127.ABIMIG® GRIP W 605.10 140.0481 140.1070 gas nozzle adapter Ø 12 PTfe liner carbon PTfe liner 766.10 140.10 145.0026 126.0669 766.0028 126.10 – – 766.0669 ØB ØB Ø 20 Ø 17 766.0013 17 .9 M10 140.6 Ø 1.0 cucrZr Ø 1.0021 126.0678.) contact tip holder M10 collet body 145.0010 766.0616 – – – 140.0669 32 mm Ø 12 M10 Gas diffuser (10 pcs.0678.1321 29 mm 19.2 Ø 1.0616 Contact tip holder / Collet body (10 pcs.1319 140.0518 for 4 m 124. ABIMIG® GRIP W 605 D.0 Ø 1.1070 35 mm Contact tip (10 pcs.10 140.0042 127.1543.0021 126.0045 127.0041 126.1543.1542.

■ dual cooling circuit for optimized torch cooling – extended service life of wear and spare parts ■ Welding applications up to 600 A – excellent welding results for pulse applications ■ Technically proven – 100% reliable ■ standard MB wear parts for ABIMIg® 452 – reduced stocking costs ■ split gas nozzle as well as optimally cooled gas nozzle seat on ABIMIg® 645 guarantee best possible welding results even in high performance applications ■ Time-saving torch change-over due to the ABIcor BInZel central connector ABIMIG® 452 D W* Technical data (EN 60 974-7): 450 A dc rating: 300 A Pulse Mixed gases M21 (dIn en 439) 100% duty cycle: 0.0370 .0350 766.6 mm Part-No. The handle concept ABIMIg® makes it possible to integrate all common switch and control functions.MIG/MAG Welding Torches ”ABIMIG®“ liquid cooled Rating 300 A up to 600 A The tried and tested MIg/MAg Welding Torches ABIMIg® liquid cooled cover the rating spectrum up to 600 A.0414 766.0408 Type 50° 50° 50° Swan neck Part-No.0406 ABIMIG® 645 W* Technical data (EN 60 974-7): rating: 600 A dc 450 A Pulse Mixed gases M21 (dIn en 439) duty cycle: 100% Wire size: 0.0402 766.8–1.8–1.0400 766. 4m 766.0407 5m 766. 766.0412 766.0390 766.0401 766.8–1.6 mm Wire size: *Note: To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes.6 mm Wire size: ABIMIG® 452 W* Technical data (EN 60 974-7): 500 A dc rating: 325 A Pulse Mixed gases M21 (dIn en 439) 100% duty cycle: 0. Torch complete Type ABIMIg® 452 d W ABIMIg® 452 W ABIMIg® 645 W 18 Handle Type AM Type AM Type AM 3m 766.0413 766.

0112 124.0028 126.0051 145.0445 140.0015 141.0112 124.6 – 766.2 Ø 1.0008 127.0114 140.0139 124.2 Ø 1.0587 141.0005 127.1051 28 mm 28 mm 030.0132 ØB Ø 19 Ø 16 – 766.) – 20 mm 38 mm Ø 10 Contact tip (10 pcs.0 Ø 1.2 Ø 1.1095 766.1074 (1 pc.6 Ø 0.0 Ø 1.1075 (1 pc.ABIMIG® 452.0008 127.0005 126.1078 766.0117 140.0 Ø 1.1135 – for 3 m 124.) 766.5 mm M8 M10x1 Contact tip holder / Collet chuck (10 pcs.0 Ø 1.0116 126.0003 127.5 mm 76 mm ØA Gas nozzle (10 pcs.8 cucrZr Ø 1.0022 140.0021 126.0442 140.0005 127.0022 (only for version d) – collet chuck Gas diffuser (10 pcs.2 Ø 1.0138 124. ABIMIG® 645 ABIMIG® 452 D W ABIMIG® 452 W Wear parts ABIMIG® 645 W 32.0012 for 5 m 124.) standard long life ceramic ceramic l / Adapter Liner liner PTfe liner carbon PTfe liner Ø 0.8 Ø 1.2 Ø 1.0010 for 4 m 124.0111 124.0008 141.0 Ø 1.0026 126.0137 124.0013 19 .6 Ø 0.0026 126.0008 126.2 Ø 1.0037 030.0028 126.0042 127.6 Ø 9.0114 126.0190 – 766.9 M8 140.0085 145.0011 126.1312 140.0590 – – – – – – – – 140.0113 124.0039 127.1310 140.0 Ø 1.0145 030.0002 127.0113 124.) Ø 0.8 Ø 1.6 Ø 0.0313 140.0007 127.1315 25 mm 19.0021 126.0111 124.0316 140.0004 127.8 e-cu Ø 1.0115 126.8 e-cu for Al Ø 1.0003 141.1313 140.0045 127.) cylindrical conical conical Øc Ø 24 ØA Ø 20 Ø 16 Ø 14 145.0007 127.8 Ø 1.) contact tip holder M8 142.6 Ø 0.

