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MANUFACTURING PROCEDURE

SPECIFICATION
(JANGHANG PLANT-BENDING ROLLER)

DOC.No

LSM-P1-114-001

REV.NO

0

DATE

03/25/10

PAGE

1 / 11

INDEX
1. PLATE RECEIPT INSPECTION
2. FORMING
3. EXTERNAL WELDING
4. INTERNAL WELDING
5. RADIOGRAPHY TEST
6. REPAIR
7. RT OF REPAIR PRODUCTS
8. HEAT TREATMENT
9. PRODUCTION TESTING
10. CALIBRATION
11. BEVELING
12. WATER HYDRAULIC TEST
13. PICKLIING AND PASSIVATION
14. FINAL INSPECTION
15. MARKING
16. PACKING

0

Mar. 25, 2010

Issued for Approval

J.S.SONG

G.H.YANG

D.R.LEE

Rev #

Issued DATE

Description

Made By

Chk’d By

Appr’d By

DOC NO. LSM-A4-다4-02-0101

LS METAL Co., LTD. JANGHANG PLANT

검사는 육안검사 원재료 확인을 포함한다. using GTAW welding.. Applicable Procedure: LSM-P1-113-004. Using the same way. 같은 방법으로 반대면을 성형하여 원모양을 만든 뒤 GTAW용접으로 가접한다. EXTERNAL WELDING (외면용접) Longitudinal welding is conducted on the surface of pipe in accordance with WPS. review of material identification. PAW. Applicable Procedure : LSM-P1-113-001 TACK WELDING PROCEDURE LSM-P1-113-002. LTD. DOC NO. LSM-A4-다4-02-0101 LS METAL Co. SAW welding method is applicable. 파이프 외면에 길이 방향의 용접이 WPS에 의해 시행된다. And PMI test is conducted by QI inspector to verify that material received is in compliance with the contractual requirement. PAW.3 FORMING PROCEDURE (BENDING ROLLER) 3.NO 0 DATE 03/25/10 PAGE 2 / 11 1. PLATE RECEIPT INSPECTION (플레이트 인수검사) LS METAL performs a full receipt inspection on all inspection on all incoming goods. The inspection comprises visual inspection. GTAW. QI 검사 자의 PMI 테스트를 통하여 인수된 원재료가 구매 사양과 일치하는지 확인된다. The result of the inspection is recorded in PIS *PIS : Production Information System (생산 정보 시스템) LS메탈은 원재료에 대한 전수검사를 실시한다. Lastly. JANGHANG PLANT . Applicable Procedure : LSM-IS-1001-001 (INCOMING INSPECTION PROCEDURE) 2. (tack welding) 플레이트를 벤딩기에 투입하여 한쪽면을 성형한다.No LSM-P1-114-001 REV. FORMING (성형) Put the plate into a bending roll machine and bend one side of the sheet by roll. INTERNAL WELDING (내면용접) Internal welding is conducted in accordance with ASTM standard and customer’s requirement by using GTAW method based on WPS. GTAW. perform temporary. bend the other side of the sheet into a round shape and fit both edges of the sheets. 검사결과는 PIS 시스템에 기록된다.5 EXTERNAL WELDING PROCEDURE (BENDING ROLLER) 4.MANUFACTURING PROCEDURE SPECIFICATION (JANGHANG PLANT-BENDING ROLLER) DOC. SAW 용접 방법이 사용된 다.

