Professional Documents
Culture Documents
CONTENTS BINDER
INSTRUCTION MANUAL RO
CLEANING EQUIPMENT
TECHNICAL DATA
-
P&ID
Partlist P&ID
Operational parameters and settings
Declaration of Conformity
10 SANDFILTER
-
Installation drawing
Installation and operating Manual
INSTALLATION
-
Installation drawing
Manufacturers instructions
Installation drawing RO
Installation drawing system
Installation instructions
11 REHARDENING FILTER
-
Installation drawing
Installation and operating Manual
ELECTRICAL DRAWINGS
12 SAFETY DATA SHEETS
OPERATING
-
MAINTENANCE
-
Operating manual
Trouble shooting guide
Maintenance schedule
Maintenance instructions
Log sheet
List of Consumables
MANUFACTURERS INSTRUCTIONS
-
CONTENTS CD
-
Instruction manual, RO
Instructions, Loose supply
Manufacturers datasheets
13 OTHERS
14 TEST REPORT
730108-D
2013-05-10
General description of
the RO process
Seawater desalination with
Reverse Osmosis
730108-D
2013-05-10
CONTENTS
1
1.2
FUNCTION ................................................................................................................................................ 2
SCALING ................................................................................................................................................... 3
2.2
2.3
2.4
2.5
2.6
CLEANING ..................................................................................................................................................... 5
3.1
3.2
3.3
STERILIZATION .......................................................................................................................................... 5
3.4
730108-D
2013-05-10
OSMOTIC
PRESSURE
FRESH WATER
SALT WATER
MEMBRANE
Figure 1. Osmosis
730108-D
2013-05-10
SEPARATOR
CLEAN WATER
Figure 4. Spiral wounded module
1.2 FUNCTION
Before the water is desalinated in the membrane, the water must be free from chlorine,
iron, aluminum, silicic acid, particles, organic and biological contaminants, etc.
Its common that the feed water is pretreated before it passes through the system.
Pretreatment is intended to reduce particles and contaminants that would otherwise
damage the membrane, block piping or damage the high pressure pump.
The water filter requires a certain pressure to be able to clean the water. To achieve the
necessary pressure, a feed water pump raises the pressure of the feed water before it
reaches the filter.
Thereafter, the water flows through a second filter to remove smaller particles, and then
through a high pressure pump. The pump increases pressure of feed water until it
exceeds the osmotic pressure, before the water is desalinated in the membrane.
Its important for the high pressure pump, that water keeps required working pressure
when passing, lower pressure can result in pump failure. A pressure control valve is
installed before the pump. It automatically stops the flow of water if the pressure is too
low.
After the water has passed the RO-module, two flows are produced. One is desalinated
water and the other is salt concentrate (brine). The brine is immediately discharged.
The treated water (product water) from the RO-module passes through a conductivity
cell that measures the conductivity in the product water. If the conductivity is too high,
the water is automatically discharged through a 3-way magnetic valve.
730108-D
2013-05-10
2 MEMBRANE FOULING
Membran-fouling is a complex phenomenon which involves trapping material in the fibre
bundle or on the surface of the membrane inside the RO-module. When a RO-module
fouls, the salt concentration of the product water usually increases. The conductivity
meter shows higher conductivity. When it has reached an unacceptable level is it time
for chemical treatment.
The following foulings are the most common:
- Scaling
- Metal oxides
- Particulate matter
- Colloids
- Biological matter
- Hydrolyse by chlorine
2.1 SCALING
Scaling is caused by deposits of minerals. A high concentration of minerals as CaCO3
and CaSO4 precipitate in the RO-module.
2.2 METAL OXIDES
Fouling with metal oxides is caused by the formation of the oxide and/or the hydroxide of
iron, manganese or aluminium, but iron is the most common reason.
Iron fouling can be avoided by selecting the best non corrosive material on the
feedwater side of the unit.
Fouling by metal oxides is identified by rapid conductivity increasing (within 24 hours) to
a level of full scale on the meter.
730108-D
2013-05-10
730108-D
2013-05-10
3 CLEANING
3.1 CLEANING AGENTS
There are three different agents used for cleaning:
1. MT 10 P3-ultrasil 10 pH 12,5
Useful in removing inorganic scale (e.g. calcium carbonate, calcium sulfate, barium
sulfate, strontium sulfate) and metal oxides/hydroxides (e.g. iron, manganese, nickel,
copper, zinc), and inorganic-based colloidal material.
2. MT 20 Sulfamic Acid pH 1,2
Useful for removing calcium sulfate scale and to moderate levels of organic foulants of
natural origin.
3. MT 5 Biosperse 250 microbiocide
Useful in the removal of organic foulants of natural origin and biological material (fungi,
mold, slimes and biofilm).
3.2 CLEANING ORDER
When performing a cleaning, both low pH and high pH agents are used. The agents are
used in the following order:
1. MT 10 P3-ultrasil 10
2. MT 20 Sulfamic Acid
pH 12,5
pH 1,2
3.3 STERILIZATION
When performing a sterilization, microbiocide is used, but high pH agent is used as pretreatment. The agents are used in the following order:
1. MT 10 P3-ultrasil 10 pH 12,5
2. MT 5 Biosperse 250 microbiocide
3.4 CLEANING AND STERILIZATION PROCEDURES
Cleaning and sterilization of the unit is done with the following procedures:
Water is produced to the cleaning tank (dont use chlorinated fresh water).
Chemical agent is mixed in the cleaning tank.
The solution is circulated in the system.
Circulation is stopped, and the solution is soaked in.
The solution is circulated.
The solution in the container is discharged.
Feed water is connected and the system is started.
Doc.No. 531111-C
2010-09-16
MT 10-35T SRH
TYPE
Conductivity sensor
3-way valve
3-way valve
3-way valve
Check valve
Check valve
Filter housing
Filter cartridge
Filter housing
Filter cartridge
Flow rate indicator
High pressure pump
High pressure pump
Pulsation damper
PD 2010
Ball valve
HV 2010
Ball valve
HV 2020
PCV 2050 Pressure control valve
Pressure gauge
PI 2010
Pressure gauge
PI 2011
Pressure gauge
PI 2012
Pressure gauge
PI 2050
PLCO 2010 Pressure cut off
PSV 2010 Pressure relief valve
PSV 2050 Pressure relief valve
PSV 2060 Pressure relief valve
Membrane element
RO 2030
QT
CCV 2050
CCV 2060
CCV 2055
CV 2010
CV 2020
F 2010
F 2010
F 2020
F 2020
FI 2060
HPP 2010
DESCRIPTION
2EL5
PA-160
PA-160
PA-160
PA-409
6062
Big blue 20"
BB 20 CP5
Big blue 10"
Act.Carbon CEP-10
HV 4FC
CAT 1051
CAT 2531
35210
546
222200
8F-V12LN-SS
RChg
RChg
RChg
RChg
PS41-20-4MGS-C-HC-E
SS R4M8F8
8M-C8L-50BN-SS
8M-C8L-50-B
SEA 5-4040
DIM./CAPACITY
MATERIAL
K=1,0 Pt 100
1/2"
1/2"
1"
1"
1/4"
3/4"
PVDF
SS
SS
SS
SS
PP
3/4"
PP
1,8m3
ABS
SS
AISI 316
AISI 316
AISI 316
AISI 316
AISI 316
SS
SS
brass
SUPPLIER
Jumo
PA ventil
PA ventil
PA ventil
PA ventil
OEM
Fileder
Fileder
Fileder
Fileder
Kytl
CAT Pump
CAT Pump
CAT Pump
GF
BICT
parker
ARMATURENBAU
ARMATURENBAU
ARMATURENBAU
ARMATURENBAU
GEMS
Swagelok
parker
parker
Oltremare
PART NO.
13560
16649
16649
13361
13401
13416
10291
10256
10284
10305
13536
13054
13111
13048
16198
13409
13411
13518
13514
13504
13504
13562
14500
13427
13428
17589
NOTE
MT 10-20T SRH
MT 25-35T SRH
Spring 177-13K-R4-C
Doc.No. 531111-C
2010-09-16
MT 10-35T SRH
1/4" 24V
24V DC
24V DC
Plasticon
Brkert
Brkert
Brkert
12997
13451
16402
16401
MT 25T SRH 50 Hz
Electrical motor
V-belt
Vibration damper
Drive pulleys
Drive pulleys
Drive bushes
Drive bushes
7,5kW/1420/15.3A/IP55
SPA 1180
C 75-36B
SPA 3-250
SPA 3-100
2517-30
1610-38
ABB
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
13115
13290
13226
13301
13282
13271
13264
MT 25-35T SRH 60 Hz
Electrical motor
V-belt
Vibration damper
Drive pulleys
Drive pulleys
Drive bushes
Drive bushes
8,6kW/1750/15,1A/IP55
SPA 1180
C 75-36B
3 SPA 250
3 SPA 90
2517-30
1610-38
ABB
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
13115
13290
13226
13301
13306
13271
13264
MT 35, 50 Hz
Electrical motor
V-belt
Vibration damper
Drive pulleys, pump
Drive pulleys, motor
Drive bushes, pump
Drive bushes, motor
11kw/1450rpm/22A
SPA 1120
C 75-36B
3 SPA 200
3 SPA 112
2517-30
1610-38
ABB
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
13121
13285
13226
13297
13288
13271
13264
RO 2030
FV 2020
FV 2060
FV 2061
Pressure vessel
Solenoid valve
Solenoid valve
Solenoid valve
MT 10-20T SRH 50 HZ
2 x704040
6013A-3-MS
5282A-13 NO
5282A-13 NC
Doc.No. 531111-C
2010-09-16
MT 10-35T SRH
5,5kW/1420/12,8A/IP55
2 x SPA 1150
4 x C 75-36B
SPA 2-224
SPA 2-112
2517-30
1610-38
ABB
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
13062
13289
13226
13294
13287
13271
13264
6,4kW/1750/12A/IP55
2 x SPA 1180
4 x C 75-36B
SPA 2-250
SPA 2-112
2517-30
1610-38
ABB
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
Teknikprodukter
13062
13290
13226
13300
13287
13271
13264
730392-B
2012-09-12
Min.
0C (32F)
0.5 bar
2.0 bar
40 bar
Max.
45C (113F)
4.0 bar
4.0 bar
2.5 bar
70 bar
42,000 mg/l
(4.2%, approx. 60,000 S/cm).
2 OPERATIONAL PARAMETERS
2.1 FLOW AND PRESSURE
The Reverse osmosis unit is designed for:
Feed water temperature
25C
Feedwater TDS
35,000ppm
Product TDS
max 500ppm
MT 10T SRH
1
2
3
4
MT 15T SRH
MT 20T SRH
MT 25T SRH
MT 35T SRH
flow pressure flow pressure flow pressure flow pressure flow pressure
P&ID
m/h (bar)
m/h (bar)
m/h (bar)
m/h (bar)
m/h (bar)
1,7
1,9
2
3
3,3
- PI-2011
1,7
57,8
1,9
60
2
63,6
3
60,5
3,3
68,9 PI-2012
1,3
57,4
1,4
59,2
1,3
62,6
1,9
57,9
2
65 PI-2050
0,4
0
0,6
0
0,8
0
1
0
1,3
0 FI-2060
730392-B
2012-09-12
NOTE!
The maximum working pressure is 70bars. If surrounding conditions requires
higher pressure than 70bars, the product flow must be adjusted instead.
When the product flow decreases without changes in temperature or salt content
in feed water, the membranes may require cleaning.
The red values show the capacity at which it decreases by about 15%. It can then be time for
chemical cleaning. See maintenance instructions.
Temp. 5C (41F)
System Max. flow Normal flow Low flow Normal flow Low flow Normal flow Low flow
MT 10 T
375
375
320
375
320
330
280
MT 15 T
560
560
475
560
475
475
404
MT 20 T
750
750
640
750
640
625
530
MT 25 T
1040
1040
885
1040
885
960
815
MT 35 T
1450
1450
1230
1450
1230
1250
1060
The table is based on a salt content of 30,000 mg/l (3.0%, 45,000 S/cm) in the feed water.
The flow is shown in liters/hour.
Enwa Production AB
Address:
Representative:
Address:
Hereby declares that:
Type of machinery:
MT 25T
No. of machinery:
9000010066
Daniel Madsen
Address:
Signature:
Place and date:
Signature:
Name:
Bengt Hillemyr
Position:
VD
Sida 1
2264
1050
607
231
872
231
47
118
595
927
Piping information
1010
20
20
40
A ( 1:10 )
B-B ( 1:10 )
555
100 120 85 85 85
Designed by
Checked by
Approved by
Date Scale
PW
ENWA
A Dimensions added
Rev
Comments
090625
Date
BO
Auth. Appr.
WATER TREATMENT
Date
Mass
2008-04-22
N/A
Edition
Sheet
1/1
730106-B
2011-06-23
Installation directions
For the units:
MT 10T SRH
MT 15T SRH
MT 20T SRH
MT 25T SRH
MT 35T SRH
730106-B
2011-06-23
Keep this operating instruction in a safe and accessible location close to the
system. Read these instructions in their entirety before starting the system.
Installation of the system, as well as all work that affects it, must be carried out
in accordance with the applicable regulations for electrical equipment and
personal safety.
730106-B
2011-06-23
CONTENTS
1
UNPACKING
PLACEMENT
INSTALLATION
730106-B
2011-06-23
730106-B
2011-06-23
4 UNPACKING
DISPOSE OF ALL PACKAGING MATERIAL IN AN ENVIRONMENTALLY CORRECT MANNER.
After unpacking, check that the equipment is intact and that there is no visible
damage.
If in doubt, do not use the equipment before contacting the manufacturer or you
dealer for advice. All packaging materials (plastic sheeting and bags, nails, screws,
wood, metal straps, etc.) shall be considered as hazardous waste, especially in
regards to children, and shall be sorted and disposed of in accordance with
applicable environmental directives.
5 PLACEMENT
Proper placement of the equipment can extend its service life. The room must be
spacious, dry and well ventilated.
The desalination unit must be bolted horizontally.
The desalination unit must be bolted horizontally where the location chosen
should:
-
The temperature of incoming water must be between +5C (41F) and +45C
(113F).
730106-B
2011-06-23
6 INSTALLATION
6.1 FEED WATER
Install pump under the waterline, with pump shaft horisontal
and outlet facing upwards, this is done to avoid air
accumulation in pump. Connect inlet or inlet section to a
cleanable coarse filter.
Figure 1. Feedwaterpump
CAUTION!
Pipes and fittings must be made of corrosion resistant materials
Ground feed water pump separately to avoid corrosion.
Feedwater system must not consist of galvanized steel, carbon steel or copper.
When using feedwater with constant pressure (without
feedwater pump), an automatic feedwater valve must be
installed and connected to the electrical cabinet according
to the wiring diagram.
6.2 PRODUCT
Product water from RO-unit is led to fresh water tank.
6.3 DISCHARGED BRINE AND PRODUCT WATER
Connect product water and brine discharge outlet so that
neither seawater nor contaminated water can flow
backwards when the system is stopped. The water must be
released above the waterline. When the system is stopped,
air flows backwards into the RO-module to prevent
vacuums from being created in the system.
CAUTION!
If a valve has been installed to product-, waste- or brine pipe, it must be open
during operation. If unit is operates towards a closed valve, water pressure
raises until connections finally break.
730106-B
2011-06-23
NOTE!