Push-Pull torches are ideally suited for hard-to-feed wire like aluminium. 20 Duty cycle (%) 35 60 100 100 Wire size (mm) 0. Swan neck 082.0095 092.2 0.0011 082. motor 42 V PP 240 d 45° bent. *Note for liquid cooled torches: To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes.0019 091.0007 092.0001 091.0014 083.0194 081. All torches correspond in their construction to the well established MB style Welding Torches. the torch can be delivered with a potentiometer mounted in the handle.8–1. container and tank manufacture and are also used extensively in the construction of automobiles and railway vehicles. motor 42 V PP 36 d 45° bent. motor 42 V CO2 250 A 300 A 270 A 350 A Rating Mixed Gases M21 220 A 270 A 240 A 320 A Part-No.8–1.0017 092. Type PP 24 d PP 36 d PP 240 d PP 401 d Cooling air air liquid* liquid* Torch complete Type PP 24 d straight.0002 091.2 0.0044 Note: Also available with 24 V motor.0014 083.0018 092.0002 014.6 Part-No. If requested. 8m 082.0001 012. motor 42 V PP 401 d straight. motor 42 V PP 401 d 45° bent.0 0. motor 42 V PP 24 d 45° bent. thin wire and for long cable assemblies.8–1.0001 . motor 42 V PP 240 d straight. motor 42 V PP 36 d straight.MIG/MAG Welding Torches Push-Pull ”PP“ air and liquid cooled Push-Pull Welding Torches ”PP” guarantee constant and problem free wire feeding.8–1.0043 091. due to their reliablility the torches have become the industry standard in shipbuilding.

0126 ØC Ø 20 Ø 16 Ø 14 145.0022 140.8 Ø 1.0015 127.5 mm 84 mm ØA Ø 17 Ø 12.0442 140.0019 128.0040 122.0010 – 140.0054 140.0183 – – 014.0382 – Contact tip (10 pcs.0020 142. PP 240.8 PTfe liner Ø 1.0080 145.0242 140.0001 141.0382 – 26 mm M6 Ø 24 ØB Ø 19 Ø 16 Ø 12 Ø8 M6 140.0003 141.0 Ø 1.6 080.0 080.0009 127.0051 140.0 Ø 1.0065 126.0245 140.0021 Ø 1.0242 140.0030 126.0379 140.0019 122.0023 21 .0261 014.0117 140.0 Ø 1.0242 140.0008 142.0023 Wire feeding roll 080.2 Ø 1.0022 20 mm 32.5 mm 28 mm 012.0590 M6 / M8 M10x1 142.0001 141.0117 140.8 e-cu for Al Ø 1.5 Ø 10 145.0010 122.0114 140.0442 – 141.0051 145.0045 145.0054 140.0379 – 141.0 Ø 1.) Ø 0.0006 141.0245 140.0382 140.0006 141.0190 Liner liner Ø 0.0030 126.0047 127.0316 140.0555 141.0 liner Ø 1.0022 Ø 1.0014 Liner PA liner Ø 0.0145 030.6 8m – 128.6 Ø 0.2 Ø 1.0 Ø 1.0003 141.6 Ø 0.2 Ø 1.8 cucrZr Ø 1.) cylindrical conical conical PP 401 D PP 36 D M8 140.0132 28 mm 30 mm 28 mm 30 mm Gas diffuser (10 pcs.6 carbon Ø 0.2 Ø 1.0316 140.0040 122.0008 141.0003 – 142.0037 030.0013 126.8 PTfe Ø 1.0379 – 141.0313 140.8 Ø 1.0558 28 mm M6 25 mm M8 M6 / M8 M8 140.0445 – Ø 10 M6 140.0054 140.0078 145.0010 141.0010 – 140.0006 141.0051 140.0128 28 mm Ø8 Ø 24 Ø c 145.0 Ø 1.0001 141.0009 127.2 Ø 1.0114 140.0008 141.6 Contact tip holder (10 pcs.2 080.6 Ø 0.PP 24.) M6 M8 76 mm Ø 20 Ø B ØA Gas nozzle (10 pcs.0023 030.6 8m 122.) standard long life ceramic Ø8 Ø 10 M6 140.2 Ø 1.2 Ø 1.0015 – 140. PP 36.0020 140.0047 145.0005 142.0026 014.0445 140.0245 140.0085 145.0587 141.0019 sT/Al Ø 0.0051 140.8 e-cu Ø 1.0313 140. PP 401 Wear parts PP 24 D / 240 D 63.8 Ø 1.0015 141.

