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PureSine
WaveInverter
SpecialPrice,From
89,00FastShipping
FromItaly

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Nick_Zouein
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inverter(/tag/typeid/categorytechnology/keywordinverter/)
converter(/tag/typeid/categorytechnology/keywordconverter/)
dc(/tag/typeid/categorytechnology/keyworddc/)
ac(/tag/typeid/categorytechnology/keywordac/)
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YOURGUIDETODCtoAC
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12vDCto220vAC100watts
inverter(/id/12vDCto
220vAC100watts
inverter/)
byNick_Zouein

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ThisisaheavydutydesignofaPulseWidthModulatorDC/ACinverterusing
thechipSG3524.
I'vebeenusingitasabackuptopowerupallmyhousewhenoutagesoccur
(http://cdn.instructables.com/FLD/D899/HKVLK6F5/FLDD899HKVLK6F5.LARGE.jpg)
sinceaprox.6yearsnonstop.
Ifyouliketheworkandintendtobuildthecircuitdon'tforgettoclickonthe
"follow"buttonsoIknowhowmanypeoplebenefitfromthedesign,Thanks.
Notes:
1>Theschematiccircuitdesignisfora250wattoutput,whilethepicsareofmy

1500wattsinverterthatibuilt,toincreasethepowerofthecircuityouhaveto
addmoreoftheQ7andQ8transistorsinparallel,eachpairyouaddwill
increaseyourpowerby250watts,ex:toget750wattsofpowerfromthe
inverteryouneedtoaddinparallel2ofQ7and2ofQ8totheoriginaldesign.
2>IfyouincreasethepowertransistorsyouhavetoenlargetheT2transformer
tomatchthenewneeds,thecircuit'stransformerisrated25ampstohandle250
wattsof220v,forevery1additionalampyouneedonthe220vsideyouhaveto
increase10ampsonthe12vside,ofcoursetherearelimitstothethicknessof
thewindingsoifyouneedmorethan750wattsirecommendthatyouusea
24VDCsupplyinsteadof12volts:
DCvoltageandTransformer"T2"windingrecommendation:
PowerSupplyWinding
750w12VDCP:24V"12012"/S:220V
1500w24VDCP:48V"24024"/S:220V
2250w36VDCP:72V"36036"/S:220V
3000w48VDCP:96V"48048"/S:220V
3750w60VDCP:120V"60060"/S:220V
4500w72VDCP:144V"72072"/S:220V
5250w84VDCP:168V"84084"/S:220V
*Thetransformershouldbe"centertapped"attheprimaryside.
**Youcanmakethesecondary110vifneeded.
***Thetransformerinthepicisacustommade(48Vcentertapped/220v)2000
watts,weightslike10kilos.
3>R1istosetthePWMdutycycleto220v.Connectvoltmetertotheoutputof
yourinverterandvaryVR1tillthevoltagereads220V.
4>R2istosetthefrequencyto50or60Hz(R2rangeisbetween40Hzto
75Hz),soguysthatdonothaveafrequencymeterareadvisedtoblindlyputthis
variableresistormidwaywhichshoulddropyouintherangeof50~60Hz.
Ifyouwantyoucansubstituethevariableresistorwithafixedresistorusingthe
followingformula:F=1.3/(RxC)
inourcasetogeta50Hzoutputweremoveboththe100Kandthevariable
100Kbothfrompin6andweputinsteada260Kfixedresistorandweleavethe
0.1uF(the104cap)asitis,thischangeshouldgiveoutafixed50Hzasperthe
formula:
1.3/(260,000ohmx0.0000001farad)=50Hz
Butinrealityitwillnotexactlygive50Hzbecausethe260Kresistorhasa
specificerrorvaluemarginsodoesthecapacitor,that'swhyirecommenda
variableresistorsothataccuratecalibrationcanbeachieved.
5>Useeithertantalumorpolyesterfilm"asinpic"forthe104caps,ceramicdisc
capschangevalueoncehotandthisinturnchangesthefrequencyofthe
invertersotheyarenotrecommended.
6>Pin10oftheSG3524canbeusedtoautoshutdowntheinverter,once
apositivevoltageisgiveninsteadofnegativetopin10,theSG3524willstop
oscillating.Thisisusefulforpersonswantingtoaddsomecosmeticmakeupto
theirinverterslikeoverloadcutoff,lowbatterycutofforoverheatingcutoff.
7>Wiringconnectionsonthepowerstagesideshouldbethickenoughto
handlethehugeampsdrainfromthebatteries.Imarkedthemwithdarkblack
ontheschemaalsoIincludedapicsoyouseehowthickthosewiresmustbe.
8>Thedesigndoesnotincludeabatterychargersinceeachpersonwillbe
buildingacustomversionoftheinverterwithspecificpowerneeds.Ifyouare
orderingacustommadetransformeryoucanaskthemtotakeoutforyouan
additionaloutputwireontheprimarysidetogive14v(betweenpoint0andthis
newwire)anduseittochargea12vbattery,ofcoursethisneedsaseperate
circuittocontrolchargingautocutoff.Butanywaythisisnotadvisablebecause
itwillshortenthelifeofthetransformeritselfsinceusingitasachargerwilltoast
theenamelcoatinglayerofthecopperwiresovertime.Anyway..YEScanbe
donetoreducecost.
9>Acoolingfanwillbeneededtoreduceheatofftheheatsinksand
transformer,irecommendgettinga220vfanandconnectingittotheoutputT2