Install a ground fault breaker for the systems electrical circuitry.
730284-C
2012-09-12
Operating Manual
Manual for systems:
MT 10T SRH
MT 15T SRH
MT 20T SRH
MT 25T SRH
MT 35T SRH
730284-C
2012-09-12
Keep this operating instruction in a safe and accessible location close to the system.
Read these instructions in their entirety before starting the system. Installation of the
system, as well as all work that affects it, must be carried out in accordance with the
applicable regulations for electrical equipment and personal safety.
730284-C
2012-09-12
CONTENTS
1
CONTROL UNIT
INITIAL START
START
STOP
730284-C
2012-09-12
1 CONTROL UNIT
1.1
-
SYSTEM ON
The feed water pump starts / the feed water valve opens.
The system is in standby position, flush and dump valve is working.
- When the RO stop producing water, It gets a flush and after than in set intervals.
1.2
SYSTEM OFF
- The system is turned off.
- The system will flush when the switch is turned to OFF.
- A flush takes about 10-15 minutes. Clean water runs through the system and is
discharged if the line from the freshwater pressure system is connected.
- The system will then flush automatically with intervals of set numbers of hours/days.
1.3
HP-PUMP AUTO
- When the system is in the AUTO position (and system ON), the high pressure-pump
starts. Possible dosing unit, stops and relays also starts.
1.4
HP-PUMP MAN
- The high pressure-pump starts without possible dosing unit, stops and relays.
1.5
SALINITY ON/OFF
- When the switch is set to ON (and HP-pump, AUTO) the product water will be discharged
if the salt content exceeds set value. If not, it will be led to the storage tank. If the salt
content exceeds the limit for more than 15 minutes, the unit stops.
- When the switch is set to OFF the salt content can be read on the display but the water
will be discharged even if the salt content is accepted
730284-C
2012-09-12
1.6
1.7
LEVEL SWITCH
- When the system is equipped with a level switch connected according to wiring diagram,
the system starts automatically when the level has reached set low level.
- It will continue to produce clean water until the storage tank is full.
- The system will not start if the fresh water tank is full while performing an initial start or a
cleaning. Empty the tank or wait until the level is low.
- While performing a cleaning the HP-pump can be run in manual position to produce water
to the cleaning tank.
NOTE!
The switch system, must be set to ON and the HP-pump to AUTO to make the
level switch work.
1.8 ALARM
The red light on the control cabinet indicates alarm when following situations occurs:
- The safety disconnection breaker releases, the system stops automatically.
- The feed water pressure is too low, the system stops automatically.
- The conductivity level is too high, the water is discharged.
- The conductivity meter is broken, the water is discharged.
- Low level in chemical tank for dosage pump (option), system stops automatically.
NOTE!
Reset the Alarm by stopping and starting the unit, press: OFF ON .
1.9
MAN BACKWASH
- If the control cabinet is equipped with the switch MANUAL BACKWASH, it is used for
starting a backwash of the sandfilter.
- The Ro-unit will stop during the time of the backwash and will not produce any water.
730284-C
2012-09-12
NUMBER
T3
T4
T5
T6
T8
T13
UNIT NAME
RO, flush time
Sand filter, back wash frequency
Sand filter, back wash time
Sand filter, rinse time
RO, flush frequency
Low feed water pressure, delay time
DEFAULT SETTING
15min
24h
10min
5min
96h
2s
730284-C
2012-09-12
2 INITIAL START
Follow these instructions the first time the desalination system is used, or after an extended
period of non-operation.
CAUTION!
If the unit is combined with water filters, dosage units etc, perform necessary
preparations on the filters according to their user manuals.
1. Check the oil level in the high-pressure pump
(figure 3).
2. Check that the filter cartridges are installed
and clean.
730284-C
2012-09-12
figure 7. CCV-2055
NOTE!
To stop the system, refer to the instructions under STOP.
7
730284-C
2012-09-12
3 START
CAUTION!
If the system has been turned off for more than 96 hours, the system must be
flushed for at least 15 minutes by discharging the produced product water.
Turn off the conductivity meter. In this position, the product water is always
automatically discharged.
After the system has been started the first time as described in section 2, the system can be
started as follows:
1. Check that the flush water valve HV-2020 is
open.(figure 12)
730284-C
2012-09-12
4 STOP
Turn off system as follows:
1. HP-PUMP OFF. figure 17)
2. SYSTEM OFF. (figure 17)
CAUTION!
If the system will be off for an extended period (more than 3 weeks), or when
the systems automatic flush system is not in operation, it must be treated to
prevent the growth of bacteria. Follow the instructions according to LONGTERM PRESERVATION MAINTENANCE INSTRUCTIONS.
Writtenby:Dmn
Checkedby:
Approvedby:
730377
20091218
MT1035T,50TSRH
Dosage pump
CAUSE
REASON
Feedwaterfilter clogged
Low feed water pressure
Coarse filter clogged
Overcooling current relay / motor
Engine uses too much power and is
overheated
protector cuts the current
Check manufacturers manual for
Check the display on the pump to see cause of the problem. (Low level in
what has caused the alarm
tank, Leakage, air in system, clogged
valves or defect membrane)
ALARM, system
stops
Membrane defect
change in seawater condition
High
g salinityy
ALARM
Overload
Check
Ch
k for
f damaged
d
d seals
l around
d the
th
pistons in the high pressure pump.
REMEDY
Replace feedwater filter
Clean filter
Check for high working pressure
pressure, let
system cool and restart
IFTHEPROBLEMREMAINS,CONTACTENWASSERVICEDEPARTMENT.
1/1
writtenby:Dmn
Checkedby:
Approvedby:
730439
20100917
MT1035TSRH
MAINTENANCE SCHEDULE
ACTIVITY
UNIT
RO
Adjustment of parameters
RO
WHEN
INSTRUCTION
24 hours
24 hours (if necessary) or when feedwater
condition changes
Feedwater filter, RO
Flushwater filter, RO
approx. 3times/year
RO
RO
Membrane exchange
RO
Membrane conservation
RO
Check of function
Check of function
Initial oil change
Oil change
Membrane cleaning
Safety valve, RO
pressure switch, RO
High pressure pump, RO
High pressure pump, RO
change of seal
1500 hours
change of valves
Initial check of belt tension
Check of belt tension
3000 hours
approx. 24 hours
every month
730388-C
2012-02-23
Maintenance
Instructions
Manual for systems:
MT 10T SRH
MT 15T SRH
MT 20T SRH
MT 25T SRH
MT 35T SRH
730388-C
2012-02-23
1
Keep this operating instruction in a safe and accessible location close to the system.
Read these instructions in their whole before starting the system. Installation of the
system, as well as all work that affects it, must be carried out in accordance with the
applicable regulations for electrical equipment and personal safety.
730388-C
2012-02-23
CONTENTS
1
10
11
12
13
730388-C
2012-02-23
1 SAFETY INSTRUCTIONS
CAUTION!
Chlorine will damage membranes even in very small amounts.
The freshwater used in chemical treatment may not contain chlorine. Normal tap water
must be dechlorinated with a carbon filter. The product water from the system can be
used immediately. Wear protective gloves and goggles.
730388-C
2012-02-23
from cleaningtank
to cleaningtank
730388-C
2012-02-23
5
Follow the instructions below:
1. Turn off the system.
HP PUMP OFF
SYSTEM OFF
2. Open the 3-way valve for cleaning tank CCV2060 (figure 2). Check that the cleaning tank is
connected.
figure 2. CCV-2050/60
730388-C
2012-02-23
6
14. Start the high pressure pump HPP-2010
HP PUMP MAN. (figure 8)
CAUTION!
If the temperature of the solution
exceeds 40 C (104F), the pump
must be stopped so that the
solution can cool. The best
temperature range for the
treatment is 30-35 C (8695F);
the lowest permitted temperature
is 25C (77F).
730388-C
2012-02-23
NOTE!
When the system is flushed, the
pressure control valve must be
fully open and the product water
valve open to discharge.
21. Flush the cleaning agent from the system
with feed water for at least 15 minutes.
Open feed water valve CCV-2055 from the
feed water pump. (figure 10)
NOTE!
Contact ENWA if the chemical cleaning procedure seems to have no effect.
730388-C
2012-02-23
8
2.2
STERILIZING WITH MT 5
Sterilization is performed if the bacteria content becomes too high, which is usually detected
by the water the system produces tasting bad.
CAUTION!
If the temperature of the solution exceeds 40 C (104F), the pump must be
stopped so that the solution can cool. The best temperature range for the
treatment is 30 35 C (8695F); the lowest permitted temperature is 25C
(77F).
Treat the system with MT-10 (CHEMICAL CLEANING WITH MT-10 AND MT-20). Flush for
at least 15 minutes.
Follow points 119 in the instructions under (CHEMICAL CLEANING WITH MT-10 AND MT20). Under point 7, use 10 litres of MT-5 solution.
730388-C
2012-02-23
3 LONG-TERM PRESERVATION
When the system will be off for more than three weeks, or when the systems automatic flush
system is not in operation, it must be preserved with MT-5 solution.
CAUTION!
Preservation agents containing chlorine may not be used, these agents will
destroy the membranes.
Protect the system against frost damage, see WINTER PRESERVATION,
section 4.
NOTE!
The longest permitted length of time that the system may go unused when
preserved with MT-5 solution is one year. If the system will not be operated for
more than one year, preservation procedures must be repeated.
Do not flush the system after preservation. (The preservation solution will
then be washed away.)
Follow points 114 in the instructions for CHEMICAL CLEANING WITH MT-10 AND MT-20.
- Under point 7, use 5 litres of MT-5 solution.
Next, continue with the following instructions:
730388-C
2012-02-23
10
4 WINTER PRESERVATION
When the system will not be operated for an extended period under cold conditions, the
membrane can be preserved with propylene glycol and MT-5 to better withstand freezing
temperatures.
CAUTION!
The membrane is very sensitive to frost. ENWA leaves no guarantee that the
membrane are not affected and recommends membrane to be removed and
stored at a temperature above 0C (32F) after preservation.
Follow points 1 Fel! Hittar inte referensklla. in the instructions under
- Under point 5, water is produced to fill half of the tank.
- Under point 7, propylene glycol and MT 5 are used.
Preparation of chemicals:
Add 5 litres of MT-5 and 25 liters of propylene glycol to the produced water and mix well.
10
730388-C
2012-02-23
11
Shut down system and take all steps necessary to relieve system pressure.
NOTE!
Only use ENWA approved feed
water and flush water filters. An
incorrect choice of filter cartridges
can damage the system.
3. Insert new filter.
4. Lubricate O-ring with glycerin or
silicon,
check that its properly seated.
5. Mount the filter housing properly by
hand force.
11
730388-C
2012-02-23
12
12
730388-C
2012-02-23
13
Shut down system and take all steps necessary to relieve system pressure
from the vessel.
1. Loosen the outlet (figure 18).
13
730388-C
2012-02-23
14
5. Loosen all of the bolts that holds pressure
vessels on the skid (figure 22)
(on both sides).
NOTE!
When the vessels are lifted off the
skid, make sure the flow direction
is kept in order.
11 EXCHANGE OF MEMBRANES
To change membranes, follow the procedure below:
1. Dismount the end-plates on both sides
by loosening the nuts on the tie-bars
(figure 23).
14
730388-C
2012-02-23
15
CAUTION!
Do NOT use oil, grease, or petroleum jelly based compounds for lubricating.
3. Lubricate a thin layer of silicon based gel or a mixture of 50% glycerin in water
on permeate ports, membrane seals, head seals and shells, use as little as
possible.
CAUTION!
Its very important to insert the membranes in the flow direction, do not
scrape the pipe along the vessel surface.
NOTE!
Make sure the connector and spacer is placed correctly.
4. Push the used membranes out by inserting new. Insert the membranes in the flow
direction.
This is how the membranes are connected inside the vessel:
2/VESSELS
spacer
connector
sealing
1/VESSEL
spacer
sealing
15
730388-C
2012-02-23
16
NOTE!
Change all belts at the same time.
16
730117-C
2010-02-05
MT 10T-35T SRH, MT 50T SRH, MT 75T-100T SRH
LOGSHEET
Unit ID nr:
Type of unit:
START UP
Date
General operation area
Installed by
Company
TIMER SETTINGS
NUMBER
UNIT NAME
TIME
UNIT
T1
T2
T3
T4
T5
min
T6
min
T7
min
T8
T13
min
h
MODE OF OPERATION
Manual Impuls Other
Antiscaling
Chlorine
Other:
www.enwa.com - info@enwa.se
SETTING
UNIT
730117-C
2010-02-05
MT 10T-35T SRH, MT 50T SRH, MT 75T-100T SRH
MAINTENANCE
CHANGE OF FILTER CARTRIDGE, FEEDWATER
DATE
WORKING
HOURS
SIGN.
WORKING
HOURS
www.enwa.com - info@enwa.se
SIGN.
MEMBRANE CLEANING
DATE
WORKING
HOURS
SIGN.
730117-C
2010-02-05
MT 10T-35T SRH, MT 50T SRH, MT 75T-100T SRH
MAINTENANCE
REFILL OF ANTISCALING
DATE
WORKING
HOURS
VOLUME
MEMBRANE CONSERVATION
%
SIGN.
DATE
WORKING
HOURS
SIGN.
www.enwa.com - info@enwa.se
WORKING
HOURS
SIGN.
730117-C
2010-02-05
MT 10T-35T SRH, MT 50T SRH, MT 75T-100T SRH
OPERATING PARAMETERS
DATE
WORKING
HOURS
FEED WATER
PRESSURE
PRESSURE
AFTER FILTER
PRESSURE
AFTER PUMP
BRINE
PRESSURE
AFTER
MEMBRANE
PRODUCT FLOW
CONDUCTIVITY
DISPLAY
PI 2010
PI 2011
PI 2012
PI 2050
FI 2060
DISPLAY
www.enwa.com - info@enwa.se
NOT.
SIGN.
730117-C
2010-02-05
MT 10T-35T SRH, MT 50T SRH, MT 75T-100T SRH
OPERATING PARAMETERS
DATE
WORKING
HOURS
FEED WATER
PRESSURE
PRESSURE
AFTER FILTER
PRESSURE
AFTER PUMP
BRINE
PRESSURE
AFTER
MEMBRANE
PRODUCT FLOW
CONDUCTIVITY
DISPLAY
PI 2010
PI 2011
PI 2012
PI 2050
FI 2060
DISPLAY
www.enwa.com - info@enwa.se
NOT.
SIGN.
730117-C
2010-02-05
MT 10T-35T SRH, MT 50T SRH, MT 75T-100T SRH
OPERATING PARAMETERS
DATE
WORKING
HOURS
FEED WATER
PRESSURE
PRESSURE
AFTER FILTER
PRESSURE
AFTER PUMP
BRINE
PRESSURE
AFTER
MEMBRANE
PRODUCT FLOW
CONDUCTIVITY
DISPLAY
PI 2010
PI 2011
PI 2012
PI 2050
FI 2060
DISPLAY
www.enwa.com - info@enwa.se
NOT.
SIGN.
Doc.No. 730394
2010-05-17
MT 10-35T SRH
No.