0 220 A 60 0. 4m 602.6 *Note for liquid cooled torches: To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes. special design solutions guarantee highly efficient smoke removal directly at its source without affecting the protective gas shield.8–1.2004 634.2011 5m 602.2002 604.2004 614.2005 612.2003 604.2012 .6–1.2006 614.8–1.2006 612.8–1.2 270 A 100 0.2 270 A 60 0. optimum flexibility Rating Duty cycle Wire size (%) (mm) Mixed Gases M21 150 A 60 0.2004 612.2 450 A 100 1.2004 632.2003 623.2 200 A 60 0.2004 623.0–1. Torch complete Type rAB Plus 15 AK rAB Plus 24 Kd rAB Plus 25 AK rAB Plus 36 Kd rAB Plus 240 d rAB Plus 501 d rAB Plus 501 22 Handle fume extraction handle fume extraction handle fume extraction handle fume extraction handle fume extraction handle fume extraction handle fume extraction handle 3m 602.2002 632.2010 Part-No.6 500 A 100 1.MIG/MAG Fume Extraction Torches ”RAB Plus“ air and liquid cooled every welding job generates fumes and smoke that could be hazardous if inhaled.2004 604.2002 634. ■ direct extraction at the arc – ensures permanent protection of the welder’s respiratory system ■ Problem free installation in all existing MIg/MAg work stations ■ small extraction tube diameter – better accessibility ■ Aluminium extraction tube – considerable weight saving Type rAB Plus 15 AK rAB Plus 24 Kd rAB Plus 25 AK rAB Plus 36 Kd rAB Plus 240 d rAB Plus 501 d rAB Plus 501 Cooling air air air air liquid* liquid* liquid* CO2 180 A 250 A 230 A 300 A 300 A 500 A 550 A ■ handle with extraction control and swivel joint – optimized handling ■ smaller diameter extraction hoses for all types – lower handling weight.2003 632. Based on the wellestablished torch series ”MB” the rAB Plus fume extraction Torches offer efficient fume extraction through the torch itself.0–1.2005 614.2002 623.2003 634.8–1.