transformer,whenyoupowerupthecircuitthefanwillstartthiswillalwaysgive
youasimplewaytoknowthat220vispresentandeverythingisOK..Youcan
useacomputer'soldpowersupplyfanifyoulike.
NotethatthefanmustsuckairoutfromtheinvertercaseandNOTblowinside,
soinstallitthecorrectwayoritwillbeuseless.
AlsonotehowIfixedboththeheatsinksandwherethefanis,inawaythatthe
fansuckshotairfromlikeachannelbetweenthe2heatsinks.
10>2circuitbreakersarerecommendedinsteadoffuses,oneontheDCside
andoneontheACside,dependingonyourdesign
Ex:fora24vDC(1500wattsdesign)puta60AmpbreakerontheDCsideand
a6AmpontheACside.
Forevery1ampof220vACyouwillbedraininglike8to10Ampsfromthe12v
battery,makeyourcalculations!
11>The2Heatsinksshouldbebigenoughtocoolthetransistors,theyare
separateandshouldNOTtoucheachother."seethepics"
12>Important:Ifyou'rebuildingabigdesignthatusesmorethan24VDCas
powersource,makesurenottosupplythedrivercircuitwithmorethan24v
maximum.(EX:Ifyouhave4batteries4x12=48v,connectthev+supplyofthe
drivercircuittothesecondbattery's(+)terminalwithathin1mmwirewhichis
morethanenough.thissuppliesthedrivercircuitwith+24vwhilesuppliesthe
powertransformerwith+48v)"seethebatteriespicexample"
13>"Optional":DeepCyclebatteriesareyourbestchoice,considerthemfor
bestresults..readmore(http://en.wikipedia.org/wiki/Deep_cycle_battery)
14>Becautiouswhenbuildingthiscircuititinvolveshighvoltagewhichislethal,
anypartyoutouchwhenthecircuitisONcouldgiveyouanastypainfuljolt,
speciallytheheatsinks,nevertouchthemwhenthecircuitisontoseeifthe
transistorsarehot!!Iateitseveraltimes:)
15>Theoptional"Lowvoltagewarning"isalreadyembeddedinthePCBlayout,

250to5000wattsPWMDC/AC220VPowerInverter
byNick_Zouein
youcandisregarditandnotinstallit'scomponentsifyoudonotneedit.Itdoes
(/member/Nick_Zouein/)

notaffectthefunctionalityofthemaincircuit.
Download

Collection

IMadeit!