Description
1
2
3
4
5
6
6
7
7
7
7
7
Cleaning agent MT 10
Cleaning agent MT 20
Preservation agent MT 5
Filter Cartridge, feedwater
Filter Cartridge, flushwater
Oil, CAT pump 1051 for 10-20T
Oil, CAT pump 2531 for 25-35T
Membranes 10T
Membranes 15T
Membranes 20T
Membranes 25T
Membranes 35T
Dim./Volume/capacity
Unit
Quantity installed
EA
EA
0
0
Biosperse 250, 5L
BB 20 CP5
Act.Carbon CEP-10
oil Delvac 1340 40W
oil Delvac 1340 40W
SWC 3 4040
SWC 3 4040
SWC 3 4040
SWC 3 4040
SWC 3 4040
EA
EA
EA
LTR
LTR
EA
EA
EA
EA
EA
0
2
1
1,26
2,5
2
3
4
6
8
13635
13642
13629
10256
10305
15532
15532
15638
15638
15638
15638
15638
Manufacturer
Ecolab
Brenntag
Ashland
Fileder
Fileder
Svenska Statoil AB
Svenska Statoil AB
Hydranautics
Hydranautics
Hydranautics
Hydranautics
Hydranautics
25 Frame
Plunger Pump
2530
2 5 31
2537
Standard Brass
Model
Stainless Steel
Model
Nickel Aluminum
Bronze Model
FEATURES
Superior Design
All stainless steel valves are heat treated and seats are roller
burnished for a positive seal and extended valve life.
Brass, 316 Stainless Steel or Nickel Aluminum Bronze manifolds
are strong and corrosion resistance.
Special concentric, high density, polished, graphite impregnated,
solid ceramic plungers are abrasion resistant and result in
extended seal life.
Specially formulated, CAT PUMP exclusive, Hi-Pressure Seal
offers unmatched performance and seal life.
Die cast aluminum crankcase provides high strength, minimum
weight and precision tolerance control.
Chrome-moly crankshaft gives unmatched strength and surface
hardness.
Oversized crankshaft bearings with greater loading capacity
mean longer bearing life.
Metric Measure
Flow........................................................25 GPM
Pressure Range.........................100 to 1000 PSI
RPM ...................................................1025 RPM
MODEL
(95 L/M)
(7 to 70 BAR)
(1025 RPM)
2537
(80 L/M)
(7 to 85 BAR)
(860 RPM)
HORSEPOWER REQUIREMENTS
MODEL
2530, 2531
Easy Maintenance
MODELS
U.S. Measure
COMMON SPECIFICATIONS
Quality Materials
SPECIFICATIONS
WARNING
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to
install such relief devices could result in personal injury or damage to the pump or to
system components. CAT PUMPS does not assume any liability or responsibility for the
operation of a customers high pressure system.
2537
FLOW
U.S.
GPM
25
21
21
18
15
DETERMINING
THE PUMP R.P.M.
DETERMINING
THE REQUIRED H.P.
DETERMINING
MOTOR PULLEY SIZE
PSI
800
BAR
55
13.7
11.5
11.5
9.9
8.2
L/M
95
80
80
68
57
PRESSURE
PSI
PSI
1000
1200
BAR
BAR
70
85
17.2
N/A
14.4
17.3
14.4
17.3
12.3
14.8
10.3
12.4
RPM
1025
860
860
738
615
Rated G.P. M.
Rated R.P. M.
Desired G.P. M.
Desired R.P. M.
GPM x PSI
1460
Electric Brake
H. P. Required
See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
Refer to pump Service Manual for repair procedure and additional technical information.
PARTS LIST
ITEM
2530 MATL
2
5
8
10
11
15
20
21
25
31
32
33
38
39
40
48
49
50
51
53
54
56
59
64
65
70
75
88
90
95
96
97
98
99
100
101
106
110
116
117
125
143
150
154
155
157
164
165
166
167
168
185
186
188
250
260
269
270
279
281
282
283
990036
92508
27773
27772
27771
26512
48613
48533
48704
828710
43211
14177
11338
27769
92508
25625
23170
27768
27767
27762
27488
27790
92519
27784
48592
27785
110669
110670
45749
89835
20184
14190
14161
48239
44069
44068
110672
111116
110796
44098
44827
48244
45750
30908
89822
45832
48220
14203
11731
48241
45752
18690
11744
48242
14520
11745
28240
45751
46857
14014
48238
48243
45839
45840
110682
45753
30908
89573
26516
30614
30206
30059
30278
30967
10069
34334
STL
STZP
AL
NBR
NBR
STL
TNM
STZP
FCM
ABS
NBR
NBR
ABS
STZP
STCP
NBR
AL
NBR
AL
S
PE
STZP
CM
SSHS
NBR
S
S
CC
SSL
PTFE
NBR
FPM
EPDM
SSL
SSL
NY
NY
NBR
FPM
EPDM
BB
STZP
STZP
SNG
STG*
NBR
FPM
EPDM
BB
NBR
FPM
EPDM
NBR
FPM
EPDM
BB
SSL
NBR
FPM
EPDM
SSL
SS
PVDF
BBCP
STZP
STCP
STCP
STZP
F
STL
STZP
NBR
PART NUMBER
2531 MATL 2537 MATL
DESCRIPTION
990036
118824
27773
27772
27771
26512
48613
48533
48704
828710
43211
14177
11338
27769
118824
25625
23170
27768
27767
27762
27488
27790
92538
27784
48592
27785
110669
110670
45749
89835
20184
14190
14161
48239
44069
44068
110672
111116
110796
44098
44827
48244
48583
19085
88398
45832
48220
14203
11731
48241
45835
18690
11744
48242
14520
11745
28240
45834
46857
14014
48238
48243
45839
45840
110682
48585
19085
89628
26516
30614
30206
30059
30278
30967
10069
34334
STL
S
AL
NBR
NBR
STL
TNM
STZP
FCM
ABS
NBR
NBR
ABS
S
STCP
NBR
AL
NBR
AL
S
PE
S
CM
SSHS
NBR
S
S
CC
SSL
PTFE
NBR
FPM
EPDM
SSL
SSL
NY
NY
NBR
FPM
EPDM
SSL
S
S
SNG
STG*
NBR
FPM
EPDM
SSL
NBR
FPM
EPDM
NBR
FPM
EPDM
SS
SSL
NBR
FPM
EPDM
SSL
SS
PVDF
SSL
S
S
STCP
STZP
F
STL
STZP
NBR
990036
118824
27773
27772
27771
26512
48613
48533
48704
828710
43211
14177
11338
27769
118824
25625
23170
27768
27767
27762
27488
27790
92538
27784
48592
27785
110669
110670
45749
89835
20184
14190
14161
48239
44069
44068
110672
111116
110796
44098
44827
48244
45830
19085
88398
45832
48220
14203
11731
48241
45835
18690
11744
48242
14520
11745
28240
45834
46857
14014
48238
48243
45839
45840
110682
45836
19085
89628
26516
30614
30206
30059
30278
30967
10069
34334
STL
S
AL
NBR
NBR
STL
TNM
STZP
FCM
ABS
NBR
NBR
ABS
S
STCP
NBR
AL
NBR
AL
S
PE
S
CM
SSHS
NBR
S
S
CC
SSL
PTFE
NBR
FPM
EPDM
SSL
SSL
NY
NY
NBR
FPM
EPDM
NAB
S
S
SNG
STG*
NBR
FPM
EPDM
SSL
NBR
FPM
EPDM
NBR
FPM
EPDM
SS
SSL
NBR
FPM
EPDM
SSL
SS
PVDF
NAB
S
S
STCP
STZP
F
STL
STZP
NBR
QTY
1
8
2
2
2
2
3
3
1
1
1
1
1
1
8
1
1
1
1
1
2
1
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1
4
4
3
3
3
3
3
3
3
3
3
6
6
6
3
6
6
6
6
6
6
6
1
8
8
1
1
1
1
3
3
3
1
EXPLODED VIEW
Models
2530 MATL
290
299
300
310
6104
814838
30952
33607
33608
33952
31267
31268
714500
714505
6565.2
6100
BB
NBR
FPM*
EPDM*
NBR
FPM
EPDM
SS
SS
Standard - 2530
Stainless Steel - 2531
Nickel Aluminum Bronze - 2537
2531 MATL
6104
816735
30952
33607
33608
33952
31267
31268
714500
714505
6565.2
6100
July 2002
SS
NBR
FPM*
EPDM*
NBR
FPM
EPDM
SS
SS
2537 MATL
6104
816538
30952
33607
33608
33952
31267
31268
714500
714505
6565.2
6100
NAB
NBR
FPM*
EPDM*
NBR
FPM
EPDM
SS
SS
1
1
1
1
1
2
2
2
1
2
1
1
Industrial discount. Bold print part numbers are unique to a particular pump model. Italics are optional items. Silicone oil/grease required.
[ ] Date of latest production change. *Review material codes for individual items (STG generally may be used as alternate).
See Tech Bulletins 002, 003, 024, 036, 043, 053, 074, 076, 077, 083 and 085 for additional information. Production parts are different than service parts.
MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass BBCP=Brass/Chrome Plated CM=Chrome-moly
EPDM=Ethylene Propylene Diene Moname F=Cast Iron FCM=Forged Chrome-moly FPM=Fluorocarbon (Viton ) HS=High Strength
NAB=Nickel Aluminum Bronze NBR=Medium Nitrile (Buna-N) NY=Nylon PE=Polyethylene PTFE=Pure Teflon PVDF=Fluoroplastic (High Strength)
S=304SS SS=316SS SNG=Special Blend (Buna) Black SSL=316SS/Low Carbon STG=Special Blend (Teflon ) White STL=Steel SSHS=316SS/High Strength
STCP=Steel/Chrome Plated STZP=Steel/Zinc Plated TNM=Special High Strength
19.11 (485.44)
14.86 (377.40)
13.91 (353.40)
15.04 (382)
8.42 (214)
7.48 (190)
7.52 (191)
1.18 (30)
.31 (8)
2.68 (68)
7.80 (198)
.39 (10)
4.33 (110)
4.25 (108)
.39 (10)
0.59 (15)
2.21 (56.17)
0.59 (15)
2.09
(53)
2.36 (60)
(2) 1-1/4" NPTF INLET
4.92 (125)
4 -.51 (13)
6.89 (175)
6.89 (175)
8.66 (220)
.98 (25)
7.87 (200)
10.61 (269.50)
13
10
12
9
11
5
4
11
9
2
3
4
6
7
Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580
World Headquarters
CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: sales@catpumps.com
www.catpumps.com
International Inquiries
LUBRICATION: Fill crankcase with special CAT PUMP oil per pump specifications
[84 oz., 2.5 L]. DO NOT RUN PUMP WITHOUT OIL IN CRANKCASE. Change
initial fill after 50 hours running period. Thereafter, change oil every 3 months or
500 hour intervals. Oiler adjustment is vertical to start feed, horizontal to stop
feed, dial to adjust flow rate. Additional lubrication may be required with increased
hours of operation and temperature.
A reliable Pressure Gauge should be installed near the discharge outlet of the high
pressure manifold. This is extremely important for adjusting pressure regulating
devices and also for proper sizing of the nozzle or restricting orifice. The pump is
rated for a maximum pressure; this is the pressure which would be read at the
discharge manifold of the pump, NOT AT THE GUN OR NOZZLE.
PUMP ROTATION: Pump was designed for forward rotation to allow optimum
lubrication of the crosshead area. Reverse rotation is acceptable if the crankcase oil
level is increased slightly above center dot to assure adequate lubrication.
PULLEY SELECTION: Select size of motor pulley required to deliver the desired
flow from Horsepower Requirement and Pulley Selection Chart (refer to Tech
Bulletin 003 or individual Data Sheet).
MOTOR SELECTION: The motor or engine driving the pump must be of adequate
horsepower to maintain full RPM when the pump is under load. Select the electric
motor from the Horsepower Requirement Chart according to required pump
discharge flow, maximum pressure at the pump and drive losses of approximately
3-5%. Consult the manufacturer of gas or diesel engine for selection of the proper
engine size.
MOUNTING: Mount the pump on a rigid, horizontal surface in a manner to permit
drainage of crankcase oil. An uneven mounting surface will cause extensive
damage to the pump base. To minimize piping stress, use appropriate flexible
hose to inlet and discharge ports. Use the correct belt; make sure pulleys are
aligned. Excessive belt tension may be harmful to the bearings. Hand rotate pump
before starting to be certain shaft and bearings are free moving.
LOCATION: If the pump is used in extremely dirty or humid conditions, it is
recommended pump be enclosed. Do not store or operate in excessively high
temperature areas or without proper ventilation.
INLET CONDITIONS: Refer to complete Inlet Condition Check-List in this manual
before starting system. DO NOT STARVE THE PUMP OR RUN DRY .
Temperatures above 130F are permissible. Add 1/2 PSI inlet pressure per each
degree F over 130F. Elastomer or RPM changes may be required. See Tech
Bulletin 002 or call CAT PUMPS for recommendations.
C.A.T.: Installation of a C.A.T. (Captive Acceleration Tube) is recommended in
applications with stressful inlet conditions such as high temperatures, booster pump
feed, long inlet lines or quick closing valves.
Install a Pulsation Dampening device on the discharge head or in the discharge line
as close to the head as possible. Be certain the pulsation dampener (Prrrrr-o-lator) is
properly precharged for the system pressure (see individual Data Sheet.)
WARNING
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and a secondary pressure safety relief device (i.e., pop-off valve, safety valve).
Failure to install such relief devices could result in personal injury or damage to the pump or to system components. CAT PUMPS does not assume any liability or responsibility
for the operation of a customers high pressure system.
Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580
World Headquarters
CAT PUMPS
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324
Phone (763) 780-5440 FAX (763) 780-2958
e-mail: techsupport@catpumps.com
www.catpumps.com
International Inquiries
the
the
opthe
4. Place the Seat into the valve chamber with the concave
side down. Then apply liquid gasket to the O-Ring and
press squarely into the lip on the Spring Retainer.
NOTE: Effective with 6-95 mfg date, the O-Ring was
moved to the back side of the Seat with the O-Ring installed first, onto the lip in the manifold chamber, then
the Seat with the machined O-Ring groove down.
NOTE: Effective with 11-95 mfg date, the Seat was
modified to a new thicker style, still with the O-Ring
installed first, onto the lip in the manifold chamber,
then the Seat with the machined O-Ring groove down.
5. Examine the Seat for any grooves, pitting or wear and replace. Place the new Seat onto the the O-Ring with the
concave side down.
10. Fit the new O-Rings into the groove on the outside of the
Discharge Valve Spacer. Apply liquid gasket into the
O-Ring crevice and carefully press the Spacer completely
into the Discharge Manifold chamber with the smaller
diameter side down.
11. Replace Discharge Manifold over the Plunger Rods with
Discharge Valve Spacers to the top and Inlet Adapters to
the bottom. Tap with a soft mallet until completely seated
in chambers.
12. Reinstall the eight Socket Head Screws and torque in
sequence to specifications in torque chart.
IMPORTANT: Follow the torque sequence to assure
the proper alignment.
Plunger Arrangement
Disassembly
Disassembly
7. Reinstall the Seal Retainers with the slots to the top and
bottom.
8. Rotate the Crankshaft to line up the outside Plungers.
Then lightly lubricate the Plungers with oil.
10. Reinstall the four Inlet Socket Head Screws and torque to
specifications in chart.
11. The Hi-Pressure Seals may shift while installing the Inlet
Manifold. Use one of the Discharge Valve Spacers to
press the Seals back into position.