Applicable Procedure : LSM-P1-113-007 (HEAT TREATMENT PROCEDURE) 9. 인증된 절차서와 WPS에 의해서 수정작업을 수행한다.No LSM-P1-114-001 REV. And mechanical and chemical test are carried out in laboratory in accordance with ASTM standard. Applicable Procedure : LSM-P1-113-011 (REPAIR PROCEDURE) KNDT-NDEP-RT-ASME-001 (RT PROCEDURE) 8. LSM-A4-다4-02-0101 LS METAL Co. RADIOGRAPHY TEST (RT) Welded pipes are examined by radiography in accordance with ASTM standard and customer’s specific requirements.MANUFACTURING PROCEDURE SPECIFICATION DOC.NO 0 (JANGHANG PLANT-BENDING ROLLER) DATE 03/25/10 PAGE 3 / 11 ASTM과 고객의 요구에 의해서 내면용접이 실시 된다. Applicable Procedure : LSM-P1-113-006 (INTERNAL WELDING PROCEDURE) 44 besides WP-101-A06 (WPS) 5. 수정된 파이프는 재 RT 촬영 하여야 한다. HEAT TREATMENT (열처리) Welded pipe are heat treated in accordance with ASTM standard. REPAIR (If any) 수정 (발생시에) Repairs are carried out in accordance with qualified procedure and WPS. DOC NO.EXAMINATION) RT 재촬영 Repaired pipe and area shall be re-examined. ASTM 표준에 의해서 용접된 파이프를 열처리 한다. Applicable Procedure : LSM-P1-113-011 (REPAIR PROCEDURE) WP-001-D01~03 (REPAIR WPS) 7. RT OF REPAIR PRODUCTS (RE.. PRODUCTION TESTING (샘플 테스트) Production test coupons are cut from heat treatment finished pipe. 용접이 완료된 파이프는 고객의 시방 및 ASTM 표준에 의해서 RT촬영된다. LTD. Applicable Procedure : KNDT-NDEP-RT-ASME-001 (RT PROCEDURE) 6. JANGHANG PLANT . GTAW 용접이 WPS에 의해 시행된다.

CALIBRATION (교정) After finish of heat treatment. LTD. BEVELING (베벨) Both pipe ends are cut and machined by beveling machine. FINAL INSPECTION (최종검사) At the end of the manufacturing process all pipes are dimensionally checked to ensure compliance with contractual requirements. Applicable Procedure : LSM-HT-1001 (HYDRAULIC TEST PROCEDURE) 13. all pipes are calibrated by bending roller to correct ovality and straightness 열처리가 끝난 모든 파이프는 벤딩롤러를 이용하여 진원도 및 직진도를 맞추기 위해 교정한다. Applicable Procedure : LSM-P1-113-008 (CALIBRATION PROCEDURE) 11. WATER HYDRAULIC TEST (수압시험) Each pipe is hydraulic tested in accordance with ASTM A999/999M or customer’s requirements ASTM A999/999M 혹은 고객 요구사항에 의해서 각각의 파이프에 대해 수압테스트를 실시한다. 파이프 표면에 부동태 피막을 형성시키기 위해 산세작업을 실시한다. LSM-A4-다4-02-0101 LS METAL Co. 베벨링 설비를 이용하여 파이프 양쪽 끝단부를 자르고 가공한다. JANGHANG PLANT . Applicable Procedure : LSM-IS-1001-002 (FINAL INSPECITON PROCEDURE) DOC NO. Applicable Procedure : LSM-P1-113-010 (PICKLING & PASSIVATION PROCEDURE) 14.No LSM-P1-114-001 REV.NO 0 DATE 03/25/10 PAGE 4 / 11 10.. PICKLIING AND PASSIVATION (산세) Pickling and passivation are performed to create a protective chromium oxide layer(passive layer) on the surface of the pipe. 마지막 제조공정으로 모든 파이프는 요구사항에 부합하는지 확인하기 위하여 치수를 측정하여야 한다. Applicable Procedure : LSM-P1-113-009 (BEVELING PROCEDURE) 12.MANUFACTURING PROCEDURE SPECIFICATION (JANGHANG PLANT-BENDING ROLLER) DOC.