Favorite

Share

16>TheMotorola2N6277isadurableheavydutypowertransistor,itisusedin
manyUStanksforit'sreliabilitybutunfortunatelyitisaveryhardtofind
part,insteadyoucansubstituteeach2N6277with2x2N3773orany
equivalent.
17>I'veincludedanoptional"Batterylevelindicator"circuitdiagramthathas4
LEDs,youcanseeitinstalledonthefrontpanelofmyinverterpic,itis
functioninggreatandshowspreciselyhowmuchjuicethebatteriesstillhave.I
haveincludedasmallrelaythatispoweredbythelastLEDtoautoshutoffthe
inverteroncelastLEDisoff.
18>Alsoincludedanoptional"Overloadcircuit",itisveryeasytobuildandcan
becalibratedtothedesiredoverloadcurrentthresholdcutoffpointthroughthe
potentiometerVR1.
R1israted5wattsforinvertersupto1000watts.Forbiggerversionsofthe
inverterlike1000to3000wattsinverters,replaceR1(1ohm,5watts)with(1
ohm,17watts)whichshouldhandleloadsupto10VA.
Makesureyouinstallaproperrelaytohandlebigcurrentdrains.
19>Pleaseguystakeyourtimetoreadandunderstandmynotes,browse
andreadthepostsandquestionsaskedbyothersbecausetherearemany
usefulinformationlistedinreplies.Themainreasonformenot
answeringyourquestionisbecauseithasalreadybeenaskedbeforeand
answeredupon.
20>Itwouldbeniceandinspiringforothersifyoutakesomephotosand
showushowyoubuiltyourversion,anyadditionstothecircuitaremostly
welcomedtobelistedhere,wecanallbenefitfromthem.
21>Pleaseclickonthe"I'vemadeit"button/iconifyoudidbuildthe
circuitsoIknowhowmanypeoplebenefitfromthisdesign.

10%

429,99lei

449,99lei

22>TestingyourcompletedcircuitwithcrocodileclipsorthinwiresWILL
NOTWORK!You'llgetwrongvoltagereadings.

Wehaveabenicecommentpolicy.
Pleasebepositiveandconstructive.

IMadeit!

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oyinzy(/member/oyinzy/)

8daysago

Reply

HiNickiwanttoaskificouldusediffpowertransistorsinthisprojectcoz
electroniccomponentsavailabilityandthecashtogetitisaheckofaproblem
(/member/oyinzy/)
inmyregion.

oyinzy(/member/oyinzy/)

8daysago

Reply

HiNickiwanttoaskificouldusediffpowertransistorsinthisprojectcoz
electroniccomponentsavailabilityandthecashtogetitisaheckofaproblem
(/member/oyinzy/)
inmyregion.

oyinzy(/member/oyinzy/)

8daysago

Reply

1monthago

Reply

Oyinz
(/member/oyinzy/)

MathieuB1(/member/MathieuB1/)

helloideliketoknowifmytransformer12/220v150VAcouldworkfor3000
(/member/MathieuB1/)
wattsoutput!thanksforhelpingme

AlexanderH4(/member/AlexanderH4/) MathieuB1

12daysago

Reply

1monthago

Reply

150VAis150wattswithapowerfactorof1,sono.
(/member/AlexanderH4/)

mascarenhasrohan(/member/mascarenhasrohan/)

Isitapuresinewavepwminverter?Kindlyreaspond.Thankyou.
(/member/mascarenhasrohan/)

eeteddy(/member/eeteddy/)madeit!
(/member/eeteddy/)

1monthago

Reply

ThanksNick,Imadeit.butihaveproblemswithconnectingthepowerdiodes,
wheniconnectthemthewaythelookinthediagram,itdoesnotworkunlessi
removethem.soiconnectedthemacrosstheemitterandcollectorofthe
powertransistors.willitprotectthetransistorsthatway?thankyou

(http://cdn.instructables.com/F7S/HY8H/IAWD1HOE/F7SHY8HIAWD1HOE.LARGE.jpg)

(http://cdn.instructables.com/FMW/M41K/IAWD1HOG/FMWM41KIAWD1HOG.LARGE.jpg)

(http://cdn.instructables.com/FNF/FXMP/IAWD1HOH/FNFFXMPIAWD1HOH.LARGE.jpg)

Nick_Zouein(/member/Nick_Zouein/)(author) eeteddy
1monthago

Helloeeteddy,

Reply

(/member/Nick_Zouein/)

Happytohearthatyoubuiltone.Thediodesare
notnecessarilyneeded,youcancompletely
removethemtheywillnotmakeanyeffectonthe
functionalityontheinverter.

eeteddy(/member/eeteddy/) Nick_Zouein

1monthago

Reply

Thankyou,buthowdoiprotectthetransistorsfromshortcircuit?
(/member/eeteddy/)

ciprian1903(/member/ciprian1903/)