TORQUE SEQUENCE
5
Clean Filters
Oil Level/Quality
Oil Leaks
Water Leaks
Belts, Pulley
Plumbing
Oil Change
Seal Change
Valve Change
Accessories
TORQUE CHART
Pump Item
Thread
Tool Size
[Part No.]
Torque
in. lbs. ft. lbs. Nm
Plunger Retainer
M7
M14 Hex
[25053]
108
9.0
12
M12
M10 Allen
[33047]
355
29.6
40
M12
M10 Allen
[33047]
355
29.6
40
Crankcase Cover/
Bearing Cover Screws
M8
M13 Hex
[25324]
115
9.6
13
M8
M13 Hex
[25324]
216
18.0
24
M28
45
3.6
Mounting Bolts
M12
M19 Hex
355
29.6
40
Subject
Models
002
All Models
003
024
All Models
035
7PFR - 60PFR
036
All Models
043
053
Liquid Gasket
064
All Unloaders/Regulators
074
Torque Chart
076
077
081
083
Winterizing a Pump
All Models
085
M8 Keyway
Water*
Flow
Gal/Min
1/4
5/16
3/8
1/2
5/8
3/4
1"
0.5
16
5
2
1
54
20
7
2
2
180
60
25
6
2
3
380
120
50
13
4
2
4
220
90
24
7
3
5
320
130
34
10
4
6
220
52
16
7
1
8
300
80
25
10
2
10
450
120
38
14
3
15
900
250
80
30
7
20
1600
400
121
50
12
25
650
200
76
19
30
250
96
24
40
410
162
42
50
600
235
62
60
370
93
*At a fixed flow rate with a given size hose, the pressure drop across a given hose length
will be directly proportional. A 50 ft. hose will exhibit one-half the pressure drop of a 100
ft. hose. Above values shown are valid at all pressure levels.
8.5 1.9
6.0 1.6
30 7.0 2.1
20 5.6 1.8
60 14 4.5 1.1
40 11 3.6
94 20 6.7 2.6
1
2
3
5
8
10
15
25
40
1 11/4 11/2
150 36 12 2.8
180 56 22 10
120 44 20
330 110 50
66 17 8.0
39 11 5.0
550 200 88
37
17
23
11
52
29
40
19
210 107
48
61
28
60
80
100
Globe
Valve
Angle
Valve
45
Elbow
90
Elbow
180
Close
Ret
Tee
Thru
Run
Tee
Thru
Branch
1/2
3/4
1
11/4
11/2
0.622
0.824
1.049
1.380
1.610
0.41
0.54
0.69
0.90
1.05
18.5
24.5
31.2
41.0
48.0
9.3
12.3
15.6
20.5
24.0
0.78
1.03
1.31
1.73
2.15
1.67
2.21
2.81
3.70
4.31
3.71
4.90
6.25
8.22
9.59
0.93
1.23
1.56
2.06
2.40
3.33
4.41
5.62
7.40
8.63
2.067
2.469
3.068
4.026
1.35
1.62
2.01
2.64
61.5
73.5
91.5
120.0
30.8
36.8
45.8
60.0
2.59
3.09
3.84
5.03
5.55
6.61
8.23
10.80
12.30
14.70
18.20
23.90
3.08
3.68
4.57
6.00
11.60
13.20
16.40
21.60
2 1/2
3
4
Bypass Line
(from regulator or unloader)
MIN. 4"
(Dia of pipe)
T
X
Level Sensing
Device
1.5 x D (Min.)
Flexible Hose
to Pump
FILTER
MIN. 4"
Minimum
Liquid
Level
Bypass Line
(from regulator or
unloader)
(Standard 85%
Mech. Efficiency)
(Consult
Engine Mfr.)
SOLUTION
Increase line size to the inlet port or one size
larger
Install C.A.T. Tube
Move pump closer to liquid supply
PROBABLE CAUSE
SOLUTION
Low pressure
Worn nozzle.
Belt slippage.
Air leak in inlet plumbing.
Pressure gauge inoperative or not registering accurately.
Relief valve stuck, partially plugged or improperly adjusted.
Inlet suction strainer (filter) clogged or improperly sized.
Abrasives in pumped liquid.
Leaky discharge hose.
Inadequate liquid supply.
Severe cavitation.
Worn seals.
Worn or dirty inlet/discharge valves.
Pulsation
Knocking noise
Inlet supply
Bearing
Pulley
Oil leak
Crankcase oil seals.
Crankshaft oil seals and o-rings.
Drain plug
Bubble gauge
Rear cover
Filler cap
Scored plungers.
Over pressure to inlet manifold.
Abrasive material in the liquid being pumped.
Excessive pressure and/or temperature of pumped liquid.
Running pump dry.
Starving pump of adequate liquid.
Replace plungers.
Reduce inlet pressure per specifications.
Install proper filtration at pump inlet and clean regularly.
Check pressure and inlet liquid temperature.
DO NOT RUN PUMP WITHOUT LIQUID.
Increase hose one size larger than inlet port size. Pressurize and
install C.A.T.
Replace manifold. Check liquid compatibility.
Water leak
Under the manifold
Into the crankcase
Eroded manifold.
SEAL KIT
1-REQUIRED
PLUNGERS
3-REQUIRED
PUMP
DISCHARGE
VALVE KIT /
REQUIRED
OIL SEAL
3-REQUIRED
SEAL KIT
1-REQUIRED
PLUNGERS
3-REQUIRED
30
30821 / 2
43228
30623
43367
350W
30821 / 2
43228
30623
43367
31 / 310
30821 / 2
43228
30623
43367
3CP1120
33062 / 2
46839
33983
46976
34 / 340
30821 / 2
43228
30623
43367
3CP1221
30982 / 1
46839
33985
46976
35 / 350
30821 / 2
43228
30623
43367
3CP1130
33062 / 2
46839
33983
46976
45
30683 / 2
43228
30629
45783
3CP1231
30982 / 1
46839
33985
46976
51
30820 / 2
43228
30610
43311
3CP1140
33062 / 2
46839
33983
46976
53 / 530
30820 / 2
43228
30488
43232
3CP1241
30982 / 1
46839
33985
46976
55 / 550
30820 / 2
43228
30610
43311
3DX25GSI
33057 / 1
47215
30530
542403
56
33820 / 2
43228
30799
43232
3DX30GSI
33057 / 1
47215
30530
542403
57
33820 / 2
43228
30799
43232
3SP30G1I
31647 / 1
25301
31644
547091
58
30820 / 2
43228
30488
43232
3SP35GEI
31647 / 1
25301
31644
547091
59
33820 / 2
43228
30799
43232
4SF30GS1
34055 / 1
34770
27339
34054
45848
60
33820 / 2
43228
30799
43232
4SF32ELS
34055 / 1
34770
27339
34054
45848
ECONO VALVE
KIT 1-REQUIRED
OIL SEAL
3-REQUIRED
INLET VALVE
KIT
1-REQUIRED
DISCHARGE
VALVE KIT /
REQUIRED
ECONO VALVE
KIT 1-REQUIRED
PUMP
INLET VALVE
KIT
1-REQUIRED
899100
899100
899100
70
33822 / 2
43228
33799
45890
4SF35GS1
34055 / 1
34770
27339
34054
45848
230
30915 / 2
25301
30914
43901
4SF40ELS
34055 / 1
34770
27339
34054
45848
240
30915 / 2
25301
30914
43901
4SF40GS1
34055 / 1
34770
27339
34054
45848
270
30915 / 2
25301
30914
43901
4SF45ELS
34055 / 1
34770
27339
34054
45848
650
30820 / 2
43500
30798
43300
5CP3120
33060 / 2
46838
33629
46884
899110
651
34387 / 2
43500
30798
43300
5CP5120
33060 / 2
46838
33630
46893
899110
660
30820 / 2
43500
30798
43300
5CP5150
33060 / 2
46838
33630
46893
899110
661
34387 / 2
43500
30798
43300
5CP6120
30820 / 2
46838
33628
46841
1050
34920 / 2
43500
30913
43552
5DX40G1
34260 / 2
29257
34062
46727
899110
1051
34387 / 2
43500
33916
43552
5DX50G1
34260 / 2
29257
34062
46727
899110
1057
34387 / 2
43500
33916
43552
66DX30G1I
34260 / 2
48911
34262
48752
2530
33952 / 2
27785
30952
45749
66DX35G1I
34260 /2
48911
34262
48752
1LX100
33452 / 1
29250
33451
48333
66DX40G1I
34260 /2
48911
34262
48752
1LX125
33452 / 1
29250
33451
48333
7CP6170
34920 / 2
48281
31933
48559
2DX20ES
33057 / 1
47215
33053
542403
2DX27GS
33057 / 1
47215
33053
542403
2DX30GS
33057 / 1
47215
33053
542403
2SF10ES
34052 / 1
34668
25461
34053
45847
2SF20ES
34052 / 1
34668
25461
34053
45847
2SF22ELS
34052 / 1
34668
25461
34053
45847
2SF22ES
34052 / 1
34668
25461
34053
45847
2SF22GS
34052 / 1
34668
25461
34053
45847
2SF22SLS
34052 / 1
34668
25461
34053
45847
2SF29ELS
34052 / 1
34668
25461
34053
45429
2SF30ES
34052 / 1
34668
25461
34053
45847
2SF30GS
34052 / 1
34668
25461
34053
45847
2SF35ES
34052 / 1
34668
25461
34053
45847
2SF35GS
34052 / 1
34668
25461
34053
45847
2SFX20ES
34056 / 1
34668
25461
34053
45847
2SFX22ES
34056 / 1
34668
25461
34053
45847
2SFX22GS
34056 / 1
34668
25461
34053
45847
2SFX25ES
34056 / 1
34668
25461
34053
45847
2SFX29ELS
31642 / 1
34668
25461
34053
45429
2SFX30GS
34056 / 1
34668
25461
34053
45847
2SFX35GS
34056 / 1
34668
25461
34053
45847
310W
30821 / 2
43228
30623
43367
340W
30821 / 2
43228
30623
43367
Manual agitator
787
overflow
female BSP 1/2"
40
615
From RO (CN2081)
d20x1/2"
450
541,28
635
To RO (CN2080)
d25x3/4"
Copyright ENWA AB
Electrical heater
Drawn by
HE
Date Checked by
Date Validated by
Verified by
2009-06-30
Installation
Project
ENWA
WATER TREATMENT
Article description
Specification
Weight
N/A
Project no.
Article no.
16559
Drawing no.
Rev
150
75
79,5
Outlet
female BSP 1"
9,5 (2x)
Weight (kilos)
Empty
Full
25
26
Inlet
female BSP 1 1/2"
380
206
204
262
228
10
Copyright ENWA AB
102
160
53
95
Drawn by
188
HE
Date Checked by
Date Validated by
Verified by
2009-06-08
Installation
Project
ENWA
WATER TREATMENT
Rev
Article desciption
Specification
1
Project no.
Article no.
13195
Drawing no.
531560
01/2009
NM, NMD
60 Hz
Construction
Close-coupled, centrifugal pumps; electric motor with
extended shaft directly connected to the pump.
NM: single-impeller
NMD: with two back-to-back impellers (with axial thrust
balancing).
Connections: threaded ports ISO 228/1 (BS 2779).
Applications
- For clean liquids without abrasives, which are, non-aggressive
for the pump materials ( solids content up to 0.2%).
- For water supply.
- For heating, air-conditioning, cooling and circulation plants.
- For civil and industrial applications.
- For fire fighting applications.
- For irrigation.
Operating conditions
Liquid temperature from -10 C to +90 C.
Ambient temperature up to 40 C.
Total suction lift up to 7 m.
Maximum permissible working pressure up to 10 bar
(16 bar for pumps NMD 25/190; NMD 32/210; NMD 40/180).
Continuous duty.
Motor
2-pole induction motor, 60 Hz (n = 3450 rpm).
NM, NMD:
three-phase 220/380 V, 380/660 V.
NMM, NMDM: single-phase 220 V.
With thermal protector up to 1.1 kW.
Insulation class F.
Protection IP 54.
Constructed in accordance with IEC 60034.
Materials
Components
Pump casing
Lantern bracket
NM, NMD
Cast iron
GJL 200 EN 1561
B-NM, B-NMD
Bronze
G-Cu Sn 10 EN 1982
Brass P- Cu Zn 40 Pb 2 UNI 5705
Cast iron
Bronze
GJL 200 EN 1561
G-Cu Sn 10 EN 1982
Cr steel AISI 430
Cr Ni Mo steel
Cr Ni steel AISI 303
AISI 316
1,1 -1,5 - 2,2 kW
Carbon - Ceramic - NBR
Impeller
NM 17
Shaft
Mechanical seal
U.S. g.p.m.
10
Imp. g.p.m.