제조 공정을 모두 마친 파이프는 사용자의 요구사항에 따라 포장된다. Applicable Procedure : LSM-생지-823-100330 (STS PACKING & LOADING MANUAL) DOC NO. raw material grade. Corporate Identity 2. manufacturing specification. Dimensions (Nominal diameter*Nominal thickness*Length) 6. 파이프 치수로 구 성된다. Material Grade(ex: 321) 5.NO 0 DATE 03/25/10 PAGE 5 / 11 15.(Heat No. 강종. Color Coding: mark in the length direction of pipe in any color(if required) 16. ASTM A530 Section 24에 의해 잉크마킹은 LOT 넘버. LTD. the making type could be changed.. 추적성을 위한 LS메탈의 DOT-MARKING SYSTEM을 제외한 잉크 마킹이 파이프마다 추가적으로 실행된다.) 7. (ex: A358 CL.do not water pressure test RT . Manufacturing Specification Code & Class no.do Radiographic Examination 8. Ink-marking is add on each pipe Showing LSMETAL LOT number. Non-destructive Test method(if required) NH .1) 4.MANUFACTURING PROCEDURE SPECIFICATION (JANGHANG PLANT-BENDING ROLLER) DOC.No LSM-P1-114-001 REV. * Marking standard (in absence of specific requirements) 마킹 표준 (특정 요구사항이 없을시에) 1. 제조스펙. JANGHANG PLANT . MARKING (마킹) Apart from LSMETAL DOT-MARKING SYSTEM for traceability purposes. On request. pipe dimensions in accordance with ASTM standard. LOT No. LSM-A4-다4-02-0101 LS METAL Co. Manufacturer or an abbreviated name of manufacturer (LSMETAL) 3. PACKING (포장) The pipes which completed manufacturing process is packed in accordance with contractual requirements.

25.MANUFACTURING PROCEDURE SPECIFICATION (JANGHANG PLANT.S. FORMING 3. LTD. LSM-A4-다4-02-0101 LS METAL Co. REPAIR 9. MARKING 16. FINAL INSPECTION 17. JANGHANG PLANT . CALIBRATION 13.LEE Rev # Issued DATE Description Made By Chk’d By Appr’d By DOC NO. BEVELING 14. 2010 Issued for Approval J. WATER HYDRAULIC TEST 15.H.YANG D.SONG G. PACKING 15. RADIOGRAPHY TEST 8. SEAM GRINDING 5. PACKING 0 Mar. RT OF REPAIR PRODUCTS 10. PICKLIING AND PASSIVATION 16. HEAT TREATMENT 11.TUBE MILL) DOC. PRODUCTION TESTING 12. WELDING 4.NO 0 DATE 03/25/10 PAGE 6 / 11 INDEX 1..R. RAW MATERIAL RECIEPT INSPECTION 2. CUTTING 7.No LSM-P1-114-002 REV. SIZING 6.

검사는 육안검사 원재료 확인을 포 함한다.NO 0 DATE 03/25/10 PAGE 7 / 11 1. 검 사결과는 PIS 시스템에 기록된다. JANGHANG PLANT .. RAW MATERIAL RECEIPT INSPECTION (원재 인수검사) LS METAL performs a full receipt inspection on all inspection on all incoming goods(coil/plate). SEAM GRINDING (심그라인딩) The welded pipe seam is machined by endless paper automatically. review of material identification. 용접이 완료된 파이프의 용접심 부위가 엔드리스페이퍼에 의해서 자동적으로 가공된다. WELDING (용접) The formed pipe is welded by PAW. QI 검사자의 PMI 테스트를 통하여 인수된 원재료가 구매 사양과 일치하는지 확인된다.TUBE MILL) DOC. Applicable Procedure : LSM-P1-113-014 (TUBE MILL PROCEDURE) 5. The pipe is made by automatic welding process with addition of filler metal in the automatic welding operation. The inspection comprises visual inspection. LTD. GTAW 방식으로 용접한다. 롤러에 의하여 연속적으로 코일이 원모양으로 성형된다.No LSM-P1-114-002 REV. The result of the inspection is recorded in PIS *PIS : Production Information System (생산 정보 시스템) LS메탈은 원재료(코일/플레이트)에 대한 전수검사를 실시한다. LSM-A4-다4-02-0101 LS METAL Co. And PMI test is conducted by QI inspector to verify that material received is in compliance with the contractual requirement. Applicable Procedure : LSM-P1-113-014 (TUBE MILL PROCEDURE) 59 besides WP-001-A06 (WPS) 4.MANUFACTURING PROCEDURE SPECIFICATION (JANGHANG PLANT. Applicable Procedure : LSM-P1-113-014 (TUBE MILL PROCEDURE) 3. Applicable Procedure : LSM-IS-1001-001 (INCOMING INSPECTION PROCEDURE) 2. SIZING (사이징) DOC NO. FORMING (성형) Coils are formed into a round shape by roller continually. 포밍이 완료된 파이프를 WPS에 따라 PAW. GTAW methods based on WPS.