2monthsago

Reply

hellosir.iwanttoknowifa12v750winvertercanstartafridgethathavea
(/member/ciprian1903/)
100wpowermotor,andiftheinverterispureormodifiedsinewave.goodday

Premalal1965(/member/Premalal1965/)

2monthsago

Reply

gooddaysir,Iwantmakeyourinverter.butihavesomemissunderstand,about
(/member/Premalal1965/)
powertransistor,andmosfet.thatbothhastouseinsamecircuitoroneofthat

onlyneed.ifbothneedtouse,howtoconnectthatpinnumber11and
14.pleaseadvise.thank
s.v.premalal

meggyhimself(/member/meggyhimself/) Premalal1965
2monthsago

Reply

2monthsago

Reply

S.V,youshouldeitheruseonlypowerbipolar
junctiontransistorsorpowermosfets.Don'tmix
(/member/meggyhimself/)
upthetwo

meggyhimself(/member/meggyhimself/)madeit!
(/member/meggyhimself/)

Finallymadeit!Worksperfectly!

(http://cdn.instructables.com/F7J/XHUB/IA2BW5KM/F7JXHUBIA2BW5KM.LARGE.jpg)

meggyhimself(/member/meggyhimself/)madeit!

2monthsago

Reply

(/member/meggyhimself/)

Finallymadeit!Worksperfectly!

(http://cdn.instructables.com/F7J/XHUB/IA2BW5KM/F7JXHUBIA2BW5KM.LARGE.jpg)

jawaaz.ab2(/member/jawaaz.ab2/)

4monthsago

Reply

WHatifweuseRCfilterafterpins14and11andthentomosfetsothatwe
(/member/jawaaz.ab2/)
cangetaSInewaveoutput..wecanconvertsquarewaveintosinewaveusing

RCfilter

Nick_Zouein(/member/Nick_Zouein/)(author) jawaaz.ab2
4monthsago

testitoutandpostusyourresults.

Reply

(/member/Nick_Zouein/)

jawaaz.ab2(/member/jawaaz.ab2/) Nick_Zouein

2monthsago

Reply

yesItestedthatbutTheMOSFET'sarenotrespondingtoSInewave
(/member/jawaaz.ab2/)
signals,,,wellwecantdriveaMOSFETwithACsignal....

CalebT2(/member/CalebT2/)

2monthsago

Reply

3monthsago

Reply

(/member/CalebT2/)

dessty(/member/dessty/)

ihavea48vcentertappedtrafoan16*MJ11032howpowercanihavewith
(/member/dessty/)
this?

8transistorsperside

dessty(/member/dessty/)

3monthsago

Reply

3monthsago

Reply

hisir
(/member/dessty/)

caniusethis2000winverterforfridgeandsplit1.5ch

dessty(/member/dessty/)

hisirnick
(/member/dessty/)

plzhowpowercanihavewith3pairsofmj11032ofeachside

ronakpatel5391(/member/ronakpatel5391/)

3monthsago

Reply

hiiNick,imakeathisinverter,butproblemisthetransformeroutputis115
vacbutiuse220vacand1201220Atransformersowhatistheproblemin
(/member/ronakpatel5391/)
mycircuit?

kathkathmina(/member/kathkathmina/)

6monthsago

Reply

hii'mmakingan300Winverterbasedonyourcircuit,howwillIknowhow
(/member/kathkathmina/)
manyamperethetransformeris?

Nick_Zouein(/member/Nick_Zouein/)(author) kathkathmina
6monthsago

15amps

Reply

(/member/Nick_Zouein/)

hennie.gerber.3(/member/hennie.gerber.3/) Nick_Zouein
3monthsago

HiNick

Reply

(/member/hennie.gerber.3/)

Ihavea650VAToroidalTransformerwith22V0
22Vcentertapped.
CanIuseitforthe24VPurpose.Ihavetriedit
buttheMomentIPowerontheTransistorsBlow.I
usedanotherToroidalatlowerPowerandworks.
CoukditbethetheTransformerswindingsare
incorrect.

hennie.gerber.3(/member/hennie.gerber.3/)

5monthsago

Reply

HiNick
(/member/hennie.gerber.3/)

Theinverterisworkingbutthefeedbackcircuitdoesnotseemtowork.Ihave
usedIRF130Mosfetswitha200Watt36V036VTransformer.WhenIadjustthe
Voltagepotnothinghappens.SowheniputloadtheVoltagedropsfrom220V
toabout170Vwitha550WattLoad.