2006*** Fume shroud (funnel) 602.0040 612.2005*** 600. gas nozzle.0007 – – – – – – The wear parts – contact tip.0023 612.2001 600.2001 600. guide spiral or liner – are identical with those of the manual welding torches of same size.2028).2002 600.2005*** 600. gas diffuser.2001 634. contact tip holder.2006*** 600.2001 614.0023 612.2002 632.0023 612.RAB Plus RAB Plus specific wear parts Type rAB Plus 15 AK rAB Plus 24 Kd rAB Plus 25 AK rAB Plus 36 Kd rAB Plus 240 d rAB Plus 501 d rAB Plus 501 Fume shroud 600.2002 600.0040 612.0023 ***With spring clip for fixing the fume shroud (600. Type rAB Plus 15 AK rAB Plus 24 Kd rAB Plus 25 AK rAB Plus 36 Kd rAB Plus 240 d rAB Plus 501 d rAB Plus 501 Swan neck 602.2001 612.2001 632.2003 600.2009 Gas nozzle holder 902. MIG/MAG Fume Extraction Torches in action … rAB Plus without fume extraction rAB Plus with fume extraction 23 .0023 602.2001 604.2001 623.2006*** 600.2004 600.2002 600.2001 Outer neck 600.

Your ABICOR BINZEL advantages: ■ expert competence ■ separate special torch production – short delivery time ■ high availability ■ right solution for every job *Note for liquid cooled torches: To protect cable assembly components from excessive heat build up we recommend a post welding cooling cycle of at least four minutes. always based on the design of the world-wide recognized manual torches.MIG/MAG Machine Welding Torches air and liquid cooled Machine welding processes are used wherever high precision and productivity is required. so that special parts are not required. 24 . Accessibility to the components very often requires special solutions with mechanical torches. This means: experience in service life and quality offers additional advantages. ABIcor BInZel offers almost an infinite variety of solutions.

0002 Dimension L 25 . swan neck: 934.0002 35 Ø 38 Ø 37 AUT 501. 95 82 AUT 26 Kd / 36 Kd. gas nozzle.0459 Ø 37 AUT 501 d.0001 Ø 37 125 AUT 25 AK. 45° bent ABIMIG® MT liquid-cooled AUT liquid-cooled 145 35 swan neck: 914.0003 Ø 37 Ø 38 AUT 501.0438 ABIMIg® 452 W MT* / 452 dW MT**. 45° bent Ø 38 35 Ø 38 Ø 37 110 swan neck: 904. contact tip holder. liner – are identical with those of the manual welding torches of same size.0001 135 35 swan neck: 934. straight Ø 38 154 Ø 37 AUT 240 d. straight 140 126 swan neck: 912. straight Ø 38 185 Ø 37 AUT 501 d. 45° bent Ø 37 swan neck: 766.0450 **766.0439 89 135 35 143 swan neck: 932.0002 149 swan neck: 766. 45° bent swan neck: 923.MIG/MAG-Machine Torches AUT air-cooled AUT 24 Kd. 45° bent 35 swan neck: 932.0001 82 75 AUT 25 AK. please indicate the torch type. gas diffuser.0001 Ø 37 The wear parts – contact tip.0460 Note: Ø 38 35 Ø 38 Ø 37 All dimensions are shown in mm.0002 35 swan necks: *766. straight swan necks: *766. straight Ø 37 Ø 37 154 AUT 240 d. When ordering complete torches.0001 AUT 24 Kd. Further Machine Torches on request. torch geometry (straight or 45° bent) and dimension ”l” (see sketch).0449 **766.0004 35 AUT 26 Kd / 36 Kd. straight 35 167 swan neck: 904. straight Ø 37 175 35 swan neck: 912. 45° bent Ø 38 ABIMIg® 645 W MT. 45° bent 35 Ø 38 swan neck: 923.0002 Ø 37 182 Ø 37 ABIMIg® 645 W MT. Ø 37 45° bent 84 80 73 Ø 38 Ø 38 ABIMIg® 452 W MT* / 452 dW MT**. straight 167 swan neck: 914.