JANGHANG PLANT .. LTD. CUTTING (절단) The pipe is cut by bend saw machine automatically. Applicable Procedure : LSM-P1-113-011 (REPAIR PROCEDURE) WP-001-D01~03 (REPAIR WPS) 8. REPAIR (If any) 수정 (발생시에) Repairs are carried out in accordance with qualified procedure and WPS. 용접이 완료된 파이프는 고객의 시방 및 ASTM 표준에 의해서 RT촬영된다.EXAMINATION) RT 재촬영 Repaired pipe and area shall be re-examined. Applicable Procedure : LSM-P1-113-011 (REPAIR PROCEDURE) INDT-QCP-RT-LSIS-01A & KNDT-NDEP-RT-LSIS-001 (RT PROCEDURE) 9. Applicable Procedure : LSM-P1-113-014 (TUBE MILL PROCEDURE) 5. 인증된 절차서와 WPS에 의해서 수정작업을 수행한다. LSM-A4-다4-02-0101 LS METAL Co. 수정된 파이프는 재 RT 촬영 하여야 한다. Applicable Procedure : KS-QAP-JH-01 & BG-NDEP-RT-ASME-001 (RT PROCEDURE) 7.MANUFACTURING PROCEDURE SPECIFICATION DOC. 사이징롤에 의해 파이프가 좀 더 정교하게 성형된다. 밴드 saw 에 의해 자동으로 절단한다. RT OF REPAIR PRODUCTS (RE.TUBE MILL) DATE 03/25/10 PAGE 8 / 11 The pipe is formed more accurately by sizing roll. HEAT TREATMENT (열처리) Welded pipe are heat treated in accordance with ASTM standard.No LSM-P1-114-002 REV. RADIOGRAPHY TEST (RT) Welded pipes are examined by radiography in accordance with ASTM standard and customer’s specific requirements.NO 0 (JANGHANG PLANT. Applicable Procedure : LSM-P1-113-014 (TUBE MILL PROCEDURE) 6. DOC NO.

MANUFACTURING PROCEDURE SPECIFICATION DOC. And mechanical and chemical test are carried out in laboratory in accordance with ASTM standard. LSM-A4-다4-02-0101 LS METAL Co.NO 0 (JANGHANG PLANT.. Applicable Procedure : LSM-IT-1001 (Impact Test Procedure) LSM-TT-1001 (Tensile test Procedure) LSM-HD-1001 (Hardness Test Procedure) LSM-EV-1001 (Emmision Test Procedure ) LSM-CR-1001 (Corrosion Test Procedure) 11. Applicable Procedure : LSM-HT-1001 (HYDRAULIC TEST PROCEDURE) LSM-ED-1001 (EDDY CURRENT TEST PROCEDURE) DOC NO. Applicable Procedure : LSM-P1-113-015 (CALIBRATION PROCEDURE FOR TUBE MILL) 12. all pipes are calibrated by multi-cross roll type straightener to correct ovality and straightness 열처리가 끝난 모든 파이프는 교정기를 이용하여 진원도 및 직진도를 맞추기 위해 교정한다.No LSM-P1-114-002 REV. PRODUCTION TESTING (샘플 테스트) Production test coupons are cut from heat treatment finished pipe. JANGHANG PLANT . Applicable Procedure : LSM-P1-113-016 (CUTTING & BEVELING PROCEDURE) 13. BEVELING (베벨) Both pipe ends are cut and machined by beveling machine. LTD. Applicable Procedure : LSM-P1-113-007 (HEAT TREATMENT PROCEDURE) 10. 베벨링 기계를 이용하여 파이프 양쪽 끝단부를 자르고 가공한다.TUBE MILL) DATE 03/25/10 PAGE 9 / 11 ASTM 표준에 의해서 용접된 파이프를 열처리 한다. WATER HYDRAULIC TEST/EDDY CURRENT TEST (수압시험) Each pipe is hydraulic or eddy current tested in accordance with ASTM A999/999M or customer’s requirements ASTM A999/999M 혹은 고객 요구사항에 의해서 각각의 파이프에 대해 수압테스트 혹은 ECT를 실시한다. CALIBRATION (교정) After finish of heat treatment.

