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Cover Page
Title Page
Warnings and Errors :
Input Echo :
XY Coordinate Calculations :
Internal Pressure Calculations :
External Pressure Calculations :
Element and Detail Weights :
Center of Gravity Calculation :
MDMT Summary :
Vessel Design Summary :
1
2
3
4
7
8
11
13
15
16
17
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version
: 2013
: C:\USERS\PUBLIC\DOCUMENTS\INTERGRAPH CAS\PVELITE
Date of Analysis
PV Elite 2014,
Jul 8,2015
January 2014
Title Page
9:21p
Page 3 of 17
Jul 8,2015
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Page 4 of 17
Jul 8,2015
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
689.46
93
not Specified
Horizontal
0.0000
0.0000
-29
Welded
None
RT 1
0.0
Y
N
N
N
N
Y
N
No
0.0000
0.0000
0.0000
KPa.
C
mm.
mm.
C
KPa.
KPa.
KPa.
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
[V]
Vs Elev.
(Ope)
(Empty)
(Filled)
ASCE-7 93
112.65
C: Open Terrain
1.0
Moderately Smooth
0.0000
33.0
N
0.0100
0.0000
0.0000
UBC 94
0.000
1.000
S1
Km/hr
mm.
9:21p
3.000
0.000
Page 5 of 17
Jul 8,2015
Y
N
Y
N
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D
No
Yes
Yes
Yes
No
Yes
No
10
20
Spherical
0.0000
1300.0
10.160
3.1750
45.460
0.0000
455.00
14
101.35
25
1.2
SA-516 70
137.90
137.90
179.27
0.007750
31.750
262.01
B
CS-2
K02700
Plate
1.0
1.0
10
Liquid
ETHANOL
0.0000
1229.7
0.0007941
10
For./Mom.
F/M:[1 of 1]
0.0000
0.0000
mm.
mm.
mm.
mm.
mm.
mm.
KPa.
C
KPa.
C
N./mm
N./mm
N./mm
kg./cm
mm.
N./mm
mm.
mm.
kg./cm
mm.
Kgf
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Page 6 of 17
Jul 8,2015
0.0000
0.0000
0.0000
0.0000
0.0000
SRSS
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.
20
30
Cylinder
3770.0
1300.0
10.160
3.1750
45.460
0.0000
455.00
14
101.35
25
1.2
SA-516 70
1.0
1.0
mm.
mm.
mm.
mm.
mm.
mm.
KPa.
C
KPa.
C
30
40
Spherical
0.0000
1300.0
10.160
3.1750
45.460
0.0000
455.00
14
101.35
25
1.2
SA-516 70
1.0
1.0
30
Liquid
ETHANOL
0.0000
0.0000
0.0007897
mm.
mm.
mm.
mm.
mm.
mm.
KPa.
C
KPa.
C
mm.
mm.
kg./cm
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Page 7 of 17
Jul 8,2015
XY Coordinate Calculations
|
|
|
|
|
|
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
|
|
mm.
|
mm.
|
mm.
|
mm.
|
-------------------------------------------------------------10| 20|
... |
... |
... |
... |
20| 30|
3770.00 |
... |
3770.00 |
... |
30| 40|
3770.00 |
... |
... |
... |
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Page 8 of 17
Jul 8,2015
|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
KPa.
|
mm.
|
mm.
|
mm.
|
N./mm
|
--------------------------------------------------------------------------10| 20|
464.60 |
45.460 |
3.1750 |
1300.0 |
137.90 |
20| 30|
455.00 |
45.460 |
3.1750 |
1300.0 |
137.90 |
30| 40|
455.02 |
45.460 |
3.1750 |
1300.0 |
137.90 |
Element Required Thickness and MAWP :
|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
KPa.
|
KPa.
|
KPa.
|
mm.
|
mm.
|
---------------------------------------------------------------------------10| 20|
455.000 |
2979.72 |
4365.30 |
10.1600 |
4.67500 |
20| 30|
455.000 |
1488.21 |
2168.92 |
10.1600 |
5.31697 |
30| 40|
455.000 |
2989.29 |
4365.30 |
10.1600 |
4.67500 |
Minimum
1488.206
2168.912
K02700
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 9.600 KPa.