0012 660.0276 156.0277 – 156.1 160.0023 154.0003 – MB grIP 240 / 401 / 501 ABIMIg® grIP W 555 / 605 ABIMIg® grIP W 555 / 605 ABIMIg® 452 / 645 rAB Plus 240 / 501 rAB Plus 240 / 501 PP 240 / 401 PP 240 / 401 Water hose black hdh Water hose blue PVc Water hose red PVc Water hose black hdh Water hose blue PVc Water hose red PVc Water hose blue PVc Water hose red PVc – – – – – – – – – – – – – – – – – – – – – – – – – – – – 109.0052 109.0129 – – – – II.d429 160.0074 – 115. Cable assemblies liquid cooled Type Description Cable assembly length 4m 5m 8m 115.0016 8m – – – – – – – – – 153.0040 109.0074 – 115.0040 109.0005 660.d436 160.h026. Cable assemblies air cooled Type MB grIP 15 AK MB grIP 24 Kd / 26 Kd MB grIP 25 AK MB grIP 36 Kd ABIMIg® grIP A 155 lW ABIMIg® grIP A 255 lW ABIMIg® grIP A 305 lW ABIMIg® grIP A 355 lW ABIMIg® grIP A 405 lW PP 24 d PP 36 d rAB Plus 15 AK rAB Plus 24 Kd rAB Plus 25 AK rAB Plus 36 Kd Bikox r4 / Typ 16 r5 / Typ 25 r6 / Typ 35 r7 / Typ 50 r4 / Typ 16 r5 / Typ 25 r6 / Typ 35 r7 / Typ 50 r9 / Typ 70 B6 / Typ 35 B7 / Typ 50 B4 / Typ 16 B6 / Typ 35 B5 / Typ 25 B7 / Typ 50 3m 160.0583 – – – 115.h055.0002 – 156.0007 660.h032.0043 per m – – – – – MB grIP 240 / 401 / 501 ABIMIg® grIP W 555 / 605 ABIMIg® 452 / 645 rAB Plus 240 / 501 PP 240 / 401 Power cable hdh Power cable PVc Power cable hdh Power cable PVc Power cable PVc 3m 115.0056 109.h046.h047.0006 660.d435 160.0056 MB grIP 240 / 401 / 501 ABIMIg® grIP W 555 / 605 ABIMIg® 452 / 645 rAB Plus 240 / 501 PP 240 / 401 gas hose gas hose gas hose gas hose gas hose – – – – – – – – – – – – – – – – – – – – 109.0003 660.0057 109.Bikox.h033.0004 – – 153.0052 109.d427 160.0070 115.0026 – 154.0057 109.0014 Cable assembly length 4m 5m 160.h053.h040.1 160.h027.0057 109.h039.0276 156.0054 153.0070 115.0581 115.d431 160.0065 115.d522 160.0040 all torches control cable 2-pole – – – – 100.d432 160.0040 109.0010 660.0011 660.0275 156.d430 160.0019 154.0065 115.1 160.0019 26 156.1 160.0275 156.0028 – – – – – .1 160.1 160.0582 115.0277 – 156.1 – – 660.d428 160.1 160.0002 660.0015 660.h054.d521 160.1 – – – – 660.1 160.1 160.0583 – 115.h025.0001 660.1 160. Control cables.0581 – MB grIP 240 / 401 / 501 ABIMIg® grIP W 555 / 605 ABIMIg® 452 / 645 rAB Plus 240 / 501 PP 240 / 401 Wire conduit Wire conduit Wire conduit Wire conduit Wire conduit 156.h034.d434 160.0582 115.h041.d520 160.0056 109. Hoses and Liners I.1 160.0040 109.1 160.h048.1 160.