20
30
10
20
40
30
50
100
40
50
200
100
300
200
400
300
130
400
NMD 32/210
100
NM, NMD
300
NMD 25/190
NMD 40/180
200
NMD 20/140
50
NM 3
40
NM 25/20
ft
NM 12
30
NMD 20/110
NM 20/160 NM 25/160
NM 2
100
90
80
70
60
NM 11
20
NM 1
NM 25/12
NM 10
50
40
NM 17
10
30
20
5
4
1
m /h
Q l/min
30
40
3
50
6 7
100
8 9 10
150
200
20
300
400
30
500
40
50
1000
100
1500
72.823.C
NM, NMD
60 Hz
P2
NM
NM
NM
NM
NM
NMM
NM
NMM
NM
NM
1/AE-60
2/BE-60
2/SE-60
2/AE-60
3/CE-60
3/CE-60
3/BE-60
3/BE-60
3/AE-60
B-NM
NM
B-NMD
NMD
B-NMD 20/110BE-60
B-NMD 20/110ZE-60
B-NMD 20/110AE-60
B-NMDM 20/140BE-60
B-NMD 20/140BE-60
B-NMDM 20/140AE-60
B-NMD 20/140AE-60
B-NM
20/160BE-60
B-NM
20/160AE-60
NMD 20/110BE-60
NMD 20/110ZE-60
NMD 20/110AE-60
NMDM 20/140BE-60
NMD 20/140BE-60
NMDM 20/140AE-60
NMD 20/140AE-60
NM
20/160BE-60
NM
20/160AE-60
B-NM
NM
B -NMD
NMD
B-NM
B-NM
B-NM
B-NM
B-NM
B-NM
B-NM
B-NMD
B-NMD
B-NMD
25/12BE-60
25/12AE-60
25/160BE-60
25/160AE-60
25/200BE-60
25/200AE-60
25/200SE-60
25/190CE-60
25/190BE-60
25/190AE-60
NM
NM
NM
NM
NM
NM
NM
NMD
NMD
NMD
kW
HP
0,37
0,55
0,55
0,75
1,1
1,1
1,5
1,5
2,2
0,5
0,75
0,75
1
1,5
1,5
2
2
3
P2
kW
HP
0,45
0,55
0,75
1,1
1,1
1,5
1,5
0,75
1,1
0,6
0,75
1
1,5
1,5
2
2
1
1,5
NM
NM
NM
NM
NMM
NM
NM
NM
NM
NM
kW
HP
25/12BE-60 0,55
25/12AE-60 0,75
25/160BE-60 1,1
25/160AE-60 1,5
2,2
25/20BE-60
3
25/20AE-60
4
25/20SE-60
2,2
25/190CE-60
3
25/190BE-60
4
25/190AE-60
0,75
1
1,5
2
3
4
5,5
3
4
5,5
10/FE-60
10/DE-60
10/AE-60
10/SE-60
11/BE-60
11/BE-60
11/AE-60
12/DE-60
12/CE-60
12/AE-60
1,2
1,5
1,89
2,4
3,6
4,2
4,8
5,4
6,6
7,5
8,4
l/min
16
20
25
31,5
40
50
60
70
80
90
100
110
125
140
22
27
32
36
21,8
26,5
31,5
35,5
39,5
40
45,5
47
55,5
21,5
26
31
35
39
39,5
45
46,5
55
21
25,5
30,5
34,5
39
39,5
45
46
54,5
20,3
25
30
34
38
39
44,5
45,5
54
19,4
24
28
32,5
37
38
44
45
53,5
18,1
23
25,5
31,5
36,5
37
43
44,5
53
16,3
22
23
30
35
36
42
43,5
52,5
14,2
20
19,5
28,5
33,5
34
41
42
52
32*
39*
40*
51*
29*
36*
37*
49*
32*
33,5*
46,5*
28*
42*
35*
H
m
P2
kW
HP
0,55
0,75
1,1
1,5
1,5
1,5
2,2
2,2
3
4
0,75
1
1,5
2
2
2
3
3
4
5,5
27
Q
m3/h
1,2
1,5
1,89
2,4
3,6
4,2
4,8
5,4
6,6
7,5
8,4
l/min
16
20
25
31,5
40
50
60
70
80
90
100
110
125
140
36,5
41
47
59
60
66,5
77
35,5
40
46,5
58,5
59,5
65,5
76,5
34
38
45
58
59
65
76
32
36
42,5
57
58
64
75
33
39
28,5
32,5
39
55
56
62,5
73,5
33
38,5
24
28
34
52
53
60
71
32
38
19*
23
29
47,5
49
57,5
69
31
37
45
55
66
30
36
51
63
28,5
35
47,5
59
26,5
34
54
25
33
23*
31*
4,8
6,6
7,5
8,4
9,6
10,8
12
13,2
15
16,8
250
280
H
m
Q
m3/h
P2
NM
Q
m3/h
l/min
2,4
3,6
17*
23,5*
40
50
60
80
100
110
125
140
160
180
200
220
20,8
24,5
20,8
24,6
32
38
46
53
60
67
80
97
20,7
24,6
31,5
37,5
45,5
52,5
59,5
65
78
95
20,3
24,3
31
37
45
52
59
60
73
92
19,6
23,6
30
36
44
51,5
58,5
53
67,5
87
19,2
23,1
29
35,5
43,5
48,5
58
50
64
84
18,4
22,4
28
34,5
42,5
50
57,5
42
58
79
17,6
21,6
26,5
33
41,5
49
56,5
16,1
20,4
23,5*
31
39
47,5
55
14,3
19
12
17
9,3
14,5
27,5
36,5
45,5
54
22,5*
33*
43
52
40*
50
51,5
72,5
41*
63*
H
m
69
81
98
45,5
Q
m3/h
6,6
7,5
8,4
9,6
10,8
12
13,2
15
16,8
18,9
21
24
27
30
l/min
110
125
140
160
180
200
220
250
280
315
350
400
450
500
13,5
19
24
26
29
30,5
36
38
44,5
56,5
13
19
24
25,5
28,5
30
35,5
37,5
44
56
12,5
18,5
23,5
25,5
28
29,5
35
36,5
43
55,5
12
18
23
25
27
29
34
35
42
55
11,5
17,5
22
24,5
26
28
33
34
41
54
10,5
16,5
21,5
24
25
27
32,5
32*
40
53
9
15,5
20
22,5
22,5
25
31
21
20
23*
29*
19
16,5
12,5
H
m
14
19,5
24,5
26
29,5
31
36,5
39
45
57
37
51
34*
49*
NM, NMD
60 Hz
1
P2
B-NMD
B-NMD
B-NMD
B-NMD
B-NMD
B-NMD
B-NMD
B-NMD
B-NMD
NMD
32/210DE-60
32/210CE-60
32/210BE-60
32/210AE-60
40/180DE-60
40/180CE-60
40/180BE-60
40/180AE-60
NMD
NMD
NMD
NMD
NMD
NMD
NMD
NMD
B-NM
B-NM
B-NM
B-NM
B-NM
32/210DE-60
32/210CE-60
32/210BE-60
32/210AE-60
40/180DE-60
40/180CE-60
40/180BE-60
40/180AE-60
kW
HP
4
5,5
7,5
9,2
4
5,5
7,5
9,2
5,5
7,5
10
12,5
5,5
7,5
10
12,5
P2
NM
17/HE-60
17/GE-60
17/FE-60
17/DE-60
NM
NM
NM
NM
17/HE-60
17/GE-60
17/FE-60
17/DE-60
kW
HP
1,1
1,5
2,2
3
1,5
2
3
4
Q
m3/h
5,4
6,6
7,5
8,4
9,6
10,8
12
13,2
15
16,8
18,9
21
24
l/min
90
100
110
125
140
160
180
200
220
250
280
315
350
400
68
89
110
121
67
88
109
120
65
87
108
119
63
85
106
118
60
68
86,5
93,5
60
83
104
117
58,5
67,5
86
92,5
55
79
100
114
57
66,5
84,5
91,5
50
74
96
110
55,5
65,5
83,5
90,5
45
68
91
105
53,5
64
82
89
40*
63
86
99
51,5
63
80
87
52*
78*
89*
47,5
59,5
77,5
84,5
43,5
57
74
83
38,5
50
68
75,5
33,5
47,5
65,5
73,5
58*
66*
54
60
66
75
84
96
1250
1400
1600
H
m
Q
m3/h
21
24
27
30
33
37,8
42
48
l/min
350
400
450
500
550
630
700
800
900
1000
1100
9,2
12
9
11,8
16
8,7
11,6
15,8
18
8,5
11,5
15,5
17,7
8
11
15
17,5
7,5
10,5
14,5
17
6,5
9,5
14
16,5
5
8
12,7
15,5
3,5*
6,5
11,5
14
4,5*
10
12,5
8*
11*
H
m
NM, NMD
Standard construction.
B-NM, B-NMD Bronze construction.
Rated currents
P2
kW
HP
220 V
1~
IN A
0,37
0,45
0,55
0,75
1,1
1,5
0,5
0,6
0,75
1
1,5
2
3,4
4,1
5,2
6,5
8,5
10,6
P2
IA/IN
kW
HP
2,3
2,5
3,1
2,9
3
3,8
0,37
0,45
0,55
0,75
1,1
1,5
2,2
3
4
0,5
0,6
0,75
1
1,5
2
3
4
5,5
5,5
7,5
9,2
7,5
10
12,5
220 V / 380 V Y
380 V / 660 V Y
IN A
IN A
IN A
3
2,6
3,3
4,5
5,7
9
10,7
13
IA/IN
1,7
1,5
1,9
2,6
3,3
5,2
6,2
7,5
11,3
6,5
3,8
3,5
4,3
5,2
5,3
6
5,9
9,5
9,8
14,5
18,2
21,5
8,4
10,5
12,4
8,2
9,5
8,2
P2
Rated motor power output.