Vickylbee(/member/Vickylbee/) hennie.gerber.3

4monthsago

Reply

HelloHennie.gerber.3,
(/member/Vickylbee/)

Yea,igotthesameproblemlikeyou,soi'mreconstructingmycircuitto
seeifi'llgetitright.Pleasedokeepmeinformedifyoufigureoutthe
problem.

hennie.gerber.3(/member/hennie.gerber.3/) Vickylbee
3monthsago

Hi

Reply

(/member/hennie.gerber.3/)

Imanagedtosortit,theproblemisthatthe
feedbackCircuitIfotgottoearthit.Lookatthe
BridgerectifierfortheFeedbackthereisaEarth
Sign.Youneedtoearthit.

ronakpatel5391(/member/ronakpatel5391/)

3monthsago

Reply

hii,nickwheniconnectthe1201220A/220vactransformerthenthe
(/member/ronakpatel5391/)
transformeroutputis110vacsowhatistheproblem?

hendra.kho.73(/member/hendra.kho.73/)

3monthsago

Reply

Mr.Nick...Iusetransformator10ACT12v/220vand5A220v/12v.IfYoudon't
(/member/hendra.kho.73/)
mind,IneedYourhelptoexplaineaboutthecable,it'sthattrueornot.Thxfor

yourhelp,GBU.

(http://cdn.instructables.com/FQV/8WLG/I8SLQ1G3/FQV8WLGI8SLQ1G3.LARGE.jpg)

(http://cdn.instructables.com/FGA/BC44/I8SLQ1H5/FGABC44I8SLQ1H5.LARGE.jpg)

hendra.kho.73(/member/hendra.kho.73/)

3monthsago

Reply

SorryMr.Nick...Itriedtosendthepicturelastnightbutitfailed.Sincethe
(/member/hendra.kho.73/)
connectionwasbad(theblankone)appearedontheforumfivetimes.Sorry

forthat.Idon'twantpeoplethinkit'sajoke

hendra.kho.73(/member/hendra.kho.73/)

3monthsago

Reply

3monthsago

Reply

3monthsago

Reply

3monthsago

Reply

(/member/hendra.kho.73/)

hendra.kho.73(/member/hendra.kho.73/)

(/member/hendra.kho.73/)

hendra.kho.73(/member/hendra.kho.73/)

(/member/hendra.kho.73/)

hendra.kho.73(/member/hendra.kho.73/)

Hi...Nickandsomeonewhocanhelpme....Ineedhelp,I'vefinishedmy
(/member/hendra.kho.73/)
inverterbutnoelectricityflow.Wasthatbecauseofthewrongwireinstallment

orwhat?Pin11and14are3,8veach.I'vetriedtoupsidedownthewirebutit
didn'twork.Myquestionsare:1.TheflowBC337PCBtoBasisTJP122.How
aboutEmitertoEmiter?nCollectortoCollector?
2.I'veputondiode6A,anodeconnectedtoemiterandcatodeconnectedto
Collector.WhatshouldIdothen?WhereshouldthecablesfromBasisn
Emitergo?
ThxMr.Nick,GBU

hendra.kho.73(/member/hendra.kho.73/)

3monthsago

Reply

3monthsago

Reply

3monthsago

Reply

(/member/hendra.kho.73/)

hendra.kho.73(/member/hendra.kho.73/)

(/member/hendra.kho.73/)

dumipunchi(/member/dumipunchi/)

Ihavemadeit.Great,it'sworkingwithoutissues.IusedIRF44Zx4with
(/member/dumipunchi/)
12V/240V8Atransformer.1Kusedfor3.9Kfeedbackcircuit.RemovedD1D2

in12Vtransformer.
ThxZouein.

ezinne.gift(/member/ezinne.gift/)

3monthsago

Reply

3monthsago

Reply

plshelp
(/member/ezinne.gift/)

ezinne.gift(/member/ezinne.gift/)

plshelp
(/member/ezinne.gift/)

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