0040 • • • • • • • • • • • for 3 m 126.M003 127.M006 128.3 / 4.0–1.5 hose 25x1.M004 126.0069 126. 9.0114 501.7 2.0074 – – – for 8 m – – 128.0004 107.0042 109. Hoses and Liners III.6 1.0072 – – – for 4 m 126. Hose clamps.0 2.0043 107.M008 126. Quick connector and Marking washer Type hose clamp Ø=8.0004 for hose 109.Bikox.2166 501.4 *only for Push-Pull 27 . (20 pcs.M011 127.2424 109.6 0.5 hose lW 28 hose lW 32 hose 25x1.0–1.0–1.7 / 4.0032 • • V.2 1.0023 128.0057 IV.2 VI.0052 109. Hoses Description Type MB grIP 240 / 401 / 501 ABIMIg® grIP W 555 / 605 ABIMIg® 452 / 645 rAB Plus 15 / 24 / 25 / 36 rAB Plus 240 / 501 PP 24 / 36 / 240 / 401 hose 25x1.5 3m – – – – – – Cable assembly length 4m 5m – – – – – – – – – – – – per m 107.M008 128.M007 128.2423 501.0015 128.0025 for 5 m 126.M004 127.M002 126.0 / 4.M002 127.M007 126.0 / 4.0070 126.0004 109.0056 109.0004 107.5 hose 25x1.9 / 4.8 1. Control cables.M009 127.2 1.7 2.6 2.0–1.0073 128.0 Marking washer red Marking washer blue fastener cap red fastener cap blue Part-No.M006 126.0071 126.0 with ring (mark.M002 for 4 m 126.) 171.0002 173.M010 127.2167 501.2 1.7 hose clamp Ø=9.0001 501.0019 128.8 1.7 for wire size 1.5) Quick connector nW 5 / Ø=6.7 2.0–1.M003 for 5 m 126.M003 126.0021 128. Liner for special wire Liner liner liner PA liner* PA liner* PA liner* Colour petrol petrol grey grey grey Ø inside / outside 2. Combined wire guides Type PTfe / Brass PTfe / Brass PTfe / Brass carbon-PTfe / Brass carbon-PTfe / Brass PA / Brass for wire size 0.2 1.M004 for 8 m – – – – – – for 3 m 126.

400.0956 400. liquid cooled handle Type MB air cooled handle Type s air cooled handle Type s liquid cooled for ball joint bent protection (400. sh and To Part-No.1323.0127 400.1 400.1125). Handles / Handle tubes Type MB grIP 15 / 24 / 25 / 26 / 36 Ball joint cable protection MB grIP MB grIP 240 / 401 / 501 Ball joint cable protection MB grIP Inner ring MB grIP ABIMIg® grIP A 155 / 255 / 305 / 355 Ball joint cable protection short ABIMIg® grIP A ABIMIg® grIP A 405 Ball joint cable protection short ABIMIg® grIP A ABIMIg® grIP W 555 / 605 Ball joint cable protection ABIMIg® grIP W Inner ring ABIMIg® grIP W ABIMIg® 452 / 645 Ball joint ABIMIg® 452 / 645 ABIMIg® MT 452 / 645 rAB Plus 15 / 24 / 25 / 36 / 240 / 501 AUT 24 / 25 / 26 / 36 / 240 / 401 / 501 Description handle Type MB air cooled handle Type MB liquid cooled for ball joint bent protection (400.1125 400.0097 VIII. liquid cooled handle Type AM liquid cooled handle tube MT handle rAB Plus handle tube AUT Part-No.1 IX.1125).Handles and Modules VII.0790 180.0111 400.1124 180.1341.0110 180. 180.0790 180.0964 400.1 180. Adapter Type for all torch types MB / MB grIP / ABIMIg® grIP 155–355 28 Description for using the handles Type s.0958 400.0966 400.0134.0114 180. Handle Type SH and control modules / Handle Type TO and control modules Type all ABIMIg® grIP-Torches all ABIMIg® grIP-Torches all ABIMIg® grIP-Torches Description handle Type sh.0132.1 .0133.1 180.0132. 180.0959 400.0059) for cloos handle Type To (switch on top) Details BIs-01l BIs-01r BIs-02 BIs-06 BIs-10A BIs-10B BIs-10d BIs-13A BIs-18 Part-No.1 400.1085 400. without module control module with potentiometer left 10 kΩ control module with potentiometer right 10 kΩ control module with potentiometer 10 kΩ led for Migatronic control module with push-button and 4 led control module double push-button switch lengthwise control module double push-button switch crosswise control module double push-button switch crosswise for fronius control module double push-button 2x switch lengthwise for eWM control module double push-button 2x switch (185.1 400.1012 180.0127 400.0127 400.1125 400.0957 400.0949 180.1323.0963 400.