IA/IN D.O.L. starting current / Rated current
NM
60 Hz
0 U.S. g.p.m. 5
0 Imp. g.p.m. 5
10
A 113
15
10
43 45
46
15
0 U.S. g.p.m. 5
0 Imp.g.p.m. 5
30
45 50
20
10
A 143
70
ft
60
D 46,5%
46
40
80
NM 1
39 41
20
15
20
15
10
30
15
35 37.5
40
20
20
25
NM 2/A-B
120
ft
100
D 42%
B 124
80
60
40
10
0 Q m3/h 1
0.60
0.50
P
0.40
kW
0.30
0.20
6
NPSH
4
m
2
0
40
0 Q m3/h 1
0 U.S. g.p.m. 5
0 Imp. g.p.m. 5
H
m
S 135
3
10
30
35
30
4
15
10
15
40
0.6
P
0.5
HP
0.4
15
NPSH
10
ft
5
0
120
0.2
3
NPSH
2
m
1
0 Q m3/h 1
100
ft
80
6
1.2
1.0
P
HP
0.6
0.4
3
20
A 171 30
30
20
72.501
16
12
NPSH
ft
4
0
40
30
NM 3
34 35
180
160
ft
140
D 36%
B 3~ 158
35
34
B 1~ 156
C 3~ 1
47
C 1~
14
120
100
30
80
20
1.2
S 1.0
P
0.8
HP
0.6
0.4
0 U.S. g.p.m. 10
0 Imp. g.p.m. 10
40
72.502
0 Q m3/h 1
m
50
40
2
60
0 Q m3/h 1
0.2
6
NPSH
4
m
2
60
40
0.8
P
0.6
kW
0.4
20
D 41%
0.8
P
0.6
kW
0.4
NM 2/S
20
10
72.500
40
10
0 Q m3/h 1
1.0
0 Q m3/h 2
3
P
2
kW
1
A
C
0
6
NPSH
4
m
2
8
NPSH
ft
4
2
0
0
10
10
0 Q m3/h 2
4
P
3
HP
2
1
0
16
12
NPSH
ft
4
0
72.503 10
NM
60 Hz
H
m
20
0 U.S. g.p.m. 20
0 Imp.g.p.m. 20
40
40
S 116
58 61
A 114
D 103
60
80
60
63 64
100
80
40
NM 10
D 65%
6463
61
F 88
80
ft
60
58
30
0
8
6
NPSH
4
m
2
0
0 Q m3/h 5
70
60
m
50
40
0 U.S. g.p.m. 20
0 Imp.g.p.m. 20
10
15
25
20
A
D
F
40
15
40
A 178
60
45 47,5
20
60
50
C 164
D 153
20
2
P
HP
1
2.4
2.0
P
kW
1.2
0.8
80
D 52%
72.504
25
200
ft
150
50
100
20
10
15
15
20
110
ft
100
90
80
70
0 Q m /h
3
0
8
6
NPSH
4
m
2
0
0 Q m3/h
11
120
54
55
D 57%
10
15
20
B 3~
B 1~
10
200
100
50 55 60
62,5
64
3.5
3
P
HP
2
1.5
1
20
NPSH
10
ft
0
72.505 20
15
100
300
200
60
NM 17
D 65%
50
ft
40
62,5
60
30
20
55
10
20
40
80
60
D
F
3
P
2
kW
1
20
NPSH
10
ft
0
72.506 25
130
53
B 1~ 128
0
0 Q m3/h
4
25
6
P
HP
4
3
2
1
0
A
C
10
20
20
50
50
80
NM 11
B 3~ 131
0 U.S. g.p.m.
0 Imp. g.p.m.
20
D 110
F 105
15
H G 94
m
10 H 88
100
80
NM 12
20
A 146
8
6
NPSH
4
m
2
0
0 Q m3/h
20
NPSH
10
ft
0
30
10
0 Q m3/h 5
5
4
P
kW
2
1
0
8
6
NPSH
4
m
2
0
0 Q m3/h 5
10
60
25
20
0
0 Q m3/h 5
2
P
kW
1
40
m
35
40
10
0 U.S. g.p.m. 20
0 Imp.g.p.m. 20
20
40
60
5
4
P
3
HP
2
1
0
20
NPSH
10
ft
0
72.507 80
NM
60 Hz
B
A
NM 20/160
A
B
NM 25/12
D
D
Q
Q
A
B
Q
NM 25/160
A
B
Q
D
A
Q
Q
S
A
B
Q
D
NM 25/20
B
S
A
B
12
Q
NMD
60 Hz
0 U.S. g.p.m. 5
5
0 Imp.g.p.m.
118/1
18
111/1
11
115/9
8
50
m
40
10
25
15
10
15
180
160
ft
140
30
D 33%
120
30
100
30
35
15
20
20
25
38
240
ft
200
D 39%
38 160
120
60
0
m /h 1
3
1.0
P
0.8
kW
0.6
0.4
6
NPSH
4
m
2
0
15
40
80
20
10
10
0 U.S. g.p.m. 5
10
0 Imp.g.p.m. 5
80
143/14
3 - 3~ 30
m
134/1
34 - 1~
127/1
60
27 - 3~
127/1
27 - 1~
20
m3/h 1
72.540
40
20
0
2.5
1.4
1.2
P
1.0
HP
0.8
0.6
80
m /h 1
3
2
P
1.5
kW
1
0.5
6
NPSH
4
m
2
16
12
NPSH
ft
4
0
13
m3/h 1
6
3~ 3
1~ P
HP
2
1.5
1
72.541
16
NPSH
ft
8
4
0
NMD
60 Hz
m
80
20
30
20
30 32,5
B 150/150
30
35
60
50
80
200
35
34
40
12
A
C
1
8
NPSH
6
m
4
0 Q m3/h 2
0 U.S. g.p.m.
0 Imp.g.p.m. 20
100 A 172/156
B 156/156
40
40
8
60
60
40
45
80
C 142/142
m D 136/136
60
47
44
40
10
80
100
20
0 Q m3/h 3
12
10
P
kW
6
4
2
8
6
NPSH
4
m
2
0
0 Q m3/h 3
6
P
HP
4
3
2
25
NPSH
20
ft
15
10
72.542 12
100
80
NMD 40/180
300
ft
45
D 48%
200
40
100
20
0 Q m3/h 5
10
P
kW
5
0
8
6
NPSH
4
m
2
0
0 Q m3/h 5
10
15
20
A
B
C
D
26
10
P
HP
5
0
10
15
20
60
50
20
NPSH
10
ft
0
72.544 26
14
70
60
ft
400
NMD 32/210
35
320
36
D 36,5%
D 145/145
240
35
160
33
40
10
50
40
60
32,5
30
4
P
3
kW
2
300
ft
D 37%
36
30
0 Q m3/h 2
5
40
40
0 U.S. g.p.m. 20
30
20
0 Imp.g.p.m.
30
140
A 186/186
30
120
B 186/174
H
m
100
C 165/165
50
NMD 25/190
C 140/142
70
40
12
15
A
B
D
18
80
16
P
12
HP
8
4
12
15
25
20
NPSH
ft
10
5
0
72.543 18
NM
60 Hz
1
NM
B-NM
kg
kg
kg
8,7
14
14,2
15,1
24
26
8,6
13,1
13,3
14,2
22,9
25,1
26,1
18,4
19,7
12,3
13,3
19,7
21,5
28,6
37,9
41,7
NMM
TYPE
NM 1/AE-60
NM 2/BE-60
NM 2/SE-60
NM 2/AE-60
NM 3/CE-60
NM 3/BE-60
NM 3/AE-60
B- NM 20/160BE-60
B- NM 20/160AE-60
B- NM 25/12BE-60
B- NM 25/12AE-60
B- NM 25/160BE-60
B- NM 25/160AE-60
NM 25/20BE-60
NM 25/20AE-60
NM 25/20SE-60
B- NM 25/200BE-60
B- NM 25/200AE-60
B- NM 25/200SE-60
NM 10/FE-60
NM 10/DE-60
NM 10/AE-60
NM 10/SE-60
NM 11/BE-60
NM 11/AE-60
NM 12/DE-60
NM 12/CE-60
NM 12/AE-60
B- NM 17/HE-60
B- NM 17/GE-60
B- NM 17/FE-60
B- NM 17/DE-60
f
a
l1
DN2
l2
DN2
h3
DN1
h2
g1 h1
4.93.098
m2
n3
m1
n2
w
B-NM
19,9
20,7
13,2
14,2
20,4
22,5
21
22,5
13,5
14,5
22,8
24
32,7
40,7
44,7
18,5
18,8
19,3
21,5
24,1
25,1
30,5
39
43
22,2
23,2
25,2
33,2
19,3
19,4
20,2
22,1
24,7
23
24,2
29,2
30,2
32,2
40,2
n1
NM
NM 1/AE-60
NM 2/AE-60,SE-60,BE-60
NM 3/AE-60,BE-60,CE-60
B-NM 20/160AE-60,BE-60 NM 20/160AE-60,BE-60
B-NM 25/12AE-60,BE-60 NM 25/12AE-60,BE-60
B-NM 25/160AE-60,BE-60 NM 25/160AE-60,BE-60
NM 25/20BE-60
NM 25/20AE-60,SE-60
B-NM 25/200BE-60
B-NM 25/200AE-60,-SE-60
NM 10/SE-60,AE-60,DE-60,FE-60
NM 11/AE-60,BE-60
NM 12/DE-60
NM 12/AE-60,CE-60
B-NM 17/FE-60,GE-60,HE-60 NM 17/FE-60,GE-60,HE-60
B-NM 17/DE-60
NM 17/DE-60
mm
DN2
DN1
ISO 228
h1
h2
h3
m1
m2
n1
n2
n3
l1
l2
G1
G1
G1
G 11/4
G 11/2
G 11/2
G1
G1
G1
G 3/4
G1
G1
40
45
50
53
56
56
80
95
112
100
90
100
132
150
180
150
140
160
176
203
240
228
195
228
40
32
40
32
55
43
37,5 27,5
37,5 27,5
37,5 27,5
170
190
245
190
170
190
140
160
205
150
130
150
9,5
9,5
11,5
9,5
9,5
9,5
77
87
110
102
85
102
81
90
113
102
88
102
G1
63
125
180
253
45
32,5
245
200
45
11,5
125
125
G 11/2
G1
63
125
180
253
45
32,5
245
200
45
11,5
125
125
G2
G2
G 11/4
G 11/4
63
70
100
112
150
170
228
240
50
50
35
35
190
210
140
160
50
50
13
15
90
103
97
110
G2
G 11/4
70
132
190
260
50
35
240
190
50
15
125
127
G 21/2
G 21/2
80
112
160
240
50
35
210
160
17
17
37
30
9
30
49
42
49
42
30
37
47
45
37
20
35
35
45
38
38
38
G 11/2
261
305
375
375
313
380
393
460
405
460
382
400
400
470
417
480
50
14
96
113
171
218
244
246
195
246
251
295
263
295
239
247
247
300
257
295
15
g1
10
10
12
10
10
10
11
11
14
14
14
14
NMD
60 Hz
NMD 20/110
f
a
l1
325
93
G1
l2
DN2
g1
4.93.179
36
46
8.5
4.93.005
17
9.5
38
130
170
188
m2
n3
B- NMD 20/110BE-60
B- NMD 20/110ZE-60
B- NMD 20/110AE-60
NMDM
kg
NMD
kg
B-NMD
kg
13
14
15,1
12,1
13
14,2
13,4
14,2
17,4
n1
TYPE
BBBBB-
NMD 20/140BE-60
NMD 20/140AE-60
NMD 25/190CE-60
NMD 25/190BE-60
NMD 25/190AE-60
NMDM
kg
NMD
kg
B-NMD
kg
23,9
25,2
22,7
24,8
39
46,7
51
25,2
27,6
42,7
51
55
mm
DN1
DN2
ISO 228
NMD
B-NMD
B- NMD 20/140AE-60,BE-60
B- NMD 25/190CE-60
B- NMD 25/190BE-60
B- NMD 25/190AE-60
NMD 20/140AE-60,BE-60
NMD 25/190CE-60
NMD 25/190BE-60
NMD 25/190AE-60
n2
m1
w
TYPE
h1
h3
10
95
DN1
200
132
G 1 1/4
G1
DN2
93
h2
75
h1
h2
h3
m1
m2
n1
n2
n3
l1
l2
g1
G 11/4
G1
80
112
150
243
75
55
200
160
9,5
110
110
97
140
180
268
100
70
240
190
50
14
133
133
256
274
306
306
10
G1
37
50
49
49
38
G 11/2
410
447
500
500
13
NMD 32/210
NMD 40/180
f
a
l1
l2
DN2
DN2
DN1
h2
TYPE
h3
g1
h1
s
m2
n1
m1
B - NMD
B-NMD 32/210DE-60
B-NMD 32/210BE-60,CE-60
B-NMD 32/210AE-60
B-NMD 40/180DE-60
B-NMD 40/180BE-60,CE-60
B-NMD 40/180AE-60
NMD
NMD 32/210DE-60
NMD 32/210BE-60,CE-60
NMD 32/210AE-60
NMD 40/180DE-60
NMD 40/180BE-60,CE-60
NMD 40/180AE-60
g2
n2
DN1
DN2
ISO 228
G2
G 11/4
G2
G 11/2
B-NMD
kg
60
70
76,5
99
59
69
75,5
97
66
76
82
105
65
75
81
102
B- NMD 32/210DE-60
B- NMD 32/210CE-60
B- NMD 32/210BE-60
B- NMD 32/210AE-60
B- NMD 40/180DE-60
B- NMD 40/180CE-60
B- NMD 40/180BE-60
B- NMD 40/180AE-60
4.93.077
NMD
kg
mm
a
530
110 550
625
535
121 555
630
n1
n2
155
283 205 175 194
150 215 310 280 250 258
170
355 298 268 286
155
283 205 175 194
150 215 310 280 250 258
170
355 298 268 286
h1
h2
140
190
216
140
190
216
16
h3
m1
m2
z
15
15
54
68
70
54
68
70
10
12
12
10
12
12
l1
l2
139
150 150 108
152
133
145 145 102
145
g1
g2
38
38
38
38
6
6
-
Backwash water
to waste
male 2"
R5(x3)
,5
52,5
29
3
85
Compressed air
314
125
Inlet
female 11/2"
Copyright ENWA AB
A ( 1:12 )
1881
1958
165
211
Drain
female 3/4"
Weight (kilos)
Empty
Full (incl.
130
958
Drawn by
HE
650
Date Checked by
Date Validated by
Verified by
2012-08-23
ENWA
WATER TREATMENT
Weight
118,0 kg
Project
Project no.
Article description
Article no.
SA-650T
19166
Specification
Drawing no.
533113
Rev
730153-I
2012-10-15
OPERATIONAL MANUAL
SA-650T
730153-I
2012-10-15
Keep this operating instruction in a safe and accessible location close to the system.
Read these instructions in their whole before starting the system. Installation of the
system, as well as all work that affects it, must be carried out in accordance with the
applicable regulations for electrical equipment and personal safety.
2/11
730153-I
2012-10-15
CONTENTS
1
UNPACKING ............................................................................................................................................ 5
INSTALLATION ......................................................................................................................................... 6
FUNCTION ............................................................................................................................................... 7
START UP ................................................................................................................................................ 9
10
11
12
13
MAINTENANCE ...................................................................................................................................... 11
14
DECOMPRESSION .................................................................................................................................. 11
3/11
730153-I
2012-10-15
4/11
730153-I
2012-10-15
4 UNPACKING
DEPOSIT ALL PACKAGING MATERIAL IN AN ENVIRONMENTAL SUSTAINABLE WAY OR STORE IT FOR
FUTURE TRANSPORTATION OF THE EQUIPMENT.
After unwrapping, control that the equipment is complete and without any visible damages. If
youre unsure dont use it until you have contacted your supplier or the manufacturer for a
consultation. All packaging material (e.g. plastic film and bags, nails, screws, wood, metal
bands et cetera) should be handled as dangerous goods, especially for children, and be
deposited in accordance with the current environmental laws.
5/11
730153-I
2012-10-15
6 INSTALLATION
6.1 CONNECTION TO THE WATER SYSTEM
Assemble shut down valves to the inlet and outlet, so that the water filter can be isolated at
maintenance and service work. Assemble a bypass valve. The flush water is led out of the
filter to the drain.
NOTE!
The down flow pipe should not be connected directly to the drain, an air gap
for about 50 mm is recommended
figure 1. Connection
6.2
PNEUMATIC CONNECTION
- Connect compressed air at maximum 16 bars to the air pressure regulator.
- Adjust air pressure with the regulator to maximum 4 bars.
6.3
ELECTRICAL CONNECTIONS
- Connect the pilot valves to the control cabinet according to wiring diagrams for the
RO-unit.
6/11
730153-I
2012-10-15
7 FUNCTION
The filter works in two different modes:
- Filtration mode, service position
- Regeneration mode
FILTRATION MODE
The incoming water pass down through the filter and gets treated by the material in the tank.
The water is then lead out through the valve. The filter works automatically.
REGENERATION MODE
After a number of working hours, the material needs to be regenerated. In the regeneration
mode the filter works through a cycle/program with different operations.
1. Backwash
The incoming water passes up through the filter material. The water is lead to drain. When
the filter is backwashed, the material is lifted and accumulated particles are flushed to drain.
NOTE!
The minimum water pressure that can guarantee an adequate effect of the
backwash is 2 bars. Check that the required flow rate has been reached.
(chapter 12)
2. Rinse
The incoming water passes down through the filter is flushed to drain.
NOTE!
The water consumed during regeneration is not filtrated.
7/11
730153-I
2012-10-15
8 FILLING INSTRUCTION
The following instruction is to be used when the filter material have been delivered separately
or when the filter is refilled.
a) Drain the filter
b) Empty the filter tank
1. Make sure that the filter is without pressure (paragraph 14)
2. Open the top flange and fill with water (according to the table) to protect the bottom
nozzles.
3. Fill the filter with material according to figure 2.
4. Slowly fill the tank completely with water.
5. Mount the top flange, tighten all screws in a diagonal star pattern sequence.
NOTE!
Always use washers together with screws.
water
liters
100
A 5-10 mm
kilos sacks
50
2
B 3-5 mm
kilos sacks
100 4
C 0.8-1,2 mm
kilos sacks
250 10
D Anthracite N2
liters sacks
100 2
8/11
730153-I
2012-10-15
9 START UP
Before start of the water filter, Check:
- That the connection for the drain of rinse water is correct.
- That the filter is connected correctly to the RO-unit.
- That the connection for the water system is correct.
- That the power connections are correct.
Keep the valves for incoming and outgoing lead closed.
1. Switch on the power on the RO-units circuit breaker.
2. Set the switch marked System in position ON.
3. Activate a backwashing cycle by pushing the button marked Manual backwash
NOTE!
It is very important to fill the filter tank slowly, or there will be a risk for filter
media to accompany water into the automatic valve.
4. Open the valve for incoming water slowly and fill the filter tank with water until water
flows out through the drainpipe.
5. Open the valve fully and rinse the filter, repeat until the water in the drain outlet is
clear.
6. Open the valve for water outlet.
9/11
730153-I
2012-10-15
Backwash
Rinse
10 min
5 min
1. press OK
2. Press arrow down until PARAMETER flashes.
3. Press OK, PARAMETER T1, will flash.
4. Press arrow up or down until the timer parameter
to be changed is displayed.
T4
T5
T6
10/11
730153-I
2012-10-15
Requisite backwash
flow l/min (2bar)
180
connection
Drain
R 2
Operating weight
approx. kilos
958
Work pressure
Bars
6
Incoming water
temp.
5-45C
Compressed air
bars
16
13 MAINTENANCE
Each month
- Check that the water is clean at the end of the backwash. Adjust the time when
necessary.
Approx. every 10 years
- Exchange all sand in the tank, according to instructions 8.
14 DECOMPRESSION
1. Close the inlet and the outlet valve.
2. Release pressure by starting an additional backwash.
3. Cut the power.
11/11
Enwa Production AB
Address:
Representative:
Address:
Hereby declares that:
Type of machinery:
SA-650T
No. of machinery:
Daniel Madsen
Address:
Signature:
Place and date:
Signature:
Name:
Bengt Hillemyr
Position:
VD
Page 1
A (1:5)
1,3
0,2
n10
Outlet
female 1"
140
1119,78
Inlet
female 1"
445,63
COG
full condition
weight (kilos)
Empty
Full
16
87
254
Drain
female 1/2"
Designed by
Checked by
Approved by
Date Scale
HE
WATER TREATMENT
Mass
86,9 kg
ENWA
A
Date
2008-03-12
531063
Edition
Sheet
1/1
730230-C
2011-06-16
OPERATIONAL MANUAL
N 40-RO
N 80-RO
730230-C
2011-06-16
Keep this operating instruction in a safe and accessible location close to the system.
Read these instructions in their whole before starting the system. Installation of the
system, as well as all work that affects it, must be carried out in accordance with the
applicable regulations for electrical equipment and personal safety.
2/10
730230-C
2011-06-16
CONTENTS
2
UNPACKING ............................................................................................................................................................ 5
INSTALLATION ......................................................................................................................................................... 5
FUNCTION ............................................................................................................................................................... 6
10
11
START UP ................................................................................................................................................................ 8
12
FLUSH...................................................................................................................................................................... 9
13
14
15
DECOMPRESSION .................................................................................................................................................... 9
16
3/10
730230-C
2011-06-16
The equipment should only be handled and maintained by authorized service personnel or for
the purpose qualified and trained personnel. Each interference or change in the equipment
must be approved by the manufacturer or the supplier. Problems that can arise from
neglecting to follow these recommendations could lead to that the product guarantees for the
equipment are withdrawn.
3 OVERALL CHARACTERISTICS
ENWAs water cleaning filters are filters where the water runs through a container filled with
filter material which is adjusted for the incoming water quality. The water which is to be
cleaned passes through the water filter in which the impurities sticks to the filter material.
After some usage the filter is cleaned by an automatic flushing process and the impurities are
removed into the drain.
730230-C
2011-06-16
6 UNPACKING
DEPOSIT ALL PACKAGING MATERIAL IN AN ENVIRONMENTAL SUSTAINABLE WAY OR STORE IT
FOR FUTURE TRANSPORTATION OF THE EQUIPMENT.
After unwrapping, control that the equipment is complete and without any visible damages. If
youre unsure dont use it until you have contacted your supplier or the manufacturer for a
consultation. All packaging material (e.g. plastic film and bags, nails, screws, wood, metal
bands et cetera) should be handled as dangerous goods, especially for children, and be
deposited in accordance with the current environmental laws.
8 INSTALLATION
8.1 CONNECTION TO THE WATER SYSTEM
The filter is connected after the RO-unit according to figure 1.
Mount a bypass valve to isolate the filter at maintenance and service work.
5/10
730230-C
2011-06-16
9 FUNCTION
9.1 FILTRATION POSITION
Water from incoming pipe passes through water
filter from below, is treated by filter material in the
filter tank and passed out through the water filter by
an outlet valve. (figure 2)
6/10
730230-C
2011-06-16
10 FILLING INSTRUCTION
The following instruction is to be used when the filter material has been delivered separately
or when the filter is refilled.
a) Drain the filter
b) Empty the filter tank
1. Make sure that the filter is without pressure (paragraph 15)
2. Open the filling lid and fill with water (according to the table) to protect the bottom
nozzles.