= (P*(Ro-0.8*t))/(2*E*t)
= (464.600*(650.0000-0.8*6.9850))/(2*1.00*6.9850)
= 21.432 N./mm
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
5.435 %
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Page 9 of 17
Jul 8,2015
-28 C
-48 C
K02700
= (P*(Ro-0.4*t))/(E*t)
= (455.000*((650.0000-0.4*6.9850))/(1.00*6.9850)
= 42.161 N./mm
Percent Elongation per UCS-79
(50*tnom/Rf)*(1-Rf/Ro)
3.624 %
K02700
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm. per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.025 KPa.
= (P*(Ro-0.8*t))/(2*E*t)
= (455.025*(650.0000-0.8*6.9850))/(2*1.00*6.9850)
-28 C
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Page 10 of 17
Jul 8,2015
= 20.991 N./mm
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
5.435 %
-28 C
-48 C
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Page 11 of 17
Jul 8,2015
: 0.200E+09 KPa.
: 0.200E+09 KPa.
: 0.200E+09 KPa.
|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
mm.
|
mm.
|
mm.
|
|
N./mm
|
--------------------------------------------------------------------------10| 20|
No Calc |
1300.00 |
6.98500 | 0.0013433 |
93.8556 |
20| 30|
4196.56 |
1300.00 |
6.98500 | 0.00015550 |
15.5461 |
30| 40|
No Calc |
1300.00 |
6.98500 | 0.0013433 |
93.8556 |
External Pressure Calculations
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Page 12 of 17
Jul 8,2015
|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
mm.
|
mm.
|
KPa.
|
KPa.
|
---------------------------------------------------------------10| 20|
10.1600 |
5.02619 |
101.351 |
1008.53 |
20| 30|
10.1600 |
9.91569 |
101.351 |
111.367 |
30| 40|
10.1600 |
5.02619 |
101.351 |
1008.53 |
Minimum
111.367
External Pressure Calculations
|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm.
|
mm.
|
cm**4
|
cm**4
|
------------------------------------------------------------------10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
4196.56 |
4589.10 |
No Calc |
No Calc |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |
9:21p
Page 13 of 17
Jul 8,2015
|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kg.
|
cm
|
kg.
|
cm
|
kg.
|
--------------------------------------------------------------------------10| 20|
972.240 |
548720. |
908.626 |
556929. |
... |
20| 30|
5529.84 | 4.850E+06 |
5155.95 | 4.898E+06 |
... |
30| 40|
972.240 |
548720. |
908.626 |
556929. |
... |
--------------------------------------------------------------------------Total
7474
5947105.50
6973
6011773.50
0
Weight of Details
|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kg.
|
mm.
|
mm.
|
------------------------------------------------10|Liqd|
433.689 |
-213.280 |
25.0000 |
ETHANOL
10|Forc|
... |
... |
... |
F/M:[1 of 1]
30|Liqd|
... |
213.280 |
639.840 |
ETHANOL
Total Weight of Each Detail Type
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------7474.3
7474.3
7474.3
7474.3
7474.3
7474.3
...
5943.5
...
...
...
433.7
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
-----------------------------------------------------------------------------7474.3
13417.8
7474.3
7474.3
7474.3
7908.0 kg.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq
Operating Wt.
Oper. Wt. + CA
Field Test Wt.
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
7474.3
13417.8
7474.3
7474.3
7474.3
7908.0
7406.9
13417.8
kg.
kg.
kg.
kg.
kg.
kg.
kg.
kg.
9:21p
Page 14 of 17
Jul 8,2015
From| To |
Area
|
|
|
cm
|
---------------------------10| 20|
29508.1 |
20| 30|
162331. |
30| 40|
29508.1 |
---------------------------Total
221347.422 cm
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Page 15 of 17
Jul 8,2015
-213.280 mm.
1884.996 mm.
1884.996 mm.
1762.138 mm.
1884.996 mm.
9:21p
Page 16 of 17
Jul 8,2015
Curve
Warning: Computed overall MDMT was higher than the required value !
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
9:21p
Page 17 of 17
Jul 8,2015
3770.00
mm.
0.00
mm.
SA-516 70
93
689.460
C
KPa.
93
103.419
C
KPa.
1488.206
111.367
0.000
KPa.
KPa.
KPa.
-29
-28
C
C
Warning: Computed overall MDMT was higher than the required value !
Wind Design Code
Earthquake Design Code
ASCE-93
UBC-94
Element Desc
7474.3
13417.8
7474.3
7474.3
7474.3
7908.0
13417.8
kg.
kg.
kg.
kg.
kg.
kg.
kg.