0134. with switch on top Part-no.1341. 29 .1 incl.0133. add-on for control modules Part-no. sh and To Part-no.Handles and Modules Handle Type “MB” Handle Type “SH” BIS-01L control module with potentiometer left 10 kΩ BIS-01R control module with potentiometer right 10 kΩ Part-no.: 180.1 Adapter for all torch types MB / MB grIP / ABIMIg® grIP 155–355 for using the handles Type s.1 BIS-10D control module double push-button switch crosswise for fronius BIS-13A control module double push-button 2x switch lengthwise for eWM BIS-18 control module double push-button 2x switch (185.0059) for cloos Handle Type ”TO” cpl.: 180.: 180.: 180.0132.: 400.0127 BIS-02 control module with potentiometer 10 kΩ led for Migatronic BIS-06 control module with push-button and 4 led Handle Type ”S” BIS-10A control module double push-button switch lengthwise BIS-10B control module double push-button switch crosswise Part-no.1 Please note: All trademarks mentioned in this catalogue are property of the respective companies.

Please indicate manufacturer and type of your wire feeder or your compact power source and we will supply you with the appropriate adaptor. We offer more than 500 different central adaptor types. for air-cooled and liquid-cooled MIg/MAg machines. however.Central adaptor and central connector system The universal connection … The original ABIcor BInZel central adaptor and central connector. please contact us – we will take care of it. 30 . however. have been the industry standard for more than 30 years. All machine types are different in construction and all wire feeding systems have their own dimensions. there is a common denominator the central adaptor system from ABIcor BInZel. if an adaptation problem should occur.

501.0616 501.0280 31 . 11 12 Description Power lug Part-No.Central adaptor and central connector system Insulation flanges description Insulation flange Insulation flange Insulation flange Insulation flange Insulation flange Pos. 501. (n.0602 501. Details 4 Brass body gas axial 5 Brass body gas axial 6 Power / gas radial Brass body 7 Power and gas radial Brass body 8 Brass body Power radial / gas axial connector with control line (n. 501. please specify the make and type of wire feeding device and/or compact machine in your order.0172 501. 9 10 11 12 Details 100 mm 170 mm 250 mm 200 mm Part-No. shown) 600 mm (white) 600 mm (brown) connector with control line (n.2193 501.2020 5 4 7 6 8 Adaptor plugs description Blank Ø 16 Blank Ø 16 Blank Ø 16 Blank Ø 22 Pos. 501.0183 501.2308 1 2 3 Brass bodies Description Pos. representing more than 500 different adaptor plugs available in the ABIcor BInZel range. 9 10 We supply ready made adaptors on request.2191 501.0169 501. shown) Details Ø 120 mm 85 mm Ø 85 mm Ø 50 mm 60 mm Part-No.2192 501. shown) Part-No. shown) 1 2 3 (n.2190 here you can see a small selection of adaptor plug blanks for individual adaption.2381 501.0175 501.0588 501.0168 501.0170 501.

4 mm Details 200 mm 300 mm 500 mm 1000 mm 200 mm 300 mm 500 mm 1000 mm 200 mm 300 mm 500 mm 1000 mm Part-No.Central adaptor and central connector system Capillary tubes Description capillary tubes for wire up to Ø 1. thread Quick disconnect g 1/8“ int.0197 501.0191 501. 129.0198 501.0189 501.0473 129.0158 501.0189 129.0107 129.0194 501. 501.0188 501.0195 501.5 for mounting with nut g 3/8“ for mounting with nut M 12x1 for mounting with nut g 1/4“ for mounting with nut M 14x1 for mounting with nut g 1/2“ for mounting with nut 5/8“ lh ext.0313 129. Quick disconnectors Description for fitting with hose 8 mm Ø for mounting with g 1/2“ nut and power connection for fitting with hose 6 mm Ø for fitting with hose 6.0190 501.0 mm capillary tubes for wire up to Ø 1.0003 177.0204 501.0412 129.0471 129.0012 .0 and 2.0426 Guide tubes Description guide tubes for liners The guide tubes must be fitted as shown in the assembly instructions on page 29.0187 129.0230 501.0176 501.0164 129.0361 129.0304 177.0163 501.0002 177.0366 Details 200 mm 300 mm 500 mm 1000 mm Part-No.0357 129. thread Quick disconnect g 3/8“ ext.0411 129.0395 129.0196 501.0227 129. 129. thread 32 Part-No.6 mm capillary tubes for wire Ø 2.5 mm Ø for mounting with g 3/8“ nut and power connection for fitting with hose 10 mm Ø for mounting with nut M 12x1. thread for mounting with nut 7/8“ 14g-Unf spacer ring Quick disconnect g 1/8“ ext.0461 129.