3. Fill the filter with material according to figure 4.
4. Slowly fill the tank completely with water.
5. Put the lid back.
7/10
730230-C
2011-06-16
11 START UP
Use the following instructions and figure 5 at first start:
1. Keep all valves for incoming and outgoing lead closed.
2. Open valve D slightly.
3. Open valve C slightly and fill the filter tank slowly with water. Open valve A fully.
NOTE!
It is very important to fill the filter tank slowly, or there will be a risk for filter
media to accompany water into the automatic valve.
figure 5. connection
8/10
730230-C
2011-06-16
12 FLUSH
Use the following instructions and figure 5 when performing a flush:
1. Close valve A.
2. Open valve D.
3. Close valve B.
4. Open valve C, flush the filter with clean water and let out coming water
go to waste approximately 10-15 min.
Tot. Height
(mm)
1100
N-80
1520
Type
female G 1
female G 1
120
connection In/out
5-45
N-40
Working pressure
(bar)
6
N-80
25-30
Type
20-30
15 DECOMPRESSION
Follow the instructions:
Close the inlet and the outlet valve.
Release pressure by opening the drain valve in the bottom of the tank
(and then close it).
9/10
730230-C
2011-06-16
10/10
Enwa Production AB
Address:
N-40, 80 RO
No. of machinery:
Daniel Madsen
Address:
Signature:
Name:
Anders Olsson
Position:
VD
Company:
Enwa Production AB
Sida 1
MSDS
for
MT-10, P3-ultrasil
MT-20, sulfamicacid
MT-5, biosperse 250
P3-ultrasil 10
Code :
1.
106701E
Version : 6
2.
Hazards identification
The product is classified as dangerous according to Directive 1999/45/EC and its amendments.
Classification
: Xn; R22
C; R35
Additional hazards
: Handling and/or processing of this material may generate a dust which can
cause mechanical irritation of the eyes, skin, nose and throat.
See section 11 for more detailed information on health effects and symptoms.
3.
Composition/information on ingredients
: Preparation
Ingredient name
EINECS
ethylenediamine tetraacetate
sodium hydroxide
Linear Alkylbenzenesulphonates
CAS
Classification
200-573-9 64-02-8
25 - 30
215-185-5 1310-73-2
246-680-4 25155-30-0
10 - 20
2-5
Xn; R22
Xi; R41
C; R35
Xn; R22
Xi; R41,
R37/38
[1]
[1]
[1]
See section 16 for the full text of the Rphrases declared above
There are no additional ingredients present which, within the current knowledge of the supplier and in
the concentrations applicable, are classified as hazardous to health or the environment and hence
require reporting in this section.
[1] Substance classified with a health or environmental hazard
[2] Substance with a workplace exposure limit
[3] PBT-substance
[4] vPvB-substance
Date of issue
: 26 January 2010
Page: 1/5
P3-ultrasil 10
4.
First-aid measures
Inhalation
Ingestion
Skin contact
Eye contact
5.
Fire-fighting measures
: In case of fire, use water spray (fog), foam, dry chemical or CO2.
: None known.
: Fire-fighters should wear appropriate protective equipment and selfcontained breathing apparatus (SCBA) with a full face-piece operated in
positive pressure mode.
6.
Personal precautions
Environmental precautions
: Avoid dispersal of spilt material and runoff and contact with soil, waterways,
drains and sewers.
: Move containers from spill area. Vacuum or sweep up material and place in
a designated, labelled waste container.
: Prevent entry into sewers, water courses, basements or confined areas.
Vacuum or sweep up material and place in a designated, labelled waste
container.
Small spill
Large spill
Note: see section 8 for personal protective equipment and section 13 for waste disposal.
7.
Handling
Storage
Packaging materials
Recommended
Specific uses
Date of issue
: 26 January 2010
Page: 2/5
P3-ultrasil 10
8.
: Not available.
Exposure controls
Occupational exposure
controls
9.
Respiratory protection
(EN 143, 14387)
Hand protection
(EN 374)
Eye protection
(EN 166)
Skin protection
(EN 14605)
General information
Appearance
Physical state
: Solid. [Powder.]
Colour
: Yellowish.
Odour
: Faint odour.
Important health, safety and environmental information
pH
: 12.3 to 12.7 (1%)
Boiling point
: >100 C
Melting point
: Not available.
Flash point
: > 100C
10.
:
:
:
:
:
:
:
:
Not applicable.
Not applicable.
Not applicable.
Not available.
Not applicable.
0.95 to 0.99 g/cm3 (20 C)
Partially soluble in cold water, hot water.
Not applicable.
Viscosity
Vapour density
: Not available.
: Not available.
: Not applicable.
Stability
Materials to avoid
Date of issue
: 26 January 2010
Page: 3/5
P3-ultrasil 10
11.
Toxicological information
: May give off gas, vapor or dust that is very irritating or corrosive to the
respiratory system. Exposure to decomposition products may cause a health
hazard. Serious effects may be delayed following exposure.
Ingestion
Skin contact
Eye contact
Carcinogenicity
Mutagenicity
Reproductive toxicity
12.
:
:
:
:
:
:
Ecological information
Ecotoxicity
The product is not subject to ecological classification according to directive 1999/45/EC.
Persistence and degradability
The surfactants contained in the product are biodegradable according to the requirements of the detergent
regulation 648/2004/EC
13.
Disposal considerations
Methods of disposal
: 200115*
14.
Transport information
UN number
Class
Packing group
Label
ADR/RID Class
UN1823
II
IMDG Class
UN1823
II
15.
Regulatory information
EU regulations
Hazard symbol/symbols
Corrosive
Contains
Date of issue
ethylenediamine tetraacetate
sodium hydroxide
: 26 January 2010
Page: 4/5
P3-ultrasil 10
Risk phrases
Safety phrases
16.
Other information
History
Date of printing
: 26 January 2010
Date of revision
: 26 January 2010
Version
: 6
Prepared by
: Ecolab Regulatory Department Europe
Notice to reader
The above information is believed to be correct with respect to the formula used to manufacture the
product in the country of origin. As data, standards, and regulations change, and conditions of use
and handling are beyond our control, NO WARRANTY, EXPRESS OR IMPLIED, IS MADE AS TO THE
COMPLETENESS OR CONTINUING ACCURACY OF THIS INFORMATION.
Version
Page: 5/5
1/ 8
SULPHAMIC ACID
100229, 100230, 100666, 100667, 101616, 300093, 106318, 106317, 106316,
106066, 301210, 104764, 300229, 300452
AMIDOSULPHURIC ACID, AMIDOSULPHONIC ACID, AMINOSULPHONIC ACID,
SULPHAMIDIC ACID, SULPHAMIC ACID TSA GRADE, SULPHAMIC ACID
99.5%, SULPHAMIC ACID 99.5% TC, SULFAMIC ACID, SULFAMIC ACID MIN.
99.8%, SULPHAMIC ACID FAST SOLUBLE
01-2119488633-28; 01-2119846728-23
5329-14-6
016-026-00-0
226-218-8
1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses
Chemical
Flame retardant
Cleaner
Univar
Aquarius House
6 Midpoint Business Park
Thornbury
Bradford
BD3 7AY
+44 1274 267300
+44 1274 267306
sds@univareurope.com
+441865 407333
Sds No.
239
Not classified.
Skin Irrit. 2 - H315;Eye Irrit. 2 - H319
Aquatic Chronic 3 - H412
2/ 8
SULPHAMIC ACID
Classification (67/548/EEC)
Xi;R36/38 R52/53
The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.
226-218-8
Signal Word
Warning
Hazard Statements
H315
H319
H412
P273
P280
Precautionary Statements
P302+352
P305+351+338
P314
SULPHAMIC ACID
01-2119488633-28; 01-2119846728-23
5329-14-6
016-026-00-0
226-218-8
Composition Comments
Move the exposed person to fresh air at once. Get medical attention if any discomfort continues.
Ingestion
Provide rest, warmth and fresh air. Immediately rinse mouth and drink plenty of water (200-300 ml). Get
medical attention.
Skin contact
Remove contaminated clothing immediately and wash skin with soap and water. Get medical attention if
any discomfort continues.
Eye contact
Immediately flush with plenty of water for up to 15 minutes. Remove any contact lenses and open eyes
wide apart. Get medical attention immediately. Continue to rinse.
3/ 8
SULPHAMIC ACID
4.2. Most important symptoms and effects, both acute and delayed
Inhalation.
Skin irritation.
Eye contact
4.3. Indication of any immediate medical attention and special treatment needed
No recommendation given, but first aid may still be required in case of accidental exposure, inhalation or
ingestion of this chemical. If in doubt, GET MEDICAL ATTENTION PROMPTLY!
Self contained breathing apparatus and full protective clothing must be worn in case of fire.
Corrosive storage.
4/ 8
SULPHAMIC ACID
SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION
8.1. Control parameters
Ingredient Comments
Respiratory equipment
Wear protective gloves. The most suitable glove must be chosen in consultation with the gloves supplier,
who can inform about the breakthrough time of the glove material. Rubber gloves are recommended.
Eye protection
Wash hands at the end of each work shift and before eating, smoking and using the toilet.
Crystalline powder.
White. to Colourless.
Odourless.
Slightly soluble in water.
205
2.13 20
1.300 kg/m3
3.3 - 3.35
0.78 Pa
1.18 1
17.5 - 21.3
209
log Pow
0.10
5/ 8
SULPHAMIC ACID
10.3. Possibility of hazardous reactions
Reaction with: Hydrocarbons - halogenated. Oxidising materials. Inorganic nitrites. Inorganic nitrates.
Inorganic nitrites. Inorganic nitrates. Nitric acid (HNO3). Metals Water
Hazardous Polymerisation
Irritating.
Serious eye damage/irritation:
Severe irritation.
Inhalation
Irritating to skin.
Eye contact
Irritating to eyes.
The product contains a substance which is harmful to aquatic organisms and which may cause long term
adverse effects in the aquatic environment.
12.1. Toxicity
Acute Fish Toxicity
6/ 8
SULPHAMIC ACID
Bioaccumulative potential
The product is partly soluble in water. May spread in the aquatic environment.
Waste is classified as hazardous waste. Disposal to licensed waste disposal site in accordance with the
local Waste Disposal Authority.
14.1. UN number
Un Number Road
2967
UN No. (IMDG)
2967
UN No. (ICAO)
2967
SULPHAMIC ACID
ADR/RID/ADN Class
IMDG Class
ICAO Class/Division
Transport Labels
CORROSIVE
8
14.4. Packing group
ADR/RID/ADN Packing
group
III
III
III
7/ 8
SULPHAMIC ACID
14.5. Environmental hazards
Environmentally Hazardous Substance/Marine Pollutant
No.
F-A, S-B
2Z
80
(E)
14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
No information required.
The Chemicals (Hazard Information and Packaging for Supply) Regulations 2009 (S.I 2009 No. 716).
Approved Code Of Practice
Safety Data Sheets for Substances and Preparations. Classification and Labelling of Substances and
Preparations Dangerous for Supply.
Guidance Notes
Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18 December 2006
concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH),
establishing a European Chemicals Agency, amending Directive 1999/45/EC and repealing Council
Regulation (EEC) No 793/93 and Commission Regulation (EC) No 1488/94 as well as Council Directive
76/769/EEC and Commission Directives 91/155/EEC, 93/67/EEC, 93/105/EC and 2000/21/EC, including
amendments. Regulation (EC) No 1272/2008 of the European Parliament and of the Council of 16
December 2008 on classification, labelling and packaging of substances and mixtures, amending and
repealing Directives 67/548/EEC and 1999/45/EC, and amending Regulation (EC) No 1907/2006 with
amendments.
National Regulations
The Chemicals (Hazard Information and Packaging for Supply) Regulations 2002. No. 1689.
Water hazard classification
WGK 1
EINECS
NOTE: Lines within the margin indicate significant changes from the previous revision.
Revision Date
04.01.2012
Revision
06
SDS No.
239
Safety Data Sheet Status
Approved.
Date
04.01.2012
8/ 8
SULPHAMIC ACID
Signature
Jitendra Panchal
R36/38
R52/53
H315
H319
H412
HYDROANTHRASIT N
Version date 0-03-03
Version number 1
Print date
5-11-25
HYDROANTHRASIT
N
HYDROANTHRASIT N
Brenntag
Nordic
Brenntag
Nordic
AB
Box 50121
Box 50121
202 11 MALM
202 11 MALM
AB
7441
74410
7443
2. Composition/information on ingredients
CAS number
7440-44-0
Chemical name
Carbon
Conc %
appr. 90
Symbols
R-phrases
EINECS-no: 231-153-3
3. Hazards identification
No hazard classification according to EEC-directive.
4. FIRST AID
INHALATION: Remove to fresh air, consult a doctor in case of
symptoms.
SKIN CONTACT: Wash with water and soap. Rinse thoroughly.
Consult a doctor in case of symptoms.
EYE CONTACT: Rinse with opened eye for several minutes under
running water. Consult a doctor in case of symptoms.
Sida
HYDROANTHRASIT N
Version date 0-03-03
Version number 1
Print date
5-11-25
5. Fire-fighting measures
EXTINGUISHING MEDIA:
No limitations for fighting surrounding fire.
FIRE- & EXPLOSION HAZARDS:
Can be fire-support at high temperature.
Sida
HYDROANTHRASIT N
Version date 0-03-03
Version number 1
Print date
5-11-25
repeated.
SKIN PROTECTION:
Wear protective clothing if necessary.
Sida
HYDROANTHRASIT N
Version date 0-03-03
Version number 1
Print date
5-11-25
J
1
Sida
MAGNODOL I, II
Version date 4-01-29
Version number 2
Print date
5-11-25
MAGNODOL
I, II
MAGNODOL I, II
ENWA AB
Brenntag
Nordic AB
Backa Strandgata 8
Box 50121
422 46 Hisings Backa
202 11 MALM
Prepared by: Laboratory, Malmoe, Sweden
Phone number: +46 31 742 92 50, Fax number: + 46 31 742 92 60
Chemical description
Calcium carbonate/Magnesium oxide
Application: Filtering of drinking-water
VIB-nr: MA001
Product code
7465
7471
74650
7467
7470
2. Composition/information on ingredients
CAS number
471-34-1
Chemical name
1. Calcium carbonate
1309-48-4
2. Magnesium oxide
EINECS-NO: 1. 207-439-9
Conc %
Symbols
R-phrases
2. 215-171-9
3. Hazards identification
No hazard classification according to EEC-directive.
4. FIRST AID
INHALATION: Remove to fresh air.
SKIN CONTACT: Wash with water and soap. Rinse thoroughly.
EYE CONTACT: Rinse with opened eye under running water.
Consult a doctor in case of symptoms.
Sida
MAGNODOL I, II
Version date 4-01-29
Version number 2
Print date
5-11-25
5. Fire-fighting measures
EXTINGUISHING MEDIA:
No limitations for fighting surrounding fire.
In case of fire cool endangered containers with water.
FIRE- & EXPLOSION HAZARDS:
Product is not combustible.
Sida
MAGNODOL I, II
Version date 4-01-29
Version number 2
Print date
5-11-25
respirabelt dust
EYE PROTECTION:
Safety glasses.
HAND PROTECTION:
Protectiv gloves if the contact will be prolonged and
repeated.
SKIN PROTECTION:
Wear protective clothing if necessary.