. Non-destructive Test method(if required) NH . manufacturing specification.No LSM-P1-114-002 REV.) 7. Applicable Procedure : LSM-IS-1001-002 (FINAL INSPECITON PROCEDURE) 15. ASTM A530 Section 24에 의해 잉크마킹은 LOT 넘버. 제조스펙. LSM-A4-다4-02-0101 LS METAL Co. * Marking standard (in absence of specific requirements) 마킹 표준 (특정 요구사항이 없을시에) 1.1) 4. LTD. (ex: A358 CL.do not water pressure test DOC NO.(Heat No. Manufacturing Specification Code & Class no. Applicable Procedure : LSM-P1-113-010 (PICKLING & PASSIVATION PROCEDURE) 14. 마지막 제조공정으로 모든 파이프는 요구사항에 부합하는지 확인하기 위하여 치수를 측정하여야 한다. Ink-marking is add on each pipe Showing LSMETAL LOT number. pipe dimensions in accordance with ASTM standard. LOT No. 강종. 파이프 표면에 부동태 피막을 형성시키기 위해 산세작업을 실시한다. JANGHANG PLANT . Corporate Identity 2. MARKING (마킹) Apart from LSMETAL DOT-MARKING SYSTEM for traceability purposes. On request. raw material grade. 파이프 치수로 구 성된다. 추적성을 위한 LS메탈의 DOT-MARKING SYSTEM을 제외한 잉크 마킹이 파이프마다 추가적으로 실행된다.MANUFACTURING PROCEDURE SPECIFICATION (JANGHANG PLANT.TUBE MILL) DOC. the making type could be changed. Manufacturer or an abbreviated name of manufacturer (LSMETAL) 3. PICKLIING AND PASSIVATION (산세) Pickling and passivation are performed to create a protective chromium oxide layer(passive layer) on the surface of the pipe.NO 0 DATE 03/25/10 PAGE 10 / 11 13. Dimensions (Nominal diameter*Nominal thickness*Length) 6. FINAL INSPECTION (최종검사) At the end of the manufacturing process all pipes are dimensionally checked to ensure compliance with contractual requirements. Material Grade(ex: 321) 5.

PACKING (포장) The pipes which completed manufacturing process is packed in accordance with contractual requirements.TUBE MILL) DOC. LSM-A4-다4-02-0101 LS METAL Co. Color Coding: mark in the length direction of pipe in any color(if required) 16..NO 0 DATE 03/25/10 PAGE 11 / 11 RT . JANGHANG PLANT .No LSM-P1-114-002 REV. 제조 공정을 모두 마친 파이프는 사용자의 요구사항에 따라 포장된다. Applicable Procedure : LSM-생지-823-100330 (STS PACKING & LOADING MANUAL) DOC NO.MANUFACTURING PROCEDURE SPECIFICATION (JANGHANG PLANT.do Radiographic Examination 8. LTD.