thread Part-no.0 mm ext. year connections Plug conn. nut PTfe-/plastic liner central connector nipple (= clamping part) Part-no.5 Ø C= A= B= Brass body 13 Ø D= 20 E= F= G= H= Power source Manufacturer Type serial no.0001 for 4.5 mm.: Post code: city: name: Phone: fax: date: signature: Hint: copy this page so you can use it several times.7 mm ext.5 x 1. 33 .and plastic liners: feed block Brass body o-ring 3. 131.0002 for 4.Central adaptor and central connector system Assembly instruction for use of PTFE. prevents loss of gas The guide tube for PTfe and plastic liners with 4 mm outer diameter is inserted into the central adaptor block instead of the steel capillary tube. 131. Thread Wire feeder gas current Water preflow current / Water control lead 1 2 3 hose cable length (in mm) connections inside outside -pole Sender company: street / no. constr. thread Wire feed roll Dimension sketch for central adaptors (please insert the exact dimensions and send back by fax or e-mail): front panel-machine Adaptor plug Wire feed rollmachine feed block Insulation flange capillary tube 9.

Whether the contact guides have become slightly damaged due to rough operating conditions or have even been deformed by improper handling – this central adaptor will ensure a safe contact even with female connectors from other manufacturers.0003 501. for longer service life and better contact! Central adaptor with spring contacts Type central adaptor KZ-2 central adaptor WZ-2 central adaptor WZ-2 central adaptor gZ-2 Adaptor with control line Adaptor with control line Details for MB / MB grIP & rAB Plus. Because the contact pins then retract flexibly. Push-Pull & rAB Plus. The new original. 501. whereby spring force ensures additional contact pressure. even in the case of misuse or the wrong female connectors nothing can happen. liquid-cooled for ABIMIg® liquid-cooled for Push-Pull air-cooled 100 mm (white) 100 mm (brown) The central adaptor that always produces a good connection thanks to its flexible spring contacts. 34 Part-No.0005 501. hemispherical contact is made with the insertion openings. Instead. The new central adaptor with flexible spring contacts. nothing becomes bent.0015 501.Central adaptor with spring contacts Flexible contact … The system works! No matter what happens.2378 501.2377 . Because when the adaptor and female connector are joined together.0015 501. air-cooled for MB / MB grIP. the contact pins on the adaptor are no longer inserted into the female connector.

Notes 35 .

F O R T H E W E L D E R ’ S W O R L D .M277.GB • Bi-2. Box 10 01 53 · D-35331 Gießen Phone: +49 (0) 64 08 / 59-0 Fax: +49 (0) 64 08 / 59-191 Email: info@binzel-abicor.com . BRS-CC and BRS-FP • Wire Feeding Station APD-MF ■ Welding Accessories • Coolers • Welding Cable Plug and Socket • Anti Spatter Spray and Paste and so on … PRO.000. KG P.10.binzel-abicor.O.com www. M&W T E C H n O L O G y Our product range: ■ TIG • Welding Torches • Machine and Special Torches ■ PLASMA • Cutting Torches • Welding Torches • Machine and Special Torches ■ Robotic Peripheral Equipment • Robot Torches MIG/TIG/Plasma • Robot Mount CAT2/iCAT • Torch Change System ATS-Rotor • Tool Change System WWS • Wire Cutting Station DAV • Torch Cleaning Station BRS-LC.09 • Printed in Germany • © Copyright ■ MIG/MAG • Welding Torches • Machine and Special Torches • Push-Pull Welding Torches • Fume Extraction Torches • Central Adaptor System Alexander Binzel Schweisstechnik GmbH & Co.