HYGIENIC MEASURES:
Smoking,eating and drinking should be prohibited in the
application area.
rat:
6450
mg/kg
(Calcium carbonate)
INHALATION:
Inhalation of high concentration may cause mechanical
overstraining of mucous membranes.
SKIN IRRITATION:
Repeated and prolonged contact with skin may cause
irritation.
EYE IRRITATION:
Dust or splash in eyes may cause mecanical effects and
irritation.
INGESTION:
Sida
MAGNODOL I, II
Version date 4-01-29
Version number 2
Print date
5-11-25
Sida
MAGNODOL I, II
Version date 4-01-29
Version number 2
Print date
5-11-25
Sida
MDM 10-35
2012-02-09
SDoC
In pursuance of Resolution A.962 (23) and The International Convention for the Safe and Environmentally Sound Recycling of Ships.
SDoc ID No:
9000010066 MDM
Yard:
820
Vessel Name:
Siem Spearfish
Equipment:
Water treatment
Type:
Supplier:
Enwa Production AB
Contact person:
Daniel Madsen
Supplier Address:
Function:
Supplier Telephone:
+46 31 7429250
E-mail Address:
daniel.madsen@enwa.com
Supplier Country:
Sweden
Other Info:
Date
Signature/Stamp
Page 1
of 5
MDM 10-35
2012-02-09
Statement of Conformity: The objects of the declaration described below are in conformity with the requirement of the following documents;
Applicable Regulations or other stipulated Requirements and documents
Document No.
Title
Edition
Date of Issue
Objects of Declaration, in accordance with the hazardous materials found in Table A, B and C;
Component name/description
1
2
3
4
5
6
7
8
9
10
Location onboard if
known
Amount
delivered
onboard
1
1
1
1
1
Page 2
of 5
Table C
YES/NO
No
No
No
No
No
Yes
Yes
Yes
No
No
MD RO 10-35
MD SA 650
MD FP BNM
MDM 10-35
2012-02-09
TABLE A
In pursuance of Resolution A.962.(23) and The International Convention for the Safe and Environmentally Sound Recycling of Ships.
No
Materials
A-1
Asbestos
No threshold level
A-2
No threshold level
CFCs
A-3
Ozone
Depleting
Substances
Halons
Other fully halogenated CFCs
Carbon Tetrachloride
No threshold level
Organic
compounds
2500 mg/kg
Page 3
of 5
MDM 10-35
2012-02-09
TABLE B
In pursuance of Resolution A.962.(23) and The International Convention for the Safe and Environmentally Sound Recycling of Ships.
No
Materials
B-1
100 mg/kg
B-2
1,000 mg/kg
B-3
1,000 mg/kg
B-4
1,000 mg/kg
B-5
1,000 mg/kg
B-6
1,000 mg/kg
B-7
No threshold level
B-8
Radioactive Substances
No threshold level
B-9
1%
Page 4
of 5
MDM 10-35
2012-02-09
TABLE C
No
C-1
C-2
In pursuance of Resolution A.962.(23) and The International Convention for the Safe and Environmentally Sound Recycling of Ships.
Materials
Oils
C-3
Grease
C-4
Antifreeze fluids
C-5
Liquids
Chemical refrigerants
C-6
Battery Electrolyte
C-7
Anti-seize compounds
C-8
Other Liquids
C-9
C-10
Extinguishants
C-11
Epoxy Resins
C-12
Solids
Copper
C-13
C-14
Zinc
C-15
C-16
PVC/GRP/Thermoplastic elastomers
C-17
Polyurethane foams
C-18
Electronic waste
C-19
Other substances
C-20
C-21
Gases
Acetylene
CO2
C-22
Nitrogen
C-23
Other gases
Page 5
of 5
MD SA650
2012-02-09
MD
In pursuance of Resolution A.962.(23) and The International Convention for the Safe and Environmentally Sound Recycling of Ships.
MD ID No.
Signature
and
stamp
MD SA650
Sand filter
117kg ( empty)
Component name
Components weight
Supplier:
ENWA Production AB
Suppliers contact
person:
Daniel Madsen
Supplier Address:
Supplier Country:
Sweden
Supplier Telephone:
+46 31 7429250
Supplier E-mail:
daniel.madsen@enwa.com
Producer:
SA 650
Component information:
Termoplastic coated 520 liters steel tank equipped with ABS plasitic valve manifold.
6G
Place the component in the correct component-group: (Example: Thrusters will be found in 3A, Furniture in 4D etc.
Page 1
of 9
MD SA650
2012-02-09
1. Hull
2. Equipment for
Cargo
3. Ship equipment
4. Equipment for
Crew and Passengers
5. Machinery Main
Components
6. Systems for
Machinery Main
Components
7. Ship Common
Systems
Hull Materials
Hatches/Ports
Lifesaving, Smoke
Detectors/ Medical
Equipm
Fuel Systems
Paint
Cargo Handling
Equipment
Navigation/Search
Equipment (Radar,
gyro, autopilot,
antenna, nav syst etc)
Insulation, panels,
bulkheads, doors
Ext / Internal
Cathodic
Protection
Communication
Equipment (Radio,
VHF/UHF, typhon etc)
Internal Deck
Covering, Ladders,
Steps etc
Other types of
Propulsion Mach
Cooling Systems
Tanks
Load/Discharge
System for Cargo
Anchor, Mooring,
Towing Equipm
Furniture, Inventory
Propellers,
Transmissions etc
Compressed Air
Systems
Special Common
Hydr Oil Systems
Rudder and
Rudder Trunks
Freezing/Refr System
for Cargo
Repair/Maintenance
Cleaning Equipment
Galley, Pantry,
Provision Plants,
Laundry Equipm
Central Heat
Transfer Systems
w/Chem Fluids-Oil
Insulation used
in Entire Vessel
Lifting/Transport
Equipment
Ventilation / Air
Cond / Heating
Steam, Condensate
and Feed Water
Systems
Insulation for
Refrigeration
Piping
Masts/Derrick Posts,
Rigging and Winches
for Cargo
Special Equipment
(aux vessels,
drilling/diving
Equipment etc)
Sanitary Systems
with discharges, Acc
Drain Systems
Other Aggregates
and Generators for
Main/Emergency El.
Power Prod
Electric Power
Supply (Generators,
Batteries, chargers,
converters etc)
Insulation for
Exhaust Piping
System
ROV-Equipment
Transp Equipm;
Helideck, Elevators,
Gangways
Nuclear Reactor
Plants
Automation Systems
for Machinery
Common
El.Distribution
Systems (Sw.boards,
starters, distr.panels)
Loose Equipment/
Spare parts
Incinerators
Page 2
El. Installations
(Cables, lightning,
fans, el. Motors etc)
of 9
MD SA650
2012-02-09
Material name
CAS. No.
Threshold
level
Material
content
Kg/Ltr/m2/m3
Amount pr. unit
Asbestos
No thr. level
PCBs
No thr. level
CFCs
Halons
Ozone
Depleting
Substances
No
Threshold
Level
Methyl Chloroform
Hydrochlorofluorocarbons
Hydrobromofluorcarbons
Methyl bromide
Bromochloromethane
2500 mg
total tin/kg
Page 3
of 9
0
0
0
0
0
0
0
0
0
0
MD SA650
2012-02-09
Table B Materials
TABLE
Material name
CAS. No.
Threshold
level
Material
content
Kg/Ltr/m2/m3
100 mg/kg
1,000 mg/kg
1,000 mg/kg
1,000 mg/kg
PBBs
1,000 mg/kg
PBDEs
1,000 mg/kg
Polychlorinated naphtalenes
No thr. level
Radioactive Substances
No thr. level
1%
Name of Paint
Hazardous Material
Amount
0
B
Page 4
of 9
Location/Cas. no
MD SA650
2012-02-09
Components weight
0.5
Type of plastic
Material Content
PVC
0.3
GRP/FRP
3.6
Thermoplastic Elastomers
13
Polyurethane Foams
Other plastics
1.3
Page 5
of 9
MD SA650
2012-02-09
TABLE
Material content
Kg/Ltr/m2/m3
Oils
C
Liquids
Solids
Gases
Lubricating oil
Hydraulic oil
Grease
Antifreeze fluids
Chem. Refrigerants
Battery Electrolyte
Anti-seize compounds
Other liquids
Extinguishants
Epoxy Resins
Copper
Zinc
Others
98kg
Acetylene
CO2
Nitrogen
Other gases
Page 6
of 9
Steel
MD SA650
2012-02-09
PCBs
CFCs
Halons
Carbon Tetrachloride
Methyl Chloroform
Hydrochlorofluorcarbons (HCFC)
Hydrobromofluorcarbons
Methyl Bromide
Bromochloromethane
Fire Extinguishants
Page 7
of 9
MD SA650
2012-02-09
Table B Materials
Cadmium and Cadmium Compounds
PBBs
Flame retardants in plastics and el. appliances, el. motors, el. cabinets
PBDEs
Polychlorinated Naphtalenes
Radioactive Substances
Page 8
of 9
MD SA650
2012-02-09
Table C Materials
Lubrication Oils
Hydraulic Oils
Grease
Antifreeze fluids
Chemical Refrigerants
Battery Electrolyte
Batteries
Anti-seize compounds
Extinguishants
Fire Equipment
Epoxy Resins
Copper
Zinc
Alloys, semiconductors
Electronic Equipment
PVC/GRP/Thermoplastic Elastomers
Polyurethane foams
Insulation
Electrical Waste
El. motors, el. devices, control cabinets, el. cables, light switches, capacitors
Acetylene
Welding equipment
Nitrogen
CO2
Fire protection
Page 9
of 9
MD FB BNM
2012-02-09
MD
In pursuance of Resolution A.962.(23) and The International Convention for the Safe and Environmentally Sound Recycling of Ships.
MD ID No.
Signature
and
stamp
MD FB BNM
Feed water pump
24kg
Component name
Components weight
Supplier:
ENWA Production AB
Suppliers contact
person:
Daniel Madsen
Supplier Address:
Supplier Country:
Sweden
Supplier Telephone:
+46 31 7429250
Supplier E-mail:
daniel.madsen@enwa.com
Producer:
Calpeda
BNM25/160AE
Component information:
6G
Place the component in the correct component-group: (Example: Thrusters will be found in 3A, Furniture in 4D etc.
Page 1
of 9
MD FB BNM
2012-02-09
1. Hull
2. Equipment for
Cargo
3. Ship equipment
4. Equipment for
Crew and Passengers
5. Machinery Main
Components
6. Systems for
Machinery Main
Components
7. Ship Common
Systems
Hull Materials
Hatches/Ports
Lifesaving, Smoke
Detectors/ Medical
Equipm
Fuel Systems
Paint
Cargo Handling
Equipment
Navigation/Search
Equipment (Radar,
gyro, autopilot,
antenna, nav syst etc)
Insulation, panels,
bulkheads, doors
Ext / Internal
Cathodic
Protection
Communication
Equipment (Radio,
VHF/UHF, typhon etc)
Internal Deck
Covering, Ladders,
Steps etc
Other types of
Propulsion Mach
Cooling Systems
Tanks
Load/Discharge
System for Cargo
Anchor, Mooring,
Towing Equipm
Furniture, Inventory
Propellers,
Transmissions etc
Compressed Air
Systems
Special Common
Hydr Oil Systems
Rudder and
Rudder Trunks
Freezing/Refr System
for Cargo
Repair/Maintenance
Cleaning Equipment
Galley, Pantry,
Provision Plants,
Laundry Equipm
Central Heat
Transfer Systems
w/Chem Fluids-Oil
Insulation used
in Entire Vessel
Lifting/Transport
Equipment
Ventilation / Air
Cond / Heating
Steam, Condensate
and Feed Water
Systems
Insulation for
Refrigeration
Piping
Masts/Derrick Posts,
Rigging and Winches
for Cargo
Special Equipment
(aux vessels,
drilling/diving
Equipment etc)
Sanitary Systems
with discharges, Acc
Drain Systems
Other Aggregates
and Generators for
Main/Emergency El.
Power Prod
Electric Power
Supply (Generators,
Batteries, chargers,
converters etc)
Insulation for
Exhaust Piping
System
ROV-Equipment
Transp Equipm;
Helideck, Elevators,
Gangways
Nuclear Reactor
Plants
Automation Systems
for Machinery
Common
El.Distribution
Systems (Sw.boards,
starters, distr.panels)
Loose Equipment/
Spare parts
Incinerators
Page 2
El. Installations
(Cables, lightning,
fans, el. Motors etc)
of 9
MD FB BNM
2012-02-09
Material name
CAS. No.
Threshold
level
Material
content
Kg/Ltr/m2/m3
Amount pr. unit
Asbestos
No thr. level
PCBs
No thr. level
CFCs
Halons
Ozone
Depleting
Substances
No
Threshold
Level
Methyl Chloroform
Hydrochlorofluorocarbons
Hydrobromofluorcarbons
Methyl bromide
Bromochloromethane
2500 mg
total tin/kg
Page 3
of 9
0
0
0
0
0
0
0
0
0
0
MD FB BNM
2012-02-09
Table B Materials
TABLE
Material name
CAS. No.
Threshold
level
Material
content
Kg/Ltr/m2/m3
100 mg/kg
1,000 mg/kg
1,000 mg/kg
1,000 mg/kg
PBBs
1,000 mg/kg
PBDEs
1,000 mg/kg
Polychlorinated naphtalenes
No thr. level
Radioactive Substances
No thr. level
1%
Name of Paint
Hazardous Material
Amount
0
B
Page 4
of 9
Location/Cas. no
MD FB BNM
2012-02-09
Components weight
Type of plastic
Material Content
Amount in kgs pr. unit
PVC
GRP/FRP
Thermoplastic Elastomers
Polyurethane Foams
Other plastics
Page 5
of 9
MD FB BNM
2012-02-09
Material name
Material content
Kg/Ltr/m2/m3
C
Liquids
Solids
Gases
Lubricating oil
Hydraulic oil
Grease
Antifreeze fluids
Chem. Refrigerants
Battery Electrolyte
Anti-seize compounds
Other liquids
Extinguishants
Epoxy Resins
Copper
1.25kg
Zinc
Others
22.75kg
Acetylene
CO2
Nitrogen
Other gases
Page 6
of 9
MD FB BNM
2012-02-09
PCBs
CFCs
Halons
Carbon Tetrachloride
Methyl Chloroform
Hydrochlorofluorcarbons (HCFC)
Hydrobromofluorcarbons
Methyl Bromide
Bromochloromethane
Fire Extinguishants
Page 7
of 9
MD FB BNM
2012-02-09
Table B Materials
Cadmium and Cadmium Compounds
PBBs
Flame retardants in plastics and el. appliances, el. motors, el. cabinets
PBDEs
Polychlorinated Naphtalenes
Radioactive Substances
Page 8
of 9
MD FB BNM
2012-02-09
Table C Materials
Lubrication Oils
Hydraulic Oils
Grease
Antifreeze fluids
Chemical Refrigerants
Battery Electrolyte
Batteries
Anti-seize compounds
Extinguishants
Fire Equipment
Epoxy Resins
Copper
Zinc
Alloys, semiconductors
Electronic Equipment
PVC/GRP/Thermoplastic Elastomers
Polyurethane foams
Insulation
Electrical Waste
El. motors, el. devices, control cabinets, el. cables, light switches, capacitors
Acetylene
Welding equipment
Nitrogen
CO2
Fire protection
Page 9
of 9